ZODIAC AEROSPACE SERVICES
TECHNICAL PUBLICATION DEPARTMENT
61, RUE PIERRE CURIE - CS20001
78373 PLAISIR CEDEX - FRANCE
Phone: + 33 (0)1 61 34 23 23 - Fax: +33 (0)1 61 34 21 13
LETTER OF TRANSMITTAL
TO:
USERS REQUIRING A COMPONENT MAINTENANCE MANUAL (CMM) FOR:
AVOX PART NUMBERS: 803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PORTABLE CYLINDER ASSEMBLY
REVISION 08 OF CMM 35-31-55, DATED JUN 21/16 IS ATTACHED
35-31-55
TRANSMITTAL SHEET
Page 1/2
Jun 21/16
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
ZODIAC AEROSPACE SERVICES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
TRANSMITTAL SHEET
Page 2/2
Jun 21/16
The data and information contained herein are proprietary to ZODIAC AEROSPACE SERVICES. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
HIGHLIGHTS
REVISION N°.8 - JUN 21/16
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
revision.
LOCATIONS
DESIGNATION
DESCRIPTION OF CHANGE
DESCRIPTION AND OPERATION
N
Updated section to new format.
DESCRIPTION AND OPERATION
N
Revised dimension data in Table 1 and Table
4.
DESCRIPTION AND OPERATION
N
Revised Table 2, Table 3 and Figure 6 to add
new PN 807433-02 data.
TESTING AND FAULT ISOLATION
N
Updated section to new format.
TESTING AND FAULT ISOLATION
N
Revised paragraph 5.B. and Table 1008 to
show the latest IPL item numbers.
TESTING AND FAULT ISOLATION
N
Revised to paragraph 7.A. and 7.H to show
new flange hex nut data.
DISASSEMBLY
N
Updated section to new format.
DISASSEMBLY
N
Revised paragraphs 2.A.(2), 2.B., 4.B., and
5.A.(5) to show the latest IPL item numbers.
DISASSEMBLY
N
Revised paragraph 4.E. to show new flange
hex data.
DISASSEMBLY
N
Revised paragraph 5.C. to show preformed
packing data.
CLEANING
N
Updated section to new format.
CLEANING
N
Revised Cleaning section with new format.
CLEANING
N
Updated Table 4003 to show new reference
document data.
CLEANING
N
Updated paragraph 2.B. to show new
procedures to clean steel cylinders.
CLEANING
N
Updated paragraph 5.C. to show new
preformed packing.
INSPECTION/CHECK
N
Updated section to new format.
INSPECTION/CHECK
N
Revised paragraph 2.D.(2) to show new
preformed packing data.
INSPECTION/CHECK
N
Added paragraph 3.
35-31-55
HLTS Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
HIGHLIGHTS (Cont’d)
LOCATIONS
DESIGNATION
DESCRIPTION OF CHANGE
INSPECTION/CHECK
N
Revised paragraph 4.D and Table 5004 to
show the latest IPL item numbers.
INSPECTION/CHECK
N
Revised titles of 5.A and 5.B to remove
unnecessary IPL item numbers.
REPAIR
N
Updated section to new format.
REPAIR
N
Revised paragraph 3.A.(1), 4.A.(1) and 4.B.(3)
to show the latest IPL item numbers
ASSEMBLY
N
Updated section to new format.
ASSEMBLY
N
Updated Table 7002 with new marking ink
data.
ASSEMBLY
N
Added paragraph 4.A.(4).
ASSEMBLY
N
Revised torque values in paragraphs 5.A.(5),
5.B.(5), 5.C.(3), 5.D.(5),(8),(9), and 6.C.(2).
ASSEMBLY
N
Updated paragraph 5.G. with new identification
plate data.
ASSEMBLY
N
Revised paragraphs 4.A.(4), 6.A thru 6.E.,
6.G. and 8.A. to show the latest IPL item
numbers.
ASSEMBLY
N
Added Note to paragraph 8.D.(3).
ASSEMBLY
N
Revised Figure 7008 and Figure 7010 to with
new PN 807434-00 data.
FITS AND CLEARANCES
N
Updated section to new format.
FITS AND CLEARANCES
N
Updated Table 8001 with new torque value
data and to show the latest IPL item numbers.
SPECIAL TOOLS, FIXTURES,
EQUIPMENT AND CONSUMABLES
N
Updated section to new format.
SPECIAL TOOLS, FIXTURES,
EQUIPMENT AND CONSUMABLES
N
Updated Table 9002 with new marking ink
data.
SPECIAL PROCEDURES
N
Added new procedures.
STORAGE
N
Revised Table 15002.
35-31-55
HLTS Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
HIGHLIGHTS (Cont’d)
LOCATIONS
DESIGNATION
DESCRIPTION OF CHANGE
ILLUSTRATED PARTS LIST
Updated section to new format.
ILLUSTRATED PARTS LIST
Extensively revised to update IPL figures to
ATA format and latest engineering data.
35-31-55
HLTS Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
HLTS Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
AIRCRAFT SYSTEMS | CABIN & COCKPIT SYSTEMS DIVISION
(ZODIAC OXYGEN SYSTEMS US)
225 Erie Street
Lancaster NY 14086-95-02 USA
Phone: 716-683-5100
Fax: 716-681-1089
(53655)
COMPONENT MAINTENANCE MANUAL
WITH ILLUSTRATED PARTS LIST
PORTABLE CYLINDER ASSEMBLY
PART NUMBER
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
803668-01
9700-C1A-B23AN
9700-F1A-BF23AN
9700-G2A-F20AN
9800-1D1A-BF23A
9800-2D1A-F23AN
807434-01
9700-C1A-F20D
9700-F1A-BF23BN
9700-G2A-F20D
9800-1D1A-F23AM
9800-2D1A-F23BM
9700-A1A-BF20B
9700-C1A-F23A
9700-F1A-BY23AN
9700-G2A-F23D
9800-1D1A-F23AN
9800-2D1A-F23A
9700-A1A-BF23A
9700-C1A-F23AM
9700-F1A-YYY0N
9700-G2A-F10D
9800-2C1A-E20A
9800-2D1A-F23BN
9700-A1A-BF23B
9700-C1A-F23AN
9700-F1A-F23AKN
9700-G2A-F23AN
9800-2C1A-E20B
9800-2D1A-F23DM
9700-A1A-B20A
9700-C1A-FF23A
9700-G2A-BF10A
9700-G2X-Y0N
9800-2C1A-E20D
9800-8C1B-F23A
9700-A1A-YY0N
9700-C1A-YY0N
9700-G2A-BF10B
9700-H2A-BF10BN
9800-2C1A-E23A
9800-9C1A-E23A
9700-B1X-BBF25A
9700-C1A-YY0S
9700-G2A-BF10D
9700-H2A-BF20BN
9800-2C1A-E23B
9800-9C1A-F23AM
9700-C1A-BB23A
9700-C1A-Y0N
9700-G2A-BF20A
9700-H2A-BF23BN
9800-2C1A-F23A
9800-9C1A-X0X
9700-C1A-BF20A
9700-C1A-F23BN
9700-G2A-BF20B
9800-1C1A-E20A
9800-2C1A-F23D
9800-9D1A-F23AM
9700-C1A-BF20B
9700-C1B-BF23D
9700-G2A-BF20D
9800-1C1A-E20B
9800-2C1A-X0M
9700-C1A-BF20D
9700-C1C-BF23A
9700-G2A-BF23A
9800-1C1A-E23B
9800-2C1A-X0X
9700-C1A-BF23A
9700-C2C-F20D
9700-G2A-BF23B
9800-1C1A-F20A
9800-2D1A-BF20B
9700-C1A-BF23AM
9700-C3C-BF20D
9700-G2A-BF23D
9800-1C1A-F20B
9800-2D1A-BF23A
9700-C1A-BF23AN
9700-D1A-BBF20B
9700-G2A-BF25A
9800-1C1A-F23A
9800-2D1A-E23AM
9700-C1A-BF23B
9700-D1A-BBF23A
9700-G2A-FF25B
9800-1C1A-X0N
9800-2D1A-F20BM
9700-C1A-BF23D
9700-F1A-BF23AM
9700-G2A-F10AN
9800-1C1A-X0X
9800-2D1A-F23AM
REVISION No.:8
ORIGINAL ISSUE: Feb 01/70
35-31-55
TP Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
Copyright © 2016 by ZODIAC AEROSPACE. All rights reserved.
The data and information contained in this document are proprietary rights of ZODIAC
AEROSPACE. This document is given in confidence and may not be reproduced, stored in a
retrieval system, or transmitted to a third party, in any form or by any means, electronic, mechanical,
photocopying, or otherwise, without the prior written permission of ZODIAC AEROSPACE.
Any unauthorized copy, distribution or utilization is illegal according to Article L 122-4 and L 335-2
of the "Code de la Propriété Intellectuelle" ("Code of the Intellectual Property") and to international
agreements related to proprietary rights.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
RECORD OF REVISIONS
REV
No
ISSUE DATE
Original
INSERTED
DATE
BY
FEB 01/70
FEB 01/70
AVOX
1
SEP 30/75
SEP 30/75
AVOX
2
FEB 20/81
FEB 20/81
AVOX
3
MAR 01/83
MAR 01/83
AVOX
4
DEC 20/85
DEC 20/85
AVOX
5
DEC 31/99
DEC 31/99
AVOX
6
MAR 31/04
MAR 31/04
AVOX
7
FEB 27/12
FEB 27/12
AVOX
8
JUN 21/16
JUN 21/16
ZSU
REV
No
ISSUE DATE
35-31-55
INSERTED
DATE
BY
ROR Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
ROR Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
RECORD OF TEMPORARY REVISIONS
TEMP
REV NO.
ISSUE DATE
INSERTED
DATE
REMOVED
BY
DATE
35-31-55
PAGE NO.
BY
RTR Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
RTR Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SERVICE BULLETIN LIST
SB/SIL No.
REV
No.
ISSUE
DATE
SIL-35-23
SIL-35-25
SIL-35-51
SIL-35-54
SIL-35-106
SIL-35-117
SIL-35-67
SIL-35-122
SIL-35-103
SIL-35-125
SIL-35-127
SIL-35-130
SIL-35-131
SIL-35-126
SIL-35-132
SIL-35-106
SIL-35-127
SIL-35-149
9700-35-01
9800-35-01
6084-00-35-01
0
0
1
2
0
1
0
0
4
2
0
0
0
2
3
1
1
1
0
0
0
Feb 14/03
Feb 14/03
Feb 14/03
Jun 01/06
Jul 10/07
Apr 06/10
Nov 20/08
May 11/09
Oct 09/09
Feb 22/10
Apr 06/10
Jun 15/10
Jun 15/10
Dec 05/11
Dec 05/11
Feb 24/12
Apr 30/12
Aug 07/13
May 04/12
May 04/12
May 03/16
INCORP.
DATE
Mar
Mar
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Feb
Jun
Jun
Jun
Jun
Jun
TITLE
31/04
31/04
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
27/12
21/16
21/16
21/16
21/16
21/16
35-31-55
SBL Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
SBL Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
LIST OF EFFECTIVE PAGES
SUBJECT
TITLE PAGE
RECORD OF REVISIONS
PAGE
DATE
PAGE
DATE
1
Jun 21/16
SUBJECT
7
Jun 21/16
2
Jun 21/16
8
Jun 21/16
RR-1
Jun 21/16
9
Jun 21/16
RR-2
Blank
10
Jun 21/16
RECORD OF TEMPORARY
1
Jun 21/16
11
Jun 21/16
REVISIONS
2
Blank
12
Jun 21/16
SERVICE BULLETIN LIST
1
Jun 21/16
13
Jun 21/16
LIST OF EFFECTIVE PAGES
TABLE OF CONTENTS
TABLE OF FIGURES
INTRODUCTION
2
Blank
14
Jun 21/16
1
Jun 21/16
15
Jun 21/16
2
Jun 21/16
16
Jun 21/16
3
Jun 21/16
17
Jun 21/16
4
Jun 21/16
18
Jun 21/16
5
Jun 21/16
19
Jun 21/16
6
Blank
20
Jun 21/16
1
Jun 21/16
21
Jun 21/16
2
Jun 21/16
22
Jun 21/16
3
Jun 21/16
23
Jun 21/16
4
Jun 21/16
24
Jun 21/16
5
Jun 21/16
25
Jun 21/16
6
Jun 21/16
26
Jun 21/16
7
Jun 21/16
27
Jun 21/16
8
Blank
28
Jun 21/16
1
Jun 21/16
29
Jun 21/16
2
Jun 21/16
30
Blank
3
Jun 21/16
TESTING AND FAULT
1001
Jun 21/16
4
Blank
ISOLATION
1002
Jun 21/16
INTRO 1
Jun 21/16
1003
Jun 21/16
INTRO 2
Jun 21/16
1004
Jun 21/16
INTRO 3
Jun 21/16
1005
Jun 21/16
INTRO 4
Jun 21/16
1006
Blank
INTRO 5
Jun 21/16
1007
Jun 21/16
INTRO 6
Jun 21/16
1008
Blank
DESCRIPTION AND
1
Jun 21/16
1009
Jun 21/16
OPERATION
2
Jun 21/16
1010
Jun 21/16
3
Jun 21/16
1011
Jun 21/16
4
Jun 21/16
1012
Jun 21/16
5
Jun 21/16
1013
Jun 21/16
6
Jun 21/16
1014
Jun 21/16
35-31-55
LEP Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
LIST OF EFFECTIVE PAGES (Cont'd)
SUBJECT
DISASSEMBLY
CLEANING
PAGE
DATE
1015
1016
SUBJECT
PAGE
DATE
Jun 21/16
4003
Jun 21/16
Jun 21/16
4004
Blank
1017
Jun 21/16
4005
Jun 21/16
1018
Blank
4006
Blank
1019
Jun 21/16
4007
Jun 21/16
1020
Jun 21/16
4008
Blank
1021
Jun 21/16
4009
Jun 21/16
1022
Blank
4010
Blank
1023
Jun 21/16
4011
Jun 21/16
1024
Blank
4012
Blank
1025
Jun 21/16
4013
Jun 21/16
1026
Jun 21/16
4014
Blank
1027
Jun 21/16
4015
Jun 21/16
1028
Jun 21/16
4016
Blank
1029
Jun 21/16
5001
Jun 21/16
1030
Jun 21/16
5002
Jun 21/16
1031
Jun 21/16
5003
Jun 21/16
1032
Jun 21/16
5004
Jun 21/16
1033
Jun 21/16
5005
Jun 21/16
1034
Jun 21/16
5006
Blank
3001
Jun 21/16
5007
Jun 21/16
3002
Jun 21/16
5008
Jun 21/16
3003
Jun 21/16
5009
Jun 21/16
3004
Jun 21/16
5010
Jun 21/16
3005
Jun 21/16
5011
Jun 21/16
3006
Jun 21/16
5012
Jun 21/16
3007
Jun 21/16
5013
Jun 21/16
3008
Jun 21/16
5014
Blank
3009
Jun 21/16
5015
Jun 21/16
3010
Jun 21/16
5016
Blank
3011
Jun 21/16
6001
Jun 21/16
3012
Jun 21/16
6002
Jun 21/16
3013
Jun 21/16
6003
Jun 21/16
3014
Blank
6004
Blank
3015
Jun 21/16
6005
Jun 21/16
3016
Blank
6006
Blank
4001
Jun 21/16
6007
Jun 21/16
4002
Jun 21/16
6008
Jun 21/16
INSPECTION/CHECK
REPAIR
35-31-55
LEP Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
LIST OF EFFECTIVE PAGES (Cont'd)
SUBJECT
ASSEMBLY
PAGE
DATE
6009
6010
PAGE
DATE
Jun 21/16
7034
Jun 21/16
Jun 21/16
7035
Jun 21/16
6011
Jun 21/16
7036
Jun 21/16
6012
Blank
7037
Jun 21/16
7001
Jun 21/16
7002
Jun 21/16
7003
Jun 21/16
7004
Jun 21/16
7005
Jun 21/16
7006
Blank
7007
Jun 21/16
7008
Blank
7009
Jun 21/16
SUBJECT
7038
Jun 21/16
7039
Jun 21/16
7040
Jun 21/16
7041
Jun 21/16
7042
Jun 21/16
7043
Jun 21/16
7044
Jun 21/16
7045
Jun 21/16
7046
Blank
7047
Jun 21/16
7048
Blank
8001
Jun 21/16
8002
Jun 21/16
9001
Jun 21/16
7010
Jun 21/16
7011
Jun 21/16
7012
Jun 21/16
7013
Jun 21/16
7014
Blank
7015
Jun 21/16
FIXTURES, EQUIPMENT
9002
Jun 21/16
7016
Jun 21/16
AND CONSUMABLES
9003
Jun 21/16
7017
Jun 21/16
9004
Jun 21/16
7018
Jun 21/16
9005
Jun 21/16
7019
Jun 21/16
9006
Jun 21/16
7020
Jun 21/16
11001
Jun 21/16
7021
Jun 21/16
11002
Jun 21/16
7022
Jun 21/16
11003
Jun 21/16
7023
Jun 21/16
11004
Jun 21/16
7024
Jun 21/16
11005
Jun 21/16
7025
Jun 21/16
11006
Blank
7026
Jun 21/16
15001
Jun 21/16
7027
Jun 21/16
15002
Jun 21/16
7028
Jun 21/16
15003
Jun 21/16
7029
Jun 21/16
15004
Blank
7030
Jun 21/16
15005
Jun 21/16
7031
Jun 21/16
15006
Jun 21/16
7032
Jun 21/16
15007
Jun 21/16
7033
Jun 21/16
15008
Jun 21/16
FITS AND CLEARANCES
SPECIAL TOOLS,
SPECIAL PROCEDURES
STORAGE
35-31-55
LEP Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
LIST OF EFFECTIVE PAGES (Cont'd)
SUBJECT
PAGE
DATE
Jun 21/16
10001-4
Jun 21/16
15010
Blank
10001-5
Jun 21/16
16001
Jun 21/16
10001-6
Jun 21/16
16002
Jun 21/16
10001-7
Jun 21/16
16003
Jun 21/16
10001A-0
Jun 21/16
16004
Jun 21/16
10001A-1
Jun 21/16
16005
Jun 21/16
10001A-2
Jun 21/16
16006
Blank
10001A-3
Jun 21/16
ILLUSTRATED PARTS LIST
1
Jun 21/16
10001B-0
Jun 21/16
IPL 10001
2
Blank
10001B-1
Jun 21/16
1
Jun 21/16
2
Jun 21/16
3
Jun 21/16
4
Jun 21/16
5
Jun 21/16
6
Jun 21/16
1
Jun 21/16
2
Blank
10002-2
Jun 21/16
1
Jun 21/16
10002-3
Jun 21/16
2
Jun 21/16
10003-0
Jun 21/16
3
Jun 21/16
10003-1
Jun 21/16
4
Jun 21/16
10003-2
Jun 21/16
5
Jun 21/16
10003-3
Blank
6
Jun 21/16
10004-0
Jun 21/16
7
Jun 21/16
10004-1
Jun 21/16
8
Jun 21/16
10004-2
Jun 21/16
REWORK
INTRO 10001
VCI 10001
NI/ALPHA 10001
DPL 10001
PAGE
DATE
15009
SUBJECT
10001B-2
Jun 21/16
10001B-3
Jun 21/16
10001B-4
Jun 21/16
10001B-5
Jun 21/16
10001C-0
Jun 21/16
10001C-1
Jun 21/16
10002-0
Jun 21/16
10002-1
Jun 21/16
9
Jun 21/16
10004-3
Jun 21/16
10
Jun 21/16
10005-0
Jun 21/16
11
Jun 21/16
10005-1
Jun 21/16
12
Jun 21/16
10005-2
Jun 21/16
13
Jun 21/16
10005-3
Blank
14
Jun 21/16
10006-0
Jun 21/16
1
Jun 21/16
10006-1
Jun 21/16
10001-0
Jun 21/16
10007-0
Jun 21/16
10001-1
Jun 21/16
10007-1
Jun 21/16
10001-2
Jun 21/16
10007-2
Jun 21/16
10001-3
Jun 21/16
10007-3
Jun 21/16
35-31-55
LEP Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
LIST OF EFFECTIVE PAGES (Cont'd)
SUBJECT
PAGE
DATE
10007-4
Jun 21/16
10007-5
Jun 21/16
10008-0
Jun 21/16
10008-1
Jun 21/16
10009-0
Jun 21/16
10009-1
Jun 21/16
10010-0
Jun 21/16
10010-1
Jun 21/16
SUBJECT
35-31-55
PAGE
DATE
LEP Page 5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
LEP Page 6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
How to Use the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Process Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Manual Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.
Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.
Product Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
INTRO
1
1
1
2
2
2
3
4
4
6
6
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Optional PCA Mounting Bracket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Part Number Identification for PN 9700 Series and PN 9800 Series PCAs . . . . .
F.
Part Number Guidelines for PN 9700 Series and PN 9800 Series PCAs . . . . . . .
2.
PORTABLE CYLINDER ASSEMBLY - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Harness Assemblies and Mask Assemblies Stored in Fastener-Mounted Storage
Bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Respirator Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Regulator Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Overhaul Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
20
21
21
24
29
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Test Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Relief Valve Assembly Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Pressure to Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Outlet Assembly Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1001
1001
1001
1002
1005
1007
1007
1007
1007
1009
35-31-55
1
1
1
2
3
3
16
17
19
TOC Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
4.
5.
6.
7.
8.
9.
A.
Full Flow (non-metered) Outlet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Leak Test of Test Setup for Constant Flow (Metered) Outlet Assemblies . . . . . . .
C.
“Precision” Type Constant Flow (metered) Outlet Assemblies . . . . . . . . . . . . . . . . . .
D.
“Adjustable” Type Constant Flow (Metered) Outlet Assemblies . . . . . . . . . . . . . . . .
Respirator Regulator Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Demand Valve Assembly Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Inward Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Outward Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Flow Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulator Assembly Outlet Pressure Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gauge Accuracy Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On-Off Valve Kit Torque Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCA Final Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
External leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Isolation and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Fault Isolation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1009
1010
1010
1011
1013
1013
1014
1014
1015
1019
1019
1021
1021
1023
1023
1025
1025
1026
1027
1027
SCHEMATICS AND WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
General PCA Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
9800 Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
807434, 9700, & 9800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
9700 Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
803668-01 PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Respirator Regulator Assembly Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Cover Assembly Removal and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Diaphragm Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Deflector and Demand Valve Assembly Removal and Disassembly . . . . . . . . . . . .
D.
General Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Regulator Port Device Removal and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Relief Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35-31-55
3001
3001
3001
3002
3003
3003
3004
3005
3006
3007
3007
3007
3007
3008
3009
3009
3009
TOC Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
C.
Charging Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Safety Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
On-Off Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
APN 5009-00, 5009 Series Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
APN 5041-00, 5041 Series Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.
APN 5507-00, 5507 Series Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.
APN 10003566 Oxygen Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J.
APN 802856-01 Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
K.
APN 5052-00 Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L.
APN DPB153 Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M. APN 36728-01 Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N.
APN 10008298 Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Regulator Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
807434, 9700, and 9800 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
9700-G2A and 9700-H2A Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
P/N 807434 Series Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3009
3010
3010
3011
3011
3012
3012
3012
3013
3013
3013
3013
3015
3015
3015
3015
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Cleaning of the Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
External Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Internal Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Passenger Mask Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Metallic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Cleaning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Non-Metallic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Cleaning Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.
Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
Optional Cylinder Mounting Bracket Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4001
4001
4001
4005
4005
4005
4007
4009
4009
4011
4011
4013
4015
INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - INSPECTION/CHECK . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Overhaul (Incorporation of SIL-35-23, SIL-35-25, and SIL-35-117) . . . . . . . . . . . . . . . . . .
A.
Overhaul Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Minimum Necessary Parts to Replace for an Overhaul . . . . . . . . . . . . . . . . . . . . . . . .
C.
Functional Tests that are Necessary After an Overhaul . . . . . . . . . . . . . . . . . . . . . . .
D.
Overhaul of a PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5001
5001
5001
5001
5003
5003
5003
5003
5004
5.
35-31-55
TOC Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
3.
4.
5.
6.
E.
Items to be replaced with new parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Flow Check (Incorporation of SB 9700-35-01 and SB 9800-35-01) . . . . . . . . . .
A.
Affected PCAs with Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCA and PCA Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Plates, Decals, Placards and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Harness Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Harness Assemblies with Passenger Mask and Storage Bag . . . . . . . . . . . . . . . . . .
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
DOT-SP-8162-1850 Composite Cylinder and DOT-SP-10915-1850 Composite
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
DOT-3AA-1800 Steel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional PCA Mounting Bracket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5005
5007
5007
5009
5009
5009
5009
5009
5010
5011
5012
5013
5015
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY – REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
to clean the unit, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Removal of sharp edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Thread repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Replacement of cracked, bent, broken, scratched, or otherwise damaged
components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Steel cylinder paint application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Composite cylinder paint application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
Repair of optional PCA mounting bracket assemblies . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Steel Cylinder Paint Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Primer Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Paint Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.
Composite Cylinder Paint Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Paint Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Optional PCA Mounting Bracket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
For repair information for optional Mounting Bracket Assemblies APN 36758-11,
-12, -22, refer to AVOX Systems ACMM 35-37-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6011
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7001
35-31-55
6001
6001
6001
6002
6005
6005
6005
6005
6005
6005
6005
6005
6007
6007
6007
6008
6009
6009
6010
6011
TOC Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
1.
2.
3.
4.
5.
PORTABLE CYLINDER ASSEMBLY - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Assembly Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
and as required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Unless noted otherwise, all preformed packings shall be lubricated with a thin
film of Fuel and Oxidizer Resistant Aircraft and Instrument Grease prior to
installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Unless noted otherwise, all parts which require threading, twisting or turning
operations for assembly will be threaded, twisted or turned in a clockwise
direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
When indicated, apply Thread Sealing Tape according to Commercial Item
Description Specification A-A-58092 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
When indicated, apply Lockwire according to National Aeronautical Standard
MS33540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
When indicated, apply Primer and Adhesive in small amounts and wipe off
excess with a clean cloth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
A “text arrow”, when used, shows the correct alignment of labels, decals and
placards put on the 807434, 9700, and 9800 Series PCA. . . . . . . . . . . . . . . . . . . . .
Outlet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Constant Flow (Metered) Type Outlet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
5009-00, 5009 Series constant flow (metered) outlet assemblies . . . . . . . . . . . . . .
C.
5041-00, 5041 Series constant flow (metered) outlet assemblies . . . . . . . . . . . . . .
D.
5507-00, 5507 Series constant flow outlet assemblies . . . . . . . . . . . . . . . . . . . . . . . .
E.
5052-00 constant flow outlet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Full Flow (Non-metered) Type Outlet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Respirator Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Demand Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Demand Valve Assembly Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Deflector (18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Diaphragm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Safety Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Charging Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
On-Off Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35-31-55
7001
7001
7003
7007
7007
7007
7007
7007
7007
7007
7007
7009
7009
7009
7010
7011
7011
7012
7015
7015
7015
7015
7016
7016
7017
7021
7021
7021
7022
7022
7023
TOC Page 5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
F.
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCA Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Regulator Assembly installed into steel cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Regulator Assembly installed into composite cylinder . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Relief Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.
Respirator Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.
Outlet Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.
ID decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCA Charging Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
PCA Charging Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Charge the PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Disconnect the PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final PCA Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
P/N 801660-00 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
P/N 801658-00 Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
P/N 805118-01 Harness Assembly with Mask and Storage Bag . . . . . . . . . . . . . .
D.
P/N 803177-01 Harness Assembly with Mask and Storage Bag . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7024
7024
7025
7025
7025
7026
7026
7027
7028
7032
7035
7035
7035
7036
7036
7037
7037
7038
7039
7042
7045
7047
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . .
A.
Table of Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8001
8001
8001
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
List of Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
List of Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9001
6.
7.
8.
9.
10.
SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - SPECIAL PROCEDURES . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
Procedure for measuring residual pressure in oxygen cylinder and regulator
assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.
Evacuation and Recharging Procedures for the 9700 and 9800 Series PCAs . . .
35-31-55
9001
9001
9005
11001
11001
11001
11002
11002
11004
TOC Page 6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF CONTENTS (Cont'd)
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NOT APPLICABLE
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.
PORTABLE CYLINDER ASSEMBLY - STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Job Set-Up Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.
Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] (SIL-35-103) . . . . . . . . . . . . . . . . . . .
B.
New US DOT HM224B Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15001
15001
15001
15003
15003
15005
15005
15006
REWORK
1.
New
A.
B.
C.
D.
E.
16001
16001
16001
16001
16003
16004
16004
..............................................................................
US FAA Rule (RIN 2120-AF77) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accomplishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To Order Replacement Instruction Labels Free of Charge: . . . . . . . . . . . . . . . . . . . .
To Buy a Mask Storage Bag or Velstrap®: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IPL
INTRODUCTION TO THE ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . INTRO
VENDOR'S CODE INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VCI
ALPHA NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NI/ALPHA
DETAILED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DPL
35-31-55
10001
10001
10001
10001
10001
1
1
1
1
1
TOC Page 7
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
TOC Page 8
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF FIGURES
FIGURE
PAGE
DESCRIPTION AND OPERATION
1
807434, 9700, AND 9800 SERIES PORTABLE CYLINDER ASSEMBLY (9800
SERIES PCA PICTURED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
807434 AND 9700 SERIES PCA LEADING PARTICULARS (ENVELOPE
DIMENSIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
9800 SERIES PCA LEADING PARTICULARS (ENVELOPE DIMENSIONS) . . . . . . . . .
4
9700 SERIES PCA MATRIX (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
9700 SERIES PCA MATRIX (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
9700 SERIES PCA MATRIX (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
9700 SERIES PCA MATRIX (SHEET 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
9700 SERIES PCA MATRIX (SHEET 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
RESPIRATOR REGULATOR ASSEMBLY (DEMAND TYPE SHOWN) . . . . . . . . . . . . . . .
6
REGULATOR ASSEMBLY PN’S 801160-00 THRU -04; 803199-04, -05; AND
807433-02 (CROSS SECTIONAL VIEW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
CHARGING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
RELIEF VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5009, 5041 AND 5507 SERIES PRECISION OUTLET ASSEMBLY MARKINGS . . . . .
10
OUTLET ASSEMBLY AND MATING CONNECTOR COMBINATIONS . . . . . . . . . . . . . . .
23
26
27
27
28
TESTING AND FAULT ISOLATION
1001 RELIEF VALVE ASSEMBLY TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1002 OUTLET ASSEMBLY TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1003 DEMAND VALVE ASSEMBLY LEAKAGE TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1004 INWARD/OUTWARD LEAKAGE TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1005 FLOW TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1006 OUTPUT PRESSURE TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1007 GAUGE ACCURACY TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1008 ON-OFF VALVE KIT TORQUE TEST SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1009 TEST DATA SHEET (SHEET 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1009 TEST DATA SHEET (SHEET 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1009 TEST DATA SHEET (SHEET 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1007
1010
1013
1014
1015
1020
1021
1023
1032
1033
1034
INSPECTION/CHECK
5001 RE-IDENTIFICATION OF THE PCA (EXAMPLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5008
ASSEMBLY
7001 COVER ASSEMBLY IDENTIFICATION PLATE PLACEMENT . . . . . . . . . . . . . . . . . . . . . . .
7019
35-31-55
2
5
8
12
13
14
15
16
20
TOF Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF FIGURES (Cont'd)
FIGURE
7002
7003
7004
7005
7006
7007
7008
7009
7010
7011
7012
7013
PAGE
SLIDE BUTTON AND SPRING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATE W/ LEVER ASSEMBLY AND COMPRESSION SPRING INSTALLATION . . . . .
ON-OFF VALVE KIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
807434 AND 9700 SERIES PCA OUTLET ASSEMBLY POSITION AND
MARKINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9800 SERIES PCA OUTLET ASSEMBLY POSITION AND MARKINGS . . . . . . . . . . . . .
9800 SERIES PCA OUTLET ASSEMBLY POSITION AND MARKINGS . . . . . . . . . . . . .
807434 AND 9700 SERIES PCA LABELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9800 SERIES PCA AND 803668-01 PCA LABELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PN 801660-00 HARNESS CONFIGURATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PN 801658 HARNESS CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PN’S 805118-01, MASK STORAGE BAG AND HARNESS ASSEMBLY . . . . . . . . . . . . .
MASK STORAGE BAG ASSEMBLY CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7019
7020
7023
7029
7030
7030
7031
7032
7038
7039
7041
7044
STORAGE
15001 CYLINDER SHIPPING TAG PN 10015660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15008
REWORK
16001 REPLACEMENT INSTRUCTION LABELS PN 10009072 03/06 AND PN 10009071
03/06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16002
16002 PLACEMENT OF LABEL ON CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16004
DETAILED PARTS LIST
1
9700-A, 9700-B, 9700-C, 9700-D, AND 9700-F SERIES PCA (SHEET 1) . . . . . .
9700-A, 9700-B, 9700-C, 9700-D, AND 9700-F SERIES PCA (SHEET 2) . . . . . .
1A
9700-G2A AND 9700-H2A SERIES PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1B
9800 SERIES PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1C
807434 SERIES PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
801242-01, -02, -03, AND -04 RESPIRATOR REGULATOR ASSEMBLY . . . . . . .
3
5009-00, 5009 SERIES OUTLET ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5041-00, 5041 SERIES OUTLET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5507-00, 5507 SERIES OUTLET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
DELETED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
80116-00 THRU -04, 803199-04, -05, AND 807433-02 REGULATOR
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
802856-01 OUTLET ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
2661-03, 2661-04, 802821-01PRESSURE GAUGE ASSEMBLY . . . . . . . . . . . . . . .
35-31-55
10001-0
10001-1
10001A-0
10001B-0
10001C-0
10002-0
10003-0
10004-0
10005-0
10006-0
10007-0
10008-0
10009-0
TOF Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TABLE OF FIGURES (Cont'd)
FIGURE
10
PAGE
PORTABLE CYLINDER ASSEMBLY 803668-01 OPTIONAL NEXT HIGHER
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35-31-55
10010-0
TOF Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
TOF Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
INTRODUCTION
TASK 35-31-55-990-801-A01
1.
Introduction
A.
Information
(1)
The CMM is written in accordance with the Air Transport Association (ATA) of
America Specification No. 2200, Revision 2000-1 and in Association Europeene
des Constructeurs de Materiel Aerospatial (AECMA) Simplified English.
(2)
The CMM gives all the procedures supplied by the manufacturer for use in the
workshop, so that all persons can repair and completely overhaul the component.
(3)
The manual describes maintenance on the component in a workshop. It does
not define or show the level of maintenance for all special units, but gives all the
procedures necessary to let the person to do a test, disassemble, clean, check and
assemble a unit which has been rejected from serviceable use. The manual does
not describe maintenance on the component when it is installed on the aircraft.
(4)
Only approved persons are permitted to do the maintenance procedures given in
this manual.
(5)
Maintenance Task Oriented Support System (MTOSS) task and subtask
identification is used in this manual. The maintenance tasks and other data have
special MTOSS numbers for use of Electronic Data Processing (EDP). The user
of manual can ignore the MTOSS numbers.
(6)
Where the data or procedures specified in this manual are different from those
specified by the regulatory agency which controls operation of your aircraft, obey
the data and procedures of the regulatory authority.
(7)
This manual contains:
–
–
–
Technical data for the component,
Maintenance and repair procedures for the component,
An Illustrated Parts List (IPL) or Illustrated Parts Catalog (IPC) with data for
the component parts. The IPL Figure and item number identifies parts in
all sections of the manual.
35-31-55
INTRO Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
B.
C.
How to Use the Manual
(1)
Make sure the manual contains the information applicable to your component.
Look on the Title Page for the part number.
(2)
If it is necessary to identify a part or find a part number, refer to the IPL (or IPC),
which has an introduction to show the procedure.
(3)
The instructions in this manual must be used for all component maintenance.
Read all the applicable WARNINGS and CAUTIONS before you do the work
on the component.
Process Verification
(1)
The manufacturer has validated the "Disassembly, Testing and Fault Isolation and
Assembly" procedures in this manual.
(2)
For 9700-A Series, 9700-B Series, 9700-C Series, 9700-D Series, 9700-F Series
–
–
–
(3)
For 9700-G2A Series, 9700-H2A Series
–
–
–
D.
Disassembly: verified by performance : OCT 14/82
Testing and Fault Isolation: verified by performance : OCT 14/82
Assembly: verified by performance : OCT 14/82
Disassembly: verified by performance : DEC 9/95
Testing and Fault Isolation: verified by performance : NOV 14/95
Assembly: verified by performance : NOV 14/95
Modification
(1)
All result data and illustrations in this manual are the last revision available at the
time of printing. AVOX supplies updates to this manual when necessary. When
AVOX issues a modification to units included in this manual, AVOX will revise
the manual to include the information.
(2)
When there is a change, each updating gives the full instructions about the page
number of the pages, which must be replaced, added or removed. Revised test or
new texts are located with a vertical black line in the left margin.
35-31-55
INTRO Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
E.
Manual Guidelines
(1)
The CMM is divided into page blocks:
PAGE BLOCK
TITLE
0001-0999
DESCRIPTION AND OPERATION
1001-1999
TESTING AND FAULT ISOLATION
2001-2999
SCHEMATICS AND WIRING DIAGRAMS
3001-3999
DISASSEMBLY
4001-4999
CLEANING
5001-5999
INSPECTION/CHECK
6001-6999
REPAIR
7001-7999
ASSEMBLY
8001-8999
FITS AND CLEARANCES
9001-9999
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
10001-10999
ILLUSTRATED PARTS LIST
11001-11999
SPECIAL PROCEDURES
12001-12999
REMOVAL
13001-13999
INSTALLATION
14001-14999
SERVICING
15001-15999
STORAGE
16001-16999
REWORK
35-31-55
INTRO Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
F.
Measurements
(1)
The measurements given in this manual are taken from the original reference
document of the manufacturer.
(2)
All values given in this manual are in Imperial units or United States (U.S.) units or
sub-divisions of these units. System International (SI) or metric units are given in
parenthesis immediately after the Imperial units. The decimal point in the Imperial
system is shown in the SI as a comma, e.g. 1.00 in. (25,4 mm).
(3)
Measurement conversion table:
From : SI measurement
To : U.S. standard system
1 kPa
0.1450 psi
1 cm
0.3937 in.
1 N
0.2248 lbf
1 g
0.0353 oz
1 kg
2.2046 lb
1 L
0.2642 gal (U.S.)
1 L/min
0.2642 gal/min (U.S.)
1 mm
0.0394 in.
1 N.m
8.8507 lbf-in.
1 N.m
0.7376 lbf-ft
From : U.S. standard system
To : SI measurement
1 psi
6,8948 kPa
1 in.
25,4 mm
1 lbf
4,4482 N
1 oz
28,3495 g
1 in.Hg
3,3864 kPa
1 lb
0,4536 kg
1 gal (U.S.)
3,7854 L
1 lbf-in.
0,1130 N.m
1 lbf-ft
1,3558 N.m
G.
Abbreviations and Acronyms
(1)
The abbreviations and acronyms used in this manual are given below:
–
–
–
–
–
–
°C = degree Celsius
°F = degree Fahrenheit
cm = centimeter
ccm = cubic centimeter per minute
ft³ = cubic foot
gal = gallon
35-31-55
INTRO Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
in. = inch
in.³ = cubic inch
in. Hg = Mercury inch
kg = kilogram
l = liter
lb = pound
lbf-ft = foot-pound
lbf-in. = inch-pound
lph = liter per hour
lpm = liter per minute
m = meter
mm = millimeter
mm.Hg = Mercury millimeter
MPa = MegaPascal
N.m = Newton-meter
oz = ounce
psi = pound per square inch
psig = pound per square inch gage
QTY = quantity
U.S. = United States
AECMA = Association Europeene des Constructeurs de Materiel Aerospatial
ATA = Air Transport Association
CMM = component maintenance manual
CSN = catalog sequence number
DOT = Department of Transportation
DPL = detailed parts list
EDI = equipment designator index
EDP = electronic data processing
FAR = federal aviation regulation
IPC = illustrated parts catalog
IPL = illustrated parts list
MTOSS = maintenance task oriented support system
NI = numerical index
NTPD = normal temperature and pressure dry
PN or PNR = part number
SI = system international
SN= serial number
STPD = standard temperature and pressure dry
TC = Transport Canada
VCI = vendor code index
35-31-55
INTRO Page 5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
H.
Revision
(1)
I.
When there is a change, each updating shows the detailed instructions about the
page number of the pages which must be replaced, added or removed.
Product Support Services
(1)
For technical documentation:
Civilian Operators:
Military Operators:
ZODIAC AEROSPACE SERVICES EUROPE
AVOX Systems Inc.
Technical Publications Department
61 rue Pierre Curie
CS20001
78373 Plaisir cedex
France
Email: zs.tac@zodiacaerospace.com
Technical Publications Department
225 Erie Street
Lancaster, NY 14086-9502 USA
Phone: 1 716 683 5100
Fax: 1 716 681 1089
Email: TechPub.Avox@zodiacaerospace.com
(2)
For technical support:
ZODIAC AEROSPACE SERVICES AMERICAS
Bill McGowan
Product Support Specialist
1740 Highway 34 N
Wall, NJ 07719
USA
Email: zs.tac@zodiacaerospace.com
Phone : +33 970 830 830
(3)
For repair, overhaul, replacement parts and AOG:
ZODIAC AEROSPACE SERVICES
EUROPE
ZODIAC AEROSPACE
SERVICES UK
ZODIAC AEROSPACE SERVICES
MIDDLE EAST
61, RUE PIERRE CURIE - CS 20001
78373 PLAISIR CEDEX / FRANCE
Phone : +33 970 830 830
Fax : +33 1 64 86 69 79
www.services.zodiacaerospace.com
Unit 610, Avenue West
Skyline 120
CM77 7AA Braintree / UK
Phone : +33 970 830 830
Fax : 44 (0)-1376-340-734
Dubai World Central Aviation City Logistic City
PLOT NO: DLC-CL-1-WB14 & WB15
PO 644324 DUBAI
UNITED ARAB EMIRATES
Phone : +33 970 830 830
ZODIAC AEROSPACE SERVICES
AMERICAS
ZODIAC AEROSPACE SERVICES
ASIA
6734 Valjean Avenue
VAN NUYS, CA 91406
USA
Phone : +33 970 830 830
Fax: +1 818 994 7901
36, Loyang Drive
SINGAPORE 508949
Phone : +33 970 830 830
Fax : + 65 6579 2231
35-31-55
INTRO Page 6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
DESCRIPTION AND OPERATION
TASK 35-31-55-870-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - GENERAL
SUBTASK 35-31-55-870-001-A01
A.
Purpose
This section describes the components and operation of the 807434 Series, 9700
Series, and 9800 Series Portable Cylinder Assemblies (PCA). Information about part
numbers, and how to order Portable Cylinder Assemblies is also presented in this
section. (Refer to Fig. 1) for an illustration of a typical PCA.
The 807434 Series and 9700 Series PCAs are portable oxygen sources that contain
high-pressure aviation grade oxygen (per Military Specification MIL-PRF-27210, Type I
or SAE AS8010, Type I) for high altitude breathing or therapeutic use.
The 9800 Series PCA is a dual purpose portable oxygen source that contains
high-pressure aviation grade oxygen (per Military Specification MIL-PRF-27210, Type I
or SAE AS8010, Type I) for high altitude breathing or therapeutic use. In addition to
providing a constant flow of supplemental oxygen, like the 9700 Series PCA, the 9800
Series PCA also provides demand or pressure-demand flow capabilities. The 9800
Series PCA, when used with a demand or demand/pressure-demand type 10100 Series
or 10800 Series Mask, will provide protection from hazardous smoke or fumes.
35-31-55
Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
807434, 9700, and 9800 Series Portable Cylinder Assembly (9800 Series PCA Pictured)
Figure 1/GRAPHIC-35-31-55-991-005-A01
SUBTASK 35-31-55-870-002-A01
B.
Typical Installation
All 807434, 9700, and 9800 Series PCAs may be configured with a sling-type carrying
strap (harness) that attaches to the PCA. PCAs may be stored in convenient and
accessible locations on the aircraft. When the PCA must be secured in an aircraft,
optional lower (APN 36758-11) and upper (APN 36758-12, 22) Portable Cylinder
Bracket Assemblies are available. (Refer to SUBTASK 35-31-55-870-003-A01) for more
information on optional Portable Cylinder Bracket Assemblies.
The number of PCAs required on an aircraft is determined by applicable FARs, number
of passengers and the general flight profile of the aircraft.
35-31-55
Page 2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-870-003-A01
C.
Optional PCA Mounting Bracket Set
Bracket assemblies, sold and shipped separately as optional accessories, may be used
to secure certain PCA configurations within an aircraft.
A bracket set is made up of one lower bracket and one upper bracket. The lower
bracket (APN 36758-11 supports the base of the cylinder. Slots in the lower bracket
permit adjustability for mounting purposes. The upper bracket (APN 36758-12 or APN
36758-22), equipped with a quick release clamp or strap, secures the cylinder.
For additional information including availability and nominal dimensions of optional
Mounting Bracket Assemblies APN 36758-11, -12, -22, refer to AVOX Systems ACMM
35-37-58.
SUBTASK 35-31-55-870-004-A01
D.
Technical Characteristics
NOTE :
(1)
Leading particulars and weight data are subject to change without notice.
807434 and 9700 Series PCA
(a)
(Refer to Table 1) and (Refer to Fig. 2) for the leading particulars (envelope
dimensions) of the 807434 and 9700 Series PCA.
(b)
(Refer to Table 2) for the leading particulars (specific data) of the 807434
and 9700 Series PCA.
(c)
(Refer to Table 3) for the weight data of the 807434 and 9700 Series PCA.
35-31-55
Page 3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
CYLINDER & REGULATOR ASSEMBLY
Callout
Code
(Refer to
Fig. 4)
OUTLET ASSEMBLY
Dimensions
in. (cm)
A
B
(Max)
C
(Max)
D
(Typ)
E
(Max)
Callout
Code
(Refer to
Fig. 4)
Dimensions
in. (cm
F
(Typ)
A
3.50 to 3.62
(8.89 to 9.19)
9.31 (23.64)
13.08 (33.22)
2.5 (6.4)
2.31 (5.86)
A
2.50 (6.35)
B
3.50 to 3.62
(8.89 to 9.19)
13.44 (34.13)
17.5 (44.5)
2.5 (6.4)
2.31 (5.86)
B
2.68 (6.83)
C
3.50 to 3.62
(8.89 to 9.19)
18.87 (47.93)
22.8 (57.91)
2.5 (6.4)
2.31 (5.86)
C
3.13 (7.92)
D
3.50 to 3.62
(8.89 to 9.19)
9.31 (23.64)
13.08 (33.22)
2.5 (6.4)
2.31 (5.86)
D
2.56 (6.50)
F
3.50 to 3.62
(8.89 to 9.19)
18.87 (47.93)
22.8 (57.91)
2.5 (6.4)
2.31 (5.86)
K
0.81 (2.06)
G
3.50 to 3.62
(8.89 to 9.19)
18.88 (47.95)
22.8 (57.91)
2.5 (6.4)
2.29 (5.81)
M
2.00 (5.08)
H
3.50 to 3.62
(8.89 to 9.19)
18.88 (47.95)
22.87 (58.08)
2.5 (6.4)
2.29 (5.81)
N
2.25 (5.72)
S
2.22 (5.64)
PCA PN
A
(Typ)
B
(Max)
C
(Max)
D
(Typ)
E
(Typ)
80743401
3.50 to 3.62
(8.89 to 9.19)
13.41 (34.06)
16.6 (42.2)
3.4 (8.6)
5.1 (13.0)
Table 1 / 807434 and 9700 Series PCA Leading Particulars (envelope dimensions)
35-31-55
Page 4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
807434 and 9700 Series PCA Leading Particulars (envelope dimensions)
Figure 2/GRAPHIC-35-31-55-991-010-A01
35-31-55
Page 5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PCA Weight............................................................
