Introduction to Business Processes BU1193 Business Process ● ● ● Every organization -public, private, non profit, etc.- has to manage a number of processes A process could be defined as a “chain of events, activities and decisions” to accomplish specific goals Most common business processes are referred to: ○ ○ ○ ○ Order-to-cash (selling) Quote-to-order (buying) Sourcing-to-manufacture (production) Customer complain-to-resolution (customer service) Business Process (Cont.) ● Business processes are what organizations do whenever they deliver a service or a product to customers ● The way processes are designed and executed affects both the “quality” (from customer view) and the efficiency (from the organization view) ● A business process includes: people (inside/outside the company); physical resources (machines, devices, etc) and non-physical resources (software, information system, etc) Components of a Business Process A business process involves: ● ● ● ● A number of events, activities and decision points Events are usually used to describe how the process starts and ends (Message, timer) An activity is a set of single unit of work, also known as tasks A decision point is when a decision is made and affects the way the process is executed Components of a Business Process (Cont.) A business process also involves: ● A number of people executing activities and/or monitoring the process. There could be automated processes (AI) where people are not included ● Physical resources such as equipment, machinery, materials, tools, documents, etc. ● Non-physical resources such as information technology, specialized software, electronic records, etc Business Process Outcomes ● The execution of a business process usually leads to one or several outcomes (results) ● Ideally the final outcome delivers value to the actors involved in the process. But in some cases the final outcome could be negative ● Among actors involved in the process, the one who consumes the output plays special role, usually as a consumer ● Sometime the same process serves to more than one customer simultaneously Business Process, Concept ● Business process is a collection of interrelated events, activities and decision points that involve a number of actors and resources that collectively lead to an outcome that is of value to either a single or a group of consumers Business Process Management ● Business process management (BPM) is a body of methods, techniques and tools to describe, analyze, redesign, execute and monitor business processes ● The BPM is not about improving the way individual activities are performed. Rather it is about conducting entire chain of events, activities and decision points that ultimately add value to the organization Questions ● ● How the globalization, information technology and artificial intelligence can affect business processes inside the organizations? What kind of business processes can be controlled and what kind of business processes cannot be controlled by organizations? Why? Business Processes Management Cycle There are six phases: 1. 2. Process identification/description Process documentation 3. 4. 5. 6. Process analysis Process redesign Process implementation Process monitoring and controlling BPM Cycle: Identification/Description ● In this phase, a process directly or indirectly related to a business problem is identified, described and delimited ● The outcome of process identification is a detailed description about the process architecture that provides and overall view of the process ● The identification/description of the process can be done either: a) by isolating the process or b) by describing it in parallel with performance BPM Cycle: Documentation ● At this stage, each relevant process component is documented in detail typically in the form of graphics, flowchart and any other resource to better understand the real situation of the process ● This stage is also known as process modelling because it is typically executed in the form of “as-is” models (process reproduction) BPM Cycle: Analysis ● In this phase, discrepancies and/or deficiencies in the process are identified, and if possible quantified using performance indicators ● The output of this phase is an structured collection of issues, discrepancies or deficiencies ● All issues are typically prioritized in terms of their impact and sometimes also in terms of estimate effort required to resolve the problem BPM Cycle: Redesign ● It is also called process improvement. The goals is to identify changes to the process that would help to solve the issues identified in the previous phase and allow the organization to improve its performance ● At this point, multiple change options are analyzed and compared in terms of performance using process analysis techniques ● The best change options are combined and the process is accordingly redesigned BPM Cycle: Implementation ● In this phase, the changes are required to move from “as-is” process (old) to the “to-be” process (new) ● Process implementation may include two aspects: Organizational change management and process automation ● Organizational change management refers to the activities required to change the way of working of all participants in the process ● Process automation refers to the development and deployment of specific technology (robots, software) to support the new process BPM Cycle: Monitoring and Controlling ● Once the new process is running, relevant data is collected and analyze to determine how well the process is performing ● Bottlenecks, unexpected errors or deviations are identified and corrected immediately ● New issues may arise in the same process or in other related processes, requiring the cycle to be repeated on a continuous basis Business Process Stakeholders They are: Management team, process owners, process participants, process analysts, system experts ● Management team, is responsible for overseeing all processes inside the business, looking for new initiatives and providing strategic guidance in all the phases of the process lifecycle ● Process owners, is responsible for the efficient and effective operation of a given process. The process owner is involved in all the phases of the BPM cycle BPM: Stakeholders (Cont.) ● Process participants are the human actors who perform the activities in the business processes. They are the main source of information to describe, document and redesign the process ● Process analysts, are experts that have either business background (focused on organizational development) or system engineering (focused on process efficiency) ● System experts, may include experts on specific areas such as production, construction, human resources, marketing, etc. which are selected based on the nature and specific characteristics of the business processes Questions 1. 2. 3. 4. How information technology, robotics and artificial intelligence can be applied to design and/or improve business processes? Why it is important to monitor business processes on a continuous basis? What kind of factors, from inside the organization, can affect business processes? What kind of factor, from outside the organization, can affect business processes? Game: Design the Process Based on the following activities, identify and design the business process ● ● ● ● ● ● ● Send invoice to the customer Received customer order Resolve customer complaint Pack and prepared shipment Receive payment Pick order Send shipment Overview of Business Process Management (BPM) Workflow, Business Process Management Resources Managing business processes is a huge challenge in most organizations. Many business owners assume that it is a huge expense or that it is only worth it for massive processes. However, BPM is important no matter what size your business is. Here’s a definitive guide to managing your business processes with the help of automation. What is Business Process Management? Business process management (BPM) is an organizational discipline where a company takes a step back and looks at all of these processes in total and individually. It analyzes the current state and identifies areas of improvement to create a more efficient and effective organization. Business process management (BPM) is how a company creates, edits, and analyzes the predictable processes that make up the core of its business. Each department in a company is responsible for taking some raw material or data and transforming it into something else. There may be a dozen or more core processes that each department handles. Is BPM like Task or Project Management? Business process management is neither task management (which focuses on individual tasks) nor project management (which handles one-time or unpredictable flows). Task management is about handling or organizing a set of activities that arise out of a project. These projects are often onetime and non-repeatable. When these projects are well-organized like in construction work, a project management software like ‘Microsoft Project’ is used. Business process management is focused more on repetitive and ongoing processes that follow a predictable pattern, or process management. Why does Business Process Management Matter? When left unorganized and unsystematized, poor business processes can lead to mayhem. At the individual level, people only see one part of a process, and very few can scan out and see the full effects of a process, where it starts and ends, the key data needed, and where potential bottlenecks and inefficiencies lie. Unmanaged, chaotic processes hurt business and lead to one or more of these scenarios: • • • • Time wasted More errors Increased blame Lack of data • Demoralized employees Applying business process management, organizations can improve their processes and keep all aspects of operations running optimally. Steps of a BPM Lifecycle Step 1: Design- Most processes include a form to collect data and a workflow to process it. Build your form and identify who will own each task in the workflow. Step 2: Model- Represent the process in a visual layout. Fix details like deadlines and conditions to give a clear idea of the sequence of events, and the flow of data through the process. Step 3: Execute- Execute the process by testing it live with a small group first and then open it up to all users. Make sure you restrict access to sensitive information. Step 4: Monitor- Keep an eye on the process as it runs through the workflow. Use the right metrics to identify progress, measure efficiency, and locate bottlenecks. Here is a more detailed article about this step. Step 5: Optimize- As you analyze, notice any changes that need to be done to your form or workflow to make them more efficient. What are the various types of business process management? BPM systems can be categorized based on the purpose they serve. Here are the three types of business process management: • Integration-Centric BPM- This type of business process management system handles processes that primarily jump between your existing systems (e.g. HRMS, CRM, ERP) without much human involvement. Integration-centric business process management systems have extensive connectors and API access to be able to create processes that move fast. • • Human-Centric BPM - Human-centric BPM is for those processes that are primarily executed by humans. These often have a lot of approvals and tasks performed by individuals. These platforms excel at a friendly user interface, easy notifications, and quick tracking. Document-Centric BPM- These business process management solutions are required when a document (e.g. a contract or agreement) is at the heart of the process. They enable routing, formatting, verifying, and getting the document signed as the tasks pass along the workflow. Most business process management systems will be able to incorporate elements of each of these, but each one will usually have one specialty. Business process management examples Human Resources - Have you ever felt your organization’s onboarding process is too complex and chaotic? Is your HR department asking the candidates to fill out paper forms that make them exhausted? This is because your HR department lacks the principle of Business Process Management (BPM). Applying business process management, helps you automate your HR processes end-to-end, thereby cutting down on cost, time, and paper forms. Here are a couple of examples as to how business process management