Liner Hangers

D E L I V E R I N G PERFORMANCE OPEN HOLE COMPLETION SYSTEMS Baker Oil Tools Baker Oil Tools The Houston World Headquarters includes manufacturing, the distribution center, engineering and marketing offices. Lafayette, Louisiana Manufacturing Plant Aberdeen, Scotland Manufacturing Plant Jurong, Singapore Manufacturing Plant Broken Arrow, Oklahoma Manufacturing Plant Maracaibo, Venezuela Manufacturing Plant Houston, Texas Navigation Manufacturing Plant Houston, Texas Education Center Baker Oil Tools INTRODUCTION Baker Oil Tools: The industry leader in Open Hole Completion systems Just what is an open hole completion, these days? Seems there's no simple answer to such a simple question. In a pragmatic sense, Baker Oil Tools defines Open Hole Completions as a product line encompassing Liner Hanger and External Casing Packer products. These products have a natural “fit”, complementing each other perfectly from an applications approach. During a single operational sequence, a liner can be run and anchored in the wellbore - and at the same time, zonal isolation achieved by advanced cementing and annular barrier technologies. State-of-the-art seal designs ensure life-of-well performance and safety. In a deeper philosophical sense, Open Hole Completions are an integral part of every drilling and completions engineer's tool bag. They allow operating companies to reduce capital expense and minimize risk on a wide variety of applications. Strategic utilization of these technologies results in quantifiable reduction in overall well construction cost and often improves well performance. Baker Oil Tools has maintained its position as the industry leader by focusing on excellence - in technology, quality, and service. Engineering, Manufacturing, Marketing, and Operations groups are all highly disciplined, striving for nothing less than Flawless Execution at every level. We've discovered that innovative technologies can be applied across the board, from the most technically challenging HP/HT well to the infill drilling programs of mature fields. High-tech does not always imply high-cost. You've come to rely on Baker Oil Tools for consistent quality - it’s one area that sets us apart from our competition. That's the reason we refuse to compromise when it comes to reliability - we can't afford to sacrifice our reputation. Just as important, our service personnel are the most highly trained in the field. Our service representatives understand how our tools function, and are prepared to handle contingencies. Baker Oil Tools' Open Hole Completions…the complete package. Contact your local Technical Representative today to learn more. Baker Oil Tools PRODUCT REFERENCE GUIDE Introduction ................................................................................................................................................................ 1 Capabilities/Focus on Technology............................................................................................................................. 7 Applications - Case Histories................................................................................................................................... 13 Liner Hangers .......................................................................................................................................................... 29 Liner Packers........................................................................................................................................................... 41 Setting Tools and Accessories ................................................................................................................................ 53 Surface Cementing Equipment ............................................................................................................................... 75 External Casing Packers ......................................................................................................................................... 81 1 Baker Oil Tools TABLE OF CONTENTS INTRODUCTION.............................................................. 1 3D™ Liner Hanger/Packer..................................................... 47 TABLE OF CONTENTS................................................... 2 Uniflex™ Liner Hanger/Packer .............................................. 48 PRODUCT NUMBER INDEX........................................... 4 Uniflex™ Pro Liner Hanger/Packer........................................ 48 INLine™ Liner Hanger/Packer System.................................. 49 OPEN HOLE COMPLETIONS WORLDWIDE PRESENCE.............................................. 6 JMZX™ Liner Tieback Packer ............................................... 50 CAPABILITIES ................................................................ 7 C-2™ Liner Setting Sleeve ................................................. 51 Liner Setting Sleeves ................................................... 51 RH™ Liner Setting Sleeve.................................................. 51 FOCUS ON TECHNOLOGY .......................................... 10 APPLICATIONS/CASE HISTORIES ...................... 13 - 28 Premium Cemented Liner Completion .................................. 13 HR™ Liner Setting Sleeve.................................................. 52 HRD™ Liner Setting Sleeve ............................................... 52 S™ Sleeve With Tieback Extension ................................... 52 CT Liner Setting Sleeve...................................................... 52 Economical, Light-Duty Cemented Liner Hookup ................. 14 Coiled Tubing Deployed Liner System .................................. 15 SETTING TOOLS AND ACCESSORIES................ 53 - 73 Open Hole Completion With Selective ECP® Inflation.......... 16 Liner Setting Tools ....................................................... 53 Cemented Liner Above Screen Or Slotted Liner ................... 17 C-2™ Liner Setting Tool ..................................................... 53 Versatile Liner Hookup, Exceptional Value ........................... 18 HR™ Liner Setting Tool...................................................... 54 Slotted Liner Hanger/Packer Assembly................................. 19 HRD™ Liner Setting Tool ................................................... 55 Liner Top Tieback With Integrity Test.................................... 20 2RH™ Liner Setting Tool.................................................... 56 Ream-Down Liner System .................................................... 21 CT Liner Setting Tool.......................................................... 56 Monobore Liner Top Completion........................................... 22 Hydraulic Pusher Tool ........................................................... 57 Single Trip Cemented Liner With Displacement To Completion Fluid .................................... 23 Liner Top Debris Barrier ........................................................ 57 Float-In Liner Operation ........................................................ 24 Packer Setting Dog Subs ............................................ 58 INLine™ In Deepwater .......................................................... 25 Standard Packer Setting Dog Sub...................................... 58 MPas™ One-Trip Multi-Zone Open Hole Completion ........... 26 Indicating Rotating Packer Setting Dog Sub....................... 58 MPas™ EQUALIZER™ Screen One-Trip Open Hole Completion System........................... 27 Unlocking Indicating Rotating Packer Setting Dog Sub...... 58 Drill-in Liner ........................................................................... 28 ST™ Landing Sub ................................................................. 59 Rotating Circulating Indicating Packer Setting Dog Sub..... 58 Ported ST™ Landing Sub...................................................... 59 LINER HANGERS................................................... 29 - 40 Delayed Opening Ball Seat.................................................... 60 HMC™ Hydraulic Set Liner Hanger ...................................... 29 Extrudable Ball Seat Sub....................................................... 61 FLEX-LOCK® III Hydraulic Set Liner Hanger........................ 30 Cup Seal System with Extrudable Ball Seat .......................... 61 FLEX-LOCK® III Hydraulic Set Rotating Liner Hanger ......... 30 Liner Setting Tool Packoff Assemblies ...................... 62 HYFLO™ II Hydraulic Set Liner Hanger................................ 32 Cementing PBR .................................................................. 62 HSR 2™ Hydraulic Set Rotating Liner Hanger...................... 33 PBR Packoff ....................................................................... 62 SDD™ Hydraulic Set Liner Hanger ....................................... 34 RS™ Seal System .............................................................. 62 CMC™ Mechanical Set Liner Hanger ................................... 35 Drillable Packoff Bushing.................................................... 63 FLEX-LOCK® III Mechanical Set Liner Hanger .................... 36 Slick Stinger Assembly ....................................................... 63 FLEX-LOCK® III Mechanical Set Rotating Liner Hanger ...... 36 Composite Drillable Packoff................................................ 63 HYFLO™ III Mechanical Set Liner Hanger ........................... 38 Cup Seal System ................................................................ 63 HYFLO™ II Mechanical Set Liner Hanger ............................ 38 Hyflo™ Surge Protection System .......................................... 64 RCM 2™ Mechanical Set Rotating Liner Hanger.................. 40 LINER PACKERS ................................................... 41 - 52 Hyflo™ III Liner Packer ......................................................... 41 ZXP™ Liner Packer............................................................... 42 Hydraulic Mid-String ZX™ Packer......................................... 44 Hydraulic Double-Grip Mid-String ZX™ Packer .................... 44 SLP-R™ Slotted Liner Hanger/Packer .................................. 45 SLZXP™ Slotted Liner Hanger/Packer ................................. 46 2 Conventional Liner Cementing Plug Systems........... 66 Pump Down Plug ................................................................ 66 Type I and Type II Liner Wiper Plug ................................... 66 Type I Landing Collar.......................................................... 66 Type II Landing Collar......................................................... 66 Solo Plug™............................................................................ 67 Slimhole Landing Collar......................................................... 67 LFC™ Four Plug System....................................................... 68 Hyper™ 2 Liner Cementing Plug System .............................. 69 TABLE OF CONTENTS Single and Double Valve Float Collar ................................. 70 Single and Double Valve Float Shoe.................................. 70 Single Valve Orifice Float Collar ......................................... 71 EZCase™ Casing Bit............................................................. 71 Insert Liner Cementing Equipment ........................................ 72 EXTERNAL CASING PACKERS ........................... 81 - 92 MPas™ Mechanical Open Hole Packer System................... 81 XTremeZone® 20/40 External Casing Packer ...................... 82 PAYZONE™ External Casing Packer................................... 83 ISOZONE™ External Casing Packer.................................... 83 RTD™ II External Casing Packer.......................................... 84 Pressure Actuated Cementing (PAC) Valve ......................... 85 Bullet Seal™ Assembly ...................................................... 73 HM™ Hydro-Mechanical Cementing Valve........................... 86 PBR Seal Assembly ........................................................... 73 HMR™ Hydro-Mechanical Horizontal Inflation Tool.............. 87 OS™ Seal Assembly .......................................................... 73 Hanger Port Isolation Tool .................................................... 88 Pressure Port Isolation Tool.................................................. 88 Reverse Plug Catcher Flapper Valve Type........................... 89 Dual Wiper Plug System ....................................................... 89 TD™ (Top Drive) Cementing Head ....................................... 76 Landing Sub For Dual Wiper Plug System............................ 89 TD™ (Top Drive) Swivel ........................................................ 76 Multiple Acting Indicator Collet.............................................. 90 Positive Ball Dropping Sub .................................................... 77 Indicator Sub ......................................................................... 90 Flag Sub ................................................................................ 77 Plug And Abandon Kit ........................................................... 91 TD2™ Cementing System ..................................................... 78 Plug And Abandon Kit With Cement Retainer Option ........... 91 Pneumatic TD2™ Cementing System ................................... 78 Baker Oil Tools' ECPs........................................................... 92 Magnum™ TD Liner Cementing System ............................... 79 LINER PACKERS LC™ Combination Plug Dropping Head ................................ 75 LINER HANGERS Tieback Seal Assemblies ............................................ 73 SURFACE CEMENTING EQUIPMENT .................. 75 - 79 APPLICATIONS CASE HISTORIES Cement-Filled Float Equipment .................................. 70 Baker Oil Tools SETTING TOOLS AND ACCESSORIES SURFACE CEMENTING EQUIPMENT EXTERNAL CASING PACKERS 3 PRODUCT NUMBER INDEX Baker Oil Tools Product Description Family No. Page Product Description Family No. Page H10082 Single and Double Valve Float Shoe (Single Valve) .................................................. 70 H27419 Hyper™ 2 Liner Cementing Plug System (Landing Collar) ............................................... 69 H10083 Single and Double Valve Float Shoe (Double Valve) ................................................. 70 H27603 PBR Packoff .................................................... 62 H27604 Cup Seal System............................................. 63 H27605 ST™ Landing Sub ........................................... 59 H27606 Ported ST™ Landing Sub................................ 59 H27608 Pressure Port Isolation Tool ............................ 88 H27610 Cup Seal System with Extrudable Ball Seat .... 61 H27611 Delayed Opening Ball Seat ............................. 60 LC™ Combination Plug Dropping Head .......... 75 H10182 Hyflo™ Surge Protection System .................... 64 H10183 Single and Double Valve Float Collar (Single Valve) .................................................. 70 H10184 Single Valve Orifice Float Collar ...................... 71 H10187 Single and Double Valve Float Collar (Double Valve) ................................................. 70 H26521 C-2™ Liner Setting Tool .................................. 53 H27820 H26523 2RH™ Liner Setting Tool ................................. 56 H27821 Flag Sub .......................................................... 77 H26534 Hydraulic Pusher Tool ..................................... 57 H27825 TD™ (Top Drive) Swivel.................................. 76 H26541 Standard Packer Setting Dog Sub ................... 58 H27828 TD™ (Top Drive) Cementing Head ................. 76 H26542 Indicating Rotating Packer Setting Dog Sub.... 58 H27829 Positive Ball Dropping Sub .............................. 77 H26543 Liner Top Debris Barrier .................................. 57 H27833 TD2™ Cementing System............................... 78 H26545 Rotating Circulating Indicating Packer Setting Dog Sub .................................. 58 H27835 Pneumatic TD2™ Cementing System ............. 78 H27836 Magnum™ TD Liner Cementing System ......... 79 Unlocking Indicating Rotating Packer Setting Dog Sub .................................. 58 H28105 Hydraulic Mid-String ZX™ Packer ................... 44 H28106 Hydraulic Double-Grip Mid-String ZX™ Packer ................................... 44 H26546 H26547 Hyflo™ Surge Protection System .................... 64 H26607 CT Liner Setting Tool....................................... 56 H28205 Drillable Packoff Bushing................................. 63 H26655 Type II Landing Collar...................................... 66 H28206 RS™ Seal System (Assembly)........................ 62 H26656 Insert Landing Collar, Type I............................ 72 H28207 Composite Drillable Packoff ............................ 63 H26659 Insert Landing Collar, Type II........................... 72 H28308 Slick Stinger Assembly .................................... 63 H26660 Insert Guide Shoe ............................................ 72 H28309 RS™ Seal System (Slick Stinger) ................... 62 H26662 Insert Float Valve ............................................. 72 H29208 HYFLO™ II Mechanical Set Liner Hanger....... 38 H26664 Insert Drillable Cementing Packoff .................. 72 H29210 CMC™ Mechanical Set Liner Hanger ............. 35 H26666 HR™ Liner Setting Tool ................................... 54 H29222 HYFLO™ III Mechanical Set Liner Hanger...... 38 H26672 Slimhole Landing Collar (Type I) ..................... 67 H29223 HMC™ Hydraulic Set Liner Hanger................. 29 H26678 Slimhole Landing Collar (Type II) .................... 67 H29226 H26680 HRD™ Liner Setting Tool ................................ 55 RCM 2™ Mechanical Set Rotating Liner Hanger ..................................... 40 H26691 Extrudable Ball Seat Sub ................................. 61 H29227 HSR 2™ Hydraulic Set Rotating Liner Hanger 33 H26921 Type I and Type II Liner Wiper Plug (Type I) ... 66 H29233 HYFLO™ II Hydraulic Set Liner Hanger .......... 32 H26922 Type I and Type II Liner Wiper Plug (Type II) .. 66 H29262 SDD™ Hydraulic Set Liner Hanger ................. 34 H26927 LFC™ Four Plug System ................................. 68 H29307 SLP-R™ Slotted Liner Hanger/Packer ............ 45 H26935 Hyper™ 2 Liner Cementing Plug System (Plug Launch Tool) .......................................... 69 H29308 3D™ Liner Hanger/Packer .............................. 47 H29309 SLP-R™ Slotted Liner Hanger/Packer ............ 45 H26938 Solo Plug™ ...................................................... 67 H29310 SLP-R™ Slotted Liner Hanger/Packer ............ 45 H26939 Hyper™ 2 Liner Cementing Plug System ........ 69 H29312 Uniflex™ Liner Hanger/Packer ........................ 48 H27020 Pump Down Plug ............................................. 66 H29313 Uniflex™ Pro Liner Hanger/Packer ................. 48 H27025 Hyper™ 2 Liner Cementing Plug System (Pump Down Plug)........................................... 69 H29314 INLine™ Liner Hanger/Packer System............ 49 H29401 RS™ Seal System (Nipple) ............................. 62 H29410 FLEX-LOCK® III Hydraulic Set Liner Hanger.. 30 H29410 FLEX-LOCK® III Hydraulic Set Rotating Liner Hanger ............................... 30 H27223 OS™ Seal Assembly ....................................... 73 H27228 JMZX™ Liner Tieback Packer ......................... 50 H27410 Type I Landing Collar....................................... 66 4 Baker Oil Tools PRODUCT NUMBER INDEX Page Product Description Family No. Page FLEX-LOCK® III Mechanical Set Liner Hanger ................................................... 36 H29750 PBR Seal Assembly ........................................ 73 H29755 Bullet Seal™ Assembly................................... 73 H29413 FLEX-LOCK® III Mechanical Set Rotating Liner Hanger ..................................... 36 H30099 Indicator Sub ................................................... 90 H29507 S™ Sleeve With Tieback Extension (RH™) ... 52 H30112 Pressure Actuated Cementing (PAC) Valve ... 85 H29516 CT Liner Setting Sleeve .................................. 52 H30116 Multiple Acting Indicator Collet ........................ 90 H30130 Reverse Plug Catcher Flapper Valve Type ..... 89 H30135 HMR™ Hydro-Mechanical Horizontal Inflation Tool .................................. 87 C-2™ Liner Setting Sleeve.............................. 51 H29531 RH™ Liner Setting Sleeve .............................. 51 H29532 HR™ Liner Setting Sleeve .............................. 52 H30137 PAYZONE™ External Casing Packer ............. 83 H29542 HRD™ Liner Setting Sleeve............................ 52 H30139 ISOZONE™ External Casing Packer .............. 83 H29546 S™ Sleeve With Tieback Extension (C-2™) ... 52 H30140 RTD™ II External Casing Packer.................... 84 H29547 S™ Sleeve With Tieback Extension (HR™) ... 52 H30141 RTD™ II External Casing Packer (Slimline).... 84 H29612 Hyflo™ III Liner Packer (C-2™) ...................... 41 H30147 Plug And Abandon Kit ..................................... 91 H29618 Hyflo™ III Liner Packer (HR™) ....................... 41 H30147 H29619 Hyflo™ III Liner Packer (RH™) ....................... 41 Plug And Abandon Kit With Cement Retainer Option ............................................... 91 H29629 ZXP™ Liner Packer ........................................ 42 H30149 Dual Wiper Plug System ................................. 89 H29635 SLZXP™ Slotted Liner Hanger/Packer (HR™) ............................................................. 46 H30157 Landing Sub For Dual Wiper Plug System...... 89 H30158 MPas™ Mechanical Open Hole Packer System ................................................ 81 H29636 SLZXP™ Slotted Liner Hanger/Packer (HRD™) .......................................................... 46 H29637 SLZXP™ Slotted Liner Hanger/Packer (C-2™) ............................................................ 46 H29701 Cementing PBR .............................................. 62 H30160 Hanger Port Isolation Tool .............................. 88 H30173 HM™ Hydro-Mechanical Cementing Valve..... 86 H30180 XTremeZone® 20/40 External Casing Packer................................... 82 LINER PACKERS H29530 LINER HANGERS H29413 APPLICATIONS CASE HISTORIES Product Description Family No. SETTING TOOLS AND ACCESSORIES SURFACE CEMENTING EQUIPMENT EXTERNAL CASING PACKERS 5 Baker Oil Tools OPEN HOLE COMPLETIONS WORLDWIDE PRESENCE (left to right, top to bottom rows) Yopal, Colombia; Galeota Pt., Trinidad; Broussard, Louisiana; Odessa, Texas; Pescara, Italy; Tananger, Norway; Canning Vale, Australia; Houma, Louisiana; Casper, Wyoming; Villahermosa, Mexico; Ijmuiden, Netherlands; Las Morochas, Venezuela; Aberdeen, Scotland; Songkla, Thailand 6 CAPABILITIES Baker Oil Tools CAPABILITIES Yes, we do like to think BIG. But it's not enough to simply think big - we turn big ideas into reality. At Baker Oil Tools, we employ a variety of enabling technologies that allow us to actually build and qualify the innovations we conceive. Empowered by advanced software and hardware tools, our Open Hole Completions engineers are truly free thinkers. Design concepts that may have been rejected a decade ago as “unmanufacturable” are now commercial flagship products. These capabilities are integral to Baker Oil Tools' design, manufacturing, and operational core competencies. Engineering Design Advanced 3-D design software and Rapid Prototyping are invaluable at reducing the time from conception to first article. Project engineers and drafters can quickly validate dimensional compatibilities and gain a visual understanding of even the most complex parts. “Printing a hard copy” takes on a whole new meaning with Rapid Prototyping, a computerized system that allows us to create a plastic model. Design time is dramatically shortened since no metal parts need be prototyped until the design is finalized. When prototype parts have passed testing, conversion to machine drawings and CNC manufacturing instruction is efficient and accurate. Laboratory Facilities Before any tool is deemed commercial, Baker Oil Tools studies all critical operational and performance characteristics in controlled lab environments. For instance, how can the customer be certain that the elastomer compounds or metals specified in the bill of materials will satisfy the well requirements? Or, will this design that “looks great on paper” survive the severe thermal and pressure cycling that I expect in my well? At the Emmott Road and Navigation Boulevard facilities, Baker Oil Tools maintains modern metallurgical, elastomer, and prototype testing laboratories. Material sensitivity studies, confirmation of properties, and microscopic analyses are commonplace in the metal and elastomer labs. Full scale prototype tests allow proof of concept, establishment of performance ratings, and life cycle/durability testing. We even evaluate erosional resistance of many parts at our Emmott Road flow loop. 7 Baker Oil Tools CAPABILITIES State-of-the-Art Manufacturing Processes CNC Machining Centers Ask most machinists where their non-productive time is spent, and they'll tell you it's in setup time. Each machining process requires chucking up the part and adjusting its alignment before a single chip is cut. If a part has 20 steps on its routing, it may require 20 separate setups. Machining centers such as Mazak's Integrex™ permit a number of turning, boring, and milling operations to be performed on a part without repeated setups on different machines. Manufacturing efficiency and precision is greatly improved over conventional manufacturing operations. EDM Machining Many parts may be very complex geometrically, but cannot be simplified considering the design concept of the tool. Traditionally these parts require many milling operations, - which adds to manufacturing expenses. Electrical Discharge Machining uses a spark to remove metal, rather than mechanical cutting or grinding. Intricate parts that require accurate fitting with tight tolerances benefit from EDM machining. EDM allows engineers to select the best overall design rather than settling for the one that is most easily manufactured. Investment Casting Modern casting methods can result in both high manufacturing efficiency and consistent, high quality parts. Intelligent application of this technology permits repeatable manufacture of large volumes of common or complex items. Baker Oil Tools' Investment Casting Facility has proven itself to be a value-adding process, allowing many innovative concepts to be economically manufactured. We control every step in the casting process, ensuring complete product uniformity. Hot Extrusion Rubber Wrapping Baker Oil Tools manufactures the most rugged and dependable External Casing Packers available to the industry. Our state-ofthe-art Hot Extrusion Rubber Wrapping Machine continuously applies hot rubber directly from extrusion head to the rotating packer mandrel. Consistent control of elastomer properties ensures Progressive Inflation™ from one end of the ECP® to the other. These patented manufacturing and inflation processes are used on all Baker Oil Tools PAYZONE™, ISOZONE™, and XtremeZone® Packers, providing the most reliable annular barrier for your well . 