(Refer to Table 3)
High Pressure Relief
– US DOT-3AA-1800 Steel Cylinder.......................
2650 - 2900 psig (18.27 - 20.00 MPa) and
160 - 165ºF (71.1 - 73.9ºC)
– US DOT-SP-8162-1850 Composite Cylinder or
– US DOT-SP-10915-1850 Composite Cylinder.....
Operating Pressure Range........................................
2500 - 2775 psig (17.24 - 19.13 MPa)
150 - 1850 psig (1.03 - 12.76 MPa)
Operating Temperature Range.................................
5 to +158ºF (-15 to +71ºC)
Clamp Weight
– WWD-120 (APN 13160-00)...................................
0.069 lbs. (31.2 gm) each (used w/ 4.25, 7.15 and 11 cu ft
cylinders)
Regulator Assembly
Available Configurations
– 2 Outlet Ports........................................................
APNs 801160-00, -01, -03; 803199-04, 807433-02
– 3 Outlet Ports......................................................
APNs 801160-02, -04; 803199-05
Material of Construction
– Aluminum...............................................................
– Brass.....................................................................
APNs 801160-00, -01, -02 (After Apr 1/82, aluminum regulators
were not procurable and are not repairable, (Refer to Fig. 4 Sheet 1)
APNs 801160-03, -04; 803199-04, -05; 807433-02
Weight.......................................................................
(Refer to Table 3)
Output Pressure.......................................................
55 ±2 psig (0.38 ±0.01 MPa)
Lock-up Pressure.....................................................
(Outlet Pressure At Zero Flow)
Low Pressure Relief
75 psig (0.52 MPa) maximum
– Free Flow Rate (nominal).....................................
300 lpm NTPD at 135 psig (0.93 MPa)
– Opening Pressure................................................
More than 90 psig (0.62 MPa)
– Reseating Pressure.............................................
Less than or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction
– US DOT-3AA-1800................................................
Steel
– US DOT-SP-8162-1850 or
US DOT-SP-10915-1850................................
Thread Size
Fiber-Wrapped Aluminum
– APN 6350A13-X-A, 6350A14-X-A, 6350A20-X-A
Steel Cylinders...................
– APN 21507-06 or APN 805984-07
Composite Cylinder........................................
US DOT Approval Type
0.500 - 14 ANPT
– Steel.......................................................................
DOT-3AA-1800
– Composite..............................................................
DOT-SP-8162-1850 or DOT-SP-10915-1850
0.750 - 16UNF-2B
Maximum Gas Storage Pressure
– US DOT-3AA-1800 Steel Cylinder........................
1800 psig (12.41 MPa) at 70ºF (21ºC)
– US DOT-SP-8162-1850 Composite Cylinder or
– US DOT-SP-10915-1850 Composite Cylinder......
Service Life...............................................................
1850 psig (12.76 MPa) at 70ºF (21ºC)
Weight.....................................................................
(Refer to Table 3)
Refer to chapter INSPECTION/CHECK.
35-31-55
Page 6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Accessories
Masks (Typical), Constant Flow Type
– DUO-SEAL® Mask..............................................
APN 28312 Series
– DUO-SEAL® Mask w/flow indicator and
microphone.................................
APN 28316 Series
APN 28314 Series
– SKY MASK® w/ indicator....................................
– Disposable Mask.................................................
APN 28301 Series
– PAX Mask.............................................................
APN 289-601 Series (Refer to CMM 35-22-26)
APN 289-701 Series (Refer to CMM 35-22-27)
APN 289-801 Series (Refer to CMM 35-22-28)
APNs 36758-11 and 36758-12, -22 (Refer to Paragraph 9.)
PCA Mounting Bracket Set........................................
NOTE: DUO-SEAL® and SKY MASK® are registered Trademarks of AVOX Systems.
Table 2 / 807434 and 9700 Series PCA Leading Particulars (specific data)
CYLINDER AND REGULATOR ASSY
Cyl PN
(Capacity in
cu ft / liters)
6350A13-X-A
(4.25 / 120)
Cyl Weight
(Maximum)
Empty lbs.
(kg)
3.00 (1.361)
HARNESS ASSY
Charged Weight
(Maximum)
(Cyl & Reg Only)
lbs. (kg)
Part No.
801160-00
(Aluminum)
801160-03
(Brass)
5.11 (2.318)
Regulator
PN (Material)
(Note 1)
OUTLET ASSY
Weight
lbs. (gm)
Part No.
Weight
lbs. (gm)
801660-00
0.09
(40.8)
5009
Series
0.05
(22.7)
5.99 (2.717)
6350A14-X-A
(7.15 / 202)
4.19 (1.901)
801160-04
(Brass)
7.19 (3.261)
801658-00
0.42
(190.5)
5041
Series
0.09
(40.8)
6350A20-X-A
(11 / 311)
5.25 (2.381)
801160-01
(Aluminum)
801160-03
(Brass)
7.93 (3.597)
805118-01
0.60
(272)
5052-00
0.20
(90.7)
801160-02
(Aluminum)
801160-04
(Brass)
5.11 (2.318)
5507
Series
0.09
(40.8)
801160-01
(Aluminum)
801160-03
(Brass)
7.93 (3.597)
6818-01
0.01
(4.5)
6350A13-X-A
(4.25 / 120)
6350A20-X-A
(11 / 311)
3.00 (1.361)
5.25 (2.381)
8.81 (3.996)
5.99 (2.717)
8.81 (3.996)
21507-06
(11 / 311)
2.40 (1.089)
803199-04
(Brass)
5.42 (2.460)
80285601
0.06
(27.2)
21507-06
(11 / 311)
2.40 (1.089)
803199-05
(Brass)
5.42 (2.460)
36728-01
(Note 3)
0.06
(27.2)
805984-07
(7.15 / 202
1.80 (0.816)
807433-02
(Brass)
4.85 (2.199)
10008298
0.07
(31.8)
NOTE 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable and are not repairable.
Refer to Figure 2, Sheet 1.
NOTE 2: Outlet APN 36728-01 replaces outlet APN DPB153. After Jan 01/01 APN 36728-01 was not procurable.
Table 3 / 807434 Series and 9700 Series PCA Weight Data
35-31-55
Page 7
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
9800 Series PCA
(a)
(Refer to Table 4) and (Refer to Fig. 3) for the leading particulars (envelope
dimensions) of the 9800 Series PCA.
(b)
(Refer to Table 5) for the leading particulars (specific data) of the 9800
Series PCA.
(c)
(Refer to Table 6) for the weight data of the 9800 Series PCA.
CYLINDER & REGULATOR ASSEMBLY
Callout
Code
(Refer
to Fig.
4)
C
D
A
3.50
to 3.62
(8.89 to
9.19)
3.50
to 3.62
(8.89 to
9.19)
Dimensions
in. (cm)
B
C
(Max)
(Max)
OUTLET ASSEMBLY
D
(Typ)
E
(Typ)
G
(Max)
H
(Max)
18.87
(47.93)
22.8
(57.8)
2.5
(6.4)
2.28
(5.79)
3.43
(8.71)
15.81
(40.13)
18.87
(47.93)
22.8
(57.8)
2.5
(6.4)
2.28
(5.8)
3.43
(8.71)
15.81
(40.13)
Callout
Code
(Refer
to Fig.
4)
A
Dimensions
in. (cm
F
(Typ)
B
2.69 (6.83)
C
3.13 (7.92)
D
2.56 (6.50)
M
2.00 (5.08)
N
2.25 (5.72)
X
0.8 (2.0)
2.50 (6.35)
Table 4 / 9800 Series PCA Leading Particulars (envelope dimensions)
9800 Series PCA Leading Particulars (envelope dimensions)
Figure 3/GRAPHIC-35-31-55-991-015-A01
35-31-55
Page 8
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PCA Weight................................................................
(Refer to Table 6)
High Pressure Relief
Operating Pressure Range........................................
2650 - 2900 psig (18.27 - 20.00 MPa) and 160 - 165ºF
(71.1 - 73.9ºC)
150 - 1800 psig (1.03 - 12.41 MPa)
Operating Temperature Range.................................
-60 to +160ºF (-51 to 71ºC)
Clamp Weight
– WWD-120 (APN 13160-00).....................................
0.069 lbs. (31.2 gm) each (used w/ 4.25, 7.15 and 11
cu ft cylinders)
Regulator Assembly
Available Configurations
– 2 Outlet Ports..........................................................
APNs 801160-01, -03
– 3 Outlet Ports..........................................................
APNs 801160-02, -04
Material of Construction
– Aluminum................................................................
– Brass.......................................................................
APNs 801160-01, -02, (After Apr 1/82, aluminum
regulators were not procurable and are not repairable,
(Refer to Fig. 4 Sheet 3)
APNs 801160-03, -04
Weight..........................................................................
(Refer to Table 6)
Output Pressure...........................................................
55 ±2 psig (0.38 ±0.01 MPa)
Lock-up Pressure........................................................
(Outlet Pressure At Zero Flow)
Low Pressure Relief
75 psig (0.52 MPa) maximum
– Free Flow Rate (nominal)..........................................
300 lpm NTPD at 135 psig (0.93 MPa)
– Opening Pressure.......................................................
More than 90 psig (0.62 MPa)
– Reseating Pressure.....................................................
Less than or equal to 90 psig (0.62 MPa)
Cylinder
Material of Construction
Steel
Thread Size
– APN 6350A20-X-A
Cylinders...............................................
US DOT Approval Type
0.500 - 14 ANPT
Maximum Gas Storage Pressure
1800 psig (12.41 MPa) at 70ºF (21ºC)
Service Life....................................................................
Refer to chapter INSPECTION/CHECK.
Weight............................................................................
(Refer to Table 6)
DOT-3AA-1800
Respirator Regulator Assembly
Configurations
– Demand Type................................................
APNs 801242-01 and 801242-02
– Demand/Pressure-Demand Type..................
APNs 801242-03, -04
Inlet Pressure Range.........................................
35 - 60 psig (0.24 - 0.41 MPa)
Outlet Flow
– Demand Type................................................
20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
– Demand, Pressure-Demand Type.................
20 - 100 lpm NTPD at 35 - 60 psig (0.24 - 0.41 MPa)
Accessories
35-31-55
Page 9
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Masks (Typical)
– Demand, Demand/Pressure-Demand.......
APNs 10100 and 10800 Series (Refer to CMM
35-10-71)
Constant Flow Type
– DUO-SEAL® Mask.......................................................
APN 28312 Series
– DUO-SEAL® Mask w/flow indicator and microphone...
APN 28316 Series
– SKY MASK® w/ indicator...........................................
APN 28314 Series
– Disposable Mask.........................................................
APN 28301 Series
– PAX Mask...................................................................
APN 289-601 Series (Refer to CMM 35-22-26)
APN 289-701 Series (Refer to CMM 35-22-27)
APN 289-801 Series (Refer to CMM 35-22-28)
APNs 36758-11 and 36758-12 , -22 (Refer to
Paragraph 9.)
Bracket Assembly.............................................
Table 5 / 9800 Series PCA Leading Particulars (specific data)
35-31-55
Page 10
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
RESPIRATOR REGULATOR
ASSY
Part No.
Weight
lbs. (gm)
801242-01
0.80 (363)
801242-02
0.70 (318)
801242-03
0.94 (426)
801242-04
0.91 (413)
HARNESS ASSY
Part No.
CYLINDER AND REGULATOR ASSY
Cyl PN
(Capacity in cu
ft / liters)
Cyl Weight
(Maximum)
Empty lbs. (kg)
Regulator
PN (Material)
(Note 1)
6350A20-X-A
(11 / 311)
5.25 (2.381)
801160-01
(Aluminum)
801160-03
(Brass)
801160-02
(Aluminum)
801160-04
(Brass)
6350A20-X-A
(11 / 311)
5.25 (2.381)
Charged Weight
(Maximum)
(Cyl & Reg Only)
lbs. (kg)
7.93 (3.597)
8.81 (3.996)
7.93 (3.597)
8.81 (3.996)
OUTLET ASSY
801660-00
Weight
lbs. (gm)
0.09 (40.8)
5009 Series
Weight
lbs. (gm)
0.05 (22.7)
801658-00
0.42 (190.5)
5041 Series
0.09 (40.8)
5052-00
0.20 (90.7)
5507 Series
0.09 (40.8)
802856-01
0.06 (27.2)
36728-01
(Note 2)
6818-01
0.06 (27.2)
Part No.
0.01 (4.5)
NOTE 1: After Apr 1/82 aluminum regulator assemblies listed in this column were not procurable and are not
repairable. Refer to Figure 4, Sheet 3.
NOTE 2: Outlet APN 36728-01 replaces outlet APN DPB153. After Jan 01/01 outlet APN DPB153 was not
procurable.
Table 6 / 9800 Series PCA Weight Data
35-31-55
Page 11
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700 Series PCA Matrix (Sheet 1 of 5)
Figure 4/GRAPHIC-35-31-55-991-020-A01
35-31-55
Page 12
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700 Series PCA Matrix (Sheet 2 of 5)
Figure 4/GRAPHIC-35-31-55-991-020-A01
35-31-55
Page 13
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700 Series PCA Matrix (Sheet 3 of 5)
Figure 4/GRAPHIC-35-31-55-991-020-A01
35-31-55
Page 14
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700 Series PCA Matrix (Sheet 4 of 5)
Figure 4/GRAPHIC-35-31-55-991-020-A01
35-31-55
Page 15
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700 Series PCA Matrix (Sheet 5 of 5)
Figure 4/GRAPHIC-35-31-55-991-020-A01
SUBTASK 35-31-55-870-005-A01
E.
Part Number Identification for PN 9700 Series and PN 9800 Series PCAs
(Refer to Fig. 4) to identify part numbers of 9700 Series or 9800 Series PCAs.
Part numbers for the 9700 and 9800 Series PCA are made up of a basic series number
and callout codes for respirator regulator assembly (9800 Series only), cylinder and
regulator assembly, cylinder finish, harness assembly, outlet flow rate setting, outlet
altitude setting and outlet style.
(1)
The basic series number identifies a specific PCA (either 9700 or 9800).
(2)
The respirator regulator assembly callout code (9800 Series PCA only) identifies
a respirator regulator assembly part number.
(3)
The cylinder and regulator assembly callout code identifies a cylinder part number
and regulator assembly (aluminum or brass construction) part number.
(4)
The cylinder finish callout code identifies cylinder paint color.
(5)
The harness assembly callout code identifies the part number of the harness
assembly that attaches to the PCA. Some harness assemblies may include one
or more passenger mask assemblies and mask stowage bags.
(6)
The outlet flow rate setting callout code identifies the designated flow of oxygen
from a constant flow (metered) or full flow (non-metered) outlet type.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(7)
The outlet altitude setting callout code identifies the designated cabin altitude
of the outlet assembly.
(8)
The outlet style callout code identifies the outlet assembly part number and outlet
type.
SUBTASK 35-31-55-807-006-A01
F.
Part Number Guidelines for PN 9700 Series and PN 9800 Series PCAs
Provided below are important guidelines to identify part numbers for 9700 Series or
9800 Series PCAs and some examples of PCA configurations.
Where an ATA compliant PN is required, the procedure is to remove all dashes from
the AVOX Systems PN thus creating an identical PN with no dashes that is compliant
with the ATA Standard.
NOTE :
This type of requirement applies to all PNs (that contain dashes in
the PCA Series).
ATA Compliant PN
AVOX Systems PN
9700D1ABBF20B
9700-D1A-BBF20B
98009C1AF23AM
9800-9C1A-F23AM
Table 7 / Examples of ATA Compliant PNs Identical to AVOX Systems PN
(1)
Outlet flow rate settings may be represented by one, two or three callout codes.
The 9700 Series PCA may have as many as three outlet flow rate setting callout
codes, however the 9800 Series PCA may only have a maximum of two outlet
flow rate setting callout codes. An outlet flow callout other than “ Full” are for
constant flow (metered) type outlet assemblies. An outlet flow callout of “Full” is
specified if the PCA is configured with only full flow (non-metered) type outlet
assemblies or a flow callout of “0” for a PCA configured with a plug.
(2)
Outlet altitude setting is represented by only one callout code. A PCA configured
with either a full flow (non-metered) type outlet assembly or a plug must have an
altitude setting callout code of “0”. All other outlet types have an altitude setting
callout code greater than “0.”
(3)
Outlet styles may have one or two callout codes. Three outlet types, a constant
flow (metered), full flow (non-metered) or plug can be used on a 9700 Series or
9800 Series PCA. Outlet assemblies attached to the PCA can only have one
outlet part number for a constant flow (metered) outlet type (e.g., 5009 Series) or
a full flow (non-metered) outlet type (e.g., 36728-01).
(4)
Provided below are examples of some PCA configurations.
(a)
PN 9700-B1X-BBF25A is a 9700 Series PCA with a PN 6084-02 cylinder,
PN 801160-04 regulator assembly, number 24062 green cylinder finish, no
harness assembly, two PN 5009-2-25 constant flow (metered) type outlet
assemblies and one PN 5009-4-25 constant flow (metered) type outlet
assembly designated for a cabin altitude of 25,000 ft (7,620 m).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(b)
PN 9700-F1A-BF10BN is a 9700 Series PCA with a PN 6084-01 cylinder,
either a PN 801160-02 aluminum regulator assembly or a PN 801160-04
brass regulator assembly, number 24062 green cylinder finish, PN
801660-00 harness assembly, one PN 5041-2-23 constant flow (metered)
type outlet assembly, one PN 5041-4-23 constant flow (metered) type
outlet assembly and one PN 36728-01 full flow (non-metered) type outlet
assembly. The constant flow (metered) outlet assemblies are designated for
a cabin altitude of 23,000 ft. (7,010 m).
(c)
PN 9700-H2A-YY0N is a 9700 Series PCA with a PN 21507-06 cylinder,
PN 803199-05 brass regulator assembly, number 14187 green cylinder
finish, PN 801660-00 harness assembly, one 5041-2-10 outlet assembly,
one 5041-4-10 outlet assembly, and one 36728-01 full flow (non-metered)
type outlet assembly.
(d)
PN 9800-2D1A-F20BM is a 9800 Series PCA with a PN 801242-02
demand type respirator regulator assembly, PN 6084-20 cylinder, either a
PN 801160-02 aluminum regulator assembly or a PN 801160-04 brass
regulator assembly, number 24062 green cylinder finish, PN 801660-00
harness assembly, one PN 5041-4-20 constant flow (metered) type outlet
assembly, one PN 802856-01 full flow (non-metered) type outlet assembly.
The constant flow (metered) outlet assembly is designated for a cabin
altitude of 20,000 ft (6,100 m).
(e)
PN 9800-9C1A-E23A is a 9800 Series PCA with a PN 801242-04
demand/pressure-demand type respirator regulator assembly, PN 6084-20
cylinder, either a PN 801160-01 aluminum regulator assembly or a PN
801160-03 brass regulator assembly, number 24062 green cylinder finish,
PN 801660-00 harness assembly, one PN 5009-3-23 constant flow (metered)
type outlet assembly designated for a cabin altitude of 23,000 ft (7,010 m).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-870-802-A01
2.
PORTABLE CYLINDER ASSEMBLY - OPERATION
The 807434 Series, 9700 Series, and 9800 Series PCAs are made up of a high-pressure
cylinder, regulator assembly, harness assembly, outlet assemblies and, on some
configurations, mask assemblies stored in fastener-mounted storage bags. The 9800 Series
also includes a respirator regulator assembly.
SUBTASK 35-31-55-870-007-A01
A.
Harness Assemblies and Mask Assemblies Stored in Fastener-Mounted Storage Bags
(1)
Most 9700 and 9800 Series PCAs use a harness assembly that is attached to the
cylinder with a clamp near the bottom and a loop around the regulator assembly,
allowing the unit to be carried by the user. Other harness configurations are
available and are typically attached to the cylinder using clamps at the top and
bottom of the cylinder.
(2)
Typically, PAX mask assemblies are used with fastener-mounted storage bags
attached to the cylinder. The US FAA requires that at least one mask must be
connected at all times to each PCA onboard an aircraft for potential use (for
operators covered under 14 CFR Parts 25 and 121). Refer to chapter REWORK
for detailed AVOX recommendations for compliance.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-870-008-A01
B.
Respirator Regulator
(1)
The 9800 Series PCA is configured with either a demand or
demand/pressure-demand type respirator regulator. The respirator regulator
(Refer to Fig. 5) is attached to the PCA regulator assembly (1 thru 3, IPL FIG.
7)) outlet port as shown. The demand type respirator regulator assembly allows
oxygen to flow, on demand, to a demand style mask assembly (e.g., 10100
Series).
Respirator Regulator Assembly (Demand Type Shown)
Figure 5/GRAPHIC-35-31-55-991-025-A01
WARNING : DO NOT USE THE PN 9800-8 OR PN 9800-9 SERIES PCA WITH THE
AVOX PN 10100 SERIES MASK ASSEMBLY. IF THE PN 9800-8 OR
PN 9800-9 SERIES PCA IS USED WITH THE AVOX PN 10100 SERIES
MASK ASSEMBLY, THE PCA MAY NOT PROVIDE OXYGEN FOR THE
FULL RATED DURATION CAUSING SERIOUS PERSONAL INJURY
OR DEATH.
(2)
Inhalation of oxygen from the demand style mask assembly removes oxygen from
the body (11) of the respirator regulator through outlet port (6).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
Removing oxygen from the body (11) causes a pressure drop allowing
atmospheric pressure, acting on the outside of the diaphragm (1), to move the
diaphragm inward against the stem of demand valve assembly (2). The action
of the diaphragm opens the demand valve assembly and oxygen flows from the
cylinder (5) through the regulator assembly (4) porting and enters the respirator
regulator assembly body (11), again raising the pressure in the body. Increased
pressure within the body moves the diaphragm away from the demand valve
assembly and stops the flow of oxygen.
(4)
The demand/pressure-demand style respirator regulator assembly is similar to
the demand style respirator regulator assembly except that a slide button (7)
on case cover (9) allows the user to select demand for donning the mask and
pressure-demand modes when using the unit. In the pressured demand mode the
diaphragm is moved inward slightly by the action of a spring loaded plate and
lever assembly (10). The action of the plate and lever assembly creates a slight
excess in positive pressure within the pressure-demand mask assembly (e.g.,
10800 Series ) before the demand valve assembly stops the oxygen flow.
(5)
The 10800 Series Positive Pressure Demand Mask Assembly, equipped with
compensated exhalation valve, is designed to be used with the pressure-demand
respirator regulator assembly only. The 10100 Series Demand Mask Assembly is
designed for use only with the demand respirator regulator assembly.
SUBTASK 35-31-55-870-009-A01
C.
Cylinder
(1)
The cylinder is a US Department of Transportation (DOT) & Transport Canada
(TC) rated pressure vessel that holds oxygen gas at a nominal working pressure of
1800 - 1850 psig (12.4 - 12.8 MPa). The cylinder is made of steel, or of seamless
aluminum that is wrapped either with Kevlar® fiber or carbon fiber in epoxy resin
base wrap with S-glass in epoxy resin overwrap and polyurethane top coating.
NOTE :
(2)
Kevlar® is a Registered Trademark of E. I. du Pont de Nemours & Co.
Refer to chapter INSPECTION/CHECK for information on the cylinder service life
and the hydrostatic test frequency requirements.
SUBTASK 35-31-55-870-010-A01
D.
Regulator Assembly
(1)
The single inlet regulator assembly is a multiple outlet device that lowers inlet
pressure from the cylinder to the outlet assemblies and to a respirator regulator
assembly (9800 Series PCA only). The regulator assembly has an on-off valve kit,
high-pressure gauge, relief valve assembly, safety outlet assembly, charging valve
assembly and various styles of outlet assemblies attached. A regulator assembly
may have a plug installed as an alternative to an outlet assembly.
(2)
(Refer to Fig. 6) for a cross-sectional view of a regulator assembly shown in the
open (“ON”) position.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
With the regulator assembly installed in the cylinder, and the handle (15) of the
on-off valve in the open position (fully counterclockwise) the head assembly (14)
is not seated on the high-pressure oxygen inlet orifice (13), allowing oxygen to
be supplied to the respirator regulator assembly (9800 Series PCA only) or the
outlet assemblies attached to the regulator assembly. Also, with the on-off valve
in the open position, the cylinder can be recharged.
(4)
When the handle (15) is in the open position, high-pressure oxygen stored in the
cylinder passes into the inlet orifice (13). High-pressure oxygen and the spring
(4) push the thrust pin (7) upward against the seat assembly (6) preventing flow
through the regulator assembly while the opposite end of the thrust pin (7) acts
against a thrust plate (8) and diaphragm (9). One side of the diaphragm (9)
is acted upon by an adjusting spring (10) and the other side by the regulator
assembly outlet pressure.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Regulator Assembly PN’s 801160-00 thru -04; 803199-04, -05; and 807433-02 (Cross Sectional
View)
Figure 6/GRAPHIC-35-31-55-991-030-A01
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(5)
The adjusting spring (10) pushes the diaphragm (9) and thrust plate (8) downward
moving the thrust pin (7) away from the seat assembly (6). Increasing regulator
assembly outlet pressure then moves the diaphragm (9) upward, pushing against
the adjusting spring downward force. Oxygen will flow through the regulator
assembly when the force of the adjusting spring exceeds the regulator assembly
outlet pressure acting on the diaphragm and other forces tending to move the
thrust pin against the seat assembly.
(6)
When the regulator assembly outlet pressure balances the adjusting spring (10)
force, the thrust pin is moved toward the seat assembly by high-pressure oxygen
and spring (4) until a condition of equilibrium is established and the regulator
assembly outlet pressure is maintained. The adjusting spring (10) is preset to
maintain a regulator assembly outlet pressure of approximately 55 psig (0.37
MPa).
SUBTASK 35-31-55-870-011-A01
E.
Regulator Subassemblies
The following subassemblies attach to the regulator assembly.
(1)
(2)
Charging valve assembly
(a)
The charging valve assembly is used to fill the cylinder with high-pressure
oxygen. Because the charging valve assembly is located in the low-pressure
section of the regulator assembly, the on/off valve ( (Refer to IPL FIG.
7, 6 and 6A) must be open to allow oxygen to flow into the cylinder.
High-pressure oxygen applied to the charging valve assembly inlet ( Fig.
7),1) forces valve core (2) away from the seat in the charging valve assembly
body, and flows through porting into the oxygen cylinder.
(b)
When high-pressure oxygen is removed from the charging valve assembly
the valve core moves toward the seat in the charging valve assembly body
and stops the flow of oxygen.
(c)
A filler cap ( (Refer to IPL FIG. 7), 21 and 21A) prevents contamination of
the valve inlet and also provides a secondary seal.
Relief Valve Assembly
(a)
The relief valve assembly, installed in the low-pressure section of the
regulator assembly, protects the outlets from over-pressure. The relief valve
assembly will open and close as needed and is continuously available for
over-pressure conditions.
(b)
Pressure greater than 90 psig (0.62 MPa) at the regulator assembly outlet
will force the poppet assembly ( (Refer to Fig. 8), 1) away from the seat (6)
in the body (2) of the relief valve assembly allowing oxygen to be vented
through an opening in the relief valve assembly body. When pressure at
the regulator assembly outlet is equal to or less than 90 psig (0.62 MPa) a
spring (3) forces the poppet against the seat and stops the flow of oxygen
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
(4)
Safety Outlet Assembly
(a)
The safety outlet assembly ( (Refer to Fig. 6), 2) attaches to the regulator
and protects the cylinder from an over-pressure condition. The location of
the safety outlet assembly permits continuous operation so that at all times,
the cylinder is protected.
(b)
The safety outlet assembly is a device that has a frangible safety disc
(3) that will rupture if the pressure inside a steel cylinder is greater than
approximately 2700 psig (18.62 MPa). The safety disc will rupture if the
pressure inside a composite cylinder is greater than approximately 2500
psig (17.24 MPa). If the safety disc releases pressure from inside the
cylinder, the safety disc must be replaced before the cylinder is ready for
operation or is ready for the charging mode.
Outlet Assembly
(a)
Seven different outlet assemblies and one outlet port plug are available for
use on the 9700 and 9800 Series PCA. Some outlet assemblies control the
flow rate of oxygen from the regulator assembly. Each outlet has an internal
check valve that permits oxygen flow from the regulator only when a mating
connector is attached to the outlet. (Refer to Fig. 10) for an illustration
of available outlet assemblies and their mating connectors. Other mating
connectors (not illustrated in Figure 10) are available for use with the outlet
assemblies shown.
(b)
The outlet assembly and mating connector configurations allow a variety
of constant flow mask assemblies to be attached to the 9700 and 9800
Series PCA outlet assemblies. (Refer to Table 2) for accessory mask
assemblies for a 9700 Series PCA and (Refer to Table 5) for accessory
mask assemblies for a 9800 Series PCA.
(c)
9700 and 9800 Series PCAs use two different types of outlet assemblies, a
full flow (non-metered) type and constant flow (metered) type.
1
The full flow type outlet assembly contains only a check valve and
does not restrict oxygen flow from the regulator assembly when the
check valve is unseated. The full flow outlet assembly is used to
provide an unrestricted flow of oxygen at regulated pressure to a
downstream component, typically a mask-mounted regulator.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
2
(d)
The constant flow type outlet assembly, like the full flow type, also
contains a check valve which only allows oxygen flow when unseated.
Prior to November 1994, glass wool contained in the outlet assembly
was used to adjust oxygen flow at regulated pressure. Constant flow
type outlet assemblies containing glass wool media are referred to
as “adjustable” outlets and are no longer procurable. Beginning
in November 1994 the 5009-00, 5041-00, and 5507-00 constant
flow “adjustable” type outlet assemblies had product improvements
which incorporated fewer parts and eliminated the task of adjusting
the flow rate during testing. Constant flow type outlet assemblies
manufactured after November 1994 having a precision-drilled orifice
that controls oxygen flow rate and are referred to as “precision” outlets.
The precision outlet has replaced the adjustable outlet and has not
changed in either fit or function.
Constant flow (metered) “precision” outlet assemblies have flow rate and
cabin altitude settings stamped into the exterior of the outlet body. In
addition to the flow rate and altitude settings stamps, the precision outlets
(manufactured after November 1994) have special markings on the outlet
body to help identify the outlet. (Refer to Fig. 9) for details of the special
markings stamped into the “precision” outlet body.
Charging Valve Assembly
Figure 7/GRAPHIC-35-31-55-991-035-A01
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Relief Valve Assembly
Figure 8/GRAPHIC-35-31-55-991-040-A01
5009, 5041 and 5507 Series Precision Outlet Assembly Markings
Figure 9/GRAPHIC-35-31-55-991-045-A01
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Outlet Assembly and Mating Connector Combinations
Figure 10/GRAPHIC-35-31-55-991-050-A01
35-31-55
Page 28
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-870-012-A01
F.
Overhaul Recommendations
Because of customer request, AVOX Systems overhaul recommendations for the
807434 Series, 9700 Series, 9800 Series, and 803668-01 PCA are included in the
INSPECTION/CHECK section of this manual. Refer to chapter INSPECTION/CHECK
for information on overhaul period, minimum necessary parts to replace, and kits of
minimum necessary parts to replace during an overhaul. Also included, is information
on necessary functional testing required after an overhaul.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TESTING AND FAULT ISOLATION
TASK 35-31-55-700-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - TESTING
A.
General
WARNING : STRICTLY OBEY THE PROCEDURES WHEN YOU DO WORK ON
THE OXYGEN SYSTEM. DO NOT USE OIL, GREASE OR OTHER
LUBRICANTS MADE FROM PETROL IN THE AREA OF OXYGEN
EQUIPMENT. YOU CAN CAUSE A FIRE OR EXPLOSION.
WARNING : ALL TEST EQUIPMENT MUST BE CALIBRATED DAILY BEFORE
THE FIRST HYDROSTATIC TEST. USE OF EQUIPMENT THAT IS
NOT CALIBRATED OR IS UNSERVICEABLE CAN CAUSE SERIOUS
INJURY OR DEATH.
WARNING : BE CAREFUL WHEN YOU USE EQUIPMENT THAT IS PRESSURIZED.
TOO MUCH PRESSURE OR DEFECTIVE EQUIPMENT CAN CAUSE
AN EXPLOSION AND RESULT IN SERIOUS INJURY OR DEATH.
CAUTION :
INCREASE OR DECREASE THE SUPPLY PRESSURE SLOWLY ON
EACH OPERATION.
CAUTION :
IN ALL THE PROCEDURES, GASEOUS OXYGEN IS SPECIFIED AS
THE TEST GAS. GASEOUS NITROGEN (A-A-59503 TYPE 1, CLASS
1, GRADE A STANDARD) OR DRY AND OIL-FREE AIR (CRITERIA:
TOTAL HYDROCARBON: WEIGHT LESS THAN 6 PPM IN VOLUME
- SOLID PARTICLES: LESS THAN 10 MICROMETERS - WATER
CONTENT: LESS THAN 5 MG/M3 AT ATMOSPHERIC AMBIANCE
(EQUIVALENT DEW POINT: -63 °C (-81 °F) AT 760 MMHG)) CAN
REPLACE THE GASEOUS OXYGEN. THEN, YOU MUST DO A
CONVERSION OF THE RESULTS BEFORE YOU COMPARE THEM
WITH THE RESULTS SPECIFIED FOR THE GASEOUS OXYGEN. DO
NOT USE OIL-PUMPED GAS.
(1)
Reason for the Job
(a)
Do these tests to make sure that the equipment is serviceable. You must
also do these tests if an equipment component or subassembly is replaced.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
B.
Job Set-Up Information
(1)
Special Tools, Fixtures and Equipment
(a)
PNR
(Refer to Table 1001) for the special tools, fixtures and equipment necessary
to do the testing of the components.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
RANGE
ACCURACY
SOURCE
No specific
Mechanic standard tool
kit
NA
NA
Local supply
1404 Series
Pressure Gauge
0 - 100 psig (0
- 0.69 MPa)
0 - 200 psig (0
- 1.38 MPa)
0 - 2000 psig
(0 - 13.8 MPa)
Minimum
accuracy
±0.25% full
scale
Ametek (US Gauge)
Sellersville, PA
18960-2625
USA (V61349)
P4T Series
B-4P4T4
Vent Valve
0.250 in. - 18 ANPT
Threads
NA
NA
44-1110 Series
44-1114 -24
26-1600 Series
26-1612-24
Test Regulator
0 - 2500 psig
(0 - 17.2
MPa) Outlet
Pressure
0 - 250 psig
(0 - 1.72
MPa) Outlet
Pressure
NA
Whitey Co.
Highland Heights, OH
44134-1533
USA (V12623)
Tescom Corp.
Elk River, MN
55330-2491
USA (V5H642)
1110 Series
1110CC21ABGAA
1110CC11BBGAA
1110CC71DBGAA
1110CJ42CBGAA
Flowmeter
5.0 - 50 ccm
13.6 - 136 ccm
0.62 - 6.20 lpm
12.6 - 126 lpm
Minimum
accuracy ±2%
full scale
Emerson Electric Co.
Brooks Instruments
Division
Hatfield, PA 19440-3052
USA (V91556)
5065-10
29559-00
14807-00
5067-08
802857-01
36857-01
10007498
Mating Connector for
5009-00, 5009 Series
Outlet Assy
5041-00, 5041 Series
Outlet Assy
5507-00, 5077 Series
Outlet Assy
10003566, 5052-00
Outlet Assy
802856-01 Outlet Assy
36728-01, DPB153
Outlet Assy
10008298 Outlet Assy
NA
NA
Avox Systems (53655)
35-31-55
Page 1002
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PNR
NAME
RANGE
ACCURACY
SOURCE
1 Series
B-1VF4
Shut Off Valve (2
required)
NA
NA
Whitey Co.
Highland Heights, OH
44134-1533
USA (V12623)
18 Series
B-18RF8
Flow Control Valve
NA
NA
Whitey Co.
Highland Heights, OH
44134-1533
USA (V12623)
1 Series
B-1RF4
Needle Valve
NA
NA
Whitey Co.
Highland Heights, OH
44134-1533
USA (V12623)
803213-S58-12
803213-S58-1
Regulator Test Adapter
0.500 - 14 ANPT
Threads
0.750 - 16 UNF Threads
NA
NA
Avox Systems (53655)
EW-34400-01
Graduated Cylinder - 5
cc Capacity
NA
NA
Cole Parmer Instrument
Co.
Vernon Hills, IL
60061-1844
USA (VKB500)
16 Series - 16112J
Low Pressure Regulator
NOTE: REG requires
both VAC and PRESS
to operate.
Vac to 2 psig
(Vac to 14
KPa)
(Vac to 55 in.
WC)
Maximum inlet
pressure is
250 psig (1.72
MPa)
Fairchild Industrial
Products Co.
Winston-Salem, NC
27103-6708
USA (V07282)
2000 Series
Magnehelic*
2310-A-321
2015-A-321
Draft Gauge
-5.0 to +5.0 in.
WC (-12.7 to
+12.7 cm WC)
Differential
Pressure 0 to
15 in. WC (0 38 cm WC)
Minimum
accuracy ±2%
full scale
Dwyer Instruments Inc.
Michigan City, IN
46360-0373
USA (V85274)
6210-00
13822-00
Respirator Regulator
Mating Coupling
Threaded Type - For
respirator regulator
assembly used on
9800-1 Series PCA or
AN Type
Quick Disc - For
respirator regulator
assembly used on
9800-2 Series PCA or
9800-9 Series PCA
NA
NA
Avox Systems (53655)
* Magnehelic is a Registered Trademark of Dwyer Instruments Inc.
Table 1001 / Testing - Special Tools, Fixtures and Equipment
35-31-55
Page 1003
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Unless noted otherwise, flowmeters (Refer to Table 1001) are open to the
atmosphere at the outlet side (exhaust), and a draft gauge specified in a test
setup must be connected as follows.
(a)
For suction pressure (negative pressure) measurements the test setup
connection must be placed on the port of the Draft Gauge labeled “low” or
“suction.” The other port (labeled “hi” or “pressure”) will be open to the
atmosphere.
(b)
For pressure (positive pressure) measurements the test setup connection
must be placed on the port of the Draft Gauge labeled “hi” or “pressure.”
The other port (labeled “low” or “suction”) will be open to the atmosphere.
(3)
Refer to chapter INSPECTION/CHECK for cylinder hydrostatic test requirements.
(4)
Consumables
(a)
(Refer to Table 1002) for the consumables necessary to do the testing of
the components.
NOTE :
Consumables that you find to be equivalent can be used as
an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
Oxygen
MIL-PRF-27210, Type 1
Local supply
Air
BB-A-1034, Source 2, Grade A
Local supply
Nitrogen
BB-N-411B, Type 1, Class 1, Grade A
Local supply
Thread Sealing Tape
0.250 in. (0.635 cm) wide
PTFE Ribbon Tape
CID A-A-58092, size 1
Local supply
Leak Detection Compound, Oxygen
Systems
MIL-PRF-25567, Type I
Local supply
Table 1002 / Testing - Consumables
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(5)
Reference Documents
(a)
(Refer to Table 1003) for a list of applicable reference documents.
DOCUMENT NAME
DOCUMENT NUMBER
Aviators Breathing Oxygen Purity Standard
AS8010
Commercial Item Description Tape Antiseize, Polytetrafluoroethylene
A-A-58092
Oxygen, Aviator’s Breathing,
Liquid and Gas
MIL-PRF-27210
Federal Specification, Nitrogen, Technical
A-A-59503
Military Specification
Leak Detection Compound
Oxygen Systems
MIL-PRF-25567
Standard Test Method for Leaks Using Bubble Emission
Techniques
ASTM E 515-05
Methods for Pressure Testing
Compressed Gas Cylinders
CGA C-1
Table 1003 / Testing - Reference Documents
C.
Test Configuration
(1)
Do all tests under the standard conditions of test laboratory:
Ambient temperature . . . . . . . . . . . . . . . . . 59° to 95° F (15° to 35° C)
Barometric pressure . . . . . . . . . . . . . . . . . 27 -32 in. Hg (686 - 813 mm. Hg)
Relative humidity . . . . . . . . . . . . . . . . . . . . 5 - 95%
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-700-802-A01
2.
Relief Valve Assembly Test
(Refer to Fig. 1001), (Refer to Table 1001) and (Refer to Table 1002).
A relief valve which does not pass the following test must be replaced.
SUBTASK 35-31-55-790-001-A01
A.
Leakage
(1)
Close the Vent Valve and slowly apply a pressure of 90 psig (0.62 MPa) to the
relief valve assembly. There must be zero leakage from the relief valve assembly.
No bubbles in the Leak Detection Compound at the relief valve assembly outlet is
an indication of zero leakage.
SUBTASK 35-31-55-720-001-A01
B.
Flow
(1)
Remove the relief valve assembly from the Leak Detection Compound and apply
135 psig (0.93 MPa) to the relief valve assembly. The relief valve assembly must
allow oxygen to flow freely through the outlet opening.
SUBTASK 35-31-55-790-002-A01
C.
Pressure to Close
(1)
Lower the inlet pressure to 89 psig (0.61 MPa), the relief valve assembly must
reseat. Immerse the relief valve assembly in Leak Detection Compound. There
must be zero leakage from the relief valve assembly.
(2)
Reduce oxygen supply pressure to 0 psig (0 MPa) and remove the relief valve
assembly from the test setup. Dry relief valve assembly in clean, dry air.
Relief Valve Assembly Test Setup
Figure 1001/GRAPHIC-35-31-55-991-055-A01
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-700-803-A01
3.
Outlet Assembly Test
Test applies to all outlet assemblies unless noted otherwise.
(Refer to SUBTASK 35-31-55-870-011-A01) to determine if a constant flow (metered) outlet
assembly is an “adjustable” type ( (Refer to IPL FIG. 1) or (Refer to IPL FIG. 1B), 300,
310, 320, 325; (Refer to IPL FIG. 1A), 300, 310, 325) or a “precision” type ( (Refer to IPL
FIG. 1), (Refer to IPL FIG. 1A) or (Refer to IPL FIG. 1B), 305, 315, 330; (Refer to IPL FIG.
7), 70 and 75).
(Refer to Fig. 1002), (Refer to Table 1001) and (Refer to Table 1002).
SUBTASK 35-31-55-790-003-A01
A.
Full Flow (non-metered) Outlet Assemblies
CAUTION :
FAILURE TO DISCONNECT THE FLOWMETER WHILE TESTING A
FULL-FLOW OUTLET ASSEMBLY MAY DAMAGE THE FLOWMETER
BECAUSE OF THE HIGH FLOW RATE OR PRESSURE POSSIBLE.
(1)
Disconnect the Flowmeter from the test setup.
(2)
Plug the outlet side of the applicable Mating Connector.
(3)
Apply Leak Detection Compound to the connection between the outlet assembly
( (Refer to IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 335 thru 355 as
applicable; IPL FIG. 8), -1) and the Mating Connector. Adjust the Test Regulator
to a pressure of 125 psig (0.862 MPa), as indicated on the Pressure Gauge.
(4)
There must be no leakage between the outlet assembly and the Mating Connector.
Bubbles from the Leak Detection Compound are an indication of leakage.
(5)
Reduce pressure to 55 ±2 psig (0.38 ±0.014 MPa).
(6)
Disengage the Mating Connector from the outlet assembly, then engage.
Disengage and engage a total of five times. The outlet assembly must not bind,
stick or malfunction.
(7)
Reduce pressure to 0 psig (0 MPa). Remove the outlet assembly from the test
setup and dry using clean, dry, oil-free air.
(8)
Repeat steps (1) thru (7) for each full-flow outlet assembly.
(9)
Connect the Flowmeter (previously removed) to the test setup.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Outlet Assembly Test Setup
Figure 1002/GRAPHIC-35-31-55-991-060-A01
SUBTASK 35-31-55-790-004-A01
B.
Leak Test of Test Setup for Constant Flow (Metered) Outlet Assemblies
NOTE :
Leaks in the test setup may cause errors in the measured flow rates.
Prior to testing constant flow (metered) outlet assemblies the test setup must be
checked for leaks. Leaks in the test setup may cause errors in the measured flow rates.
(1)
Apply Leak Detection Compound to all connections in the test setup between the
Mating Connector and the Flowmeter.
(2)
Apply 55 ±2 psig (0.38 ±0.014 MPa) pressure to the outlet assembly ( (Refer to
IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 300 thru 355 as applicable; , IPL
FIG. 3, , -1 thru -1K; , IPL FIG. 4, , -1 thru -1K; , IPL FIG. 5, , 1 thru -1G; , IPL
FIG. 6, , -1; IPL FIG. 7), 70 and 75).
(3)
There must be no leakage between the Mating Connector and the Flowmeter.
Bubbles from the Leak Detection Compound are an indication of leakage.
(4)
Tighten any connections that leak.
(5)
Reduce inlet pressure to 0 psig (0 MPa).
SUBTASK 35-31-55-720-002-A01
C.
“Precision” Type Constant Flow (metered) Outlet Assemblies
(1)
Apply Leak Detection Compound to the connection between the outlet assembly
and the Mating Connector.
(2)
Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly ( (Refer to IPL FIG.
1, , IPL FIG. 1A, and , IPL FIG. 1B, , 305, 315, 330 as applicable; , IPL FIG. 3,
, -1A thru -1K; , IPL FIG. 4, , -1A thru -1K; , IPL FIG. 5, , -1A thru -1G; IPL
FIG. 7), 70 and 75).
(3)
There must be no leakage between the outlet assembly and the Mating Connector.
Bubbles from the Leak Detection Compound are an indication of leakage.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(4)
Read the flow rate on the Flowmeter. The flow rate must be within the required
flow rate range (Refer to Table 1004). If the ground level flow rate for the outlet
assembly is not within the Minimum – Maximum range for the required ground
level flow rate, the outlet assembly must be replaced.
NOTE :
Specifications given in Table 1004 correspond to flow rate and altitude
settings marked on the outlet assembly being tested.
(5)
Disengage the Mating Connector from the outlet assembly, then engage.
Disengage and engage a total of five times. The outlet assembly must not bind,
stick or malfunction.
(6)
Reduce inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from the
test setup and dry using clean, dry, oil-free air.
(7)
Repeat steps (1) thru (6) for each “precision” type constant flow outlet assembly.
Outlet Flow Rate Setting
(shown on outlet body)
lpm at STPD
10 (3.05)
Altitude Setting (shown on outlet body)
ft x 1000 (m x 1000)
20 (6.10)
23 (7.01)
25 (7.62)
Required Ground Level Flow Rate
(Min – Max)
lpm at NTPD
2.66 – 2.94
2.66 – 2.94
2.66 – 2.94
2
2.47 – 2.73
3
N/A
3.90 – 4.30
3.90 – 4.30
3.90 – 4.30
4
4.75 – 5.25
4.94 – 5.46
4.94 – 5.46
4.94 – 5.46
How To Use This Table
1. Find the outlet flow rate setting in the left column (e.g., 2 lpm). :
2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters).
3. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max range for the
Required Ground Level Flow Rate (e.g., 2.66 - 2.94 lpm).
NOTE: N/A indicates that this combination of flow rate setting and altitude setting is not available in a precision
outlet.
Table 1004 / Flow Rate Requirements for Precision Outlet Assembly
SUBTASK 35-31-55-720-003-A01
D.
“Adjustable” Type Constant Flow (Metered) Outlet Assemblies
(1)
Apply Leak Detection Compound to the connection between the outlet assembly
and the Mating Connector.
(2)
Apply 55 ±2 psig (0.38 ±0.014 MPa) to the outlet assembly ( (Refer to IPL FIG. 1
and , IPL FIG. 1B, , 300, 310, 320, 325; , IPL FIG. 1A, , 300, 310, 325; , IPL FIG.
3, , , IPL FIG. 4, , , IPL FIG. 5, and IPL FIG. 6), -1).
(3)
There must be no leakage between the outlet assembly and the Mating Connector.
Bubbles from the Leak Detection Compound are an indication of leakage.
(4)
Read the flow rate on the Flowmeter. The flow rate must be within the required
flow rate range (Refer to Table 1005).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(a)
If the ground level flow rate for the outlet assembly is within the required
flow range (Refer to Table 1005), proceed to Step 5.
(b)
If the ground level flow rate is not within the required flow range (Refer to
Table 1005), discard the “adjustable” type outlet assembly and replace with
a “precision” type outlet assembly. Refer to (Refer to Fig. 4) to select the
proper “precision” type outlet assembly.
NOTE :
“Adjustable” type outlet assemblies are not procurable and have been
replaced by “precision” type outlet assemblies. “Precision” type outlet
assemblies require no adjustment.
(5)
Disengage the Mating Connector from the outlet assembly, then engage.
Disengage and engage a total of five times. The outlet assembly must not bind,
stick or malfunction.
(6)
Reduce the inlet pressure to 0 psig (0 MPa). Remove the outlet assembly from
the test setup and dry using clean, dry, oil-free air.
(7)
Repeat steps (1) thru (6) for each “adjustable” type constant flow outlet assembly.
Outlet Flow Rate Setting
(shown on outlet body)
lpm at STPD
Altitude Setting (shown on outlet body)
ft x 1000 (m x 1000)
10 (3.05)
20 (6.10)
23 (7.01)
25 (7.62)
Required Ground Level Flow Rate
(Min – Max)
lpm at NTPD
2
2.50 – 2.76
2.64 – 2.92
2.68 – 2.96
2.70 – 2.98
3
3.66 – 4.04
3.85 – 4.25
3.91 – 4.33
3.94 – 4.36
4
4.72 – 5.22
4.94 – 5.46
5.00 – 5.52
5.04 – 5.58
How To Use This Table
1. Find the outlet flow rate setting in the left column (e.g., 2 lpm). :
2. Follow the row across to the altitude setting (e.g., 23,000 feet or 7,010 meters).
3. Make sure that the measured flow rate of the outlet assembly under test is within the Min – Max range for the
Required Ground Level Flow Rate (e.g., 2.68 - 2.96 lpm).
Table 1005 / Flow Rate Requirements for Adjustable Outlet Assembly
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-700-804-A01
4.
Respirator Regulator Tests
(Refer to IPL FIG. 2) unless noted otherwise.
These tests apply to all respirator regulators (1 thru 3) unless noted otherwise.
For demand/pressure-demand respirator regulator (3), put the slide button (12D) on the case
cover (14) in the demand mode unless noted otherwise.
SUBTASK 35-31-55-790-005-A01
A.
Demand Valve Assembly Leakage
(Refer to Fig. 1003), (Refer to Table 1001) and (Refer to Table 1002).
(1)
Observe the Pressure Gauge and apply 35 psig (0.24 MPa) pressure to the
respirator regulator inlet.
(2)
Measure the leakage (if present) from the demand valve assembly ( (Refer to IPL
FIG. 1B, 830; IPL FIG. 2), 20) with the Flowmeter. Leakage must not be more
than 10 ccm NTPD.
(3)
Increase the inlet pressure to 75 psig (0.52 MPa). The demand valve assembly
leakage (if present) must not be more than 10 ccm NTPD.
(4)
Reduce the inlet pressure to 0 psig (0 MPa) and remove the respirator regulator
from the test setup.
Demand Valve Assembly Leakage Test Setup
Figure 1003/GRAPHIC-35-31-55-991-065-A01
35-31-55
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COMPONENT MAINTENANCE MANUAL
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SUBTASK 35-31-55-790-006-A01
B.
Inward Leakage Test
NOTE :
(Refer to Fig. 1004), (Refer to Table 1001) and (Refer to Table 1002).
(1)
Seal the respirator regulator inlet port.
(2)
Apply a negative pressure of 1 in. WC, as indicated on Draft Gauge, to the outlet
of the respirator regulator.
(3)
Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
SUBTASK 35-31-55-790-007-A01
C.
Outward Leakage Test
NOTE :
(Refer to Fig. 1004), (Refer to Table 1001) and (Refer to Table 1002).
(1)
Seal the respirator regulator inlet port.
(2)
Apply a positive pressure of 12 in. WC, as indicated on the Draft Gauge, to
the outlet of the respirator regulator.
(3)
Leakage, as measured on the Flowmeter, must not be more than 100 ccm NTPD.
Inward/Outward Leakage Test Setup
Figure 1004/GRAPHIC-35-31-55-991-070-A01
35-31-55
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COMPONENT MAINTENANCE MANUAL
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SUBTASK 35-31-55-720-004-A01
D.
Flow Test
NOTE :
(1)
(Refer to Fig. 1005), (Refer to Table 1001) and (Refer to Table 1002).
Demand type regulators
(a)
Close the Shut Off Valve, Flow Control Valve and Needle Valve.
(b)
Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure
to the inlet of the respirator regulator ( (Refer to IPL FIG. 2), -1 and -2).
(c)
Apply vacuum to the test setup.
(d)
Slowly adjust the Flow Control Valve until Flowmeter No. 2 indicates a
flow of 20 lpm NTPD.
(e)
Carefully open the Shut Off Valve. Compare the respirator regulator outlet
suction pressure indicated on the Draft Gauge with requirements (Refer to
Table 1006). The suction pressure indicated on the draft gauge must be
less negative than the value in Table 1006 in order to pass.
(f)
Repeat steps (a) thru (e) for all flow rates (at inlet pressures).
(g)
Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
Flow Test Setup
Figure 1005/GRAPHIC-35-31-55-991-075-A01
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
REGULATOR OUTLET
FLOW RATE lpm at
NTPD
MAX OUTLET SUCTION
PRESSURE in. WC
(REFER TO NOTE)
40 (0.28)
20
70
100
-0.75
-1.55
-2.00
60 (0.41)
20
70
100
-0.75
-1.55
-2.00
REG INLET PRESSURE psig (MPa)
NOTE: A value more negative than the maximum pressure given constitutes a failure.
Table 1006 / Flow Test Requirements for Demand Mode Respirator Regulators
(2)
Pressure-Demand type respirator regulator.
NOTE :
NOTE :
(Refer to IPL FIG. 2) unless indicated otherwise.
This test applies only to pressure-demand type respirator regulators.
(a)
Put the slide button (12D) on the case cover (14) in the pressure-demand
mode.
(b)
Close Shut Off Valve, Flow Control Valve and Needle Valve.
(c)
Observe the Pressure Gauge and slowly apply 40 psig (0.28 MPa) pressure
to the inlet of the respirator regulator.
(d)
Apply vacuum to the test setup.
(e)
Open the Shut Off Valve. Slowly adjust the Flow Control Valve until
Flowmeter No. 2 indicates a flow of 20 lpm NTPD.
(f)
Compare the respirator regulator outlet pressure indicated on the Draft
Gauge with the requirements (Refer to Table 1007).
WARNING : FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION
SPRING MAY RESULT IN INJURY TO THE HANDS.
(g)
If the outlet pressure indicated on the Draft Gauge is not in agreement with
the requirements found in Table 1007, adjust the compression spring (12A).
NOTE :
(h)
Carefully and in small increments, bend the ends of the compression
spring (12A) closer together (inward) to reduce the outlet pressure or
farther apart (outward) to increase the outlet pressure.
Repeat steps (a) thru (f) for a flow rate of 100 lpm NTPD (at inlet pressures)
given in Table 1007.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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(i)
Close the Flow Control Valve.
(j)
Slowly adjust the Needle Valve until Flowmeter No. 1 indicates a flow of
0.01 lpm NTPD.
(k)
Compare the respirator regulator outlet pressure indicated on the Draft
Gauge with the requirements found in Table 1007 for the respirator regulator
inlet pressures of 40 and 60 psig (0.28 and 0.41 MPa).
(l)
Close the vacuum source and reduce the inlet pressure to 0 psig (0 MPa).
REG INLET PRESSURE psig (MPa)
40 (0.28)
60 (0.41)
REGULATOR OUTLET
FLOW RATE lpm at
NTPD
20
100
0.01
20
100
0.01
ALLOWABLE OUTLET PRESSURE
in. WC
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
to
to
to
to
to
to
+2.0
+2.0
+2.5
+2.0
+2.0
+2.5
Table 1007 / Flow Test Requirements for Pressure-Demand Mode Respirator Regulators
35-31-55
Page 1017
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 1018
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-780-801-A01
5.
Regulator Assembly Outlet Pressure Test
The regulator assembly must have the output pressure set correctly and checked for
repeatability so that the outlet assemblies will provide the required flows.
(Refer to Fig. 1006), (Refer to Table 1001) and (Refer to Table 1002).
A.
Test Procedure
(1)
Make sure that the on/off valve kit ( (Refer to IPL FIG. 7), 6, 6A) is in the closed
position (fully clockwise). Insert the appropriate Mating Connector into any outlet
assembly and discharge any pressure remaining in the regulator assembly.
Remove the Mating Connector.
(2)
Remove the relief valve assembly (37) and install the Pressure Gauge (35, 36).
(3)
Remove one outlet assembly ( (Refer to IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG.
1B, , 300 thru 355; , IPL FIG. 3, , -1 thru -1K; , IPL FIG. 4, , -1 thru -1K; , IPL
FIG. 5, , -1 thru -1G; , IPL FIG. 6, , -1; , IPL FIG. 7, , 70 and 75; , IPL FIG. 8, ,
-1); or plug (, IPL FIG. 1, , , IPL FIG. 1A, and , IPL FIG. 1B, , 360 and 365) from
the body ( IPL FIG. 7), 55 thru 61). Connect the Needle Valve and Flowmeter
where the outlet assembly or plug was removed. Close the Needle Valve.
(4)
Apply 1800 psig (12.41 MPa) pressure to the inlet of the regulator assembly.
(5)
Rotate the handle (8) counterclockwise to open the on-off valve kit ( (Refer
to IPL FIG. 7), 6, 6A).
(6)
Carefully open and adjust the Needle Valve until the Flowmeter indicates 4.0
lpm SLPM.
(7)
The regulator assembly output pressure, as indicated on the Pressure Gauge,
must be 55 ±2 psig (0.38 ±0.014 MPa). If necessary, adjust the regulator output
pressure as follows.
NOTE :
After the initial regulator output pressure adjustment is made at 55 ±2
psig (0.38 ±0.014 MPa), further adjustments are to be made only
if noted.
(a)
If necessary, Refer to chapter DISASSEMBLY to remove the screws (39,
39A; or (Refer to IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 805) and
identification plate ( IPL FIG. 7), 38) from the case (41, 41A).
(b)
Turn the setscrew (40, 40A) until the Pressure Gauge indicates 55 ±2 psig
(0.38 ±0.014 MPa).
NOTE :
(8)
Turn the setscrew in (clockwise) to increase the output pressure.
AVOX recommends that the pressure be set near 57 psig (0.39
MPa) initially.
Put the on-off valve kit (6, 6A) in the closed position, then in the open position.
35-31-55
Page 1019
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(9)
Observe the flow indicated on the Flowmeter and adjust, if necessary, to 4.0 lpm
using the Needle Valve. With a flow rate set at 4.0 lpm the regulator assembly
output pressure, as indicated on the Pressure Gauge, must be 55 ±2 psig (0.38
±0.014 MPa).
(10) Repeat steps (8) and (9) ten times. With a flow rate set at 4.0 lpm the regulator
assembly output pressure, as indicated on the Pressure Gauge, must be 55 ±2
psig (0.38 ±0.014 MPa).
(11) Close the Needle Valve and make sure that the flow indicated on the Flowmeter
is 0 lpm.
(12) The pressure indicated on the Pressure Gauge must be less than or equal to 75
psig (0.52 MPa).
(13) Allow the regulator assembly to remain pressurized for 24 hours. Repeat step (9).
(14) If necessary, refer to step (7) and adjust the regulator outlet pressure to 55 ±2
psig (0.38 ±0.014 MPa).
(15) Repeat steps (8) thru (12).
(16) Reduce the regulator assembly inlet pressure to 0 psig (0 MPa). Open the Needle
Valve and discharge any pressure remaining in the regulator assembly.
(17) Remove the Needle Valve and Pressure Gauge from the regulator assembly.
(18) Refer to chapter ASSEMBLY of this manual and reinstall the outlet assembly (
(Refer to IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 300 thru 355; , IPL FIG.
3, , -1 thru -1K; , IPL FIG. 4, , -1 thru -1K; , IPL FIG. 5, , -1 thru -1G; , IPL FIG. 6,
, -1; , IPL FIG. 7, , 70 and 75; , IPL FIG. 8, , -1); or plug (, IPL FIG. 1, , , IPL FIG.
1A, and , IPL FIG. 1B, , 360 and 365), screws (, IPL FIG. 7, , 39 and 39A or ,
IPL FIG. 1, , , IPL FIG. 1A, and , IPL FIG. 1B, , 805) and identification plate (
IPL FIG. 7), 38) previously removed.
Output Pressure Test Setup
Figure 1006/GRAPHIC-35-31-55-991-080-A01
35-31-55
Page 1020
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-780-802-A01
6.
Gauge Accuracy Test
(Refer to IPL FIG. 7) unless noted otherwise.
(Refer to Fig. 1007), (Refer to Table 1001) and (Refer to Table 1002).
A.
Test Procedure
(1)
Close the Vent Valve.
(2)
Apply 1800 psig (12.41 MPa) pressure to the test setup, as indicated on the
Pressure Gauge. The pressure indicated on the gauge (35, 36, 36A) must be
within ±75 psig (±0.52 MPa) of pressure indicated on the test setup Pressure
Gauge.
(3)
Repeat step B at test setup pressure of 1000 psig (6.89 MPa). The pressure
indicated on the gauge (35, 36, 36A) must be within ±75 psig (±0.52 MPa) of the
pressure indicated on the test setup Pressure Gauge.
(4)
Reduce the inlet pressure of the test setup to 0 psig (0 MPa). The pressure
indicated on the gauge (35, 36, 36A) must be within ±75 psig (±0.52 MPa) of the
pressure indicated on the test setup Pressure Gauge.
(5)
Open the Vent Valve and remove the gauge (35, 36, 36A).
Gauge Accuracy Test Setup
Figure 1007/GRAPHIC-35-31-55-991-085-A01
35-31-55
Page 1021
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 1022
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-700-805-A01
7.
On-Off Valve Kit Torque Test
(Refer to IPL FIG. 7) for item numbers in parentheses () unless noted otherwise.
(Refer to Fig. 1008), (Refer to Table 1001) and (Refer to Table 1002).
A.
Test Procedure
(1)
Refer to chapter DISASSEMBLY and remove the identification plate (7), flange
hex nut (9C), handle (8), spring washer (11) and flat washers (12) from the on-off
valve kit (6, 6A).
(2)
Apply 1800 psig (12.41 MPa) to the inlet of the regulator assembly (1 thru 5).
(3)
Using the torque wrench, rotate the stem (15, 15A) counterclockwise one full turn.
The torque required to rotate the stem one full turn must not be more than 16
in-lbs (1.8 N.m).
(4)
Using the torque wrench, and applying a torque of not more than 16 lbf-in. (1.8
N.m), rotate the stem (15, 15A) clockwise until the on-off valve kit (6, 6A) is closed.
(5)
Attach the appropriate Mating Connector to any outlet assembly and discharge
any pressure remaining in the regulator assembly.
(6)
Attach the hose connecting the Graduated Cylinder and the Mating Connector.
Leakage, if present, must not be more than 5 cc in one hour.
(7)
Remove the hose connecting the Graduated Cylinder and the Mating Connector.
Remove the Mating Connector from the outlet assembly.
(8)
Refer to chapter ASSEMBLY and install the identification plate (7), flange hex nut
(9C), handle (8), spring washer (11), and flat washers (12) previously removed.
NOTE :
The nut (9, 9A) and washer (10, 10A) are not procurable. The
self-locking hex nut (9C) replaces the nut (9, 9A, 9B) and washer
(10, 10A).
On-Off Valve Kit Torque Test Setup
Figure 1008/GRAPHIC-35-31-55-991-090-A01
35-31-55
Page 1023
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 1024
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-700-806-A01
8.
PCA Final Test
(Refer to IPL FIG. 7) for item numbers in parentheses () unless noted otherwise.
Make sure the PCA is fully charged (1800 psig (12.41 MPa) minimum) before testing for
external leakage. Refer to chapter ASSEMBLY for PCA charging procedure.
SUBTASK 35-31-55-790-008-A01
A.
External leakage
(1)
Apply Leak Detection Compound to all PCA external surfaces.
(2)
Rotate the handle (8) counterclockwise to open the on-off valve (6, 6A).
(3)
External leakage from all PCA external surfaces must be zero. Bubbles from the
Leak Detection Compound are an indication that the PCA is leaking.
(4)
Perform a latent leakage test. (Keep the on/off valve in the open position for 24
hours and recheck the PCA for external leakage.)
(a)
(b)
(5)
Why do a Latent Leak Test?
1
The purpose of the latent test is to determine if the unit will leak in
the future.
2
This is done by doing a leak test two times.
3
The first leak test is done right after re-filling the cylinder (PCA
Charging Procedure).
4
The second test is done after a waiting period of 24 hours.
5
The waiting period allows the cylinder assembly to completely reach a
stable temperature and is an indication of the integrity of the repair
of overhaul actions.
When To Do a Latent Leak Test
1
The latent leak test is only done after a cylinder assembly has been
repaired, overhauled or been hydrostatically tested.
2
If a cylinder assembly has been trans-filled but not repaired,
overhauled or disassembled, then a latent leak test is not required.
Put the on/off valve (6, -6A) in the closed position. Insert the applicable Mating
Connector into any outlet assembly and discharge any remaining pressure in the
regulator assembly. Remove the Mating Connector.
35-31-55
Page 1025
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-720-005-A01
B.
Functional Test
(1)
Perform a functional test of the PCA by connecting an appropriate mask to each
outlet assembly to assure the flow of oxygen.
(2)
Additionally, if the PCA is a 9800 Series equipped with a respirator regulator
assembly ( (Refer to IPL FIG. 1B), 30 thru 45), connect a demand type or
demand/pressure-demand type mask assembly (as appropriate - (Refer to
SUBTASK 35-31-55-870-008-A01)) to the respirator regulator assembly (30 thru
45). Don (place on face) the mask assembly and breathe to assure the flow of
oxygen.
35-31-55
Page 1026
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-810-801-A01
9.
Fault Isolation and Troubleshooting
A.
Fault Isolation Table
(1)
(Refer to Table 1008) for troubleshooting problems, causes, and solutions.
TROUBLE
PROBABLE CAUSE
SOLUTION
RELIEF VALVE ASSEMBLY TEST
Relief valve assembly ( (Refer to IPL
FIG. 7), 37) operation pressure is out
of limits.
Malfunctioning or damaged relief
valve assembly.
Replace relief valve assembly.
Outlet assembly and mating
connector not connected
properly.
Disconnect and reconnect outlet
assembly and mating connector.
Mating connector worn or
damaged.
Replace mating connector.
Outlet assembly worn or
damaged.
Replace worn parts or replace
outlet assembly.
Outlet assembly ( (Refer to IPL FIG. 1),
(Refer to IPL FIG. 1A) and (Refer to IPL
FIG. 1B), 300 thru 355; (Refer to IPL
FIG. 3), -1 thru -1K; (Refer to IPL FIG.
4), -1 thru -1K; (Refer to IPL FIG. 5), -1
thru -1G; (Refer to IPL FIG. 6), -1; (Refer
to IPL FIG. 7), 70 and 75; (Refer to IPL
FIG. 8), -1) flow rate is out of limits.
Contaminated, worn or damaged
outlet assembly.
If a "precision" type outlet
assembly, clean, or replace outlet
assembly.
If an "adjustable" type outlet
assembly, discard and replace
with a "precision" type outlet
assembly.
Connection between outlet assembly (
(Refer to IPL FIG. 1), (Refer to IPL FIG.
1A) and (Refer to IPL FIG. 1B), 300 thru
355; (Refer to IPL FIG. 3), -1 thru -1K;
(Refer to IPL FIG. 4), -1 thru -1K; (Refer
to IPL FIG. 5), -1 thru -1G; (Refer to IPL
FIG. 6), -1; (Refer to IPL FIG. 7), 70
and 75; (Refer to IPL FIG. 8), -1) and
mating connector is binding, sticking or
malfunctioning.
Outlet assembly and mating
connector contaminated, worn
or damaged.
Clean or replace outlet assembly
or mating connector.
OUTLET ASSEMBLY TEST
Outlet assembly ( (Refer to IPL FIG. 1),
(Refer to IPL FIG. 1A) and (Refer to IPL
FIG. 1B), 300 thru 355; (Refer to IPL
FIG. 3), -1 thru -1K; (Refer to IPL FIG.
4), -1 thru -1K; (Refer to IPL FIG. 5),
-1 thru -1G; (Refer to IPL FIG. 6), -1;
(Refer to IPL FIG. 7), 70 and 75; (Refer
to IPL FIG. 8), -1) leaks at connection to
mating connector.
DEMAND VALVE ASSEMBLY LEAKAGE TEST
Demand valve assembly ( (Refer to IPL
FIG. 2), 20; (Refer to IPL FIG. 1B), 830)
leakage exceeds maximum allowable.
Demand valve assembly worn,
binding or damaged.
Replace demand valve assembly.
Demand valve assembly not
tight in regulator case ( (Refer to
IPL FIG. 2), 28 and 28A).
Tighten demand valve assembly.
Worn or damaged valve seat
gasket ( (Refer to IPL FIG. 2),
24 and 24A; (Refer to IPL FIG.
1B), 840).
Replace valve seat gasket.
35-31-55
Page 1027
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TROUBLE
PROBABLE CAUSE
SOLUTION
INWARD AND OUTWARD LEAKAGE TESTS
Respirator regulator assembly ( (Refer to
IPL FIG. 2), -1 thru -3) leakage exceeds
maximum allowable.
Respirator regulator assembly
inlet not sealed during testing.
Seal inlet to respirator regulator
assembly.
Diaphragm assembly ( (Refer to
IPL FIG. 2), 16; (Refer to IPL
FIG. 1B), 825) punctured or torn.
Replace diaphragm assembly.
Respirator regulator assembly ( (Refer to
IPL FIG. 2), -1 thru -3) leakage exceeds
maximum allowable.
Diaphragm assembly loose or
improperly installed.
Reinstall diaphragm assembly (
(Refer to IPL FIG. 2), 16; (Refer
to IPL FIG. 1B), 825).
Diaphragm cord ( (Refer to IPL
FIG. 2), 17) or clamp (17A) is
loose or damaged.
Replace diaphragm cord or clamp.
NOTE: Diaphragm clamp ( (Refer
to IPL FIG. 2), 17A) replaces cord
(17).
Demand/pressure-demand
respirator regulator ( (Refer to
IPL FIG. 2), 2A and 3) slide
button (12D) not set to demand
mode.
Set slide button to demand mode.
Worn, binding or damaged
demand valve assembly ( (Refer
to IPL FIG. 2), 20; (Refer to IPL
FIG. 1B), 830).
Replace demand valve assembly.
Diaphragm assembly ( (Refer to
IPL FIG. 2), 16; (Refer to IPL
FIG. 1B), 825) torn or punctured.
Replace diaphragm assembly.
Diaphragm assembly ( (Refer to
IPL FIG. 2)16; (Refer to IPL FIG.
1B), 825) loose or improperly
installed.
Reinstall diaphragm assembly.
Diaphragm cord ( (Refer to IPL
FIG. 2)17) or clamp (17A) is
loose or damaged.
Replace diaphragm cord or clamp.
FLOW TEST - DEMAND MODE
Pressure of the demand/pressuredemand respirator regulator assembly (
(Refer to IPL FIG. 2), -2A and -3) is out
of limits.
FLOW TEST - PRESSURE-DEMAND MODE
35-31-55
Page 1028
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TROUBLE
Pressure of demand/pressure-demand
respirator regulator assembly ( (Refer to
IPL FIG. 2), -2A and -3) is out of limits.
PROBABLE CAUSE
SOLUTION
Demand/Pressure-Demand
respirator regulator ( (Refer
to IPL FIG. 2), -2A and -3)
slide button (12D) not set to
pressure-demand mode.
Set slide button to
pressure-demand mode.
Worn, binding or damaged
demand valve assembly ( (Refer
to IPL FIG. 2), 20; (Refer to IPL
FIG. 1B), 830).
Replace demand valve assembly.
Diaphragm assembly ( (Refer to
IPL FIG. 2)16; (Refer to IPL FIG.
1B), 825) torn or punctured.
Replace diaphragm assembly.
Diaphragm assembly ( (Refer to
IPL FIG. 2)16; (Refer to IPL FIG.
1B), 825) loose or improperly
installed.
Reinstall diaphragm assembly.
Compression spring ( (Refer
to IPL FIG. 2), 12A) out of
adjustment or damaged.
Adjust or replace compression
spring.
REGULATOR ASSEMBLY OUTPUT PRESSURE TEST
Regulator assembly ( (Refer to IPL FIG.
7), 1 thru -5) outlet pressure is out of
limits.
Regulator assembly requires
adjustment.
Adjust regulator assembly outlet
pressure.
Thrust pin ( (Refer to IPL FIG.
7), 50) worn or damaged.
Replace thrust pin.
Valve sat assembly ( (Refer to
IPL FIG. 7), 49 and 49A; (Refer
to IPL FIG. 1), (Refer to IPL FIG.
1A) and (Refer to IPL FIG. 1B),
795) worn or damaged.
Replace valve seat assembly.
Worn or damaged valve seat
area in body ( (Refer to IPL FIG.
7), 55 thru 61).
Replace body.
Diaphragm (46) worn or
damaged.
Replace diaphragm.
Diaphragm (46) not sealed in
body (55 thru 61).
Reposition diaphragm in body.
Spring (52) or adjusting spring
(43) damaged.
Replace spring or adjusting
spring.
Damaged, obstructed or
malfunctioning gauge.
Replace gauge.
GAUGE ACCURACY TEST
Gauge ( (Refer to IPL FIG. 9), 1 thru
-1D) indicated pressure is out of limits.
ON-OFF VALVE KIT TORQUE TEST
35-31-55
Page 1029
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TROUBLE
PROBABLE CAUSE
Torque required to open and close on/off
valve ( (Refer to IPL FIG. 7), 6 and 6A)
is out of limits.
Threads on head assembly (
(Refer to IPL FIG. 7), 17 and
17A; (Refer to IPL FIG. 1), (Refer
to IPL FIG. 1A) and (Refer to
IPL FIG. 1B), 800) binding or not
lubricated.
Lubricate threads.
Damaged threads on head
assembly ( (Refer to IPL FIG. 7),
17 and 17A; (Refer to IPL FIG.
1), (Refer to IPL FIG. 1A) and
(Refer to IPL FIG. 1B), 800) or
bushing ( (Refer to IPL FIG. 7),
19).
Replace head assembly or
bushing.
Stem assembly ( (Refer to IPL
FIG. 7), 15 and 15A) is bent.
Replace stem assembly.
Head assembly ( (Refer to IPL
FIG. 7), 17 and 17A; (Refer to
IPL FIG. 1), (Refer to IPL FIG.
1A) and (Refer to IPL FIG. 1B),
800) worn or damaged.
Replace head assembly.
Damaged on/off valve seat area
in body ( (Refer to IPL FIG. 7),
55 thru 61).
Replace body.
Parts do not have correct seal
with thread sealing tape.
Disassemble and assemble parts
that leak to the regulator body.
Threads damaged.
Replace damaged part.
Part not tight in body.
Retighten or retorque part as
required.
Bushing ( (Refer to IPL FIG. 7),
19) threads damaged.
Replace bushing.
Worn, damaged or
non-lubricated preformed
packing ( (Refer to IPL FIG. 7),
18 and 18A; (Refer to IPL FIG.
1), (Refer to IPL FIG. 1A) and
(Refer to IPL FIG. 1B), 780).
Replace preformed packing.
Bushing ( (Refer to IPL FIG. 7),
19) not tight in body.
Retorque bushing.
Relief valve assembly
malfunctioning or damaged.
Replace relief valve assembly.
Regulator assembly ( (Refer to IPL FIG.
7), 1 thru -5) leaks when on/off valve (6
and 6A) is set to the closed position.
SOLUTION
PCA FINAL TEST
Connection leaks between elbow
assembly ( (Refer to IPL FIG. 1B), 15,
810), outlet assembly ( (Refer to IPL
FIG. 1B), 300 thru 355; (Refer to IPL
FIG. 3), -1 thru -1K; (Refer to IPL FIG.
4), -1 thru -1J; (Refer to IPL FIG. 5),
-1 thru -1G; (Refer to IPL FIG. 6), 1;
(Refer to IPL FIG. 8), -1) relief valve
assembly ( (Refer to IPL FIG. 7), 37),
gauge ( (Refer to IPL FIG. 9), 1 thru
1D), charging valve assembly ( (Refer to
IPL FIG. 7), 23) and body (55 thru 61).
Connection leaks between on/off valve
( (Refer to IPL FIG. 7), 6 and 6A) and
body (55 thru 61).
Leakage at relief valve assembly ( (Refer
to IPL FIG. 7), 37).
35-31-55
Page 1030
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TROUBLE
PROBABLE CAUSE
SOLUTION
Worn or damaged valve core (
(Refer to IPL FIG. 7), 23B) or
body (23).
Replace charging valve assembly
(23).
Valve core (23B) not tight in
body (23).
Replace charging valve assembly
(23).
Connection between safety outlet
assembly ( (Refer to IPL FIG. 7), 26, 27)
and body (55 thru 61) leaks.
Safety plug washer ( (Refer to
IPL FIG. 7), 34; (Refer to IPL
FIG. 1), (Refer to IPL FIG. 1A)
and (Refer to IPL FIG. 1B), 770)
damaged.
Replace safety plug washer.
Leakage past safety outlet assembly (
(Refer to IPL FIG. 7), 26, 27).
Safety disc ( (Refer to IPL
FIG. 7), 29, 30) or gasket (32)
damaged.
Replace safety disc or gasket.
Safety cap (28) not tight on
safety plug (33).
Retorque safety cap.
Packing nut ( (Refer to IPL FIG.
7), 13) does not have correct
seal using preformed packing
(14, 14A) and PTFE seat (16).
Replace preformed packing.
Packing nut (13) not tight in
bushing (19).
Retorque packing nut.
Nut part of connector assembly
( (Refer to IPL FIG. 1B)10),
or tube connector (10A, 815)
not tight on tube (part of elbow
assembly).
Tighten nut on tube.
Worn or damaged ferrule (part
of connector assembly (10) or
tube connector (10A, 815).
Replace connector assembly or
tube connector. (See NOTE 1).
Connector assembly (10) or tube
connector (10A, 815) does not
have correct seal with thread
sealing tape.
Disassemble and assemble
connector assembly or tube
connector to respirator regulator
assembly.
Connector assembly (10) or tube
connector (10A, 815) threads
damaged.
Replace connector assembly or
tube connector. (See NOTE 1).
Connector assembly (10) or tube
connector (10A, 815) not tight
in respirator regulator assembly
(30, 35, 45).
Tighten connector assembly or
tube connector.
Diaphragm ( (Refer to IPL FIG.
7), 46) wrinkled, due to improper
installation.
Re-install diaphragm avoiding
unnecessary wrinkling.
Diaphragm (46) damaged.
Replace and re-install diaphragm.
Leakage past valve core ( (Refer to
IPL FIG. 7), 23B) of charging valve
assembly (23).
Connection between packing nut (
(Refer to IPL FIG. 7), 13) and bushing
(19) leaks.
Connection between elbow assembly
( (Refer to IPL FIG. 1B), 15, 810),
connector assembly (10) or tube
connector (10A, 815) and respirator
regulator assembly (30, 35, 45) leaks.
Leakage past diaphragm ( (Refer to IPL
FIG. 7), 46)
Table 1008 / Troubleshooting Chart
35-31-55
Page 1031
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Test Data Sheet (Sheet 1 of 3)
Figure 1009/GRAPHIC-35-31-55-999192-095-A01
35-31-55
Page 1032
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Test Data Sheet (Sheet 2 of 3)
Figure 1009/GRAPHIC-35-31-55-999192-095-A01
35-31-55
Page 1033
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Test Data Sheet (Sheet 3 of 3)
Figure 1009/GRAPHIC-35-31-55-999192-095-A01
35-31-55
Page 1034
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
DISASSEMBLY
TASK 35-31-55-000-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - DISASSEMBLY
A.
General
WARNING : STRICTLY OBEY THE PROCEDURES FOR THE USE OF OXYGEN
EQUIPMENT. DO NOT USE OIL, GREASE OR OTHER LUBRICANTS
MADE FROM PETROL IN THE AREA OF OXYGEN EQUIPMENT. THIS
CAN CAUSE A DANGEROUS FIRE HAZARD.
CAUTION :
DISASSEMBLE IN A CLEAN WORKSHOP, WITH A GOOD
PROTECTION FROM DUST. KEEP THE WORKBENCH, THE TOOLS
AND THE PARTS CLEAN. USE ONLY THE RECOMMENDED TOOLS
AND THE RECOMMENDED PRODUCTS WHEN YOU DISASSEMBLE.
GIVE A PROTECTION TO THE PARTS AS SOON AS YOU REMOVE
THEM FROM THE EQUIPMENT.
NOTE :
Refer to chapter TESTING AND FAULT ISOLATION to find the necessary
level of disassembly. This will give the condition of the equipment and the
most possible cause of the malfunction.
NOTE :
Use the IPL to find the part number before you disassemble the equipment.
Refer to the "Effect Code" column (on the Illustrated Parts List) for the parts
applicable to the part number of the equipment that you disassemble. Ignore
the instructions about the parts that are not contained in the equipment
which you disassemble.
NOTE :
All item numbers shown in parenthesis ( ) are the same item numbers
used in the IPL.
NOTE :
Discard all packings, o-rings and gaskets and replace with new parts.
(1)
Reason for the Job
(a)
This section gives step-by-step instructions for a complete disassembly
of a component in a logical sequence and to access any unserviceable
sub-assembly and parts.
35-31-55
Page 3001
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
This section describes the equipment and procedures recommended for
disassembling the 807434, 9700, and 9800 Series Portable Cylinder Assemblies
(PCA). Most repair procedures do not need complete disassembly of the PCA.
Disassemble units only to the level necessary to repair or replace components,
Refer to chapter TESTING AND FAULT ISOLATION. Disassembly is organized
as follows:
Paragraph
Description
IPL Figure No.
2
General PCA Disassembly
1, 1A, 1B, 1C, 7
3
Respirator Regulator Disassembly
1B, 2
4
Regulator Port Device Removal and
Disassembly
General Regulator Assembly and Disassembly
1, 1A, 1B, 1C, 3 thru 9
5
B.
1, 1A, 1B, 1C, 7
Job Set-Up Information
(1)
Special Tools, Fixtures, and Equipment
(a)
(Refer to Table 3001) for the special tools, fixtures and equipment necessary
to do the maintenance of the component.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
QTY
SOURCE
Mechanic standard tool kit
1
No specific
Local supply
Pneumatic Bench Vise
1
Model BV-101-P PN 58634
Getz Fire Equipment Co.
Peoria, IL 61602-1711
USA (V58013)
Table 3001 / Disassembly - Special Tools, Fixtures and Equipment
35-31-55
Page 3002
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-060-801-A01
2.
General PCA Disassembly
WARNING : FAILURE TO FULLY DISCHARGE THE OXYGEN FROM THE PCA OR
COMPONENT PARTS PRIOR TO DISASSEMBLY OF ANY PART, OR
FAILURE TO SECURE THE CYLINDER, REGULATOR ASSEMBLY, AND
DISCHARGE HOSE DURING OXYGEN DISCHARGE MAY CAUSE SERIOUS
PERSONAL INJURY OR DEATH.
High pressure oxygen is a hazardous material. When pressurized oxygen is discharged
intentionally or due to equipment failure, the released energy can be highly destructive if not
properly controlled. Fully discharge the oxygen from the PCA and component parts, prior
to disassembly of any part. Secure the cylinder, regulator assembly, and discharge hose
during oxygen discharge.
WARNING : FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING
DISASSEMBLY PROCEDURES MAY CAUSE INJURY TO THE EYES.
Use eye protection at all times during all disassembly procedures.
Attach a hose equipped with a mating connector ((Refer to Fig. 10) in the DESCRIPTION
AND OPERATION section) to the outlet port equipped with a constant flow or full flow outlet
assembly. Slowly rotate the handle ( (Refer to IPL FIG. 7), 8) of the on/off valve (6, 6A) to
the open (fully counterclockwise) position. Release all the oxygen from the PCA through the
attached hose into a well ventilated area. Rotate the handle of the on/off valve to the closed
(fully clockwise) position and remove the hose from the outlet assembly.
SUBTASK 35-31-55-070-001-A01
A.
9800 Series Only
(1)
Unthread the nut on the connector assembly ( (Refer to IPL FIG. 1B), 10) or tube
connector (10A, 815) to allow the connector assembly or tube connector to be
separated from the elbow assembly (15, 810).
NOTE :
The nut and compression ferrule (both part of the connector assembly
or tube connector) will be retained on the elbow assembly after the
connector assembly or tube connector and elbow assembly are
separated. Do not attempt to remove the nut or compression ferrule
from the elbow assembly. If the elbow assembly must be replaced, the
elbow assembly and connector assembly or tube connector must be
replaced as a set.
35-31-55
Page 3003
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
On the 9800 Series PCA (1 thru -2F), loosen and remove the upper clamp (60
or 120) with the respirator regulator assembly (30 thru 45) attached. Remove
the clamp from the bracket (55). Unthread and discard the self-locking screws
(50) and remove the bracket from the respirator regulator. For PCA (-2F) also
remove the harness (105) from the PCA. Separate the strap assemblies (110,
115) to disassemble the harness (105).
SUBTASK 35-31-55-070-002-A01
B.
807434, 9700, & 9800 Series
(1)
Loosen and remove lower clamp ( (Refer to IPL FIG. 1, IPL FIG. 1A, , IPL FIG.
1B, and , IPL FIG. 1C, , 60) from cylinder (, IPL FIG. 1, , 500 thru 500C; , IPL
FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505).
(2)
On the 9700-A, 9700-B, 9700-C, 9700-D, and 9700-F Series ( (Refer to IPL FIG.
1, 1 thru 1D, 1F thru 1Y, 2C thru 2L); 9700-G, 9700-H Series (, IPL FIG. 1A, , 1
thru 1U); 9800 Series (, IPL FIG. 1B, , 1 thru 2E, 2G, 2K); or 807434-02 (, IPL
FIG. 1C, , 1) PCA remove the harness (, IPL FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B,
and , IPL FIG. 1C, , 100) from the neck of the cylinder (, IPL FIG. 1, , 500 thru
500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505).
NOTE :
Although a close fit, the loop-end of the harness is large enough to go
over the regulator assembly ( (Refer to IPL FIG. 7), 1 thru 5B).
(3)
Remove the ID plate ( (Refer to IPL FIG. 1, IPL FIG. 1A, , IPL FIG. 1B, and , IPL
FIG. 1C, , 220; , IPL FIG. 1, , 225) from the cylinder (, IPL FIG. 1, , 500 thru 500C;
, IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505) only if damaged.
(4)
Remove instruction decal ( (Refer to IPL FIG. 1 and , IPL FIG. 1B, , 200; , IPL
FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 205) from cylinder (, IPL FIG. 1, ,
500 thru 500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505)
only if damaged.
(5)
Remove oxygen ID decal ( (Refer to IPL FIG. 1, IPL FIG. 1A, and , IPL FIG.
1B, , 210, 215; , IPL FIG. 1C, , 215), if equipped, from cylinder (, IPL FIG. 1, ,
500 thru 500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505)
only if damaged.
NOTE :
The painted text, “BREATHING OXYGEN ONLY - USE NO OIL”, was
used in place of the oxygen ID decal (( (Refer to IPL FIG. 1 , IPL
FIG. 1A, and IPL FIG. 1B), 210, 215) on some 9700 Series and
9800 Series PCAs.
35-31-55
Page 3004
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-003-A01
C.
9700 Series Only
(1)
On the 9700 Series PCA ( (Refer to IPL FIG. 1), 2, 2A, 2B), remove harness
assembly with mask and storage bag (125) as follows. Unfasten hook and loop
type fastener strap (145) and remove mask storage bag assembly (140) from
cylinder (500B). Remove the PAX mask assembly (150) from the mask storage
bag assembly. If the PAX mask assembly is in a clear protective bag, cut open
the clear plastic bag and remove the connector (155) from the mask assembly
(150) only if damaged.
NOTE :
Refer to AVOX CMM 35-22-26 for more information on the PAX mask
assembly (125).
(2)
Loosen and remove the lower clamp (60) and the upper clamp (135) from the
cylinder (500B) and remove the strap assembly (130).
(3)
On the 9700 Series PCA (1Z) loosen and remove the upper clamp (120) from the
cylinder. Remove the harness (105) from the PCA. Separate strap assemblies
(110, 115) to disassemble harness (105).
(4)
On the 9700 Series PCA (2B) remove the bottle inspection placard (230) from the
cylinder (500B). On the 9700 Series PCA (2A, 2B) remove the instruction placard
(235, 240) from the cylinder (500B).
35-31-55
Page 3005
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-004-A01
D.
803668-01 PCA
(1)
Loosen and remove the clamp ( (Refer to IPL FIG. 10), 9) from PCA (1).
(2)
Remove sling strap (8) from PCA 9700-B1X-BBF25A.
NOTE :
Although a close fit, the loop-end of the sling strap is large enough to
go over regulator assembly ( (Refer to IPL FIG. 1), 410A).
(3)
Unfasten hook and loop type fastener strap ( (Refer to IPL FIG. 10), 5) and
remove mask storage bag assembly (4) from PCA. Remove plug-in connector (7)
and PAX Mask assemblies (6, 6A) from mask storage bag assembly (4).
(4)
Remove oxygen tag (10) from PCA 9700-B1X-BBF25A only if damaged.
(5)
Remove instruction decal ( (Refer to IPL FIG. 1), 200, 205) from cylinder (500A)
only if damaged.
(6)
Remove oxygen ID decal (210, 215) from cylinder (500A) only if damaged.
NOTE :
Painted text “BREATHING OXYGEN ONLY - USE NO OIL”, was used
in place of oxygen ID decal (210, 215) on some cylinders (500A).
(7)
(Refer to SUBTASK 35-31-55-070-008-A01) to remove and disassemble gauge (
(Refer to IPL FIG. 7, 35). Remove gauge label ( IPL FIG. 10), 11) from gauge
only if damaged.
(8)
Remove outlet identification decal (13, 14) from outlet assembly ( (Refer to IPL
FIG. 1), 255C, 265B) only if damaged.
35-31-55
Page 3006
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-060-802-A01
3.
Respirator Regulator Assembly Disassembly
Disassemble the respirator regulator as follows.
SUBTASK 35-31-55-070-099-A01
A.
Cover Assembly Removal and Disassembly
(1)
Unthread pan head screws ( (Refer to IPL FIG. 2), 6, 7) and remove cover
assembly (4, 5) from regulator case (28, 28A).
(2)
Remove the rivets (10, 12) and the identification plate (8, 9, 11) from the case
cover (13, 14) only if the identification plate is damaged. Discard the rivets if
removed.
(3)
Carefully remove the slide button (12D), spring (12C), compression spring (12A)
and plate w/ lever assembly (12B) from the case cover (13, 14).
NOTE :
The plate w/ lever assembly (12B) is not procurable. If a replacement
part is required, a complete cover assembly (5) must be ordered.
SUBTASK 35-31-55-070-005-A01
B.
Diaphragm Assembly Removal
(1)
Carefully remove the diaphragm cord ( (Refer to IPL FIG. 2, 17) or diaphragm
clamp (17A). Carefully remove the diaphragm assembly (, IPL FIG. 2, , 16; ,
IPL FIG. 1B, , 825) from the regulator case ( IPL FIG. 2), 28, 28A). Discard the
diaphragm cord.
NOTE :
The diaphragm cord is not procurable. The diaphragm clamp must be
used to secure diaphragm to the regulator case during assembly.
SUBTASK 35-31-55-070-006-A01
C.
Deflector and Demand Valve Assembly Removal and Disassembly
(1)
Unthread the pan head screws ( (Refer to IPL FIG. 2, 19, 19A; , IPL FIG. 1B, ,
835) and remove the deflector ( IPL FIG. 2),18) from the regulator case (28, 28A).
(2)
Unthread the pan head screws (21, 21A) and remove the lock washer (22, 22A),
flat washer ( (Refer to IPL FIG. 2, 23, 23A; , IPL FIG. 1B, , 820) and demand
valve assembly (, IPL FIG. 2, , 20; , IPL FIG. 1B, , 830) from the regulator case (
IPL FIG. 2), 28, 28A).
(3)
Remove and discard the valve seat gasket ( (Refer to IPL FIG. 2, 24, 24A; , IPL
FIG. 1B, , 840) from the regulator case ( IPL FIG. 2), 28, 28A).
35-31-55
Page 3007
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-007-A01
D.
General Disassembly
(1)
Remove the remaining respirator regulator assembly components from regulator
case ( (Refer to IPL FIG. 2), 28, 28A) as follows.
(a)
Unthread the connector ( (Refer to IPL FIG. 1B, 10) or tube connector (10A,
815) from the regulator case (, IPL FIG. 2, , 28, 28A). Remove screen (, IPL
FIG. 2, , 27; IPL FIG. 1B), 850) from the regulator case.
(b)
Remove the adapter ( (Refer to IPL FIG. 2), 25, 26) from the regulator
case (28, 28A).
(c)
Remove the external retaining ring (26C) and cover assembly (26A) from
the adapter body (26B).
35-31-55
Page 3008
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-060-803-A01
4.
Regulator Port Device Removal and Disassembly
Unless specified, all removal and disassembly procedures for regulator port devices apply
equally to the 807434, 9700, and 9800 Series PCA. Place the PCA in a Pneumatic Bench
Vise (Refer to Table 3001) for removal of items attached to the regulator ports.
SUBTASK 35-31-55-070-008-A01
A.
Gauge
Remove the gauge and disassemble as follows.