helps your HR department to improve their processes: • • Approve employee timesheets faster Onboard new hires without hassles Sales - In most organizations, the sales team spends a significant amount of time in coordinating with the Accounts Receivable (AR) team, to get sales invoices approved. Even a small typo in invoices, ruins the lives of the salespeople. This is where business process management comes into the picture, since it automates the invoice approval process, thereby eliminating the chances of manual errors and the back and forth clarifications between the salespeople and the AR team. Here are a couple of scenarios in the sales department, where business process management can help them streamline their processes: • • Shorten your sales cycle workflows Be on time with quotes and invoices Finance - A finance team is bombarded with paper forms and emails every day since anything that involves money has to go through them. For instance, if the asset management team wants to purchase 50 laptops, they send the quotation that they received from the vendor to the finance team for approval. This is just one case. Imagine, how many emails and paper forms they receive on a daily basis from various teams. Without a system in place, it is cumbersome for them to manage all of these. A business process management (BPM) system helps them manage all of this. Here are a couple of scenarios in the finance department, where business process management comes as a saving grace: • • One-click approvals for travel requests Customize workflows for unique scenarios What is a BPM system? A business process management system is a software that enables the modeling, design, execution, and maintenance of business activities and the employees who manage them, across different departments and physical locations. These software solutions are designed to help businesses optimize their everyday business processes for maximum efficiency and productivity. What does a BPM system do? A business process management system does the following. • • • Enables creating complex business process spanning different departments and locations Monitors and maintains processes to ensure optimal efficiency Modifies existing processes to enable changes to the process as the organization grows What are the benefits of incorporating business process management? Here are some of the primary benefits of using BPM in your business: • • • • • • • Gain control of chaotic and unwieldy processes Create, map, analyze, and improve business processes Run everyday operations more efficiently Realize bigger organizational goals Move toward digital transformation Improve and optimize tangled operations Closely track individual items as they move through a workflow Improving Business Processes Mindtools, Learning Resources A streamlined process means fewer errors and delays. You probably use dozens of business processes every day. For example, you may go through the same steps each time you generate a report, resolve a customer complaint, contact a new client, or manufacture a new product. You've likely come across the results of inefficient processes, too. Unhappy customers, stressed colleagues, missed deadlines, and increased costs are just some of the problems that dysfunctional processes can create. That's why it's so important to improve processes when they are not working well. In this article, we'll look at how you can do this. About Business Processes Processes can be formal or informal. Formal processes – also known as procedures – are documented, and have wellestablished steps. For example, you might have procedures for receiving and submitting invoices, or for establishing relationships with new clients. Formal processes are particularly important when there are safety-related, legal or financial reasons for following particular steps. Informal processes are more likely to be ones that you have created yourself, and you may not have written them down. For example, you might have your own set of steps for noting meeting actions, carrying out market research, or communicating new leads. The Importance of Efficient Processes These different kinds of processes have one thing in common: they're all designed to streamline the way that you and your team work. When everyone follows a well-tested set of steps, there are fewer errors and delays, there is less duplicated effort, and staff and customers feel more satisfied. Processes that don't work can lead to numerous problems. For example: • • • • • • Customers may complain about poor product quality or bad service. Colleagues get frustrated. Work may be duplicated, or not done. Costs increase. Resources are wasted. Bottlenecks can develop, causing you to miss deadlines. Improving Your Team's Processes When you encounter some of the problems mentioned above, it may be time to review and update the relevant process. Follow these steps to do this: Step 1: Map the Process- Once you've decided which process you want to improve, document each step using a Flowchart or a Swim Lane Diagram . These tools show the steps in the process visually. (Swim lane diagrams are slightly more complex than flowcharts, but they're great for processes that involve several people or groups.) It's important to explore each phase in detail, as some processes may contain sub-steps that you're not aware of. Consult people who use the process regularly to ensure that you don't overlook anything important. Step 2: Analyze the Process- Use your flow chart or swim lane diagram to investigate the problems within the process. Consider the following questions: • • • • Where do team members or customers get frustrated? Which of these steps creates a bottleneck ? Where do costs go up and/or quality go down? Which of these steps requires the most time, or causes the most delays? First use Root Cause Analysis , Cause and Effect Analysis , or The 5 Whys to trace the problem to its origins. After all, if you only fix the symptoms, the problems will continue. Speak to the people who are affected by the process. What do they think is wrong with it? And what suggestions do they have for improving it? Step 3: Redesign the Process- You're now going to redesign the process to eliminate the problems you have identified. It's best to work with the people who are directly involved in the process. Their ideas may reveal new approaches, and, also, they're more likely to buy into change if they've been involved at an early stage. First, make sure that everyone understands what the process is meant to do. Then, explore how you can address the problems you identified in step 2 (Brainstorming can help here). Note down everyone's ideas for change, regardless of the costs involved. Then, narrow your list of possible solutions by considering how your team's ideas would translate to a reallife context. Start by conducting an Impact Analysis to understand the full effects of your team's ideas. Then, carry out a Risk Analysis and a Failure Mode and Effects Analysis to spot possible risks and points of failure within your redesigned process. Depending on your organization's focus, you may also want to consider Customer Experience Mapping at this stage. These tests will help you to understand the full consequences of each proposed idea, and allow you to make the right decision for everyone. Once you and your team agree on a process, create new diagrams to document each step. Step 4: Acquire Resources- You now need to secure the resources you need to implement the new process. List everything that you'll need to do this. This could include guidance from senior managers or from colleagues in other departments, such as IT or HR. Communicate with each of these groups, and make sure that they understand how this new process will benefit the organization as a whole. You may need to prepare a business case to demonstrate this. Step 5: Implement and Communicate Change- It's likely that improving your business process will involve changing existing systems, teams, or processes. For example, you may need to acquire new software, hire a new team member, or organize training for colleagues. Rolling out your new process could be a project in itself, so plan and manage this carefully. Allocate time for dealing with teething troubles, and consider running a pilot first, to check for potential problems. Keep in mind that change is not always easy. People can be resistant to it, especially when it involves a process that they've been using for some time. You can use tools such as the Change Curve and Kotter's 8-Step Change Model to help overcome resistance to change. Step 6: Review the Process- Few things work perfectly, right from the start. So, after you roll out the new process, closely monitor how things are going in the weeks and months that follow, to ensure that the process is performing to expectations. This monitoring will also allow you to fix problems as they occur. Make it a priority to ask the people involved with the new process how it's working, and what – if any – frustrations they're experiencing. Adopt continuous improvement strategies such as Kaizen . Small improvements made regularly will ensure that the process stays relevant and efficient. 2 nd chapter Business Process Mapping BU1193 What is a Business Process Map? ● A business process map is a visual representation showing the steps of a work activity and the people who are involved in carrying out each step ● When mapping a process you simply draw a box for each step and connect them with arrows to show a flow. A basic process map would look like this; Business Process Map, Example Business Process Map, Example Types of Process Maps ● ● ● ● ● ● Basic flowchart High-level process map Detailed process map Cross functional flowchart Suppliers, Inputs, Process, Outputs and Customers (SIPOC) Value stream map Basic Flowchart A basic flowchart is a simple map visualizing the steps of a process including its inputs and outputs. When to use: ● ● ● ● ● to plan new projects to model and documenting a process to solve problems to help teams communicate ideas better To analyze and manage workflows Basic Flowchart High-Level Process Map This is also known as a value chain map or a top-down map. It shows the core activities of a process. It doesn’t go into much detail about decision points, rework loop, roles involved etc. We can use: ● to design and define business processes ● to identify the key steps and key details of a process High-Level Process Map Detailed Process Map A flowchart that shows a drill-down version of a process. This means all the details of the sub-processes are contained in this type of map. We can use: ● to give all details (inputs and outputs) related to a process step ● to document the decision points within a process Detailed Process Map Cross-Functional Flowchart A flowchart that shows the relationships between process steps and the functional units (teams/ departments) responsible for them with swim lanes. It’s also known as a deployment flowchart. We can use: ● ● ● to identify the key roles responsible for the process and how they relate to each other to highlight how a process flows across company boundaries to identify potential process failure, redundancies, delays, rework, excessive inspection etc. Cross-Functional Flowchart Suppliers, Inputs, Process, Outputs and Customers (SIPOC) SIPOC shows the key elements of a process such as Suppliers, Inputs, Process, Outputs, and Customers. We can use: ● ● ● to identify the key elements of a process before doing a detailed map to define the scope of complex processes can be used in the Measure phase of the DMAIC* methodology DMAIC*: Define, Measure, Analyze, Improve, Control Suppliers, Inputs, Process, Outputs and Customers (SIPOC) Value Stream Map Value stream maps visualize the flow of material and information that is needed to bring your product to the customer. We can use ● ● ● ● ● to record measurements of the inputs and outputs of process steps to identify waste within and between processes to document, analyze and improve the flow of information and material to gain insight into decision-making and process flow to identify where to focus future projects or subprojects Value Stream Map Business Process Map Symbols ● Each step in a process is represented by a shape in a process map. These shapes are also called flowchart shapes. ● There are nearly 30 standard shapes that you can use in process mapping. But using a handful of the most common shapes will be easier to understand. Business Process Map Symbols (Basic) Process Operation Symbols Branching and Control Flow Symbols Input and Output Symbols File and Information Storage Symbols Business Process Mapping Vs. Business Process Modelling ● Business process mapping is a way to visualize what a business does by taking into account roles, standards and responsibilities ● Business process mapping is the tool focused on documentation. It shows how work is done, not necessarily how it should be done. Business Process Mapping Vs Business Process Modelling ● Business process modeling (BPM) takes this one step further by providing a visual way to understand, analyze, and improve upon a current method of working ● Business process modeling is more about in-depth analysis and optimizing inefficiencies and bottlenecks. Business Process Mapping Components 1. Process. The overall workflow from a starting point to its successful completion. 