8 Baker Oil Tools CAPABILITIES Technical and Service Support Critical Well Project Management Certain projects require project management beyond standard efforts. Examples would be remote operations with limited local operating company and/or service company infrastructure, high profile wells that must be completed within narrow time or cost windows, or high expense wells such as deepwater exploration. When justified, Baker Oil Tools can offer dedicated project management from conception through installation phases. Enhanced Quality Assurance at all levels is ensured with Critical Well Project Management. Applications Engineering Group The Applications Engineering (AEG) team is the central link between Baker Oil Tools' Field Service Locations, Open Hole Completions Engineering, and the Manufacturing facilities. This group is actively responsible for disseminating technical information and experience globally. Open Hole Completions AEG assists the regional sales teams with equipment specification, tender and document preparation, and new product launch into local markets. Troubleshooting and problem job resolution is another vital function performed by the AEG team. Quality Control As an ISO-certified manufacturer, Baker Oil Tools strictly follows a structured quality plan during all phases of development, testing, and manufacturing. According to the quality plan, documentation of raw materials is confirmed. Parts are carefully inspected at a number of logical points along the manufacturing router, to assure the quality of the final product meets both the customer's and our own strict standards. When you run a Baker Oil Tools' liner hanger or external casing packer into your well, you can be confident that it will satisfy your objectives. Don’t settle for anything less. Training Even the best tool designs, manufacturing, and quality benefit when employees are trained in the equipment's proper application and operation. The Baker Hughes Education Center, in conjunction with divisional product lines, provides effective training to field operations personnel, engineers, technical representatives, and managers. Formal, yet open classroom structure and curriculums promote beneficial exchange of regional best practices around the world. Dramatic improvements in service quality are a direct result of BHI's intense self-study and classroom training programs. 9 Baker Oil Tools FOCUS ON TECHNOLOGY FOCUS ON TECHNOLOGY Throughout this catalog, you'll find a number of novel technologies incorporated into our modern tool designs. Some have been developed in-house, while others are adapted from other industries. Baker Oil Tools recognizes that the application of technology is only worthwhile when tangible benefits result for the end user. A sampling of these practical advancements is included here. Composite Components On rigs with high spreadrates, the costs associated with drilling out a liner can sometimes exceed the capital costs of the liner hanger assembly and accessories. The industry clearly prefers equipment that enables faster drillout and won't damage expensive PDC bits. Baker Oil Tools offers a number of accessories such as landing collars, drillable packoffs, float valve assemblies, and liner wiper plugs that are constructed almost entirely from composite and elastomer materials. Operators have enthusiastically embraced this technology and specify it exclusively on many high-profile projects. Rupture Disk Initiation Most hydraulic tools rely on brass shear screws to resist motion until the required pressure is reached. But fatigue, inconsistency, and thermal effects can alter the pressure at which shear screws allow a tool to actuate. Precision rupture disks provide much more stable and consistent actuation pressure in wellbore environments, eliminating much of the uncertainty caused by shear screw variation. Baker Oil Tools includes rupture disks in many of its modern liner equipment and ECP® designs. Progressive Inflation™/Irregular Boreholes Irregular hole shapes and sizes can make it difficult to achieve a long-term 100% annular seal. In some specific applications, zonal isolation is required, yet local experience indicates that enlarged oval hole can be expected throughout the setting interval. If standard ECPs are used, mechanical failure may occur near the ends of the inflatable element. Several years spent studying material properties and design concepts have paid off with the development of Baker Oil Tools' XTremeZone® Packer. The XTremeZone® is the only ECP® in the industry to pass a stringent “oval borehole” testing program conducted by a consortium of Norwegian operators. Test engineers described the XTremeZone’s performance as “amazing” when it successfully withstood the maximum pressure limits of the group’s oval test fixture. 10 FOCUS ON TECHNOLOGY Baker Oil Tools FLEX-LOCK® Slips As liner loads increase, conventional wisdom says to add more slips and cones to the hanger. But eventually the hanger becomes too long, slips become hard to control and bypass quality suffers. If the hanger is overloaded, the ID of the body may collapse inward and will no longer drift. FLEX-LOCK® slip and seat design alleviates these shortcomings by eliminating cones from the hanger completely. As the slips accept loading, they transfer the load to the slip seat circumferentially and greatly reduce the stresses on the hanger body as well as the parent casing. Bypass area is equal in the set and unset positions. The slips are very well protected within the OD of the slip seat while running in. FLEX-LOCK® slips will accept very high axial loading, and the concept is incorporated into many of Baker Oil Tools' heavy-duty hanger designs such as the SDD™ and the INLine™ Hanger/Packer. Slip System and Casing Stress Cone Style Hanger FLEX-LOCK® Hanger Applications/Operations Software There's no question that experience is critical toward maintaining the highest level of service quality. When experience is combined with sophisticated, user-friendly computer modeling, a step change in performance and operational efficiency is the result. Baker Oil Tools has developed a number of accurate predictive software tools which aid in specifying optimal equipment and installation procedures at the wellsite. Our Liner Hanger Workbook predicts the combined effects of mechanical and pressure-induced forces on the hanger/packer assembly, as well as many other operational parameters like fluid displacement volumes, burst and collapse values, and slackoff requirements. Baker Hughes' Advantage program calculates downhole torque and drag conditions - critical information when running liners in highly deviated wellbores. The sophisticated BOTSurge™ model allows direct comparison of the hydraulic surge characteristics of open- or closed-ended liner assemblies while running in the hole. These programs, and others like them, are available to all Baker Oil Tools field operations and applications engineers to ensure flawless execution in your well. Metallurgy/Material Compliance The API recently updated its document “Recommended Practices, Section 5CT (Rev. 7) by including “tubular accessories”, which includes liner hanger and ECP® products. Baker Oil Tools has been a pioneer in this effort by establishing direct relationships with steel vendors and mills. Through this enhanced interaction, we are now able to specify and purchase raw tube stock in suitable geometries for manufacturing equipment which satisfies API RP 5CT chemical and physical properties. 11 Baker Oil Tools FOCUS ON TECHNOLOGY Expandable Metal Components Today's oilfield is showing increasing interest in the use of expandable technologies to enhance wellbore construction. Baker Oil Tools has been a leader in the development of expandable metal components for well over a decade. Sophisticated modeling software allows design engineers to predict with great accuracy how metal parts will deform when subjected to stresses. These components must be made with metals of tightly controlled chemical and physical properties. Logical utilization of this technology can be put to beneficial and practical use, as in the designs illustrated below. Extrudable Ball Seat Most hydraulically actuated devices require differential pressure to operate. The most common way of achieving differential pressure is to drop a setting ball to a landing seat and then apply pressure down the running string. After the devices have been actuated, the flow path must be restored to allow cementing operations. Baker Oil Tools has devised an ingeniously simple and reliable seat which will yield at a specified pressure and pass the setting ball through, and later pass cementing pump down plugs without interference. This type of seat is incorporated into many of today's liner running systems. ZX™ Seal Element Packer seal element technology remained substantially unchanged until Baker Oil Tools introduced the revolutionary ZX™ seal more than a decade ago. And today, the design is still considered the ultimate liner packer seal concept. The ZX™ seal is expanded to conform to the wellbore casing creating a sturdy, energized hydraulic barrier that is permanently impervious to elastomer extrusion. The seal is constructed from a steel chassis, to which a rugged outer elastomer sheath is bonded. The design eliminates the potential for swabbing the element off at high circulation rates and reduces mechanical damage while running into the hole. Insert Seal Unit Baker Oil Tools' versatile Insert Float Equipment also benefits from expandable metal technology. Conventional float equipment, landing collars, and other accessories are typically installed into collar bodies by threading them directly, or by a locking ring design for premium liner connections. In certain applications, these collar bodies can add considerable expense with high-tech threading and exotic metallurgies. The popular Insert Seal Unit allows a variety of accessories to be installed directly into the customer's casing at the wellsite. Anchoring and sealing are effectively accomplished using expandable technology and an easily-transportable installation device. 12 Baker Oil Tools APPLICATIONS APPLICATIONS CASE HISTORIES PREMIUM CEMENTED LINER COMPLETION This premium liner hookup incorporates many modern innovative features, ensuring reliable operation and service in many of today’s most demanding openhole completions. The liner is run on a Hydraulic Release Setting Tool, which allows the liner to be pushed, pulled, and rotated as required to work the string to bottom. The hydraulic-set, rotating liner hanger requires no pipe rotation to set, supports very heavy loads, and allows rotation of the liner during cementing operations for an improved cement job. The RS™ Pack-Off System provides a reliable twoway seal between the setting tool string and the liner top, while reducing upward piston forces even at very high pressures. The revolutionary ZXP™ Liner Packer includes the most rugged packing element in the industry, resists swaboff at high circulation rates, and ensures a life-ofwell, high performance seal at the liner top. The liner may be run in the hole at much higher speeds, greatly reducing rig expense when compared to conventional liner packers. The LFC™ Four Plug System allows the cement to be separated from the wellbore and displacement fluids until it reaches the shoe. The LFC™ is beneficial in reducing contamination of the slurry and effectively wiping the running string and liner casing. Junk Cover Indicating Rotating Packer Setting Dog Sub HR™ Liner Setting Tool ZXP™ Liner Packer RS™ Nipple RS™ Seal Assembly Hydraulic Set Rotating FLEX-LOCK® Liner Hanger LFC™ Four Plug System LFC™ Landing Collar Type II Double Valve Float Shoe 13 Baker Oil Tools APPLICATIONS Pump Down Plug ECONOMICAL, LIGHT-DUTY CEMENTED LINER HOOKUP This liner hanger assembly is perfect for use in less demanding applications which are extremely cost sensitive. The Hyflo™ III Mechanical Set Liner Hanger and Hyflo™ III Liner Packer offer reliable service at a great value. The C-2™ Setting Tool with Packer Setting Dogs and Cup Seal Assembly are time-tested and dependable. The hookup is typically run in vertical and low deviation wells with relatively short liners. C-2™ Liner Setting Tool with Packer Setting Dogs Hyflo™ III Liner Packer Hyflo™ III Liner Hanger Type I Landing Collar Float Shoe 14 Cup Seal Assembly Type I Liner Wiper Plug The liner and hanger assembly are run into the hole, the string rotated to the left to actuate the hanger, and the liner weight slacked off. The C-2™ Setting Tool is released with right hand rotation, and then picked up to confirm release. Cement is pumped, followed by a Pump Down Plug. The Pump Down Plug latches into the Liner Wiper Plug attached to the bottom of the running string, and together they are displaced to the Type I Landing Collar just above the float shoe. Cement is prohibited from re-entering the liner by check valves within the shoe. With the cement in place, the running string is picked up to expose the packer setting dogs, and slacked off to energize the packer. With the liner top isolated, any excess cement may be safely circulated or reversed from the wellbore. Baker Oil Tools APPLICATIONS Coiled tubing has become a cost-effective method of sidetracking or deepening wells through the existing production tubing. In many cases, coiled tubing offers reduced rig up and operating expense when compared to a drilling or workover rig. Deploying and cementing liners in these wellbores has become commonplace, due to the development of dedicated CT Liner Systems by Baker Oil Tools' Open Hole Completions group. 2-3/8 in. (60.3 mm), 2-7/8 in. (73.0 mm), and 3-1/2 in. (88.9 mm) liners are routinely run on coiled tubing through 4-1/2 in. (114.3 mm) production tubing. Because rotation of the coiled tubing bottomhole assembly (BHA) is not practical during liner operations, all primary tool functions must be hydraulic. The CT Liner Setting Tool is used in conjunction with a special CT Setting Sleeve to carry the liner into the hole on a fully supported collet system, similar to the reliable HR™ Setting Tool. Other standard coiled tubing BHA components are run above the CT Setting Tool, such as a Coiled Tubing Connector, Tubing Swivel, and Hydraulic Disconnect. Since many of these ultra-slimhole liners are set horizontally, a liner hanger may not be required. These liners are typically set on bottom. After pumping down a setting ball, pressure is applied to the coil and the CT Setting Tool is released. A miniature coiled tubing pump down plug wipes the coil, mates with the appropriate liner wiper plug, and is pumped to the landing collar as the cement is displaced. Coiled Tubing Connector Tubing Swivel Hydraulic Disconnect CT Liner Setting Sleeve CT Liner Setting Tool Type I Landing Collar FEATURES/BENEFITS • Push or pull as required while running liner into hole • Easy stab-up to assemble CT Setting Tool into the setting sleeve • Setting tool releases with straight pick-up after pressure is applied • Mechanical secondary release available via coiled tubing if the tool cannot be released hydraulically • Smooth transitions through bore of CT Setting Sleeve PBR Packoff Double Valve Float Shoe Liner Wiper Plug Circulating Valve 15 APPLICATIONS CASE HISTORIES COILED TUBING DEPLOYED LINER SYSTEM Baker Oil Tools APPLICATIONS Dual Wiper Plug Junk Cover Dual Wiper Plug Landing Collar Indicating Rotating Packer Setting Dog Sub HR™ Liner Setting Tool OPEN HOLE COMPLETION WITH SELECTIVE ECP® INFLATION External Casing Packers (ECP®) have long been used to provide an effective annular seal between zones of varying pressures or fluid types in uncemented open hole completions. Baker Oil Tools' patented HMR™ Horizontal Inflation Tool (HIT) is designed to positively locate and inflate multiple ECPs with cement or other desired inflation fluids. The HMR™ HIT assembly also prevents loss of cement from the inner string while moving between ECPs and permits excess cement to be circulated from the wellbore after final inflation. The HIT assembly may be run on an inner string during the initial liner installation, permitting single trip setting and inflation of packers as the running string is pulled out of the hole. The HMR™ HIT assembly can also be used to inflate ECPs on a second trip if desired. ZXP™ Liner Packer FEATURES/BENEFITS RS™ Nipple Hanger Port Isolation Tool HMC™ Liner Hanger Indicating Collet Screen/Slotted Liner Rupture Disk Drain Valve Indicator Sub HMR™ HIT Tool Closing Dog Profile Sub PAYZONE™ ECP® Screen/Slotted Liner Guide Shoe 16 Reverse Plug Catcher Inflation Tool Test Sub • Simple and reliable location of ECPs, even in extended reach wells • Positive isolation of ECP® valve system during inflation • Retention of inflation fluid during movement between packers • Removal of excess inflation fluid from running string prior to pulling out of hole • Compatible with one-trip installations Baker Oil Tools APPLICATIONS Junk Cover In many open hole completions, operators require positive cement isolation above the production interval. An External Casing Packer (ECP®) and Pressure Actuated Cementing (PAC) Valve run in tandem can provide the desired isolation. The PAC Valve is used to perform a stage cement job just above the slotted pipe or wire wrapped screen. The valve opens and closes hydraulically; no pipe manipulation is necessary to operate. An ECP® is required to isolate the slotted pipe or screen from the cement job above. Compatibility between liner setting tool, PAC Valve closing seat, landing collar, and plugs must be verified prior to the installation. A similar completion can be designed which includes a cemented liner above and below the PAC Valve and ECP® (two stage cemented liner). The Type II Landing Collar, in this case would be positioned near the shoe, rather than immediately below the ECP®. APPLICATIONS CASE HISTORIES CEMENTED LINER ABOVE SCREEN OR SLOTTED LINER Packer Setting Dog Sub HR™ Liner Setting Tool ZXP™ Liner Packer RS™ Nipple RS™ Seal Assembly HMC™ Liner Hanger LFC™ Plug System Solid Liner PAC Valve PAYZONE™ ECP® Type II Landing Collar Screen/Slotted Liner Guide Shoe 17 Baker Oil Tools APPLICATIONS Pump Down Plug VERSATILE LINER HOOKUP, EXCEPTIONAL VALUE Setting Ball Junk Cover Indicating Rotating Packer Setting Dog Sub Sleeve PBR Packoff 2RH™ Liner Setting Tool ZXP™ Liner Packer HMC™ Liner Hanger Solo Plug™ Liner Wiper Plug Type II Landing Collar Double Valve Float Shoe 18 This liner hanger assembly represents one of the most frequently run hookups in the world. It is considered “The Standard” in some regions because of its ability to fit a variety of applications. The particular combination of hydraulic set hanger, with compression set liner top packer allows the system to be utilized in most of today’s vertical and deviated wellbores, set shallow or deep, with short or long liners. The HMC™ Hydraulic Set Liner Hanger handles moderate to heavy loads, and requires no rotation to actuate. The ZX™ seal element has been tested at circulation rates over 17 barrels per minute (2.7 m3/min), and still provides high pressure and high temperature integrity [10,000 psi (689 bar) at 400°F (204°C)]. With the 2RH™ Liner Setting Tool in tension, the liner can be rotated before slacking off when working past ledges. An alternate version of the PBR Packoff is run above the 2RH™ Liner Setting Tool and seals in the tieback extension, providing a high pressure seal and prohibiting debris from fouling the setting tool. The Indicating Rotating Packer Setting Dog Sub ensures maximum transfer of slackoff weight to the liner top packer, even in the most deviated well. It also provides visual indication that sufficient weight reached the packer when the running string is retrieved. Baker Oil Tools APPLICATIONS APPLICATIONS CASE HISTORIES SLOTTED LINER HANGER/ PACKER ASSEMBLY Setting Ball This fit-for-purpose hookup is designed to hang a slotted liner or wire-wrapped screen and seal the liner top. The SLZXP™ Liner Hanger/Packer is built around the proven ZX™ seal element, which is highly resistant to swaboff at high circulation rates and ensures long term, high performance sealing. Bi-directional slips accept medium to heavy loading from either direction. Hydraulic Pusher Tool The SLZXP™ is run and set using a liner setting tool and a Hydraulic Pusher Tool. An inner string allows circulation through the shoe, and torque fingers permit rotation if the liner must be washed and worked into the hole. Applied pressure on the running string sets and packs off the SLZXP™ and releases the HR™ Liner Setting Tool. HR™ Liner Setting Tool For lighter duty applications, a retrievable slotted liner hanger/packer is also available in the SLP-R™. Hydro-Trip Sub SLZXP™ Liner Hanger/Packer Screen/Slotted Liner Slick Stinger Flapper Valve/ Drillable Packoff Guide Shoe 19 Baker Oil Tools APPLICATIONS LINER TOP TIEBACK WITH INTEGRITY TEST Retrievamatic™ Test Packer The first run is made with a casing scraper and tandem tieback mill assembly. The casing scraper is worked across the packer setting depth, while the polishing mill cleans the ID of the sleeve and the top dress mill removes any potential burrs or damage. Casing Scraper Top Dress Mill Tieback Polish Mill C-2™ Liner Setting Tool C-2™ Liner Setting Sleeve Cup Seal System JMZX™ Liner Tieback Packer 20 If a hydraulic seal cannot be achieved by either cement or a liner top packer, repair of the liner top may be required. After cleanup of the existing tieback extension in the well, a tieback packer may be run to remedy the leak. On the second run, a JMZX™ Liner Tieback Packer is run with a liner setting sleeve and the corresponding setting tool. After the integral seal mandrel is stabbed into the tieback extension, a pressure test is performed. Straight slackoff then unlocks and sets the JMZX™ Liner Tieback Packer. The setting tool is released, and a final pressure integrity test is performed. If required, a negative or inflow test can be performed on the same trip using a Retrievamatic™ Test Packer, run above the liner setting tool. Elimination of an additional trip considerably reduces rig time and expense. Baker Oil Tools APPLICATIONS Pump Down Plug Many areas of the world experience considerable difficulty with wellbore stability when it is time to run the liner. Sloughing shales, unconsolidated sands, differential sticking and relief of tectonic stresses - all may cause hole problems which require rigorous rotation to ream the liner into the hole. This hookup includes equipment which is specifically designed for this demanding application. The SDD™ Hydraulic Set Liner Hanger is manufactured with a rugged solid body, with excellent protection for the slips, and a patented setting mechanism which requires no hydraulic cylinder. Large, high-quality flow channels provide excellent bypass of cuttings. The ZX™ packing element includes a bonded metal and elastomer seal ring which is proven to withstand long periods of high rate circulation and resist mechanical damage. The HRD™ Setting Tool’s high torsional capacity allows high-RPM rotation when the liner must be aggressively worked into the hole. The Liner Top Debris Barrier inhibits settling of cuttings and debris in the tieback extension, which could potentially cause the setting tool to become stuck. APPLICATIONS CASE HISTORIES REAM-DOWN LINER SYSTEM Liner Top Debris Barrier Indicating Rotating Packer Setting Dog Sub HRD™ Liner Setting Tool ZXP™ Liner Packer Cementing PBR PBR Packoff SDD™ Liner Hanger Type I Liner Wiper Plug Type II Landing Collar Reaming Float Shoe 21 Baker Oil Tools APPLICATIONS MONOBORE LINER TOP COMPLETION Monobore completions are gaining favor in many applications. Although basic monobore liner systems have been available for many years, Baker Oil Tools has developed several dedicated monobore systems for more demanding situations. Surface Controlled Subsurface Safety Valve Snap-In/Snap-Out Shear Release Anchor (SISOSR) Seal Assembly S™ Liner Setting Sleeve (SISOSR Compatible) Double-Grip JMZX™ Liner Tieback Packer Liner Setting Sleeve (Existing Liner Top) 22 Based on tubing movement calculations, it may not be desirable to utilize a floating seal assembly on the production tubing. This hookup allows the tubing seal assembly to be anchored into the liner top, but provides a reliable method of spacing out to land the tubing at surface. Standard production tubing jewelry and safety systems can be used, eliminating the need for additional specialized equipment. First, a standard liner assembly is run, set, and cemented in place. On the second trip, a Double-Grip JMZX™ Liner Tieback Packer with a special Snap-In/Snap-Out Shear Release (SISOSR)-compatible S™ Liner Setting Sleeve is run, stabbed into the existing liner top, and set. The Double-Grip JMZX™ Liner Tieback Packer includes premium features such as the patented ZX™ seal element, opposing FLEX-LOCK® Slips to accept axial loading in either direction, and the highly dependable Bullet Seal™ technology. The setting mechanism of the JMZX™ requires no setting balls, blanking plugs, or rotation. On the final trip, a completion-type Snap-In/Snap-Out, Shear Release Anchor Seal Assembly is run on the completion string, along with any other jewelry and safety valve as required. After the necessary space out is