CAUTION :
ONLY THE LENS, BEZEL, BEZEL WITH LENS, GASKET OR RELIEF
LABEL MAY BE REMOVED FROM THE GAUGE OR DAMAGE MAY
OCCUR.
(1)
If damaged, remove and discard the lens ( (Refer to IPL FIG. 9), 10, 10A), bezel
(5, 5A, 7) and bezel with lens (15, 15A) from the gauge (1 thru 1E).
(2)
If damaged, remove and discard the relief label (25) or gasket (20) from the
gauge (1D, 1E).
SUBTASK 35-31-55-070-009-A01
B.
Relief Valve Assembly
Remove relief valve assembly ( (Refer to IPL FIG. 7), 37) from the body (55 thru 61).
SUBTASK 35-31-55-070-010-A01
C.
Charging Valve Assembly
Remove the charging valve assembly and disassemble as follows.
(1)
Remove the charging valve assembly ( (Refer to IPL FIG. 7), 23) from the body
(55 thru 61).
(2)
Remove the filler cap (21, 21A) from the charging valve (23). The filler cap (21)
and filler cap seat (22) are non-procurable parts. Do not disassemble the filler cap
seat (22) from filler cap (21).
NOTE :
If replacement parts for the filler cap (21) or filler cap seat (22) are
required, the filler cap (21A) must be ordered as a replacement part.
35-31-55
Page 3009
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-011-A01
D.
Safety Outlet Assembly
Remove the safety outlet assembly and disassemble as follows.
(1)
Remove the safety outlet assembly ( (Refer to IPL FIG. 7), 26, 27) from the body
(55 thru 61).
(2)
Remove and discard the safety plug washer ( (Refer to IPL FIG. 7, 34; , IPL
FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B, and , IPL FIG. 1C, , 770) from the body (
IPL FIG. 7), 55 thru 61).
(3)
Remove the safety cap (28), safety disc (29, 30) and gasket (32) from the safety
plug (33). Discard the safety disc and gasket.
SUBTASK 35-31-55-070-012-A01
E.
On-Off Valve Kit
Remove and disassemble the on/off valve kit as follows.
(1)
Remove the on/off valve kit ( (Refer to IPL FIG. 7), 6, 6A) from the body (55
thru 61).
(2)
Remove the filter ( (Refer to IPL FIG. 7, 20; , IPL FIG. 1, , IPL FIG. 1A, , IPL FIG.
1B, and , IPL FIG. 1C, , 765) from the body ( IPL FIG. 7), 55 thru 61).
(3)
Remove and discard identification plate ( (Refer to IPL FIG. 7, 7; , IPL FIG. 1, ,
IPL FIG. 1A, , IPL FIG. 1B, and , IPL FIG. 1C, , 790) from handle ( IPL FIG. 7), 8).
NOTE :
The nut (9, 9A) and washer (10, 10A) are not procurable. The
self-locking hex nut (9C) replaces the nut (9, 9A, 9B) and washer
(10, 10A).
(4)
Unthread the self-locking hex nut (9C) and remove handle (8), spring washer (11)
and flat washers (12) from the stem assembly (15, 15A).
(5)
Unthread the packing nut (13) from the bushing (19). Remove the preformed
packing ( (Refer to IPL FIG. 7, 14, 14A; , IPL FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B,
and , IPL FIG. 1C, , 775) and seat (, IPL FIG. 7, , 16; , IPL FIG. 1, , IPL FIG. 1A, ,
IPL FIG. 1B, and , IPL FIG. 1C, , 760) from the stem assembly ( IPL FIG. 7), 15,
15A). Discard the preformed packing.
(6)
Remove stem assembly (15, 15A) and unthread head assembly ( (Refer to IPL
FIG. 7, 17, 17A; , IPL FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B, and , IPL FIG. 1C, ,
800) from the bushing ( IPL FIG. 7), 19).
(7)
Remove and discard the preformed packing ( (Refer to IPL FIG. 7, 18, 18A; , IPL
FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B, and , IPL FIG. 1C, , 780) from the bushing (
IPL FIG. 7), 19).
35-31-55
Page 3010
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-013-A01
F.
APN 5009-00, 5009 Series Outlet Assembly
Remove the “adjustable” 5009-00 outlet. If the “adjustable” 5009-00 outlet does not
meet the required flow rates (Refer to TASK 35-31-55-700-803-A01), discard it and
replace with a 5009 Series “precision” outlet assembly.
Remove and disassemble the 5009 Series Outlet Assembly as follows.
NOTE :
Replacement parts are not available for the outlet subassembly (
(Refer to IPL FIG. 3), 6, 6A), flow port (11), filter (13), retaining ring
(12), gasket (14), stud (7, 7A), glass cord (5), screen (4), screw (3) or
orifice (20). Do not disassemble these parts.
(1)
For “precision” outlets, remove the dust cover (2) from the receptacle (15) only
if damaged.
(2)
For “precision” outlets, unthread the receptacle (15) from the stud (7, 7A).
(3)
For “precision” outlets, remove spring (10), valve (9) and gasket (8) from
receptacle (15). Discard gasket.
SUBTASK 35-31-55-070-014-A01
G.
APN 5041-00, 5041 Series Outlet Assembly
Remove the “adjustable” 5041-00 outlet. If the “adjustable” 5004-00 outlet does not
meet the required flow rates (Refer to TASK 35-31-55-700-803-A01), discard it and
replace with a 5041 Series “precision” outlet.
Remove and disassemble the 5041 Series Outlet Assembly as follows.
NOTE :
Replacement parts are not available for the screw ( (Refer to IPL
FIG. 4), 6), screen (7, 9), glass cord (8), coupling assembly (10),
outlet subassembly (10A), body (12, 12A) or orifice (19). Do not
disassemble these parts.
(1)
For “precision” outlets, unthread the nut (3) and remove the cover assembly (2),
cap (4) and washer (5) from the case (18).
(2)
For “precision” outlets, remove the springs (16) from the pins (17) and remove
the pins from the case (18).
(3)
For “precision” outlets, unthread the setscrew (11) from the case (18).
(4)
For “precision” outlets, unthread the case (18) from the body (12, 12A).
(5)
For “precision” outlets, remove the spring (13), valve (14) and valve seat (15) from
the case (18). Discard the valve seat.
35-31-55
Page 3011
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-015-A01
H.
APN 5507-00, 5507 Series Outlet Assembly
Remove the “adjustable” 5507-00 outlet. If the “adjustable” 5507-00 outlet does not
meet the required flow rates (Refer to TASK 35-31-55-700-803-A01), discard it and
replace with 5507 Series “precision” outlet.
Remove and disassemble the 5507 Series Outlet Assembly as follows.
NOTE :
Replacement parts are not available for the screw ( (Refer to IPL FIG.
5), 2), screen (4), glass cord (3), outlet subassembly (5), body (12,
12A) or orifice (13). Do not disassemble these parts.
(1)
For “precision” outlets, unthread the fillister head screw (6D) and remove the dust
cover (6C) and torsion spring (6B) from threaded adapter (6A) or guide assembly
(6). Discard fillister head screw.
(2)
For “precision” outlets, remove the threaded adapter (6A) or guide assembly (6)
from the body (12, 12A) and remove the lock-washer (7, 7A), retaining washer (8),
outlet washer (8A), seat washer (9), outlet gasket (9A), seat (10), outlet poppet
(10A) and flow-stop spring (11, 11A). Discard the seat washer (9) or gasket (9A).
SUBTASK 35-31-55-070-016-A01
I.
APN 10003566 Oxygen Coupling
Remove the oxygen coupling ( (Refer to IPL FIG. 1) and (Refer to IPL FIG. 1B), 335).
NOTE :
The oxygen coupling (335) is replaced by the outlet assembly (340).
Do not disassemble oxygen coupling.
SUBTASK 35-31-55-070-017-A01
J.
APN 802856-01 Outlet Assembly
NOTE :
The outlet assembly ( (Refer to IPL FIG. 1 and IPL FIG. 1B), 340) replaces
the oxygen coupling (335).
(1)
Remove the warning label ( (Refer to IPL FIG. 8), 6) and dust cover retainer (2)
from the dust cover (5) only if damaged.
(2)
Twist and unlock the dust cover (5) from the groove pin (4) on the disconnect
fitting (3). Remove the dust cover (5).
(3)
Remove the preformed packing (12, 13), disconnect body (11), quad ring (10),
disconnect poppet (9), poppet spring (8) preformed packing (7) and gasket (7A)
from the disconnect fitting (3). Discard the quad ring and preformed packing
or gasket.
35-31-55
Page 3012
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-070-018-A01
K.
APN 5052-00 Outlet Assembly
Remove and disassemble the 5052-00 outlet assembly as follows.
NOTE :
The outlet assembly ( (Refer to IPL FIG. 1 and , IPL FIG. 1B, , 320),
and replacement parts (, IPL FIG. 6, , 2 thru 13) are not procurable.
If replacements are required, the outlet assembly must be replaced
by a precision type outlet assembly. Choose a precision type outlet
assembly that is procurable Fig. 4). Disassembly of the 5052-00 outlet
assembly is not recommended.
SUBTASK 35-31-55-070-019-A01
L.
APN DPB153 Outlet Assembly
Remove the outlet assembly ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A) and (Refer
to IPL FIG. 1B), 350). Do not disassemble.
NOTE :
The outlet assembly ( (Refer to IPL FIG. 1 , , IPL FIG. 1A, and IPL FIG.
1B), 350) is not procurable and is replaced by outlet assembly (355).
SUBTASK 35-31-55-070-020-A01
M. APN 36728-01 Outlet Assembly
Remove the outlet assembly ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A) and (Refer
to IPL FIG. 1B), 355).
NOTE :
Replacement parts are not procurable for this outlet assembly. Do not
disassemble the outlet assembly.
SUBTASK 35-31-55-070-021-A01
N.
APN 10008298 Outlet Assembly
Remove the outlet assembly ( (Refer to IPL FIG. 1), 345).
NOTE :
Replacement parts are not procurable for this outlet assembly. Do not
disassemble the outlet assembly.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 3014
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-060-804-A01
5.
General Regulator Disassembly
Place the PCA ( (Refer to IPL FIG. 1), 1 thru 2M; (Refer to IPL FIG. 1A), 1 thru 1V; (Refer
to IPL FIG. 1B), 1 thru 2K and (Refer to IPL FIG. 1C), 1) in a Pneumatic Bench Vise
(Refer to Table 3001) to remove the regulator body ( (Refer to IPL FIG. 1), 400 thru 410A;
(Refer to IPL FIG. 1A), 415 and 420; (Refer to IPL FIG. 1B), 400 thru 405A; (Refer to IPL
FIG. 1C), 415) from the cylinder.
SUBTASK 35-31-55-070-022-A01
A.
807434, 9700, and 9800 Series
(1)
Remove the screws ( (Refer to IPL FIG. 7, 39, 39A; , IPL FIG. 1, , , IPL FIG. 1A, ,
, IPL FIG. 1B, and , IPL FIG. 1C, , 805), identification plate (, IPL FIG. 7, , 38; ,
IPL FIG. 1, , , IPL FIG. 1A, , , IPL FIG. 1B, and , IPL FIG. 1C, , 785) and setscrew
( IPL FIG. 7), 40, 40A) from the spring case (41, 41A). Discard screws.
(2)
Carefully unthread the spring case (41, 41A) from the body (55 thru 61). Remove
the spring guide (42, 42A), adjusting spring (43), slip ring (45), diaphragm plate
(44), diaphragm (46), and thrust plate (47) from the case (41, 41A).
(3)
Unthread the holder (48) and remove the seat assembly ( (Refer to IPL FIG.
7, 49, 49A; , IPL FIG. 1, , , IPL FIG. 1A, , , IPL FIG. 1B, and , IPL FIG. 1C,
, 795), thrust pin ( IPL FIG. 7), 50), thrust pin guide (51) and spring (52) from
the body (55 thru 61).
(4)
Remove the drive screws (64) securing the identification plate (63) from the
regulator body (55 thru 61). Discard the drive screws.
(5)
Unthread the regulator body (55 thru 61) from the cylinder ( (Refer to IPL FIG. 1,
500 thru 500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505).
SUBTASK 35-31-55-070-023-A01
B.
9700-G2A and 9700-H2A Series Only
On 9700-G2A and 9700-H2A Series PCAs ( (Refer to IPL FIG. 1A), 1 thru 1V), remove
the following items.
(1)
Remove the metal boss seal ( (Refer to IPL FIG. 7), 54) from the regulator body
(60, 61). Discard the metal boss seal.
SUBTASK 35-31-55-070-024-A01
C.
P/N 807434 Series Only
(1)
Remove the preformed packing ( (Refer to IPL FIG. 7), 54B) from the regulator
body (60). Discard the preformed packing.
35-31-55
Page 3015
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 3016
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
CLEANING
TASK 35-31-55-100-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - CLEANING
A.
Job Set-Up Information
(1)
General
(a)
This section contains information about the equipment and the procedures
for cleaning the 807434, 9700, and 9800 Series PCA. Before cleaning, the
units shall be disassembled, Refer to chapter DISASSEMBLY for procedures.
NOTE :
Unless otherwise noted, any use of an item number in this
section includes all alpha variants and dashed variants (i.e.,
items not shown) of that number. For example, item (500)
includes 500, -500, -500A thru -500D, unless otherwise noted.
WARNING : USE EYE PROTECTION AT ALL TIMES DURING
THESE PROCEDURES. IF YOU DO NOT OBEY THESE
INSTRUCTIONS,THERE IS A RISK OF INJURY TO THE EYES.
(b)
Use eye protection at all times during all cleaning procedures.
WARNING : REFER TO AND OBEY APPLICABLE MANUFACTURER'S OR
SUPPLIER'S SAFETY DATA SHEET (MSDS) BEFORE YOU
USE CLEANING MATERIALS. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, THERE IS A RISK OF SERIOUS PERSONAL
INJURY, ILLNESS OR DEATH.
(c)
Material Safety Data Sheets (MSDS) give information about chemical
makeup and properties of materials that are possibly dangerous to your
health and safety. Refer to the MSDS for storage, disposal, and safety
information.
WARNING : DO NOT USE OXYGEN EQUIPMENT IN AN AREA WITH OIL,
GREASE, FLAMMABLE SOLVENTS OR OTHER FLAMMABLE
MATERIALS SUCH AS DUST, LINT, AND FINE METAL
PARTICLES. USE OXYGEN EQUIPMENT ONLY WITH CLEAN
HANDS, GLOVES AND TOOLS. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, THERE IS A RISK OF SERIOUS PERSONAL
INJURY OR DEATH.
(d)
Fire and explosion can occur if oil, grease, flammable solvents, or other
combustible materials cause contamination on oxygen equipment. Materials
that do not usually burn in air, such as dust, lint, and fine metal particles,
can cause fire when oxygen is in use. Carefully use oxygen equipment only
in a clean area and with clean hands, gloves and tools.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Special Tools, Fixtures and Equipment
(a)
(Refer to Table 4001) for the special tools, fixtures and equipment necessary
to clean the components.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
Protective Cap or Plug
No specific
SOURCE
Local supply
Table 4001 / Cleaning - Special Tools, Fixtures and Equipment
(3)
Consumables
(a)
(Refer to Table 4002) for the consumables necessary to do the cleaning of
the component.
NOTE :
Consumables that you find to be equivalent can be used as
an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
Non-ionic detergent
PNR
SOURCE
MIL-D-16791, Type I
Local supply
Table 4002 / Cleaning - Consumables
35-31-55
Page 4002
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(4)
Reference Documents
(a)
(Refer to Table 4003) for a list of applicable reference documents.
DOCUMENT NAME
DOCUMENT NUMBER
Oxygen System and Component
Cleaning and Packaging
SAE ARP 1176
Military Specification
Detergents, General Purpose
Liquid, Non-ionic
MIL-D-16791
Standards for Visual Inspection of Steel Compressed
Gas Cylinders
C-6
Guidelines for Visual and
Requalification of Fiber Reinforced
High Pressure Cylinders
C-6.2
Cleaning Equipment for
Oxygen Service
G-4.1
Phosphate Coating, Heavy Manganese or Zinc Base
MIL-DTL-16232 (TYPE Z / CLASS 3)
Cylinders, Compressed Gas; High Pressure, Steel
DOT 3AA and Aluminum Applications, General
Specifications for:
RR-C-901C
Chemical Conversion Coatings and Pretreatments for
Ferrous Surfaces (Base for Organic Coatings)
TT-C-490 (Cleaning Method I Conversion Coating
Type V
Table 4003 / Cleaning - Reference Documents
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 4004
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-100-802-A01
2.
Cleaning of the Cylinder
The 807434 Series PCA uses a composite carbon fiber reinforced aluminum cylinder to store
oxygen. The 9700 Series PCA uses either a steel or composite Kevlar® fiber reinforced
aluminum cylinder. The 9800 Series PCA use only steel cylinders. External cleaning and
general internal cleaning procedures are the same for both steel and composite cylinders
used with the PCA.
SUBTASK 35-31-55-140-001-A01
A.
External Cleaning
NOTE :
See reference CGA G-4.1 in Table 4003.
(1)
Seal the opening at the neck of the cylinder using the protective cap (Refer to
Table 4001).
(2)
Clean the cylinder.
(3)
Rinse the outside of the cylinder with clean water.
(4)
Dry the cylinder.
(5)
Remove the protective cap from the cylinder opening.
SUBTASK 35-31-55-140-002-A01
B.
Internal Cleaning
CAUTION :
THE NECK AND THREADED AREA OF COMPOSITE CYLINDERS
MUST NOT BE CLEANED USING ANY ABRASIVE ACTION OR
ABRASIVE MATERIALS, INCLUDING WIRE BRUSHES OR ABRASIVE
PRODUCTS, OR DAMAGE TO SEALING SURFACES OR THREADS
MAY OCCUR.
(1)
Refer to CGA pamphlet G-4.1 in Table 4003 for procedures to clean the inside
of composite cylinders.
(2)
If corrosion is observed on the internal surface of steel cylinders, forward the
cylinders to a US DOT authorized repair station where the cylinders can be
cleaned and phosphate coated as required, then hydrostatically tested, all
per accepted industry standards G-4.1, MIL-DTL-16232 (TYPE Z/CLASS 3),
RR-C-901C, and TT-C-490 (Cleaning Method I Conversion Coating Type V)(Refer
to Table 4003).
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 4006
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-160-801-A01
3.
Passenger Mask Assemblies
If applicable, refer to the CLEANING section of AVOX Systems CMM 35-22-26 for procedures
on cleaning a passenger mask assembly.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 4008
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-110-801-A01
4.
Metallic Parts
A.
Cleaning Information
(1)
Refer to ARP 1176 in Table 4003 for cleaning practices for metallic parts.
(2)
Make sure that all metallic parts in direct contact with oxygen are cleaned to a
cleanliness level of category 1C per ARP 1176 (Refer to Table 4003).
(3)
Do not clean the used drive screws ( (Refer to IPL FIG. 7, 64), metal boss seal
(54), filters (, IPL FIG. 7, , 20; , IPL FIG. 1, and , IPL FIG. 1A, , 765), gasket (, IPL
FIG. 7, , 32), safety disc (29, 30) or identification plate (, IPL FIG. 7, , 38; , IPL
FIG. 1, , , IPL FIG. 1A, , , IPL FIG. 1B, and , IPL FIG. 1C, , 785), rivet ( IPL FIG.
2), 10, 12). These items must be replaced each time they are removed.
35-31-55
Page 4009
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 4010
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-130-801-A01
5.
Non-Metallic Parts
A.
Cleaning Information
(1)
Refer to ARP 1176 in Table 4003 for cleaning practices for non-metallic parts.
(2)
Make sure that all non-metallic parts in direct contact with oxygen are cleaned to
a cleanliness level of category 1C per ARP 1176 (Refer to Table 4003).
(3)
Do not clean the diaphragm cord ( (Refer to IPL FIG. 2, 17), valve seat gasket
(, IPL FIG. 2, , 24, 24A; , IPL FIG. 1, , , IPL FIG. 1A, , , IPL FIG. 1B, and , IPL
FIG. 1C, , 840), gasket (, IPL FIG. 3, , 14; , IPL FIG. 5, , 9A; , IPL FIG. 8, , 7A)
preformed packing (, IPL FIG. 7, , 14, 14A, 18, 18A, 54B; , IPL FIG. 1, , IPL FIG.
1A, , IPL FIG. 1B, and , IPL FIG. 1C, , 775, 780), safety plug washer (, IPL FIG.
7, , 34; , IPL FIG. 1, , IPL FIG. 1A, , IPL FIG. 1B, and , IPL FIG. 1C, , 770), quad
ring (, IPL FIG. 8, , 10) or valve seat ( IPL FIG. 4), 15). These items must be
replaced each time they are removed.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-140-801-A01
6.
Miscellaneous Parts
Do not clean the self-locking screws ( (Refer to IPL FIG. 1B), 50; (Refer to IPL FIG. 7), 39,
39A; (Refer to IPL FIG. 1) (Refer to IPL FIG. 1A) (Refer to IPL FIG. 1B) (Refer to IPL FIG.
1C), 805), or fillister head screw ( (Refer to IPL FIG. 5), 6D). These items must be replaced
each time they are removed for disassembly.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-140-802-A01
7.
Optional Cylinder Mounting Bracket Assemblies
For information on the cleaning of optional Mounting Bracket Assemblies APN 36758-11, -12,
-22, refer to AVOX Systems ACMM 35-37-58.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
INSPECTION/CHECK
TASK 35-31-55-210-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - INSPECTION/CHECK
A.
General
WARNING : DO NOT USE OXYGEN EQUIPMENT IN AN AREA WITH OIL,
GREASE, FLAMMABLE SOLVENTS OR OTHER FLAMMABLE
MATERIALS SUCH AS DUST, LINT, AND FINE METAL PARTICLES.
USE OXYGEN EQUIPMENT ONLY WITH CLEAN HANDS, GLOVES
AND TOOLS. IF YOU DO NOT OBEY THESE INSTRUCTIONS, THERE
IS A RISK OF SERIOUS PERSONAL INJURY OR DEATH.
(1)
Reason for the Job
(a)
(2)
After disassembly and cleaning of any component, assembly or unit,
examine each part before assembly. If you are not sure that a part is
serviceable, replace it, Refer to chapter ASSEMBLY.
The instructions in this section apply to all 807434, 9700, and 9800 PCA’s unless
noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual
for the item numbers given in parentheses.
NOTE :
B.
Unless otherwise noted, any use of an item number in this section
includes all alpha variants and dashed variants (i.e., items not shown)
of that number. For example, item (500) includes 500, -500, -500A
thru -500D, unless otherwise noted.
Job Set-Up Information
(1)
Special Tools, Fixtures and Equipment
(a)
(Refer to Table 5001) for the special tools, fixtures and equipment necessary
to do the inspection of the component.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
Inspection light
No specific
Local supply
Magnifying glass
No specific
Local supply
Table 5001 / Inspection/Check - Special Tools, Fixtures and Equipment
35-31-55
Page 5001
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Reference Documents
(a)
(Refer to Table 5002) for a list of applicable reference documents.
DOCUMENT NAME
DOCUMENT NUMBER
Methods for Pressure Testing
Compressed Gas Cylinders
CGA C-1
Cylinder Service Life for Seamless High Pressure
Cylinders
CGA C-5
Standards for Visual Inspection of Steel Compressed
Gas Cylinders
CGA C-6
Guidelines for Visual and
Requalification of Fiber Reinforced
High Pressure Cylinders
CGA C-6.2
Special Permit for Composite Cylinder
DOT-SP-8162-1850
Special Permit for Composite Cylinder
DOT-SP-10915-1850
Code of Federal Regulations - Part 49 Para 180.209
(Requirements for Requalification of Specification
Cylinders)
49 CFR 180.209
Table 5002 / Inspection/Check - Reference Documents
35-31-55
Page 5002
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-210-802-A01
2.
Overhaul (Incorporation of SIL-35-23, SIL-35-25, and SIL-35-117)
SUBTASK 35-31-55-210-001-A01
A.
Overhaul Period
(1)
(Refer to Table 5004) for overhaul recommendations for PCAs that are subject
to US DOT Regulations. Other requirements may apply in your country (for
example Transport Canada (TC) permits may affect cylinders when offered for
transport or import in or to Canada.
SUBTASK 35-31-55-210-002-A01
B.
Minimum Necessary Parts to Replace for an Overhaul
(1)
(2)
Replace the parts in the Overhaul Kit PN 28022-00 for an overhaul of all 807434
and 9700 Series PCAs. Refer to ( (Refer to IPL FIG. 1, IPL FIG. 1A, and IPL
FIG. 1C), 750 thru 810).
(a)
The frangible safety disc (PN 7171-00) for an overhaul of the 9700-A,
9700-B, 9700-C, 9700-D, 9700-F Series and 803668-01 PCA must be
replaced in an overhaul. The frangible safety disc (PN 10003742) for the
overhaul of the 807434, 9700-G2A and 9700-H2A Series PCA must also
be replaced in an overhaul. The frangible safety discs are not included
in the Overhaul Kit.
(b)
The gasket (PN 6555-00) for an overhaul of all 807434 and 9700 Series
PCAs must also be replaced in an overhaul. The gasket is not included
in the Overhaul Kit.
(c)
You must replace other parts if they are defective.
Replace the parts in the Overhaul Kit PN 28021-00 and the frangible safety disc
(PN 7171-00) for an overhaul of the 9800 Series PCA. (Refer to IPL FIG. 1B),
750 thru 860).
(a)
The gasket (PN 6555-00) for an overhaul of the 9800 Series PCA must also
be replaced in an overhaul. The gasket is not included in the Overhaul Kit.
(b)
You must replace other parts if they are defective.
SUBTASK 35-31-55-210-003-A01
C.
Functional Tests that are Necessary After an Overhaul
(1)
You must do all the functional tests in the CMM after you overhaul the 807434
Series, 9700 Series, 9800 Series, or 803668-01 PCA. You must follow all
applicable procedures in this CMM when you do an overhaul.
35-31-55
Page 5003
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-210-004-A01
D.
Overhaul of a PCA
(1)
During an overhaul of a PCA, the following items may require replacement due to
damage during disassembly or from rough handling.
Identification Plate ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A), (Refer to IPL
FIG. 1B) and (Refer to IPL FIG. 1C), 220; (Refer to IPL FIG. 1), 225; (Refer to IPL
FIG. 2), 8, 9; (Refer to IPL FIG. 7), 62, 63).
Instruction Decal ( (Refer to IPL FIG. 1) and (Refer to IPL FIG. 1B), 200; (Refer to
IPL FIG. 1), (Refer to IPL FIG. 1A) and (Refer to IPL FIG. 1B), 205).
Oxygen Identification Decal ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A) and
(Refer to IPL FIG. 1B), 210, 215; (Refer to IPL FIG. 1C), 215).
Bottle Inspection Placard ( (Refer to IPL FIG. 1), 230).
Operating Instructions Placard ( (Refer to IPL FIG. 1), 235, 240).
Oxygen Tag ( (Refer to IPL FIG. 10), 10).
(2)
When removed or disassembled, the following items must be discarded and
replaced with new parts.
Safety Disc ( (Refer to IPL FIG. 7), 29, 30).
Gasket ( (Refer to IPL FIG. 3), 8; (Refer to IPL FIG. 5), 9A; (Refer to IPL FIG. 7),
32; (Refer to IPL FIG. 8), 7A).
Identification Plate ( (Refer to IPL FIG. 7), 7; (Refer to IPL FIG. 1), (Refer to IPL
FIG. 1A) and (Refer to IPL FIG. 1B), 790).
Self-locking hex nut ( (Refer to IPL FIG. 7), 9C).
Preformed Packing ( (Refer to IPL FIG. 7), 14, 14A, 18, 18A; (Refer to IPL FIG.
8), 7, 12, 13; (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A) and (Refer to IPL
FIG. 1B), 775, 780).
Diaphragm Cord ( (Refer to IPL FIG. 2), 17)
Valve Seat Gasket ( (Refer to IPL FIG. 2), 24, 24A; (Refer to IPL FIG. 1), (Refer
to IPL FIG. 1A) and (Refer to IPL FIG. 1B), 840).
Safety Plug Washer ( (Refer to IPL FIG. 7), 34; (Refer to IPL FIG. 1), (Refer to
IPL FIG. 1A) and (Refer to IPL FIG. 1B), 770).
Seat Washer ( (Refer to IPL FIG. 5), 9).
Quad Ring ( (Refer to IPL FIG. 8), 10).
Self-Locking Screw ( (Refer to IPL FIG. 7), 39, 39A; (Refer to IPL FIG. 1), (Refer
to IPL FIG. 1A) and (Refer to IPL FIG. 1B), 805).
Valve Seat ( (Refer to IPL FIG. 4), 15).
Rivet ( (Refer to IPL FIG. 2), 10, 12).
Fillister Head Screw ( (Refer to IPL FIG. 5), 6D).
Drive Screw ( (Refer to IPL FIG. 7), 64).
Metal Boss Seal ( (Refer to IPL FIG. 7), 54).
Preformed Packing ( (Refer to IPL FIG. 7), 54B).
Locking Oval Point Setscrew ( (Refer to IPL FIG. 7), 40A; (Refer to IPL FIG. 1)
and (Refer to IPL FIG. 1A), -810 (Refer to IPL FIG. 1B), -855).
Pan Head Screw ( (Refer to IPL FIG. 2), 21A; (Refer to IPL FIG. 1B), -860).
35-31-55
Page 5004
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-210-005-A01
E.
Items to be replaced with new parts
(1)
When removed or disassembled, the following items should be discarded and
replaced with new parts. These items are attached by adhesive, and should
not be reused. Reuse of these items may cause them to detach from the PCA,
creating potential for “foreign object damage”.
Identification Plate ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A), (Refer to IPL
FIG. 1B) and (Refer to IPL FIG. 1C), 220; (Refer to IPL FIG. 1), 225; (Refer to
IPL FIG. 2), 15; (Refer to IPL FIG. 7), 7; (Refer to IPL FIG. 1), (Refer to IPL FIG.
1A) and (Refer to IPL FIG. 1B), 790).
Instruction Decal ( (Refer to IPL FIG. 1) and (Refer to IPL FIG. 1B), 200; (Refer to
IPL FIG. 1), (Refer to IPL FIG. 1A) and (Refer to IPL FIG. 1B), 205)
Oxygen Identification Decal ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A) and
(Refer to IPL FIG. 1B), 210, 215; (Refer to IPL FIG. 1C), 215).
Bottle Inspection Placard ( (Refer to IPL FIG. 1), 230).
Operating Instructions Placard ( (Refer to IPL FIG. 1), 235, 240).
Warning Label ( (Refer to IPL FIG. 8), 6).
Relief Label ( (Refer to IPL FIG. 9), 25).
Oxygen Tag ( (Refer to IPL FIG. 10),10).
Outlet Identification Decal ( (Refer to IPL FIG. 10), 13, 14).
35-31-55
Page 5005
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 5006
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-210-802-A01
3.
Service Flow Check (Incorporation of SB 9700-35-01 and SB 9800-35-01)
SUBTASK 35-31-55-210-013-A01
A.
Affected PCAs with Serial Numbers
(1)
A quantity of PCAs shipped from AVOX systems have an incorrectly set outlet
flow level due to the use of an incorrectly calibrated flow meter in production.
(Refer to Table 5003) for the PCAs that are affected.
PN
SNs
9700-A1A-BF23A
P12011371 and P12011371
9700-C1A-BF23A
P12011447 thru P12011471
9700-C1A-BF23A
P12011666 thru P12011670
9800-1D1A-F23AN
P12020123
Table 5003 / Affected PCAs
(2)
Make sure that the PCAs affected, (Refer to Table 5003), have an “A” on the
regulator identification plate, (Refer to Fig. 5001).
35-31-55
Page 5007
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Re-Identification of the PCA (example)
Figure 5001/GRAPHIC-35-31-55-991-600-A01
(3)
If the affected PCAs, (Refer to Table 5003), do not have an “A” on the regulator
identification plate then re-test and stamp the PCAs. Refer to chapter TESTING
AND FAULT ISOLATION.
35-31-55
Page 5008
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-210-803-A01
4.
PCA and PCA Components
SUBTASK 35-31-55-210-006-A01
A.
General
(1)
Do a check of the surfaces and thread areas for signs of damage, contamination,
galling, burrs, corrosion or too much wear.
CAUTION :
(2)
PCA MAY BE DAMAGED OR LEAK IF A PART THAT EITHER HAS,
OR HAS CAUSED TOO MUCH WEAR OR DAMAGE TO ADJACENT
SEALING SURFACES IS NOT REPLACED.
Do a check of the mating parts and sealing surfaces for scratches and other
damage that will cause leakage.
SUBTASK 35-31-55-210-007-A01
B.
Gauge
(1)
Do a check of the gauge ( (Refer to IPL FIG. 7, 35, 36, 36A) for damage to the
gauge case, lens ( IPL FIG. 9), 10, 10A), bezel (5, 5A), lens w/ bezel (15,15A),
bezel (7) or pressure indicating pointer.
SUBTASK 35-31-55-210-008-A01
C.
Plates, Decals, Placards and Labels
(1)
Make sure that all identification plates ( (Refer to IPL FIG. 1, IPL FIG. 1A, , IPL
FIG. 1B, , IPL FIG. 1C, , 220; , IPL FIG. 1, , 225; , IPL FIG. 2, , 15; , IPL FIG. 7, ,
7; , IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 790), instruction decals (, IPL
FIG. 1, and , IPL FIG. 1B, , 200; , IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, ,
205), oxygen identification decals (, IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, ,
200, 215; , IPL FIG. 1C, , 215), warning label (, IPL FIG. 8, , 6) and relief label (
IPL FIG. 9), 25) can be read and are not damaged.
SUBTASK 35-31-55-210-009-A01
D.
Harness Assemblies
(1)
Make sure that all harness assemblies ( (Refer to IPL FIG. 1, IPL FIG. 1A, ,
IPL FIG. 1B, and , IPL FIG. 1C, , 100; , IPL FIG. 1, and , IPL FIG. 1B, , 105)
and strap assemblies (, IPL FIG. 1, and IPL FIG. 1B), 110, 115) are not cut,
worn or damaged.
35-31-55
Page 5009
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-210-010-A01
E.
Harness Assemblies with Passenger Mask and Storage Bag
(1)
Make sure that all Harness Assemblies with mask and storage bag ( (Refer to IPL
FIG. 1, 110; , IPL FIG. 10, , 3) including Passenger Oxygen Mask Assemblies (,
IPL FIG. 1, , 150; , IPL FIG. 10, , 6, 6A), mask storage bag assemblies (, IPL
FIG. 1, , 140; , IPL FIG. 10, , 4), hook and loop fasteners (, IPL FIG. 1, , 145; ,
IPL FIG. 10, , 5), strap assembly, (, IPL FIG. 1, , 130) and sling strap ( IPL FIG.
10), 8) are not cut, worn, or damaged.
35-31-55
Page 5010
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-210-804-A01
5.
Cylinder
(Refer to Table 5004) for information about cylinder hydrostatic testing and cylinder service-life
requirements.
Cylinder inspection frequency or service life information (Refer to Table 5004) is valid for
the date of issue for this 807434 Series, 9700 Series, and 9800 Series PCA Component
Maintenance Manual.
CYLINDER TYPE
ITEM No.
(IPL FIG. No)
CYLINDER
SERVICE LIFE
(NOTE 1 and
NOTE 2)
Years
HYDROSTATIC
TESTING
PERIOD
(NOTE 1)
Years
Composite DOT-SP-8162-1850
505, (IPL Fig. 1A)
15
(Refer to Note 4)
Composite DOT-SP-10915-1850
505 (IPL Fig. 1C)
15
5 (Refer to Note 5.)
Steel DOT-3AA-1800
500 thru 500C (IPL Fig. 1)
500, (IPL Fig. 1B)
Unlimited Lifetime
(Note 3)
5 or 10 (Refer to
49 CFR 180.209
for applicability.)
NOTE 1: Specific information contained in these columns is taken directly from documents listed in Table 5002.
NOTE 2: Cylinder service-life begins at the initial hydrostatic test date of the cylinder.
NOTE 3: Unlimited lifetime on condition that the cylinder does not fail any remaining inspection or hydrostatic
test requirements.
NOTE 4: US DOT Exemption E 8162 has been superseded by US DOT SP 8162 dated May 11, 2007. US DOT
SP 8162 applies to all units manufactured after September 30, 2007 and changes the hydrostatic test interval of
the composite cylinders used on the 9700 Series PCAs when offered for transport or import in or to the United
States as follows:
When subject to United States DOT regulations:
Cylinders retested prior to July1, 2006 must be inspected and hydrostatically tested within three (3) years of the
retest date marked on the cylinder. AVOX recommends that the regulator be overhauled every six (6) years.
Cylinders retested after July1, 2006 must be inspected and hydrostatically tested within five (5) years of the
retest date marked on the cylinder. AVOX recommends that the regulator be overhauled every five (5) years.
NOTE 5: When cylinders have a five (5) year hydrostatic retest interval, AVOX recommends that the regulator
be overhauled at the time of hydrostatic testing.
Table 5004 / Cylinder Inspection and Regulator Overhaul Frequency
Determine actual cylinder condition (e.g., serviceable, rejected, repairable or condemned) by
using the applicable references from Table 5002. All cylinder repairs must be made before a
hydrostatic test of the cylinder is performed. Any cylinder that has been repaired (as required
in the references in Table 5002) needs a hydrostatic test before it is available for use.
Check composite cylinder or steel cylinder (Refer to Table 5004). Any cylinder that fails the
hydrostatic test must not be used (i.e., condemned).
35-31-55
Page 5011
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-210-011-A01
A.
DOT-SP-8162-1850 Composite Cylinder and DOT-SP-10915-1850 Composite Cylinder
(1)
Look at the date of the last hydrostatic test of the cylinder. Hydrostatic test dates
will be shown on the cylinder neck or on a hydrostatic retest label. The cylinder
may have more than one hydrostatic retest label. The initial cylinder test date
and US DOT exemption certificate number are shown on the manufacturer’s
identification plate found on the cylinder sidewall.
(2)
Hydrostatic tests must be performed as noted in Table 5004 using approved
procedures by service locations having up-to-date United States Department of
Transportation approval. Additional hydrostatic tests may be required in your
country.
(3)
(Refer to Table 5004) for the composite cylinder service-life.
(4)
Do a check of the exterior of cylinders for twists or bends, cuts, lifting, peeling,
or delamination of the fiber over-wrap, either heat or fire damage, contamination
or other damage.
(5)
Make sure that identification plates and warning labels can be read and are not
damaged.
(6)
Do a check of the cylinder neck for cracks and distortion. Also check the cylinder
threads for damage and contamination.
NOTE :
Make sure that the sealing surface between the regulator assembly
and the cylinder does not have nicks, cuts or distortion. Leakage
will occur between the regulator assembly and cylinder if this surface
is distorted or damaged.
(7)
Put a Bright Inspection Light (Refer to Table 5001) inside the cylinder and do a
check for contamination and corroded surfaces.
(8)
Make sure the inside of the cylinder does not have an odor.
35-31-55
Page 5012
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-210-012-A01
B.
DOT-3AA-1800 Steel Cylinder
(1)
Look at the last and initial cylinder hydrostatic test dates found on the cylinder
crown, near the cylinder neck.
NOTE :
Hydrostatic tests must be performed as noted in Table 5004 using
approved procedures by service locations having up-to-date United
States Department of Transportation approval. Additional hydrostatic
tests may be required in your country.
(2)
(Refer to Table 5004) for the DOT-3AA-1800 steel cylinder service-life.
(3)
Do a check of the cylinder surfaces for either heat or fire damage.
(4)
Do a check of the cylinder for dents, gouges, digs or bulges.
NOTE :
It may be necessary to remove any heavy paint coatings from the
exterior surface of the cylinder to correctly check for dents, gouges,
digs or bulges.
(5)
Make sure that identification plates and warning labels can be read and are not
damaged.
(6)
Do a check of the cylinder neck for cracks, distortion, contamination or thread
damage.
(7)
Put a Bright Inspection Light (Refer to Table 5001) inside the cylinder and do a
check for contamination and corroded surfaces.
(8)
Make sure the inside of the cylinder does not have an odor.
35-31-55
Page 5013
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 5014
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-210-805-A01
6.
Optional PCA Mounting Bracket Set
For check information for optional Mounting Bracket Assemblies APN 36758-11, -12, -22,
refer to AVOX Systems ACMM 35-37-58.
35-31-55
Page 5015
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 5016
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
REPAIR
TASK 35-31-55-300-801-A01
1.
PORTABLE CYLINDER ASSEMBLY – REPAIR
A.
General
WARNING : STRICTLY OBEY THE PROCEDURES WHEN YOU DO WORK ON
THE OXYGEN SYSTEM. DO NOT USE OIL, GREASE OR OTHER
LUBRICANTS MADE FROM PETROL IN THE AREA OF OXYGEN
SYSTEM. YOU CAN CAUSE A FIRE OR EXPLOSION.
(1)
Discard all defective components and replace with new ones.
(2)
This section gives the repair procedures that can be performed on the 807434,
9700, and 9800 Series PCA. Before repair, examine the components, Refer to
chapter INSPECTION/CHECK.
(3)
Do not repair filters, safety discs, gaskets, preformed packings, diaphragm cords,
safety plug washers, seat washers, quad rings, seats, drive screws, metal boss
seals or rivets. These items must be replaced each time they are removed during
disassembly.
NOTE :
Unless otherwise noted, any use of an item number in this section
includes all alpha variants and dashed variants (i.e., items not shown)
of that number. For example, item (500) includes 500, -500, -500A
thru -500D, unless otherwise noted.
NOTE :
Self-locking screws (50, IPL Fig. 1B; 39A, IPL Fig. 7; 805, IPL Figs.
1, 1A, 1B) and fillister head screws (6D, IPL Fig. 5) contain a one-time
use (non-replaceable) plastic insert. These items must be replaced
each time they are removed during disassembly.
35-31-55
Page 6001
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
B.
Job Set-Up Information
(1)
Special Tools, Fixtures and Equipment
(a)
(Refer to Table 6001) for the special tools, fixtures and equipment necessary
to do the maintenance of the component.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
Mechanic standard tool
kit
No specific
Local supply
Inspection light
No specific
Local supply
Spray Gun
Model 19
Binks Manufacturing Company
AMF Ohare, IL 60666-2887
USA (V07334)
Cylinder Hanger (Steel
Cylinders)
0.500 in. - 14 ANPT Threads
Square Drive Plastic Plug Fitting
Cross-Drilled for "S" Hanger
Local supply
Cylinder Hanger
(Composite Cylinders)
0.750 - 16UNF-2A Threads
Square Drive Plastic Plug Fitting
Cross-Drilled for "S" Hanger
Local supply
Table 6001 / Repair - Special Tools, Fixtures and Equipment
35-31-55
Page 6002
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Consumables
(a)
(Refer to Table 6002) for the consumables necessary to do the maintenance
of the component.
NOTE :
Consumables that you find to be equivalent can be used as
an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
Sandpaper
320 Grit or Finer
No specific
Local supply
Catalyst
R6120
A.P. Nonweiler Co.
Oshkosh, WI
54903-1007
USA
Primer (2 part catalyzed urethane) Light
Gray
(No. 36628 per FED-STD-595)
4285A093
A.P. Nonweiler Co.
Oshkosh, WI
54903-1007
USA
Paint (2 part catalyzed urethane)
Green (No. 24062 per FED-STD-595)
Green (No. 14187 per FED-STD-595)
4285A073
4285K123
A.P. Nonweiler Co.
Oshkosh, WI
54903-1007
USA
Paint, Green
Lacquer Aerosol Spray Can, 12 Oz.
(No. 14090 Per Fed-Std-595)
A2008-14090
Cardinal Industrial
Finishes
S. Elmonte, CA 91733
USA
Table 6002 / Repair - Consumables
(3)
Reference Documents
(a)
(Refer to Table 6003) for a list of applicable reference documents.
DOCUMENT NAME
Colors Used in Government Procurement
DOCUMENT NUMBER
FED STD-595
Table 6003 / Repair - Reference Documents
35-31-55
Page 6003
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 6004
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-300-802-A01
2.
Repair
Limit repairs to the procedures given below.
A.
Refer to chapter CLEANING to clean the unit,
B.
Removal of sharp edges.
C.
Thread repair.
D.
Replacement of cracked, bent, broken, scratched, or otherwise damaged components.
E.
Steel cylinder paint application (Refer to TASK 35-31-55-380-801-A01).
F.
Composite cylinder paint application (Refer to TASK 35-31-55-380-802-A01).
G.
Repair of optional PCA mounting bracket assemblies (Refer to TASK
35-31-55-300-803-A01).
35-31-55
Page 6005
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 6006
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-380-801-A01
3.
Steel Cylinder Paint Application
WARNING : FAILURE TO REFER TO AND FOLLOW THE MANUFACTURER'S OR
SUPPLIER'S MATERIAL SAFETY DATA SHEETS (MSDS) FOR PRIMER,
PAINT OR CATALYSTS FOR MORE PRECAUTIONARY DATA, APPROVED
SAFETY EQUIPMENT AND EMERGENCY MEDICAL AID MAY CAUSE
SERIOUS PERSONAL INJURY OR DEATH.
Paint must only be applied to the exterior surface of the cylinder and may consist of either
small spot repairs or full repainting.
Hydrostatic test marks must remain visible and readable after the paint application.
SUBTASK 35-31-55-350-001-A01
A.
Surface Preparation
(1)
Steel cylinders ( (Refer to IPL FIG. 1, 500 thru 500C; IPL FIG. 1B), 500) requiring a
complete repainting process should be phosphate coated before paint application.
(2)
Steel cylinders requiring a spot repainting process should be lightly sanded with
320 Grit or finer sandpaper (Refer to Table 6002) only enough to roughen the
surface without abrading through the existing paint layer.
(3)
(Refer to TASK 35-31-55-100-802-A01) and clean the exterior surface of the
cylinder to remove any contamination.
(4)
Remove the cylinder assembly identification plate ( (Refer to IPL FIG. 1 and , IPL
FIG. 1B, , 220; , IPL FIG. 1, , 225), instruction decal (, IPL FIG. 1, and , IPL FIG.
1B, , 200, 205), oxygen identification decal (, IPL FIG. 1, and , IPL FIG. 1B, , 210,
215), operating instruction placard (, IPL FIG. 1, , 235, 240), bottle inspection
placard (, IPL FIG. 1, , 230), and oxygen tag ( IPL FIG. 10), 10), or install masking
tape over these items to protect them from the primer and paint over spray.
SUBTASK 35-31-55-380-002-A01
B.
Primer Application
(1)
Thread the Cylinder Hanger (0.500 in. - 14 ANPT Threads, (Refer to Table 6001))
into the cylinder.
(2)
Mix the Light Gray Primer (Refer to Table 6002) and Catalyst (Refer to Table
6002) using the instructions supplied by the manufacturer.
(3)
Filter and spray the catalyzed primer on the cylinder surface with a Spray Gun
using the instructions supplied by the manufacturer.
(4)
Allow the cylinder to air dry 15 - 20 minutes before the application of the paint.
35-31-55
Page 6007
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-380-003-A01
C.