2. Tasks or Activities. Something performed by a person or a system. 3. Flows. This is indicated on the process map by connecting lines and arrows. 4. Events. These are triggers that cause a process to begin, end, or may redirect a process to a different path. 5. Gateways. Decisions that can change the path of the process depending on conditions or events. 6. Participants. Specifically naming the people or systems that perform the tasks or activities Business Process Mapping Notation Events An event is an occurrence that triggers or creates a task or activity. Usually all business process maps and models will have a start event and an end event, but they can also have intermediate events that redirect the flow to a different path. Activities Business Process Mapping Notation Activities are tasks that must be executed during the process. They can be performed by an individual or the system. An activity is depicted with a rectangle with rounded corners. Activities can have sub-processes, loops, multiple instances, and compensations. Gateways (Decisions points) Business Process Mapping Notation Gateways depict a decision step, a point of convergence or divergence of flow in the process. They can be exclusive or inclusive, parallel, complex, or based on events or data. Flows ● Flows connect the activities that are part of a business process. These connections are meant to indicate relationships. Business Process Mapping Notation ● A sequence flow is the most frequently used flow type shown as a straight line with an arrow. This type of flow indicates the sequence in which tasks are executed. Business Process Mapping Notation How to create a Business Process Map Business Process Mapping Notation Business Process Mapping Notation Business Process Mapping Best Practices ● Before identifying the process steps, start with identifying the start and end points of the process. This helps with setting limits ● Make your process maps as easy and simple as possible to read and understand by anyone in your company ● Keep only the necessary details on your map. Not less or more than needed to identify areas for improvements Business Process Mapping Notation Business Process Mapping Best Practices (Cont.) ● Make sure you use the correct process map symbols when drawing to avoid confusion ● Include all the key stakeholders when mapping the process to avoid missing out on important information or steps ● Use a business process mapping software that allows you to quickly draw as well as collaborate with your team in real-time for efficiency Business Process Mapping Notation Benefits of Business Process Mapping ● Makes understanding and communicating the process much easier among teams, stakeholders or customers ● Serves as a useful tool for scenario testing and what-if assessments ● Can be used as a marketing tool to prove to your investors or industrial customers that your business processes are reliable ● Is a requirement of many types of standards and certification like ISO 9000 ● Makes process documentation more reader-friendly ● Spread awareness of the roles and responsibilities of those who are involved Business Process Mapping Notation Benefits of Business Process Mapping (Cont.) ● Helps identify flaws in the process and where improvements should be made ● Aids teams brainstorm ideas for improvement or new changes that will help tackle challenges like retaining employees, declining revenue etc. ● Helps reduce costs associated with development of products and services ● Improve team performance and employee satisfaction ● Can be used as learning material to train new employees ● Helps measure the efficiency of work processes Business Process Mapping Notation Case Based on your personal experience: a) Describe the process for applying/getting a bank loan b) Design the basic flowchart (process map) using the basic map symbols c) Describe the steps to test, implement and monitor the process What is a Process Mapping? Business Process Mapping Notation Lucidchart, Learning Resources A process map is a planning and management tool that visually describes the flow of work. Using process mapping software, process maps show a series of events that produce an end result. A process map is also called a flowchart, process flowchart, process chart, functional process chart, functional flowchart, process model, workflow diagram, business flow diagram or process flow diagram. It shows who and what is involved in a process and can be used in any business or organization and can reveal areas where a process should be improved. Purpose of process mapping The purpose of process mapping is for organizations and businesses to improve efficiency. Process maps provide insight into a process, help teams brainstorm ideas for process improvement, increase communication and provide process documentation. Process mapping will identify bottlenecks, repetition and delays. They help to define process boundaries, process ownership, process responsibilities and effectiveness measures or process metrics. Understanding processes One of the purposes of process mapping is to gain better understanding of a process. The flowchart below is a good example of using process mapping to understand and improve a process. In this chart, the process is making pasta. Even though this is a very simplified process map example, many parts of business use similar diagrams to understand processes and improve process efficiency, such as operations, finance, supply chain, sales, marketing and accounting. Business Process Mapping Notation Benefits of process mapping Process mapping spotlights waste, streamlines work processes and builds understanding. Process mapping allows you to visually communicate the important details of a process rather than writing extensive directions. Business Process Mapping Notation Flowcharts and process maps are used to: • • • • • • Increase understanding of a process Analyze how a process could be improved Show others how a process is done Improve communication between individuals engaged in the same process Provide process documentation Plan projects Process maps can save time and simplify projects because they: • • • • • • • • Create and speed up the project design Provide effective visual communication of ideas, information and data Help with problem solving and decision making Identify problems and possible solutions Can be built quickly and economically Show processes broken down into steps and use symbols that are easy to follow Show detailed connections and sequences Show an entire process from the beginning to the end Business Process Mapping Notation Process maps help you to understand the important characteristics of a process, allowing you to produce helpful data to use in problem solving. Process maps let you strategically ask important questions that help you improve any process. Types of process mapping Process mapping is about communicating your process to others. You can build stronger understanding with process maps. The most common process map types include: • • • • • • • • Activity Process Map: represents value added and non-value added activities in a process Detailed Process Map: provides a much more detailed look at each step in the process Document Map: documents are the inputs and outputs in a process High-Level Process Map: high-level representation of a process involving interactions between Supplier, Input, Process, Output, Customer (SIPOC) Rendered Process Map: represents current state and/or future state processes to show areas for process improvement Swimlane (or Cross-functional) Map: separates out the sub-process responsibilities in the process Value-Added Chain Diagram: unconnected boxes that represent a very simplified version of a process for quick understanding Value Stream Map: a lean-management technique that analyzes and improves processes needed to make a product or provide a service to a customer. Business Process Mapping Notation • Work Flow Diagram: a work process shown in “flow” format; doesn’t utilize Unified Modeling Language (UML) symbols. Process mapping symbols Key elements of process mapping include actions, activity steps, decision points, functions, inputs/outputs, people involved, process measurements and time required. Basic symbols are used in a process map to describe key process elements. Each process element is represented by a specific symbol such as an arrow, circle, diamond, box, oval or rectangle. These symbols come from the Unified Modeling Language or UML, which is an international standard for drawing process maps. Business Process Mapping Notation Business Process Mapping Notation Business process mapping In business, a process is a group of interrelated tasks that happen as a result of an event. These tasks produce a desired result for the customer. Process mapping can be used in many areas of business: business process improvement, business process redesign, reengineering, training, quality improvement, simulation, information technology, work measurement, documentation, process analysis, operational process design, process integration, acquisitions, mergers and selling business operations. Business process mapping can also be helpful for complying with manufacturing and service industry regulations, such as the common ISO 9000 (International Organization for Standardization) or ISO 9001. Why use a process map? Creating a process map helps organize processes and makes information visible to everyone. By creating a process map or flowchart, you are producing a visual example of the process to better understand it and see areas for improvement. The act of flowcharting to improve a process was first introduced in 1921 by Frank Gilbreth to the American Society of Mechanical Engineers (ASME). Preparing for process mapping It’s important to include everyone involved in the process: workers, suppliers, customers and supervisors. Everyone involved needs to clearly understand what the goals of the process are, agree with deadlines and have some knowledge of basic process mapping. You can create a flowchart by hand or in a software program like Microsoft Word, Microsoft Excel, Microsoft Visio or Microsoft PowerPoint; however, there are other software programs specifically built for creating a process flowchart. Business Process Mapping Notation Using a process mapping software, especially a cloud-based software like Lucidchart, makes it easy to create, save and share your work. Following these basic steps to creating process maps will make them easier to build and to understand. Process mapping is used to visually demonstrate all the steps and decisions in a particular process. A process map or flowchart describes the flow of materials and information, displays the tasks associated with a process, shows the decisions that need to be made along the chain and shows the essential relationships between the process steps. How to create a process map Process mapping has become streamlined because of software that provides a better understanding of processes. Process maps can be created in common programs like Microsoft Word, PowerPoint or Excel, but there are other programs more customized to creating a process map. Process mapping is about communicating your process to others so that you achieve your management objectives. Knowing how to map a process will help you build stronger communication and understanding in your organization. Step 1: Identify