determined using the Snap-In/Snap-Out feature, the tubing is landed and the seal assembly is anchored in place. No rotation is required during this completion process. The seal assembly can be furnished with rotational and/or shear release, for redundant methods of retrieving the tubing should the well require workover. Baker Oil Tools APPLICATIONS Pump Down Plugs In most cases, saving pipe trips will save money. The liner system shown has been designed to reduce or eliminate additional trips to clean out the liner or change out fluids prior to final completion of the well. The system has proven to be reliable and efficient in field use. Liner Top Debris Barrier The HRD™ Liner Setting Tool, the Hydraulic Set FLEX-LOCK® Liner Hanger, and a special Reaming Float Shoe with integral reaming blades allow the liner to be rotated and washed to bottom if necessary. An inner string below the setting tool, packoff assembly, and heavy-duty tubing swivel replaces the conventional liner wiper plug. All of the cement is displaced through the inner string, minimizing cement contact with the liner casing ID. After the liner is run, the hanger is set and the running tool is released per normal procedure. The cement job is pumped using the “lead - follow” Slimhole Plug System to separate cement from the other wellbore fluids. When cement displacement is complete, the running string is picked up until the RCI Packer Setting Dog Sub is removed from the packer extension. Slackoff of the drillstring, with rotation if required, sets the ZXP™ Packer and shears the indicator feature of the RCI sub. With the RCI indicator sheared, ports are opened which allow circulation from the ID of the running string to the annulus above the liner top. Excess cement is circulated out of the well while the RCI sub is maintained in compression. The running string may be rotated to avoid a stuck drillstring when circulating out the excess. Finally, the running string is picked up until the packoffs are no longer sealing, which also closes the circulation ports in the RCI sub. Completion fluid is now circulated through the inner string and displaced to the liner top. The string is slacked off again to reopen the RCI ports, and the desired fluid may be spotted into the casing above the liner. When the running string is pulled, the well is ready for completion with no cleanout trips required. APPLICATIONS CASE HISTORIES SINGLE TRIP CEMENTED LINER WITH DISPLACEMENT TO COMPLETION FLUID RCI Packer Setting Dog Sub HRD™ Liner Setting Tool ZXP™ Liner Top Packer Heavy-Duty Tubing Swivel Hydraulic Set FLEX-LOCK® Liner Hanger Ported ST™ Landing Sub with PBR Packoffs Heavy-Duty Tubing Swivel Inner String Type I Slimhole Landing Collar Reaming Float Shoe 23 Baker Oil Tools APPLICATIONS Case History Junk Cover FLOAT-IN LINER OPERATION North Sea, Extended Reach Well Indicating Rotating Packer Setting Dog Sub HR™ Liner Setting Tool A decision was made to design a Mud-over-Air (MoA) Floating Liner system. This would effectively reduce the weight of the liner casing in mud from 43.4 lb/ft (64.7 kg/m) to only 6.3 lb/ft (9.4 kg/m) with air inside the liner. This would greatly reduce friction between the liner and the borehole wall. ZXP™ Liner Packer RS™ Seal Assembly RS™ Nipple Ported Sub Hydraulic Set FLEX-LOCK® Liner Hanger Cementing PBR ST™ Landing Sub PBR Packoff Modified ST™ Landing Sub LFC™ Plug System Type I LFC™ Landing Collar Float Collar Float Shoe 24 When a major North Sea operator wanted to run a very heavy liner in an extended reach horizontal well, they were faced with a number of significant challenges. Equivalent Circulating Density (ECD) had to be watched closely due to the narrow fracture gradient to pore pressure window. Hole drag in the horizontal section would be an issue, based on modeling and field experience. Due to the high-profile nature of the project, it was preferable to use as much proven equipment as possible. Over 14,950 feet (4,560 m) of 9-5/8 in., 53.5 lb/ft (79.8 kg/m) liner casing was run with local standard FLEX-LOCK® Hydraulic Set Liner Hanger, ZXP™ Liner Top Packer, and RS™ Nipple. The modified hookup also included a Polished Bore Receptacle to provide an additional sealing location below the hanger. The liner was run in on a conventional HR™ Hydraulic Release Liner Setting Tool, with dual ST™ Landing Subs, a ported sub and dual packoffs as shown. The lower ST™ Landing Sub was modified with a single bore trip ball, which provided the isolation between the air and mud while floating the liner in. To provide necessary weight and rigidity to push the liner into the hole, 6-5/8 in. (168.3 mm) drillpipe was used. The 6-5/8 in. (168.3 mm) was kept full from the ST™ Landing Sub to surface on the trip in. When the liner reached TD, pressure was applied to trip the lower ST™ Sub, and the entire hole was filled and stabilized. Normal liner hanging and cementing operations were carried out per standard operational practice, and the liner top packer was set and successfully tested. The operator is able, using Baker Oil Tools' technology and the MoA technique, to reach target bottomhole locations that would typically require at least one more casing point. Savings in capital and rig expense are notable. Baker Oil Tools APPLICATIONS APPLICATIONS CASE HISTORIES Case History INLine™ IN DEEPWATER Tight Clearance Liner When a deepwater Gulf of Mexico operator wanted to run 10,300 ft (3,139 m) of 11-3/4 in. liner, and subsequently pressure test the wellbore to 5,000 psi (345 bar), they called on Baker Oil Tools. Conventional equipment available in the marketplace would require a compromise. The length of liner would have to be shortened and the maximum pressure would be severely limited. Hyflo™ Diverter Valve INLine™ Liner Hanger/Packer Junk Cover With a conventional hydraulic-set hanger and liner top packer, the customer had two choices. Either reduce the liner length hung to only 4,800 feet (1,463 m) with a maximum 3,000 psi (207 bar) pressure test, or limit the pressure test to 650 psi (45 bar) with a full length liner. Neither option was acceptable. Using Baker's proprietary Liner Hanger Workbook software to determine the combined effects of mechanical and hydraulic loading, it was evident that the standard 11-3/4 in. x 13-3/8 in. INLine™ Hanger/Packer System was up to the task. With its million pound (454 metric ton) load capacity and 5,500 psi (379 bar) pressure rating, the INLine™ supported the entire 10,300 ft (3,139 m) liner and passed the full pressure test required by the well plan. Operational efficiency and safety during run-in was enhanced using Baker Oil Tools' Surge Protection System. The work was completed in a single run, and the project was a success. Rotating Indicating Packer Setting Dog Sub 10,300 ft (3,139 m) of 11-3/4 in. Liner 65 lb/ft (96.93 kg/m) 2RH™ Liner Setting Tool Type I Landing Collar RS™ Packoff Hyflo™ 10 Autofill Float Collar Solo Plug™ Liner Wiper Plug Guide Shoe 25 MPas™ ONE-TRIP MULTI-ZONE OPEN HOLE COMPLETION An operator in Asia Pacific has a thick reservoir at 13,120 ft (4,000 m) that they are setting a liner through at approximately 60 degrees. The predrilled liners are run with an inner string to allow circulation through the shoe. The liners have 10 to 12 MPas™ Packers that are set in low permeability silt stringers using a Select Set Collet, (Product Family No. H30184) to activate the hydrostatic setting mechanism. Special packer cups installed on the shifting tool allow each packer to be pressure tested immediately after setting. Each of these 5-1/2 in. packers have predrilled 7 in. casing between them. As the oil/water contact moves up the reservoir, bridge plugs will be set in the MPas™ Packers to shut off the water production. The MPas™ also allows the option of setting a straddle between any two of the packers if it is determined that water is coming from an upper zone. On the first well, the operator saved more than $1 million USD compared to cementing and perforating a conventional liner, and expects greater cost savings in future wells. Junk Cover Liner Setting Tool Assembly Liner Packer Assembly Liner Hanger Assembly Baker Oil Tools 26 Case History Hanger Port Isolation Tool Select Set Collet Slotted Liner Guide Shoe APPLICATIONS MPas™ Packer APPLICATIONS Case History MPas™ EQUALIZER™ SCREEN ONE-TRIP OPEN HOLE COMPLETION SYSTEM Junk Cover The MPas™ EQUALIZER™ One-Trip Open Hole Completion System offers optimized production, delays water/gas coning, minimizes or eliminates annular flow, and encourages uniform inflow along the lateral. In one case history from Saudi Aramco (SPE 85332) this production technology saved the operator $240,000 USD in completion costs and doubled production over similar horizontal offset wells. The well came in at 10,000 bbl/day (1,590 m3), with a higher PI and better inflow profile compared to 5,000 bbl/day (795 m3) production from neighboring cemented and perforated conventional completions. Strategic placement of MPas™ Packers allows zonal isolation if conformance issues require future remediation. HR™ Liner Setting Tool ZXP™ Liner Packer FLEX-LOCK® Liner Hanger Hanger Port Isolation Tool Select Set Collet MPas™ Packer Guide Shoe 27 Baker Oil Tools EQUALIZER™ Screen APPLICATIONS CASE HISTORIES Baker Oil Tools APPLICATIONS Pump Down Plug Setting Ball Case History DRILL-IN LINER South Texas, Depleted Reservoirs Junk Cover PBR Packoff HRD™ Liner Setting Tool HRD™ Liner Setting Sleeve Extrudable Ball Seat Sub Solo Plug™ Liner Wiper Plug Type I Landing Collar Double Valve Float Collar with Baffle EZCase™ Casing Bit (Hughes Christensen) 28 Several operators in South Texas have experienced great difficulty drilling through severely depleted zones to reach their target pay. Historically these zones have resulted in severe mud losses, stuck pipe, and hole collapse. On some projects, the open hole can be drilled troublefree, but liner running is problematic or impossible. Baker Oil Tools' solution is to ream the liner to the original total depth, or even drill new formation with the liner. The liner running assembly is the most robust in the industry, and is configured to eliminate any possibility of releasing prematurely due to pressure surging. The purpose built casing bit from Hughes Christensen features the industry's first and most reliable PDC cutting structure that can be drilled out with either a roller cone or a Genesis PDC bit. The liner drilling assembly shown has enabled operators to meet drilling and completion objectives on a number of projects. On one well, the operating company fought severe losses for more than two weeks. After multiple LCM treatments and two cement plugs, the drilling BHA was pulled. Baker Hughes' liner drilling system was called out. More than 2,600 ft (793 m) of 7-5/8 in., 33.70 lb/ft (50.26 kg/m) liner casing was run on a standard HRD™ Hydraulic Release Setting Tool with Hughes Christensen’s 8.500 in. (215.9 mm) EZCase™ Casing Bit. On the trip in, the liner took weight at about 9,000 ft (2,744 m). With rotation and circulation, the liner was worked through numerous bridges and tight hole. The operator wanted to reach at least 10,200 ft measured depth (3,110 m) if possible. Although returns were lost at 10,135 ft (3,090 m), the operator decided to continue reaming in. The liner was worked to 10,637 ft (3,243 m), which was within 100 ft (30.5 m) of the originally drilled TD. The customer was pleased that the system was capable of reaming/drilling through unfavorable wellbore conditions including multiple collapsed formations and cement plugs - and has used the system again when faced with similar conditions. Baker Oil Tools LINER HANGERS HMC™ HYDRAULIC SET LINER HANGER Product Family No. H29223 The high-strength hydraulic cylinder is designed to provide high burst and collapse resistance. Recent upgrades to the HMC™ include a positive cylinder stop and premium FLEX-LOCK® style cylinder seals. Materials suited for H2S service available upon request. FEATURES/BENEFITS • Hanger sets with applied hydraulic pressure • No pipe rotation required to set hanger • Large slip area capable of hanging moderate to long liners • Multi-cone design provides excellent fluid bypass • Premium cylinder seals ensure high pressure/temperature integrity • Every hydraulic setting mechanism is factory tested to ensure downhole reliability • Available with L-80 or P-110 body as standard Liner Hanger Size Casing Maximum (Liner x Casing) Weight OD in. lb/ft kg/m in. mm 2-7/8 x 4-1/2 10.50-12.60 15.66-18.79 3.750 95.25 13-15.5 19.38-23.11 4.625 117.48 3-1/2 x 5-1/2 17 25.35 4.500 114.30 20-23 29.82-34.30 4.375 111.12 4 x 5-3/4 17-19.5 25.35-29.08 4.900 124.46 20-24 29.83-35.79 5.750 146.05 4-1/2 x 6-5/8 28-32 41.75-47.72 5.375 136.53 23-26 34.30-38.77 6.050 153.67 26-32 38.77-47.72 5.875 149.22 4-1/2 x 7 35 52.19 5.750 146.05 38-41 56.67-61.14 5.625 142.87 17 23.35 6.250 158.75 23-26 34.30-38.77 6.000 152.40 5x7 26-32 38.77-47.72 5.875 149.22 35 52.19 5.800 147.32 38 56.67 5.625 142.87 20-26.4 29.82-39.37 6.688 169.87 5 x 7-5/8 29.7-33.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 23 34.30 6.156 156.36 5-1/2 x 7 23-26 34.30-38.77 6.125 155.57 26-29 38.77-43.25 6.030 153.16 20-26.4 29.82-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.500 165.10 5-1/2 x 7-5/8 39 58.16 6.375 161.92 42.8-45.3 63.83-67.55 6.250 158.75 24-28 35.79-41.75 7.750 196.85 5-1/2 x 8-5/8 32-36 47.72-53.68 7.562 192.07 6-5/8 x 8-5/8 40-44 59.65-65.62 7.375 187.32 32-36 47.72-53.68 8.500 215.90 40-47 59.65-70.09 8.375 212.72 7 x 9-5/8 47-53.5 70.09-79.78 8.313 211.15 53.5-61.1 79.78-91.12 8.125 206.37 43.5-47 64.87-70.09 8.437 214.29 7-5/8 x 9-5/8 53.5 79.78 8.313 211.15 45.5-55.5 67.85-82.77 9.500 241.30 7-5/8 x 10-3/4 60.7 90.52 9.375 238.12 65.7-71.1 97.98-106.03 9.188 233.37 7-5/8 x 11-3/4 60-66.7 89.48-99.47 10.375 263.52 8-5/8 x 10-3/4 60.7 90.52 9.400 238.76 60-66.7 89.48-99.47 10.438 265.12 9-5/8 x 11-3/4 66.7-71 99.47-105.88 10.375 263.52 9-5/8 x 11-7/8 71.8 107.08 10.438 265.12 61-68 90.97-101.41 11.875 301.62 9-5/8 x 13-3/8 72-86 107.37-128.25 11.750 298.45 61-68 90.97-101.41 12.125 307.98 10-3/4 x 13-3/8 72-77 107.37-114.83 12.000 304.80 11-3/4 x 16 84-97 125.27-144.66 14.375 365.12 13-3/8 x 16 95-97 141.67-144.66 14.625 371.48 16 x 20 131 195.36 18.000 457.20 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. LINER HANGERS Baker Oil Tools' HMC™ Hydraulic Set Liner Hanger is the standard by which all other modern liner hangers are compared. It is set hydraulically by applied pressure through the runin string, and is designed to support medium to heavy liner loads. The hanger is widely used in deep and high angle wells, where actuation of mechanical set hangers may not be preferred. A setting ball is dropped and/or circulated to a ball seat in the landing collar or running string. Differential pressure acts on the hydraulic cylinder, moving slips up the cones to the set position. HMC™ HYDRAULIC SET LINER HANGER SPECIFICATION GUIDE HMC™ Hydraulic Set Liner Hanger Product Family No. H29223 29 Baker Oil Tools LINER HANGERS FLEX-LOCK® III HYDRAULIC SET LINER HANGER Product Family No. H29410 Baker Oil Tools' patented FLEX-LOCK® Hydraulic Set Liner Hanger series is capable of hanging exceptionally heavy liners. This unique hanger can be provided as a complete assembly, or in kit form. The kit is installed without welding onto a standard FLEX-LOCK® Body, a joint of liner casing, or on a PBR body. The FLEX-LOCK® Hydraulic Set Liner Hanger is ideal for liner applications where corrosion resistant alloys are used. The FLEX-LOCK® kit can be mounted directly onto the Corrosive Resistant Alloys (CRA) casing, representing a significant savings over a CRA solid body hanger. Like the familiar HMC™ Hydraulic Liner Hanger, differential pressure across an integral hydraulic cylinder strokes the slips into engagement with the casing. The dramatic increase in hanging capacity over cone-type hangers results from state-of-the-art design and Finite Element Analysis (FEA) study. Loads transfer circumferentially into the slip seat, rather than radially inward to the mandrel as the liner weight is hung. High load stresses on the mandrel beneath the slips are avoided, preventing collapse of the hanger body under heavy loading. Stress “hot spots” in the parent casing are eliminated. Large circulation area is achieved through fluid courses located in the slip seat and behind the slips. Flow area is the same after setting the hanger as in the run-in position. FLEX-LOCK® III HYDRAULIC SET ROTATING LINER HANGER Product Family No. H29410 The FLEX-LOCK® Hydraulic Set Rotating Liner Hangers incorporate a tapered roller bearing assembly which allows the liner to be rotated with the hanger in the set position while cementing the liner. This bearing package allows the liner to be rotated at higher RPM than hangers utilizing conventional ball or journal bearing systems. FEATURES/BENEFITS FLEX-LOCK® III Hydraulic Set Liner Hanger Product Family No. H29410 30 Rotating FLEX-LOCK® III Hydraulic Set Liner Hanger Product Family No. H29410 • Proprietary slip design results in substantially lower and more uniform stresses in both the parent casing and the hanger mandrel as axial load is applied • Kit hanger can be provided with mandrel or without, for mounting on casing of any weight, grade or thread • Hydraulic cylinder compatible with liner to meet NACE specifications when required • Premium hydraulic cylinder seals withstand up to 10,000 psi (689.6 bar) at 400°F (204°C) • Tapered roller bearings (rotating version) allow rotation of liner after setting, resulting in improved cement job • Double grip retrievable version available • Non left-hand rotating option for use with HR™/HRD™ Setting Tools ensures secondary release if required Baker Oil Tools LINER HANGERS FLEX-LOCK® HYDRAULIC SET AND HYDRAULIC SET ROTATING LINER HANGERS SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5 x 7-5/8 5-1/2 x 7-5/8 5 x 9-5/8 5-1/2 x 9-5/8 7 x 9-5/8 7-5/8 x 9-5/8 7 x 10-3/4 7-5/8 x 10-3/4 9.188 x 11-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 9-7/8 x 13-3/8 10-3/4 x 13-3/8 13-3/8 x 16 X 16 x 18-5/8 X 13-3/8 x 20 X 16 x 20 X lb/ft 11.5-15 18 14-23 26-29.7 32.3 14-17 20 18 20-35 35-41 35-42.7 17-26 26-32 32-35 35-38 38-41 24-33.7 29.7-39 42.8-45.3 47.1 24-33.7 29.7-39 42.8-45.3 47.1 40-53.5 40-53.5 40-53.5 43.5-58.4 32.3-40 43.5-47 47-53.5 32.8-85.3 32.8-55.5 51-73.2 60-65 42-54 54-60 60-66.7 71 54.5-72 48-98 48-80.7 48 -72 75-84 84-109 87.5 94-169 131-169 163-187 kg/m 17.15-22.37 26.84 20.87-34.30 38.77-44.29 48.16 20.87-25.35 29.82 26.84 29.83-52.20 52.20-61.14 52.20-63.68 25.35-38.77 38.77-47.72 47.72-52.20 52.20-56.67 56.67-61.14 35.79-50.25 44.29-58.16 63.83-67.55 70.24 35.79-50.25 44.29-58.16 63.83-67.55 70.24 59.65-79.78 59.65-79.78 59.65-79.78 64.87-87.09 48.17-59.65 64.87-70.09 70.09-79.78 48.91-127.21 48.91-82.77 76.06-109.16 89.48-96.93 62.63-80.53 80.53-89.48 89.48-99.47 105.88 81.28-107.37 71.58-146.15 71.58-120.35 71.58-107.37 111.85-125.27 125.27-162.55 130.49 140.18-252.03 195.36-252.03 243.08-278.87 Maximum OD in. 4.240 4.120 4.500 4.240 4.120 4.732 4.618 4.940 5.819 5.625 5.560 6.106 5.924 5.820 5.775 5.675 6.595 6.455 6.275 6.215 6.595 6.455 6.275 6.215 8.334 8.334 8.334 8.234 8.634 8.480 8.359 8.955 9.460 9.152 10.500 10.679 10.571 10.475 10.410 12.140 11.718 12.050 12.146 14.700 14.375 17.400 18.053 17.500 17.400 mm 107.70 104.65 114.30 107.70 104.64 120.19 117.29 125.48 147.80 142.88 141.22 155.09 150.46 147.83 146.68 144.15 167.51 163.95 159.38 157.86 167.51 163.95 159.38 157.86 211.68 211.68 211.68 209.14 219.30 215.39 212.32 227.45 240.28 232.46 266.70 271.24 268.50 266.07 264.41 308.36 297.63 306.07 308.51 373.38 365.13 441.96 458.55 444.50 441.96 LINER HANGERS 4 x 5-1/2 Casing Weight X Not available in rotating version. Certain size/weight ranges available only in original Hydraulic FLEX-LOCK® (Product Family No. H29280), and Hydraulic Rotating FLEXLOCK® (Product Family No. H29281). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 31 Baker Oil Tools LINER HANGERS HYFLO™ II HYDRAULIC SET LINER HANGER Product Family No. H29233 The Hyflo™ II Hydraulic Set Liner Hanger is an economical, light-to medium-duty liner hanger that is suitable for short to moderate length liners. It is also ideal for highly deviated/horizontal and some multilateral applications. This hanger incorporates all of the hydraulic setting features of the highly reliable HMC™ Liner Hanger, but has only three slips, rather than six as used on the HMC™. The hanger body can be ordered as P-110 or L-80 as a standard. FEATURES/BENEFITS • Hanger sets with applied hydraulic pressure • No pipe rotation required to set hanger • Inexpensive hanger for cost sensitive, lighter-duty applications • Multicone design provides maximum bypass area • Premium FLEX-LOCK® cylinder seals for high pressure/temperature integrity • Positive stop prevents over-travel of hydraulic cylinder • Every hydraulic setting mechanism is factory tested to ensure downhole reliability • Cone-grip slips available to prevent floating of very short, light liners HYFLO™ II HYDRAULIC SET LINER HANGER SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5-1/2 x 7 5-1/2 x 7-5/8 5-1/2 x 8-5/8 6-5/8 x 8-5/8 7 x 9-5/8 7-5/8 x 9-5/8 7-5/8 x 10-3/4 Casing Weight lb/ft 13-15 18 17 17-19.5 18.3 23-26 26-32 17-20 23-26 26-32 35-38 20-23 29 29.7-33.7 32-36 32-36 32.3-36 40-47 47-53.5 43.5-47 53.5 45.5-55.5 Maximum OD kg/m 19.38-22.37 26.84 25.35 25.35-29.08 27.29 34.30-38.77 38.77-47.72 25.35-29.82 34.30-38.77 38.77-47.72 52.20-56.67 29.82-34.30 43.24 44.29-50.25 47.72-53.68 47.72-53.68 48.17-53.68 59.65-70.09 70.09-79.78 64.87-70.09 79.78 67.85-82.77 in. 4.188 4.062 4.500 4.900 4.875 6.000 5.875 6.125 6.000 5.875 5.680 6.156 5.962 6.500 7.563 7.563 8.500 8.375 8.312 8.438 8.312 9.500 mm 106.37 103.17 114.30 124.46 123.82 152.40 149.22 155.57 152.40 149.22 144.27 156.36 151.43 165.10 192.10 192.10 215.90 212.72 211.12 214.32 211.12 241.30 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Hyflo™ II Hydraulic Set Liner Hanger Product Family No. H29233 32 Baker Oil Tools LINER HANGERS HSR 2™ HYDRAULIC SET ROTATING LINER HANGER Product Family No. H29227 The HSR 2™ Hydraulic Set Rotating Liner Hanger is a light- to medium-duty cone type hanger which allows rotation after the liner is hung. Hydraulic setting makes the HSR 2™ ideal for short horizontal liners when cement integrity is a concern. The same tapered roller bearing arrangement is utilized as in the FLEX-LOCK® Rotating Hangers, permitting reliable rotation of the liner string during cementation. LINER HANGERS The HSR 2™ is an improved version of the original design, incorporating a one-piece mandrel, optimized slip load distribution, and upgraded hydraulic cylinder seals. FEATURES/BENEFITS • Uses the same proven hydraulic setting mechanism as the HMC™, FLEX-LOCK®, and Hyflo™ II Hangers • Tapered roller bearing allows liner to be rotated in the set position for improved cement jobs • Non-welded construction • Compatible with liner string metallurgy, including CRA HSR 2™ HYDRAULIC SET ROTATING LINER HANGER SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 14 20.87 4.812 122.22 15.5 23.11 4.750 120.65 4 x 5-1/2 17 25.35 4.688 119.07 20 29.82 4.562 115.87 4 x 5-3/4 17-19.5 25.35-29.08 4.900 124.46 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 4-1/2 x 7 29-32 43.24-47.72 5.875 149.22 35-38 52.19-56.67 5.750 146.05 41 61.14 5.562 141.27 17 25.35 6.312 160.32 20-23 29.82-34.30 6.125 155.57 5x7 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 24-26.4 35.79-39.37 6.688 169.87 5 x 7-5/8 29.7-33.7 44.28-50.25 6.531 165.88 39 58.16 6.375 161.92 24-26.4 35.79-39.37 6.688 169.87 5-1/2 x 7-5/8 29.7-33.7 44.28-50.25 6.531 165.88 42.8 63.83 6.281 159.53 5-1/2 x 8-5/8 40-44 59.65-65.62 7.375 187.32 32.3-36 48.17-53.68 8.500 215.90 7 x 9-5/8 40-47 59.65-70.09 8.437 214.29 47-53.5 70.09-79.78 8.312 211.12 54.5-72 81.27-107.37 12.000 304.80 9-5/8 x 13-3/8 72-85 107.37-126.76 11.750 298.45 Certain size/weight ranges available only in original HSR design, (Product Family No. H29216). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. HSR 2™ Hydraulic Set Rotating Liner Hanger Product Family No. H29227 33 Baker Oil Tools LINER HANGERS SDD™ HYDRAULIC SET LINER HANGER Product Family No. H29262 There are formations which are absolutely uncooperative when it’s time to run the liner. The string may require aggressive rotation for many hours to be worked to depth. The SDD™ Hydraulic Set Liner Hanger is designed as the most rugged hanger available to the industry for these applications. The solid hanger body is machined from one piece to ensure durability, complete protection for the slips, and quality fluid bypass for unimpeded circulation of cuttings and debris. FLEX-LOCK® style slips are standard to provide high load capacities. The hanger slips are actuated by discrete pistons, rather than by a hydraulic cylinder. As a result, fluid courses may be milled as deep as the OD of the liner between the slip cavities. In most sizes, burst and collapse ratings equal to mechanical set hangers can be achieved since there is no hydraulic cylinder. The aggressive cutting shape of the skids help to break up cuttings while working the liner down. Carbide buttons reduce OD wear. FEATURES/BENEFITS • Robust solid-body design allows rotation at high torque and RPM, with total protection from slip damage • Quality bypass allows high circulation rates and removal of larger cuttings without packing off • Slips tied to a common activator ring, ensuring uniform contact with casing. Pressure acting on the setting pistons generate force to stroke activator ring • Compact design reduces pressure drop and minimizes rigid tool length when working through dog legs • Elimination of hydraulic cylinder improves burst and collapse ratings over conventional hydraulic set hangers Bypass Comparison (To Scale) Flow Area in White Conventional Hydraulic Hanger SDD™ Hydraulic Hanger SDD™ HYDRAULIC SET LINER HANGER SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 5x7 5 x 7-5/8 5-1/2 x 7-5/8 7 x 9-5/8 7-5/8 x 9-5/8 7-5/8 x 10-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 SDD™ Hydraulic Set Liner Hanger Product Family No. H29262 34 Casing Weight lb/ft 26-32 35-38 33.7-39 33.7-39 42.8 36-43.5 47-58.4 53.5 32.8-65.7 60-66.7 61-72 kg/m 38.77-47.72 52.19-56.67 50.25-58.16 50.25-58.16 63.83 53.68-64.87 70.09-87.09 79.78 48.91-97.98 89.48-99.47 90.97-107.37 Maximum OD in. 5.930 5.758 6.455 6.455 6.331 8.500 8.234 8.334 9.355 10.450 12.004 mm 150.62 146.25 163.95 163.95 160.81 215.90 209.14 211.68 237.61 265.43 304.90 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Baker Oil Tools LINER HANGERS CMC™ MECHANICAL SET LINER HANGER Product Family No. H29210 The CMC™ Mechanical Set Liner Hanger is set mechanically with either right- or lefthand rotation, depending on the type of setting tool the liner is run on. The CMC™ is designed to handle medium to heavy liner loads. The staggered cone design provides maximum bypass area while running in and circulating. Automatic J-cage allows the hanger to return to the run-in position, should the hanger actuate prematurely while running into the hole. LINER HANGERS FEATURES/BENEFITS • T-slot bowsprings eliminate the use of set screws • Excellent bypass area in run-in and set position • Open bottom J-cage, available for right- or left-hand setting • Automatic J-cage allows hanger to return to run-in position should the hanger preset while running in hole • Low profile slips provide large supported slip area and reduce potential for damage while running in CMC™ MECHANICAL SET LINER HANGER SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 4 x 5-1/2 4-1/2 x 6-5/8 4-1/2 x 7 5x7 5 x 7-5/8 5-1/2 x 7 5-1/2 x 7-5/8 lb/ft Casing Weight kg/m Maximum OD in. mm Liner Hanger Size (Liner x Casing) in. lb/ft Casing Weight kg/m Maximum OD in. mm 13-15 19.38-22.37 4.188 106.37 32.3-36 48.16-53.68 8.500 215.90 18 26.84 4.062 103.17 40-47 59.64-70.08 8.375 212.72 14-15.5 20.87-23.11 4.625 117.47 47-53.5 70.08-79.77 8.312 211.12 17 25.35 4.500 114.30 53.5-61.1 79.77-91.12 8.125 206.37 7 x 9-5/8 70.3 104.84 7.875 200.02 45.5-55.5 67.84-82.77 9.500 241.30 60.7-71.1 90.52-106.03 9.250 234.95 36-40 53.68-59.64 8.600 218.44 43.5-47 64.86-70.08 8.437 214.29 53.5 79.77 8.313 211.15 58.4 87.09 8.250 209.55 32.7-40.5 48.76-60.39 9.750 247.65 45.5-55.5 67.84-82.77 9.500 241.30 60.7 90.52 9.375 238.12 65.7-71.1 97.98-106.03 9.187 233.34 152.40 73.2 109.16 9.125 231.77 5.875 149.22 85.3 127.21 8.875 225.42 52.19 5.750 146.05 8-5/8 x 10-3/4 45.5-55.5 67.84-82.77 9.500 241.30 56.66-61.13 5.625 142.87 8-5/8 x 11-3/4 66.7-75 99.47-111.85 10.250 260.35 20-26.4 29.82-39.36 6.688 169.87 89.48-99.47 10.437 265.09 29.7-33.7 44.28-50.25 6.500 165.10 9-5/8 x 11-3/4 71.1-73.6 20-23 29.82-34.29 4.375 111.12 14-15.5 20.87-23.11 4.750 120.65 17 25.35 4.625 117.47 23 34.29 4.460 113.28 28-32 41.75-47.71 5.375 136.52 35 52.19 5.350 135.89 20-26 29.82-38.77 6.000 152.40 26-32 38.77-47.71 5.875 149.22 35 52.19 5.750 146.05 38-41 56.66-61.13 5.625 142.87 17-20 25.35-29.82 6.125 155.57 23 34.29 6.000 26-32 38.77-47.71 35 38-41 7 x 10-3/4 7-5/8 x 9-5/8 7-5/8 x 10-3/4 60-66.7 106.03-109.76 10.312 261.92 39 58.15 6.375 161.92 80.5 120.05 10.188 258.77 39-45.3 58.15-67.56 6.250 158.75 48-54.5 71.57-81.28 12.000 304.80 42.8-45.3 63.83-67.56 6.125 155.57 62-68 92.46-101.41 11.875 301.62 23 34.29 6.156 156.36 72-85 107.37-126.76 11.750 298.45 23-26 34.29-38.77 6.062 153.97 29 43.24 5.970 151.63 20-26.4 29.82-39.36 6.688 169.87 29.7-33.7 44.28-50.25 6.500 165.10 39 58.15 6.375 161.92 42.8-45.3 63.83-67.56 6.250 158.75 9-5/8 x 13-3/8 10-3/4 x 13-3/8 61-68 90.97-101.41 72-77 107.37-114.83 12.000 304.80 54.5-68 81.28-101.41 12.125 307.97 12.200 309.88 11-3/4 x 13-3/8 X 68-72 101.41-107.37 12.130 308.10 77 114.83 12.070 306.57 11-7/8 x 16 146 217.73 13.875 352.42 16 x 20 133-169 198.34-252.03 18.125 460.37 5-1/2 x 8-5/8 32-36 47.71-53.68 7.562 192.07 6-5/8 x 8-5/8 40-44 59.64-65.62 7.375 187.32 X Available only as SMC™ Hanger (Product Family No. H29212). 7 x 8-5/8 24 35.78 7.875 200.02 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. CMC™ Mechanical Set Liner Hanger Product Family No. H29210 35 Baker Oil Tools LINER HANGERS FLEX-LOCK® III MECHANICAL SET LINER HANGER Product Family No. H29413 Baker Oil Tools' patented FLEX-LOCK® Mechanical Set Liner Hanger series is capable of hanging exceptionally heavy liners. This unique hanger can be provided as a complete assembly, or in kit form. The kit is installed without welding on a standard FLEX-LOCK® body, a joint of liner casing, or on a PBR body. In effect, the liner casing is the mandrel of the hanger. A single kit may be mounted on a variety of mandrels with different threads, weights, or grades. FLEX-LOCK® Mechanical Set Liner Hangers are ideal for liner applications where maximum burst and collapse pressure ratings are required. The FLEX-LOCK® Kit can be mounted directly onto CRA casing, representing a significant savings over a CRA solid body hanger. The improved drag spring/J-cage assembly is available for right- or lefthand setting, and reduces presetting compared to pin-type actuation mechanisms. The dramatic increase in hanging capacity over cone type hangers results from state-of-the-art design and FEA study. Loads transfer circumferentially into the slip seat, rather than radially inward to the mandrel as the liner weight is hung. Load stresses on the mandrel beneath the slips are eliminated, preventing collapse of the hanger body under heavy loading. Stress “hot spots” in the parent casing are eliminated. Excellent circulation is achieved through fluid courses located in the slip seat and behind the slips. Flow area is the same after setting the hanger as in the run-in position. FLEX-LOCK® III MECHANICAL SET ROTATING LINER HANGER Product Family No. H29413 The FLEX-LOCK® Mechanical Set Rotating Liner Hanger incorporates a tapered roller bearing assembly which allows the liner to be rotated with the hanger in the set position while cementing the liner. This bearing package allows the liner to be rotated at higher RPM than hangers incorporating conventional ball or journal bearing systems. FEATURES/BENEFITS FLEX-LOCK® III Mechanical Set Liner Hanger Product Family No. H29413 36 FLEX-LOCK® III Mechanical Set Rotating Liner Hanger Product Family No. H29413 • Proprietary slip design results in substantially lower and more uniform stresses in both the parent casing and the hanger mandrel as axial load is applied • Kit hanger can be provided with mandrel, or without, for mounting on casing of any weight, grade or thread • Meets NACE specifications when required • Automatic J-cage design allows hanger to return to run-in position should hanger preset while running in hole • Tapered roller bearings (rotating version) allow rotation of liner resulting in improved cement job Baker Oil Tools LINER HANGERS FLEX-LOCK® MECHANICAL SET AND MECHANICAL SET ROTATING LINER HANGERS SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 5x7 5 x 7-5/8 5-1/2 x 7 5-1/2 x 7-5/8 7 x 9-5/8 7 x 9-7/8 7-5/8 x 9-5/8 7-5/8 x 10-3/4 7-3/4 x 11-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 10-3/4 x 13-3/8 lb/ft 11.5-15 18.0 14-23 26-29.7 32.3 20-32 35-41 17-26 26-32 35-38 24-33.7 29.7-39 42.8-45.3 47.1 29.0 24-33.7 29.7-39 42.8-45.3 47.1 40-53.5 43.5-58.4 64.9-70.3 75.6 66.9 32.3-40 43.5-47 53.50 51-73.2 42-79 42-54 54-60 65-66.7 48-98 48-72 kg/m 17.15-22.37 26.84 20.87-34.30 38.77-44.29 48.17 29.83-47.72 52.19-61.14 25.35-38.77 38.77-47.72 52.19-56.67 35.79-50.25 44.29-58.16 63.83-67.55 70.24 43.24 35.79-50.25 44.29-58.16 63.83-67.55 70.24 59.65-79.78 64.87-87.09 96.79-104.84 112.74 99.77 48.17-59.65 64.87-70.09 79.78 76.05-109.16 62.63-117.81 62.63-80.53 80.53-89.48 96.93-99.47 71.58-146.15 71.58-107.37 Maximum OD in. 4.240 4.120 4.500 4.240 4.120 5.819 5.625 6.106 5.924 5.775 6.595 6.455 6.275 6.212 6.025 6.595 6.455 6.275 6.215 8.334 8.234 7.937 7.815 8.312 8.634 8.480 8.359 9.152 10.237 10.679 10.571 10.475 11.718 12.141 mm 107.69 104.64 114.30 107.69 104.64 147.80 142.87 155.09 150.46 146.68 167.51 163.95 159.38 157.78 153.03 167.51 163.95 159.38 157.86 211.68 209.14 201.60 198.50 211.12 219.30 215.39 212.31 232.46 260.01 271.25 268.50 266.07 297.63 308.38 LINER HANGERS 4-1/2 x 7 Casing Weight Certain size/weight ranges available only in original Mechanical FLEX-LOCK® (Product Family No. H29278) or Mechanical Rotating FLEX-LOCK® (Product Family No. H29279). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 37 Baker Oil Tools LINER HANGERS HYFLO™ III MECHANICAL SET LINER HANGER Product Family No. H29222 Hyflo™ III Mechanical Set Liner Hangers are inexpensive, light- to medium-duty hangers. They are available in right- and left-hand set models, depending on the type of setting tool to be used. The Hyflo™ III Mechanical Set Liner Hanger has three slips, rather than six as used on the CMC™. Multicone design maximizes bypass area for run-in and cementing. Materials suited for H2S service are available upon request. FEATURES/BENEFITS • Economical choice for cost sensitive applications not requiring heavy-duty hanger • Multicone design provides maximum bypass area • Single slot J-cage available for right- or left-hand setting • Body equivalent to liner grade and weight • Cone-grip slips available to prevent floating of very short, light liners HYFLO™ II MECHANICAL SET LINER HANGER Product Family No. H29208 The Hyflo™ II Mechanical Set Liner Hanger is similar in function to the Hyflo™ III Mechanical Set Liner Hanger described above, with several significant design alternatives. The hanger utilizes the same open bottom J-cage assembly with swivel and T-slot bowsprings as is used on the CMC™ Liner Hanger. Available in limited sizes only. FEATURES/BENEFITS • T-slot bowsprings eliminate use of set screws in the J-cage • Excellent bypass in both run-in and set positions • Open bottom J-cage, available for right- or left-hand setting • Automatic J-cage allows hanger to return to the run-in position should the hanger preset while running in hole Hyflo™ III Mechanical Set Liner Hanger Product Family No. H29222 38 Hyflo™ II Mechanical Set Liner Hanger Product Family No. H29208 Baker Oil Tools LINER HANGERS HYFLO™ III AND HYFLO™ II MECHANICAL SET LINER HANGERS SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. 2-7/8 x 4-1/2 X 3-1/2 x 5-1/2 4 x 5-1/2 4-1/2 x 5-1/2 4-1/2 x 6-5/8 4-1/2 x 7 4-1/2 x 7-5/8 X 5x7 5 x 7-5/8 X 5-1/2 x 7 5-1/2 x 7-5/8 5-1/2 x 8-5/8 X 6-5/8 x 8-5/8 7 x 8-5/8 X 7 x 9-5/8 7 x 10-3/4 X 7-5/8 x 9-5/8 X 7-5/8 x 10-3/4 X 8-5/8 x 10-3/4 X 9-5/8 x 13-3/8 lb/ft 9.5 10.5-11.6 13.5-15.1 13 15 18 15.5-20 14-17 20-23 14 15.5-17 24-28 28-32 17-23 23-29 26-32 35-38 38-42.7 39 17-23 23-29 26-32 35-38 20-26.4 29.7-33.7 39 45.3 20-23 26.4-29.7 33.7-39 24-28 32-36 24-28 32-36 24 28-32 36-47 43.5-53.5 32.7-42 29.3-36 43.5-47 53.5 45.5-55.5 65.7 54.5-72 kg/m 14.16 15.65-17.29 20.13-22.51 19.38 22.37 26.84 23.11-29.82 20.87-25.35 29.82-34.30 20.87 23.11-25.35 35.79-41.75 41.75-47.72 25.35-34.30 34.30-43.24 38.77-47.72 52.19-56.67 56.67-63.68 58.16 25.35-34.30 34.30-43.24 38.77-47.72 52.19-56.67 29.82-39.37 44.29-50.25 58.16 67.55 29.82-34.30 39.37-44.29 50.25-58.16 35.79-41.75 47.72-53.68 35.79-41.75 47.72-53.68 35.79 41.75-47.72 53.68-70.09 64.87-79.78 48.76-62.63 43.69-53.68 64.87-70.09 79.78 67.85-82.77 97.98 81.27-107.37 Maximum OD in. 3.812 3.750 3.625 4.250 4.200 4.062 4.560 4.678 4.460 4.875 4.720 5.563 5.375 6.148 6.000 5.875 5.664 5.563 6.375 6.148 6.000 5.875 5.702 6.688 6.500 6.375 6.250 6.167 6.566 6.386 7.750 7.562 7.750 7.562 7.875 7.750 8.441 8.295 9.750 8.625 8.438 8.312 9.500 9.312 11.945 mm 96.82 95.25 92.07 107.95 106.68 103.17 115.82 118.82 113.28 123.82 119.88 141.30 136.52 156.15 152.40 149.22 143.86 141.30 161.92 156.15 152.40 149.22 144.83 169.87 165.10 161.92 158.75 156.64 166.77 162.20 196.85 192.07 196.85 192.07 200.02 196.85 213.61 210.69 247.65 219.07 214.32 211.12 241.30 236.52 303.40 LINER HANGERS 3-1/2 x 5 X Casing Weight X Certain sizes available in Hyflo™ II configuration. NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 39 Baker Oil Tools LINER HANGERS RCM 2™ MECHANICAL SET ROTATING LINER HANGER Product Family No. H29226 The RCM 2™ Mechanical Set Rotating Liner Hanger is a light- to medium-duty cone type hanger which allows rotation after the liner is hung. The tapered roller bearing assembly is designed and constructed to ensure rotation in high temperature environments. The liner may be rotated at higher speeds than when using hangers employing conventional ball or journal bearings. The automatic J-cage allows the hanger to be reset if required. A Rotating 2RH™ or HR™ Setting Tool is used to set the hanger with right-hand rotation. After the hanger is set, the setting tool is released. The liner may now be rotated through the hanger during the cement job. The RCM 2™ version includes a one-piece mandrel and optimized slip load distribution. FEATURES/BENEFITS • Tapered roller bearing allows liner to be rotated in the set position • T-slot bowsprings eliminate use of set screws in the J-cage • Material suited for H2S service available upon request • Automatic J-cage allows simple resetting of hanger to run-in position RCM 2™ MECHANICAL SET ROTATING LINER HANGER SPECIFICATION GUIDE Liner Hanger Size (Liner x Casing) in. RCM 2™ Mechanical Set Rotating Liner Hanger Product Family No. H29226 40 Casing Weight Maximum OD lb/ft kg/m in. mm 14 20.87 4.812 122.22 15.5 23.11 4.750 120.65 4 x 5-1/2 17 25.35 4.688 119.07 20 29.82 4.562 115.87 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 4-1/2 x 7 29-32 43.24-47.72 5.875 149.22 35 52.19 5.750 146.05 38 56.67 5.625 142.87 17 25.35 6.312 160.32 17-20 25.35-29.82 6.125 155.57 5x7 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 35 52.19 5.775 146.68 24-26.4 35.79-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.531 165.88 5 x 7-5/8 39 58.16 6.375 161.92 45.3 67.55 6.250 158.75 23 34.30 6.188 157.17 5-1/2 x 7 23-26 34.30-38.77 6.100 154.94 26-29 38.77-43.24 6.000 152.40 24-26.4 35.79-39.37 6.688 169.87 5-1/2 x 7-5/8 29.7-33.7 44.29-50.25 6.531 165.88 39 58.16 6.375 161.92 5-1/2 x 8-5/8 32-36 47.72-53.68 7.562 192.07 32.3-36 48.17-53.68 8.500 215.90 7 x 9-5/8 40-47 59.65-70.09 8.375 212.72 47-53.5 70.09-79.78 8.312 211.12 43.5-47 64.87-70.09 8.437 214.29 7-5/8 x 9-5/8 53.5 79.78 8.312 211.12 9-5/8 x 11-3/4 60-66.7 89.48-99.47 10.438 265.12 54.5-72 81.27-107.37 12.000 304.80 9-5/8 x 13-3/8 72-85 107.37-126.76 11.750 298.45 Certain sizes/weights available only in original RCM configuration (Product Family No. H29209). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Baker Oil Tools LINER PACKERS HYFLO™ III LINER PACKER Product Family Nos. H29612 (C-2™), H29618 (HR™), and H29619 (RH™) The Hyflo™ III Liner Packer is designed to provide a seal at the liner top in lowto moderate-duty applications. The packer incorporates a one-piece seal element with bonded metal backups to prevent extrusion and provide protection from swaboff. Most sizes are rated to 5,000 psi (344.8 bar) at 250°F (176°C). This versatile compression set packer is available with or without hold-down slips, and can be run on the primary liner run or on a second trip as a tieback packer. The Hyflo™ III is also commonly run above a D™ Hanger/Packer (Product Family No. H29308) in scab liner applications. Available with C-2™ profile (Product Family No. H29612), HR™ profile (Product Family No. H29618), and RH™ Setting Tool profile (Product Family No. H29619). FEATURES/BENEFITS LINER PACKERS • Medium-duty compression set liner top packer • Effective annular sealing and hold-down capabilities • Prevents formation breakdown, loss of cement slurry, and gas migration • Internal body lock ring maintains positive set in seal element • 3 ft (0.91 m), 6 ft (1.82 m), 10 ft (3.04 m), and 20 ft (6.09 m) standard length tieback extensions honed for tieback seals • Available with or without hold-down slip HYFLO™ III LINER PACKER SPECIFICATION GUIDE Liner Packer Size (Liner x Casing) in. 4 x 5-1/2 4 x 5-3/4 4-1/2 x 6-5/8 4-1/2 x 7 5x7 5-1/2 x 7 5-1/2 x 7-5/8 6-5/8 x 8-5/8 7 x 9-5/8 9-5/8 x 11-3/4 9-5/8 x 13-3/8 16 x 20 Casing Weight lb/ft 14-17 20-23 17-22.5 28-32 17-23 26-32 35-38 17-23 23-29 26-32 35-38 20-23 26-29 26.4-29.7 33.7-39 32-36 40 44 36-47 43.5-53.5 54 54.5-61 68-72 131-169 kg/m 20.87-25.35 29.82-34.30 25.35-33.55 41.76-47.72 25.35-34.30 38.77-47.72 52.20-56.67 25.35-34.30 34.30-43.25 38.77-47.72 52.20-56.67 29.82-34.30 38.77-43.24 39.37-44.29 50.26-58.16 47.72-53.68 59.65 65.62 53.68-70.09 64.87-79.78 80.53 81.28-90.97 101.41-107.37 195.36-252.04 Maximum OD in. 4.678 4.460 4.775 5.437 6.134 5.875 5.688 6.134 5.955 5.861 5.688 6.167 5.955 6.556 6.375 7.562 7.475 7.375 8.441 8.295 10.500 12.169 12.000 17.500 mm 118.82 113.28 121.29 138.10 155.80 149.22 144.48 155.80 151.26 148.87 144.48 156.64 151.26 166.52 161.93 192.07 189.87 187.33 214.40 210.69 266.70 309.09 304.80 444.50 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Hyflo™ III Liner Packer (Shown with Optional Hold-Down Slips) Product Family No. H29612 41 Baker Oil Tools LINER PACKERS ZXP™ LINER PACKER Baker Oil Tools' patented ZXP™ Liner Packer is recognized industry-wide as today's premier high-performance liner top packer. More than 20,000 successful installations over the last decade have established the ZXP™ as the industry leader in annular sealing technology. The innovative ZX™ seal element is designed and constructed to endure exceptionally high circulation rates and achieve high pressure and temperature sealing in the most demanding wellbore environments. Flow loop testing at over 17 bpm (2.7 m3/min) confirms durability of the ZX™ seal. An elastomer sheath is bonded to a unique metal cylinder, which is swaged by a cone out to the casing wall during the setting process. Raised tangs on the circumference of the metal ring make full-circle contact with the casing ID, trapping the elastomer cover and preventing extrusion as differential pressure is applied. The ZXP™ Liner Packer is typically run as an integral component of the primary liner hookup. The ZXP™ may also be run in conjunction with a tieback seal assembly to serve as a tieback packer in the event remedial repair of the liner top is necessary. The packer is compression set using a Packer Setting Dog Sub or a Hydraulic Pusher Tool. The ZXP™ Liner Packer is available with or without hold-down slips. ZXP™ Packers can be run on C-2™, 2RH™, HR™, and HRD™ Liner Setting Tools. Tieback extensions are commonly available in lengths of 6 ft (1.82 m), 10 ft (3.04 m), 15 ft (4.57 m), and 20 ft (6.09 m). Other lengths available upon request. FEATURES/BENEFITS • Most extensively tested packer on the market • Rugged proprietary seal element design resists swaboff at high circulation rates and mechanical damage • Allows liner to be run in hole much faster than conventional liner packers, saving rig time • Aflas™ outer cover material compatible with most wellbore environments • Available with and without hold-down slips • Available with all current running tool profiles • Can be run with seal assembly as a tieback packer to isolate leaking liner top • Standard service for many sizes is 10,000 psi (689.6 bar) at 400°F (204°C); HP/HT rated tools available upon request ZXP™ LINER PACKER PRODUCT FAMILY NO. CHART Setting Tool C-2™ 2RH™ HR™ HRD™ ZXP™ Liner Packer (Shown with Hold-Down) Product Family No. H29629 42 Without Hold-Down Product Family No. H29622 Product Family No. H29625 Product Family No. H29624 Product Family No. H29630 With Hold-Down Product Family No. H29627 Product Family No. H29629 Product Family No. H29628 Product Family No. H29631 Baker Oil Tools LINER PACKERS ZXP™ LINER PACKER SPECIFICATION GUIDE Liner Packer Size (Liner x Casing) in. 4 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5-1/2 x 7-5/8 7 x 9-5/8 7 x 10-3/4 7-5/8 x 9-5/8 7-5/8 x 10-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 9-7/8 x 13-3/8 10-3/4 x 13-3/8 11-3/4 x 13-3/8 13-3/8 x 16 lb/ft 15.5-17.0 20.0 18.0 23.0-26.0 29.0-32.0 32.0-35.0 35.0-38.0 38.0-41.0 42.7 17.0-20.0 23.0-26.0 26.0-29.0 29.0-32.0 32.0-35.0 38.0 24.0-26.4 29.7-33.7 39.0 42.8 45.3 24.0-26.4 29.7-33.7 39.0 42.8 45.3 40.0-47.0 47.0-53.5 53.5-58.4 58.4-61.1 70.3 75.6 55.5-60.7 65.7-73.2 36.0-40.0 43.5-47.0 47.0-53.5 53.5 45.1-51.0 55.5-60.7 65.7-73.2 79.2-85.3 47.0-54.0 60.0-65.0 54.5-61.0 61.0-72.0 61.0-72.0 54.5-61.0 68.0-72.0 54.5 68.0-72.0 75.0-84.0 97.0 109.0 kg/m 23.12-25.35 29.83 26.84 34.30-38.77 43.25-47.72 47.72-52.20 52.20-56.67 56.67-61.14 63.68 25.35-29.83 34.30-38.77 38.77-43.25 43.25-47.72 47.72-52.20 56.67 35.79-39.37 44.29-50.26 58.16 63.83 67.56 35.79-39.37 44.29-50.26 58.16 63.83 67.56 59.65-70.09 70.09-79.78 79.78-87.09 87.09-91.12 104.84 112.74 82.77-90.52 97.98-109.16 53.69-59.65 64.87-70.09 70.09-79.78 79.78 67.26-76.06 82.77-90.52 97.98-109.16 118.11-127.21 70.09-80.53 89.48-96.93 81.28-90.97 90.97-107.37 90.97-107.37 81.28-90.97 101.41-107.37 81.28 101.41-107.37 111.85-125.27 144.66 162.55 Maximum OD in. 4.678 4.563 4.910 6.061 5.879 5.789 5.705 5.605 5.560 6.220 6.061 5.969 5.879 5.789 5.705 6.754 6.550 6.410 6.300 6.250 6.754 6.550 6.410 6.300 6.250 8.435 8.312 8.234 8.125 7.911 7.815 9.437 9.160 8.660 8.435 8.350 8.319 9.625 9.437 9.160 8.937 10.634 10.436 12.250 12.000 12.000 12.250 12.000 12.375 12.130 14.700 14.562 14.375 mm 118.82 115.90 124.71 153.95 149.33 147.04 144.91 142.37 141.22 157.99 153.95 151.61 149.33 147.04 144.91 171.55 166.37 162.81 160.02 158.75 171.55 166.37 162.81 160.02 158.75 214.25 211.12 209.14 206.38 200.94 198.50 239.70 232.66 219.96 214.25 212.09 211.30 244.48 239.70 232.66 227.00 270.10 265.07 311.15 304.80 304.80 311.15 304.80 314.33 308.10 373.38 369.87 365.13 LINER PACKERS 5 x 7-5/8 Casing Weight NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 43 Baker Oil Tools LINER PACKERS HYDRAULIC MID-STRING ZX™ PACKER Product Family No. H28105 HYDRAULIC DOUBLE-GRIP MID-STRING ZX™ PACKER Product Family No. H28106 The Hydraulic Double-Grip Mid-String ZX™ Packer is a hydraulic set packer which is used to achieve a positive seal between two strings of casing. The packer can be run with liners or long string casing, and requires no auxiliary setting tools to set. Applied pressure activates hydraulic cylinders within the tool to generate packoff force. The Hydraulic Double-Grip Mid-String ZX™ Packer may be included in two-stage long-string cementing programs, especially useful when sealing off previous casing damage. It can also be used as a tieback packer if compression-setting is not desired. FEATURES/BENEFITS • Utilizes Baker Oil Tools' patented ZX™ seal, recognized as the industry’s premium high performance sealing element • Reliable sealing after withstanding hours of high-rate circulation; element tested to over 17 bpm (2.70 m3/min) • Hydraulically set, requiring no setting devices to actuate • Full casing ID through packer mandrel provides unrestricted access • Can be run anywhere within the lapped area • Available in permanent and retrievable versions, depending on size/weight range • Available with slips (Product Family No. H28106) or without slips (Product Family No. H28105) depending on size/weight range HYDRAULIC DOUBLE-GRIP MID-STRING ZX™ PACKER SPECIFICATION GUIDE Liner Packer Size (Liner x Casing) in. 3-1/2 x 7 4-1/2 x 7 7 x 10-3/4 9-5/8 x 13-3/8 10-3/4 x 14 16 x 18-5/8 Casing Weight lb/ft 26-29 26-29 29-32 55.5-60.7 68-72 99.4 87.5 kg/m 38.77-43.24 38.77-43.24 43.24-47.72 82.76-90.52 101.41-107.37 148.23 130.49 Maximum OD in. 6.000 6.000 5.900 9.445 12.000 12.370 17.400 mm 152.40 152.40 149.86 239.90 304.80 314.19 441.96 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Hydraulic Double-Grip Mid-String ZX™ Packer Product Family No. H28106 44 Baker Oil Tools LINER PACKERS SLP-R™ SLOTTED LINER HANGER/PACKER Product Family Nos. H29307, H29309, and H29310 The SLP-R™ Slotted Liner Hanger/Packer is a light duty hanger/packer designed primarily for running a slotted liner in horizontal well applications. The tool is set hydraulically, and if desired, may be straight-pull released with a fishing spear. The SLP-R™ is available in three basic configurations. The Standard SLP-R™ (Product Family No. H29307) is run on the SLP™ Hydraulic Release Running Tool (Product Family No. H26532) on drillpipe. The hanger/packer is set with applied pressure through the running string. A mechanical secondary release feature is incorporated should the setting tool fail to hydraulically release. The Drill-Down version (Product Family No. H29309) is very similar to the Standard SLP-R™, but also allows low torque, right-hand rotation of the slotted liner prior to setting. The third type, HR™ Compatible (Product Family No. H29310) is designed to be run on an HR™ Setting Tool (Product Family No. H26666), and is set using a Hydraulic Pusher Tool (Product Family No. H26534). The HR™ compatible version is favored when more aggressive rotation may be required to work the liner to bottom. FEATURES/BENEFITS LINER PACKERS • Light-duty liner hanger/packer • Ideal for running uncemented or slotted liners in vertical or horizontal wells • Hydraulic set and release • Most sizes rated to 1,000 psi (68.9 bar) at 250°F (121°C) • Adjustable straight-pull release STANDARD AND DRILL-DOWN SLP-R™ SLOTTED LINER HANGER/PACKER SPECIFICATION GUIDE Liner Hanger/Packer Size (Liner x Casing) in. 4 x 5-1/2 4-1/2 x 6-5/8 5-1/2 x 7 5-1/2 x 7-5/8 6-5/8 x 8-5/8 7 x 8-5/8 7 x 9-5/8 Casing Weight lb/ft 14-17 20 17-24 20-23 26-29 26.4-33.7 24-28 32-36 32-36 36-43.5 47-53.5 kg/m 20.87-25.35 29.82 25.35-35.79 29.82-34.30 38.77-43.24 39.37-50.26 35.79-41.75 47.72-53.68 47.72-53.68 53.68-64.87 70.09-79.78 Maximum OD in. 4.700 4.560 5.750 6.167 5.959 6.500 7.750 7.560 7.640 8.500 8.250 mm 119.38 115.82 146.05 156.64 151.35 165.10 196.85 192.02 194.05 215.90 209.55 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. HR™ COMPATIBLE SLP-R™ SLOTTED LINER HANGER/PACKER SPECIFICATION GUIDE Liner Hanger/Packer Size (Liner x Casing) in. 4-1/2 x 7 5x7 7 x 9-5/8 7 x 10-3/4 Casing Weight lb/ft 26-29 29-32 26-29 29-32 36-43.5 47-53.5 45.5-55.5 kg/m 38.77-43.24 43.24-47.72 38.77-43.24 43.24-47.72 53.68-64.87 70.09-79.78 67.85-82.77 Maximum OD in. 5.959 5.900 5.959 5.900 8.500 8.250 9.500 mm 151.35 149.86 151.35 149.36 215.90 209.55 241.30 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. SLP-R™ Slotted Liner Hanger/Packer Product Family No. H29307 45 Baker Oil Tools LINER PACKERS SLZXP™ SLOTTED LINER HANGER/PACKER Product Family Nos. H29635 (HR™), H29636 (HRD™), and H29637 (C-2™) The SLZXP™ Slotted Liner Hanger/Packer is the most robust hanger/packer available for suspending slotted liners and sealing the lap. The rugged ZX™ seal element ensures reliable high pressure sealing after running and circulating at high rates. The SLZXP™ includes opposing slips to permanently hang and hold down the liner. When run with a slotted liner, the SLZXP™ is set with applied hydraulic pressure by dropping a ball to seat in the running string. A Hydraulic Pusher Tool, (Product Family No. H26534) is run above the liner setting tool, which provides the setting force for the SLZXP™. After full packoff and anchoring are achieved, the setting tool can be released and the running string is retrieved. FEATURES/BENEFITS • Proprietary ZX™ seal element resists mechanical damage and swaboff at high circulation rates • Double-grip slips accept axial loading in both directions • One-piece mandrel with no setting ports or hydraulic cylinder • May also be used on cemented liners which are reciprocated during cementing (setting tool remains attached until plug bumps) • Available with HR™ profile (Product Family No. H29635), with HRD™ profile (Product Family No. H29636), or with C-2™ profile (Product Family No. H29637) SLZXP™ SLOTTED LINER HANGER/PACKER SPECIFICATION GUIDE Liner Hanger/Packer Size (Liner x Casing) in. 4-1/2 x 7 5x7 7 x 9-5/8 Casing Weight lb/ft 26-29 26-29 29-32 32-35 40-47 47-53.5 kg/m 38.77-43.24 38.77-43.24 43.24-47.72 47.72-52.19 59.65-70.09 70.09-79.78 Maximum Tool OD in. 5.969 5.969 5.879 5.789 8.435 8.312 mm 151.61 151.61 149.33 147.04 214.25 211.12 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. SLZXP™ Slotted Liner Hanger/Packer Product Family No. H29635 46 Baker Oil Tools LINER PACKERS 3D™ LINER HANGER/PACKER Product Family No. H29308 The 3D™ Liner Hanger/Packer serves as both a liner hanger and packer when the liner is not to be cemented. As the slips hang the liner, the packing element is also compressed to seal against the casing ID. The 3D™ Liner Hanger/Packer is available with a single J-slot for right- or left-hand setting. An internal lock ring permanently maintains setting force. The 3D™ may be utilized as the lower packer on a scab liner to isolate damaged casing. It is typically run below a compression set liner packer such as a Hyflo™ III Liner Packer with hold down slips. First the 3D™ Liner Hanger/Packer is actuated and set, and the liner setting tool is released. After picking up to expose the packer setting dogs, the upper liner packer is set by slacking off drillstring weight. Another popular application for the 3D™ Liner Hanger/Packer is as a large-bore injection packer on disposal wells. The 3D™ provides the largest ID available for injection packer applications. FEATURES/BENEFITS LINER PACKERS • Economical, one-piece hanger and packer for uncemented liners • Reliable single-slot J-cage allows slips to be reset to the run-in position • Standard internal lock ring locks in setting force • Optional cone-grip slips prevent upward movement after setting • Ideal for use as lower packer of scab liner to isolate damaged casing • Can also be run upside-down and pulled in tension for shallow scab liners 3D™ LINER HANGER/PACKER SPECIFICATION GUIDE Liner Hanger/Packer Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 14-15.5 20.87-23.11 4.750 120.65 4 x 5-1/2 17 25.35 4.625 117.47 23 34.30 4.350 110.49 14 20.87 4.822 122.47 4-1/2 x 5-1/2 15.5-17 23.11- 25.35 4.720 119.88 17-23 25.35-34.30 6.120 155.44 4-1/2 x 7 26-32 38.77-47.72 5.850 148.59 35-38 52.19-56.67 5.650 143.51 17-20 25.35-29.82 6.125 155.57 23 34.30 6.000 152.40 5x7 26-32 38.77-47.72 5.875 149.22 38 56.67 5.625 142.87 17-20 25.35-29.82 6.250 158.75 5-1/2 x 7 20-23 29.82-34.30 6.167 156.64 26-29 38.77-43.24 6.000 152.40 24-26.4 35.79-39.37 6.688 169.87 5-1/2 x 7-5/8 29.7-33.