Paint Application
(1)
Thread the Cylinder Hanger (Refer to Table 6001) into the cylinder.
(2)
Mix the Paint (No. 24062, (Refer to Table 6002)) and Catalyst (Refer to Table
6002) using the instructions supplied by the manufacturer.
(3)
Filter and spray the catalyzed paint onto the cylinder surface with a Spray Gun
using instructions supplied by the manufacturer.
(4)
Air-dry cylinder for 60 - 90 minutes at approximately 70°F (21°C) or 25 - 30
minutes at 100 - 150°F (38 - 66°C).
(5)
Allow the paint to cool and stabilize for 24 hours before placing the cylinder into
service.
Cylinder assembly identification plate ( (Refer to IPL FIG. 1) and (Refer to IPL FIG. 1B),
220; (Refer to IPL FIG. 1), 225), instruction decal ( (Refer to IPL FIG. 1) and (Refer to
IPL FIG. 1B), 200, 205), oxygen identification decal ( (Refer to IPL FIG. 1) and (Refer to
IPL FIG. 1B), 210, 215), operating instruction placard ( (Refer to IPL FIG. 1), 235, 240),
bottle inspection placard ( (Refer to IPL FIG. 1), 230) and oxygen tag ( (Refer to IPL FIG.
10), 10) removed from cylinder before the paint application process must be replaced.
Refer to the ASSEMBLY section for the proper location and application of these items.
35-31-55
Page 6008
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-380-802-A01
4.
Composite Cylinder Paint Application
Paint must be applied only to the exterior surface of the cylinder and may consist of either
small spot repairs or full repainting.
The hydrostatic retest labels and permanently affixed cylinder manufacturer's identification
label must remain visible and readable after the paint application.
SUBTASK 35-31-55-350-002-A01
A.
Surface Preparation
CAUTION :
THE COMPOSITE CYLINDER OVER-WRAP OR REINFORCING
FIBERS, MUST NOT BE ABRADED DURING THE PRE-PAINTING
PREPARATION OR PERMANENT CYLINDER DAMAGE MAY RESULT.
(1)
Composite cylinders ( (Refer to IPL FIG. 1A and IPL FIG. 1C), 505) that require
spot repair or full repainting should be lightly sanded with 320 Grit or finer
sandpaper (Refer to Table 6002) only enough to roughen the surface without
abrading through the existing paint layer.
(2)
(Refer to TASK 35-31-55-100-802-A01) and clean the exterior surface of the
cylinder to remove contamination.
(3)
Remove the identification plate ( (Refer to IPL FIG. 1A and , IPL FIG. 1C, , 220),
instruction decal (, IPL FIG. 1A, , 205), oxygen identification decal (, IPL FIG. 1A, ,
210, 215; , IPL FIG. 1C, , 215), and oxygen warning decal (, IPL FIG. 1A, and IPL
FIG. 1C), 245) from the cylinder, or install masking tape over them to protect from
paint over spray. Do not remove any hydrostatic retest labels from the cylinder.
Hydrostatic retest labels and the cylinder manufacturer’s identification label on
composite cylinders must be covered with masking tape before painting.
35-31-55
Page 6009
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-380-004-A01
B.
Paint Application
(1)
Thread the Cylinder Hanger (0.750 - 16 UNF-2A Threads, Table 6001) into the
cylinder.
(2)
Mix the Green Paint (No. 14187, (Refer to Table 6002)) and Catalyst (Refer to
Table 6002) using the instructions supplied by the manufacturer.
(3)
Filter and spray the catalyzed paint on the cylinder surface ( (Refer to IPL FIG.
1A), 505) with a Spray Gun (Refer to Table 6001) using the instructions supplied
by the manufacturer.
(4)
Apply green touch-up paint (No. 14090, (Refer to Table 6002)) to cylinder (
(Refer to IPL FIG. 1C), 505) as needed, using the instructions provided by the
manufacturer.
(5)
Dry the cylinder for 60 - 90 minutes at approximately 70°F (21°C) or 25 - 30
minutes at 100 - 125°F (38 - 52°C) in air.
(6)
Allow the paint to cool and stabilize for 24 hours before placing the cylinder into
service.
The identification plate ( (Refer to IPL FIG. 1A) and (Refer to IPL FIG. 1C), 220),
instruction decal ( (Refer to IPL FIG. 1A), 205), oxygen identification decal ( (Refer to
IPL FIG. 1A), 210, 215; (Refer to IPL FIG. 1C), 215), and oxygen warning decal ( (Refer
to IPL FIG. 1A) and (Refer to IPL FIG. 1C), 245) that were removed from the cylinder
before the paint application process must be replaced. Refer to the ASSEMBLY section
for the proper location and application of these items.
35-31-55
Page 6010
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-300-803-A01
5.
Optional PCA Mounting Bracket Set
A.
For repair information for optional Mounting Bracket Assemblies APN 36758-11, -12,
-22, refer to AVOX Systems ACMM 35-37-58.
35-31-55
Page 6011
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 6012
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
ASSEMBLY
TASK 35-31-55-400-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - ASSEMBLY
A.
General
WARNING : DO NOT USE OIL, GREASE OR OTHER LUBRICANTS MADE FROM
PETROL IN THE AREA OF OXYGEN EQUIPMENT. IF YOU DO NOT
OBEY THESE INSTRUCTIONS, THERE IS A RISK OF SERIOUS
PERSONAL INJURY OR DEATH.
CAUTION :
ASSEMBLE PARTS IN A CLEAN WORKSHOP WITH CLEAN TOOLS.
USE ONLY THE RECOMMENDED TOOLS AND MATERIALS. IF YOU
DO NOT OBEY THESE INSTRUCTIONS, DAMAGE TO COMPONENTS
CAN OCCUR.
NOTE :
Make sure that cleaning, check and repair of parts have been done before
you assemble.
NOTE :
All item numbers shown in parenthesis ( ) are the same item numbers as
used in the IPL.
NOTE :
After assembly, do the tests as specified in section TESTING AND FAULT
ISOLATION.
(1)
Reason for the job
(a)
This section gives step-by step instructions for complete assembly of the
component in a logical sequence.
(b)
Assembly is organized as follows.
Paragraph
Description
IPL No.
3.
Outlet Assemblies
3, 4, 5, 6, 8
4.
Respirator Regulator Assembly
2
5.
Regulator Assembly
7
6.
PCA Assembly
1, 1A, 1B , 1C
7.
PCA Charging Procedure
1, 1A, 1B, 1C
8.
Final PCA Assembly
1, 1A, 1B, 1C
35-31-55
Page 7001
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
WARNING : CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO
HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL,
GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE
MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES;
CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN
HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
(2)
If oxygen equipment becomes contaminated with oil, grease, flammable solvents,
or other combustible materials, fire and explosion may occur. Also, many
substances and materials that do not normally burn in air, including dust, lint,
and fine metal particles can ignite in the presence of oxygen. Handle oxygen
equipment only in a clean area and with clean hands, gloves, and tools.
WARNING : FAILURE TO USE ONLY OXYGEN COMPATIBLE PRODUCTS,
EQUIPMENT, AND MATERIALS CAN BRING ABOUT A VIOLENT
REACTION RESULTING IN FIRE OR EXPLOSION THAT MAY CAUSE
SERIOUS PERSONAL INJURY OR DEATH.
(3)
Many commonly used materials may react violently in the presence of high
pressure oxygen. Only equipment and materials known to be compatible with
oxygen should be used. Do not substitute other equipment or materials such as
elastomeric o-rings, gaskets, seals, and metal components, even if they look
the same.
WARNING : FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING
ASSEMBLY PROCEDURES MAY CAUSE INJURY TO THE EYES.
(4)
Use eye protection at all times during all assembly procedures.
The instructions in this section apply to all 807434, 9700, and 9800 PCAs unless
noted otherwise. Refer to the ILLUSTRATED PARTS LIST section of this manual for
the item numbers given in parentheses.
NOTE :
Unless otherwise noted, any use of an item number in this section
includes all alpha variants and dashed variants (i.e., items not shown)
of that number. For example, item (500) includes 500, -500, -500A
thru -500D, unless otherwise noted.
35-31-55
Page 7002
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
B.
Job Set-Up Information
(1)
Special Tools, Fixtures and Equipment
(a)
(Refer to Table 7001) for the special tools, fixtures and equipment necessary
to do the maintenance of the components.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
QTY
PNR
Mechanic standard tool kit
1
No specific
Local supply
Pneumatic Bench Vise
1
Model BV-101-P PN 58634
Getz Fire Equipment Co.
Peoria, IL 61602-1711
USA (V58013)
Refill Coupling
CGA 540 x 0.563-18UNF2B Threads
1
5020-01
Avox Systems (53655)
Test Regulator
0 - 2500 psig (0 – 17.2
MPa) Outlet Pressure
1
44-1110 Series
44-1114 -24
Tescom Corp.
Elk River, MN 55330-2491
USA (V5H642)
Pressure Gauge (minimum
accuracy ±0.25% full
scale)
0 - 2000 psig (0 – 13.8
MPa)
1
1404 Series
Ametek Inc. (US Gauge Division)
Sellersville, PA 18960-2625
USA (V61349)
SOURCE
Table 7001 / Assembly - Special Tools, Fixtures and Equipment
35-31-55
Page 7003
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Consumables
(a)
(Refer to Table 7002) for the consumables necessary to do the maintenance
of the components.
NOTE :
For oxygen lubricant, it is not permitted to use equivalent
materials. Other consumables that you find to be equivalent
can be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
Thread Sealing Tape
0.250 in. (0.535 cm)
wide
PTFE Ribbon Tape CID A-A-58092
Local supply
Leak Detection
Compound, Oxygen
Systems
MIL-PRF-25567, Type I
Local supply
Red and Green Etching
Ink
PN S-1141
Marking Device Manufacturing
Co.
Philadelphia, PA 19133-2891
USA (V26040)
Lockwire
MS20995C20
Local supply
Oxygen 1850 psig
(12.76 MPa) MIN
PRESS
MIL-PRF-27210, Type I Or AS8010, Type I
Local supply
Primer
Grade T
No specific
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Adhesive
Grade 222
No specific
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Sealing Compound
Grade 242
No specific
Loctite Corp.
Rocky Hill, CT 06067-3582
USA (V05972)
Grease, Aircraft and
Instrument, Fuel and
Oxidizer Resistant
MIL-PRF-27617, Type I
Local supply
AMS-M-7866
Molybdenum Disulfide, Technical, Lubrication Grade
Local supply
Table 7002 / Assembly - Consumables
35-31-55
Page 7004
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
Reference Documents
(a)
(Refer to Table 7003) for a list of applicable reference documents.
DOCUMENT NAME
DOCUMENT NUMBER
Transfilling of Industrial and Medical Non-Flammable
Compressed Gas Cylinders
CGA P-15
Oxygen Cylinder Quality
Serviceability, Maintenance Transfilling
and Marking
Aviators Breathing Oxygen Purity Standard
AIR1059
Molybdenum Disulfide,
Technical,
Lubrication Grade
Commercial Item Description Tape Antiseize,
Polytetrafluoroethylene
AMS 7866
Grease, Aircraft and Instrument, Fuel and Oxidizer
Resistant
MIL-PRF-27617
Military Specification Oxygen, Aviator’s Breathing,
Liquid and Gas
MIL-PRF-27210
Leak Detection Compound, Oxygen Systems
MIL-PRF-25567
General Practices for
Safety Wiring and Cotter Pinning
MS33540
Commercial Item Description Tape Antiseize,
Polytetrafluoroethylene
A-A-58092
Code of Federal Regulations Hazardous Materials
Regulations
49 CFR Parts 171 through 170
AS8010
CID A-A-58092
Table 7003 / Assembly - Reference Documents
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 7006
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-400-802-A01
2.
Pre-Assembly Information
A.
(Refer to Table 7001) and (Refer to Table 7002) as required.
B.
Unless noted otherwise, all preformed packings shall be lubricated with a thin film of
Fuel and Oxidizer Resistant Aircraft and Instrument Grease (Refer to Table 7002)
prior to installation.
C.
Unless noted otherwise, all parts which require threading, twisting or turning operations
for assembly will be threaded, twisted or turned in a clockwise direction.
D.
When indicated, apply Thread Sealing Tape (Refer to Table 7002) according to
Commercial Item Description Specification A-A-58092 (Refer to Table 7003).
E.
When indicated, apply Lockwire (Refer to Table 7002) according to National Aeronautical
Standard MS33540 (Refer to Table 7003).
F.
When indicated, apply Primer (Refer to Table 7002) and Adhesive (Refer to Table 7002)
in small amounts and wipe off excess with a clean cloth.
G.
A “text arrow”, when used, shows the correct alignment of labels, decals and placards
put on the 807434, 9700, and 9800 Series PCA.
NOTE :
Regulators with aluminum bodies ( (Refer to IPL FIG. 7), -55 thru -57) are
not repairable and have been superseded by regulators with brass bodies
(58, -59). If you have regulator assembly (-1, -1A, 2A) replace it with
regulator assembly (-2, -3).
35-31-55
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Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 7008
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-430-801-A01
3.
Outlet Assemblies
A.
Constant Flow (Metered) Type Outlet Assemblies
(Refer to SUBTASK 35-31-55-870-011-A01) to determine if a constant flow (metered)
outlet assembly is an “adjustable” or “precision” type.
After assembly, test all constant flow outlet assemblies (Refer to TASK
35-31-55-700-803-A01). Make sure that all constant flow assemblies pass all testing
requirements before use.
SUBTASK 35-31-55-440-001-A01
B.
5009-00, 5009 Series constant flow (metered) outlet assemblies
(1)
5009-00 “adjustable” type outlet assembly ( (Refer to IPL FIG. 1, IPL FIG. 1A, and
, IPL FIG. 1B, , 300; IPL FIG. 3), 1).
NOTE :
(2)
The outlet assembly ( (Refer to IPL FIG. 3 , -1) is not procurable.
Replacement parts are not procurable for the outlet subassembly (6),
flow port (11), screen (4), filter (13), ring (12), gasket (14), glass
cord (5) or screw (3). If a replacement part is required, a complete
“precision” type outlet assembly must be ordered. Refer to Fig. 4) for
information on how to order a replacement “precision” outlet assembly.
5009 Series “precision” type outlet assemblies ( (Refer to IPL FIG. 1, IPL FIG. 1A,
and , IPL FIG. 1B, , 305; IPL FIG. 3), 1A thru 1K).
NOTE :
The orifice ( (Refer to IPL FIG. 3 , 20), stud (7, 7A) and outlet
subassembly (6A) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to Fig.
4) for information on how to order a replacement outlet assembly.
(a)
Install the gasket ( (Refer to IPL FIG. 3), 14), valve (9) and spring (10) in
the receptacle (15).
(b)
Apply a thin coat of the Aircraft and Instrument Grease (Refer to Table
7002) to the threads of the stud (7A)
(c)
Install and tighten the receptacle (15) on the stud (7A). Install the dust
cover (2) on the receptacle.
35-31-55
Page 7009
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-440-002-A01
C.
5041-00, 5041 Series constant flow (metered) outlet assemblies
(1)
5041-00 “adjustable” type outlet assembly ( (Refer to IPL FIG. 1, IPL FIG. 1A, and
, IPL FIG. 1B, , 310; IPL FIG. 4), 1).
NOTE :
(2)
The outlet assembly ( (Refer to IPL FIG. 4 , -1) is not procurable.
Replacement parts are not available for the coupling assembly (10),
screen (7, 9), glass cord (8), screw (6) and body (12). If a replacement
part is required, a complete “precision” type outlet assembly must
be ordered. Refer to Fig. 4) for information on how to order a
replacement “precision” outlet assembly.
5041 Series “precision” type outlet assemblies ( (Refer to IPL FIG. 1, IPL FIG. 1A,
and , IPL FIG. 1B, , 315; IPL FIG. 4), 1A thru 1K).
NOTE :
The orifice ( (Refer to IPL FIG. 4 , 19), body (12A) and outlet
subassembly (10A) are not procurable. If a replacement part is
required, a complete outlet assembly must be ordered. Refer to Fig.
4) for information on how to order a replacement outlet assembly.
(a)
Position the pins ( (Refer to IPL FIG. 4), 17) on the case (18) and hook the
springs (16) over the grooved end of the pins.
(b)
Install the valve seat (15), valve (14) and spring (13) in the case (18).
(c)
Apply a thin coat of the Aircraft and Instrument Grease (Refer to Table 7002)
to the threads of the body (12, 12A). Screw the case (18) onto the body (12,
12A) hand tight, then tighten one fourth to one third of a turn more.
(d)
Thread the setscrew (11) into case (18). Hand tighten setscrew (11).
(e)
If adjustment is required, loosen setscrew (11) and tighten or loosen case
(18) as required. After adjustment, torque setscrew (11) to 5-7 lbf-in.
(0.6-0.8 N.m).
(f)
Install the washer (5) and cap (4) over the threads on the case (18).
(g)
Assemble the nut (3) and cover assembly (2). Thread the nut (3) onto the
case (18).
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-440-003-A01
D.
5507-00, 5507 Series constant flow outlet assemblies
(1)
5507-00 “adjustable” type outlet assembly ( (Refer to IPL FIG. 1, IPL FIG. 1A, and
, IPL FIG. 1B, , 325; IPL FIG. 5), 1).
NOTE :
(2)
The outlet assembly ( (Refer to IPL FIG. 5 , -1) is not procurable.
Replacement parts are not procurable for the outlet subassembly (5),
screen (4), glass cord (3), screw (2) and body (12). If a replacement
part is required, a complete “precision” type outlet assembly must
be ordered. Refer to Fig. 4) for information on how to order a
replacement “precision” outlet assembly.
5507 Series “precision” type outlet assemblies ( (Refer to IPL FIG. 1, IPL FIG. 1A,
and , IPL FIG. 1B, , 330; IPL FIG. 5), 1A thru 1G).
NOTE :
The orifice ( (Refer to IPL FIG. 5 , 13) and body (12A) are not
procurable. If a replacement part is required, a complete outlet
assembly must be ordered. Do not reassemble the outlet assembly.
Refer to Fig. 4) for information on how to order a replacement outlet
assembly.
(a)
Install the spring ( (Refer to IPL FIG. 5), 11, 11A), seat (10) or outlet poppet
(10A), washer (9) or outlet gasket (9A) and retaining washer (8) or outlet
washer (8A) in the body (12, 12A).
(b)
Install lockwasher (7) or washer (7A) on the guide assembly (6) or threaded
adapter (6A).
(c)
Screw the guide assembly (6) or threaded adapter (6A) into the body (12,
12A).
(d)
Install the fillister head screw (6D) through the dust cover (6C) and torsion
spring (6B) into the body (12, 12A).
SUBTASK 35-31-55-440-004-A01
E.
5052-00 constant flow outlet assembly
NOTE :
(1)
A replacement outlet assembly ( (Refer to IPL FIG. 6 , 1) or parts (2 thru 13)
are not procurable. If a complete assembly or a replacement part is required,
a “precision” type outlet assembly must be ordered. Refer to Fig. 4) for
information on how to order a replacement “precision” type outlet assembly.
Assemble the coupling ( (Refer to IPL FIG. 6), 6) as follows unless noted
otherwise).
(a)
Install the spring (9), retainer (12) into the body (13).
(b)
Apply a thin coat of Aircraft and Instrument Grease (Refer to Table 7002)
to the valve seat gasket (11) and install the valve seat gasket on the valve
seat (10).
(c)
Thread the valve seat (10) into the body (13) and tighten.
35-31-55
Page 7011
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
F.
(d)
Apply a thin coat of Aircraft and Instrument Grease (Refer to Table 7002) to
the body gasket (8) and install the body gasket on the body (13).
(e)
Thread the base (7) on the body (13) and tighten.
Full Flow (Non-metered) Type Outlet Assemblies
NOTE :
After assembly, (Refer to TASK 35-31-55-700-803-A01) and test all full flow
outlet assemblies. Make sure that all full flow assemblies pass all testing
requirements before use.
SUBTASK 35-31-55-440-005-A01
(1) APN DPB153 outlet assembly
(a)
A replacement outlet assembly or replacement parts are not procurable
for ( (Refer to IPL FIG. 1, IPL FIG. 1A, and , IPL FIG. 1B, , 350). Outlet
assembly (, IPL FIG. 1, , IPL FIG. 1A, and IPL FIG. 1B), 350) is replaced by
outlet assembly (355).
SUBTASK 35-31-55-440-006-A01
(2) APN 36728-01 outlet assembly
(a)
Replacement parts are not procurable for this outlet assembly ( (Refer to
IPL FIG. 1, IPL FIG. 1A, and IPL FIG. 1B), 355). If replacement parts are
required, a complete outlet assembly must be ordered.
SUBTASK 35-31-55-440-007-A01
(3) APN 10008298 outlet assembly
(a)
Replacement parts are not procurable for this outlet assembly ( (Refer to
IPL FIG. 1), 345). If replacement parts are required, a complete outlet
assembly must be ordered.
SUBTASK 35-31-55-440-008-A01
(4) APN 10003566 oxygen coupling
(a)
A replacement oxygen coupling or replacement parts are not procurable.
The oxygen coupling ( (Refer to IPL FIG. 1 and , IPL FIG. 1B, , 335), is
replaced by outlet assembly (, IPL FIG. 1, and , IPL FIG. 1B, , 340; , IPL
FIG. 8, , 1). If a replacement oxygen coupling or replacement parts are
required, a complete outlet assembly (, IPL FIG. 1, and , IPL FIG. 1B, ,
340; IPL FIG. 8), 1) must be ordered.
35-31-55
Page 7012
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-440-009-A01
(5) APN 802856-01 outlet assembly
(a)
If removed during disassembly, install the warning label ( (Refer to IPL FIG.
8), 6) on the dust cover (5).
(b)
Apply a thin coat of Aircraft and Instrument Grease (Refer to Table 7002) to
the quad ring (10), gasket (7A) and preformed packings (7, 12, 13).
(c)
Install the preformed packing (12) on the disconnect body (11).
(d)
Install the quad ring (10), preformed packing (13), disconnect poppet (9)
and poppet spring (8) in the disconnect body (11).
(e)
Press the groove pins (4) into the disconnect fitting (3), if removed during
disassembly.
(f)
Install the preformed packing (7) or gasket (7A) on the mating thread of the
disconnect fitting (3).
(g)
Using the directions provided by the manufacturer, apply a thin coat of
Adhesive (Grade 222, (Refer to Table 7002)) on the first few exposed
threads at the end of the disconnect fitting (3). Thread the disconnect fitting
into the disconnect body (11). Tighten the disconnect fitting and wipe
excess Adhesive (if present) from the disconnect fitting and disconnect body.
(h)
Install the dust cover retainer (2) on the disconnect fitting (3) and dust
cover (5). Twist and lock the dust cover (5) on the groove pins (4) of the
disconnect fitting (3).
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 7014
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-430-802-A01
4.
Respirator Regulator
Unless noted otherwise, assembly procedures apply to both the demand ( (Refer to IPL FIG.
2), 1, 2) and demand/pressure-demand (2A, 3) type respirator regulators.
After assembly, perform the Respirator Regulator Tests (Refer to TASK 35-31-55-700-804-A01).
Make sure that the respirator regulator passes all the tests before use.
SUBTASK 35-31-55-440-014-A01
A.
General Assembly
Assemble the following parts to the regulator case ( (Refer to IPL FIG. 2), 28, 28A).
(1)
Attach the bracket ( (Refer to IPL FIG. 1B, 55) to the case (, IPL FIG. 2, , 28,
28A) with self-locking screws ( IPL FIG. 1B), 50). Tighten the self-locking screws.
(2)
Apply Thread Sealing Tape to the mating threads of the connector assembly (10)
or tube connector (10A, 815).
(3)
Install the screen ( (Refer to IPL FIG. 2, 27; , IPL FIG. 1B, , 850) in the case (,
IPL FIG. 2, , 28, 28A). Thread connector assembly (, IPL FIG. 1B, , 10) or tube
connector (10A, 815) into case ( IPL FIG. 2), 28, 28A) and tighten.
(4)
Thread adapter (25, 26, 26A) into case (28, 28A). Tighten wrench tight.
SUBTASK 35-31-55-440-015-A01
B.
Demand Valve Assembly
(1)
Install valve seat gasket ( (Refer to IPL FIG. 2, 24, 24A; , IPL FIG. 1B, , 840) on
demand valve assembly (, IPL FIG. 2, , 20; IPL FIG. 1B), 830).
(2)
Install and secure the demand valve assembly in the case ( (Refer to IPL FIG.
2, 28, 28A) with pan head screws (21, 21A), flat washers (, IPL FIG. 2, , 23,
23A; , IPL FIG. 1B, , 820) and lock washers ( IPL FIG. 2), 22, 22A). Tighten
the pan head screws.
SUBTASK 35-31-55-790-009-A01
C.
Demand Valve Assembly Leak Test
(1)
Use a high pressure connector having 0.125 - 27 ANPT threads and connect a
regulated source of clean, dry air to the inlet of case ( (Refer to IPL FIG. 2),
28, 28A).
(2)
Apply 55 psig (0.38 MPa) pressure to the inlet of the case (28, 28A).
(3)
Apply the Leak Detection Compound around the demand valve assembly ( (Refer
to IPL FIG. 2, 20; , IPL FIG. 1B, , 830), valve seat gasket (, IPL FIG. 2, , 24, 24A;
, IPL FIG. 1B, , 840), pan head screws (, IPL FIG. 2, 21, 21A), flat washers (,
IPL FIG. 2, , 23, 23A; , IPL FIG. 1B, , 820) and lock washers ( IPL FIG. 2), 22,
22A). There must be zero leakage. No bubbles in the Leak Detection Compound
is an indication of zero leakage.
35-31-55
Page 7015
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(4)
Reduce the inlet pressure to 0 psig (0 MPa). Discharge the remaining pressure
by pushing the demand valve assembly downward.
(5)
Remove case (28, 28A) from the regulated air source. Remove the connector
from inlet of case.
(6)
Dry all parts using clean, dry air.
(7)
Remove the case (28, 28A) from the test setup.
SUBTASK 35-31-55-440-016-A01
D.
Deflector (18)
CAUTION :
A DEMAND VALVE ASSEMBLY HELD IN THE OPEN POSITION
BY CONTACT BETWEEN THE DEFLECTOR AND DEMAND VALVE
ASSEMBLY STEM MAY CAUSE THE RESPIRATOR REGULATOR
ASSEMBLY TO FAIL TO OPERATE PROPERLY.
(1)
Carefully align the deflector ( (Refer to IPL FIG. 2, 18) over the demand valve
assembly (, IPL FIG. 2, , 20; , IPL FIG. 1B, , 830) and attach the deflector to the
case (, IPL FIG. 2, , 28, 28A) with pan head screws (, IPL FIG. 2, , 19, 19A; IPL
FIG. 1B), 835). Tighten the pan head screws.
(2)
Make sure there is no contact between the deflector and the demand valve
assembly. Carefully bend the deflector if necessary.
SUBTASK 35-31-55-440-017-A01
E.
Diaphragm Assembly
(1)
Carefully install the diaphragm assembly ( (Refer to IPL FIG. 2, 16; , IPL FIG. 1B,
, 825) on the case ( IPL FIG. 2), 28, 28A) so that the diaphragm extends to the
lower edge of the grooved surface of the case. Make sure that the diaphragm is
seated evenly and not distorted (wrinkled).
NOTE :
(2)
The diaphragm cord ( (Refer to IPL FIG. 2), 17) is not procurable.
The diaphragm cord (17) has been replaced by the diaphragm clamp
(17A). The diaphragm clamp must be used to secure the diaphragm to
the regulator case during assembly.
Diaphragm clamp
(a)
Put the wide edge of the beveled surface of the diaphragm clamp (17A)
toward the diaphragm assembly ( (Refer to IPL FIG. 2, 16; , IPL FIG. 1B,
, 825). Carefully push the diaphragm clamp ( IPL FIG. 2), 17A) over the
diaphragm assembly until the clamp is seated in the grooved area of the
case (28, 28A).
35-31-55
Page 7016
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-440-018-A01
F.
Cover Assembly
NOTE :
(1)
(2)
(Refer to Fig. 7001 , Fig. 7002, and Fig. 7003).
Demand type cover assembly ( (Refer to IPL FIG. 2), 4)
(a)
If necessary, put the respirator regulator S/N and DASH No. on the new
identification plate (8) with a metal stamp having 0.064 in. (1.63 mm) high
characters.
(b)
Align and install the identification plates (8, 11) on the case cover (13) using
the rivets (10, 12).
Demand/Pressure-Demand type cover assembly (5).
(a)
If necessary, put the respirator regulator S/N and DASH No. on the new
identification plate (9) with a permanent black ink marker using 0.064 in.
(1.63 mm) high characters.
(b)
Align and install the identification plate (15) on the case cover (14).
(c)
Align and install the identification plate (9) on the case cover (14) using
the rivets (12).
(d)
Position the case cover (14) so that the identification plate (9) is visible and
the “†”-shaped slot is facing up. Also, the 0.75 in. (1.9 cm) long raised lug
on the side of the case cover will be facing down.
(e)
(Refer to Fig. 7002) to align and insert the “C”-shaped end of the slide
button (12D) through the lower slot (closest to the raised lug) of the case
cover (14). Align and insert the “T”-shaped end of the slide button through
the upper slot of the case cover.
(f)
Hold the slide button (12D) in the case cover (14) and put the inside of the
case cover facing up. The raised lug will be facing down and both the slide
button and the identification plate (15) will be out of view.
(g)
Carefully secure the slide button (12D) to the case cover (14) using the
spring (12C).
NOTE :
Make sure the ends of the spring are secure and aligned under the
“C”-shaped and “T”- shaped ends of the slide button. Also, make sure
the long loop end of the spring faces away from the raised lug and
that the open side of the loop faces the center of the case cover.
35-31-55
Page 7017
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
CAUTION :
(h)
A PLATE W/ LEVER ASSEMBLY AND COMPRESSION SPRING
THAT ARE NOT PROPERLY POSITIONED MAY CAUSE THE
RESPIRATOR REGULATOR ASSEMBLY TO FAIL TO OPERATE
PROPERLY.
(Refer to Fig. 7003 to locate and install the plate w/ lever assembly ( IPL
FIG. 2), 12B) in the “C”-shaped end of the slide button (12D). Also, the
end of the plate w/ lever assembly (12B) must be in the raised lug area of
the case cover (14).
WARNING : FAILURE TO WEAR GLOVES WHEN BENDING COMPRESSION
SPRING MAY RESULT IN INJURY TO THE HANDS.
(i)
Measure and bend (if required) the compression spring (12A) until the length
is 3.25 ±0.06 in. (8.26 ±0.16 cm).
(j)
Insert one end of the compression spring (12A) into the hole of the plate w/
lever assembly (12B). Insert the remaining end of the compression spring in
the lower (bottom) hole of the case cover (14).
(k)
Hold finger pressure on the plate w/ lever assembly (12B) and push the
slide button (12D) between the demand and pressure-demand mode
settings. The slide button must operate freely. Put the slide button in the
demand mode position.
(l)
Carefully locate and install the cover assembly (5) on the case (28, 28A).
Secure the cover assembly to the case using the pan head screws (7).
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Cover Assembly Identification Plate Placement
Figure 7001/GRAPHIC-35-31-55-991-100-A01
Slide Button and Spring Installation
Figure 7002/GRAPHIC-35-31-55-991-105-A01
35-31-55
Page 7019
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Plate w/ Lever Assembly and Compression Spring Installation
Figure 7003/GRAPHIC-35-31-55-991-110-A01
35-31-55
Page 7020
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-430-803-A01
5.
Regulator Assembly
SUBTASK 35-31-55-440-019-A01
A.
General Assembly
Install the following components in the regulator body ( (Refer to IPL FIG. 7), 58 thru 61).
(1)
If necessary, transfer the regulator assembly PN, S/N and the Manufacture Date
from the original identification plate to a replacement identification plate (62, 63)
with a metal stamp having 0.064 in. (0.163 cm) characters. Install identification
plate on the body (58 thru 61) using drive screws (64).
(2)
Install the spring (52), thrust pin guide (51), thrust pin (50) and seat (49) or seat
assembly (49A) in the body (55 thru 61).
(3)
Carefully align the holder (48) over the thrust pin (50) and thread the holder into
the body (55 thru 61). Torque the holder to 50 lbf-in. (5.6 N.m).
CAUTION :
THE DIAPHRAGM PLATE MUST BE INSTALLED WITH THE RAISED
CORNERS AWAY FROM THE DIAPHRAGM OR DAMAGE MAY
OCCUR TO THE DIAPHRAGM CAUSING THE REGULATOR TO
MALFUNCTION.
(4)
Install the thrust plate (47), diaphragm ( (Refer to IPL FIG. 7, 46; , IPL FIG. 1, ,
IPL FIG. 1A, and , IPL FIG. 1B, , 755), diaphragm plate ( IPL FIG. 7), 44), slip ring
(45), adjusting spring (43) and spring guide (42, 42A) in the spring case (41, 41A).
(5)
Put the body (55 thru 61) pointing up and carefully thread the spring case 41,
41A) onto the body (55 thru 61). Torque the case (41, 41A) to 175 - 225 lbf-in.
(19.8 - 25.4 N.m).
NOTE :
(6)
Setscrew (40) must be used only with guide (42). Setscrew (40A)
must be used only with guide (42A).
Thread the setscrew (40, 40A) into case (41, 41A) until it is even with the top
of case (41, 41A).
SUBTASK 35-31-55-440-020-A01
B.
Safety Outlet Assembly
Assemble and install the safety outlet assembly in the body ( (Refer to IPL FIG. 7),
55 thru 61) as follows.
NOTE :
(1)
Safety outlet replacement kit (26, ALT APN 26568-01) may be used as
a source of parts for, or to assemble a complete safety outlet assembly
(26). Kit contains items 28, 29, 32, 33, 34, Aircraft and Instrument
Grease, Lockwire, and assembly instruction sheet.
Apply a thin layer of Aircraft and Instrument Grease (Refer to Table 7002) on the
gasket (32) and install the gasket in the safety plug (33).
35-31-55
Page 7021
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(2)
Install the safety disc (29, 30) in the safety plug (33).
(3)
Thread the safety cap (28) onto the safety plug (33). Torque the safety cap to 325
lbf-in. (36.7 N.m) when APN 7171-00 (29) safety disc is used. Torque the safety
cap to 350 lbf-in. (39.5 N.m) when APN 10003742 (30) safety disc is used.
(4)
Lightly lubricate the safety plug washer ( (Refer to IPL FIG. 7, 34; , IPL FIG. 1, ,
IPL FIG. 1A, and , IPL FIG. 1B, , 770) with Molybdenum Disulfide (Refer to Table
7002) and install in the body ( IPL FIG. 7), 55 thru 61).
(5)
Thread the safety outlet assembly (26, 27) into the body (55 thru 61). After the
safety outlet assembly (26, 27) is finger tight, rotate the safety outlet assembly
(26, 27) 45° ± 5°.
(6)
Install Lockwire (Refer to Table 7002) between the safety cap (28) and the safety
plug (33).
SUBTASK 35-31-55-440-021-A01
C.
Charging Valve Assembly
Install the charging valve assembly ( (Refer to IPL FIG. 7), 23) in the body (55 thru
61) as follows.
(1)
Apply Thread Sealing Tape (Refer to Table 7002) to the charging valve (23) Install
the filter (23C) in the body (23A).
(2)
Thread the charging valve into the body (55 thru 61).
(3)
Torque charging valve to 175 - 225 lbf-in. (19.8 - 25.4 N.m).
SUBTASK 35-31-55-440-022-A01
D.
On-Off Valve Kit
Assemble and install the on-off valve kit in the regulator assembly ( (Refer to IPL FIG.
7), 1 thru 5) as follows.
(1)
Apply a thin layer of Aircraft and Instrument Grease (Refer to Table 7002) on the
valve stem assembly (15, 15A), preformed packings ( (Refer to IPL FIG. 7, 14,
14A, 18, 18A; , IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, , 775, 780) and
the threads of the valve head assembly (, IPL FIG. 7, , 17, 17A; , IPL FIG. 1, ,
IPL FIG. 1A, and IPL FIG. 1B), 800).
(2)
Thread the head assembly ( (Refer to IPL FIG. 7, 17, 17A; , IPL FIG. 1, , IPL FIG.
1A, and , IPL FIG. 1B, 800) into the bushing ( IPL FIG. 7), 19).
(3)
Install the PTFE seat ( (Refer to IPL FIG. 7, 16; , IPL FIG. 1, , IPL FIG. 1A, and ,
IPL FIG. 1B, , 760) on the valve stem assembly ( IPL FIG. 7), 15, 15A). Align the
stem assembly with the head assembly and install in the bushing (19).
(4)
Install the preformed packing ( (Refer to IPL FIG. 7, 14, 14A; , IPL FIG. 1, , IPL
FIG. 1A, and , IPL FIG. 1B, , 775) on the packing nut ( IPL FIG. 7), 13).
35-31-55
Page 7022
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
NOTE :
Leave handle (8) unassembled until Valve Torque Test is performed
(Refer to SUBTASK 35-31-55-700-807-A01). Then go to Final
Assembly (Refer to SUBTASK 35-31-55-440-024-A01).
(5)
Align the packing nut ( (Refer to IPL FIG. 7), 13) on the valve stem assembly (15,
15A) and thread the packing nut (13) into the bushing (19). Torque the packing
nut (13) to 140 - 160 lbf-in. (15.9 - 18.0 N.m).
(6)
Install the filter ( (Refer to IPL FIG. 7, 20; , IPL FIG. 1, , IPL FIG. 1A, and , IPL
FIG. 1B, , 765) in the body ( IPL FIG. 7), 55 thru 61).
(7)
Install the preformed packing ( (Refer to IPL FIG. 7, 18, 18A; , IPL FIG. 1, , IPL
FIG. 1A, and , IPL FIG. 1B, , 780) on the bushing ( IPL FIG. 7), 19).
(8)
Thread the bushing (19) into the body (55 thru 61). Torque bushing to 175 200 lbf-in. (19.8 - 22.5 N.m).
(9)
Put the On-Off Valve Kit (6, 6A) into the body (55 thru 61). Torque the On-Off
Valve Kit (6, 6A) to 200 lbf-in. (22.5 N.m).
(10) Install Lockwire (Refer to Table 7002) between packing nut (13) and body (55
thru 61) (Refer to Fig. 7004).
On-Off Valve Kit Installation
Figure 7004/GRAPHIC-35-31-55-991-115-A01
SUBTASK 35-31-55-440-023-A01
E.
Gauge
Assemble and install the gauge as follows.
(1)
If removed during disassembly, install the lens ( (Refer to IPL FIG. 9), 10, 10A),
bezel (5, 5A) and bezel w/ lens (15, 15A) on the gauge (1 thru 1E). If removed
during disassembly, install the bezel (7) on the gauge (1F).
(2)
If removed during disassembly, install the relief label (25) and gasket (20) on
the gauge (1D, 1E).
(3)
Perform the Gauge Accuracy Test (Refer to TASK 35-31-55-780-802-A01,) before
the gauge is installed on the regulator assembly. Make sure the gauge passes
the test before use.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(4)
Apply Thread Sealing Tape (Refer to Table 7002) to the gauge ( (Refer to IPL
FIG. 7, 35, 36 36A; , IPL FIG. 9, , 1 thru 1F) and thread the gauge into the
body ( IPL FIG. 7), 55 thru 61). Align the gauge with a torque of 40 -150 lbf-in.
(4.5 - 16.9 N.m).
SUBTASK 35-31-55-700-807-A01
F.
Testing
(1)
Perform the Regulator Assembly Output Pressure Test (Refer to TASK
35-31-55-780-801-A01) described in the TESTING AND FAULT ISOLATION
section of this manual. Make sure the regulator assembly passes the test before
use.
(2)
Perform the Valve Torque Test (Refer to TASK 35-31-55-700-805-A01) described
in the TESTING AND FAULT ISOLATION section of this manual. Make sure the
regulator assembly passes the test before use.
SUBTASK 35-31-55-440-024-A01
G.
Final Assembly
Install the following components after performing the tests specified in Testing (Refer to
SUBTASK 35-31-55-700-807-A01).
Install the identification plate ( (Refer to IPL FIG. 7), 38; (Refer to IPL FIG. 1) (Refer to
IPL FIG. 1A) and (Refer to IPL FIG. 1B), 785) on the spring case. If the identification
plate ( (Refer to IPL FIG. 7), 38; (Refer to IPL FIG. 1) (Refer to IPL FIG. 1A) and
(Refer to IPL FIG. 1B), 785) is made from metal then attach it with the screws ( (Refer
to IPL FIG. 7), 39, 39A; (Refer to IPL FIG. 1) (Refer to IPL FIG. 1A) and (Refer to
IPL FIG. 1B), 805).
(1)
(Refer to Fig. 7004 to align and install the flat washers ( IPL FIG. 7), 12), spring
washer (11) and handle (8) on the valve stem assembly (15, 15A). Secure the
handle on the stem assembly using self-locking hex nut (9C). Torque self-locking
hex nut (9C) to 20 - 25 lbf-in. (2.3 - 2.8 N.m). Do not exceed 25 lbf-in. (2.3 N.m)
or damage to the threads of the stem assembly or self-locking hex nut can occur.
NOTE :
(2)
The nut ( (Refer to IPL FIG. 7), 9, 9A) and washer (10, 10A) are not
procurable. The self-locking hex nut (9C) replaces the nut (9, 9A,
9B) and washer (10, 10A). If you install the old flange hex nut (9B)
you must apply sealing compound grade 242 to the threads of the
flange hex nut (9B).
Install the identification plate ( (Refer to IPL FIG. 7, 7; , IPL FIG. 1, , IPL FIG. 1A,
, IPL FIG. 1B, and , IPL FIG. 1C, , 790) on the handle ( IPL FIG. 7), 8).
35-31-55
Page 7024
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-420-801-A01
6.
PCA Assembly
SUBTASK 35-31-55-420-001-A01
A.
Regulator Assembly installed into steel cylinder
Install the regulator assembly in a steel cylinder ( (Refer to IPL FIG. 1), 500 thru 500C;
(Refer to IPL FIG. 1B), 500) as follows.
(1)
Hold the cylinder ( (Refer to IPL FIG. 1, 500 thru 500C; IPL FIG. 1B), 500) in the
Pneumatic Bench Vise.
(2)
Apply Thread Sealing Tape to the cylinder-mating threads on regulator assembly (
(Refer to IPL FIG. 7, 1 thru 3). Thread the regulator assembly into the steel
cylinder (, IPL FIG. 1, , 500 thru 500C; IPL FIG. 1B), 500) hand tight.
WARNING : AFTER THE CORRECT TORQUE HAS BEEN APPLIED, THE
REGULATOR BODY MUST HAVE A MINIMUM OF FOUR THREADS
ENGAGED WITH THE STEEL CYLINDER OR SERIOUS PERSONAL
INJURY OR DEATH MAY OCCUR WHEN THE PCA IS FILLED WITH
OXYGEN.
(3)
Torque the regulator assembly ( (Refer to IPL FIG. 7, 1 thru 3) in the steel
cylinder (, IPL FIG. 1, , 500 thru 500C; IPL FIG. 1B), 500) to 480 - 840 lbf-in.
(54.2 - 94.9 N.m).
NOTE :
The regulator body outlet port where the gauge ( (Refer to IPL FIG. 7
, 35) is installed must be aligned with the oxygen identification decal (,
IPL FIG. 1, and , IPL FIG. 1B, , 210, 215) on the cylinder (, IPL FIG.
1, , 500 thru 500C; IPL FIG. 1B), 500).
SUBTASK 35-31-55-440-099-A01
B.
Regulator Assembly installed into composite cylinder
Install the regulator assembly in a composite cylinder ( (Refer to IPL FIG. 1A), 505;
(Refer to IPL FIG. 1C), 505) as follows.
(1)
Apply a thin layer of Aircraft and Instrument Grease on the metal boss seal ( (Refer
to IPL FIG. 7), 54) or to the sealing surface of the preformed packing (54A) only.
(2)
Install the metal boss seal (54) on the cylinder mating threads of the regulator
assembly (4, 5) with the sealing flange pointing away from the regulator.
(3)
Install the preformed packing (54B) on the cylinder mating threads of the regulator
assembly (5A). Do not lubricate the threads of the regulator (5A).
35-31-55
Page 7025
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
CAUTION :
FAILURE TO HOLD A COMPOSITE CYLINDER IN A PNEUMATIC
BENCH VISE MAY CAUSE DAMAGE TO THE FIBER OVER-WRAP
ON THE CYLINDER.
(4)
Hold the cylinder ( (Refer to IPL FIG. 1A, 505; IPL FIG. 1C), 505) in the Pneumatic
Bench Vise.
(5)
Thread the regulator assembly ( (Refer to IPL FIG. 7, 4, 5) into the composite
cylinder ( IPL FIG. 1A), 505) and torque to 540 - 660 lbf-in. (61.0 - 74.5 N.m).
(6)
Thread the regulator assembly ( (Refer to IPL FIG. 7, 5A) into the composite
cylinder ( IPL FIG. 1C), 505) and torque to 600 - 840 lbf-in. (67.8 - 94.9 N.m).
NOTE :
The regulator body outlet port where the gauge ( (Refer to IPL FIG. 7
, 36) is installed must be aligned with the oxygen identification decal (
IPL FIG. 1A), 210, 215) on the cylinder (505).
NOTE :
The regulator body outlet port where the gauge ( (Refer to IPL FIG. 7
, 36A) is installed must be aligned with the identification label ( IPL
FIG. 1C), 220) on the cylinder (505).
SUBTASK 35-31-55-430-001-A01
C.
Relief Valve Assembly
(1)
Testing
(a)
(2)
Perform the Relief Valve Assembly Test (Refer to TASK
35-31-55-700-802-A01) before the relief valve assembly is installed on the
regulator assembly. Make sure the relief valve assembly passes all the
tests before use.
Apply Thread Sealing Tape on the relief valve assembly ( (Refer to IPL FIG. 7, 37)
and thread into the regulator assembly (, IPL FIG. 1, , 400 thru 410A; , IPL FIG.
1A, , 415, 420; , IPL FIG. 1B, , 400 thru 405A; , IPL FIG. 1C, , 415; IPL FIG. 7), 1
thru 5A). Torque the relief valve assembly to 75 - 100 lbf-in. (8.5 - 11.2 N.m).
SUBTASK 35-31-55-430-002-A01
D.
Harness
(1)
Install the upper end of the harness ( (Refer to IPL FIG. 1, IPL FIG. 1A, , IPL FIG.
1B, and , IPL FIG. 1C, , 100) or sling strap (, IPL FIG. 10, , 8) over the regulator
assembly (, IPL FIG. 1, , 400 thru 410A; , IPL FIG. 1A, , 415, 420; , IPL FIG. 1B, ,
400 thru 405A) and let it rest on the upper end (crown) of the cylinder (, IPL FIG.
1, , 500 thru 500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505).
35-31-55
Page 7026
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-420-003-A01
E.
Respirator Regulator Assembly
Install the respirator regulator as follows.
(1)
Apply Thread Sealing Tape to the elbow assembly ( (Refer to IPL FIG. 1B), 15,
810).
(2)
Thread the elbow assembly (15, 810) into the regulator assembly (400 thru 405).
Align and tighten the elbow assembly wrench tight.
