TA201A: INTRODUCTION TO MANUFACTURING PROCESSES I
PROJECT REPORT: MECHANICAL ARM
Even Term 2021-22
Course Instructor
Dr. Sudhanshu Shekhar Singh
TAs
•
•
Dhramendra Sablaniya
Murli Manohar
Associated Staff Member
IP Singh
Group
G2
Section
S6
1
INDEX
S.No.
Table of Content
Page Number
1
Timeline of Project
3
2
Work Distribution
4
3
Table of Material used,Manufacturing Process
& Joining Process
5-7
4
Isometric Drawing – Mechanical Arm(Labelled)
8
5
Engineering Drawing – Components
9 – 12
6
Estimated Cost of Material & Laour used
13 -14
7
Acknowledgements
15
2
Timeline of the Project
Week 1
2 Project ideas
Week 2
Idea evaluation and searched for various techniques of manufacturing
Week 3
Designed a full isometric drawing of model and worked on manufacturing
processes and material requirements of these components
Week 4
Designed a full isometric drawing of machine and orthographic views of its
components, joining processes of different components
Week 5
Manufacturing costs of different manufacturing and joining processes, final
modifications and submission.
3
Work Distribution
Name
Roll no
Work
Om Jee
200654
CAD Design
Prajjwal Rastogi
200694
Base stand
Prakhar Agarwal
200695
Arms
Mandar Yogesh Patil
200678
Holder, CAD Design
Prabhu Dayal
200690
Isometric Drawings
Pawan Kumar
200681
Plier
Nishant Tripathi
200644
Isometric Drawings
4
PARTS
MATERIAL
REQUIRED
MANUFACTURING JOINING
PROCESS
PROCESS
Car Hood
GI Sheet
Broaching & Bending
Joined with the front
window using a
clamp
Rear View Mirror
Iron ingots
Sand mould casting
Adhesive Bonding to
join it with the roof
extension
Front Window
GI Sheet
Shaping & bending
Using a clamp to join
it with roof and hood.
5
PARTS
MATERIAL
REQUIRED
MANUFACTURING JOINING
PROCESS
PROCESS
Roof
GI Sheets
Cutting & bending
Soldering will be
used to join it to the
hood and trunk.
Trunk
GI Sheets
Cutting & bending
Soldering
Wheels
Aluminium
Casting
Welding
6
PARTS
MATERIAL
REQUIRED
MANUFACTURIN
G PROCESS
JOINING
PROCESS
Door Handle
Cast iron ingots
Sand mould casting
Welded with the door
Door
GI sheet
Sheet metal sawing & Hinge will be used to
bending
join it with the hood
Headlight
GI sheet
Broaching & bending
Soldering
7
Isometric Drawing
8
1. Car Hood
9
2. Rearview Mirror
10
3. Front Window
11
4. Roof
12
Estimated Cost of Materials Used
MATERIALS
SIZE/ QUANTITY USED
ESTIMATED COST
Galvanized Iron Sheet
3 ft x 8 ft x 0.35 mm 1 sheet
Rs. 756
Aluminium for melting
Ingots- 1 kg
Rs. 380
Cast Iron for melting
Ingots- 200 g
RS. 20
Fevicol tubes
3 small size tubes
Rs. 15
Gear, joints
2;2
Rs. 120
Total Cost
Rs. 1310
13
Estimated Cost of Labour Used
Manual work
Cost
Duration
Welder
Rs 100/hour
2 hours
Sheet Cutter and Bender
Rs 80/hour
5 hours
Casting
Rs 100/hour
1 hour
Solderer
Rs 100/hour
3 hours
Clamps/Hinge/Adhesive
Bonding
Rs 70/hour
2 hours
Total Labour Cost
Rs. 1140
14
Acknowledgements
We would like to extend our special thanks of gratitude towards our course
Instructor and seciton tutor, Dr. Sudhanshu Shekhar for his guidance
We also thank Mr. IP Singh, for guiding us and finally, we extend our thanks to our
section TA’s, Mr. Murli Manohar and Mr. Dhrmendra Sablaniya.
15