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 24-28 35.79-41.75 7.750 196.85 5-1/2 x 8-5/8 32-36 47.72-53.68 7.562 192.07 24-28 35.79-41.75 7.750 196.85 6-5/8 x 8-5/8 32-36 47.72-53.68 7.562 192.07 6-5/8 x 9-5/8 29.3-36 43.69-53.68 8.500 215.90 36 53.68 7.640 194.05 7 x 8-5/8 32-36 47.72-53.68 7.562 192.07 32-36 47.72-53.68 8.500 215.90 7 x 9-5/8 40-47 59.65-70.09 8.375 212.72 47-53.5 70.09-79.78 8.312 211.12 7-5/8 x 9-5/8 43.5-47 64.87-70.09 8.437 214.29 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 3D™ Liner Hanger/Packer Product Family No. H29308 47 Baker Oil Tools LINER PACKERS UNIFLEX™ LINER HANGER/PACKER Product Family No. H29312 Baker Oil Tools' Uniflex™ Liner Hanger/Packer is the industry's first complete liner hanger system for cemented liner applications, built on a one-piece mandrel with no internal connections. The Uniflex™ includes a hydraulic set FLEXLOCK® Hanger section, an integral profile for RS™ Seal Assembly (Product Family No. H28206), and a ZXP™ Liner Packer, with a single premium threaded connection at the bottom of the tool. External moving parts are rotationally locked to the body, preventing backoff of threaded outer components and damage to the hydraulic seals if extensive rotation of the liner is required to reach bottom. FEATURES/BENEFITS The Uniflex™ Liner Hanger/Packer System is a compact tool, incorporating the following tools on a common chassis: • Rotating Hydraulic-Set FLEX-LOCK® Hanger • Durable, field-proven, tapered roller bearing assembly • Non left-hand rotation clutch • Premium hydraulic cylinder seal stack • RS™ Nipple with unique load shoulder to ensure easy stabbing and restabbing of running tools downhole • ZXP™ Liner Top Packer • Advanced ZX™ seal element is the most rugged on the market • Premium Bullet Seals between extension and packer body • Hold down slips and HRD™ Setting Tool profile are standard Contact your local Baker Oil Tools Representative for size availability. UNIFLEX™ PRO LINER HANGER/PACKER Product Family No. H29313 An upgraded version of the standard Uniflex™ Liner Hanger/Packer is available for certain production/completion applications, designated as the Uniflex™ Pro. This production quality packer complies with and has been tested to the latest ISO V-0 production packer specification. Uniflex™ Pro Performance Rating Envelope Axial Load Tension 0 Compression Above Uniflex™ Liner Hanger/Packer Product Family No. H29312 48 0 Differential Pressure Below Baker Oil Tools LINER PACKERS INLine™ LINER HANGER/PACKER SYSTEM Product Family No. H29314 A modern trend in wellbore construction involves reducing the size of the steps between casing diameters. Often, a significant reduction in overall well cost can be realized by utilizing this “low annular clearance” design. Historically, the performance ratings of liner hanger assemblies in these casing combinations were marginal because of limited wall thickness available. Burst/collapse pressure ratings and hanging capacities were often inadequate to meet project requirements. Baker Oil Tools designed the INLine™ Liner Hanger/Packer System specifically to address the challenges of installing tight-clearance liners. With the INLine™ system, you get nearly twice the load capacity and significantly improved pressure integrity over conventional equipment of equivalent size. The standard 11-3/4 in. x 13-3/8 in. INLine™ has a million pound load capacity (454 metric tons) and a 5,500 psi (379 bar) pressure rating to handle the most demanding tight-clearance application. LINER PACKERS To achieve these high performance ratings, we combined several leading edge technologies into a single tool. The INLine™ system is composed of: • An innovative hydraulically actuated liner hanger with FLEX-LOCK® style slips • A compression-set ZXP™ Liner Packer • A retrievable packoff profile integral to the hanger/packer mandrel FEATURES/BENEFITS • High load capacity allows hanging long liners, combined with large pressureinduced forces • One-piece body eliminates multiple threaded connections/potential leak paths • Field-proven, bonded ZX™ packing element resists mechanical damage and swaboff at high displacement rates, while providing reliable, high pressure annular sealing • In-line setting piston eliminates conventional concentric hydraulic cylinder, greatly improving pressure integrity • Actuation pressure closely controlled via rupture disk technology • Non-welded construction is suitable for CRA or carbon steel applications With hundreds of successful installations worldwide, the INLine™ Liner Hanger Packer has become the industry’s most popular tight-clearance hanger system. INLine™ LINER HANGER/PACKER SYSTEM SPECIFICATION GUIDE Liner Hanger/Packer Size (Liner x Casing) in. 7-5/8 x 9-5/8 Casing Weight Maximum OD lb/ft kg/m in. mm 47-53.5 70.09-79.78 8.440 214.38 55.5 82.77 9.545 242.44 8-5/8 x 10-3/4 60.7-65.7 90.52-97.98 9.375 238.13 9-7/8 x 11-3/4 65 96.93 10.450 265.43 9-7/8 x 11-7/8 71.8 107.08 10.450 265.43 11-3/4 x 13-3/8 68-72 101.41-107.37 12.130 308.10 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. INLine™ Liner Hanger/ Packer System Product Family No. H29314 49 Baker Oil Tools LINER PACKERS JMZX™ LINER TIEBACK PACKER Product Family No. H27228 Many innovative features combined with Baker Oil Tools' patented ZX™ sealing system make the JMZX™ Liner Tieback Packer the most advanced tieback packer on the market. The JMZX™ is typically run using a setting sleeve and setting tool on drillpipe. Upon running into the existing liner tieback extension, the integral seal stem is inserted until seated and pressure tested down the workstring. Additional slackoff weight trips the collet lock nose and actuates the packer. The setting tool is released after an annular pressure test. The JMZX™ is also commonly used when tying back a liner to surface, or when scabbing across damaged casing above the liner. Three state-of-the-art technologies are incorporated in the JMZX™ design: 1. Innovative ZX™ seal offers unsurpassed pressure and temperature ratings and rugged dependability. The bonded elastomer and metal seal element is highly resistant to swaboff and mechanical damage while running in the hole. 2. Proprietary Bullet Seals on the seal stem ensure high pressure integrity even after repeated hot-stabbing into the tieback extension. 3. FLEX-LOCK® slips provide maximum hold down capacity without damaging casing or packer mandrel. Double-grip slips available to accept exceptionally high tensile or compressive forces, preventing potential overload of existing liner hanger. FEATURES/BENEFITS • Proprietary ZX™ seal, FLEX-LOCK® slip, and Bullet Seal™ technologies merged into highest performance liner tieback packer • Collet lock nose feature prevents pre-setting while running into hole • Positive set is held by internal body lock ring • Withstands high pressures and temperatures [10,000 psi (689.6 bar) at 400°F (204°C) for most sizes]; HP/HT available upon request • Double-grip version available (as Product Family No. H27229) JMZX™ LINER TIEBACK PACKER SPECIFICATION GUIDE Liner Packer Size (Liner x Casing) in. 4 x 5-3/4 4x7 JMZX™ Liner Tieback Packer Product Family No. H27228 50 Casing Weight Maximum Tool OD lb/ft kg/m in. mm 18 26.84 4.940 125.48 35 52.20 5.819 147.80 23-26 34.30-38.77 6.060 153.92 29-32X 43.25-47.72 5.910 150.11 4-1/2 x 7 35 52.20 5.819 147.80 52.20-56.67 5.705 144.91 35-38X 38 56.67 5.733 145.62 23-26 34.30-38.77 6.060 153.92 29-32X 43.25-47.72 5.910 150.11 5x7 35X 52.20 5.819 147.80 38 56.67 5.733 145.62 33.7-39 50.26-58.16 6.440 163.58 5 x 7-5/8 39 58.16 6.410 162.81 40-47X 59.65-70.09 8.435 214.25 7 x 9-5/8 47-53.5X 70.09-79.78 8.312 211.12 53.5-58.4X 79.78-87.09 8.188 207.98 7 x 10-3/4 55.5-60.7 82.77-90.52 9.445 239.90 7 x 11-3/4 60-65 89.48-96.93 10.375 263.53 7-5/8 x 9-5/8 53.5 79.78 8.334 211.68 9-5/8 x 11-3/4 60-65 89.48-96.93 10.375 263.53 90.97-107.37 12.125 307.98 9-5/8 x 13-3/8 61-72X 9-7/8 x 11-3/4 60-65 89.48-96.93 10.375 263.53 90.97-107.37 12.125 307.98 9-7/8 x 13-3/8 61-72X 54-61 80.53-90.97 12.300 312.42 10-3/4 x 13-3/8 61-72 90.97-107.37 12.130 308.10 X Certain sizes are also available with opposed slips as the Double-Grip JMZX™, (Product Family No. H27229). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. Baker Oil Tools LINER PACKERS LINER SETTING SLEEVES A liner setting sleeve is used in conjunction with the setting tool to carry the liner to setting depth when a liner top packer is not desired. Several different types of setting sleeves are available based on operational requirements. The carry-in profile will generally be of the threaded type (mechanical release), or the collet type (hydraulic release). Liner setting sleeves are available with or without tieback extension, although an extension is highly recommended to allow potential future tiebacks. FEATURES/BENEFITS • Variety of setting tool profiles available to fit a wide range of applications • Available with or without tieback extension to accept premium tieback seals • HP/HT versions available upon request • Double elastomer seal with metal-to-metal shoulder standard • Beveled shoulder at top for ease of entry • Standard extension lengths of 6 ft (1.82 m), 10 ft (3.04 m), 15 ft (4.57 m), and 20 ft (6.09 m) (longer lengths available upon request) • Also available with optional RS™ profile C-2™ LINER SETTING SLEEVE LINER PACKERS Product Family No. H29530 The C-2™ Liner Setting Sleeve consists of a body with a coarse left-hand box thread into which the float nut of a C-2™ Setting Tool (Product Family No. H26521) is engaged, combined with a honed tieback extension. After reaching setting depth, the setting tool is released with right-hand rotation of the running string. The C-2™ Liner Setting Sleeve may be run with all hydraulic and left-hand set mechanical hangers. Available in materials to match most casing grades. RH™ LINER SETTING SLEEVE Product Family No. H29531 The RH™ Liner Setting Sleeve consists of a threaded body into which the float nut of a 2RH™ Setting Tool (Product Family No. H26523) is engaged. Slots are provided in the upper end of the setting sleeve body to accept torque transmitted from the torque fingers of the 2RH™ Setting Tool. Slackoff and right-hand rotation are applied concurrently to release the setting tool from the RH™ Setting Sleeve. This feature allows the RH™ Setting Sleeve to be run with hydraulic, left- or righthand set hangers. C-2™ Liner Setting Sleeve Product Family No. H29530 RH™ Liner Setting Sleeve Product Family No. H29531 51 Baker Oil Tools LINER PACKERS HR™ LINER SETTING SLEEVE Product Family No. H29532 The HR™ Liner Setting Sleeve is run in conjunction with an HR™ Liner Setting Tool (Product Family No. H26666) to carry the liner to depth. The HR™ Liner Setting Sleeve has a collet profile which mates with the HR™ Setting Tool collet. The weight of the liner is carried on the collet, rather than on float nut threads. Slots are provided in the upper end of the setting sleeve body to accept torque transmitted from the torque fingers of the HR™ Setting Tool. Because the setting tool does not rely on rotation to release from the setting sleeve, the liner can be pushed, pulled, and rotated into the hole. Shallow entry bevel at top of sleeve allows easy passage into liner. Ideal for use in high angle and horizontal applications. HRD™ LINER SETTING SLEEVE Product Family No. H29542 The HRD™ Liner Setting Sleeve is very similar to the HR™ in design and function, with increased torsional capability when the liner must be aggressively rotated into the hole. High-load compression shoulder accepts very high compressive loads, and typically five torque finger slots increase the torsional rating over the equivalent HR™ Liner Setting Sleeve. S™ SLEEVE WITH TIEBACK EXTENSION HR™ Liner Setting Sleeve Product Family No. H29532 Product Family Nos. H29546 (C-2™), H29507 (RH™), and H29547 (HR™) The S™ Sleeve with Tieback Extension is primarily designed to be used when setting a liner and tying back to surface is planned (two-stage long string). When tieback is completed, using the metal-to-metal tieback stem, the integrity of the liner top will be equal to the liner. S™ Sleeves are available with C-2™ (Product Family No. H29546), RH™ (Product Family No. H29507), and HR™ (Product Family No. H29547) profiles, which are located near the top of the sleeve. The carrying profile and honed bore are constructed from one piece. Optional metal-to-metal seal profile at the bottom of honed bore to land HP/HT tieback seal assembly. CT LINER SETTING SLEEVE Product Family No. H29516 The CT Liner Setting Sleeve, used with a CT Setting Tool (Product Family No. H26607) allows slimhole liners to be deployed on coiled tubing. The CT Setting Sleeve and CT Setting Tool are very similar in function to the familiar HR™ Hydraulic Release System. The weight of the liner is carried on a hydraulically released collet, rather than on threads, since the setting tool cannot generally be released with rotation on coiled tubing on the primary liner run. The liner can be pushed or pulled while running into the hole. Ideal for use in throughtubing horizontal sidetrack applications. One-piece setting sleeve may be ordered with or without honed bore below collet profile to facilitate landing tieback or production seals. Optional slots at top of setting sleeve body accept torque if backup release of the CT Setting Tool is required. Available for use with 3-1/2 in. and smaller liners. S™ Sleeve with RH™ Profile Product Family No. H29507 52 SETTING TOOLS AND ACCESSORIES Baker Oil Tools LINER SETTING TOOLS Liner setting tools provide the physical attachment between the running string and the liner. The setting tool is run in conjunction with a liner setting sleeve or liner top packer with the corresponding setting tool profile. Together, they perform several key functions during liner running and cementing operations: 1. Support the weight of the liner while running in the hole. 2. Ability to push, pull, and circulate freely until release is desired. 3. Reliable releasing mechanism (mechanical, hydraulic, or both) to detach running string once liner is in desired position. 4. Some tools allow rotation of liner before and after release. 5. As required, provide ability to set liner top packers after setting tool release. FEATURES/BENEFITS • Rotational or hydraulic releasing mechanisms are field-proven and available to fit a wide variety of applications • Rugged designs result in high tensile load and torque capacities • Torque fingers on certain tools permit liner to be rotated, helping to work liner to bottom or allowing rotation during cementing for improved placement of slurry C-2™ LINER SETTING TOOL Product Family No. H26521 SETTING TOOLS AND ACCESSORIES The C-2™ Liner Setting Tool is used to run, set, and cement liners, as well as to activate liner top packers. A splined, left-hand threaded nut engages left-hand threads in the setting sleeve to support the liner as it is run. The nut is supported by a bearing system to allow easy right-hand release of the running string after the liner hanger is set. A sealing packoff system is included to direct the flow of mud and cement down through the liner, rather than up past the setting tool. If a compression set packer is run with the liner, then the setting tool is raised after cementing is complete to expose the packer setting dogs. The running string is then slacked off and weight is applied to the tieback extension to set the packer. FEATURES/BENEFITS • Used to run left-hand mechanical and hydraulic set liner hangers • Dependable ball bearing/floating nut system ensures positive release from the liner top • Tool joint at top connects directly to drillpipe • High load capacity to carry long, heavy liners to depth • Accepts all types of cementing packoff assemblies • Optional packer setting dogs incorporated into main body • Integral junk cover minimizes debris inside tieback extension C-2™ Liner Setting Tool with Packer Setting Dogs Product Family No. H26521 53 Baker Oil Tools SETTING TOOLS AND ACCESSORIES HR™ LINER SETTING TOOL Product Family No. H26666 The HR™ Liner Setting Tool can be used to run, set and release from liners which include right-hand set mechanical or hydraulic set liner hangers. The patented design features a fully supported collet which is locked into a mating profile in the setting sleeve or liner top packer body, rather than using a threaded nut design. Thousands of liners run on the HR™ have proven the design’s dependability, allowing liners to be pushed, pulled, and rotated while running into the hole, without fear of backing off a float nut. The tool is ideally suited for use in wellbores that require rotation to work the liner to bottom, such as deviated/horizontal wells or wells with ledges and unstable formations. The primary releasing mechanism is activated by applying pressure to the running string after a setting ball has landed on a seat in the Landing Collar or in the running string. With the HR™ Liner Setting Tool in compression, differential pressure shears the hydraulic cylinder and strokes it upward, retracting the collet from the setting sleeve profile. A wide range of release pressures is available to suit a variety of applications and wellbore conditions. A reliable secondary release feature is included, which can be activated if the HR™ Liner Setting Tool cannot be released hydraulically. This secondary release does not depend on pressure, but is totally mechanical in operation. After applying a pre-determined amount of left-hand torque to the running string, the string is slacked off to release the collet. Simply picking up on the running tool snaps the collet from the profile. While only used infrequently, the backup release system has proven extremely reliable. FEATURES/BENEFITS • Right-hand rotation of the liner is permitted with tool in tension, compression, or neutral • Primary hydraulic release mechanism requires no rotation at the tool to activate • Reliable backup release if tool does not release hydraulically • High-load capacity allows deployment of long, heavy liners • Spring-loaded torque fingers transmit torque to liner even after release, to rotate liners while cementing • Easy stab up into setting sleeve by pushing straight in and rotating 120 degrees maximum to engage torque fingers • Available to run standard liner sizes from 3-1/2 in. through 10-3/4 in. HR™ Liner Setting Tool Product Family No. H26666 54 SETTING TOOLS AND ACCESSORIES Baker Oil Tools HRD™ LINER SETTING TOOL Product Family No. H26680 The HRD™ Liner Setting Tool incorporates most of the features found in the fieldproven HR™ Liner Setting Tool (Product Family No. H26666). The HRD™ is designed to transmit greater torque and compressive loads from the running string to the liner in more demanding applications, such as reaming a liner to bottom through badly sloughing formations. In certain regions, the HRD™ has been successfully used in conjunction with a specially designed drill bit liner shoe to literally drill a liner through new formation intervals. The increased torque rating of the HRD™ Liner Setting Tool is achieved by increasing the number and the length of the torque fingers as compared to the equivalent HR™ Liner Setting Tool. Additionally, the fingers are milled directly into the OD of the setting tool housing, increasing the housing's rigidity. Considerably greater compressive loads can be applied from the running string to the liner, due to the aggressive load shoulder configuration. The liner setting sleeve or liner top packer must be specifically ordered for use with the HRD™ Liner Setting Tool. FEATURES/BENEFITS SETTING TOOLS AND ACCESSORIES • Static torque ratings of the HRD™ are considerably higher than for corresponding HR™ Liner Setting Tool • Familiar operational procedures with enhanced performance • Liner can be rotated aggressively down or up while circulating to wash liner through difficult hole sections • Hydraulic primary release mechanism requires no rotation to activate • Reliable secondary release mechanism reduces risk if pressure cannot be applied for any reason • Simple conversion of existing HR™ Liner Setting Tool to HRD™ HRD™ Liner Setting Tool Product Family No. H26680 55 Baker Oil Tools SETTING TOOLS AND ACCESSORIES 2RH™ LINER SETTING TOOL Product Family No. H26523 The 2RH™ Liner Setting Tool is designed to run all types of mechanical and hydraulic set liner hangers. The 2RH™ tool utilizes a left-hand threaded nut assembly, with a spring-loaded, splined clutch which prevents rotation of the nut until the tool is compressed. With the tool in tension, right-hand torque may be applied to set right-hand mechanical hangers, and then weight is slacked off to allow right-hand release of the setting tool. A special rotating version of the 2RH™ Liner Setting Tool is available to be used with rotating liner hangers for improved cementing operations. Eight additional turns to the right after the float nut has released will rotationally lock the setting tool, permitting torque to be transmitted through the torque fingers to the setting sleeve. FEATURES/BENEFITS • Can be used with all types of liner hangers • Ball bearing/floating nut system ensures positive release from liner top • Releases with right-hand rotation/compression • Torque fingers provide means to rotate liner while working through tight spots (tool in tension) • Ability to rotate liner in set or unset position • Tool joint connections provide high load capacity CT LINER SETTING TOOL Product Family No. H26607 The CT Liner Setting Tool connects to the CT Liner Setting Sleeve, (Product Family No. H29516), and provides a means to carry a liner to depth on coiled tubing and release from the liner prior to cementing. The primary releasing mechanism is hydraulic, similar to Baker Oil Tools' HR™ Liner Setting Tool, (Product Family No. H26666). With a ball landed on seat, applied surface pressure will retract the collet which is latched into the setting sleeve. A backup mechanical release is available as a fishing operation on a second trip in the event the tool cannot be released hydraulically. On a subsequent trip, a thru-tubing mud motor provides the rotation required to activate the backup release mechanism. FEATURES/BENEFITS 2RH™ Liner Setting Tool (Shown with Available Lift Nipple and 2RH™ Junk Cover) Product Family No. H26523 56 CT Liner Setting Tool Product Family No. H26607 • Push or pull while running liner into hole; fully supported collet stays engaged in setting sleeve whether the tool is in tension, compression, or neutral • Tool is retrieved by straight pick-up after pressuring to desired release pressure • Easy stab up - simply push setting tool straight into the setting sleeve and rotate 1/3 turn until torque lugs lock • Small OD 