(3)
Install the clamp (60) through the bracket (55) onto the respirator regulator
assembly (-30, -35, 45).
(4)
Install the clamp (-120) through the bracket (55) onto the respirator regulator
assembly (-40).
(5)
Using the clamp (60, -120), loosely attach the respirator regulator assembly (30
thru 45) around the upper end of the cylinder (500).
(6)
Remove the nut and ferrule (parts of the connector assembly or connector tube)
from the connector assembly (10) or connector tube (10A, 815) and install them
on the end of the elbow assembly (15, 810).
(7)
Align the connector assembly (10) or connector tube (10A, 815) of the respirator
regulator assembly (30 thru 45) over the elbow assembly (15, 810). Push the
respirator regulator assembly onto the elbow assembly until the connector
assembly or connector tube is fully engaged. Thread the nut onto the connector
assembly (10) or connector tube (10A, 815) and tighten wrench tight.
(8)
Tighten the clamp (60, 120) around the cylinder (500).
35-31-55
Page 7027
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-430-003-A01
F.
Outlet Assemblies
Locate, install and mark the outlet assemblies as follows.
(1)
Outlet assembly location and marking instructions.
The outlet assemblies used on 807434, 9700 Series and 9800 Series PCAs
are installed on the regulator assembly ( (Refer to IPL FIG. 1), 400 thru 410A;
(Refer to IPL FIG. 1A), 415, 420; (Refer to IPL FIG. 1B), 400 thru 405A; (Refer
to IPL FIG. 1C), 415; (Refer to IPL FIG. 7), 1 thru 5) in specific places and are
identified by special marks.
(Refer to Fig. 7005) and (Refer to Fig. 7006) for information about the location
and marks of outlet assemblies installed on the 807434, 9700 Series or 9800
Series PCAs. Also (Refer to Fig. 7007) for information about the location and
marking of outlet assemblies installed on 803668-01 PCA.
(a)
(b)
(2)
Constant flow metered type outlet assemblies
1
On the 807434, 9700 Series PCA configured with more than one
constant flow (metered) type outlet assembly, the outlet assembly
with the highest flow rate is connected to the first regulator assembly
outlet port counterclockwise from the pressure gauge. On a 9800
Series PCA configured with more than one constant flow (metered)
type outlet assembly, the outlet assembly with the highest flow rate is
connected to the first regulator assembly outlet port counterclockwise
from the respirator regulator ( (Refer to IPL FIG. 1B), 30 thru 45).
2
When two constant flow (metered) outlets with different flow rates are
installed, there must be a mark on both outlets made with a rubber
stamp and Etching Ink. A “HI” mark, with Red Etching Ink, must be
put on the outlet assembly with the highest flow rate. A “LO” mark,
with Green Etching Ink, must be put on the outlet assembly with the
lowest flow rate.
3
All constant flow (metered) outlet assemblies must have the flow rate
and the altitude setting callout codes metal-stamped on the outside
of the outlet assembly. (Refer to Fig. 7) in the DESCRIPTION AND
OPERATION section if necessary.
The full flow (non-metered) type outlet assembly ( (Refer to IPL FIG. 1, IPL
FIG. 1A, and , IPL FIG. 1B, , 335 thru 355 as applicable; , IPL FIG. 8,
, 1) is connected to the regulator assembly outlet port clockwise from the
on/off valve ( IPL FIG. 7), 6, 6A).
Apply Thread Sealing Tape to the outlet assembly ( (Refer to IPL FIG. 1, IPL FIG.
1A, and , IPL FIG. 1B, , 300 thru 355 as applicable; , IPL FIG. 3, , 1 thru 1K; , IPL
FIG. 4, , 1 thru 1K; , IPL FIG. 5, , 1 thru 1G; , IPL FIG. 6, , 1; , IPL FIG. 7, , 70,
75; , IPL FIG. 8, , 1) or the plug (, IPL FIG. 1, , IPL FIG. 1A, and , IPL FIG. 1B, ,
360, 365) to be installed on the regulator assembly (, IPL FIG. 1, , 400 thru 410A;
, IPL FIG. 1A, , 415, 420; , IPL FIG. 1B, , 400 thru 405A; IPL FIG. 7), 1 thru 5).
35-31-55
Page 7028
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
Identify the correct location of each outlet assembly or plug on the regulator
assembly.
(4)
Thread the outlet assembly or plug into the regulator assembly. Align the “HI” or
“LO” marks on the outlet assembly while torquing the outlet assembly or plug to
40 - 80 lbf-in. (4.5 - 9.0 N.m) - force. Make sure the “HI” or “LO” mark can be
seen from the top (regulator end) of the PCA.
(5)
As needed, mark the constant flow (metered) outlet assembly ( (Refer to IPL FIG.
1, IPL FIG. 1A, and , IPL FIG. 1B, , 300 thru 330 as applicable; , IPL FIG. 3, , 1
thru 1K; , IPL FIG. 4, , 1 thru 1K; , IPL FIG. 5, , 1 thru 1G; , IPL FIG. 6, , 1; IPL
FIG. 7), 70, 75) with Etching Ink. Refer to step F.(1) if necessary.
(6)
If removed during disassembly, apply outlet ID decals ( (Refer to IPL FIG. 10), 13,
14) on appropriate outlet assemblies used on 803668-01 PCA (1).
807434 and 9700 Series PCA Outlet Assembly Position and Markings
Figure 7005/GRAPHIC-35-31-55-991-120-A01
35-31-55
Page 7029
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9800 Series PCA Outlet Assembly Position and Markings
Figure 7006/GRAPHIC-35-31-55-991-125-A01
9800 Series PCA Outlet Assembly Position and Markings
Figure 7007/GRAPHIC-35-31-55-991-130-A01
35-31-55
Page 7030
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
807434 and 9700 Series PCA Labeling
Figure 7008/GRAPHIC-35-31-55-991-135-A01
35-31-55
Page 7031
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9800 Series PCA and 803668-01 PCA Labeling
Figure 7009/GRAPHIC-35-31-55-991-140-A01
SUBTASK 35-31-55-430-004-A01
G.
ID decal
AVOX uses some non-procurable decals, identification plates and instruction plates in
the manufacture of the PCA. Replacement (procurable) decals, and plates noted in both
the IPL and this section may look different, however must contain the same information
as the non-procurable items.
All decals and plates requiring replacement have important information (i.e., part
number, serial number, dash number, date of manufacture, etc.) that must be put
on the replacement item before it is put on the cylinder ( (Refer to IPL FIG. 1), 500
thru 500C; (Refer to IPL FIG. 1A), 505; (Refer to IPL FIG. 1B), 500; (Refer to IPL
FIG. 1C), 505). A permanent ink marker pen may be used to mark information on the
replacement items with characters approximately the same height and spacing as those
contained on the original item.
NOTE :
To find out if your AVOX product is FAA approved, refer to the
"AVOX Systems FAA approved parts list document No. 3900038" at
www.avoxsys.com or phone 1 716-683-5100.
FAA-PMA status information on the replacement item must be the same as that found
on the original item.
Locate, align and install decals, plates, placards, plates, and oxygen tag as follows (
(Refer to Fig. 7008) and (Refer to Fig. 7009)).
35-31-55
Page 7032
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(1)
Apply the oxygen identification decal ( (Refer to IPL FIG. 1, IPL FIG. 1A, and , IPL
FIG. 1B, , 210, 215; , IPL FIG. 1C, , 215) on the cylinder (, IPL FIG. 1, , 500 thru
500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL FIG. 1C), 505).
NOTE :
(2)
(3)
A cylinder manufactured before 5/81 may have text painted on the
cylinder identical to that found on the oxygen identification decal.
Painted text, if present, will be placed on the cylinder the same as
the oxygen identification decal. Do not apply an oxygen identification
decal to a cylinder with painted text.
Apply the operator instruction decal ( (Refer to IPL FIG. 1 and , IPL FIG. 1B, ,
200; , IPL FIG. 1, , IPL FIG. 1A, and IPL FIG. 1B), 205) as follows.
(a)
Apply the instruction decal ( (Refer to IPL FIG. 1 and , IPL FIG. 1A, , 205)
to the 9700 Series PCA (, IPL FIG. 1, , 1 thru 2, 2C thru 2L; IPL FIG. 1A),
1 thru 1V).
(b)
Apply the instruction decal ( (Refer to IPL FIG. 1B), 205) to the 9800 Series
PCA (1 thru 2F).
Apply operating instruction placard ( (Refer to IPL FIG. 1), 235, 240) as follows.
(a)
Apply operating instruction placard (235) on 9700-[ ]2[ ] Series PCA (2A).
(b)
Apply operating instruction placard (240) on 9700-[ ]3[ ] Series (8J) PCA
(2B).
(4)
Apply bottle inspection placard (230) on 9700 -[ ]2[ ] Series or 9700-[ ]3[ ] Series
PCA.
(5)
Apply identification plate ( (Refer to IPL FIG. 1, IPL FIG. 1A, and IPL FIG. 1B),
220) as follows.
NOTE :
(a)
Replacement identification plates used on 9700 Series or 9800 Series
PCA for aircraft applications other than those manufactured by The
Boeing Airplane Company in Seattle, Washington (Boeing) (i.e.,
aircraft models 707, 727, 737, 747, 757, 767 and 777) must be altered
by the user before being installed on the PCA.
For identification plate ( (Refer to IPL FIG. 1), 225) on 9700 -AXX Series (1
thru 1D) or 9700 -DXX Series (2C, 2D) PCA do the following.
1
Refer to original identification plate and mark in or cross-out FAA-PMA
status information if applicable on replacement plate (225) before
proceeding to next step.
2
For Boeing aircraft applications, apply identification plate (225) on
PCA.
3
For non-Boeing aircraft applications, use permanent ink marker
to cross out the “Boeing PN 60B50087-XX” text on replacement
identification plate (225). Apply altered identification plate on PCA.
35-31-55
Page 7033
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(b)
(c)
(d)
(e)
For identification plate (220) on 9700-CXX Series (1F thru 2B, 2K),
9700-FXX Series (2E thru 2J, 2L), 9700 -GXX Series ( (Refer to IPL FIG.
1A), -1 thru 1P, 1T thru 1V), or 9700 -HXX Series (-1Q thru 1S) PCA do
the following.
1
Refer to original identification plate. Cross-out FAA-PMA status
information if applicable on replacement plate ( (Refer to IPL FIG. 1),
220) before proceeding to next step.
2
For Boeing aircraft applications, apply identification plate (220) on
PCA.
3
For non-Boeing aircraft applications, use permanent ink marker to
cross out the “Boeing PN 60B50087-XX” text on replacement plate
(220). Apply altered identification plate on PCA.
For identification plate (220) on 9700 -B1X-BBF25A PCA (1E) used for NHA
803668-01 PCA ( (Refer to IPL FIG. 10), 1) do the following.
1
Refer to original identification plate. Mark-in or cross-out FAA-PMA
status information if applicable on replacement ( (Refer to IPL FIG. 1),
220) before proceeding to next step.
2
Use permanent ink marker and cross out the “Boeing PN
60B50087-XX” text on replacement identification plate (220). Also,
change “OXYGEN CAPACITY...” text from “11.00” cu ft to “7.15” cu ft.
Apply altered identification plate on PCA.
For identification plate ( (Refer to IPL FIG. 1B), 220) on 9800 Series PCA
(1 thru 2F) do the following.
1
Refer to original identification plate. Mark-in or cross-out FAA-PMA
status information if applicable on replacement plate (220) before
proceeding to next step.
2
For Boeing aircraft applications, apply identification plate (220) on
PCA.
3
For non-Boeing aircraft applications, use permanent ink marker
to cross out the “Boeing PN 60B50087-XX” text on replacement
identification plate (220). Apply altered identification plate on PCA.
For identification plate ( (Refer to IPL FIG. 1C), 220) on 807434 Series PCA
(1): transfer AVOX PN, Customer PN, Mfg. Date, and Cu. Ft. information to
the replacement plate using a permanent ink marker and apply replacement
plate.
(6)
Apply warning decal ( (Refer to IPL FIG. 1A), 245) on 9700 G2A and 9700 H2A
Series PCA (1 thru 1V).
(7)
Apply warning decal ( (Refer to IPL FIG. 1C), 245) on 807434 Series PCA (1).
(8)
Apply oxygen tag ( (Refer to IPL FIG. 10), 10) on 803668-01 PCA (1).
35-31-55
Page 7034
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-610-801-A01
7.
PCA Charging Procedure
WARNING : 9700 SERIES, 9800 SERIES OR 803668-01 PCA EQUIPPED WITH A
DOT-3AA-1800 RATED STEEL CYLINDER WHICH DO NOT MEET ALL
REQUIREMENTS OF US DEPARTMENT OF TRANSPORTATION (DOT)
REGULATION 49 CFR 173.302A(B) MUST NOT BE PRESSURIZED IN
EXCESS OF THE MARKED ALLOWABLE SERVICE PRESSURE (1800
PSIG (12.41 MPA) OR THE CYLINDER DESIGN SPECIFICATIONS MAY BE
EXCEEDED ALLOWING A CYLINDER TO RUPTURE RESULTING IN FIRE,
EXPLOSION, SERIOUS PERSONAL INJURY OR DEATH.
9700 Series, 9800 Series and PN which meet all requirements of US DOT Regulation 49
CFR 173.302a(b) may be charged to a pressure 10 percent in excess of their marked service
pressure [(1800 psig (12.41 MPa) for US DOT-3AA-1800 steel cylinder at 70° F (21°C)].
Refer to chapter INSPECTION/CHECK for information on the hydrostatic testing period. If
the cylinder is not in compliance, it must be tested before refilling. A plus sign (+) following
the test date marking indicates that the cylinder is in compliance with US DOT Regulation
49 CFR 173.302a(b).
SUBTASK 35-31-55-610-001-A01
A.
PCA Charging Setup
(1)
Remove the filler cap ( (Refer to IPL FIG. 7), 21, 21A) from the charging valve (23).
(2)
Attach the Refill Coupling (Refer to Table 7001) to the charging valve (23).
(3)
Rotate knob (8) counterclockwise to fully open the on-off valve kit (6, 6A).
SUBTASK 35-31-55-610-002-A01
B.
Charge the PCA
For correct charging procedure (Refer to Table 7003).
(1)
(a)
CGA P-15 (Transfilling of Industrial and Medical Nonflammable Compressed
Gas Cylinders)
(b)
SAE AIR1059 (Transfilling and Maintenance of Oxygen Cylinders)
Refer to SAE AIR1059 or CGA P-15 for correct stabilized cylinder pressures at
ambient temperatures.
35-31-55
Page 7035
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-610-003-A01
C.
Disconnect the PCA
WARNING : FAILURE TO FULLY DISCHARGE THE PCA CHARGING SETUP OF
OXYGEN BEFORE DISASSEMBLY OF ANY PART MAY RESULT IN
SERIOUS PERSONAL INJURY OR DEATH.
(1)
Rotate handle ( (Refer to IPL FIG. 7), 8) clockwise to fully close on-off valve kit (6,
6A). Discharge all oxygen from the PCA charging setup.
(2)
Remove the PCA from the PCA charging setup.
SUBTASK 35-31-55-700-899-A01
D.
Testing
Perform the applicable PCA Final Test (Refer to TASK 35-31-55-700-806-A01). Make
sure PCA passes all tests before use.
35-31-55
Page 7036
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-400-803-A01
8.
Final PCA Assembly
NOTE :
The replacement PAX mask assembly ( (Refer to IPL FIG. 1), 150) may contain
either a cord & pin on the mask tubing or a loose-packed spring clip & tube which
must be removed and discarded. Carefully cut off the corner of the protective bag
containing the replacement (new) PAX mask assembly and remove either the
cord & pin from the mask tubing or the loose-packed spring clip & tube. Reseal
the protective bag with adhesive tape.
NOTE :
The US FAA requires that at least one mask must be connected at all times to
each PCA that is onboard an aircraft for potential use (for operators covered
under 14 CFR Parts 25 and 121). Refer to chapter REWORK for detailed AVOX
recommendations for compliance.
SUBTASK 35-31-55-430-005-A01
A.
P/N 801660-00 Harness Assembly
(Refer to Fig. 7010).
Install the harness ( (Refer to IPL FIG. 1), (Refer to IPL FIG. 1A), (Refer to IPL FIG. 1B)
and (Refer to IPL FIG. 1C), 100) as follows.
NOTE :
The upper (loop) end of the harness was previously installed.
(1)
Align the remaining end of the harness ( (Refer to IPL FIG. 1, , IPL FIG. 1A, ,
, IPL FIG. 1B, and , IPL FIG. 1C, , 100) on the lower end of the cylinder (, IPL
FIG. 1, , 500, 500B, thru 500C; , IPL FIG. 1A, , 505; , IPL FIG. 1B, , 500; IPL
FIG. 1C), 505).
(2)
Align and install the clamp ( (Refer to IPL FIG. 1, , IPL FIG. 1A, , , IPL FIG. 1B,
and IPL FIG. 1C), 60) over the remaining end of harness. Depending on the
cylinder size, align and tighten the clamp on the cylinder approximately 2.5 in.
(6.4 cm) from the bottom end of cylinder.
35-31-55
Page 7037
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PN 801660-00 Harness Configurations
Figure 7010/GRAPHIC-35-31-55-991-145-A01
SUBTASK 35-31-55-430-006-A01
B.
P/N 801658-00 Harness Assembly
(Refer to Fig. 7011), (Refer to IPL FIG. 1) and (Refer to IPL FIG. 1B) unless noted
otherwise.
Install the harness assembly (105) as follows.
(1)
Align and install the harness assembly (105) on the cylinder ( (Refer to IPL FIG.
1, 500B; IPL FIG. 1B), 500).
(2)
Align and install the clamp (60) over the harness assembly (105). Depending on
the cylinder size, align and tighten the clamp on the cylinder approximately 2.5 in.
(6.4 cm) from the bottom end of cylinder.
(3)
Align and install the clamp (120) over the harness assembly (105). Align and
tighten the clamp on the cylinder approximately 3.5 in. (8.9 cm) from the neck of
cylinder.
35-31-55
Page 7038
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PN 801658 Harness Configuration
Figure 7011/GRAPHIC-35-31-55-991-150-A01
SUBTASK 35-31-55-430-007-A01
C.
P/N 805118-01 Harness Assembly with Mask and Storage Bag
(Refer to Fig. 7012).
Install the harness assembly with mask and storage bag ( (Refer to IPL FIG. 1), 125)
as follows.
(1)
Install the hook and loop fastener (145) through the mask storage bag assembly
(140).
(2)
Align and install the fastener w/ the attached harness assembly with mask and
storage bag (125) on the PCA (2, 2A, 2B) approximately 9 in. (22.9 cm) from
the neck of the cylinder.
(3)
Align and install the strap assembly (130) as follows.
(a)
Align the strap assembly (130) on the cylinder (500B).
(b)
Align and install the clamp (135) over the strap assembly (130). Align and
tighten the clamp on the cylinder approximately 3.5 in. (8.9 cm) from the
neck of cylinder.
(c)
Align and install the clamp (60) over the remaining end of the strap assembly
(130). Depending on the cylinder size, align and tighten the clamp on the
cylinder approximately 2.5 in. (6.4 cm) from the bottom end of cylinder.
35-31-55
Page 7039
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(4)
As necessary, repackage and install the passenger mask assembly (150) in the
mask storage bag assembly (140) as follows.
(a)
Put the large diameter of the face piece down on a clean, flat, lint-free
surface and spread the reservoir bag out flat.
(b)
Fold one third of the reservoir bag over the center of the bag parallel to
the tubing.
(c)
Fold the other one third of the reservoir bag over the first folded side even
with the outer edge.
(d)
Put the head strap into the face piece.
(e)
Carefully put the folded reservoir bag into the face piece.
(f)
Verify that the outlet assembly mating connector (155) is attached to the
tube.
(g)
Coil the tube inside of the face piece in a clockwise direction.
(h)
Put the PAX mask assembly in the protective plastic bag. Close and seal
the protective bag.
(i)
Carefully put the sealed PAX mask assembly into the mask storage bag
assembly (140).
35-31-55
Page 7040
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PN’s 805118-01, Mask Storage Bag and Harness Assembly
Figure 7012/GRAPHIC-35-31-55-991-155-A01
35-31-55
Page 7041
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-430-008-A01
D.
P/N 803177-01 Harness Assembly with Mask and Storage Bag
(Refer to Fig. 7013).
(1)
Install the sling strap ( (Refer to IPL FIG. 10), 8) as follows.
NOTE :
(2)
(3)
The upper (loop) end of the sling strap (8) was previously installed.
(a)
Align the remaining end of the sling strap (8) on the lower end of the cylinder
( (Refer to IPL FIG. 1), 500A).
(b)
Align and install the clamp ( (Refer to IPL FIG. 10), 9) over the remaining end
of sling strap. Depending on the cylinder size, align and tighten the clamp on
the cylinder approximately 2.5 in. (6.4 cm) from the bottom end of cylinder.
Install the harness assembly with mask and storage bag (3) as follows.
(a)
Install the hook and loop fastener (5) through the mask storage bag
assembly (4).
(b)
Align and install the hook and loop fastener w/ the attached harness
assembly with mask and storage bag (3) on the PCA (1) approximately 3.75
in. (9.53 cm) from the neck of the cylinder ( (Refer to IPL FIG. 1), 500A).
As necessary, repackage and install the PAX mask assemblies ( (Refer to IPL
FIG. 10), 6, 6A) in the mask storage bag assembly (4) as follows.
NOTE :
Replacement mask assembly, in stock will contain spring clip (PN
289-632) and spring clip tube (PN 289-640). Make sure you remove
and discard the spring clip and spring clip tube from the mask
assembly (6, 6A).
(a)
Fold PAX Mask assembly No. 1 reservoir bag into thirds along the longer
axis.
(b)
Fold the PAX Mask assembly reservoir bag in half also along the longer axis.
(c)
Place the head strap into the face piece.
(d)
Carefully place the folded reservoir bag into the face piece.
(e)
Make sure that the plug-in connector (7) is attached to the tube.
(f)
Coil the tube inside of the face piece in a clockwise direction.
(g)
Repeat steps (a) thru (c) for PAX Mask assembly No. 2.
35-31-55
Page 7042
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(h)
Place repackaged PAX Mask assembly No. 1 in face piece of PAX Mask
assembly No. 2.
(i)
Carefully place folded reservoir bag (PAX Mask assembly No. 2) into face
piece of PAX Mask assembly No. 1.
(j)
Make sure that the plug-in connector (7) is attached to the tube.
(k)
Coil tube of PAX Mask assembly No. 2 around outside of PAX Mask
assemblies No. 1 and No. 2.
(l)
Carefully put the packaged PAX mask assemblies into the mask storage
bag assembly (4).
35-31-55
Page 7043
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Mask Storage Bag Assembly Configuration
Figure 7013/GRAPHIC-35-31-55-991-160-A01
35-31-55
Page 7044
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-550-801-A01
9.
Storage
Refer to chapter STORAGE.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 7046
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-400-804-A01
10. Installation
Follow the applicable Aircraft Maintenance Manual for instructions on installing the PCA
onto an aircraft.
35-31-55
Page 7047
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 7048
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FITS AND CLEARANCES
TASK 35-31-55-992-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - FITS AND CLEARANCES
SUBTASK 35-31-55-992-001-A01
A.
Table of Torque Values
(1)
(Refer to Table 8001) for the torque values necessary to assemble the portable
oxygen cylinder assembly.
(2)
Refer to the ILLUSTRATED PARTS LIST section of this manual for the item
numbers given in parentheses.
NOTE :
IPL FIG. NO. AND ITEM
Unless otherwise noted, any use of an item number in this section
includes all alpha variants and dashed variants (i.e., items not shown)
of that number. For example, item (500) includes 500, -500, -500A
thru -500D.
NOMENCLATURE
TORQUE
lbf-in.
N.m
1 - (300 - 355)
1A - (300 - 355)
1B - (300 - 355)
3 - (1 thru 1K)
4 - (1 thru 1K)
55 - (1 thru 1G)
6 - (1)
7 - (70, 75)
8 - (1)
Outlet Assembly
40 - 80
4.5 - 9.0
1 - (360, 365)
1A - (360, 365)
1B - (360, 365)
Plug
40 - 80
4.5 - 9.0
1 - (400 thru 410A)
1B - (400 thru 405A )
7 - (1 thru 3)
Regulator Assembly
(0.500 - 14 ANPT
Threads)
480 - 840
54.2 - 94.9
1A - (415, 420)
7 - (4, 5)
Regulator Assembly
(0.750 - 16UNF-2A
Threads)
540 - 660
61.0 - 74.5
1C - (415)
7 - (5A)
Regulator Assembly
(0.750 - 16UNF-2B
Threads)
600 - 840
67.8 - 94.9
4 - (11)
Setscrew
5 - 7
0.6 - 0.8
7 - (9C)
Flange Hex Nut
20 - 25
2.3 - 2.8
7 - (13)
Packing Nut
140 - 160
15.9 - 18.0
7 - (19)
Bushing
200
22.6
7 - (23)
Charging Valve
175 - 225
19.8 - 25.4
35-31-55
Page 8001
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
IPL FIG. NO. AND ITEM
NOMENCLATURE
TORQUE
lbf-in.
N.m
75 - 100
8.5 - 11.2
50
5.6
7 - (37)
Relief Valve Assembly
7 - (48)
Holder
7 - (28)
Safety Cap
Note 1
Note 1
7 - (35, 36)
Gauge
40 -150
4.5 - 16.9
7 - (41, 41A)
Case
175 - 225
19.8 - 25.4
NOTE: 1: Safety disc, APN 7171-00, is used in the safety outlet assembly (26, IPL Fig. 7).
Torque the safety cap to 325 lbf-in. (36.7 N.m) - force when safety disc APN 7171-00 (Item 29, IPL Fig. 7) is used.
Safety disc, APN 10003742, is used in the safety outlet assembly (27, IPL Fig. 7).
Torque the safety cap to 350 lbf-in. (39.5 N.m) - force when safety disc APN 10003742 (Item 30, IPL Fig. 7) is used.
Table 8001 / Torque Values
35-31-55
Page 8002
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 35-31-55-940-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - SPECIAL TOOLS, FIXTURES, EQUIPMENT AND
CONSUMABLES
SUBTASK 35-31-55-940-001-A01
A.
List of Special Tools, Fixtures and Equipment
(1)
(Refer to Table 9001) for the specials tools, fixtures and equipment necessary to
do the maintenance of the portable cylinder assembly.
NOTE :
Special tools, fixtures and equipment that you find to be equivalent
can be used as an alternative.
NAME
RANGE
ACCURACY
SOURCE
PAGEBLOCK
WHERE
USED
Mechanic standard
tool kit
NA
NA
Local supply
1001
3001
6001
7001
11001
Pressure Gauge
1404 Series
0 - 100 psig (0 - 0.69 MPa)
0 - 200 psig (0 - 1.38 MPa)
0 - 2000 psig (0 - 13.8 MPa)
Minimum accuracy
±0.25% full scale
Ametek (US
Gauge)
Sellersville, PA
18960-2625
USA (V61349)
1001
7001
11001
Vent Valve
0.250 in. - 18 ANPT
Threads
P4T Series
B-4P4T4
NA
NA
Whitey Co.
Highland
Heights, OH
44134- 1533
USA (V12623)
1001
Test Regulator
44-1110 Series
44-1114 -24
26-1600 Series
26-1612-24
0 - 250 psig (0 - 1.72 MPa)
Outlet Pressure
0 - 2500 psig (0 - 17.2 MPa)
Outlet Pressure
NA
Tescom Corp.
Elk River, MN
55330-2491
USA (V5H64
2)
1001
7001
Flowmeter
1110 Series
1110CC21ABGAA
1110CC11BBGAA
1110CC71DBGAA
1110CJ42CBGAA
5.0 - 50 ccm
13.6 - 136 ccm
0.62 - 6.20 lpm
12.6 - 126 lpm
Minimum accuracy
±2% full scale
Emerson
Electric Co.
Brooks
Instruments
Division
Hatfield, PA
19440-3052
USA (V91556)
1001
35-31-55
Page 9001
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
NAME
RANGE
ACCURACY
SOURCE
PAGEBLOCK
WHERE
USED
Mating Connector for:
5009-00, 5009 Series
Outlet Assy (5065-10)
5041-00, 5041
Series Outlet Assy
(29559-00)
5507-00, 5077
Series Outlet Assy
(14807-00)
5052-00 Outlet Assy
(5067-08)
10003566, 802856-01
Outlet Assy
(802857-01)
36728-01, DPB153
Outlet Assy
(36857-01)
10008298 Outlet Assy
(10007498)
NA
NA
Avox Systems
(53655)
1001
11001
Shut Off Valve (2
required)
1 Series
B-1VF4
NA
NA
Whitey Co.
Highland
Heights, OH
44134-1533
USA (V12623)
1001
Flow Control Valve
18 Series
B-18RF8
NA
NA
Whitey Co.
Highland
Heights, OH
44134-1533
USA (V12623)
1001
Needle Valve
1 Series
B-1VF4
NA
NA
Whitey Co.
Highland
Heights, OH
44134-1533
USA (V12623)
1001
Regulator Test Adapter
0.500 - 14 ANPT x
0.250 - 18 ANPT
Threads
803213-S58-12
0.750 - 16UNF2A
x 0.250 - 18 ANPT
Threads
803213-S58-1
NA
NA
Avox Systems
(53655)
1001
35-31-55
Page 9002
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
NAME
RANGE
ACCURACY
SOURCE
PAGEBLOCK
WHERE
USED
Graduated Cylinder 5
cc Capacity
EW-34400-01
NA
NA
Cole Parmer
Instrument Co.
Vernon
Hills, NJ
60061-1844
USA (VKB50
0)
1001
Low Pressure
Regulator
16 Series
16112J
Vac to 2 psig (Vac to 14 KPa)
(Vac to 55 in. WC)
NOTE: REG requires both
VAC and PRESS to operate.
Maximum inlet pressure is
250 psig (1,72 MPa)
Maximum inlet
pressure is 250 psig
(1.72 MPa)
Fairchild
Industrial
Products Co.
WinstonSalem, NC
27103-6708
USA (V07282)
1001
Draft Gauge
2000 Series
Magnehelic ®*
2310-A-321
2015-A-321
-5.0 to +5.0 in. WC (-12.7 to
+12.7 cm WC)
Differential Pressure 0 to 15
in. WC (0 - 38 cm WC)
Minimum accuracy
±2% full scale
Dwyer
Instruments
Inc.
Michigan
City, IN
46360-0373
USA (V85274)
1001
Respirator Regulator
Mating Coupling
Threaded Type - For
respirator regulator
assembly used on
9800-1 Series PCA
6210-00
AN Type Quick Disc For respirator regulator
assembly used on
9800-2 Series PCA or
9800-9 Series PCA
13822-00
NA
NA
Avox Systems
(53655)
1001
Pneumatic Bench Vise
Model BV-101-P
PN 58634
NA
NA
Getz Fire
Equipment Co.
Peoria, IL
61602-1711
USA (V58013)
3001
7001
Protective Cap or Plug
NA
NA
Local supply
4001
Inspection light
NA
NA
Local supply
5001
6001
Magnifying glass
NA
NA
Local supply
5001
35-31-55
Page 9003
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
NAME
RANGE
ACCURACY
SOURCE
PAGEBLOCK
WHERE
USED
Spray Gun
Model 19
NA
NA
Binks
Manufacturing
Company
AMF Ohare,
IL 60666-2887
USA (V07334)
6001
Cylinder Hanger
(Steel Cylinders)
0.500 in. - 14 ANPT
Threads
Square Drive Plastic
Plug Fitting
Cross-Drilled for "S"
Hanger
NA
NA
Local supply
6001
Cylinder Hanger
(Composite Cylinders)
0.750 - 16UNF-2A
Threads
Square Drive Plastic
Plug Fitting
Cross-Drilled for "S"
Hanger
NA
NA
Local supply
6001
Refill Coupling
CGA 540 x 0.563 18UNF-2B Threads
5020-01
NA
NA
Avox Systems
(53655)
7001
Leakage Tester
5500-S58-6
NA
NA
Avox Systems
(53655)
11001
Test Plug
5500-S58-7
NA
NA
Avox Systems
(53655)
11001
Cap
NA
NA
Local supply
11001
* Magnehelic ® is a registered trademark of Dwyer Instruments Inc.
Table 9001 / Special Tools, Fixtures and Equipment
35-31-55
Page 9004
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-940-002-A01
B.
List of Consumables
(1)
(Refer to Table 9002) for the consumables necessary to do the maintenance of
the portable cylinder assembly.
NOTE :
(2)
For oxygen lubricant, it is not permitted to use equivalent materials.
Other consumables that you find to be equivalent can be used as
an alternative.
Also, Oxygen (MIL-PRF-27210, Type I or AS8010 Type I) is the Test Gas specified
in the TESTING AND FAULT ISOLATION section of this manual. Water pumped
Nitrogen (A-A-59503) or Air (equivalent in purity to MIL-PRF-27210, Type I) may
be substituted for Oxygen only when used as the Test Gas.
NAME
PNR
SUPPLIER’S CODE
OR NAME AND
ADDRESS
PAGE BLOCK WHERE
USED
Oxygen
MIL-PRF-27210, Type 1
Local supply
1001
7001
Air
BB-A-1034, Source 2,
Grade A
Local supply
1001
7001
Nitrogen
BB-N-411B, Type 1, Class
1, Grade A
Local supply
1001
7001
Thread Sealing Tape
0.250 in. (0.635 cm) wide
PTFE Ribbon Tape
CID A-A-58092, size 1
Local supply
1001
7001
Leak Detection
Compound, Oxygen
Systems
MIL-PRF-25567, Type 1
Local supply
1001
7001
Non-ionic Detergent
MIL-D-16791, Type I
Local supply
4001
Sandpaper
320 Grit or Finer
No specific
Local supply
6001
Catalyst
R6120
A.P. Nonweiler Co.
Oshkosh, WI 54903-007
USA
6001
Primer (2 part catalyzed
urethane) Light Gray
4285A093
(No. 36628 per
FED-STD-595)
A.P. Nonweiler Co.
Oshkosh, WI 54903-007
USA
6001
Paint (2 part catalyzed
urethane):
Green (No. 24062 per
FED-STD-595)
Green (No. 14187per
FED-STD-595)
4285A073
4285K123
A.P. Nonweiler Co.
Oshkosh, WI 54903-007
USA
6001
Paint, Green
Lacquer Aerosol Spray
Can, 12 Oz.
(No. 14090 Per
Fed-Std-595)
A2008-14090
Cardinal Industrial
Finishes
S. Elmonte, CA 91733
USA
6001
35-31-55
Page 9005
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
NAME
PNR
SUPPLIER’S CODE
OR NAME AND
ADDRESS
PAGE BLOCK WHERE
USED
Red and Green Etching
Ink
PN S-1141
Marking Device
Manufacturing Co.
Philadelphia, PA
19133-2891
USA (V26040)
7001
Lockwire
MS20995C20
Local supply
7001
Primer
Grade T
No specific
Loctite Corp.
Rocky Hill, CT
06067-3582
USA (V05972)
7001
Adhesive
Grade 222
No specific
Loctite Corp.
Rocky Hill, CT
06067-3582
USA (V05972)
7001
Sealing Compound
Grade 242
No specific
Loctite Corp.
Rocky Hill, CT
06067-3582
USA (V05972)
7001
Grease, Aircraft and
Instrument, Fuel and
Oxidizer Resistant
MIL-PRF-27617, Type I
Local supply
7001
Molybdenum Disulfide,
Technical, Lubrication
Grade
AMS-M-7866
Local supply
7001
US DOT compliant
reusable shipping box
Cylinder capacity 22 (cu.
ft.) and smaller
82009-22
Avox Systems (53655)
15001
Polyethylene bag
No specific
Local supply
15001
Cardboard box
No specific
Local supply
15001
Cardboard or polystyrene
No specific
Local supply
15001
Adhesive tape
No specific
Local supply
15001
Desiccant
No specific
Local supply
15001
Transparent protection
support
No specific
Local supply
15001
Table 9002 / Consumables
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SPECIAL PROCEDURES
TASK 35-31-55-610-802-A01
1.
PORTABLE CYLINDER ASSEMBLY - SPECIAL PROCEDURES
A.
General
WARNING : STRICTLY OBEY THE PROCEDURES WHEN YOU DO WORK ON
THE OXYGEN SYSTEM. DO NOT USE OIL, GREASE OR OTHER
LUBRICANTS MADE FROM PETROL IN THE AREA OF OXYGEN
EQUIPMENT. YOU CAN CAUSE A FIRE OR EXPLOSION.
CAUTION :
(1)
IN ALL THE PROCEDURES, GASEOUS OXYGEN IS SPECIFIED AS
THE TEST GAS. GASEOUS NITROGEN (A-A-59503 TYPE 1, CLASS
1, GRADE A STANDARD) OR DRY AND OIL-FREE AIR (CRITERIA:
TOTAL HYDROCARBON: WEIGHT LESS THAN 6 PPM IN VOLUME
- SOLID PARTICLES: LESS THAN 10 MICROMETERS - WATER
CONTENT: LESS THAN 5 MG/M3 AT ATMOSPHERIC AMBIANCE
(EQUIVALENT DEW POINT: -63 °C (-81 °F) AT 760 MMHG)) CAN
REPLACE THE GASEOUS OXYGEN. THEN, YOU MUST DO A
CONVERSION OF THE RESULTS BEFORE YOU COMPARE THEM
WITH THE RESULTS SPECIFIED FOR THE GASEOUS OXYGEN. DO
NOT USE OIL-PUMPED GAS.
Reason for the Job
(a)
This section contains information on special procedures used with for the
9700 Series and 9800 Series PCA.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
B.
Job Set-Up Information
(1)
Special Tools, Fixtures and Equipment
(a)
(Refer to Table 11001) for the special tools, fixtures and equipment
necessary to do the maintenance of the components.
NOTE :
Tools, fixtures and equipment that you find to be equivalent can
be used as an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
QTY
SOURCE
Mechanic standard tool kit
1
No specific
Local supply
Leakage Tester
1
5500-S58-6
Avox Systems (53655)
Test Plug
1
5500-S58-7
Avox Systems (53655)
Cap
1
No specific
Local supply
Pressure Gauge
Range: 1 - 100 psi
Accuracy: ± 0.5 psi of full scale
1
No specific
Local supply
Regulator Outlet Connector
807434 or 9700 Series
1
DPB153¹, 10008298,
36728-01, 5009 Series,
5041 Series, 5507 Series,
802856-01
Avox Systems (53655)
Regulator Outlet Connector
9800 Series
1
DPB153¹, 36728-01, 5009
Series, 5041 Series, 5507
Series, 802856-01
Avox Systems (53655)
NOTE :
¹ Intertechnique PN
Table 11001 / Special Tools, Fixtures and Equipment
SUBTASK 35-31-55-610-004-A01
C.
Procedure for measuring residual pressure in oxygen cylinder and regulator assemblies
NOTE :
(Incorporation of SIL-35-132)
It is important to know the pressure in oxygen cylinder and regulator assemblies when
no pressure is indicated on the installed pressure gauge. If the pressure is below
a certain level, the cylinder and regulator assembly can be shipped without use of
the special packaging required when fully charged. If the pressure in a cylinder and
regulator assembly is zero, then it must be assumed that the cylinder is contaminated
and requires internal cleaning.
Following is a procedure for measuring the pressure in an oxygen cylinder and regulator
assembly when the installed pressure gauge shows no pressure.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
WARNING : FAILURE TO USE EYE PROTECTION AT ALL TIMES DURING
SERVICE OR OVERHAUL PROCEDURES MAY CAUSE INJURY TO
THE EYES.
(1)
Use eye protection at all times during all service or overhaul procedures.
WARNING : CONTAMINATION OF OXYGEN EQUIPMENT BY FAILING TO
HANDLE OXYGEN EQUIPMENT IN AN AREA CLEAN OF OIL,
GREASE, FLAMMABLE SOLVENTS, OR OTHER COMBUSTIBLE
MATERIALS INCLUDING DUST, LINT, AND FINE METAL PARTICLES;
CONTAMINATION FROM FAILING TO USE CLEAN HANDS, GLOVES,
TOOLS; OR CONTAMINATION BY ANY OTHER MEANS, WHEN
HANDLING OXYGEN EQUIPMENT, MAY RESULT IN FIRE OR
EXPLOSION THAT MAY CAUSE SERIOUS PERSONAL INJURY OR
DEATH.
(2)
If oxygen equipment becomes contaminated with oil, grease, flammable solvents,
or other combustible materials, fire and explosion may occur. Also, many
substances and materials that do not normally burn in air, including dust, lint,
and fine metal particles can ignite in the presence of oxygen. Handle oxygen
equipment only in a clean area and with clean hands, gloves, tools, or other
means.
WARNING : DO NOT CONNECT THE LOW PRESSURE GAUGE TO ANY HIGH
PRESSURE PORT. IF THE LOW PRESSURE GAUGE IS CONNECTED
TO A HIGH PRESSURE PORT, IT CAN CAUSE DAMAGE TO THE
EQUIPMENT AND INJURY TO PERSONS.
(3)
Do not connect the low pressure gauge to any high pressure port in the cylinder
and regulator assembly.
WARNING : DO NOT USE THIS PROCEDURE IF THE INSTALLED PRESSURE
GAUGE INDICATES A CYLINDER PRESSURE HIGHER THAN 100
PSIG OR PERSONS CAN BE INJURED AND EQUIPMENT CAN BE
DAMAGED.
(4)
Do not do the following procedure if the installed pressure gauge indicates more
than 100 psig.
(5)
Make sure the regulator is turned to “OFF”.
(6)
Connect the pressure gauge to the low pressure outlet of the regulator using the
appropriate connector (Refer to Table 11001).
(7)
Turn the regulator to “ON”.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(8)
Read the pressure from the gauge.
(9)
Turn the regulator to “OFF”.
(10) Disconnect the pressure gauge from the regulator.
(11) If the pressure in step (8) exceeds 5 psi, the cylinder and regulator assembly
can be recharged.
SUBTASK 35-31-55-610-005-A01
D.
Evacuation and Recharging Procedures for the 9700 and 9800 Series PCAs
NOTE :
(1)
This information comes from SIL-35-149.
Procedures
(a)
Make sure the cylinder is clean, Refer to chapter CLEANING.
(b)
If a 9800 Series PCA, unthread the nut on the connector ( (Refer to IPL
FIG. 1B), 10A) and remove the respirator regulator assembly (30, -35, -40,
-45) if necessary. Cover the end of the elbow (15) that is attached to the
regulator (400 thru 405A) with a cap capable of sealing against a vacuum
of 27 inches of mercury (91.5 kPa).
(c)
Remove any low pressure PCA outlet ( (Refer to IPL FIG. 1A and IPL FIG.
1B))
(d)
Thread the Leakage Tester (PN 5500-S58-6) into the empty port (wrench
tight).
(e)
Attach the vacuum hose to the Leakage Tester (PN 5500-S58-6).
(f)
Open the regulator On/Off Valve ( (Refer to IPL FIG. 7), 6, 6A).
NOTE :
SAE AIR1059 recommends that after a cylinder has been cleaned and
the regulator replaced, the cylinder should be evacuated by drawing a
vacuum of 27 inches of mercury (91.5 kPa) for a period of 30 minutes
prior to refilling with oxygen.
(g)
Turn on the vacuum source. Evacuate the cylinder to 27 inches Mercury
(91.5 kPa). (This step requires approximately one minute.)
(h)
Close the regulator On/Off Valve (6, 6A). Turn off the vacuum source.
(i)
Remove the Leakage Tester (PN 5500-S58-6) from the port.
(j)
Thread the Test Plug (PN 5500-S58-7) into the same port.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(k)
Remove the two setscrews (-39, 39A) holding ID plate (38) on the regulator
case (-41, 41A).
1
Remove the Cap (21A) from the Charging Valve (23).
2
Attach the refill coupling to the Charging Valve (23).
3
Fully open the On/Off Valve (6, 6A).
4
Charge the PCA, (Refer to TASK 35-31-55-610-801-A01,).
5
Close the On/Off Valve (6, 6A).
6
Remove the Test Plug (PN 5500-S58-7).
7
If a 9800 Series PCA, remove the cap used to seal the elbow ( (Refer
to IPL FIG. 1B), 15) against the vacuum in step (1)(b) above.
8
Complete the installation of the respirator regulator assembly (30, -35,
-40, -45), (Refer to SUBTASK 35-31-55-420-003-A01,).
(l)
Remove the PCA from the Charging Setup.
(m)
Re-install the ID plate ( (Refer to IPL FIG. 7), 38) on the regulator case (-41,
41A) using the two setscrews (-39, 39A).
(n)
Re-install the low pressure outlet, (Refer to SUBTASK 35-31-55-430-003A01,).
35-31-55
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THIS PAGE INTENTIONALLY LEFT BLANK
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
STORAGE
TASK 35-31-55-500-801-A01
1.
PORTABLE CYLINDER ASSEMBLY - STORAGE
A.
Job Set-Up Information
WARNING : STRICTLY OBEY THE PROCEDURES FOR THE STORAGE
AND TRANSPORT OF OXYGEN EQUIPMENT AS SPECIFIED IN
THE INTERNATIONAL AIR TRANSPORT ASSOCIATION (IATA)
SPECIFICATION UN1491:5.1. DO NOT USE OIL, GREASE OR OTHER
LUBRICANTS MADE FROM PETROL IN THE WORK AREA OF THIS
OXYGEN EQUIPMENT. THIS CAN CAUSE A DANGEROUS FIRE
HAZARD.
(1)
This section contains information on storage (including transportation)
requirements for the 807434 Series, 9700 Series, and 9800 Series PCA.
(2)
Consumables
(a)
(Refer to Table 15001) for the consumables necessary to preserve, pack
and store the portable cylinder assembly.
NOTE :
Consumables that you find to be equivalent can be used as
an alternative.
NOTE :
Refer to chapter SPECIAL TOOLS, FIXTURES, EQUIPMENT
AND CONSUMABLES for full details.
NAME
PNR
SOURCE
US DOT compliant reusable
shipping box
Cylinder capacity 22 (cu. ft.) and
smaller
82009-22
Avox Systems (53655)
Polyethylene bag
No specific
Local supply
Cardboard box
No specific
Local supply
Cardboard or polystyrene
No specific
Local supply
Adhesive tape
No specific
Local supply
Desiccant
No specific
Local supply
Transparent protection support
No specific
Local supply
Table 15001 / Storage - Consumables
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
Reference Documents
(a)
(Refer to Table 15002) for a list of applicable reference documents.
DOCUMENT NAME
DOCUMENT NUMBER
Special Permit for Composite Cylinder
DOT-SP-8162-1850
Special Permit for Composite Cylinder
DOT-SP-10915-1850
Hazardous Materials Regulations
49 CFR Subchapter C, Parts 171 thru 180
Packaging of Airline Supplies
ATA Specification No. 300
Table 15002 / Reference Documents
35-31-55
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COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-550-802-A01
2.
Storage
A.
General
(1)
Ensure that the 807434, 9700, or 9800 Series PCA on/off valve (8, IPL Figure 7)
is in the “OFF” position before the PCA is transported or put in storage. Rotate
the handle (8, IPL Figure 7) fully clockwise to put the PCA in the “OFF” position.
