REVISION REVISIONCERTIFICATION CERTIFICATE (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL THIS INDICATES THAT REV. NO.__________ A REV NO. JAN 22 2014 DATE 660003134 5 JO/EWO ISSUED FOR REVIEW AND APPROVAL DESCRIPTION OM PO MP ARM ENGG CERT PMT OPRNS SAUDI ARABIAN OIL COMPANY Contract No. 6600031345 CONSTRUCTION OF LOADING RACK FACILITIES AT THE RT DISTRIBUTION BI - 10 - 00914 DISCIPLINE ENGINEER PAINTING PROCEDURE DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATIONS PREPARED BY: DATE: DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A 6600031345 DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 1 of 7 A EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. DATE: BY: CONTROL NUMBER EDSD VERIFICATION Saudi Aramco 2616-ENG (03/99) REVISION REVISIONCERTIFICATION CERTIFICATE (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL THIS INDICATES THAT REV. NO.__________ A REV NO. JAN 22 2014 DATE 660003134 5 JO/EWO ISSUED FOR REVIEW AND APPROVAL DESCRIPTION OM PO MP ARM ENGG CERT PMT OPRNS SAUDI ARABIAN OIL COMPANY Ras Tanura TABLE OF CONTENTS A. SCOPE & PURPOSE B. APPLICABILITY C. RESPONSIBILITY D. GENERAL E. DEFINITIONS F. PROCEDURE G. RECORDS H. REFERENCES I. ATTACHMENTS DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATIONS DATE: DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT DOC Saudi Arabia GEN RJO / EWO: A 6600031345 DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 2 of 7 A EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. DATE: BY: CONTROL NUMBER EDSD VERIFICATION Saudi Aramco 2616-ENG (03/99) A. SCOPE & PURPOSE JO/EWO 660003134 5 JAN 22 2014 B. APPLICABILITY All Piping, Structural Steel and Concrete Painting Works. C. Project Manager / Construction Manager Discipline Engineer QA/QA Manager QC Personnel Material Controller D. DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATIONS BY: DATE: (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL REVISION REVISIONCERTIFICATION CERTIFICATE THIS INDICATES THAT REV. NO.__________ EDSD VERIFICATION CONTROL NUMBER DATE: RESPONSIBILITY DISCIPLINE ENGINEER DATE: PROJECT ENGINEER The scope of this procedure is to define the criteria of workmanship for the proper execution of the painting Works in accordance with client requirements, drawings, specifications, manufacturer’s instructions for storage, mixing, handling & application and applicable codes and standards. The purpose of this procedure is to detail the techniques to be applied on the different activities relevant to the proper execution of the painting activities. A REV NO. DATE DESCRIPTION ISSUED FOR REVIEW AND APPROVAL OM PO MP ENGG CERT ARM SAUDI ARABIAN OIL COMPANY GENERAL The responsibility for the process control of the painting Works rests primarily with the QC Inspectors, the discipline Engineer and the discipline Foreman with and audit by the QA & QC Managers. The discipline Engineer and the discipline Foreman shall ensure the required work permits are available and in place on a daily basis. Similarly they shall ensure that utilized drawings are latest version. Surface preparation shall conform to the Project specifications. Client specifications and drawings, manufacturer instructions/recommendations shall supersede the techniques detailed in this procedure when they differ. The following procedure is a basic outline of requirements and in all cases the relevant SATIP (if available) shall be reviewed by QC Manager or QC Supervisor to ensure Inspectors are fully aware of tests and documentation requirements prior to start of work. DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 3 of 7 A 6600031345 EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. PMT OPRNS Saudi Aramco 2616-ENG (03/99) ISSUED FOR REVIEW AND APPROVAL DESCRIPTION JAN 22 2014 660003134 5 JO/EWO DATE A REV NO. DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATIONS BY: DATE: (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL THIS INDICATES THAT REV. NO.__________ EDSD VERIFICATION CONTROL NUMBER DATE: REVISION REVISIONCERTIFICATION CERTIFICATE E. OM PO MP ENGG CERT ARM SAUDI ARABIAN OIL COMPANY F. DEFINITIONS SATIP: Saudi Aramco Typical Inspection Plan SAIC: Saudi Aramco Inspection Checklists SATR: Saudi Aramco Test Record PROCEDURE 1. Material Material shall be in accordance with client requirements and specifications as per SAMSS, material receiving inspection shall be in accordance with relevant SATIP and SAIC. 2. Personnel and Equipment All Abrasive Blasters, Painting/Coating Applications and Crew Supervisors shall be qualified, approved and possess valid certification in accordance with SAEP 312. All compressed air used for abrasive blasting or coating operations shall be free of oil moisture and contamination. The QC Inspector shall as a minimum check air quality at the start and mid points of each 8 hour period. All Blasting equipment shall have an operational dead-man control fitted. Minimum nozzle pressure for blasting of steel shall be 90 psig. Quality Control Equipment shall be available as required by project scope and SAES-H100 Attachments. 3. Process Control for Painting Works All painting must conform to the applicable approved project painting specifications. A thorough review of these specifications at the beginning of the project will help to assure quality workmanship and avoid rework. Many items should be painted before erection in order to achieve required quality at lowest cost. When painting structural steel prior to erection, care must be taken to ensure that mark numbers needed for erection are not painted over. The following items should be painted before subsequent operations take place that would make them inaccessible: The topside of pipe supports and pipe sleeper bearing angles should be painted before the piping is installed. Miscellaneous pipe supports, clamps, guides, etc., should be painted before attachment to the pipe and especially before the pipe is insulated. When grating requires paint, the gratings and their supports should be