the problem • • What is the process that needs to be visualized? Type its title at the top of the document. Business Process Mapping Notation Step 2: Brainstorm activities involved • • • At this point, sequencing the steps isn’t important, but it may help you to remember the steps needed for your process. Decide what level of detail to include. Determine who does what and when it is done. Step 3: Figure out boundaries • Where or when does the process start? • Where or when does the process stop? Step 4: Determine and sequence the steps • It’s helpful to have a verb begin the description. • You can show either the general flow or every detailed action or decision. Step 5: Draw basic flowchart symbols Each element in a process map is represented by a specific flowchart symbol.Software resources make it simple to create and rearrange shapes, add labels and comments and even use custom styling in your process map. • Ovals show the beginning of a process or the stopping of a process. Business Process Mapping Notation • • • • Rectangles show an operation or activity that needs to be done. Arrows represent the flow of direction. Diamonds show a point where a decision must be made. Arrows coming out of a diamond are usually labeled yes or no. Only one arrow comes out of an activity box. If more than is needed, you should probably use a decision diamond. A parallelogram shows inputs or outputs. Step 6: Finalize the process flowchart • • • Review the flowchart with others stakeholders (team member, workers, supervisors, suppliers, customers, etc.) for consensus. Make sure you’ve included important chart information like a title and date, which will make it easy to reference. Helpful questions to ask: o Is the process being run how it should? o Will team members follow the charted process? o Is everyone in agreement with the process map flow? o Is anything redundant? o Are any steps missing? Process maps provide valuable insights into how a businesses or an organization can improve processes. When important information is presented visually, it increases understanding and collaboration for any project. Business Process Mapping Notation Numbering conventions To help with process map organization, you can number the process maps and process steps. Here's a process mapping numbering convention example: • o • o • o Process 1 o Sub-process 1.1 Sub-process 1.1.1 Sub-process 1.1.2 Sub-process 1.1.3 Sub-process 1.2 Sub-process 1.2.1 Sub-process 1.2.2 Process 2 Sub-process 2.1 Sub-process 2.1.1 Sub-process 2.1.2 Process 3 Sub-process 3.1 Business Process Mapping Notation Sub-process 3.1.1 Sub-process 3.1.2 o Sub-process 3.2 Sub-process 3.2.1 Process maps provide valuable insights into how a businesses or an organization can improve processes. When important information is presented visually, it increases understanding and collaboration for any project. rd 3 chapter Procurement Process BU1193 Business Process Mapping Notation Procurement Cycle Business Process Mapping Notation Business Process Mapping Notation Procurement Process, Concept ● Procurement is the process of finding and agreeing to terms, and acquiring goods, services, or works from an external source, often via a tendering or competitive bidding process ● Procurement generally involves making buying decisions under conditions of scarcity What is a Procurement Process? ● It’s the series of steps that are essential to get products or services from requisition to purchase order and invoice approval. Business Process Mapping Notation ● Sometimes, procurement' and purchasing' are used interchangeably, they slightly differ from each other. ● While purchasing is the overarching process of obtaining necessary goods and services on behalf of an organization, procurement describes the activities involved in obtaining them. ● The procurement process in an organization is unique to its context and operations. Procurement Process ● To keep the procurement management process fair, transparent, and efficient, a good understanding of the procurement process flow is key. Business Process Mapping Notation ● Although the procurement process of organizations differs from each other, there are some basic components that should be considered ● Usually a procurement management process involves several elements, including requirements determination, supplier research, value analysis, raising a purchase request, reviewal phase, conversion to purchase order, contract administration, monitoring/evaluation of received order, three-way matching, payment fulfilment, and record keeping Procurement Process A typical procurement process includes the following steps: ● ● Identifying the needs of goods and services Finding suppliers Business Process Mapping Notation ● ● ● ● ● ● Requesting proposals/quotations (RFP/RFQ) Negotiating with suppliers Agreeing terms with suppliers Arranging and receiving products/services Performing quality assurance Analysing results and margins The 3Ps of Procurement ● Process- The list of rules that need to be followed while reviewing, ordering, obtaining, and paying for goods/services. Checkpoints/steps increase with the complexity of the purchase. ● People- These are stakeholders and their specific responsibility in the procurement cycle. They take care of initiating or authorizing every stage of Business Process Mapping Notation the process. The number of stakeholders involved is directly proportional to the risk and value of the purchase. ● Paper- This refers to the paperwork and documentation involved in every stage of the procurement process flow, all of which are collected and stored for reference and auditing reasons. Business Process Mapping Notation Procurement Process Description Business Process Mapping Notation Business Process Mapping Notation Procurement Process Example Business Process Mapping Notation Business Process Mapping Notation Procurement Process (Purchase Control Model) Business Process Mapping Notation Business Process Mapping Notation Business Process Mapping Notation Procurement Process SAP-ERP Model Business Process Mapping Notation Business Process Mapping Notation Procurement Process Ramco System Model Business Process Mapping Notation Business Process Mapping Notation Procurement Process Larion Model Business Process Mapping Notation Business Process Mapping Notation Business Process Mapping Notation Procurement Process Design Steps Identify needs Create requisition Requisition approval Create Purchase Order Responsible Document Data/Information Location Business Process Mapping Notation Purchase order approval Goods receipt Supplier evaluation Invoice approval Vendor payment Record for audit Business Process Mapping Notation Procurement Process Design (Cont.) Include in your design, the following situations: a) The shipment (pallet) is partially damaged b) 10 % of the product shipped are defective c) The P.O. number matches but not the ordered products Business Process Mapping Notation What is Procurement? It is critical to understand what is procurement first because it will give an in-depth understanding of procurement and supply processes. Procurement is the term that is used to refer to the process or the act of sourcing or obtaining services or goods for a business. Some businesses use the term procurement only to refer to the actual buying while others refer to the entire process that leads up to the purchase as procurement. The word procurement is used to refer to buying for a business and is customarily performed on a large scale. Procurement involves two companies; the buyer and the seller. But it is the act of buying that is labeled procurement and not the activities of the seller. Business Process Mapping Notation Procurement is usually a part of the input to a company that then uses the goods or services procured in the making of their own final product. This makes it a very vital function of any business. It is important to the success of the buyer’s business to procure the best quality of goods or services procured at the most competitive rates. On the surface, procurement might come across as a simple process. But it is often highly competitive with great care and attention paid to each step. The activities that procurement entails include: • • • • • • Vendor Selection Payment Negotiation Strategic Vetting Final Selection Contract Negotiation Final Purchase Difference Between Indirect, Direct and Service Procurement Business Process Mapping Notation Direct procurement is sourcing the goods, materials or services that serve as the input for the organization’s manufacturing process. Direct procurement is a vital process that directly impacts the company’s own output of goods or services. The direct procurement strategy has a direct impact on the quality and price of the final goods and services. When Is Direct Procurement Used? Direct procurement is common in manufacturing companies. The procurement team endeavors to create and sustain a good relationship with the direct procurement vendors. The day-to-day operations of an organization also require goods and services that are procured for internal use and this process is called indirect procurement. They are usually obtained through short term contracts with suppliers. Services procurement in IT could be for software licenses. This type of procurement is called services procurement and is usually a one-time short term contract. Direct Procurement Indirect Procurement Service Procurement Business Process Mapping Notation Acquisition of goods, Sourcing and purchasing Procuring and managing materials, and/or services materials, goods, or services contingent workforce and manufacturing Purposes for internal use consulting services Ex: Raw materials, machinery, Ex: Utilities, facility Ex: Professional services, and resale items Management, and travel software subscriptions, etc Drives external profit and Takes care of day-to-day continuous growth in revenue operations Used to plug process and people gaps Comprises of stock materials or Used to buy consumables and Used to purchase external parts for production perishables services and staff short-term Establish long-term Resort to Maintain one-off, contractual collaborative supplier transactional relationship with relationships with suppliers relationships suppliers Business Process Mapping Notation What is the procurement process? So what is the procurement process? The procurement process refers to the identification and implementation of certain steps by businesses to ensure they can acquire goods and services to meet their requirements and achieve their objectives. A procurement process is important because it has a direct impact on how much a business can save. When businesses assess the procurement process regularly, then it ensures their goals are being met. Changes can be made to the process when it is not working as planned or when problems crop up for the business. As the procurement’s main aim is to boost efficiency, businesses must ensure they are deriving maximum value from their process. The procurement process isn’t the same for all businesses because it can vary according to needs. Each business has its own set of needs and so it will have a different procurement process compared to another business which has different requirements. Procurement Process Flow Business Process Mapping Notation Every organization has a unique procurement process flow. However, procurement in business usually starts with identifying a requirement and creating the purchase order that details all the requirements’ specifics. In a purchase where there is already an approved supplier for the requirement, the purchase order will be sent for approval by the designated procurement or finance team. If it is rejected, it will be sent back with the reason for it being rejected. On approval, the purchase order becomes a purchase requisition. For a purchase that does not have a pre-approved supplier or vendor, the procurement team sends out multiple RFQs (Request for Quotations) detailing the requirements as specified in the purchase order. The quotations that are received are analyzed, and a suitable vendor is selected. The procurement team then negotiates a satisfactory contract with the chosen vendor and sends a purchase order. When the purchased items are received, the vendor’s invoice goes through a three-way matching verification. Three-way matching is the comparison and verification