(2)
The PCA should always be transported or put in storage with a minimum positive
oxygen pressure to prevent contamination from entering. A PCA, even when
it contains a minimum amount of oxygen pressure, must still be stored and
transported under all applicable regulations. Refer to the CLEANING section in
this manual and clean the PCA if the cylinder becomes empty.
(3)
Make sure all protective caps, plugs, and covers are tightly installed on the PCA.
(4)
Put the PCA in a clean polyethylene bag and seal it for protection from dust
and dirt.
(5)
Store the PCA in a cool area, away from sources of high heat and humidity.
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COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
TASK 35-31-55-500-802-A01
3.
Transportation
SUBTASK 35-31-55-500-001-A01
A.
Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] (SIL-35-103)
The US Government has issued a Final Rule [(49 CFR 173.302a(f)(2)(i) and (ii))] on
the transportation of compressed oxygen cylinders by air. Part of this new rule sets
new requirements for pressure relief devices on compressed oxygen cylinders. This
provides information on AVOX Systems components that include compressed oxygen
cylinders which meet the new requirement.
Additional requirements and regulations (e.g., Transport Canada) for transport of oxygen
cylinders may apply in other countries.
The new rule does not apply to oxygen cylinders installed in and made part of an
aircraft. However, if any oxygen cylinder that is part of an aircraft is removed from the
aircraft, it must comply with the requirements of the new rule before it can be shipped
as freight or COMAT by air.
The new rule states in part that:
(1)
Cylinders must be equipped with a pressure relief device in accordance with Sec.
173.301(f) and, beginning with the first requalification due after October 1, 2008:
(a)
(2)
The rated burst pressure of a rupture disc for DOT 3AA cylinders must
be 100% of the cylinder minimum test pressure with a tolerance of -10 to
plus zero percent; and
AVOX Systems PCAs
(a)
This information applies to AVOX Systems PCAs that were manufactured at
any time by AVOX Systems or any of its predecessors.
(b)
All AVOX System 807434/9700/9800 Series PCAs currently can be shipped
by air in accordance with the Hazardous Material and Transportation
regulations (49 CFR).
(c)
The new rule on transporting oxygen cylinders requires that the pressure
relief devices of all cylinders transported as freight or COMAT by air meet
certain performance requirements. All AVOX Systems 807434 Series, 9700
Series, and 9800 Series PCAs listed in this manual include pressure relief
devices that meet the requirements of this new rule and can continue to be
transported as freight or COMAT by air in accordance with the Hazardous
Materials and Transportation regulations (49 CFR) after October 1, 2008
without further rework or adjustment.
35-31-55
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Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
SUBTASK 35-31-55-510-001-A01
B.
New US DOT HM224B Requirements
NOTE :
(For air shipment of cylinder assemblies that contain compressed oxygen
into and within the US (Incorporating SIL-35-126))
(1)
All cylinders charged with compressed oxygen gas greater than 29 psig at 68°
F (20° C) that are offered for air shipment within or into the US must comply
with US DOT HM224B packaging requirements. The ATA boxes that have been
used in recent years are no longer approved for transporting these cylinder
assemblies by air.
(2)
Cylinders charged to less than 29 psig at 68° F (20° C) may be air shipped
without HM224B compliant packaging.
WARNING : THE PACKING FOR SHIPMENT AND OFFERING FOR SHIPMENT OF
ANY CHARGED COMPRESSED OXYGEN GAS CYLINDERS SHALL
BE DONE ONLY BY THOSE FACILITIES AUTHORIZED AND THOSE
PERSONNEL TRAINED TO HANDLE AND PACKAGE HAZARDOUS
MATERIAL. PERSONNEL ALSO NEED TO BE EXPERIENCED AND
KNOWLEDGEABLE IN HANDLING AVIATION OXYGEN EQUIPMENT.
FAILURE TO COMPLY MAY RESULT IN INJURY OR DEATH.
(3)
(4)
Cylinders charged greater than 29 psig at 68° F (20° C) may be transported by:
(a)
Surface transport by ship or truck in conventional packaging.
(b)
Air transport in boxes compliant with HM224B in non-passenger aircraft
(Refer to Table 15001). The compliant boxes are marked with "DOT31FP."
New US DOT HM224B Compliant Procedures
(a)
Package securely in a box that is compliant with HM224B (Refer to Table
15001).
(b)
This package may be offered for air shipment on any aircraft or surface
vehicle. (Air carriers may restrict the shipment of charged cylinders in
HM224B compliant boxes, e.g., they may limit the quantities carried.)
(c)
HM224B compliant boxes are available for sale.
AVOX and Zodiac Services will provide the option to return any HM224B
boxes used for shipping of AVOX oxygen cylinder assemblies. The purchase
price of the box less a handling fee will be credited provided the box is
returned in good, usable condition.
The Return Material Authorization Number must be included on the Return
Material Authorization Form (Refer to Table 15003). The Return Material
Authorization Number must be provided by AVOX or Zodiac Services before
material is returned.
To get technical aid or to contact a Zodiac Services location, refer to
paragraph 1.I. in the INTRODUCTION section of this manual.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(5)
Shipment of cylinders charged to less than 29 psig at 68° F (20° C).
(a)
Bleed the cylinder down to less than 25 psig at 68° F (20° C). Close the
cylinder valve.
(b)
Affix the shipping tag (PN 10015660; see Figure 15001) securely to the
neck of the cylinder.
(c)
Package in standard corrugated shipping boxes with appropriate dunnage to
protect and hold the cylinder assembly in place.
(d)
Affix a label to the outside of the box that reads: "NON-HAZARDOUS.
LESS THAN 29 PSIG OXYGEN."
(e)
Cylinders satisfying 3.C(5)(a) thru 3.C(5)(d) can be offered for shipment
to any destination by air or surface.
WARNING : CYLINDER ASSEMBLIES MUST BE FULLY CHARGED BEFORE
PLACING INTO SERVICE. FAILURE TO FULLY CHARGE A
CYLINDER BEFORE PLACING IN SERVICE MAY RESULT IN
INJURY OR DEATH.
(f)
After arrival at destination
1
Charge the cylinder assembly to full operating pressure before placing
into service.
2
Remove the shipping tag PN 10015660 (Refer to Fig. 15001) from
the neck of the cylinder.
3
Verify that the cylinder is charged to full operating pressure.
4
Check the cylinder assembly for leaks.
5
Issue an EASA Form 1 or equivalent as required.
6
Add statement to block 13 on the EASA Form 1 or equivalent stating
that service was performed in accordance with the CMM.
7
Add in block 12 of the EASA Form 1 or equivalent “Inspected/Tested.”
8
Sign on the right side in block 20.
9
Install in aircraft or place in stores ready for service. OR
10
Re-package if unit is being forwarded (outside US only).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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Cylinder Shipping Tag PN 10015660
Figure 15001/GRAPHIC-35-31-55-991-235-A01
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(6)
Return Material Authorization Number __________________________
Your Company Name:
Complete Shipping Address:
(Please do not use PO Boxes)
Country:
Telephone Number:
Fax Number:
E-mail Address:
US DOT HM224B Compliant Shipping Boxes
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
PN:
S/N:
Table 15003 / Material Return Form
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REWORK
TASK 35-31-55-840-801-A01
1.
New US FAA Rule (RIN 2120-AF77)
NOTE :
A.
B.
At Least One Mask Must be Connected at all times to Each PCA Onboard an
Aircraft for Potential Use (SIL-35-51, SIL-35-54)
Summary
(1)
The US FAA has issued a new rule (RIN 2120-AF77) covering operators under
14 CFR Parts 25 and 121. Under this new regulation, at least one mask must
be connected at all times to each Portable Cylinder Assembly (PCA) positioned
onboard an aircraft for potential use. The subject PCAs have a label with a
procedure for use.
The new regulation requires certain operators to pre-connect the mask to the PCA
placed onboard aircraft for potential use during flight. In those cases, because
the mask is connected to the PCA, the regulator should not be turned on until
the PCA is to be used. AVOX Systems is offering a free replacement Instruction
Label, which reflects this regulation, to those operators affected by this regulation.
One label is required for each PCA that the operator wants to change.
(2)
In order to comply with this FAA Rule, existing PCAs with detached masks must
have those masks connected if the PCA is positioned for use onboard an aircraft
covered by this rule. It is recommended that PCAs used on aircraft covered
by this rule that were manufactured by AVOX Systems before June 1, 2006 be
labeled with the new procedure for use. The application of replacement labels is
voluntary, but recommended. The replacement Instruction Labels are available
free of charge from AVOX Systems.
Effectivity
(1)
Aircraft
(a)
(2)
This applies to all makes and models of aircraft that have any subject AVOX
Systems PCAs whether onboard or in spares storage for future use onboard
an aircraft. These PCAs may be installed in many different types of aircraft.
Portable Cylinder Assemblies (PCAs)
(a)
This applies to all PCAs listed in Table 16001 that were manufactured before
June 1, 2006. If your PCA has a yellow transparent label PN 10009071 or
PN 10009072, this applies. The new labels PN 10009071 03/06 and PN
10009072 03/06 are black print on silver. The text of the new label is shown
in Figure 16001.
Affected PCA
9700 Series
803668 Series
9800 Series
Instruction Label PN
10009072 03/06
10009072 03/06
10009071 03/06
Table 16001 / Affected PCAs and Replacement Instruction Label PNs
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(3)
Materials
(a)
One replacement Instruction Label PN 10009072 03/06 is required on
each subject 9700 Series PCA and 803668 Series PCA manufactured
before June 1, 2006 that the operator wants to replace the label on. One
replacement Instruction Label PN 10009071 03/06 is required on each
subject 9800 Series PCA manufactured before June 1, 2006 that the
operator wants to replace the label on. Replacement labels are available
free of charge from AVOX Systems.
(b)
The use of a Mask Storage Bag may help protect your mask from physical
damage and contamination by dirt while the PCA is stowed with the mask
attached to it. If your PCA is not equipped with a mask Storage Bag, a Mask
Storage Bag Assembly (PN 801809-01) and a Velstrap* (PN 36879-01) for
attaching the mask storage bag to the PCA are available. (See Table 16002)
NOTE :
The Velstrap* is suitable for attaching mask storage bags to
PCAs with cylinders as large as 22 ft³.
Replacement Instruction Labels PN 10009072 03/06 and PN 10009071 03/06
Figure 16001/GRAPHIC-35-31-55-991-021-A01
35-31-55
Page 16002
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
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Nomenclature
Part Number
Manufacturer
Instruction Label
10009072 03/06
Avox Systems (53655)
Instruction Label
10009072 03/06
Avox Systems (53655)
Mask Storage Bag
801809-01
Avox Systems (53655)
Velstrap*
36879-01
Avox Systems (53655)
NOTE: *Velstrap® is a registered trademark of Velcro Industries B.V.
Table 16002 / Material Information
C.
Accomplishment
(1)
Order enough replacement labels to re-label all the PCAs you want to re-label.
(2)
For each PCA you want to re-label, remove the existing Instruction Label only if
loose or damaged, (Refer to Fig. 16002).
(3)
Use soap and water to clean the existing label or the area on the cylinder from
where the Instruction Label was removed. Make sure the area is dry and free of
soap before the new label is affixed.
(4)
Carefully affix a replacement Instruction Label (PN 10009071 03/06 or PN
10009072 03/06) shown in Figure 16001 in the area shown in Figure 16002 with
the text in the same orientation as the previous Instruction Label. If the existing
Instruction Label is clean and firmly adhered, the new label can be affixed over
it. Make sure that the Instruction label is tightly adhered to the cylinder by firmly
rubbing with your clean hand or a clean cloth.
(5)
Replace the PCA with connected mask in your aircraft per the Aircraft
Maintenance Manual.
35-31-55
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COMPONENT MAINTENANCE MANUAL
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Placement of Label on Cylinder
Figure 16002/GRAPHIC-35-31-55-991-240-A01
D.
To Order Replacement Instruction Labels Free of Charge:
(1)
E.
To order replacement Instruction Labels free of charge, complete the Order Form
on the following page and email, fax or mail it to the contacts listed at the bottom
of the page.
To Buy a Mask Storage Bag or Velstrap®:
(1)
To buy a Mask Storage Bag or Velstrap® contact one of the Zodiac Services
Distributors listed in Paragraph 1.I. in the INTRODUCTION section of this manual.
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
AVOX Systems PN 10009071 03/06 for 9800 Series PCA
AVOX Systems PN 10009072 03/06 for 9700 Series or 803668 Series PCA
Your Company Name:
Complete Shipping Address:
(No P.O. Boxes please)
Country:
Telephone Number:
Fax Number:
E-mail Address:
Aircraft Type(s) PCAs used on:
Complete PCA Part Number(s):
AVOX Label Part Number
PN 10009071 03/06
PN 10009072 03/06
Quantity of Labels Requested
_____________________
_____________________
E-mail the completed form to AVOX Systems at CustomerService.Avox@zodiacaerospace.com
Table 16003 / LABEL ORDER FORM
35-31-55
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ILLUSTRATED PARTS LIST
35-31-55
IPL 10001 Page 1
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IPL 10001 Page 2
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INTRODUCTION TO THE ILLUSTRATED PARTS LIST
TASK 35-31-55-990-850-A01
1.
Introduction
A.
B.
General
(1)
The purpose of this IPL is the identification of equipment assemblies,
sub-assemblies, and parts.
(2)
It is set up in conformance with the rules set forth in ATA 2200, revision 2000-1.
(3)
From time to time, the illustrated nomenclature is revised so as to incorporate
recent additions, cancellations and modifications in equipment. Revisions are
indicated by an "R" on the right of each revised line, and apply solely to the
date of revision.
Use of the IPL
(1)
Publication format
(a)
The IPL is arranged in the following order:
–
–
–
–
(b)
Introduction, including the Vendor Code Index (VCI)
Equipment Designator Index (EDI)
Numerical Index (NI)
Detailed Parts List (DPL).
Equipment designator index
This index contains the relevant reference and diagrams for each circuit
symbol, as well as the corresponding marker.
The equipment designator index is alphanumerical, and is arranged in the
following order:
–
–
–
(c)
Dash
Letters from A through Z
Numerals from 0 through 9.
Numerical index
This index contains all Part Numbers (PN) ever included in the Detailed
Parts. The part number is followed by the applicable figure and item number
/ variant references.
The numerical index is alphanumerical, and is arranged in the following
order:
–
–
–
Dash
Letters from A through Z
Numerals from 0 through 9.
35-31-55
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COMPONENT MAINTENANCE MANUAL
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(d)
Vendor Code index
The vendor code index is alphanumerically arranged according to the
manufacturer's code. This list includes the names and addresses of all
manufacturers cited in the detailed nomenclature.
(2)
Identification of a component part
There are several different ways to identify a component part.
(a)
To find a part with a known Part Number (PN)
1
Refer to the Numerical Index and find the PN.
2
The numerical index contains the following information about the
reference:
–
–
The reference of the part specific to the airline (column left blank)
The illustrated catalog sequence number (CSN). Application:
2-150A (2 = Figure number, 150A = sequence number)
The quantity per CSN.
–
(b)
3
Refer to the figure in the parts list.
4
Find the item number on the illustration.
To find a PN with a known Equipment Designator Index.
This index specifies the item reference and the CSN relevant to a given
symbol.
1
A circuit symbol is made up of:
–
1 or 2 letters specifying the nature of the component part (letter
symbol)
1 or 2 numerals stating the order code of the component part
in the relevant sub-assembly
Or possibly with a position suffix, containing 2 or 4 numerals,
and defining the sub-assembly in which the component part is
mounted. This suffix is chosen at random.
–
–
Application: R10 - 6
R = Letter Symbol
10 = Order No
6 = Position suffix.
2
List of position suffixes versus the sub-assembly designation.
FIGURE
DESIGNATION
SUFFIX
1
Refuel panel multi tank indicator (MTI), assembly
10
2
Circuit card display
20
3
Circuit card assembly, CPU
32
35-31-55
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3
List of sub-assemblies versus the position suffix number.
SUFFIX
(c)
C.
DESIGNATION
FIGURE
10
Refuel panel multi tank indicator (MTI), assembly
1
20
Circuit card display
2
30
Circuit card assembly, CPU
3
To find a PN through the illustrated nomenclature:
1
Find the illustration that shows the breakdown of the assembly.
2
Find the part and make a note of the item number.
3
Look in the parts list related to the illustration for the item number.
This will also gives you the QTY (quantity) and the description.
Use of the Detailed Parts List
(1)
The detailed parts list includes the nomenclature and illustrations of the unit
components.
–
–
–
–
–
–
(2)
1st column : Figure and Item/Item variant number
2nd column : Part Number
3rd column : Airline Part Number
4th column : Nomenclature
5th column : Usage Code
6th column : Units per Assembly.
Figure and Item Numbers
(a)
An item number is given to each part-numbered assembly, sub-assembly or
item in the parts list.
(b)
The figure number, which includes the items in the list, is given on the first
line at the top of each page.
(c)
The highest assemblies for each figure shall be listed first. If there is more
than one part number for an assembly, use alpha variant item numbers
e.g. 1A, 1B, 10A, 10B etc. In the usage code column of the assembly
parts, the letters are used to link parts to the correct assembly. Use alpha
variant item numbers for:
–
–
–
(d)
Parts introduced by modification, product improvement, change of
material etc
Similar parts with different usage code
Optional parts, unless an alpha variant is listed for another reason. In
this case, optional part numbers must be given in the Nomenclature
column.
Assemblies, sub-assemblies and parts in the list which are not illustrated
are identified with a dash (-) before the item number.
35-31-55
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(3)
Manufacturer's Part Number
(a)
(4)
A manufacturer's part number is given to each assembly, sub-assembly
and detail parts (illustrated or not).
Nomenclature
(a)
1
2
Use the indenture system of a number in the indent column next to the
Nomenclature column to show how parts and assemblies relate to Next
Higher Assemblies (NHA), as follows:
3
4
5
6
7
Assembly
.
Detail parts of assembly
.
Subassembly
Attaching parts and/or storage parts for sub-assembly
.
*
*
*
.
Detail parts for sub-assembly
Sub-subassembly
Attaching parts and/or storage parts for sub-subassembly
.
*
*
*
.
.
Detail parts for sub-subassembly
etc...
(5)
(6)
(b)
A vendor code is given for all items or articles not made by the prime
manufacturer of the assembly.
(c)
This vendor code or the abbreviation "NP" (Non Procurable) is written at the
far right-hand side in the first line of the nomenclature.
Effectivity Code
(a)
In a figure, the part number identified by an effectivity code shows that the
coded part must be used with other parts identified with the same alpha
designation. Also, coded parts can be used with all other non-coded parts
(no alpha designation).
(b)
The effectivity code must begin with A and continue with B, C, ... Z. If
required, the succession will follow BA, CA, DA ... ZA, CB, DB, EB, ... DC,
EC, FC, etc. The succession will always begin with the subsequent alpha
set which follows the last set by one alpha.
Units Per Assembly
(a)
The units per assembly column shows the number of necessary units for the
subsequent higher assembly. In some cases, the letters "RF" (Reference)
or "AR" (As Required) replace this information.
35-31-55
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COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(7)
Abbreviations
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
AR = As required
DET = Detail
LH and RH = Left and right
NHA = Next higher assembly
NP = Non procurable
OLD PN = Old part number
ORDER OVERLGTH MPN = Actual part number is more than 15 characters
OVERSIZE = Oversize repair parts
R = Modified
RF = For reference
SEL FROM = Select from parts
POST SB = Post Service Bulletin
POST SL = Post Service Letter
REPLD = Replaced By (refer to Interchangeability)
REPLS = Replaces (refer to Interchangeability)
SUPSD BY = Superseded by
SUPSDS = Supersedes
UNDERSIZE = Undersize repair parts.
(a)
Interchangeability
1
PNR replaced by : The part is replaced and is two-way interchangeable
with the item number shown (old part number can replace either old or
new part number when removed).
2
PNR replaces : The part replaces and is two-way interchangeable with
the item number shown (new part number is acceptable replacement
for old or new part number).
3
PNR superseded by : The part is superseded by and is one-way
interchangeable with the item number shown (old part number can be
used as replacement only where old part was installed).
4
PNR supersedes: The part supersedes and is one-way
interchangeable with the item number shown (new part number is
acceptable replacement for old or new part number).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
(b)
T
tera = 10exp(12)
G
giga = 10exp(9)
M
mega = 10exp(6)
K
kilo = 10exp(3)
U
one = 1
MY
milli = 10exp(-3)
MU
micro = 10exp(-6)
N
nano = 10exp(-9)
P
pico = 10exp(-12)
(c)
(8)
The following letters are used in the standard index :
The following letters are used in the standard index to indicate tolerances
on electronic components.
B
0.1%
C
0.25%
D
0.50%
F
1%
G
2%
J
5%
K
10%
Updating
(a)
When an item is revised, added or deleted, a vertical line is added in the left
margin (the page date of issue changes).
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
VENDOR'S CODE INDEX
VENDOR CODE
VF53418
NAME ADDRESS
EROS EQUIPEMENTS RESPIRATOIRES A OXYGENE DE SECOURS
GIE 61 R Pierre Curie Plaisir FRANCE78371
V21343
Owens-Corning Fiberglass Corp. Huntingdon, PA 16652-0382 USA
V49315
Puritan Bennett Corp. Shawnee Mission, KS 66225 USA
V53655
AVOX Systems Lancaster, NY 14086-9502 USA
V80205
National Aeronautical Standards (NAS) Aerospace Industries Association
of America Washington, DC 20005 USA
V880445
Aeronautical Standards (AN) Department of Army and Navy USA
V95138
Perfecting Corp. Charlotte, NC 28206 USA
V96906
Military Standards (MS) USA
35-31-55
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
ALPHA NUMERICAL INDEX
PART NUMBER
10001296
10001493
10001494
10002408
10002538
10002539
10002542
10002543
10002684
10003202
10003209
10003305
10003319
10003566
AIRLINE PART NUMBER
FIGURE
NUMBER
10006001
10006442
10007468
10007721
10007729
10007738
10007739
10007887
10008298
1B
3
3
7
1
1B
1
1B
7
1
7
7
7
1
1B
7
8
8
8
8
1
1A
1B
7
1A
2
10
10
10
10
7
1
10008459
10008594
1C
5
10008595
5
10008596
5
10008601
5
10008602
5
10008603
5
10008644
8
10003742
10005614
10005615
10005616
10005617
10005927
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
55
11
7
63
220
220
- 200
- 200
- 23C
- 225
- 56
- 53A
- 57
335
335
30
3
11
9
5
- 210
- 210
- 210
- 31
- 245
15
- 11
10
13
14
15A
345
345A
245
110
11A
50
6C
40
6B
80
8A
90
9A
100
10A
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NI/ALPHA 10001 Page 1
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
10008660
5
10008774
5
10008915
10008934
3
4
10008947
5
10008980
10009071
10009072
1A
1B
1
1A
1
1A
1B
1C
8
2
1
1
1
1C
7
1
1A
1B
7
1
10009255
10009328
10009359
10010747
10010748
10010859
10012606
10013868
10015704
13160-00
10
1A
1B
13164-00
13362-00
13374-00
13753-00
14807-00
18037-01
210331
21217-11
1C
2
1B
2
1B
2
9
1
7
5
9
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
60
6D
70
7A
7A
12A
80
120
12A
220
205
205
205
215
215
215
215
7A
17A
- 235
- 230
- 240
220
- 54A
- 770A
- 770A
- 770A
34A
120
135
60
9
60
- 120
- 75
60
60
- 26C
- 840
24A
- 825
16
10
155
- 18
- 6
5A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
NI/ALPHA 10001 Page 2
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
21217-12
21217-13
21217-14
21507-06
9
9
9
1A
22427-01
1
1A
1B
7
7
7
7
7
3
3
7
7
7
9
22445-01
23274-05
23393-01
23394-01
24823-00
24825-00
26565-00
26567-00
2661-03
2661-04
27170-01
27170-02
27170-05
27170-06
27511-01
2800C10A
2800C14A
28021-00
28022-00
289-601-211
289-601-211-2
289-601-214
289-601-434
29550-00
29551-00
7
9
7
7
7
7
8
8
8
1B
1
10
1A
10
10
1
1
4
4
29552-00
4
29553-01
4
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
10A
20
25
- 510
505
- 790
- 790
- 790
7
11
8
19
13
9
15
28
33
35
1
1A
1B
1C
1D
- 36
1E
- 58
- 59
- 60
- 61
6
13
12
- 750
- 750
- 50
- 750
6A
- 6
150
- 150A
12
13
90
100
14
110
15
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
RF
RF
RF
RF
1
RF
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
NI/ALPHA 10001 Page 3
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
29554-00
4
29555-00
4
29556-00
4
29557-00
4
29558-01
4
29567-00
4
32008-02
33321-213
33529-009
1
1B
1B
36588-04
36636-01
36728-01
8
8
1
36862-02
36874-01
36879-01
37008-01
37008-02
5002-00
5003-00
5005-01
5005-03
5009-00
5009-01
5009-2-10
5009-2-20
5009-2-23
1A
1B
8
8
1
10
7
1
1A
1B
7
7
7
7
7
1
1A
1B
3
3
1A
3
1
1A
3
1
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
140
18
120
16
130
17
3
40
2
30
11
70
- 810
- 860
- 815
10A
8
10
355
355A
355B
355
355
- 7
4
145
- 5
- 40
- 810A
- 810
- 855
40A
51
43
- 41
41A
300
300
300
- 1
- 6
305
- 1A
305
305A
- 1B
305A
1
1
2
2
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
1
1
RF
1
1
RF
1
NI/ALPHA 10001 Page 4
Jun 21/16
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AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
5009-2-25
5009-3-20
5009-3-23
5009-4-10
5009-4-20
5009-4-23
5009-4-25
5013-00
5013-01
5014-00
5014-01
5016-00
5018-00
5023-00
5027-00
5028-00
5029-00
5030-01
5031-00
5032-01
AIRLINE PART NUMBER
FIGURE
NUMBER
1A
1B
3
1
1A
3
1B
3
1B
3
1A
3
1
1A
1B
3
1
1A
1B
3
1
1A
3
3
6
4
5
3
6
4
5
7
7
7
7
7
7
7
7
1
1A
1B
7
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
305B
305B
305
- 1C
305C
305D
305F
- 1D
305A
- 1E
305B
- 1F
305C
- 1G
305E
305D
305C
- 1H
305F
305H
305E
305D
- 1J
305G
305G
- 1K
4
4
7
9
4
3
2
6
2
- 21
- 53
- 22
52
50
- 49
48
47
- 755
- 755
- 755
46
2
1
1
RF
2
1
1
RF
1
RF
1
RF
1
RF
1
1
1
RF
1
2
1
1
RF
1
1
RF
1
2
1
AR
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
NI/ALPHA 10001 Page 5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
5033-00
7
5033-02
5034-00
5041-00
7
7
1
1A
1B
4
4
1A
4
1
5041-01
5041-2-10
5041-2-20
5041-2-23
5041-3-20
5041-3-23
5041-4-10
5041-4-20
5041-4-23
5041-4-25
1A
1B
4
1
1A
4
1B
4
1B
4
1A
4
1
1A
1B
4
1
1A
1B
4
1A
5041-5-15
4
4
7
5042-01
4
5042-02
4
5043-14
7
5052-00
1
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
- 45
45B
45A
44
310
310
310
- 1
- 10
315
- 1A
315
315A
315A
315
- 1B
315B
315B
- 1C
315A
- 1D
315B
- 1E
315C
- 1F
315C
315D
315C
- 1G
315D
315E
315D
- 1H
315F
315G
- 1J
- 1K
70
75
4
50
5
60
37
37A
320
320A
3
1
1
1
1
1
1
1
1
1
RF
1
2
1
1
RF
1
1
RF
1
RF
1
RF
1
RF
1
1
1
RF
1
1
1
RF
2
1
RF
RF
1
1
1
1
1
1
1
1
2
1
NI/ALPHA 10001 Page 6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
1B
5052-02
5053-07
5056-00
5057-14
5058-00
5065-02
5065-03
5065-04
5065-06
5065-08
5065-10
5067-01
5067-02
5067-03
5067-04
5067-05
5067-06
5067-07
50775SERIES
5092-00
5093-01
520058
5507-00
5507-2-10
5507-2-20
5507-2-23
5507-3-20
5507-4-10
5507-4-20
6
6
7
1
1A
1B
7
7
6
3
3
3
3
3
10
6
6
6
6
6
6
6
3
4
5
7
7
5
1
1A
1B
5
1A
5
1
1A
5
1
1A
5
1B
5
1A
5
1
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
320
320A
- 1
- 6
- 55
- 785
- 785
- 785
38
- 62
5
12
14
13
10
8
- 7
7
8
13
9
12
11
10
20
- 19
13
- 23A
23
- 10
325
325
325
- 1
330
- 1A
330
330A
- 1B
330A
330B
- 1C
330
- 1D
330C
- 1E
330B
1
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
1
RF
1
1
RF
1
1
RF
1
RF
1
RF
1
NI/ALPHA 10001 Page 7
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
5507-4-23
5511-00
5513-00
5517-00
5518-00
5520-15
5520-16
5522-00
5533-00
5533-01
55620-01
55620-02
5601-00
5602-00
5603-00
5606-00
5606-01
5607-00
5607-03
56750-00
56750-01
56750-02
57524-00
58532-00
59447-00
59553-00
AIRLINE PART NUMBER
FIGURE
NUMBER
1A
5
1
1A
1B
5
7
7
1
1A
1B
7
7
7
7
1
1A
1B
7
5
5
1
1A
1B
7
1
1A
1B
7
1B
1B
2
2
2
2
2
9
9
9
7
7
3
1
1A
1B
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
330D
- 1F
330C
330E
330A
- 1G
12
- 15
- 760
- 760
- 760
16
- 17
- 6
6A
- 765
- 765
- 765
20
- 20
- 5
12
- 775
- 775
- 775
14A
- 780
- 780
- 780
18A
- 810
15
- 10
25
26
- 26B
28A
- 28
5
15
15A
- 23B
54B
2
- 805
- 805
- 805
1
RF
1
1
1
RF
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
NI/ALPHA 10001 Page 8
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
6084-01
7
7
1B
7
2
2
1B
2
2
1B
2
1
6084-02
6084-20
1
1
59598-00
59602-00
59776-01
6050-01
6050D
6055E
6066-00
6066-01
1B
6131-00
614010
6350A13XA
2
5
1
6350A14XA
6350A20XA
1
1
1B
6370-00
6375-05
6378-00
6555-00
6582-00
6583-00
6584-00
6586-00
6588-00
6597-00
6812-00
7171-00
800409-00
800651-00
801160-00
1
1A
1B
7
2
2
7
2
2
2
2
2
2
1B
2
7
10
2
1
7
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
39A
- 14
50
- 54
13
- 4
- 830
20
- 23
- 820
23A
- 515
- 515C
- 515A
- 515B
- 515D
- 515A
515
- 29
- 9
- 500
- 500C
500A
- 500D
500B
- 500
- 500A
- 770
- 770
- 770
- 34
8
11
32
14
12C
12D
12A
12B
9
- 850
27
29
12
- 5
- 400
- 1
2
1
4
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
NI/ALPHA 10001 Page 9
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
801160-01
801160-02
801160-03
801160-04
801242-01
801242-02
801242-03
801242-04
801421-00
801421-01
801658-00
801659-00
801660-00
801661-00
801663-01
801809-01
801821-21
802821-01
802821-21
802856-01
802883-01
AIRLINE PART NUMBER
FIGURE
NUMBER
1
1B
7
1
1B
7
1
1B
7
1
1B
7
1B
2
1B
2
1B
2
1B
2
7
7
1
1B
1
1B
1
10
1A
1B
1C
1
1B
1
1
10
7
7
9
9
1
1B
8
1
1A
1B
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
- 405
- 400
- 1A
- 410
- 405
- 2A
400A
405A
400A
- 2
410A
405A
- 3
30
- 1
- 35
- 2
- 40
- 2A
- 45
- 3
- 26
- 27
- 105
- 105
110
- 110
100
8
100
100
100
115
- 115
130
140
4
- 36A
36B
- 1G
- 1F
340
340
- 1
- 800
- 800
- 800
1
1
RF
1
1
RF
1
1
1
RF
1
1
RF
1
RF
1
RF
1
RF
1
RF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RF
RF
1
1
RF
1
1
1
NI/ALPHA 10001 Page 10
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
803668-01
804201-01
7
1
1A
1B
7
10
1A
7
1A
7
10
5
804202-01
804329-01
7
4
804376-01
804620-01
804670-03
805118-01
805984-07
807433-01
3
9
7
1
1C
1C
7
1C
7
1C
7
7
7
7
5
5
5
7
7
7
7
2
1
1
1
1
1
1
10
1
1
803129-01
803177-01
803199-04
803199-05
807433-02
807434-01
807803-01
807803-02
807803-05
807803-06
832100
832402
833012
8384-00
8385-00
8561-00
8561-02
9036-00
9700A1AB20A
9700A1ABF20B
9700A1ABF23A
9700A1ABF23B
9700A1AYY0N
9700B1XBBF25A
9700C1AB23AN
9700C1ABB23A
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
17A
- 795
- 795
- 795
49A
- 3
415
- 4
- 420
- 5
1
30
6A
21A
- 10A
- 20
- 6A
- 7
- 9B
- 125
505
415
- 5A
- 415A
- 5B
- 1
58A
59A
60A
61A
- 7
- 8
- 11
- 25
- 24
- 42
42A
- 19
- 1C
- 1
- 1A
- 1B
- 1D
- 1E
- 2
- 1Q
- 1F
1
1
1
1
1
1
1
RF
1
RF
RF
1
1
1
1
1
1
1
1
1
1
1
RF
1
RF
RF
1
1
1
1
1
1
1
1
1
1
1
2
RF
RF
RF
RF
RF
RF
1
RF
RF
NI/ALPHA 10001 Page 11
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
9700C1ABF20A
9700C1ABF20B
9700C1ABF20D
9700C1ABF23A
9700C1ABF23AM
9700C1ABF23AN
9700C1ABF23B
9700C1ABF23C
9700C1ABF23D
9700C1AF20D
9700C1AF23A
9700C1AF23AM
9700C1AF23AN
9700C1AF23BN
9700C1AFF23A
9700C1AY0N
9700C1AYY0N
9700C1AYY0S
9700C1BBF23D
9700C1CBF23A
9700C2CF20D
9700C3CBF20D
9700D1ABBF20B
9700D1ABBF23A
9700F1ABF23AM
9700F1ABF23AN
9700F1ABF23BN
9700F1ABY23AN
9700F1AF23AKN
9700F1AYYY0N
9700G2ABF10A
9700G2ABF10B
9700G2ABF10D
9700G2ABF20A
9700G2ABF20B
9700G2ABF20D
9700G2ABF23A
9700G2ABF23B
9700G2ABF23D
9700G2ABF25A
9700G2AF10AN
9700G2AF10D
9700G2AF20AN
9700G2AF20D
9700G2AF23AN
9700G2AF23D
9700G2AFF25B
AIRLINE PART NUMBER
FIGURE
NUMBER
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
- 1G
- 1H
- 1J
- 1K
- 1L
- 2M
- 1M
- 1N
- 1P
- 1R
- 1S
- 1T
- 1U
- 1V
- 2K
- 1Y
- 1W
- 1X
- 1Z
- 2
- 2A
- 2B
- 2C
- 2D
- 2E
- 2F
- 2G
- 2H
- 2L
- 2J
- 1
- 1A
- 1B
- 1C
- 1D
- 1E
- 1F
- 1G
- 1H
- 1T
- 1J
- 1K
- 1L
- 1M
- 1N
- 1P
- 1U
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
NI/ALPHA 10001 Page 12
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
9700G2XY0N
9700H2ABF10BN
9700H2ABF20BN
9700H2ABF23BN
98001C1AE20A
98001C1AE20B
98001C1AE23B
98001C1AF20A
98001C1AF20B
98001C1AF23A
98001C1AX0N
98001C1AX0X
98001D1ABF23A
98001D1AF23AM
98001D1AF23AN
98002C1AE20A
98002C1AE20B
98002C1AE20C
98002C1AE20D
98002C1AE23A
98002C1AE23B
98002C1AF23A
98002C1AF23D
98002C1AX0M
98002C1AX0X
98002D1ABF20B
98002D1ABF23A
98002D1AE23AM
98002D1AF20BM
98002D1AF23A
98002D1AF23AM
98002D1AF23AN
98002D1AF23BM
98002D1AF23BN
98002D1AF23DM
98008C1BF23A
98009C1AE23A
98009C1AF23AM
98009C1AX0X
98009D1AF23AM
A1120B
A1126
A1215-1
AD1983
AN345C10
AN515-4-3
AN515-4-4
AIRLINE PART NUMBER
FIGURE
NUMBER
1A
1A
1A
1A
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
1B
2
2
2
2
7
2
2
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
- 1V
- 1Q
- 1R
- 1S
- 1
- 1A
- 1B
- 1C
- 1D
- 1E
- 1F
- 1G
- 1H
- 2E
- 1J
- 1K
- 1L
- 1M
- 1N
- 1P
- 1Q
- 1R
- 1S
- 1T
- 1U
- 1V
- 1W
- 1X
- 1Y
- 2G
- 1Z
- 2
- 2A
- 2H
- 2J
- 2F
- 2B
- 2K
- 2C
- 2D
- 24
18
17
- 26A
- 9
- 6
- 21
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
RF
1
1
1
1
1
3
1
NI/ALPHA 10001 Page 13
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
PART NUMBER
AIRLINE PART NUMBER
FIGURE
NUMBER
AN936A4
AN960C10L
DPB 153
DPB153
EC9-5U
MS20470A2-2
MS21318-7
MS27769-2
MS27769S2
MS35206-212
MS35206-213
MS35207-201
MS35207-202
MS35333-36
MS35650-304
NAS1149C0332R
NASM21083-C3
2
7
1
1A
1B
3
4
5
6
2
7
1
1A
1B
1
1A
1B
2
2
1B
2
7
1B
2
7
7
7
35-31-55
ITEM
TOTAL
NUMBER REQUIRED
- 22
- 10
350
350A
350B
350
350
5
8
3
3
10
12
64
- 365
- 365
- 365
- 360
- 360
- 360
7
21A
- 835
19A
- 39
- 845
22A
- 9A
- 10A
9C
1
1
1
2
3
1
1
AR
AR
AR
AR
2
2
2
1
1
1
1
1
1
3
2
2
2
1
2
2
1
1
1
NI/ALPHA 10001 Page 14
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
DETAILED PARTS LIST
35-31-55
DPL 10001 Page 1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700-A, 9700-B, 9700-C, 9700-D, AND 9700-F SERIES PCA (Sheet 1 of 2)
Figure 1/35-31-55-991-801-A01
35-31-55
Page 10001-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700-A, 9700-B, 9700-C, 9700-D, AND 9700-F SERIES PCA (Sheet 2 of 2)
Figure 1/35-31-55-991-801-A01
35-31-55
Page 10001-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1
-1
9700A1ABF20B
- 1A
9700A1ABF23A
- 1B
9700A1ABF23B
- 1C
9700A1AB20A
- 1D
9700A1AYY0N
- 1E
9700B1XBBF25A
- 1F
9700C1ABB23A
- 1G
9700C1ABF20A
- 1H
9700C1ABF20B
- 1J
9700C1ABF20D
- 1K
9700C1ABF23A
- 1L
9700C1ABF23AM
- 1M
9700C1ABF23B
- 1N
- 1P
9700C1ABF23C
9700C1ABF23D
- 1Q
9700C1AB23AN
- 1R
9700C1AF20D
- 1S
9700C1AF23A
- 1T
9700C1AF23AM
- 1U
9700C1AF23AN
- 1V
9700C1AF23BN
- 1W
9700C1AYY0N
- 1X
9700C1AYY0S
- 1Y
9700C1AY0N
CYLINDER ASSY, PORTABLE
(APN 9700-A1A-BF20B)
CYLINDER ASSY, PORTABLE
(APN 9700-A1A-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-A1A-BF23B)
CYLINDER ASSY, PORTABLE
(APN 9700-A1A-B20A)
CYLINDER ASSY, PORTABLE
(APN 9700-A1A-YY0N)
CYLINDER ASSY, PORTABLE
APN 9700-B1X-BBF25A)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BB23A)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF20A)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF20B)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF20D)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF23AM)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF23B)
*** DELETED ***
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF23D)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-B23AN)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-F20D)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-F23A)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-F23AM)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-F23AN)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-F23BN)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-YY0N)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-YY0S)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-Y0N)
A
RF
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
J
RF
K
RF
L
RF
M
RF
N
RF
Q
RF
R
RF
S
RF
T
RF
U
RF
V
RF
W
RF
X
RF
Y
RF
Z
RF
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1
- 1Z
9700C1BBF23D
-2
9700C1CBF23A
- 2A
9700C2CF20D
- 2B
9700C3CBF20D
- 2C
9700D1ABBF20B
- 2D
9700D1ABBF23A
- 2E
9700F1ABF23AM
- 2F
9700F1ABF23AN
- 2G
9700F1ABF23BN
- 2H
9700F1ABY23AN
- 2J
9700F1AYYY0N
- 2K
9700C1AFF23A
- 2L
9700F1AF23AKN
- 2M
9700C1ABF23AN
60
13160-00
100
801660-00
- 105
110
115
120
- 125
801658-00
801659-00
801661-00
13160-00
805118-01
130
135
140
145
801663-01
13160-00
801809-01
36879-01
CYLINDER ASSY, PORTABLE
(APN 9700-C1B-BF23D)
CYLINDER ASSY, PORTABLE
(APN 9700-C1C-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-C2C-F20D)
CYLINDER ASSY, PORTABLE
(APN 9700-C3C-BF20D)
CYLINDER ASSY, PORTABLE
(APN 9700-D1A-BBF20B)
CYLINDER ASSY, PORTABLE
(APN 9700-D1A-BBF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-BF23AM)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-BF23AN)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-BF23BN)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-BY23AN)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-YYY0N)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-FF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-F1A-F23AKN)
CYLINDER ASSY, PORTABLE
(APN 9700-C1A-BF23AN)
. CLAMP
ALT TO WWD-120 (53655)
. HARNESS
. HARNESS (STRAP ASSY)
.. STRAP ASSY
.. STRAP ASSY
*** DELETED ***
. HARNESS, ASSY WITH MASK
AND STORAGE BAG
.. STRAP ASSY
.. CLAMP
.. BAG ASSY, MASK STORAGE
.. FASTENER, VELSTRAP, HOOK
AND LOOP
BA
RF
CA
RF
DA
RF
EA
RF
FA
RF
GA
RF
HA
RF
JA
RF
KA
RF
LA
RF
MA
RF
NA
RF
PA
RF
QA
RF
1
A-E,
G-Z,
FA-QA
BA
NP BA
NP BA
1
CA-EA
1
CA-EA
CA-EA
CA-EA
CA-EA
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1
150
289-601-214
155
- 200
14807-00
10002542
205
10009072
- 210
10005927
215
10009255
220
10002538
.. MASK ASSY, PASSENGER
OXYGEN
RPLD BY ITEM 150A
(REFER TO CMM 35-22-26
FOR DET BKDN)
.. MASK ASSY, PASSENGER
OXYGEN
RPLS ITEM -150
(REFER TO CMM 35-22-26
FOR DET BKDN)
*** DELETED ***
. DECAL, OPERATOR
INSTRUCTION
RPLD BY ITEM 205
. DECAL, OPERATOR
INSTRUCTION
RPLS ITEM -200
. DECAL, OXYGEN I.D.
RPLD BY ITEM 215
. DECAL, OXYGEN I.D.