3.50 in. (88.9 mm) permits slimhole liners to be run inside 4-1/2 in. production tubing Baker Oil Tools SETTING TOOLS AND ACCESSORIES HYDRAULIC PUSHER TOOL Product Family No. H26534 In some applications, it may not be preferable to use a conventional packer setting dog sub to set the liner top packer. The Hydraulic Pusher Tool is designed to generate the required packer setting force downhole with applied pressure on the running string. The Hydraulic Pusher Tool is commonly used with slotted or uncemented liners, for example, with the SLZXP™ Slotted Liner Hanger Packer (Product Family No. H29635); it is also frequently used to set standard compression-set packers such as the ZXP™ Liner Top Packer when used as a tieback packer. The Hydraulic Pusher Tool may be used with cemented liners that are intended to be reciprocated. The Liner Setting Tool remains attached to the liner during cementing operations, and anchors the pusher tool while setting the packer. FEATURES/BENEFITS • Ensures that compression-set liner packers receive full setting force, regardless of well deviation • May be used with C-2™, 2RH™, and Hydraulic Release Setting Tools • Allows liner packers to be set hydraulically without need for hydraulic cylinder in the packer itself, improving packer burst and collapse pressures • Available to set liner packers from 5 in. - 11-3/4 in. LINER TOP DEBRIS BARRIER The Liner Top Debris Barrier is designed to prevent cuttings and other debris from entering the tieback extension, which could potentially settle out and stick the liner setting tool. The Liner Top Debris Barrier remains positioned in the top of the tieback extension until cementing is complete, when it is shear released and retrieved with the running string. Fluid enters and exits the extension through the screen section, preventing potential collapse of the tieback extension. Available to fit most extension ID’s from 5.000 in. - 11.500 in. (127 mm - 292.1 mm). Liner Top Debris Barrier Product Family No. H26543 FEATURES/BENEFITS • Filters fluid which is drawn into tieback extension, reducing possibility of stuck setting tools due to settling debris • Attached to top of tieback extension with single shear screw • May be installed on standard drill pipe pup joints • Reliable and effective, simple to maintain • “Stroke down” feature similar to standard RH™ Junk Cover allows downward movement necessary for 2RH™ and HR™ Setting Tool backup release • Back-up rupture disk prevents tieback extension collapse if screen plugs off with excessive solids Hydraulic Pusher Tool Product Family No. H26534 57 SETTING TOOLS AND ACCESSORIES Product Family No. H26543 Baker Oil Tools SETTING TOOLS AND ACCESSORIES PACKER SETTING DOG SUBS Packer Setting Dog Subs are used to activate and pack off compression-set liner top packers. Multiple spring-loaded dogs are compressed within the packer extension throughout liner running and cementing. At the appropriate time, the setting dog sub is raised out of the packer extension and the dogs expand out to the OD of the extension. Setting force is transferred through the dogs and onto the packer extension as drillpipe weight is slacked off. STANDARD PACKER SETTING DOG SUB Product Family No. H26541 The Standard Packer Setting Dog Sub is the simplest version, incorporating four or more spring-loaded dogs. This tool is suitable for vertical to moderately deviated wells when significant buckling of the drillstring is not expected. INDICATING ROTATING PACKER SETTING DOG SUB Product Family No. H26542 The Indicating Rotating Packer Setting Dog Sub is similar to the standard dog sub above, with two additional features that make it useful in all wellbores, including extended reach. To provide visual confirmation that adequate setting force was applied to the liner top packer, an adjustable shear indicator is included above the setting dogs. Also incorporated is a tapered roller bearing assembly which allows rotation and slackoff of the running string without damaging the packer extension or setting dogs. Rotation breaks the static friction between the drillpipe and casing, reducing buckling and ensuring adequate transfer of setting force to the liner top packer. Standard Packer Setting Dog Sub Product Family No. H26541 Indicating Rotating Packer Setting Dog Sub Product Family No. H26542 UNLOCKING INDICATING ROTATING PACKER SETTING DOG SUB Product Family No. H26546 An alternate configuration of the Indicating Rotating Packer Setting Dog Sub is available which includes an unlocking feature that allows the dog sub to be pulled out of the packer extension one time without exposing the setting dogs. When stabbed back into the extension, the setting dogs become armed, ready to expand the second time the dog sub is pulled out of the extension. ROTATING CIRCULATING INDICATING PACKER SETTING DOG SUB Unlocking Indicating Rotating Packer Setting Dog Sub Product Family No. H26546 58 Rotating Circulating Indicating Packer Setting Dog Sub Product Family No. H26545 Product Family No. H26545 The Rotating Circulating Indicating, or RCI Packer Setting Dog Sub is a modified version of the Indicating Rotating Packer Setting Dog Sub (Product Family No. H26542), and is typically run in conjunction with an inner string. The tool includes a selective circulating system which is activated upon setting the liner top packer. With the indicating mechanism sheared, flow ports are opened between the ID of the running string and the annulus above the packer. This allows circulation at the liner top to remove excess cement, without the need to pull the inner string up to a “circulating” position. The ports may be opened and closed repeatedly as required, and the running string can be rotated during cleanup circulation if desired. SETTING TOOLS AND ACCESSORIES Baker Oil Tools ST™ LANDING SUB Product Family No. H27605 The ST™ Landing Sub is installed in the running string below the setting tool as a means of applying pressure to activate hydraulic devices. The ST™ Landing Sub is especially useful in horizontal applications where it may be difficult to seat a ball in a conventional Type II Landing Collar near the shoe. A setting ball is circulated to the ST™ Landing Sub, and applied pressure will activate a hydraulic-set liner hanger and HR™ Liner Setting Tool (Product Family No. H26666), if used. After release of the setting tool is confirmed, pressure is further increased to trip the ST™ Landing Sub to the full open position. For most sizes, the setting ball will be expelled to pass through the liner. Once the ST™ has been actuated, the tool allows passage of the pump down plug during cementing. The ST™ Landing Sub can be used in combination with all conventional liner wiper plug and LFC™ systems. FEATURES/BENEFITS • Incorporates a built-in ball guide which assures proper seat of the setting ball, even in horizontal applications • Reduces pressure surging at the shoe when the landing sub shears, which can cause breakdown and fluid loss in sensitive formations • Full ID to the run-in string after the setting ball shears out • Compatible with all Baker Oil Tools liner setting tools • Available in three sizes to run 5 in. and larger liners • Ceramic ball seat is standard to prevent erosion at high circulation rates SETTING TOOLS AND ACCESSORIES PORTED ST™ LANDING SUB Product Family No. H27606 The Ported ST™ Landing Sub, similar in design to the standard ST™ Landing Sub, is installed in the running string below the setting tool as a means of applying pressure to activate hydraulic devices. The Ported ST™ also includes upper and lower packoffs, and a ported section which closes when the setting ball shears out. Typically run with an inner string, the Ported ST™ allows actuation of a hydraulic set hanger and/or setting tool, and then restores pressure integrity of the running string after ball seat shear out. The Ported ST™ is used for two main applications. During sequential inflation of ECPs, the inflation tool must be raised to the position of each ECP®. An open port just below the liner setting tool would not provide pressure integrity of the running string to inflate the packers. Another common application is when it is desired to displace the fluid in the liner to completion fluid immediately after cementing. A full length inner string is run, and circulation through the inner string is possible since the port is shifted closed after actuation. ST™ Landing Sub Product Family No. H27605 FEATURES/BENEFITS • Includes all of the field-proven features of the standard ST™ Landing Sub (Product Family No. H27605) • Integral opposing swab cups provide pressure isolation across hydraulic port of hanger, PBR packoffs available upon request • Port isolation upon actuation of trip ball restores pressure integrity of the running string when packoffs are pulled out of the liner ID Ported ST™ Landing Sub Product Family No. H27606 59 Baker Oil Tools SETTING TOOLS AND ACCESSORIES DELAYED OPENING BALL SEAT Product Family No. H27611 The shearing out of conventional ball seats near the liner shoe is typically accompanied by some degree of hydraulic surging. Certain formations may break down when this pressure wave exits the shoe. This unintentional hydraulic fracture can lead to severe losses when the hydrostatic pressure of the cement in the open hole annulus re-opens the fracture. The pressure surge is caused by stored energy in the compressed fluid above the ball and seat. Baker Oil Tools developed the Delayed Opening Ball Seat specifically to reduce the magnitude of the pressure spike. The surge is reduced in two ways. First, the position of the ball seat in the wellbore reduces the volume of compressed fluid significantly and allows the pressure wave to dissipate through the volume of the liner before it exits the shoe. In this way, it provides the same benefit as the familiar ST™ Landing Sub (Product Family No. H27605) and the Extrudable Ball Seat (Product Family No. H27611). The Delayed Opening Ball Seat offers an additional significant benefit toward reducing pressure surging. Since the intensity of the induced surge is directly proportional to the compression of fluid above the ball seat, it can be substantially reduced by bleeding back the applied surface pressure after activating the ball seat release feature. Once the rupture disk bursts, hydraulic oil slowly bleeds through an orifice and provides adequate time for the pressure to be reduced at surface prior to ball seat extrusion. No appreciable pressure spike hits the formation. Several innovative technologies are combined within the Delayed Opening Ball Seat, such as a supported extrudable ball seat, precision rupture disk actuation, and controlled metering of hydraulic oil. FEATURES/BENEFITS • Prevents pressure surging of formation and ECPs when ball seat releases • Equalization requires several minutes, allowing pressure reduction before seat extrudes • Ball seat will reliably pass pump down plugs after ball seat actuation • High-precision primary rupture disk ensures predictable initiation pressure • Secondary rupture disk restores circulation if primary mechanism does not function • Most reliable system available for horizontal and low fluid level wells • Ball seat is pulled from well after cementing; no drillout of seat required View of Extrudable Ball Seat Delayed Opening Ball Seat Product Family No. H27611 60 Baker Oil Tools SETTING TOOLS AND ACCESSORIES EXTRUDABLE BALL SEAT SUB Product Family No. H26691 The Extrudable Ball Seat Sub provides a seat to land a setting ball in the liner running string, in order to apply pressure to hydraulically actuated devices above the seat. After all required tools have functioned, additional pressure is applied to extrude the ball through the seat. Tightly controlled material properties and seat thickness profile ensures that the seat will yield consistently at the desired pressure. Seats are designed to yield sufficiently to pass standard Pump Down Plugs (Product Family No. H27020) during normal cementing operations. CUP SEAL SYSTEM WITH EXTRUDABLE BALL SEAT Product Family No. H27610 SETTING TOOLS AND ACCESSORIES Extrudable ball seat technology can readily be incorporated into a number of tools in the running tool string. One of the most common is the Cup Seal System (Product Family No. H27604), often used to direct hydraulic pressure to a hydraulic set liner hanger. A downward-facing cup seal assembly is run above the Cup Seal System with Extrudable Ball Seat (Product Family No. H27610), with a port to provide fluid pressure transmission. Contact your technical representative to learn more about the benefits of Baker Oil Tools' extrudable ball seats. Extrudable Ball Seat Sub Product Family No. H26691 Cup Seal System with Extrudable Ball Seat Product Family No. H27610 61 Baker Oil Tools SETTING TOOLS AND ACCESSORIES LINER SETTING TOOL PACKOFF ASSEMBLIES To cover a complete range of Liner Hanger applications, Baker Oil Tools offers four different liner top cementing packoff systems. Each system is designed to provide a reliable seal at the liner top between the liner setting tool string and the liner ID. FEATURES/BENEFITS • Provides positive seal at liner top, permitting actuation of hydraulic devices and cementing of liner • Most packoffs utilize premium high pressure/temperature seals • Most systems provide immediate fullbore access to liner bore • Drillable assemblies made of composite or aluminum for ease of drillout CEMENTING PBR Product Family No. H29701 The Cementing PBR is run below the liner setting sleeve, providing an unrestricted honed bore to seat a PBR Seal Assembly (Product Family No. H27603), during cementing operations. After the liner has been cemented, the PBR may also be used to land a production seal assembly to create a packerless completion. Cementing PBR Product Family No. H29701 PBR PACKOFF PBR Packoff Product Family No. H27603 Product Family No. H27603 The PBR Packoff is a one foot cementing packoff run below the liner setting tool which seals in the honed bore of the Cementing PBR (Product Family No. H29701). The stack may be comprised of either Molyglass chevron rings or Baker Oil Tools' patented Bullet Seals to ensure dependable performance even in high pressure/temperature conditions. The PBR Packoff will hold pressure from either direction, and leaves an unrestricted liner top at the end of cementing operations. An alternate configuration of the PBR Packoff, run above the liner setting tool, may be used to seal in the tieback extension rather than inside a dedicated PBR. This is commonly referred to as a “sleeve packoff”. RS™ SEAL SYSTEM Product Family Nos. H28206 (Assembly), H29401 (Nipple), and H28309 (Slick Stinger) The RS™ Seal System is designed to create a high pressure two-way seal at the liner top, while reducing upward piston force on the running string when pressure exists below the packoff. The system leaves an unrestricted liner top immediately upon retrieval of the running string, with no need to drill out. The system includes three basic components: The RS™ Nipple (Product Family No. H29401), run in the liner string, provides the locking profile and honed bore for the packoff to land in. RS™ Nipple Product Family No. H29401 RS™ Seal Assembly with Stinger Product Family Nos. H28206 and H28309 62 The RS™ Seal Assembly (Product Family No. H28206), and the RS™ Slick Stinger (Product Family No. H28309) are included in the running string below the liner setting tool. The RS™ Seal Assembly utilizes Molyglass chevron rings on both the OD and ID, to seal inside the bore of the RS™ Nipple and on the Polished OD of the Slick Stinger. Locking dogs are expanded by the upset OD of the Slick Stinger, securely anchoring the packoff in the nipple until cementing is complete. Several Slick Stinger lengths are available to fit a variety of applications. Baker Oil Tools SETTING TOOLS AND ACCESSORIES DRILLABLE PACKOFF BUSHING Product Family No. H28205 SLICK STINGER ASSEMBLY Product Family No. H28308 The Drillable Packoff Bushing, sometimes called a Flapper Valve, is normally run between the liner top packer (or setting sleeve) and the liner hanger. Used in conjunction with a Slick Stinger (Product Family No. H28308), the Drillable Packoff creates a positive two-way seal at the liner top. Upward piston forces are greatly reduced in comparison to the PBR Packoff or Cup Seal System, particularly when running large diameter liners. Molyglass seal rings are mounted in an aluminum insert, which is drilled out after cementing is complete. Available with or without flapper. COMPOSITE DRILLABLE PACKOFF Drillable Packoff Bushing (Shown with Optional Flapper Valve) Product Family No. H28205 Product Family No. H28207 SETTING TOOLS AND ACCESSORIES In limited sizes, the Drillable Packoff is also offered with an insert constructed from composite materials. The Composite Drillable Packoff is rapidly drilled out with all bit types, without damaging cutters. A large re-entry bevel on top of the insert allows the slick stinger to be safely restabbed in the event that it is pulled out of the packoff bore. Not available with flapper. CUP SEAL SYSTEM Product Family No. H27604 The Cup Seal System is an economical setting tool packoff suitable for low pressure/temperature service. Various configurations may be used to fit a wide range of applications, and can hold pressure from above, below, or both directions. An integral Liner Wiper Plug Swivel may be included if desired. The Cup Seal System provides an unrestricted liner top at the end of cementing operations. Composite Drillable Packoff Product Family No. H28207 Cup Seal System (Shown with optional Liner Wiper Plug Swivel) Product Family No. H27604 Slick Stinger Assembly Product Family No. H28308 63 Baker Oil Tools SETTING TOOLS AND ACCESSORIES HYFLO™ SURGE PROTECTION SYSTEM Product Family Nos. H26547 and H10182 Often, tight clearance liners are incorporated into the well plan to reduce overall well cost. One challenge faced when installing these liners involves hydrodynamic pressure surging. The liner, acting as a large piston, requires slow trip speeds and frequently contributes to expensive fluid losses. In the past, the solution was to run simple auto-fill float equipment and allow some of the displaced mud to flow to surface through the ID of the liner and drill pipe. The technique helped, but did not effectively solve the problem, and certainly made a mess on the rig floor. Baker Oil Tools' Hyflo™ Surge Protection System has helped operators on hundreds of tight clearance projects to improve operating efficiency and reduce installation cost/risk. The system includes the Hyflo™ 10 Auto-Fill Float Collar (Product Family No. H10182), which offers more than 10 sq in. (64.52 cm2) of flow area in both directions - the largest area available in the industry for auto-fill float equipment. Also integral to the system is the Hyflo™ Diverter Valve (Product Family No. H26547), which is installed just above the liner in the running string. Together, these devices eliminate surging at all practical liner running speeds. Hyflo™ 10 Auto-Fill Float Collar Product Family No. H10182 Hyflo™ Diverter Valve Product Family No. H26547 64 While running into the hole, mud is allowed to flow up the ID of the liner and liner setting tools, and then is diverted to the drill pipe annulus immediately above the liner hanger assembly. This provides maximum flow area from TD to the surface and directs displaced mud returns to the pits. Once the liner is at setting depth, the Hyflo™ Diverter Valve is shifted closed by pressuring against a setting ball. As the valve closes, the ball is expelled and lands on a seat in the Hyflo™ 10 Float Collar. Pressure is applied to activate any hydraulic devices necessary, and additional pressure activates a releasing mechanism to convert the float valves to the normal “back pressure valve” function. The Hyflo™ Diverter Valve includes an extrudable seat which reliably passes balls and Pump Down Plugs at specific pressures. Baker Oil Tools SETTING TOOLS AND ACCESSORIES HYFLO™ SURGE PROTECTION SYSTEM, (Continued) BOTSurge™ - Surge Hydraulics Model EMW @9450(ft) vs Pipe Speed B A Fracture C A: Convent. Floats B: Auto-Fill Floats C: Diverter Sub. 17 Effective Mud Weight Hyflo™ Diverter Valve Liner Running Tool 16 15 14 0 80 160 240 320 400 480 560 640 Pipe Moving Speed (ft/min) Setting Sleeve Liner Hanger Hyflo-10 Auto-Fill Float Collar Indicates Direction of Mud Flow Run-In After Cementing Extrudable Seat and Poppet 65 SETTING TOOLS AND ACCESSORIES The BOTSurge™ Hydraulics Model is a valuable tool in planning liner running operations. The BOTSurge™ model computes effective mud weight at various trip speeds when running casing configured with conventional float equipment (blue line), Auto-Fill Float equipment (red line), and Auto-Fill Float equipment with the Hyflo™ Diverter Valve (green line). Well conditions are the same for all three designs. In this example, results clearly show that the combination of Auto-Fill Float equipment and Hyflo™ Diverter Valve enables casing to be run at much higher trip speed without the risk of formation breakdown. Wiper Plug Baker Oil Tools SETTING TOOLS AND ACCESSORIES CONVENTIONAL LINER CEMENTING PLUG SYSTEMS Cementing plug systems used in liner applications typically serve two basic functions; 1. They serve as physical barriers between the cement and other wellbore fluids as they are being pumped, while effectively wiping the cement from the tubulars that it's pumped through. 2. They confirm displacement volumes of both the running string and the liner. Visible pressure indications signal when the cement has been completely displaced from both the drillpipe and the liner casing. PUMP DOWN PLUG Product Family No. H27020 The Pump Down Plug, also referred to as the “drillpipe dart” is used to wipe the running string behind (and sometimes in front of) the cement. The Pump Down Plug may be used to latch into a Liner Wiper Plug as described below, or can be used to wipe both the running string and the liner casing in small diameter liner applications. Multiple darts may be used to more effectively wipe the tubulars and reduce cement contamination. Various wiper fin, nose, and latch configurations are available to fit a wide range of applications. TYPE I AND TYPE II LINER WIPER PLUG Pump-Down Plug Product Family No. H27020 Product Family Nos. H26921 (Type I) and H26922 (Type II) Liner Wiper Plugs are used to separate cement from the displacement fluid during cementing operations. The Type I Liner Wiper Plug is shear pinned to the bottom of the running string, below the Liner Setting Tool and Packoff. Type II Plugs are installed in a Plug Holder Bushing (Product Family No. H29994), in the liner string below the hanger and setting tools. At the tail of the cement, a Pump Down Plug (Product Family No. H27020), is released and follows the cement down the running string. When the Pump Down Plug lands in the Liner Wiper Plug, pressure is increased and shears the Liner Wiper Plug free, allowing both plugs to be displaced as a unit to the landing collar. Both types of Liner Wiper Plugs are manufactured of drillable materials, and are rotationally locked into the landing collar to prevent spinning during drillout. Ceramic seat available to prevent erosion at high circulation rates. Type I Liner Wiper Plug Product Family No. H26921 Type II Wiper Plug Product Family No. H26922 TYPE I LANDING COLLAR Product Family No. H27410 Usually run in the liner one or two joints above a float collar or shoe, the Type I Landing Collar provides the seat and latch profile to catch the Liner Wiper Plug at the completion of cement displacement. Landing collars and plugs are designed to ensure rapid and complete drillout. Landing collar bodies are available in virtually all weight, material, and thread combinations. TYPE II LANDING COLLAR Type I Landing Collar Product Family No. H27410 66 Type II Landing Collar Product Family No. H26655 Product Family No. H26655 The Type II Landing Collar has all of the features of the Type I Landing Collar, and also includes an integral ball seat below the Liner Wiper Plug seat. When a setting ball is dropped and seated, pressure may be applied to activate hydraulic devices in the liner string, such as hydraulic set liner hangers and external casing packers. Further increase in pressure shears out the ball and seat, restoring full circulation through the shoe for cementing operations. SETTING TOOLS AND ACCESSORIES Baker Oil Tools SOLO PLUG™ Product Family No. H26938 The Solo Plug™ liner wiper plug system includes a number of advancements designed to enhance reliability and performance over conventional liner cementing plugs. The multiple fin arrangement, similar to long string casing plugs, will effectively wipe a wide range of casing weights. The plug is attached securely to the Release Adapter (Product Family No. H26937) by a collet mechanism, which can only be released when a dart is landed and differential pressure is applied. The plug cannot be mechanically pulled off of the running string (for instance, while picking up to confirm release of the liner setting tool) since it does not rely on simple shear pin attachment. The Release Adaptor includes a rupture disk feature which provides a reliable backup releasing method if the Solo Plug™ cannot be released at normal pump pressure. Within the body of the Solo Plug™ is incorporated a ceramic Pump Down Plug seat, to eliminate potential erosion at high circulation rates. The Solo Plug™ and Pump Down Plug are designed to be compatible with standard Type I and Type II Landing Collars, and will withstand high differential pressures in both directions when the plug is latched. With the nose seals landed, the plug's fins are not required to hold pressure and - most importantly - the cement stays where you want it. FEATURES/BENEFITS • Multiple wiping fins for added displacement efficiency • Short, compact design improves drillability • Nose seal and positive latching results in increased differential rating (5,000 psi [345 bar] from above and below in most sizes) • Ceramic dart seat eliminates potential washout • Backup release feature ensures cement job can be completed successfully • Plug cannot be mechanically sheared off the running tool when picking up Solo Plug™ (Shown with Release Adapter) Product Family No. H26938 SETTING TOOLS AND ACCESSORIES SLIMHOLE