of the purchase order, vendor’s invoice, and the actual receipt of the goods. This step is to verify if indeed, the organization had placed the said order with the specified vendor and if the vendor has supplied and invoiced the order as per the purchase order. This is then compared with the receipt of the goods to see if the order was received as requested and as invoiced. Once the three-way verification is complete, the vendor’s invoice is authorized and the payment made to the vendor. The payment is accounted for by the financial department. Business Process Mapping Notation Business Process Mapping Notation Stages of Procurement Identification of Requirement The first step in buying something is recognizing that there is a need for it. This could be identifying the need to buy a new item or reordering something when it is required or falls below a certain threshold of stock. This might involve a requisition process in most businesses. It is important that all the stakeholders be consulted at this stage to prevent issues later on in the procurement process. Determination of the Specifics of the Requirement When it has been identified that there is a need, the exact specifics of the product or service that is required is to be decided upon. This would include technical specifications or part numbers. If the item is not one that has been previously procured this list of specifics is generated with concurrence from all the technical people involved. Detailed specifics with proper consultation with all the departments involved will prevent expensive mistakes from happening further down the procurement process. Business Process Mapping Notation Sourcing Once it is determined that a specific item or service is to be bought, the procurement team has to then do the research required to determine the various sources that supply it. For repeat orders, there will usually be a pre-existing vendor list. For a new item, the process of identifying and then vetting vendors is longer. It is faster to work with a preexisting vendor who has already been determined to be a good supplier. New suppliers will need to be thoroughly investigated to determine their reputation, speed, quality, reliability, and prices. Next, the procurement department needs to investigate vendors, request quotes for the item needed, and then select a vendor. This is an important part of the process because reputation, cost, speed of service, and dependability all need to be investigated before making a final decision. The rule of thumb is to get at least three quotes, but that’s a best practice that will need to be determined by your organization. Approval from the relevant levels of management will have to be obtained based on the sourcing options and costs involved. If there is a bidding or tendering process involved for the order, the request for proposal, bids or tenders will have to be published. Business Process Mapping Notation Negotiation and Finalization of Price and Terms For direct purchases, requests for quotes will be sent to the shortlisted vendors. The usual practice is to get a minimum of at least three quotes before making a selection. The quote will be examined for price and speed competitiveness. The company to procure from will be selected not only on price but also based on their promptness, reliability, and quality. If there is a bidding or tendering process for the procurement, the selection of the qualifying bids will be as per the terms and conditions set. The selected supplier will be chosen and announced as per the set process preferably in a highly transparent manner. Selecting from the various bidders is a process that should be fair and transparent to ensure that the buyer gets the best value and quality of supply. When the selection process is compromised, it might also compromise the value of the goods or services supplied. At this point, the buyer has to decide between the merits of having a single high-volume supplier or choosing multiple suppliers. When choosing to have a single supplier, the higher volume of orders gives better bargaining power when negotiating rates. However, if a single supplier is unable to fulfill an order it will affect the entire manufacturing process. Having more than one supplier for an item reduces the risks while giving one less room to negotiate rates. Sometimes, multiple suppliers help to build competition with regard to rates and quality. Business Process Mapping Notation Purchase Requisition and Order A purchase requisition generated within the company will be approved by the appropriate authority. This will then lead to the generation of a purchase order with all the specifics of the order as well as the terms and conditions. Some companies involve the buyer in the process of generating the specifics of the order so that both the buyer and seller understand the specifics of the order. The specifications have to be carefully compared with the purchase requisition as well as the supplier quote to prevent any mistakes from being made. Delivery of The Purchase Order The shipment notice is sent to the buyer wherever applicable. The delivery of the purchase order depends on the practices of the buyer and the seller. It can be in person or by fax or email. This is also as per the specifications agreed upon by both the buyer and the seller. Business Process Mapping Notation Expediting This involves creating the timeline for the prompt delivery of the requested goods or services after factoring any unforeseen delays. It may also include information on the payment as well as delivery schedules. Product/Service Supply and Inspection When the product or service is ready, it is supplied to the buyer. It is the responsibility of the buyer to thoroughly inspect the supplied items and if they match the agreed upon purchase order. The buyer can either approve or reject it. Both of the options will trigger actions as per the agreed-upon terms and conditions. If the buyer takes delivery of the items it is implied that they are accepted and the payment process starts. Payment Process For the payment to be made, the documents relating to the order are studied. All the specifics of the original purchase order, receipt of items and the payment request invoice are compared. If there are any mismatches they are resolved before payment. Once payment is approved the payment is made as per the agreed-upon modes of payment. Business Process Mapping Notation Record Keeping and Review Both the companies, the buyer and seller maintain their records for their auditing and taxation processes. The entire process should be under continual review in order to improve as well as settle any disputes that might have arisen. Re-evaluation makes the procurement process more efficient and prevents the recurrence of disputes. The steps of procurement detailed above vary from business to business but the logical flow remains the same. Efficient procurement practices keep the flow of purchased goods and services prompt and delay-free. It is also the responsibility of the people involved in the process to continually keep up with negotiations at the relevant steps to ensure that the goods and services that are procured are of the exact requirement, highest standards and most competitive price. Excellent recordkeeping not only helps in the auditing of the records but also in the case of reordering the same items. The ethical selection of vendors ensures the fair supply of high-quality items. Components of Procurement 1. People Business Process Mapping Notation The number of people involved in the procurement process depends on the sale of the manufacture and procurement orders. For a small company, procurement personnel are few in number. For larger companies, each stage of the procurement process has an entire team managing it. Also, when the items that are being ordered are small value, the number of approval is smaller. But for high value or very important procurements, the level of approval for the purchase requisition goes higher in the management order. 2. Process The procurement process should be well designed and organized in order for it to function efficiently. When there is a disorganized procurement department, it leads to inefficiencies and inconsistencies in the entire process that can cause delays and problems with the purchases as well as the payments for the same. Transparency in the process ensures that there is no corruption or manipulation at any stage. 3. Paperwork or Records Business Process Mapping Notation Record keeping at every step of the process of procurement is very important. Though almost all the steps of the process are digitized, the efficient recording of all information at each stage and the coordination and comparison of all the relevant records at each stage is important for both the buyer as well as the seller Procurement, Purchasing and Supply Chain Understanding Procurement, Purchasing and Supply Chain Most organizations use the terms procurement, purchase, and supply chain interchangeably. However, the supply chain is the largest process of the three. Procurement is a step in the entire supply chain. Purchasing is, in turn, a step in the larger process of procurement. Procurement Vs Purchasing - What is procurement process? Procurement is the entire process of identifying a need within the organization, obtaining the requirements and maintaining a good relationship with the vendors. When a need is confirmed, procurement research identifies likely suppliers. Business Process Mapping Notation Purchasing, on the other hand, is a sub-function in the process of procurement. It only deals with receiving the purchase requisition, evaluating the RFQs, making a purchase order, receiving the ordered goods/services, verifying the quality of the goods/services, and processing the payment. Business Process Mapping Notation Business Process Mapping Notation While procurement and purchasing overlap in certain instances, they are often thought to be the same by many people. This is not the case because their goals, what they define, their processes, and what they focus on is entirely different from one another. Let us take a look at the key differences between procurement and purchasing. On one hand, procurement is defined as the set of processes such as selection, identification, and acquiring of goods and services from vendors through a range of different processes. These processes for acquiring include the tendering process and direct purchase. The procurement process involves ensuring that the goods and services are received on or before time and that the correct amount of goods and services has been delivered to the business as specified in the PO. However, purchasing focuses on acquiring goods and services which are needed by an organization and doesn’t focus on the other aspects like procurement. Procurement is a larger term that encompasses purchasing. That is, purchasing is a part of procurement. The steps involved in both of these processes differ from each other. Procurement involves first identifying the business requirement, then authorizing purchase request, approving the request, and then identifying vendors. Then making inquiries and finding out about the quotations specified by the supplier and negotiating. Procurement also involves selecting the supplier carefully and then receiving goods to ensure they are of the quality expected and storing invoices for future reference after three-way matching. Then procurement’s last stage involves paying the supplier. Purchasing is much simpler as it involves Business Process Mapping Notation less number of steps. The steps include PO acknowledgment, receiving goods and inspecting them, invoice storing, ensuring the invoice is legitimate and paying the supplier. Procurement is considered a strategic function whereas purchasing is called a tactical function. This is because procurement starts from the moment a need is identified by the business and ends when the supplier has been paid for the delivery of goods. It involves steps such as taking the time and evaluating the various suppliers before ordering from that supplier. Moreover, it involves ensuring the maximum value comes from the contracts that have been created. Purchasing, on the other hand, consists of only the transactional aspect because it only focuses on the purchase of the goods and services required by the business. It