Activity-Based Costing CHAPTER 5 McGraw-Hill/Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Activity-Based Costing Activity-Based Costing (ABC) is a relatively recent development in management accounting. The Problem of Using Only Measures of Production Volume to Allocate Overhead Companies commonly use labor hours or machine hours as allocation bases for assigning overhead to products. This “Traditional Approach” assumes that all costs are proportional to production volume. In reality this is not true. For example, setup costs are not proportional. A setup might work for a 400,000 unit production run just as well as a 200,000 production run. As a result, low-volume items are under costed and high-volume items are over costed. The ABC Approach In the ABC Approach, companies identify the major activities that cause overhead costs to be incurred. Some of these are related to production volume, but others are not. The steps are as follows: 1. Identify activities. 2. Group costs of activities into cost pools. 3. Identify measures of activities (the cost drivers) 4. Relate costs to products using the cost drivers. Major Activities Following are examples of major activities under ABC: 1. 2. Processing purchase orders. Handling materials and parts. 3. Inspecting incoming material and parts. 4. Setting up equipment. 5. Producing goods using manufacturing equipment. 6. Supervising assembly workers. 7. Inspecting finished goods. 8. Packing customer orders. Cost Drivers Following are examples of cost drivers under ABC: 1. Number of purchase orders processed. 2. Number of material requisitions. 3. Number of receipts. 4. Number of setups. 5. Number of machine hours. 6. Number of assembly labor hours. 7. Number of inspections. 8. Number of boxes shipped. Associated Costs Costs associated with the preceding major activities have to do with salaries and wages, depreciation on equipment and the like. Pros and Cons of ABC Benefits: First, ABC is less likely than traditional costing to under cost or over cost products. Second, ABC may lead to improvements in cost control. Limitations: It’s expensive relative to a traditional system! Activity-Based Management Activity-Based Management (ABM) is a management tool with the goal of improving efficiency and effectiveness. It is similar to ABC, except that where ABC focuses on cost measurement, ABM focuses on the activities themselves. Activity-Based Management (ABM) Evaluates the costs and values of process activities . . . ActivityBased Costing + ValueAdded Analysis . . . To identify opportunities to improve efficiency. • Process improvements = • Improve customer value • Reduce costs ABC vs. ABM ABC An improved understanding of the way resources are used in the current processes. Measures product costs more accurately by analyzing costs associated with identified activities in the processes. ABM adds: Identifies valueadded and non-valueadded activities. Identifies the customerperceived value of each activity. Identifies opportunities to enhance value-added activities and reduce or eliminate non-valueadded activities ? The Importance Of CustomerPerceived Value Activities Create outcomes and consume resources VALUE-ADDED ACTIVITIES enhance the value of products and services in the eyes of the customer while meeting the goals of the organization. NON-VALUE-ADDED ACTIVITIES do not contribute to customer perceived value. Eliminating Non-Value-Added Activities Why do organizations have incentives to eliminate non-value added activities? Competitors are constantly striving to create more value for customers at lower cost. Competition can appear quickly. The organization can apply the freed-up resources to valueadded activities or distribute them to the owners and employees of the organization. Likely Sources of Non-Value-Added Activities Producing defective products Producing to build up inventory Waiting time for processing Time and effort to move products from place to place Transporting workers to work sites Identifying Value-Added Activities The test for value added activities Would an external customer encourage the organization to do more of the activity? YES NO Would the organization be more likely to reach its goal by performing that activity? If the answer If the answer is is “yes” to “no”, it is nonboth it is value-added. value-added. YES NO Tasks Required by Activity-Based Management Twin objectives of ABM Identify non-value-added activities to be eliminated or reduced. Identify value-added activities to be enhanced. Redesign processes to eliminate wasteful spending on non-value-added activities.