LANDING COLLAR Product Family Nos. H26672 (Type I) and H26678 (Type II) When cementing slim liners, the cement volume pumped is typically small. Any contamination of the cement may compromise wellbore integrity. Containment of the slurry prevents intermixing of the cement with spacers and mud as it is displaced. Similar to the LFC™ Four Plug Cementing System, the slimhole plugs bound the cement, reducing contamination. The Slimhole Landing Collar and Plug System is designed for cementing small diameter liners, from 2-7/8 in. to 5 in. The system consists of two Pump Down Plugs and a Slimhole Landing Collar. The lead Pump Down Plug is dropped in front of the cement, and the follow plug dropped at the tail of cement. When the lead plug reaches the Slimhole Landing Collar, a rise in pressure allows verification of displacement volume. An increase in pressure opens the bypass, and displacement of cement continues. Finally the second plug bumps, indicating the completion of the cement job. The Lead Pump Down Plug contains a rupture disk, which will burst and allow displacement of cement to continue if the dart does not reach the Landing Collar for any reason. FEATURES/BENEFITS • • • • • Both plugs wipe the ID of the drillpipe and liner No liner wiper plugs necessary Containment of cement reduces intermixing and contamination Allows positive confirmation of displacement volume Plugs are not exposed to long-term wellbore temperature, potentially leading to thermal breakdown of elastomers • Available as Type I (Product Family No. H26672), or as Type II with Ball Seat (Product Family No. H26678) Slimhole Landing Collar Product Family No. H26678 67 Baker Oil Tools SETTING TOOLS AND ACCESSORIES LFC™ FOUR PLUG SYSTEM Product Family No. H26927 The LFC™ Four Plug System consists of two unique Liner Wiper Plugs and two Pump Down Plugs. It is designed to be used to isolate cement from wellbore fluids and minimize contamination, or can be used in conjunction with an external casing packer and Pressure Actuated Cementing (PAC) Valve (Product Family No. H30112), for two-stage liner cementing. The plugs are securely attached to the LFC™ Adapter (Product Family No. H26928), run below the setting tool, held in place by fully supported collets rather than simple shear screw attachment. When used as a “lead - follow” cementing system, the first dart is released ahead of the cement, is displaced down the running string, and lands in the “lead” liner wiper plug. With pressure increase, the release mechanism of the lead plug activates and the collet releases the lead plugs ahead of the cement. Behind the cement, the second dart is dropped, and displaced to the “follow” liner wiper plug. The two sets of plugs contain the cement in between, minimizing contamination of the slurry. When the lead plugs reach the LFC™ Landing Collar, cement bypasses around the plugs and out the shoe. At the end of cementing, the follow plugs latch into the landing collar, providing a noticeable “bump” displacement pressure at the surface. Two-stage cementing operations are similar, but plugs with modified nose profiles and a Single Plug LFC™ Landing Collar, without bypass are used. The “lead” plugs are pumped behind the first cement stage and are displaced through the PAC Valve to the landing collar above the shoe. The “follow” plugs are pumped behind the second-stage and land in the PAC Valve. An increase in bump pressure closes the PAC Valve and prevents u-tubing of second stage cement into the liner. FEATURES/BENEFITS LFC™ Landing Collar (Shown with Release Adapter) Product Family No. H27414 • Isolates cement from drilling and displacement fluids for improved cement quality • Positive shear indication when each plug is released • Second plug is designed to release only after lead plug has been released • Check valve in LFC™ Adapter allows fluid bypass; setting tool can be raised without damaging plugs Description Standard LFC™ Landing Collar LFC™ Landing Collar for PAC Valve LFC™ Landing Collar Product Family No. H27418 68 Product Family Nos. Type I Type II (Without Ball Seat) (With Ball Seat) H27412 H27418 H27413 H27414 Baker Oil Tools SETTING TOOLS AND ACCESSORIES HYPER™ 2 LINER CEMENTING PLUG SYSTEM Product Family Nos. H26939, H26935 (Plug Launch Tool), H27025 (Pump Down Plug), and H27419 (Landing Collar) The HYPER™ 2 Liner Cementing Plug System was developed to address shortcomings of all “conventional” liner cementing plug systems. Three years of design and testing has resulted in a system that will change the industry's expectations of wiper plug performance. The following major issues are resolved in the HYPER™ 2 concept: • Positive, consistent indication at surface when drillpipe wiper darts arrive at Liner Wiper Plug launching device and release lead and follow plugs • High pressure integrity from above and below when Liner Wiper Plugs latch into Landing Collar • Plugs and Landing Collar are manufactured from composite material and elastomers, eliminating damaged PDC cutters and dramatically reducing drillout time SETTING TOOLS AND ACCESSORIES The HYPER™ 2 Launch Tool (Product Family No. H26935), includes a ball seat for pressuring up to activate hydraulic devices, as well as the launching feature for two specially engineered liner wiper plugs. The activations of the ball seat and the plug ram are dampened by a unique hydraulic oil metering system. When pressure is applied above the ball or the pump down plugs, precision rupture disks burst and the launch ram strokes down incrementally. The plugs are positively restrained within the Launch Tool until the Pump Down Plugs land in sequence. FEATURES/BENEFITS • Repositioned ball seat reduces pressure surge on the formation, allows reliable seating in highly deviated wellbores, and eliminates the need to drill ball and seat out from the shoe track • Controlled metering of hydraulic fluid results in extended pressure indications at surface • Liner Wiper Plugs are protected from premature mechanical release, fin damage due to differential pressure, and erosion of the dart seat - all problems seen with conventional plug systems • Advanced nose seal and anti-rotation geometry on Liner Wiper Plugs allow high pressure plug bumps and enhance drillability • Retrieval of Pump Down Plugs and Setting Ball leads to easier drill-out and facilitates performance assessment after every job HYPER™ 2 Lead Follow Plug System Product Family No. H26935 HYPER™ 2 Plug Landing Collar Product Family No. H27419 69 Baker Oil Tools SETTING TOOLS AND ACCESSORIES CEMENT-FILLED FLOAT EQUIPMENT Float collars and float shoes have long been considered standard equipment when running and cementing liner casing strings. They perform the very important function of preventing the heavier uncured cement in the annulus from u-tubing back into the liner when displacement is complete. Floats are basically one-way check valves. Components are designed for easy drillout with all bit types, including PDC. API Recommended Practices (RP) 10F specifies testing parameters and regimen for oilfield float equipment. RP 10F includes two distinct types of testing. The first test qualifies the durability of the valves under high-rate, high-solids mud flow, and the second test confirms the ability of the valve to hold differential pressure from below. The cement-filled float equipment offered by Baker Oil Tools meets API RP 10F test specifications. SINGLE AND DOUBLE VALVE FLOAT COLLAR Product Family Nos. H10183 (Single Valve) and H10187 (Double Valve) Float Collars are typically run one or two joints above the liner shoe and prevent the backflow of cement into the liner after the plugs have been bumped and the pressure released. They may be used with or without floats in the shoe itself. Single Valve Float Collar Product Family No. H10183 SINGLE AND DOUBLE VALVE FLOAT SHOE Product Family Nos. H10082 (Single Valve) and H10083 (Double Valve) Float shoes are run at the bottom of the liner, serving to guide the liner through the open hole to TD, and to provide protection from backflow. Side and bottom ports ensure reliable circulation even if the liner is set on bottom or is lying on the low side of a deviated wellbore. Double Valve Float Shoe Product Family No. H10083 70 Single Valve Float Shoe Product Family No. H10082 SETTING TOOLS AND ACCESSORIES Baker Oil Tools CEMENT-FILLED FLOAT EQUIPMENT (Continued) SINGLE VALVE ORIFICE FLOAT COLLAR Product Family No. H10184 The Single Valve Orifice Float Collar is run at the bottom of a tieback liner, just above the Tieback Seal Assembly. It provides restricted fillup of the tieback liner through an orifice while running in, and minimizes overflow of mud onto the rig floor. At the end of displacement, the float valve controls u-tubing of cement into the liner until the tieback seals are stabbed in. The orifice ensures that the tieback seals can be inserted by eliminating hydraulic lock. Single Valve Orifice Float Collar Product Family No. H10184 EZCase™ CASING BIT EZCase™ Casing Bit 71 SETTING TOOLS AND ACCESSORIES When project objectives indicate casing or liner drilling techniques to be the optimal wellbore construction method, specialized equipment is required. Hughes Christensen has recently introduced the EZCase™ system as its bit solution. EZCase™ is a product of advanced 3-D design and is manufactured from a specialized steel alloy. This unique material allows PDC cutters to be brazed directly to the one piece bit, ensuring a robust cutting structure capable of efficiently drilling new formation. EZCase™ is compatible with standard cementing practices, and can be reliably drilled out using a steel tooth or Genesis PDC bit. Please contact your local Baker Oil Tools Representative for ordering information. Refer to page 25 for an example of EZCase™ in field use. Baker Oil Tools SETTING TOOLS AND ACCESSORIES INSERT LINER CEMENTING EQUIPMENT Baker Oil Tools' patented Insert Seal Unit allows nearly any cementing accessory to be installed directly into the liner casing. Since no body is required, the expense of premium threads and exotic materials can be eliminated. Each seal unit is designed to cover a specific range of casing, and once installed, is permanently anchored and sealed in place. The desired accessory is threaded into the bottom or top of the seal unit, as appropriate. Insert Seal Unit Insert Landing Collar, Type I Product Family No. H26656 The Seal Unit is a compact aluminum module with a 360 degree aluminum slip. The unit also includes elastomer and metal-to-metal seals. Insert Cementing Float Valves are designed and tested to satisfy API Recommended Practices 10F specifications. INSERT INSTALLATION Depending on the required component configuration (packoff, landing collar, float valve, etc.), accessory components are added to the bottom or top of the seal unit. After the insert unit and its setting tool are positioned inside the liner joint, hydraulic pressure from a small hand pump is applied to complete the setting process. The setting tool is then removed, and the liner joint is marked with accessory position and description. FEATURES/BENEFITS Insert Drillable Cementing Packoff Product Family No. H26664 Insert Landing Collar, Type II Product Family No. H26659 Insert Guide Shoe Product Family No. H26660 Insert Float Valve Product Family No. H26662 72 • Modular Insert Seal Unit easily converts to Landing Collar, Float Collar, Guide/Float Shoe, Drillable Packoff, or Ball Catcher Sub • Simple and reliable installation can be performed at the wellsite • Eliminates multiple premium thread charges and expensive CRA collar bodies • Manufactured from drillable aluminum and phenolic components Baker Oil Tools SETTING TOOLS AND ACCESSORIES TIEBACK SEAL ASSEMBLIES Baker Oil Tools offers three standard types of seal assemblies for liner tieback completions. Seal assemblies are ordered to correspond to the appropriate ID and length tieback extension that they will be stabbed into, and matched to the weight of the tieback liner. The mandrel is often ported between the lower and middle seal stacks when the tieback is to be cemented. Several additional types, including metal-to-metal seals, are available for the most demanding HP/HT and hostile environment applications. Optional O-ring elastomers provide compatibility with most oilfield chemical environments. BULLET SEAL™ ASSEMBLY Product Family No. H29755 Baker Oil Tools patented Bullet Seals are designed to withstand repeated hot stabbing into the seal bore and still ensure high pressure seal integrity. Elongated seal rings resist the tendency to roll and clip, as conventional chevron type rings are prone to when stabbed at elevated temperatures. SETTING TOOLS AND ACCESSORIES In development, as well as field application, Bullets have demonstrated the ability to endure dynamic sealing conditions of up to 10,000 psi (689 bar) at 400°F (204°C); Bullets can be used with confidence in monobore applications as the primary production seal. HP/HT version has been tested to over 19,000 psi (1,310 bar) when installed on special heavy-duty mandrels. PBR SEAL ASSEMBLY Product Family No. H29750 The PBR Tieback Seal Assembly includes three stacks of Molyglass chevron rings as a standard with center O-ring to ensure high pressure seal integrity. Available in seal ODs from 2.750 in. - 14.000 in. (69.85 mm - 355.6 mm), and in lengths from 6 ft - 40 ft (1.82 m - 12.19 m). OS™ SEAL ASSEMBLY Product Family No. H27223 Field-proven and economical, this O-ring style seal assembly is suitable for low to moderate duty service. The mandrel features one-piece construction and dovetail grooves for positive retention of O-rings. Bullet Seal™ Assembly Product Family No. H29755 PBR Seal Assembly Product Family No. H29750 OS™ Seal Assembly Product Family No. H27223 73 Baker Oil Tools NOTES 74 SURFACE CEMENTING EQUIPMENT Baker Oil Tools LC™ COMBINATION PLUG DROPPING HEAD Product Family No. H27820 The LC™ Combination Plug Dropping Head is attached to the top joint of the liner running string to allow a Pump Down Plug (Product Family No. H27020) to be released from the surface without breaking a connection or hammer union. An elevator lifting neck is included at the top, and a heavyduty swivel at the lower end to allow reliable rotation of the running string. The Pump Down Plug is held above a screw-operated ram in the main body of the head. An external manifold with two fullopening plug valves direct the flow of mud and cement below or above the pump down plug as required. Available in standard 3-1/2 in. and 4-1/2 in. tool joint configurations. FEATURES/BENEFITS SURFACE CEMENTING EQUIPMENT • Provides a simple means to release a Pump Down Plug at the desired time during cementing operations • Reliable manifold arrangement proven through decades of use • Rugged integral swivel ensures easy rotation of the running string • Heavy-duty construction will handle heavy loads • Integral ball dropping port with hammer union cap LC™ Combination Plug Dropping Head Product Family No. H27820 75 Baker Oil Tools SURFACE CEMENTING EQUIPMENT TD™ (TOP DRIVE) CEMENTING HEAD Product Family No. H27828 The TD™ Cementing Head is used to release a Pump Down Plug from surface at the desired time during cementing operations, without the need to break a tool joint connection or hammer union. The TD™ Cementing Head has standard tool joint connections to accommodate heavy liner loads. The Pump Down Plug is contained within a sleeve, with fluid flow bypassing around the plug until the release lever is turned 180 degrees. The sleeve then shifts downward, releasing the Pump Down Plug. Internal fluid bypass eliminates the need for external valves and manifold. When using multiple Pump Down Plugs, a TD™ Plug Dropping Head may be stacked with either an LC™ Plug Dropping Head (Product Family No. H27820), or with another TD™ Plug Dropping Head and a TD™ Swivel (Product Family No. H27825). FEATURES/BENEFITS • Patented releasing mechanism is proven dependable over thousands of field runs • Compact design holds Pump Down Plugs securely until release is desired • Innovative plug stop design eliminates potential for plug damage at the time of release • Internal bypass requires no external manifold, ideal for use with top drive or conventional rotary rigs • Easily stackable for multiple plug applications TD™ (TOP DRIVE) SWIVEL Product Family No. H27825 TD™ (Top Drive) Swivel Product Family No. H27825 The TD™ Swivel is used in conjunction with the TD™ Cementing Head (Product Family No. H27828) when cementing a liner. The pump-in housing remains stationary, while the mandrel and running string may be rotated before, during, and after cementing. The mandrel includes standard drill pipe tool joint connections, and the pump-in housing includes two standard hammer union ports. The swivel portion incorporates double seals and heavy-duty, four-point contact ball bearings which are easily lubricated for reliable service at high RPM. FEATURES/BENEFITS TD™ (Top Drive) Cementing Head Product Family No. H27828 76 • Used with TD™ Plug Dropping Head to rotate and cement liners on top drive or standard rotary rigs • Kaydon™ bearings ensure liner and running string can be rotated freely during all operations • High tensile load capacity • Large circulation ports allow high displacement rates SURFACE CEMENTING EQUIPMENT Baker Oil Tools POSITIVE BALL DROPPING SUB FLAG SUB Product Family No. H27829 The Flag Sub, placed below the Plug Dropping Head, provides immediate visual confirmation that the Pump Down Plug has been released and has moved down the running string. The trip arm, or flag, is in the horizontal position across the flow stream before the Pump Down Plug is released. As the plug passes, the flag is moved to the vertical position. The flag can be reset to the horizontal position repeatedly when used with multiple Pump Down Plugs. Baker Oil Tools' Positive Ball Dropping Sub provides a convenient method to release a setting ball from the surface without breaking a drill pipe connection or removing a hammer union cap. The ball is positively retained in a recess beside the flow stream, unaffected by the fluid flow until the ball is released by a simple turn of the release lever. When the release lever is rotated approximately 300 degrees, the ball is positively ejected from the recess into the flow stream. The lever handle is locked until the time to drop the setting ball. A counter-clockwise turn of the handle confirms the presence of the ball without risk of premature release. Two sizes available to drop from 1-1/8 in. - 2-1/4 in. (28.5 mm - 57.15 mm) setting balls. Product Family No. H27821 FEATURES/BENEFITS • Positive indication that plug has left the Plug Dropping Head • Drill pipe connections standard to provide high tensile ratings FEATURES/BENEFITS SURFACE CEMENTING EQUIPMENT • Provides a positive means to release a setting ball into the running string at surface • Ball cannot be prematurely released with handle locked • Drops various standard-sized balls • Simple and reliable operation Positive Ball Dropping Sub Product Family No. H27829 Flag Sub Product Family No. H27821 Flag Sub (End-View Cutaway) 77 Baker Oil Tools SURFACE CEMENTING EQUIPMENT TD2™ CEMENTING SYSTEM venting the chance of accidental dropping of the wrong plug or ball. Product Family No. H27833 Conventional cementing systems require that rotation be stopped to launch balls and plugs. Resuming rotation may be difficult or impossible after stopping the pipe. The Pneumatic TD2™ design permits continued rotation of the liner at all times, enhancing safety and efficiency of the liner cementing operation. The pneumatic system may be retrofitted to existing TD2™ heads in district inventory. The TD2™ Cementing System has been developed as a second generation of the convenient and highly reliable Top Drive Surface Cementing Equipment. It includes all the standard TD™ surface cementing components in a unitized assembly. All of the tool joint connections between components have been eliminated, shortening the overall length significantly. The TD2™ is compact, easily transportable, and reduces rig time required to make up the surface cementing assembly. It includes the heavy-duty TD™ Swivel (Product Family No. H27825), one or two TD™ Plug Dropping Heads (Product Family No. H27828), a Positive Ball Dropping Sub (Product Family No. H27829), and a Flag Sub (Product Family No. H27821) with tool joint connections on each end of the assembly. FEATURES/BENEFITS • Short, compact design makes handling easier on the rig and when transporting • High tensile and torque ratings • Fewer connections and potential leak paths than modular components • No butt welding • “Clean” OD profile - no external piping or valving to foul while rotating • Simple, familiar operation of all functions PNEUMATIC TD2™ CEMENTING SYSTEM Product Family No. H27835 TD2™ Cementing System Product Family No. H27833 78 The Pneumatic TD2™ Cementing System performs all of the functions of the standard TD2™ system from the safety of the rig floor, by using pneumatic actuators to replace manual operation. Cementing plugs and setting balls may be dropped without the need for personnel to be raised into the derrick. Air valves in the control panel can only be operated in a logical sequence, pre- FEATURES/BENEFITS • Short, compact combination of TD™ Swivel, TD™ Plug Dropping Head(s), Positive Ball Dropping Sub, and resettable Flag Sub all built into one tool • Enhanced personnel safety - all releasing operations are carried out from rig floor • Operated with standard rig air supply between 80 psi (5.5 bar) and 120 psi (8.3 bar) • Drop plugs or ball without stopping circulation or rotation • Intrinsically safe for all rig environments • Fail-safe design prevents multiple activations if dynamic pneumatic seals were to leak • All functions have manual backup in the event of air system failure Plug 2 Drop Plug 1 Drop Ball Drop Flag Sub (Reset) Ball Unlock Air Supply Flag Sub (Reset) Ball Unlock Ball Drop Off On Off On Plug 1 Drop Plug 2 Drop Off On Off On Air Supply Shut Off Air Supply Baker Oil Tools System Pressure Pneumatic TD2™ Cementing System Product Family No. H27835 SURFACE CEMENTING EQUIPMENT Baker Oil Tools MAGNUM™ TD LINER CEMENTING SYSTEM Product Family No. H27836 As water and wellbore depths become greater, surface cementing equipment for liners and long strings must withstand heavier loads. For the most demanding applications, Baker Oil Tools has designed the Magnum™ TD Liner Cementing System to handle exceptionally high hook loads, torques, and pump pressures. The unitized head combines the features of a pumpin/swivel, multiple plug dropping, multiple ball dropping, and flag sub sections. The Magnum™ TD concept offers ultimate flexibility and dependability, especially critical in deepwater offshore environments. The head is capable of launching as many as three Pump Down Plugs and can drop two setting balls without reloading at the rig floor. Prototype engineering using 3-D software resulted in an extremely robust design without adding excess length. Many proven features were enhanced with innovative upgrades, making the Magnum™ TD the most advanced surface cementing system on the market. FEATURES/BENEFITS • Highest tensile and torsional capability available • 10,000 psi (689 bar) working pressure - tested to 15,000 psi (1,034 bar) • Forged body construction eliminates weld-induced failures • Interlock features prevent accidental release of setting balls and Pump Down Plugs • Symmetric design ensures dynamic balance while rotating • “Clean” OD profile - no external piping • Positive closure of setting ball cavities, both before and after ball dropping, assures unobstructed passage of Pump Down Plugs • Revolutionary design isolates plugs from flow path until launch • Positive indication of ball dropping and plug launch • Easy loading of Pump Down Plugs and setting balls on location • Safe, one-handed operation requires no hand tools, bars, etc., to be carried into the derrick SURFACE CEMENTING EQUIPMENT Magnum™ TD Liner Cementing System Product Family No. H27836 79 Baker Oil Tools NOTES 80 Baker Oil Tools EXTERNAL CASING PACKERS MPas™ MECHANICAL OPEN HOLE PACKER SYSTEM Product Family No. H30158 The MPas™ Mechanical Open Hole Packer System is a primary cementing and zone isolation Open Hole Packer utilizing a non-inflatable packing element. It is run as an integral part of the casing or liner string to provide a barrier between the casing and wellbore. The MPas™ has an elastomeric element with composite structure, which is hydraulically set. Shifting a balance sleeve allows wellbore hydrostatic pressure to enter an atmospheric chamber, which applies setting force to the non-inflatable element. A lock mechanism holds this setting force in even if the hydrostatic pressure is removed. Additional setting force can be applied at any time by increasing the hydrostatic or applied pressure at the packer. The MPas™ can be run on blank casing to isolate unwanted zones, in slotted casing to separate producing zones, or even between screens in a gravel pack for zone isolation and to minimize hot spots and migration of fines from zone to zone. When running the MPas™ in a horizontal gravel pack, a BetaBreaker™ (Product Family No. H30178) Valve is used to prevent sand from being deposited around the packer OD before it is set. When pulling out of the hole after pumping the gravel pack, a shifting tool on the end of the washpipe will set all MPas™ Packers in the casing string. FEATURES/BENEFITS • Provides zone isolation by acting as a barrier between zones with or without cement • Extensively tested in oval test fixtures to ensure reliability in irregular shaped wellbores • Can be run in horizontal gravel packs and set in a single trip when used in conjunction with the BetaBreaker™ Valve • Protects cement by blocking gas and fluid migration while cement sets up • Allows stage cementing of deep wells by isolating lower zones from high hydrostatic pressures from long cement columns • Locking dogs protect against premature setting until the setting sleeve is physically shifted • A progressive setting sleeve in the element allows it to fully set and conform to the wellbore • A body lock ring locks in the setting force while still allowing additional setting pressure to be applied later if desired • MPas™ EQUALIZER™ One-Trip Open Hole Completion System offers optimized production, delays water/gas coning, minimizes or eliminates annular flow, and encourages uniform inflow along the lateral MPas™ MECHANICAL OPEN HOLE PACKER SYSTEM SPECIFICATION GUIDE Housing OD in. mm 5.625 142.88 8.030 203.96 9.125 231.78 Element OD in. mm 5.625 142.88 7.813 198.45 8.906 226.21 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. EXTERNAL CASING PACKERS Casing Size 4-1/2 5-1/2 6-5/8 MPas™ Mechanical Open Hole Packer System Product Family No. H30158 81 Baker Oil Tools EXTERNAL CASING PACKERS XTREMEZONE® 20/40 EXTERNAL CASING PACKER Product Family No. H30180 The XTremeZone® 20/40 External Casing Packer (ECP®) utilizes the latest in ECP® technology to provide the highest pressure ratings in the industry and greater reliability in out-of-round holes. The XTremeZone® is a primary cementing and zone isolation packer with an Inflatable Packing Element that is used as an integral part of the casing string to provide a seal between the casing and the wellbore. The Inflatable Element is expanded by pumping cement or other fluid down the casing and is compatible with ongoing cementing operations. The XTremeZone® ECP® is available in 20 ft (6.10 m) and 40 ft (12.19 m) lengths with many casing sizes, weights, thread connections, materials, and yield strengths. The packer has an inflatable element with non-continuous ribtype reinforcement at each end. The ribs are steel strips that overlap each other with a composite reinforcement, creating a robust shell at end of the element when expanded. The end assemblies are specially designed to provide unprecedented sealing capability in oval and washed out wellbores. Extensive qualification testing was completed to validate the performance of various design alternatives. The XTremeZone® is the only External Casing Packer in the industry to pass rigorous testing specifically for irregular shaped boreholes. Test engineers at a Norwegian Research Institute described the performance of the XTremeZone® as “amazing” when it successfully withstood the maximum pressure limits of the institute's oval test fixture during test trials. FEATURES/BENEFITS • Highest pressure rating of any ECP® in the industry • Composite end sections provide consistently high performance in oval and irregular hole shapes • Reliable zonal isolation in cemented or uncemented completions • Can be used in conjunction with liners or long string casing • Patented rough coated mandrel prevents element damage from drag during pipe movement - axial or rotational • Immediate annular barrier allows cement to set undisturbed by blocking gas and fluid movement • Patented, progressive bottom-to-top inflation displaces mud from the annulus to achieve a full length seal XTremeZone® 20/40 EXTERNAL CASING PACKER SPECIFICATION GUIDE Casing Size in. 4-1/2 5 5-1/2 6-5/8 Weight lb/ft kg/m 11.6-15.1 17.30-22.52 15-18 22.37-26.84 17-23 25.35-34.30 24 35.79 Element OD in. mm 5.63 143.00 7.75 196.85 7.75 196.85 8.00 203.20 NOTES: ECP® will have the same drift ID as designated casing weight. Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. XTremeZone® 20/40 External Casing Packer Product Family No. H30180 82 Baker Oil Tools EXTERNAL CASING PACKERS PAYZONE™ EXTERNAL CASING PACKER Product Family No. H30137 The PAYZONE™ Type ECP® is the standard for applications requiring longer sealing elements and utilizing cement as the inflation medium. Seal lengths of 20 ft (6.0 m) and 40 ft (12.1 m) are available. The patented valve collar features a dual four-pocket valving system that doubles the flow area and decreases the erosion of the valve seats, seals and the inflation passageway. The ribs provide strength at the end sleeve area and where the ribs make contact with the wellbore. The non-reinforced center section allows for a flexible expansion area which readily conforms to open hole wellbore irregularities. ISOZONE™ EXTERNAL CASING PACKER Product Family No. H30139 The ISOZONE™ ECP® is designed to supplement the PAYZONE™ Type ECPs for applications requiring the features and benefits of the PAYZONE™ but do not need the added seal length. Seal lengths of 7 ft (2.1 m) and 10 ft (3.0 m) are available. The patented valve collar features a single, four-pocket valving system. The ribs provide strength at the end sleeve area and where the ribs make contact with the wellbore. The non-reinforced center section allows for flexible expansion and readily conforms to open hole wellbore irregularities. FEATURES/BENEFITS • Top mounted inflation system senses true annular pressure for accurate valve control • Redundant valves provide insurance against run-in damage • Pressure balanced seals assure accurate shear valve opening • End assemblies provide reliable rib expansion in larger holes • Rough coating on mandrel, along with hydrostatically energized frictional forces prevent rubber element slippage and packer sticking in tight-hole or deviated well conditions • Abrasion resistant, ozone protected nitrile rubber minimizes element wear and increases shelf life • Progressive Inflation™ for bottom-to-top filling optimizes mud removal and prevents pressure locking during inflation • One-piece mandrel to 40 ft (12.1 m) lengths eliminates undesirable casing weld PAYZONE™/ISOZONE™ ECP® SPECIFICATION GUIDE Casing Size 2-3/8 2-7/8 3-1/2 4 4-1/2 5 5-1/2 6-5/8 7 7-5/8 8-5/8 9-5/8 9-7/8 10-3/4 11-7/8 13-3/8 16 18-5/8 20 Body OD in. mm 3.625 92.08 4.250 107.95 4.750 120.65 5.250 133.35 5.625 142.88 6.000 152.40 7.000 177.80 7.625 193.68 8.000 203.20 9.000 228.60 10.130 257.30 11.250 285.75 11.250 285.75 12.750 323.85 13.750 349.25 15.750 400.05 17.750 450.85 21.500 546.10 24.000 609.60 CTC™ PAYZONE™ External Casing Packer Product Family No. H30137 83 EXTERNAL CASING PACKERS NOTES: Element OD and valve collar OD are the same. Slimline version available in select sizes as the CMXX. ECP® will have the same drift ID as designated casing weight. Additional sizes/weights may be available on request. Contact your local Baker Oil Tools Representative. Baker Oil Tools EXTERNAL CASING PACKERS RTD™ II EXTERNAL CASING PACKER Product Family Nos. H30140 and H30141 (Slimline) The RTD™ II (Rib Top Draw) External Casing Packer (ECP®) is a fully reinforced ECP® with continuous stainless steel ribs. It provides a 42 in. (1,066.8 mm) long dynamic hydro-mechanical seal. Design features utilizing advanced element technology, anti-torque and a draw feature provide excellent performance and reliability. The RTD™ II offers the best option for short seal length applications requiring positive seals in both casing and open hole environments. Slimline version available in select sizes as the RTDX™ II, (Product Family No. H30141). FEATURES/BENEFITS • Stainless steel ribs are utilized for strength, expansion, and long-term reliability • Design features provide protection from element damage during run-in • Accepts various inflation mediums, i.e., water, drilling fluids, and cements • Draw feature enhances performance by increasing the expansion and differential capabilities • Advanced elastomer compounds provide durability, elasticity, longevity and temperature ratings at maximum expansion of 300°F (148°C) • Pressure balanced seals assure accurate shear valve opening RTD™ II EXTERNAL CASING PACKER SPECIFICATION GUIDE Casing Size 3-1/2 4 4-1/2 5 5-1/2 6-5/8 7 7-5/8 8-5/8 9-5/8 10-3/4 13-3/8 Model RTD RTD RTD RTDX RTD RTD RTDX RTD RTDX RTD RTDX RTD RTD RTD RTDX RTD RTD Element OD in. mm 4.630 117.60 5.250 133.35 5.750 146.05 5.630 143.00 6.000 152.40 7.000 177.80 6.500 165.10 7.940 201.67 7.630 193.80 8.250 209.55 8.030 203.96 9.000 228.60 10.150 257.81 11.250 285.75 11.000 279.40 12.750 323.85 15.750 400.05 Body OD in. mm 4.810 122.17 5.250 133.35 5.760 146.30 5.630 143.00 6.010 152.65 7.000 177.80 6.500 165.10 7.900 200.66 7.630 193.80 8.250 209.55 8.030 203.96 9.000 228.60 10.150 257.81 11.250 285.75 11.000 279.40 12.750 323.85 15.190 385.82 NOTES: ECP® will have the same drift ID as designated casing weight. Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. RTD™ II External Casing Packer Product Family No. H30140 84 Baker Oil Tools EXTERNAL CASING PACKERS PRESSURE ACTUATED CEMENTING (PAC) VALVE Product Family No. H30112 The PAC Valve is a hydraulically operated stage cementing valve. The valve is designed to provide an easy method of opening and closing by blanking the casing or liner off at some point below the valve. Differential pressure favoring the liner ID will shear the opening sleeve down and provide a communication path to the annulus. After the cement slurry is pumped, the closing plug is displaced and seats in the PAC Valve. Applied casing pressure shifts the closing sleeve down to isolate the cementing ports and permanently lock the valve closed. The PAC Valve may be run anywhere in the liner casing, and is compatible with all Baker Oil Tools' inflatable external casing packers. It may be used in vertical, deviated, or horizontal wellbores. PAC Valve Material Number does not include required opening plug, closing plug, and landing seat. Contact Open Hole Systems AEG for assistance in determining compatible plugs, PAC Valve, and landing collar. FEATURES/BENEFITS • Protected opening and closing sleeves, not exposed on ID or OD • Body lock ring permanently secures and locks the closing sleeve • Opening and closing pressures are easily field adjusted • Full opening unrestricted ID after drill-out • Closing plug and seat are designed with an anti-rotational feature to facilitate easy drill-out • Medium to hard steel tooth bit recommended for easy drill-out PAC PRESSURE ACTUATED CEMENTING VALVE SPECIFICATION GUIDE Casing Size 2-7/8 3-1/2 4 4-1/2 5 5-1/2 6-5/8 7 7-5/8 9-5/8 Body OD in. 3.925 4.545 5.250 5.645 6.060 6.575 7.645 8.045 9.015 11.030 mm 99.70 115.44 133.35 143.38 153.92 167.00 194.18 204.34 228.98 280.16 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Oil Tools Representative. 85 EXTERNAL CASING PACKERS Pressure Actuated Cementing (PAC) Valve Product Family No. H30112 Baker Oil Tools EXTERNAL CASING PACKERS HM™ HYDRO-MECHANICAL CEMENTING VALVE Product Family No. H30173 The HM™ Hydro-Mechanical Cementing Valve has been designed to allow annular cementing of the liner annulus above an inflated ECP®. After all ECPs in the hole are inflated, the annulus is cemented through the HM™ Hydro-Mechanical Cementing Valve, in a single trip. After the desired cement stage has been displaced, the HMR-C™ HIT Tool (Product Family No. H30164), is used to mechanically close the HM™ Cementing Valve. The HM™ Hydro-Mechanical Cementing Valve is run in the liner string, usually directly above the uppermost ECP®. Once all ECPs are inflated, the HMR-C™ HIT tool is set across the HM™ Hydro-Mechanical Cementing Valve to isolate the valve. Workstring pressure is then applied, releasing the locking mechanism and opening the valve. Cement is pumped and displaced into the annulus. The HMR-C™ HIT tool prevents cement from entering the liner while displacing to the annulus. When the desired volume of cement has been displaced to the annulus, upward motion of the HMR-C™ HIT Tool shifts the closing sleeve of the HM™ Hydro-Mechanical Cementing Valve. The sleeve locks in the closed position, preventing accidental re-opening of the valve as well as potential u-tubing of cement. FEATURES/BENEFITS • Simple design for high reliability • Hydraulically opened after the HMR-C™ HIT Tool has been set across the valve • Mechanically closed and locked with upward movement of the workstring after displacing annular cement using a shifting tool on the HMR-C™ HIT Tool • Hydraulic interlock mechanism prevents the closing sleeve from being prematurely shifted • Full opening ID, OD comparable to ECP® • Large flow area compared to other cementing valve designs • All moving parts within the tool are internal; hole deviation does not effect valve operation • Design compatible with premium casing threads • Available in 4-1/2 in., 5 in., 5-1/2 in., and 7 in. sizes HM™ Hydro-Mechanical Cementing Valve Product Family No. H30173 86 EXTERNAL CASING PACKERS Baker Oil Tools HMR™ HYDRO-MECHANICAL HORIZONTAL INFLATION TOOL Product Family No. H30135 The HMR™ Hydro-Mechanical Horizontal Inflation Tool (HMR™ HIT) is designed for deviated or horizontal applications requiring selective inflation of ECPs with top mounted valve collars. Non-contaminated cement is spotted at the tool for inflation purposes, which allows selective inflation and movement between ECPs in slotted liners, drilled liners or production screens. The tool prevents loss of cement to the liner during movement between ECPs. The tool can be run on an inner string on the primary liner run, or used on a second trip after the liner is set. Available in alternate configuration called the HMR-C™ HIT Tool (Product Family No. H30164). The HMR-C™ HIT tool used in conjunction with an HM™ Cementing Valve (Product Family No. H30173), has all the features of the Standard HMR™ HIT and also includes a shifting feature to close the HM™ Cementing Valve after stage cementing. Available for use with ECPs in most weights of following sizes: 4-1/2 in., 5 in., 5-1/2 in., 6-5/8 in., 7 in., and 7-5/8 in. FEATURES/BENEFITS • Developed for long horizontal extended reach wells • Allows for movement up and down the well • ID sensing device prevents premature opening in monobore completions • Hydraulic opening device allows tool to open without pipe manipulation • Locking dogs allow for set-down weight to positively indicate location and operation of opening valve • Mechanical closing design ensures valve closure prior to tool movement • Able to run on inner string to run liner and inflate ECPs in one trip TOOLS REQUIRED ON LINER STRING: • Indicator Sub, (Product Family No. H30099) • Closing Dog Spacer Pup, (Product Family No. H30163) • Closing Dog Profile Sub, (Product Family No. H30163) All the above equipment is made up to the valve collar of the ECP® to be inflated. The ECP® must have a top mounted valve collar. TOOLS REQUIRED ON WORKSTRING: Positioned above HMR™: • Dual Plug Landing Collar, (Product Family No. H30157) • Indicator Collet, (Product Family No. H30116) • Drain Valve, (Product Family No. H30131) Positioned Below HMR™: Locking Dog Assembly EXTERNAL CASING PACKERS • Reverse Plug Catcher Flapper Valve Type, (Product Family No. H30130) • Inflation Tool Test Sub, (Product Family No. H30152) HMR™ Hydro-Mechanical Horizontal Inflation Tool Product Family No. H30135 87 Baker Oil Tools EXTERNAL CASING PACKERS HANGER PORT ISOLATION TOOL Product Family No. H30160 The Hanger Port Isolation Tool (HPIT) is designed to provide hydraulic isolation of the setting port when using an inner string and hydraulic-set liner hanger. The tool provides a communication path from the running string to the hanger’s hydraulic ports, which can be subsequently closed to enable selective ECP® inflation, such as with the HMR™ HIT Tool (Product Family No. H30135). The HPIT is made up below the liner setting tool. An RS™ type packoff assembly provides the upper seal in the hanger assembly, while packer cups or a molded seal provides pressure integrity below the hydraulic ports. Ports in the HPIT provide the pressure communication from the workstring to the liner hanger during setting. After the hydraulic hanger has been set and the setting tool released, picking up the running string strokes the inner mandrel, permanently closing the communication ports. FEATURES/BENEFITS • Temporary pressure communication from the running string to the hanger ID to hydraulically set liner hanger • Simple upstroke to close communication port and unlock RS™ packoff • Full bore ID at all times • Simple integration with existing liner hanger and ECP® systems PRESSURE PORT ISOLATION TOOL Product Family No. H27608 The Pressure Port Isolation Tool (PPIT), is used to provide a pressure communication path for setting a hydraulic-set liner hanger when using a Hydraulic Release Setting Tool and an inner string. The tool is placed between two PBR Packoffs (Product Family No. H27603), or two Cup Seal Units (Product Family No. H27604), with the open port adjacent to the setting port of the hanger. Pressure applied to the running string first activates the liner hanger, and then the HR™ (Product Family No. H26666), or HRD™ (Product Family No. H26680), setting tool is released with additional pressure. Pressure Port Isolation Tool Product Family No. H27608 When the running string is picked up to confirm setting tool release, the collet of the PPIT snaps into the HR™ profile and shifts an isolation sleeve across the ports. With the ports closed, the running string is restored to full pressure integrity even when the packoffs are raised above the liner. Circulation through the inner string or inflation of ECPs may be performed with the running string at any depth above the liner. FEATURES/BENEFITS Hanger Port Isolation Tool Product Family No. H30160 88 • Bonded seals permit repeated operation of the tool without damage • Full ID through PPIT at all times • Allows hydraulic hangers to be set and then closes communication path after setting tool release to allow use of ECP® inflation tools or displacement through inner string • Simple, reliable means of closing pressure port Baker Oil Tools EXTERNAL CASING PACKERS REVERSE PLUG CATCHER FLAPPER VALVE TYPE Product Family No. H30130 The Reverse Plug Catcher Flapper Valve Type (RPC) is designed for use with the HMR™ HIT assembly. It is positioned directly below the HMR™. The RPC acts as a locating device for the plug pumped in front of any inflation cement. Applied pressure allows the flapper valve to close so that all pressure applied to inflate ECPs is isolated from the plug. It also prevents annular pressure from acting on any inflation slurry. Additional tubing pressure opens the reversing path so that any excess inflation slurry can be reversed from the tubing after inflating all ECPs. DUAL WIPER PLUG SYSTEM Product Family No. H30149 LANDING SUB FOR DUAL WIPER PLUG SYSTEM Product Family No. H30157 The Dual Wiper Plug System is designed to provide more accurate cement displacements through the running string during selective ECP® inflation operations. The workstring design may lead to a large range of internal diameters that the cement wiper plug must effectively wipe. Typically the upper section of the workstring is larger ID drillpipe, while the inner string and inflation tools may have a smaller diameter. Bypass of fluids around the plug cannot be tolerated. Landing Sub, Product Family No. H30157 with Dual Wiper Plug System Product Family No. H30149 EXTERNAL CASING PACKERS The Dual Wiper Plug System is run with all HMR™ installations. The Landing Sub (Product Family No. H30157), is made up above the HMR™ HIT assembly (Product Family No. H30135). The outer plug of the Dual Wiper Plug System is designed to wipe the workstring above the Inflation Tool, while the inner plug is sized to wipe the HMR™ HIT tool and land in the Reverse Plug Catcher below (Product Family No. H30130). The two plugs are held together with both shear screws and trapped dogs for redundancy. The inner plug cannot be launched until the plugs physically land in the Landing Sub, and when approximately 2,000 psi (137 bar) differential pressure is applied. Reverse Plug Catcher Flapper Valve Type Product Family No. H30130 89 Baker Oil Tools EXTERNAL CASING PACKERS MULTIPLE ACTING INDICATOR COLLET Product Family No. H30116 The Multiple Acting Indicator Collet is used in conjunction with an Indicator Sub, (Product Family No. H30099), as a means of locating single or multiple ECPs in a casing or liner string for selective inflation of an ECP®. The collet is specifically sized to match the drift diameter of casing or liner tubulars. A weight increase at surface will be noticed by pulling tension in the workstring when the collet has latched into the Indicator Sub. The collet is designed to exert minimal force when going down through an Indicator Sub. Available in a range of snap forces from 5,000 lb 35,000 lb (2,272 kg - metric kg). INDICATOR SUB Product Family No. H30099 The Indicator Sub is run in conjunction with single or multiple ECPs to provide positive indication by positioning an indicating collet in the sub for selective inflation of an ECP®. It is specifically sized to match the drift diameter of casing or liner string. Once the collet is latched into the sub an increase in weight will be noticed at surface. Available in a range of snap forces from 5,000 lb -35,000 lb (2,272 kg - metric kg). Multiple Acting Indicator Collet Product Family No. H30116 Indicator Sub Product Family No. H30099 90 EXTERNAL CASING PACKERS Baker Oil Tools PLUG AND ABANDON KIT Product Family No. H30147 The Plug and Abandon Kit is designed for vertical, deviated or horizontal applications that require permanent abandonment or isolation of specific formations or sections of the wellbore. It can be used with either the ISOZONE™ or the PAYZONE™-type ECP®. The major components of the kit are screwed into the valve collar of an ECP®. The kit’s float collar and shoe are attached to the bottom of the ECP®. The tool is positioned in the wellbore by a workstring. The ECP® is opened hydraulically; and, after inflation, the workstring is also released hydraulically. A back-up mechanical release option is incorporated into the release tool. Available for use with ECPs in the following sizes: 2-7/8 in., 3-1/2 in., 4-1/2 in., 5-1/2 in., 7 in., and 9-5/8 in. FEATURES/BENEFITS • Allows accurate positioning of plug and abandon plug • More reliable than conventional plug and abandon methods, thereby saving rig time • Uses field-proven PAYZONE™ cement inflated ECP® as positive/permanent annular seal in open or cased holes • Latch down plug seals ECP® mandrel ID against pressure from above and below ECP® • Float shoe and float collar provide back-up seal to ECP® mandrel ID • Utilizes hydraulic release mechanism with mechanical back-up for releasing from system after inflation PLUG AND ABANDON KIT WITH CEMENT RETAINER OPTION Product Family No. H30147 By adding a Dump Valve (Product Family No. H30144) between the landing collar and cup of the Plug and Abandon Kit, the kit becomes a cement retainer when inserted in an ECP®. The Dump Valve is opened after the ECP® is inflated allowing cement to be squeezed below the inflated ECP®. The workstring is released from the ECP® when the squeeze pressure reaches the setting of the hydraulic release, or when the second plug lands in the pump-in adapter installed in the top of the ECP’s valve collar. Available for use with ECPs in the following sizes: 4-1/2 in., 5-1/2 in., 7 in., and 9-5/8 in. EXTERNAL CASING PACKERS Plug and Abandon Kit Product Family No. H30147 91 Baker Oil Tools EXTERNAL CASING PACKERS BAKER OIL TOOLS' ECPS Unsurpassed Performance and Rugged Reliability Baker Oil Tools has successfully installed more than 6,000 cement-inflatable External Casing Packers in some of the world's harshest wellbore environments and most difficult operating conditions - with applications in virtually every major oilfield in the world. • Up to 19 selectively cement inflated ECPs in a single well • Setting depths to 22,868 feet (6,972 m) • Negotiate severe doglegs up to 87º/100 ft without damage • Thermal and geothermal applications to 600°F (316°C) • Pumping down backside at 10 bbl/min (1.59 m3/min) during run-in • Sustained rotation at 60 RPM prior to inflation MPas™ Technology improves production/ injection profiles offshore Australia 20 ft PAYZONES payoff in West Texas PAYZONES take the heat in Algeria Multiple PAYZONES provide zone isolation in horizontal UK multilateral well 92 ECPs reduce water production in Siberia Baker Oil Tools Region/Area Locations Western Hemisphere Operations Eastern Hemisphere Operations North America California/Alaska Region Rocky Mountain Region Asia Region Mid East Region Baker Oil Tools 4230 Foster Avenue Bakersfield, CA 93308-4559 Tel: 661/327-7201 Fax: 661/324-5296 Baker Oil Tools 1675 Broadway Suite 1500 Denver, CO 80202-4688 Tel: 303/595-3675 Fax: 303/595-0635 Baker Oil Tools P. O. Box 1673 Jebel Ali Free Zone Dubai, Dubai United Arab Emirates Tel: (971) 4-808-2100 Fax: (971) 4-883-6488 Canada Region Alaska Area Baker Oil Tools Suite 23.01 25th Floor Menara Tan & Tan 207 Jalan Tun Razak Kuala Lumpur, 50400 Malaysia Tel: (603) 2164 7888 Fax: (603) 2733 5696 Baker Oil Tools 401 9th Ave SW, Suite 1300 Calgary, Alberta Canada T2P 3C5 Tel: 403/537-3400 Fax: 403/537-3798 Baker Oil Tools 4730 Business Park Blvd. Suite 44 Anchorage, AK 99503 Tel: 907/273-5100 Fax: 907/563-0385 Gulf Coast Region Baker Oil Tools 17015 Aldine Westfield Houston, TX 77073 Tel: 713/625-6800 Fax: 713/625-6815 MALT Region Mid-Continent & North East Region Baker Oil Tools 5600 N. May Avenue Suite 200 Oklahoma City, OK 731124275 Tel: 405/842-4005 Fax: 405/842-1882 (MS, AK, LA, TX) Baker Oil Tools North American Land Supply Chain Initiative 7000A Hollister, Suite 200 Houston, TX 77040 Tel: 713/625-4270 Fax: 713/625-4868 Latin America Latin America-North Baker Oil Tools Avenida Principal de La Castellana Edificio Centro Letonia, Torre ING Bank Piso 11 Caracas, 1060 Venezuela Tel: 58-212-277-2253 Fax: 58-212-265-2081 Central Europe/Africa Baker Oil Tools Monarch House Crabtree Office Village, Eversley Way, Egham, Surrey TW20 8RY Tel: (44) 1784-477 050 Fax: (44) 1784-220 100 United Kingdom Region Baker Oil Tools Kirkhill Road Kirkhill Industrial Estate, Dyce Aberdeen, Aberdeenshire AB21OGQ, UK Tel: (44) 1224-223500 Fax: (44) 1224-771575 Scandinavia Region Baker Oil Tools Tanangervegen 501 4056 Tananger, Norway Tel: (47) 51-717000 Fax: (47) 51-717010 World Headquarters Baker Oil Tools 9100 Emmott Road (77040) P.O. Box 40129 Houston, TX 77240-0129 Tel: 713/466-1322 Fax: 713/466-2502 Latin America-South Baker Oil Tools Rua Dezenove de Fevereiro 30 - 2o. andar - Botafogo Rio de Janeiro, Rio de Janeiro 22280-030 Brazil Tel: 55 21 2266-8400 Fax: 55 21 2266-8489 Aflas® is a registered trademark of Asahi Glass Company, Ltd; EZCase™ is a trademark of Hughes Christensen; Fike® is a registered trade name of Fike Corporation, Blue Springs, MO; Genesis™ is a trademark of Hughes Christensen; Kaydon® is a registered trademark of Kaydon Custom Bearings; Integrex™ is a trademark of Mazak. © 2004 Baker Hughes Incorporated. All rights reserved. • Pub. No. BOT-03-4912-30M-08/04 www.bakerhughes.com/bot/

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