painted before installation. Pipe flanges and other exposed surfaces on insulated pipe lines should be cleaned and painted, in accordance with the specifications, before insulating the line. DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 4 of 7 A 6600031345 EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. PMT OPRNS Saudi Aramco 2616-ENG (03/99) SAUDI ARABIAN OIL COMPANY JO/EWO 660003134 5 JAN 22 2014 Equipment nameplates Nameplates on valves, instruments etc. Valve stems. Load scales on spring hangers and supports. Pump shafts and other machined surfaces. Gauge glasses, thermometers, pressure gauges, etc. 3.1. Surface Preparation The Painting Foreman shall ensure that personnel are qualified as required by SAEP-316 and in accordance with Client requirements, specifications and applicable standards carry out the surface preparation. Visual inspection shall be carried out in order to decide if substrate requires solvent or detergent cleaning prior to abrasive blasting. Cleaning shall be done in accordance with specifications. Sandblasting should be performed outside the work areas, whenever possible. And only with sand prior approved by Client Project Inspection Unit. A REV NO. DATE DESCRIPTION ISSUED FOR REVIEW AND APPROVAL OM PO MP ENGG CERT ARM Electrical and Instrument supports should be painted before the electrical devices or instruments are mounted. All other items which will be inaccessible after erection should be painted prior to erection. The following items should be masked or otherwise protected when painting: DISCIPLINE ENGINEER DATE: PROJECT ENGINEER 3.2. Primer Coat Before commencing with the application of the primer coat of paint a thorough review of the painting specifications and APCS must be made. DATE: CERTIFIED Complete kits shall be mixed in accordance to the manufacturer instructions. They shall be thoroughly mixed until they are smooth and free from lumps and then strained. Inorganic zinc coating shall be mechanically agitated at all times. DATE: CONSTRUCTION AGENCY Coating shall commence with noting pot life. Over coats/topcoats shall be applied within the manufacturers minimum and maximum re-coat times. DATE: OPERATIONS Dry film thickness of each coating shall be in accordance with specification or manufacturers recommendations, whichever is greater. The primer coat must be inspected and approved before application of the second or finish coat. DATE: BY: Refer to the specifications for special requirements when painting the following items: (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL REVISION REVISIONCERTIFICATION CERTIFICATE THIS INDICATES THAT REV. NO.__________ EDSD VERIFICATION CONTROL NUMBER DATE: Equipment and piping requiring cold insulation. DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 5 of 7 A 6600031345 EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. PMT OPRNS Saudi Aramco 2616-ENG (03/99) Equipment and piping that require high temperature paint. Keep in mind that some high temperature paints must be cured before applying the second coat and that some uncured paints will not provide corrosion protection. Items to be painted with temperature indicating paint. Galvanized items when painting is specified. Masonry when specified. JO/EWO 660003134 5 JAN 22 2014 3.3. Finish Coats Identification of various components by painting with special colors varies from job to job. The Painting Foreman shall refer to the project paint specifications for specific requirements. The following items may require color identification: Firewater piping and fire hydrants. Piping in hazardous service. Guard posts and rails. When applicable, the requirements for safety color schemes and plant color scheme shall be adhered to, as indicated in the specifications. When applying a color code, the following should be controlled: A REV NO. DATE DESCRIPTION ISSUED FOR REVIEW AND APPROVAL OM PO MP ENGG CERT ARM SAUDI ARABIAN OIL COMPANY DISCIPLINE ENGINEER DATE: PROJECT ENGINEER Positions of lettering, marking at the stage of draft. Size, space between letters, style, arrow direction at the stage of draft. Color of the lettering after painting. The Painting Foreman / QC Inspector shall ensure that the total dry film thickness is as called for in the painting specifications. DATE: CERTIFIED DATE: CONSTRUCTION AGENCY G. RECORDS All records relevant to above procedure shall be kept by the QC Manager in the site office for the duration of the project and transferred to the Area Head Office, at the achievement of the project, to be filed, archived and kept for a period of three years. DATE: OPERATIONS DATE: (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE BY: H. APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL REVISION REVISIONCERTIFICATION CERTIFICATE THIS INDICATES THAT REV. NO.__________ EDSD VERIFICATION CONTROL NUMBER DATE: REFERENCES SAES-H-100 SAES-H-101 SAES-H-101V SAEP 316 DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 6 of 7 A 6600031345 EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. PMT OPRNS Saudi Aramco 2616-ENG (03/99) REVISION REVISIONCERTIFICATION CERTIFICATE (DCC) NO. _____________________ BY DRAWING COMPLETION CERTIFICATE APPROVAL/CERTIFICATION REQUIREMENTS, OF THIS DRAWING IS COVERED, FOR ALL THIS INDICATES THAT REV. NO.__________ A REV NO. JAN 22 2014 DATE 660003134 5 JO/EWO ISSUED FOR REVIEW AND APPROVAL DESCRIPTION OM PO MP ARM ENGG CERT PMT OPRNS SAUDI ARABIAN OIL COMPANY I. ATTACHMENTS SATIP-H-100-01 SAIC-H-2027 SAIC-H-2028 SAIC-H-2029 SAIC-H-2030 SAIC-H-2031 SAIC-H-2032 SAIC-H-2033 DISCIPLINE ENGINEER DATE: PROJECT ENGINEER DATE: CERTIFIED DATE: CONSTRUCTION AGENCY DATE: OPERATIONS DATE: DWG.TYPE PLANT NO. INDEX Coating Procedure Construction of Loading Rack Facilities at the RT Ras Tanura DOC Saudi Arabia GEN RJO / EWO: A 6600031345 DRAWING NO. SHT.NO. REV.NO. 1.1. A HE-000060 7 of 7 A EDSD/2616-0399.doc THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER. DATE: BY: CONTROL NUMBER EDSD VERIFICATION Saudi Aramco 2616-ENG (03/99)