does not involve complexities like procurement which is thorough in its function. The procurement function is required to fulfill the needs of a business. It involves first spotting that there is a need and then ensuring that those needs are fulfilled in the best way possible. It takes into account the entire picture from start to finish so those needs are fulfilled. Hence, procurement can be defined as a function that takes the proactive approach because it ensures that problems are avoided from the start. Purchasing is quite different in this regard because it takes a reactive approach. When there is a need then it satisfies those requirements of the business. It can be said that purchasing is about activities and tasks that are accomplished to commit expenditure for a business. Business Process Mapping Notation Procurement focuses on evaluating risks before they become bigger and cause problems to the supply chain and the rest of the business functions. This risk mitigation ensures that potential problems are resolved before they get worse. For example, when choosing vendors in procurement, the risks associated with the various vendors, and proper evaluation is done. Moreover, procurement involves assessing various risks such as data security risks and operational risks. Purchasing does not focus on risks or elimination of risks like procurement and so it differs from it in this area too. Purchasing takes a transactional approach and so it does not focus on risk evaluation and mitigation. The goals of each function are different and what they accomplish is different as a result. The goal of procurement is to ensure that value is created in the process and the total cost of ownership is thought about. On the other hand, purchasing is more basic in nature because it focuses on the cost of the order and how to get the best price. It can be said that procurement is ongoing because the people associated with it focus on ensuring the proper supplier relationships are maintained and other processes are continually assessed. However, the purchase is not ongoing like procurement because once the goods and services are acquired, that is the end of procurement. Procurement focuses on the supplier relationships whereas purchasing doesn’t do that. In short, procurement is about the long-term while purchasing focuses on the short-term. Maintaining proper supplier relationships is vital for any business because it can ensure long term savings and benefits for the business. Procurement Business Process Mapping Notation places emphasis on ensuring care is taken to find the best suppliers who can meet those requirements and when a relationship is built, procurement emphasizes ensuring it is maintained. The purchasing function deals with the supplier base that already exists in a business. Hence, procurement delves deeper into ensuring they are dealing with the right suppliers who provide excellent services and deliver goods on time. Procurement Vs Sourcing Procurement is the entire end-to-end process of identifying a need, identifying the best supplier, placing an order, receiving it, paying for it and then documenting it. Since it needs to identify the need for an item, it also includes a part of inventory and storage. It involves the negotiation and planning that are required to make sure that the buyer gets the best deal. Ideally, procurement should also include relationship management with the vendors to ensure that they continue to maintain quality supply at preferential rates and terms. It includes a lot of follow up to confirm and ensure that each stage of the procurement process is as per the schedule and the requirement specification. Once the material is dispatched and received, the buyer checks if it satisfies the requirement before approving it and then releasing payment. The record-keeping process of the entire purchase right from the requisition request and through to the release of payment is a part of procurement. Business Process Mapping Notation Procurement is also the first stage in the entire supply chain as it is usually the procured items that are used by the business to manufacture the items that they, in turn, sell to others. It is a vital process in every manufacturing company as a shortage or delay in procurement can bring the entire operations of the company to a grinding halt. If the items procured by the company are not of the correct specification or of poor quality it will in turn, have a detrimental effect on the quality of their own manufacturing process. So, the quality and time-bound manufacture of any good in a company are very sensitive to any irregularities in the procurement process. Sourcing, on the other hand, is just one step in the overall process of procurement. Sourcing is the process by which the buyer company does its research through experts and market reports to determine probable sources of what they require to buy. If the items that are being procured are repeat orders, it is simple enough to place an order with a vetted supplier. But it always pays for the buyer to stay informed as to any new entrants into the market. Awareness gives the buyer opportunities to take advantage of any changes in the market dynamics. A business should not become over-reliant on a single supplier in case unforeseen circumstances cause the procurement to be disrupted. It is always advisable to have more than one supplier to ensure that there is always a pre-approved supplier in place. The monopoly of one supplier also makes it harder to negotiate for competitive rates. Business Process Mapping Notation When the item that is required by the buyer is new, the sourcing process is much longer. At the outset, it has to be determined if there are suppliers for the item that is requested. If there are no existing suppliers for the exact item, businesses that take custom orders have to be identified. Once the probable sources for the item have been identified they have to be thoroughly investigated and vetted. Once a few businesses have been identified and shortlisted, they have to be contacted with specifics of the requirement. The next most important step in sourcing is the negotiation of the rate at which the item is to be supplied without compromising on the quality. If one buys the cheapest items available with no regard for the quality, it will cause the product from which the raw material is manufactured from to be of poor quality. However, if the cost of procurement is too high, it will eat into the profit margin of the buyer who will be manufacturing goods from the procured items. If the procurement is at a price that is too high, it will make the final goods manufactured cost more, thereby impacting their price competitiveness. So, sourcing has to maintain the fine balance between keeping the procured items at the best possible quality while also being at the lowest possible cost. Every small saving that is made when buying raw material has a positive impact on the profit margins of the company. The high standard of every manufacturing company is also dependent on the quality of the raw materials that are used. Business Process Mapping Notation Reliability is another important factor in choosing a source of raw material. Delays by the supplier can delay or even stop the entire manufacturing process. Sometimes, suppliers are chosen even if they cost a little more on account of their reliability and promptness in supply. Mitigating the risk is worth the extra cost when the item that is being sourced is vital to the manufacturing process. Procurement Vs Supply Chain Procurement is the process that starts from the identification of the need to purchase the item right up to the actual purchase, delivery, and payment for the same. It does not extend beyond obtaining and paying for the items received. The supply chain starts with procurement as the first process. However, it extends beyond the step of procuring raw materials right through the manufacture and supply of the finished goods all the way up to the final step when it reaches the end customer or consumer. The supply chain encompasses the entire cycle of the manufacture right up to the retail sale of an item. The steps that are involved in the supply chain are • • The procurement of the raw material Various stages of manufacture Business Process Mapping Notation • • • • Transportation to wholesalers Warehousing Distribution to retail sales points, and Sale to the consumer At each stage, there is quality control as well as logistics. So, procurement is only the first step in the long process of the entire supply chain. th 4 chapter Business Process Mapping Notation The Fulfillment Process Business Processes Order Fulfillment Process: Product in - Product out Business Process Mapping Notation Business Process Mapping Notation What is Fulfillment? ● Order fulfillment is all the steps a company takes between receiving a new order and placing that order into the customer’s hands. ● The practice involves warehousing, picking and packing the product, shipping it and sending an automated email to the customer to let them know the order is in transit Business Process Mapping Notation Order Fulfillment Process Order fulfillment comprises the activities of receiving, processing, and shipping the order, but can be broken down into smaller steps in chronological order: 1. 2. 3. 4. 5. Order is received (online, in person, via email or on the phone) Based on inventory verification, order confirmation is sent to the customer Order request is sent to the warehouse A warehouse worker locates and picks the ordered item Order is packed and prepared for shipping, inventory is updated Business Process Mapping Notation 6. Order is shipped, and customer is notified that order is on its way 7. Order is delivered 8. If necessary, order returns are handled and refunds granted Business Process Mapping Notation Order Fulfillment Key Activities Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment Key Activities ● Receiving inventory- Goods may come from a third party, another company department or a company warehouse; a pipeline (as with oil, fuel, water or some other fluid product); as digital data from a database; or in a variety of forms from other external or internal sources. ● Inventory Storage- Once goods are received in the fulfillment center, they are inventoried and either immediately disbursed or sent to short- or longerterm storage. Items are ideally stored just long enough to help organize the Business Process Mapping Notation orderly distribution of goods for existing sales, rather than to hold product for future sales. Order Fulfillment Key Activities (cont.) ● Order Processing- An order processing management system dictates the product picking and packing activities per each newly received customer order. In the online marketplace, order management software can be integrated with the shopping cart on an ecommerce website to automatically initiate order processing. Business Process Mapping Notation ● Picking- A picking team or automated warehouse robots select items from the warehouse according to a packing slip’s instructions. The packing slip contains specific information, such as a list of item SKUs, product colors, sizes, number of units and location in the distribution center’s warehouse. Order Fulfillment Key Activities (cont.) ● Packing- Packing materials are selected by a packing team or automated fulfillment robots to achieve the lowest practical dimensional weight, which is calculated by multiplying package length times width times height. Since space on delivery trucks is at a premium, optimizing dimensional weight (or Business Process Mapping Notation DIM weight) is important to speed transport while also potentially lowering shipment costs. ● Shipping- The order is sent to a transportation channel or shipping node to be shipped to the customer. Shippers and carriers—be they freight lines or airlines, FedEx, UPS, the Postal Service or other carriers—determine freight billable costs by whichever is greater: actual package weight or its dimensional weight. Business Process Mapping Notation Order Fulfillment Key Activities (cont.) ● Delivery- It is common for shipping routes to include more than one carrier. For example, FedEx may pick up a package at the fulfillment center that will later be delivered by the Postal Service to the customer’s home. ● Returns processing- Returns