BABA INSTITUTE OF TECHNOLOGY AND SCIENCES VISAKAHPATNAM DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING FULL-BRIDGE CONVERTER BASED HIGH-GAIN MODULAR DC-DC CONVERTER WITH MEDIUM-VOLTAGE DC GRIDS FOR EV AND PHEV SUBMITTED BY L SAI KUMAR 19NR1D5405 POWER ELECTRONICS AND ELECTRICAL DRIVES Under the guidance of K Venkateswara Rao M.Tech.,(Ph.D Asst.Professor Department of EEE 1 CONTENTS • • • • • • • • • • • • • Objective Introduction Circuit Diagram Design of Converter Features Operation of Converter Simulink Models Results Comparison Plan of Action Conclusion Future scope References 2 OBJECTIVE The output voltage level of renewable energy source is usually low so with the help of DC-DC converter we can boost the voltage to sufficient voltage level. The High Gain DC-DC Full-Bridge converter with integrated passive snubber network is helpful in obtaining high voltage with low ripple content that will be useful in charging electric and plugged hybrid electric vehicles. 3 INTRODUCTION • DC-DC converters with boost up capability are widely used in a large number of power conversion applications where output from fraction to hundred of volts. • The applications that require high voltage are hybrid electric vehicle and also in the telecommunication. But this hundred of volts cannot be obtained from the renewable energy systems / sources. So , the output of the alternative sources should be stepped up by using the high gain DC-DC converters. 4 CIRCUIT DIAGRAM Fig 1. High gain DC-DC converter with stacked capacitors 5 DESIGN OF CONVERTER • The converter, shown in Figure1, consists of a four switch fullbridge, S1, S2, S3 and S4, an input inductor L, a power transformer T3, secondary diodes D1 and D2 and an output capacitor Co2.These components constitute the main part of the converter circuit. • The converter also has a snubber circuit that consists of capacitors C1 and C2, transformers T1 and T2, and diode Dz. continues… 6 CONTINUES… • Diodes D3 and D4 are the secondary diodes for transformers T1 and T2 respectively and capacitors Co1 and Co3 are the secondary output capacitors for the two auxiliary snubber circuit transformers. 7 FEATURES • Snubber network is used in the converter,so it is helpful to supress the voltage spikes which may occurs during the switching operation. • Passive snubbers are used in the converter which are cheaper and more reliable than passive snubbers. • This converter is helpful in obtaining high voltage gain for the low input voltage gains. 8 OPERATION OF CONVERTER The converter shown in the Figure 1 is essentially a boost converter, but with transformer isolation and a DC bus snubber.When the input inductor operating with continuos current,the main power circuit has two basic modes like a boost converter. 1. Short Circuit Mode 2. Energy Transfer Mode 9 Mode 1 (t0 < t < t1) Fig 2. Mode 1 (t0<t<t1) Fig 3. Gating Sequence 10 Mode 2 (t1 < t < t2) Fig 4. Mode 1 (t0<t<t1) Fig 5. Gating Sequence 11 Mode 3 (t2 < t < t3) Fig 6. Mode 1 (t0<t<t1) Fig 7. Gating Sequence 12 Mode 4 (t3 < t < t4) Fig 8. Mode 1 (t0<t<t1) Fig 9. Gating Sequence 13 SIMULINK MODELS Fig 10.Simulink model for high DC-DC converter with stacked capacitor for vehicle charging system 14 Fig 11.Output voltage of high gain DC-DC converter with stacked output capacitor 15 SIMULINK MODELS Fig 12. Simulink model for high gain DC-DC converter with single output capacitor 16 Fig 13.Output voltage of high gain DC-DC converter with single output capacitor 17 COMPARISON SI .No 1. CONVERTER Transformerless SWITCH NUMBER OF FREQUENCY INPUT OUTPUT USED SWITCHES (HZ) VOLTAGE(V) VOLTAGE(V) DC-DC MOSFET 2 100000 48 282.5 2 25000 48 227.3 1 25000 48 113.9 DC-DC MOSFET 2 50000 48 90 An improved ZVT PWM boost MOSFET 2 100000 48 302.6 1 10000 48 94.21 4 50000 48 400 converters with high step-up voltage gain 2. High frequency PWM boost MOSFET chopper-fed DC-DC converters with coupled-inductors 3. Coupled inductor boost converter MOSFET with enhanced capacitor for ESR DC filter microgrid applications 4. A new ZVT-PWM converter 5. converter 6. Family of Soft switching PWM MOSFET converters using coupled passive snubber 7. High gain DC-DC converter with MOSFET integrated network passive snubber 18 CONCLUSION Based on the respective merits of the snubber network and the full-bridge DC-DC converter, a new high gain DC-DC full-bridge converter with integrated passive snubber network was proposed. The operating principle analysis and the comparison with other existed high gain DC-DC converters have been presented in detail. Finally, simulation results are given to validate the effectiveness of the proposed converter. 19 FUTURE SCOPE In comparison with other existed high gain DC-DC converters, the proposed converter provides higher output voltage gain, lower current stress across the switches. Thus the efficiency and reliability of the proposed converter can be improved, which implies that it would be suitable for high step-up voltage conversion applications, such as TV-CRTs, Xray systems, hybrid-electric vehicles, high intensity discharge lamps for automobile headlamps, as well as grid connection of renewable energy sources. 20 21