RPLS ITEM -210
. PLATE, IDENTIFICATION
- 225
10003202
. PLATE, IDENTIFICATION
- 230
- 235
10010748
10010747
- 240
10010859
300
305
5009-00
5009-2-20
. PLACARD, BOTTLE INSPECTION
. PLACARD, OPERATING
INSTRUCTION
(9700-X2X SERIES W/ 1
OUTLET ONLY)
. PLACARD, OPERATING
INSTRUCTION
(9700-X3X SERIES W/ 2
OUTLETS ONLY)
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
- 150A 289-601-434
305A 5009-2-23
305B 5009-2-23
305C 5009-2-25
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
CA-EA
1
CA-EA
1
A-CA,
FA-PA
1
A-CA,
FA-QA
1
1
1
G-EA,
HA-QA
A-E, FA,
GA
DA, EA
DA
1
EA
1
D, H
1
B, L, M,
R, CA,
HA, JA,
LA, QA
G, GA
1
F
2
1
1
1
2
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1
305D 5009-2-25
305E 5009-4-20
305F 5009-4-23
305G 5009-4-25
305H 5009-4-23
310
315
5041-00
5041-2-20
315A 5041-2-20
315B 5041-2-23
315C 5041-4-20
315D 5041-4-23
320
320A
325
330
5052-00
5052-00
5507-00
5507-2-20
330A 5507-2-23
330B 5507-4-20
330C 5507-4-23
335
10003566
340
802856-01
345 10008298
345A 10008298
350 DPB 153
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
*** DELETED ***
*** DELETED ***
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
RPLD BY ITEM -340
. OUTLET ASSY
(REFER TO FIG 8 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT
(V49315) PN 110111 -09]
RPLS ITEM -335
. OUTLET ASSY
*** DELETED ***
. OUTLET ASSY
RPLD BY ITEM -355
H
1
B, L, M,
T-V, CA,
GA, HA,
JA, PA,
QA
F
1
NA
2
A, J
1
FA
2
C, N, KA
1
A, J, FA
1
C, N, W,
KA
1
K, EA
1
Q, BA
1
K, S, DA,
EA
Q, BA
1
HA
1
M, U, HA
1
Y
2
NP E, R, V,
1
1
1
W, Z,
JA-LA,
PA, QA
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1
350A DPB 153
350B DPB 153
355
36728-01
355A 36728-01
355B 36728-01
- 360
MS27769S2
- 365
MS27769-2
- 400
801160-00
400A 801160-03
- 405
801160-01
405A 801160-03
- 410 801160-02
410A 801160-04
- 500
6350A13XA
. OUTLET
RPLD
. OUTLET
RPLD
. OUTLET
RPLS
ASSY
BY ITEM -355A
ASSY
BY ITEM -355B
ASSY
ITEM -350
. OUTLET ASSY
RPLS ITEM -350A
. OUTLET ASSY
RPLS ITEM -350B
. PLUG, PIPE (CRES) (0.125 –
27 ANPT THD)
(APN 6818-01)
RPLS ITEM -365
. PLUG, PIPE (CAD PLATED STEEL)
(APN 6818-00)
RPLD BY ITEM -360
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLD BY ITEM 400A
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLS ITEM -400
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLD BY ITEM -400A
(REFER TO FIG 7 FOR BKDN)
*** DELETED ***
. REGULATOR ASSY (3 OUTLET
PORTS)
RPLD BY ITEM 410A
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (3 OUTLET
PORTS)
RPLS ITEM -410
(REFER TO FIG 7 FOR BKDN)
. CYLINDER, LW
(TRUE PN 6350A13-X-A)
RPLS ITEM 515
(POST SB 6084-00-35-01)
NP X
2
NP MA
3
R, V,
W, Z,
JA-LA,
PA, QA
E, X
1
MA
3
2
96906 D, S, T,
1
Z, DA,
HA-LA,
PA
96906 D, S, T,
Z, DA,
HA-LA
NP A-E
1
A-E,
G-EA,
NA, QA
NP G-EA,
1
1
1
NA, QA
NP FA-MA,
1
PA
F,
FA-MA,
PA
1
A-E, FA,
GA
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-6
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
1
500A 6350A14XA
500B 6350A20XA
- 500C 6350A13XA
- 500D 6350A20XA
- 515 6084-01
- 515A 6084-02
- 515B 6084-20
- 515C 6084-01
- 515D 6084-20
- 750 28022-00
-
755
760
765
770
5032-01
5517-00
5522-00
6370-00
- 770A 10015704
-
775
780
785
790
795
800
805
810
810A
55620-01
55620-02
5056-00
22427-01
803129-01
802883-01
59553-00
32008-02
37008-02
. CYLINDER, LW
(TRUE PN 6350A14-X-A)
RPLS ITEM 515A
(POST SB 6084-00-35-01)
. CYLINDER, LW
(TRUE PN 6350A20-X-A)
RPLS ITEM 515B
(POST SB 6084-00-35-01)
*** DELETED ***
*** DELETED ***
. CYLINDER, STEEL (DOT-3AA1800) (4.25 CU FT, UNPAINTED)
(PRE SB 6084-00-35-01)
RPLD BY ITEM 500
. CYLINDER, STEEL (DOT-3AA1800) (7.15 CU FT, UNPAINTED)
(PRE SB 6084-00-35-01)
RPLD BY ITEM 500A
. CYLINDER, STEEL (DOT-3AA1800) (11 CU FT, UNPAINTED)
(PRE SB 6084-00-35-01)
RPLD BY ITEM 500B
*** DELETED ***
*** DELETED ***
. OVERHAUL KIT FOR THE 9700
SERIES REGULATOR
.. DIAPHRAGM
.. SEAT, TEFLON
.. FILTER
.. WASHER
RPLD BY ITEM -770A
.. GASKET, SEAL
RPLS ITEM -770
.. PACKING, PREFORMED
.. PACKING, PREFORMED
.. PLATE, IDENTIFICATION
.. PLATE, IDENTIFICATION
.. SEAT ASSY, VALVE
.. HEAD ASSY, VALVE
*** DELETED ***
*** DELETED ***
.. SCREW SET-LOCK OVAL POINT
F
1
G-EA,
HA-QA
1
NP A-E, FA,
1
GA
NP F
1
NP G-EA,
1
HA-QA
1
1
1
1
1
NP
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001-7
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9700-G2A AND 9700-H2A SERIES PCA
Figure 1A/GRAPHIC-35-31-55-991-175-A01
35-31-55
Page 10001A-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
1A
-1
9700G2ABF10A
- 1A
9700G2ABF10B
- 1B
9700G2ABF10D
- 1C
9700G2ABF20A
- 1D
9700G2ABF20B
- 1E
9700G2ABF20D
- 1F
9700G2ABF23A
- 1G
9700G2ABF23B
- 1H
9700G2ABF23D
- 1J
9700G2AF10AN
- 1K
9700G2AF10D
- 1L
9700G2AF20AN
- 1M
9700G2AF20D
- 1N
9700G2AF23AN
- 1P
9700G2AF23D
- 1Q
9700H2ABF10BN
- 1R
9700H2ABF20BN
- 1S
9700H2ABF23BN
- 1T
9700G2ABF25A
- 1U
9700G2AFF25B
- 1V
9700G2XY0N
60
13160-00
100
205
801660-00
10009072
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF10A)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF10B)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF10D)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF20A)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF20B)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF20D)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF23B)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF23D)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F10AN)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F10D)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F20AN)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F20D)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F23AN)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-F23D)
CYLINDER ASSY, PORTABLE
(APN 9700-H2A-BF10BN)
CYLINDER ASSY, PORTABLE
(APN 9700-H2A-BF20BN)
CYLINDER ASSY, PORTABLE
(APN 9700-H2A-BF23BN)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-BF25A)
CYLINDER ASSY, PORTABLE
(APN 9700-G2A-FF25B)
CYLINDER ASSY, PORTABLE
(APN 9700-G2X-Y0N)
. CLAMP
ALT TO WWD-120 (53655)
. HARNESS
. DECAL, OPERATOR
INSTRUCTION
UNITS
PER
ASSY
A
RF
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
J
RF
K
RF
L
RF
M
RF
N
RF
P
RF
Q
RF
R
RF
S
RF
T
RF
U
RF
V
RF
W
RF
1
A-V
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001A-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1A
- 210
10005927
215
10009255
220
- 245
300
305
10008980
10006442
5009-00
5009-2-10
305A 5009-2-20
305B 5009-2-23
305C 5009-4-10
305D 5009-4-20
305E 5009-4-23
305F 5009-2-25
305G 5009-4-25
310
315
5041-00
5041-2-10
315A 5041-2-20
315B 5041-2-23
315C 5041-4-10
315D 5041-4-20
315E 5041-4-23
315F 5041-4-25
315G 5041-4-25
325 5507-00
330 5507-2-10
330A 5507-2-20
330B 5507-2-23
. DECAL, OXYGEN I.D.
RPLD BY ITEM 215
. DECAL, OXYGEN I.D.
RPLS ITEM -210
. PLATE, IDENTIFICATION
. DECAL, WARNING
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
*** DELETED ***
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
1
1
1
1
A
1
D
1
G
1
A, K
1
D, M
1
G, P
1
U
1
U
1
B, R
1
E, S
1
H, T
1
B, R
1
E, S
1
H, T
1
V
2
C
1
F
1
J
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001A-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1A
330C 5507-4-10
330D 5507-4-20
330E 5507-4-23
350
355
- 360
- 365
DPB 153
36728-01
MS27769S2
MS27769-2
415
803199-04
- 420
803199-05
505
21507-06
- 510
- 750
21507-06
28022-00
-
5032-01
5517-00
5522-00
6370-00
755
760
765
770
- 770A 10015704
-
775
780
785
790
795
800
805
810
55620-01
55620-02
5056-00
22427-01
803129-01
802883-01
59553-00
37008-02
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
RPLD BY ITEM -355
. OUTLET ASSY
RPLS ITEM -350
(REFER TO FIG 14 FOR
DET BKDN)
. PLUG, PIPE (CRES) (0.125 –
27 ANPT THD)
(APN 6818-01)
RPLS ITEM -365
. PLUG, PIPE (CAD PLATED STEEL)
(APN 6818-00)
RPLD BY ITEM 360
. REGULATOR ASSY (2 OUTLET
PORTS)
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (3 OUTLET
PORTS)
(REFER TO FIG 7 FOR BKDN)
. CYLINDER, COMPOSITE
(DOT-SP-8162-1850) (11 CU
FT) [ PAINTED GREEN 14187]
*** DELETED ***
. OVERHAUL KIT FOR THE 9700
SERIES REGULATOR
.. DIAPHRAGM
.. SEAT, TEFLON
.. FILTER
.. WASHER
RPLD BY ITEM -770A
.. GASKET, SEAL
RPLS ITEM -770
.. PACKING, PREFORMED
.. PACKING, PREFORMED
.. PLATE, IDENTIFICATION
.. PLATE, IDENTIFICATION
.. SEAT ASSY, VALVE
.. HEAD ASSY, VALVE
*** DELETED ***
.. SCREW SET-LOCK OVAL POINT
C, L
1
F, N
1
J, Q
1
NP K, M, P,
1
R-T, W
K, M, P,
R-T, W
1
96906 L, N,
1
Q-T, W
96906 L, N,
1
Q-T
A-Q,
U-W
1
R-T
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001A-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
9800 SERIES PCA
Figure 1B/GRAPHIC-35-31-55-991-180-A01
35-31-55
Page 10001B-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
1B
-1
98001C1AE20A
- 1A
98001C1AE20B
- 1B
98001C1AE23B
- 1C
98001C1AF20A
- 1D
98001C1AF20B
- 1E
98001C1AF23A
- 1F
98001C1AX0N
- 1G
98001C1AX0X
- 1H
98001D1ABF23A
- 1J
98001D1AF23AN
- 1K
98002C1AE20A
- 1L
98002C1AE20B
- 1M
- 1N
98002C1AE20C
98002C1AE20D
- 1P
98002C1AE23A
- 1Q
98002C1AE23B
- 1R
98002C1AF23A
- 1S
98002C1AF23D
- 1T
98002C1AX0M
- 1U
98002C1AX0X
- 1V
98002D1ABF20B
- 1W
98002D1ABF23A
- 1X
98002D1AE23AM
- 1Y
98002D1AF20BM
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-E20A)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-E20B)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-E23B)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-F20A)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-F20B)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-F23A)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-X0N)
CYLINDER ASSY, PORTABLE
(APN 9800-1C1A-X0X)
CYLINDER ASSY, PORTABLE
(APN 9800-1D1A-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9800-1D1A-F23AN)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-E20A)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-E20B)
*** DELETED ***
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-E20D)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-E23A)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-E23B)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-F23A)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-F23D)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-X0M)
CYLINDER ASSY, PORTABLE
(APN 9800-2C1A-X0X)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-BF20B)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-BF23A)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-E23AM)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F20BM)
UNITS
PER
ASSY
A
RF
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
J
RF
K
RF
L
RF
M
RF
P
RF
Q
RF
R
RF
S
RF
T
RF
U
RF
V
RF
W
RF
X
RF
Y
RF
Z
RF
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001B-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1B
- 1Z
98002D1AF23AM
-2
98002D1AF23AN
- 2A
98002D1AF23BM
- 2B
98009C1AE23A
- 2C
98009C1AX0X
- 2D
98009D1AF23AM
- 2E
98001D1AF23AM
- 2F
98008C1BF23A
- 2G
98002D1AF23A
- 2H
98002D1AF23BN
- 2J
98002D1AF23DM
- 2K
98009C1AF23AM
- 10
5602-00
10A
33529-009
15
30
5601-00
801242-01
- 35
801242-02
- 40
801242-03
- 45
801242-04
50
59602-00
55
10001296
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23AM)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23AN)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23BM)
CYLINDER ASSY, PORTABLE
(APN 9800-9C1A-E23A)
CYLINDER ASSY, PORTABLE
(APN 9800-9C1A-X0X)
CYLINDER ASSY, PORTABLE
(APN 9800-9D1A-F23AM)
CYLINDER ASSY, PORTABLE
(APN 9800-1D1A-F23AM)
CYLINDER ASSY, PORTABLE
(APN 9800-8C1B-F23A)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23A)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23BN)
CYLINDER ASSY, PORTABLE
(APN 9800-2D1A-F23DM)
CYLINDER ASSY, PORTABLE
(APN 9800-9C1A-F23AM)
. CONNECTOR ASSY
RPLD BY ITEM 10A
. CONNECTOR , TUBE (ALUMINUM)
RPLS ITEM -10
. ELBOW ASSY
. REGULATOR, DEMAND
RESPIRATOR
(REFER TO FIG 2 FOR DET BKDN)
. REGULATOR, DEMAND
RESPIRATOR
(REFER TO FIG 2 FOR DET BKDN)
. REGULATOR, DEMAND
RESPIRATOR
(REFER TO FIG 2 FOR DET BKDN)
. REGULATOR, DEMAND
RESPIRATOR
(REFER TO FIG 2 FOR DET BKDN)
ATTACHING PARTS
. MACHINE SCREW, W / NYLOK
INSERT (.164-32 UNC-2A X .250)
(REFER TO FIG 2 FOR DET BKDN)
BA
RF
CA
RF
DA
RF
EA
RF
FA
RF
GA
RF
HA
RF
JA
RF
KA
RF
LA
RF
MA
RF
NA
RF
1
1
A-K, HA
1
1
L-DA,
KA-MA
1
JA
1
EA-GA,
NA
1
4
* * *
. BRACKET
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001B-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1B
60
13160-00
- 75
100
13160-00
801660-00
-
105
110
115
120
200
801658-00
801659-00
801661-00
13160-00
10002543
205
10009071
- 210
10005927
215
10009255
220
300
305
10002539
5009-00
5009-2-23
305A 5009-3-20
305B 5009-3-23
305C 5009-4-20
305D 5009-4-23
310
315
5041-00
5041-2-20
315A 5041-3-20
315B 5041-3-23
315C 5041-4-20
315D 5041-4-23
. CLAMP
ALT TO WWD-120 (53655)
*** DELETED ***
. HARNESS
. HARNESS
.. STRAP ASSY
.. STRAP ASSY
*** DELETED ***
. DECAL, INSTRUCTION
RPLD BY ITEM 205
. DECAL, INSTRUCTION
RPLS ITEM -200
. DECAL, OXYGEN I.D.
RPLD BY ITEM 215
. DECAL, OXYGEN I.D.
RPLS ITEM -210
. PLATE, IDENTIFICATION
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 3 FOR DET BKDN)
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
2
A-HA,
KA-NA
JA
NP JA
NP JA
1
1
1
1
1
1
1
1
1
J, X
1
A, L
1
Q, Y, EA
1
D
1
F, J, K,
S, X,
BA, CA,
GA-KA,
NA
1
W
1
B, M
1
C, R
1
E, W, Z
1
DA, LA
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001B-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
1B
320
320A
325
330
5052-00
5052-00
5507-00
5507-3-20
330A 5507-4-23
335
10003566
340
802856-01
350
DPB153
355
36728-01
- 360
MS27769S2
- 365
MS27769-2
- 400
801160-01
400A 801160-03
- 405
801160-02
405A 801160-04
- 500
6350A20XA
*** DELETED ***
*** DELETED ***
*** DELETED ***
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 5 FOR DET BKDN)
. OUTLET ASSY
RPLD BY ITEM -340
. OUTLET ASSY
(REFER TO FIG 8 FOR DET BKDN)
[SIMILAR TO PURITAN BENNETT
(V49315) PN 110111 -09]
RPLS ITEM -335
. OUTLET ASSY
RPLD BY ITEM -355
. OUTLET ASSY
RPLS ITEM -350
. PLUG, PIPE (CRES) (0.125 –
27 ANPT THD)
(APN 6818-01)
RPLS ITEM -365
. PLUG, PIPE (CAD PLATED STEEL)
(0.125 – 27 ANPT THD)
(APN 6818-00)
RPLD BY ITEM -360
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLD BY ITEM 400A
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLS ITEM -400
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (3 OUTLET
PORTS)
RPLD BY ITEM 405A
(REFER TO FIG 7 FOR BKDN)
. REGULATOR ASSY (3 OUTLET
PORTS)
RPLS ITEM -405
(REFER TO FIG 7 FOR BKDN)
. CYLINDER, LW
(TRUE PN 6350A20-X-A)
RPLS ITEM 515
(POST SB 6084-00-35-01)
P
1
T, MA
1
NP U, Y, Z,
BA, DA,
GA, HA
49315 U, Y, Z,
BA, DA,
GA, HA,
MA, NA
1
1
G, K,
CA, LA
G, K,
CA, LA
96906 H, V, FA
1
96906 H, V, FA
1
NP A-H, L-V,
1
1
1
EA, FA,
JA, NA
A-H, L-V,
EA, FA,
JA, NA
NP J, K,
W-DA,
GA, HA,
KA-MA
J, K,
W-DA,
GA, HA,
KA-MA
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001B-4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
1B
- 500A 6350A20XA
515 6084-20
- 515A 6084-20
- 750 28021-00
-
755
760
765
770
5032-01
5517-00
5522-00
6370-00
- 770A 10015704
-
775
780
785
790
795
800
805
810
815
820
55620-01
55620-02
5056-00
22427-01
803129-01
802883-01
59553-00
5601-00
33529-009
6066-01
- 825
- 830
- 835
13374-00
6055E
MS35207-201
- 840
- 845
13362-00
MS35333-36
- 850
6812-00
- 855
37008-02
- 860
33321-213
*** DELETED ***
. CYLINDER, STEEL (DOT-3AA1800) (11 CU FT, UNPAINTED)
(PRE SB 6084-00-35-01)
RPLD BY ITEM 500
*** DELETED ***
. OVERHAUL KIT FOR THE 9800
SERIES REGULATOR
.. DIAPHRAGM
.. SEAT, TEFLON
.. FILTER
.. WASHER, SAFETY PLUG (FIBER)
RPLD BY ITEM -770A
.. GASKET, SEAL
RPLS ITEM -770
.. PACKING, PREFORMED
.. PACKING, PREFORMED
.. PLATE, IDENTIFICATION
.. PLATE, IDENTIFICATION
.. SEAT ASSY, VALVE
.. HEAD ASSY, VALVE
*** DELETED ***
.. ELBOW ASSY
.. CONNECTOR, TUBE (ALUMINUM)
.. WASHER, FLAT (CRES) (0.281 IN.
OD X 0.125 IN. ID X 0.031 IN. THK)
.. DIAPHRAGM ASSY
.. VALVE ASSY, DEMAND
.. SCREW, PAN HEAD (CAD
PLATED STEEL) (#2-64 THD
X 0.125 IN. LNG)
(APN 33326-201)
.. GASKET, DEMAND VALVE SEAT
.. WASHER, LOCK (CAD PLATED
STEEL) (#4 DIA X 0.017 IN. THK)
(APN 33460-036)
.. SCREEN, REGULATOR INLET
(BRASS)
.. SCREW SET, LOCKING,
OVAL POINT
.. SCREW, PAN HEAD
NP
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
96906
1
1
2
96906
1
2
1
1
2
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001B-5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
807434 Series PCA
Figure 1C/GRAPHIC-35-31-55-991-185-A01
35-31-55
Page 10001C-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
1234567
1C
-1
807434-01
60
13160-00
CYLINDER ASSY, PORTABLE
ATTACHING PARTS
. CLAMP
100
215
220
245
415
801660-00
10009255
10012606
10008459
807433-01
.
.
.
.
.
- 415A 807433-02
505
805984-07
USAGE
CODE
UNITS
PER
ASSY
RF
1
* * *
STRAP, SLING
DECAL, OXYGEN I.D.
PLATE, IDENTIFICATION
DECAL, WARNING
REGULATOR ASSY (2 OUTLET
PORTS)
RPLD BY ITEM -415A
REFER TO FIG 7 FOR DET BKDN
. REGULATOR ASSY (2 OUTLET
PORTS)
RPLS ITEM -415
REFER TO FIG 7 FOR DET BKDN
. CYLINDER, COMPOSITE
(DOT-SP-10915-1850) 7 CU
FT) [ PAINTED GREEN 14090
PER FED STD 595]
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10001C-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
801242-01, -02, -03, and -04 Respirator Regulator Assembly
Figure 2/GRAPHIC-35-31-55-991-190-A01
35-31-55
Page 10002-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
2
-1
801242-01
-2
801242-02
- 2A
801242-03
-3
801242-04
-4
6050D
-5
800651-00
-6
AN515-4-3
7
MS35206-212
8
9
6375-05
6597-00
10
MS20470A2-2
11
6378-00
12
MS20470A2-2
12A
12B
6586-00
6588-00
12C
12D
13
14
15
16
6583-00
6584-00
6050-01
6582-00
10007468
13374-00
REGULATOR ASSY, RESPIRATOR
(DEMAND TYPE)
(REFER TO FIG 1B FOR NHA)
. REGULATOR ASSY, RESPIRATOR
(REFER TO FIG 1B FOR NHA)
. REGULATOR ASSY, RESPIRATOR
(DEMAND/PRESSURE-DEMAND
TYPE)
(REFER TO FIG 1B FOR NHA)
. REGULATOR ASSY, RESPIRATOR
(DEMAND/PRESSURE-DEMAND
TYPE)
(REFER TO FIG 1B FOR NHA)
. COVER ASSY
(APN 59711-00)
. COVER ASSY
ATTACHING PARTS
. SCREW, PAN HEAD
RPLD BY ITEM 7
. SCREW, PAN HEAD (CAD
PLATED STEEL) (#4-40 THD
X 0.188 IN. LNG)
(APN 33321-212)
RPLS ITEM -6
A
RF
B
RF
C
RF
D
RF
A, B
1
C, D
1
3
96906
3
* * *
.. PLATE, IDENTIFICATION
.. PLATE, IDENTIFICATION
ATTACHING PARTS
.. RIVET (ALUMINUM)
(APN 18415-00)
A, B
C, D
96906
2
* * *
.. PLATE, IDENTIFICATION
ATTACHING PARTS
.. RIVET (ALUMINUM)
(APN 18415-00)
A, B
96906
C, D
NP C, D
96906
96906
96906
96906
96906
96906
1
2
* * *
.. SPRING, COMPRESSION
.. PLATE ASSY, W/ LEVER
(ORDER NHA, ITEM -6)
.. SPRING
.. BUTTON, SLIDE
.. COVER, CASE
.. COVER, CASE
. PLATE, IDENTIFICATION
. DIAPHRAGM ASSY (ALT APN
803145-01)
1
1
C,
C,
A,
C,
C,
D
D
B
D
D
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10002-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
2
17
A1215-1
17A
10009359
18
A1126
- 19
9036-00
19A
MS35207-201
20
6055E
- 21
21A
- 22
22A
- 23
23A
- 24
24A
25
26
- 26A
AN515-4-4
MS35206-213
AN936A4
MS35333-36
6066-00
6066-01
A1120B
13362-00
5603-00
5606-00
AD1983
ATTACHING PARTS
. CORD, DIAPHRAGM (NYLON)
(APN A-1215-1)
RPLD BY ITEM 17A
. CLAMP, DIAPHRAGM
RPLS ITEM 17
NP
1
96906
1
* * *
. DEFLECTOR (APN A-1126))
ATTACHING PARTS
. SCREW, PAN HEAD
RPLD BY ITEM 19A
. SCREW, PAN HEAD (CAD
PLATED STEEL) (#2-64 THD
X 0.125 IN. LNG)
RPLS ITEM -19
(APN 33326-201)
1
NP
2
96906
2
* * *
. VALVE ASSY, DEMAND
ATTACHING PARTS
. SCREW, PAN HEAD
RPLD BY ITEM 21A
. SCREW, PAN HEAD (CAD
PLATED STEEL) (#4-40 THD
X 0.250 IN. LNG)
RPLS ITEM -21
(APN 33321-213)
. WASHER, LOCK
RPLD BY ITEM 22A
. WASHER, LOCK (CAD PLATED
STEEL) (#4 DIA X 0.017 IN. THK)
(APN 33460-036)
RPLS ITEM -22
. WASHER, FLAT
RPLD BY ITEM 23A
. WASHER, FLAT (CRES) (0.281 IN.
OD X 0.125 IN. ID X 0.031 IN. THK)
RPLS ITEM -23
* * *
. GASKET, DEMAND VALVE SEAT
RPLD BY ITEM 24A
(APN A-1120B)
. GASKET, DEMAND VALVE SEAT
RPLS ITEM -24
. ADAPTER
. ADAPTER
.. COVER ASSY
(APN 13410-00)
1
NP
1
96906
2
NP
1
96906
2
NP
2
2
NP
1
1
A, C
B, D
B, D
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10002-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
2
- 26B
- 26C
5606-01
13164-00
27
6812-00
- 28
5607-03
28A
- 29
5607-00
6131-00
.. BODY, ADAPTER
.. RING, RETAINING EXTERNAL
(CARBON SPRING STEEL) (0.925
IN. ID X 0.042 IN. THK)
. SCREEN, REGULATOR INLET
(BRASS)
. CASE, REGULATOR
RPLD BY ITEM 28A
. CASE, REGULATOR
RPLS ITEM -28
. CAP
B, D
B, D
1
1
1
NP
1
1
A, C
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10002-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
5009-00, 5009 Series Outlet Assemblies
Figure 3/GRAPHIC-35-31-55-991-195-A01
35-31-55
Page 10003-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
3
-1
- 1A
5009-00
5009-2-10
- 1B
5009-2-20
- 1C
5009-2-23
- 1D
5009-2-25
- 1E
5009-3-20
- 1F
5009-3-23
- 1G
5009-4-10
- 1H
5009-4-20
- 1J
5009-4-23
- 1K
5009-4-25
2
3
4
5
-6
- 6A
59447-00
5014-00
5013-00
EC9-5U
5009-01
804376-01
7
10001494
7A
10008915
8
9
10
5065-08
24823-00
5065-06
*** DELETED ***
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1 AND
1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1 AND
1A FOR NHA)
OUTLET ASSY
(REFER TO FIG 1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1 AND
1A FOR NHA)
. COVER, DUST
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
. OUTLET SUBASSY
(ORDER NHA)
.. STUD
(ORDER NHA)
RPLD BY ITEM 7A
.. STUD
(ORDER NHA)
RPLS ITEM 7
.. GASKET
.. VALVE
.. SPRING
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
J
RF
K
RF
L
RF
1
NP B-L
1
NP A
1
NP B-L
1
B-L
B-L
B-L
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10003-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
3
11
12
13
14
15
20
10001493
5065-02
5065-04
5065-03
24825-00
50775SERIES
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
.. RECEPTACLE
.. ORIFICE
(APN 50775 SERIES)
(ORDER NHA)
B-L
NP B-L
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10003-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 10003-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
5041-00, 5041 Series Outlet Assembly
Figure 4/GRAPHIC-35-31-55-991-200-A01
35-31-55
Page 10004-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
4
-1
- 1A
5041-00
5041-2-10
- 1B
5041-2-20
- 1C
5041-2-23
- 1D
5041-3-20
- 1E
5041-3-23
- 1F
5041-4-10
- 1G
5041-4-20
- 1H
5041-4-23
- 1J
5041-4-25
- 1K
5041-5-15
2
29558-01
3
29557-00
*** DELETED ***
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1 AND 1A
FOR NHA)
OUTLET ASSY
(REFER TO FIG 1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIG 7 FOR NHA)
*** DELETED ***
ATTACHING PARTS
*** DELETED ***
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
J
RF
K
RF
L
RF
* * *
- ITEM NOT ILLUSTRATED
35-31-55
Page 10004-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
4
4
5
6
7
8
9
- 10
- 10A
11
12
12A
13
14
15
16
17
18
- 19
5042-01
5042-02
5014-01
5013-01
EC9-5U
5013-01
5041-01
804329-01
29567-00
29550-00
10008934
29551-00
29552-00
29553-01
29555-00
29556-00
29554-00
50775SERIES
- 20
804329-01
30
29558-01
40
29557-00
50
5042-01
60
5042-02
70
29567-00
80
10008934
90
29551-00
100
29552-00
110
29553-01
120
29555-00
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
. ORIFICE, SERIES
(APN 50775 SERIES)
(ORDER NHA)
. OUTLET SUBASSEMBLY
(ORDER NHA)
.. COVER ASSY, DUST
(ORDER NHA)
ATTACHING PARTS
.. NUT
(ORDER NHA)
NP B-L
1
NP B-L
1
1
1
* * *
.. CAP
(ORDER NHA)
.. WASHER (ALUMINUM) (1.00 IN.
OD X 0.641 IN. ID X 0.062 IN. THK)
(ORDER NHA)
.. SETSCREW (CRES) (#8-40 THD)
(ORDER NHA)
.. BODY
(ORDER NHA)
.. SPRING
(ORDER NHA)
.. VALVE
(ORDER NHA)
.. SEAT, VALVE
(ORDER NHA)
.. SPRING
(ORDER NHA)
1
1
1
NP B-L
1
B-L
1
1
1
2
- ITEM NOT ILLUSTRATED
35-31-55
Page 10004-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
1234567
USAGE
CODE
UNITS
PER
ASSY
4
130
29556-00
140
29554-00
.. PIN
(ORDER NHA)
.. CASE
(ORDER NHA)
2
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10004-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
5507-00, 5507 Series Outlet Assembly
Figure 5/GRAPHIC-35-31-55-991-205-A01
35-31-55
Page 10005-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
5
-1
- 1A
5507-00
5507-2-10
- 1B
5507-2-20
- 1C
5507-2-23
- 1D
5507-3-20
- 1E
5507-4-10
- 1F
5507-4-20
- 1G
5507-4-23
2
3
4
-5
-6
6A
6B
6C
5014-01
EC9-5U
5013-01
5533-00
210331
804201-01
10008596
10008595
6D
10008660
-7
7A
-8
8A
-9
9A
- 10
10A
- 11
11A
12
12A
13
832100
10008774
832402
10008601
614010
10008602
520058
10008603
833012
10008594
5533-01
10008947
50775SERIES
- 20
5533-00
30
40
804201-01
10008596
*** DELETED ***
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1 AND
1A FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1 AND
1A FOR NHA)
OUTLET ASSY
(REFER TO FIG 1B FOR NHA)
OUTLET ASSY
(REFER TO FIG 1A FOR NHA)
OUTLET ASSY
(REFER TO FIG 1 AND 1A
FOR NHA)
OUTLET ASSY
(REFER TO FIGS 1, 1A, AND
1B FOR NHA)
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
ATTACHING PARTS
*** DELETED ***
B
RF
C
RF
D
RF
E
RF
F
RF
G
RF
H
RF
* * *
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
. ORIFICE, SERIES
(ORDER NHA)
. OUTLET SUBASSEMBLY
(ORDER NHA)
.. ADAPTER ASSY, THREADED
.. SPRING, TORSION
NP B-H
1
B-H
1
B-H
B-H
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10005-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
5
50
10008595
60
10008660
70
10008774
80
10008601
90
100
110
120
10008602
10008603
10008594
10008947
.. COVER, DUST
ATTACHING PARTS
.. SCREW, FILLISTER HEAD (CRES
W/ PLASTIC INSERT) (#2-56
THD X 0.250 IN. LNG)
B-H
1
B-H
1
B-H
1
B-H
1
B-H
B-H
B-H
NP B-H
1
1
1
1
* * *
.. WASHER (CAD PLATED STEEL)
(0.985 IN. OD X 0.596 IN. ID
X 0.050 THK)
.. WASHER, OUTLET (COPPER
ALLOY) (0.492 IN. OD X 0.265
IN. ID X 0.050 IN. THK)
.. GASKET, OUTLET
.. POPPET, OUTLET
.. SPRING, FLOW STOP
.. BODY, OUTLET
- ITEM NOT ILLUSTRATED
35-31-55
Page 10005-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
THIS PAGE INTENTIONALLY LEFT BLANK
35-31-55
Page 10005-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
DELETED
Figure 6/GRAPHIC-35-31-55-991-210-A01
35-31-55
Page 10006-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
6
-1
5052-00
2
3
4
5
-6
7
8
9
10
11
12
13
5014-00
EC9-5U
5013-00
5058-00
5052-02
5067-01
5067-02
5067-04
5067-07
5067-06
5067-05
5067-03
OUTLET ASSY
(OBSOLETE)
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
*** DELETED ***
NP A
RF
- ITEM NOT ILLUSTRATED
35-31-55
Page 10006-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
80116-00 thru -04, 803199-04, -05, and 807433-02 Regulator Assembly
Figure 7/GRAPHIC-35-31-55-991-215-A01
35-31-55
Page 10007-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
7
-1
801160-00
- 1A
801160-01
-2
801160-03
- 2A
801160-02
-3
801160-04
-4
803199-04
-5
803199-05
- 5A
807433-01
- 5B
807433-02
-6
5520-15
6A
5520-16
7
8
22427-01
23274-05
-9
AN345C10
- 9A
MS35650-304
- 9B
804670-03
REGULATOR ASSY
SUPSD BY ITEM -2
(REFER TO FIG 1 FOR NHA)
REGULATOR ASSY
SUPSD BY ITEM -2
(POST SB 35-49)
(REFER TO FIGS 1 AND
1B FOR NHA)
REGULATOR ASSY
SUPSDS ITEMS -1, -1A
(POST SB 35-49)
(REFER TO FIGS 1 AND
1B FOR NHA)
REGULATOR ASSY
SUPSD BY ITEM -3
(REFER TO FIGS 1 AND
1B FOR NHA)
REGULATOR ASSY
SUPSDS ITEM -2A
(POST SB 35-49)
(REFER TO FIGS 1 AND
1B FOR NHA)
REGULATOR ASSY
(REFER TO FIG 1A FOR NHA)
REGULATOR ASSY
(REFER TO FIG 1A FOR NHA)
REGULATOR ASSY
RPLD BY ITEM -5B
(REFER TO FIG 1C FOR NHA)
REGULATOR ASSY
RPLS ITEM -5A
(REFER TO FIG 1C FOR NHA)
. VALVE KIT, ON-OFF
SUPSD BY ITEM -6A
. VALVE KIT, ON-OFF
SUPSDS ITEM -6
(POST SB 35-49)
.. PLATE, IDENTIFICATION
.. HANDLE (GREEN)
ATTACHING PARTS
.. NUT
RPLD BY ITEM -9A
.. NUT (CRES) (0.190-32 THD)
RPLD BY ITEM -9B
(APN 18463-00)
.. NUT, FLANGE HEX
RPLD BY ITEM -9C
NP A
RF
NP B
RF
C
RF
NP D
RF
E
RF
F
RF
G
RF
H
RF
H
RF
1
1
1
1
NP
1
NP
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10007-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
7
9C
NASM21083-C3
- 10
AN960C10L
- 10A
NAS1149C0332R
11
22445-01
12
5511-00
13
- 14
14A
- 15
15A
16
- 17
17A
- 18
18A
19
20
- 21
21A
23394-01
59598-00
55620-01
5513-00
10007887
5517-00
5518-00
802883-01
18037-01
55620-02
23393-01
5522-00
5016-00
804202-01
- 22
5023-00
23
- 23A
- 23B
- 23C
5093-01
5092-00
57524-00
10002684
.. NUT, SELF-LOCKING, HEXAGON
RPLS ITEM 9B
.. WASHER, LOCKING
(REPLD BY ITEM 10A)
.. WASHER, LOCKING (CAD PLATED
STEEL) (# 10 DIA X 0.025 IN. THK)
(REPLS ITEM -10)
(REPLD BY ITEM 9B)
1
NP
1
NP
1
* * *
.. WASHER, SPRING (0.706 IN. OD
X 0.313 IN. ID X 0.016 IN. THK)
.. WASHER, FLAT (PHENOLIC)
(0.750 IN. OD X 0.281 IN. ID
X 0.031 IN. THK)
.. NUT, PACKING
.. PACKING, PREFORMED
SUPSD BY ITEM 14A
.. PACKING, PREFORMED
SUPSDS ITEM -14
(POST SB 35-49)
.. STEM ASSY, VALVE
SUPSD BY ITEM 15A
.. STEM ASSY, VALVE
SUPSDS ITEM -15
.. SEAT, PTFE
.. HEAD ASSY, VALVE
(REPLD BY ITEM 17A)
.. HEAD ASSY, VALVE
(REPLS ITEM -17)
(POST SB 35-49)
.. PACKING, PREFORMED
SUPSD BY ITEM 18A
.. PACKING, PREFORMED
SUPSDS ITEM -18
(POST SB 35-49)
.. BUSHING
. FILTER
. CAP, FILLER
(REPLD BY ITEM 21A)
. CAP, FILLER
(REPLS ITEMS -21, -22)
. SEAT, FILLER CAP
(REPLD BY ITEM 21A)
. VALVE ASSY, CHARGING
.. BODY
.. CORE, VALVE
.. FILTER (BRONZE)
1
2
1
1
1
NP
1
1
1
1
NP
1
1
1
1
1
1
NP
1
NP
1
NP
NP
NP
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10007-2
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
USAGE
CODE
NOMENCLATURE
1234567
UNITS
PER
ASSY
7
- 24
- 25
- 26
8385-00
8384-00
801421-00
- 27
28
29
30
- 31
32
33
- 34
801421-01
26565-00
7171-00
10003742
10006001
6555-00
26567-00
6370-00
34A
10015704
35
2661-03
- 36
2661-04
- 36A
801821-21
36B
802821-01
37
37A
38
5043-14
5043-14
5056-00
- 39
39A
- 40
40A
- 41
MS35207-202
59553-00
37008-01
37008-02
5005-01
*** DELETED ***
*** DELETED ***
. OUTLET ASSY, SAFETY
(ALT APN 26568-01 CONTAINS
ITEMS 28, 29, 32, 33, AND 34)
. OUTLET ASSY, SAFETY
.. CAP, SAFETY
.. DISC, SAFETY (2700-3000 PSI)
.. DISC, SAFETY (2500-2775 PSI)
.. DISC, SAFETY
.. GASKET (COPPER)
.. PLUG, SAFETY
. WASHER, SAFETY PLUG (FIBER)
RPLD BY ITEM 34A
. GASKET, SEAL
RPLS ITEM -34
. GAUGE ASSY, PRESSURE
(REFER TO FIG 9 FOR DET BKDN)
. GAUGE ASSY, PRESSURE
(REFER TO FIG 9 FOR DET BKDN)
. GAUGE ASSY, PRESSURE
(REFER TO FIG 9 FOR DET BKDN)
RPLD BY ITEM 36B
. GAUGE, OXYGEN
(REFER TO FIG 9 FOR DET BKDN)
RPLS ITEM -36A
. VALVE ASSY, RELIEF
*** DELETED ***
. PLATE, IDENTIFICATION
ATTACHING PARTS
. SCREW, PAN HD
(APN 33326-202)
RPLD BY ITEM 39A
. SCREW (CRES W/ PLASTIC
INSERT) (#2-64 THD X 0.188
IN. LNG)
RPLS ITEM -39
A-E, H
1
F, G
1
1
1
1
1
1
1
1
A-E, H
F, G
NP
1
A-E
1
F, G
1
H
1
H
1
1
1
F, G
2
* * *
. SETSCREW
(REPLD BY ITEM 40A)
. SOCKET SCREW, SET - OVAL
(CRES) (0.250-20 UNC-3A X
0.375 IN. LNG)
(REPLS ITEM -40)
. CASE, SPRING
SUPSD BY ITEM 41A
1
A-E
1
1
A, B, D
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10007-3
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
7
41A
- 42
42A
43
44
- 45
5005-03
8561-00
8561-02
5003-00
5034-00
5033-00
45A
5033-02
45B
46
47
48
- 49
5033-00
5032-01
5031-00
5030-01
5029-00
49A
803129-01
50
51
52
- 53
5028-00
5002-00
5027-00
5018-00
- 53A
10003305
- 54
- 54A
59776-01
10013868
54B
58532-00
- 55
5053-07
- 56
10003209
- 57
10003319
. CASE, SPRING
SUPSDS ITEM -41
(POST SB 35-49)
. GUIDE, SPRING
(REPLD BY ITEM 42A)
. GUIDE, SPRING
(REPLS ITEM -42)
. SPRING, ADJUSTING
. PLATE, DIAPHRAGM
. RING, SLIP
SUPSD BY ITEM 45A
. RING, SLIP
SUPSDS ITEM -45
. RING, SLIP
. DIAPHRAGM
. PLATE, THRUST
. HOLDER, SEAT
. SEAT
SUPSD BY ITEM 49A
. SEAT
SUPSDS ITEM -49
(POST SB 35-49)
. PIN, THRUST
. GUIDE, THRUST PIN
. SPRING
. TUBE, DRAIN
SUPSD BY ITEM 53A
. TUBE, DRAIN
SUPSDS ITEM 53
(POST SB 35-49)
. SEAL, METAL BOSS
. PACKING, PREFORMED
RPLD BY ITEM -54B
. PACKING, PREFORMED
RPLS ITEM 54A
. BODY (ALUMINUM - 2 OUTLET
PORTS)
SUPSD BY ITEM 58
. BODY (ALUMINUM - 2 OUTLET
PORTS)
SUPSD BY ITEM 58
. BODY (ALUMINUM - 3 OUTLET
PORTS)
SUPSD BY ITEM 59
C, E, F,
G, H
NP A-E
1
1
1
1
1
3
1
A, B, D
1
1
1
1
1
A, B, D
1
A, B, D
1
1
1
1
A, B, D
1
F, G
H
1
1
H
1
NP A
1
NP B
1
NP D
1
H
- ITEM NOT ILLUSTRATED
35-31-55
Page 10007-4
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
7
- 58
58A
- 59
59A
- 60
60A
- 61
61A
- 62
63
64
27170-01
807803-01
27170-02
807803-02
27170-05
807803-05
27170-06
807803-06
5057-14
10002408
MS21318-7
70
5041-5-15
75
5041-5-15
. BODY (BRASS - 2 OUTLET PORTS)
SUPSDS ITEMS -55, -56
(POST SB 35-49)
RPLD BY ITEM 58A
. BODY AND TUBE ASSEMBLY
RPLS ITEM -58
. BODY (BRASS - 3 OUTLET PORTS)
SUPSDS ITEM -57
(POST SB 35-49)
RPLD BY ITEM 59A
. BODY AND TUBE ASSEMBLY
RPLS ITEMS 53A, 59
. BODY (BRASS - 2 OUTLET PORTS)
RPLD BY ITEM 60A
. BODY AND TUBE ASSEMBLY
RPLS ITEM -60
. BODY (BRASS - 3 OUTLET PORTS)
RPLD BY ITEM 61A
. BODY AND TUBE ASSEMBLY
RPLS ITEM -60
. PLATE, IDENTIFICATION
. PLATE, IDENTIFICATION
. SCREW, DRIVE (CRES) (#0
X 0.125 IN. LNG)
(APN 18341-00)
(ALT APN 33343-007)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
. OUTLET ASSY
(REFER TO FIG 4 FOR DET BKDN)
NP A, B, C
1
A, B, C
1
NP D, E
1
D, E
1
NP F, H
1
F, H
1
NP G
1
G
1
F, G, H
A-E
1
1
2
H
1
H
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10007-5
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
802856-01 Outlet Assembly
Figure 8/GRAPHIC-35-31-55-991-220-A01
35-31-55
Page 10008-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
1234567
USAGE
CODE
UNITS
PER
ASSY
8
-1
802856-01
2
3
4
5
6
-7
10008644
10005614
36874-01
10005617
27511-01
36862-02
7A
10009328
8
9
10
11
12
36588-04
10005616
36636-01
10005615
2800C14A
13
2800C10A
OUTLET ASSY
(REFER TO FIGS 1 AND
1B FOR NHA)
. RETAINER, DUST COVER
. FITTING, DISCONNECT
. PIN, GROOVE
. COVER, DUST
. LABEL, WARNING
. PACKING, PREFORMED
RPLD BY ITEM 7A
. GASKET
RPLS ITEM -7
. SPRING, POPPET
. POPPET, DISCONNECT
. RING, QUAD
. BODY, DISCONNECT
. PACKING, PREFORMED
(ALT APN 18012-00)
. PACKING, PREFORMED
(ALT APN 55622-00)
RF
1
1
2
1
1
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10008-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
2661-03, 2661-04, 802821-01Pressure Gauge Assembly
Figure 9/GRAPHIC-35-31-55-991-225-A01
35-31-55
Page 10009-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
USAGE
CODE
1234567
UNITS
PER
ASSY
9
1
2661-03
1A
2661-03
1B
2661-03
1C
2661-03
1D
2661-03
1E
2661-04
- 1F
802821-21
- 1G
802821-01
5
5A
-7
10
10A
15
15A
20
25
56750-00
21217-11
804620-01
13753-00
21217-12
56750-01
56750-02
21217-13
21217-14
GAUGE ASSEMBLY, PRESSURE
(30 THREADS PER INCH,
MACHINED)
(REFER TO FIG 7 FOR NHA)
RPLD BY ITEM 1A
GAUGE ASSEMBLY, PRESSURE
(20 THREADS PER INCH,
ROLLED)
(REFER TO FIG 7 FOR NHA)
RPLS ITEM 1
RPLD BY ITEM 1B
GAUGE ASSEMBLY, PRESSURE
(4 LUGS AT 90 DEGREES)
(REFER TO FIG 7 FOR NHA)
RPLS ITEM 1A
RPLD BY ITEM 1C
GAUGE ASSEMBLY, PRESSURE
(3 LUGS AT 120 DEGREES)
(REFER TO FIG 7 FOR NHA)
RPLS ITEM 1B
RPLD BY ITEM 1D
GAUGE ASSEMBLY, PRESSURE
(24 THREADS PER INCH,
ROLLED)
(REFER TO FIG 7 FOR NHA)
RPLS ITEM 1C
GAUGE ASSEMBLY, PRESSURE
(24 THREADS PER INCH,
ROLLED)
(REFER TO FIG 7 FOR NHA)
GAUGE ASSEMBLY
(REFER TO FIG 7 FOR NHA)
RPLD BY ITEM -1G
GAUGE ASSEMBLY
(REFER TO FIG 7 FOR NHA)
RPLS ITEM -1F
BEZEL (METAL, BLACK)
BEZEL (METAL, BLACK)
BEZEL, GAUGE
LENS (PLASTIC)
LENS (PLASTIC)
LENS WITH BEZEL (ALL PLASTIC)
LENS WITH BEZEL (ALL PLASTIC)
GASKET
LABEL, RELIEF
NP A
RF
NP B
RF
NP C
RF
NP D
RF
E
RF
F
RF
G
RF
G
RF
NP A
E,
G
A
E,
D
B,
E,
NP E,
F
F
C
F
F
1
1
1
1
1
1
1
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10009-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
Portable Cylinder Assembly 803668-01 Optional Next Higher Assembly
Figure 10/GRAPHIC-35-31-55-991-230-A01
35-31-55
Page 10010-0
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.
AVOX SYSTEMS INC.
COMPONENT MAINTENANCE MANUAL
803668-01, 807434-01, 9700 SERIES, 9800 SERIES
FIG. ITEM
PART NUMBER
AIRLINE
PART No.
NOMENCLATURE
1234567
USAGE
CODE
UNITS
PER
ASSY
10
1
803668-01
8
801660-00
9
13160-00
CYLINDER ASSY, PORTABLE
(DEHAVILLAND SPEC NO.
8SCO403)
. CYLINDER ASSY, PORTABLE
(REFER TO FIG 1 FOR BKDN)
(SPN 9700-B1X-BBF25A)
. HARNESS ASSY WITH MASK
AND STORAGE BAG
.. BAG ASSY, MASK STORAGE
.. FASTENER, VELSTRAP W/
HOOK AND LOOP
.. MASK ASSY, PAX
RPLD BY ITEM 6A
.. MASK ASSY, PAX
RPLS ITEM -6
SEE CMM 35-22-26 FOR BKDN)
.. CONNECTOR, PLUG-IN
[FULL-FLOW (NON-METERED)
TYPE] (SIMILAR TO AN6009 TYPE)
.. STRAP, SLING
ATTACHING PARTS
. CLAMP
10
- 11
12
13
14
- 50
10007729
10007721
800409-00
10007738
10007739
28022-00
.
.
.
.
.
.
-2
9700B1XBBF25A
-3
803177-01
4
-5
801809-01
36879-01
-6
289-601-211-2
6A
-7
289-601-211
5065-10
RF
1
1
1
1
2
2
2
1
1
* * *
TAG, OXYGEN
LABEL, GAUGE
CAP ASSY, FILLER
DECAL, OUTLET ID - NORMAL
DECAL, OUTLET ID - FIRST AID
OVERHAUL KIT FOR THE
9700 SERIES PCA
(REFER TO FIG 1, ITEM
NUMBERS -750 THRU -810
FOR FOR BKDWN)
1
1
1
2
1
1
- ITEM NOT ILLUSTRATED
35-31-55
Page 10010-1
Jun 21/16
The data and information contained herein are proprietary to AVOX SYSTEMS INC.. Copy and distribution to a third party are strictly forbidden. Printed in France.