processing begins with including shipping materials and a return label with the original customer’s order. When a customer does return a product for exchange or a refund, the process must be executed carefully to ensure it’s appropriate to restock it (if needed); returns Business Process Mapping Notation processing involves quality control checks and sorting returned products accordingly. Critical Factors for Order Fulfillment Process There are four critical factors that should be considered when designing an order fulfillment process: 1. Business size and order volume 2. Sales channels and technology 3. Distribution facilities locations Business Process Mapping Notation 4. Product customization Business Size and Order Volume ● ● The number of products and the monthly order volume play a big role in designing a fulfillment process; for instance, the fulfillment process for a new and small company will look very different from, say, Walmart or The Bay. Low order volume may make it more cost-effective fulfillment in-house, as opposed to outsourcing; if the company sell a limited variety of products with a few orders shipped weekly, the fulfillment process may be more simple Business Process Mapping Notation ● If the company is growing quickly and the number of orders is increasing, the fulfillment process will need to be adapted accordingly Sales Channel and Technology ● ● The fulfillment process usually complement and support online sales channels; if the company is selling across more than one channel, technology should make the order fulfillment process easier not harder. For example, as soon as an online order is placed, it should automatically trigger the order fulfillment process so it can be picked, packed, and shipped in a timely manner. Business Process Mapping Notation ● Order fulfillment process need to leverage technology resources to manage the entire order fulfillment process more efficiently without having to do any developer work Distribution Facilities Locations ● Customers want ecommerce delivery to be quick and without a high price tag: 73% of shoppers expect affordable, fast deliveries, and 24% of customers cancel an order due to slow shipping. Business Process Mapping Notation ● ● When the company has its distribution facilities strategically located, the shipping cost and times are reduced and it makes the fulfillment process more efficient which leads to happier customers Shipping from multiple locations can also not only to drive down operations costs and shipping times but also improve the efficiency of the order fulfillment process Product Customization ● Selling products that are custom-made, specially gift wrapped, extremely fragile or high-value products (Jewelry, art pieces), make the order fulfillment Business Process Mapping Notation process different compared to a regular product (lead times, delivery operations costs, etc) ● In general order fulfillment for highly customized products needs to be done in house in order to reassure that customization will be exactly right for each customer Fulfillment Process - Magestore Model Business Process Mapping Notation Business Process Mapping Notation Basic Fulfillment Process Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment - Vector Mine Model Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment Flowchart Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment Flowchart (Cont.) Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment Process Business Process Mapping Notation Business Process Mapping Notation Order Fulfillment: Reverse Logistics Business Process Mapping Notation Business Process Mapping Notation Fulfillment Process - Exercise Activity Receive payment Create and send quotation Receive customer P.O. Create sale order Send shipment (ship) Responsible Document Information Location Business Process Mapping Notation Create and send invoice Prepare shipment (pick and pack) Receive customer inquiry Business Process Mapping Notation Understanding Ecommerce Fulfillment: Definition, Process, Resources By: Jake Rheude, Red Stack (Logistics Resources) Business Process Mapping Notation Successful eCommerce businesses all have one thing in common, a terrific eCommerce fulfillment services. You might have the best product in the world. Your website is epic. And your sales funnel slides your customers easily to the checkout. If your eCommerce fulfillment doesn’t run smoothly, however, your web-based business will be all splash and no cash. ECommerce fulfillment may not be the thing that gets you excited about your online business. However, it is a crucial element of your success in online retail. A 2018 study found that free shipping was the number one feature for online shoppers. It influenced 83 percent of online shoppers to buy. In addition, shipping costs are a major factor in shopping cart abandonment. In the study, 54 percent of respondents say they halted an order due to the high price of fulfillment. Speed matters also: 25 percent stopped orders when shipping was too slow. Predictable and accurate fulfillment equals happy customers and positive reviews. Robust eCommerce fulfillment processes can save you time and money. In addition, well-run fulfillment will help you expand your business. A successful eCommerce fulfillment process involves multiple vendors and schedules. These should line up to run like a welloiled machine. The better you manage all these moving pieces, the greater your eCommerce success. What is eCommerce fulfillment? Business Process Mapping Notation ECommerce fulfillment is the part of your eCommerce operation that delivers your products to customers. Your e-fulfillment processes include several things. Getting product onto fulfillment center shelves is eCommerce fulfillment. Picking and packing orders is order fulfillment. Shipping times and methods are part of your third-party logistics operations. In truth, eCommerce fulfillment has been an integral part of your business from the start. When you were packing boxes in your garage, you were your own fulfillment provider. Now that your business has grown, you may need to outsource to a 3PL. What’s involved in the eCommerce fulfillment process? Fulfillment involves more than picking and packing orders. The best eCommerce fulfillment providers will help your online retail business run seamlessly. Think of your third-party eCommerce fulfillment provider as an extension of your business. Outsourcing your fulfillment makes your business agile. You can expand and contract warehouse space as your business needs change. Outsourcing lets you minimize your expense and risk.There are four basic components of the e-fulfillment process: • ECommerce store and fulfillment center integration Business Process Mapping Notation • • • Receiving and inventory management Order fulfillment Returns processing Below, we discuss each component. By the end, you will understand what eCommerce fulfillment can offer your company. You’ll be ready to take advantage of the power of outsourced fulfillment. How does eCommerce fulfillment work? Fulfillment is the lynchpin of your eCommerce operations. When you understand each of the steps in the process, therefore, you’ll be better able to manage your outsourced eCommerce fulfillment provider. Business Process Mapping Notation Business Process Mapping Notation Omnichannel Fulfillment Center Integration When you think of a fulfillment warehouse, you might imagine rows of shelves filled with products. At its core, however, every good order fulfillment center is a technology company. Your eCommerce store should integrate seamlessly with your fulfillment center. Your orders should flow directly to the people who will pack and ship them. Here are three important features of a good eCommerce fulfillment center: • • • Your 3PL company should integrate with every platform on which you sell. Your fulfillment center should create a custom app to connect incoming orders for any sales channels it doesn’t support. The IT staff is just as important as the people who pack and ship your orders. Make sure your fulfillment provider has a robust IT department. Look for a fulfillment center with minimal downtime. In addition, look for responsive support to help smooth any glitches quickly. Business Process Mapping Notation Receiving and Inventory Management Pallets of your merchandise ship to your fulfillment warehouse. Then, those pallets get logged into inventory and placed on shelves, ready to fill your orders. Receiving is the spot where many fulfillment warehouses fall short. When pallets sit on a loading dock, your products aren’t in inventory. Of course, no inventory means no sales. This, as you may have guessed, is bad. Another inventory management challenge is shrinkage. Shrinkage is a nice way of saying “loss, theft, and breakage.” Most e-fulfillment centers have an allowance for shrinkage in their contracts. This means that you will eat the cost of the lost merchandise, up to a certain amount. In general, shrinkage allowances range from 2 to 10 percent of your warehoused inventory. Look for these three qualities in your order fulfillment provider: • • Your eCommerce fulfillment center should place your stock into inventory within one to two days of receiving it. You should be able to log into your inventory management system. This real-time data is critical for maintaining Goldilocks stock levels. That is, not too much (which ties up all your capital in inventory). And not too little (which puts you at risk of running out before you can restock — a good way to lose sales). Business Process Mapping Notation • Your 3PL provider should have a low shrinkage allowance. Some fulfillment centers make inventory management a top priority. These providers are responsible for items lost or broken while on the shelves. In this case, you don’t have to account for shrinkage when you calculate ideal stock levels. Order Fulfillment: Pick, Pack, and Ship When an order comes in, your fulfillment warehouse will pick the right items to put in the box. A floor worker will pack them in the perfect box. Your 3PL provider will ship them to your customer. This is the pick, pack, and ship process. With centrallylocated fulfillment warehouses, shipping to your customers is speedy. (See more on warehouse location below.) It’s important that the 3PL provider turn your orders around quickly, too. Otherwise, you will lose the benefit of that shorter shipping time. Accuracy is vital. Mistakes in picking and packing orders can cost you customers. Here are three ways your eCommerce fulfillment center can help you meet customer expectations for fast and low-cost shipping: • • Look for a 3PL provider that offers next-day turnaround, or even same-day shipping. Choose a fulfillment warehouse, or warehouses, that are centrally-located. The fulfillment center should ship to most of your customers within two days or less. Business Process Mapping Notation • Ask for data on the fulfillment center error rates. Returns Processing: Reverse Logistics You can’t avoid eCommerce returns. Ease of returns is important to eCommerce shoppers. This can be a major factor to drive your sales. Logging in returns is an important function of eCommerce fulfillment. The more quickly your fulfillment provider processes returns, the more quickly your customer will get a refund. Efficient returns also get your stock back on the shelf so it’s available to sell again. Here are three ways your eCommerce fulfillment partner can make returns a breeze for you and your customers: • • • Find a warehouse that will put returns back on the shelf within one to two days. Returns that sit on receiving docks are a drag on your business and consumer confidence. Let your 3PL provider handle customer service for returns, so you can focus on increasing your sales. Create a process for handling damaged goods. Consider setting up a secondary site to sell returned merchandise at a discount. Make sure your eCommerce fulfillment provider can help evaluate returns and process orders for discount goods. Business Process Mapping Notation How is 3PL different from drop shipping? The term drop shipping gets confused with traditional eCommerce fulfillment. However, these two models of getting products to your customers are very different. What is a third-party fulfillment service? The terms 3PL, eCommerce fulfillment, and order fulfillment refer to traditional fulfillment. Here’s how eCommerce fulfillment works: • • • • • • You purchase or manufacture products to sell online. Before you start selling your products online, you pay up front for the merchandise. You ship your stock to a third-party fulfillment service. When a customer places an order, your fulfillment center ships it to the customer. The fulfillment center pulls the order from your pre-purchased inventory. All the money from your order flows into your business. Your profit is the difference between the sale price and your wholesale costs plus overhead. Business Process Mapping Notation What is drop shipping? Drop shipping allows you to sell products with less investment at the beginning. The trade-off for this reduced risk is less control over the fulfillment process. In addition, your profits on each sale will be lower. Here’s how drop shipping works: • • • • You place items from a manufacturer in your online store. You don’t buy inventory. When you receive an order, you relay it to the manufacturer. The manufacturer ships orders directly to your customers. You never own the merchandise you sell. This is the essence of drop shipping. You split the profits with the manufacturer. Your cut is less when you drop ship than when you maintain your own inventory. Should you outsource your eCommerce fulfillment? Perhaps your orders are flat, and you have a solid in-house order fulfillment process. In that case, you might not need to outsource your eCommerce fulfillment. As your business expands, however, the in-house solution can become a drag on your Business Process Mapping Notation growth. Outsourcing your fulfillment can be an economical way to support the expansion of your online store. Some advantages of outsourcing your eCommerce fulfillment include: • • • • • Flexible shelf space that can scale up quickly as you grow. Your orders will be picked and packed by trained professionals who specialize in order fulfillment. Your resources are freed up to pursue business development. You aren’t stuck with a lease for expensive space you might not need. You can choose a centrally-located fulfillment warehouse that’s able to ship orders to your customers more quickly. Business Process Mapping Notation Business Process Mapping Notation How to find the best eCommerce fulfillment service for your online store ECommerce fulfillment isn’t one-size-fits-all. There are a number of factors to consider when you choose the best fulfillment services company for your business. Choosing a fulfillment center that has great service isn’t enough. You need a partner that specializes in shipping the kinds of products you sell and is located close to your customers. Fulfillment center location There’s an old saying that only three things matter in real estate: location, location, location. The same is true of e-fulfillment services. Your home base for your business may be tucked into a remote corner of the country, but your inventory should be centrally located. Ideally, you should be able to ship to most consumers within two business days. “Shipping times of seven days or more may be acceptable for boutique or niche eCommerce companies. If you’re selling on one of the big platforms, such as Amazon or eBay or competing with those platforms, however, fast delivery is a must.” See our article on Choosing the Location of Your Fulfillment Warehouse for more information. Business Process Mapping Notation When you aim for national distribution, one warehouse location is probably not going to be enough. You’ll need two or more fulfillment centers to get close to your customers. Try a national eCommerce fulfillment strategy with centrally-placed fulfillment centers. This can get your orders delivered to most of the contiguous 48 states in two days or less. The other benefit of well-placed fulfillment centers is lower shipping costs. Most carriers calculate shipping based on zones. The farther an order has to travel, the more zones it crosses and the more expensive it is to ship. High shipping costs are one of the top reasons for eCommerce shopping cart abandonment. Fast, cheap (or free) shipping is critical to eCommerce success. Analyze your sales trends before you choose a 3PL company. Review the zone chart of the warehouses you’re considering. Make sure that you get the coverage you need from your 3PL provider. Fulfillment center specialization Even among the best eCommerce fulfillment providers, there are differences in core competencies. One might be a great match for your business and another a total mismatch. The size and shape of your products is key to determining your fit with a fulfillment warehouse. If your merchandise presents any shipping challenges, you need a 3PL provider with expertise in those challenges. Business Process Mapping Notation Choose a fulfillment center with experience delivering similar merchandise safely and economically. This is particularly important if your products are large, heavy, or fragile. Red Stag, for example, specializes in shipping heavy and bulky items. We understand how to pack bigger products, so they arrive safely. And we use strategies to ship large items with the lowest DIM weight, so we save you money. If your orders weigh less than 1 pound, look for a provider who specializes in small shipments. Fulfillment center turnaround time Amazon Prime has made free two-day delivery an industry standard. You don’t have to sell on Amazon to compete, though. All you need is a great fulfillment warehouse that can turn your orders around quickly. Find an eCommerce fulfillment center that offers same-day shipping. When your orders leave the warehouse quickly, they get to your customers faster. Your business will grow faster if you can deliver the speed that eCommerce shoppers demand. Business Process Mapping Notation Fulfillment center customer support There are two aspects of eCommerce fulfillment customer support. You want to find 3PL services that respond quickly to your questions and requests. In addition, your warehousing & shipping provider should be able to support your end customers. Look for services that give you your own dashboard, so you can track your order fulfillment in real time. Ask for support for customer requests. When it comes to customer service, transparency is key. If your customers can track their own packages, you’ll have fewer customer service calls. Evaluating order fulfillment services: questions to ask You’re the boss of your eCommerce fulfillment center. It’s okay to ask a lot of questions to make sure you choose the 3PL fulfillment provider that best fits your business. That said, it’s not always easy to know what questions to ask. To ensure you find the right fulfillment service for your company, here are some questions to get you started: Picking and packing questions • What types of products do you ship? If your products are large or heavy, you need a fulfillment warehouse that specializes in large and heavy items. They will be able to give you the best advice on how to properly pack and ship your products. On the other hand, small products won’t get the best handling in a fulfillment center full of bulky items. Business Process Mapping Notation • • The same can be true for hazardous materials or fragile merchandise. Find a fulfillment center that specializes in the types of goods you sell. This will save you money on packaging and shipping. What value-added services do you offer? A warehouse that can kit your merchandise can add value to your eCommerce business. ECommerce fulfillment services can include custom lettering or just-in-time assembly. What are your customer service practices? Your e-fulfillment company can take much of the customer service burden off your shoulders. Make sure it has systems in place to respond quickly to customer inquiries. Fulfillment cost questions • • What is the charge for setting up my account and integrating my sales platforms? The right answer to the question is free. Ask about all the charges relating to your account from beginning to end. Hidden fees can turn a reasonable quoted price for fulfillment services into a business-killing expense. Who pays for fulfillment mistakes? What kind of guarantees does the fulfillment center offer if they pack or ship an order incorrectly? Will they waive the fulfillment and shipping fees when they make a mistake? A guarantee like this is a sign of a high-quality e-fulfillment provider — one that doesn’t make many mistakes. Business Process Mapping Notation • What is your policy on inventory shrinkage? Find out the shrinkage allowance up front. A top-notch eCommerce fulfillment warehouse will guarantee your inventory. This will protect you from the costs of inventory shrinkage and damage Shipping cost questions • • • • Do you offer shipping discounts? Because 3PL providers are volume shippers, they may qualify for discounted shipping rates from major freight companies. Make sure this discount gets passed to you. Do you offer international shipping? Even if you sell only to domestic customers now, why limit your future? The growth potential of eCommerce is worldwide sales. Choose an e-fulfillment provider that can help take your online store to the next level. What is your system for shipment tracking? Make sure that shipment notifications go directly to your customers and to you. Notifications should include tracking numbers. That way, you and your customers can follow shipments and troubleshoot when needed. How fast can you ship my orders? Find out what percentage of the country the fulfillment provider can ship to in two days or less. You’ll want to reach at least 70 percent of the country within that time frame. Two-day shipping via ground Business Process Mapping Notation • will keep your customers happy. Ask about order turnaround as well. Can they ship same-day on orders received by a certain cutoff? This is an important asset to help you grow your eCommerce business. What are your customer service practices? Your e-fulfillment company can take much of the customer service burden off your shoulders. Make sure it has systems in place to respond quickly to customer inquiries. Technology questions • • • Does your warehouse have backup power? People in other parts of the country still expect their orders to arrive on time. They don’t care if your fulfillment center is hit by a blizzard. A power outage is not their problem. Ask how recently they have tested their backup systems. A generator that doesn’t work won’t help you when extreme weather hits. What inventory management and inventory control services do you offer? To avoid shrinkage, look for a fulfillment center that provides continuous inventory management. This is more accurate than spot-check inventories. Do you have ISP backups in place? The power may be on, but an internet outage can take a warehouse out of service. If your orders aren’t transmitted from your eCommerce sales channels, they can’t get shipped. Make sure your efulfillment services provider uses more than one ISP. That way, its internet service will be uninterrupted. Business Process Mapping Notation • What are your security procedures? This relates to both internet security and the physical security of your merchandise. Find out what controls the 3PL provider places on access to sensitive and proprietary information. They should also conduct background checks on employees. In addition, they should use security cameras to prevent theft. How will eCommerce fulfillment contribute to your success? Inefficient eCommerce fulfillment can slow the growth of your business. Poorly packed boxes, shipment errors, and delays can lead to dissatisfied customers and bad reviews. Now you have a solid grounding in the basics of the order fulfillment process. So, you are ready to evaluate potential 3PL providers. It’s a good idea to answer these questions about what you need from your eCommerce fulfillment center. Then find a partner who will help your eCommerce business thrive. Fulfillment is a core component of your eCommerce success. It may be a challenge to assess your fulfillment center in detail, but just do it. You’ll thank us later. Business Process Mapping Notation Another core component to eCommerce success is having a return and refund process that is easy for you and your customers. Take a look at these Best Practices to ensure your company is doing everything they can to make this process easy. Business Process Mapping Notation