Leak Detection System Leak Detection System BRASS Hydraulic Simulator Introduction On 2004 BRASS created its Research and Development Area (R&D) which to date has developed various simulations, leak detectors, hydraulic calculation, laboratory tests, pressure sensors and other technological development. Actual LDS in operation Wengfu Group Shenwei Coal Pipeline Transportation Ltd Yunnan Diqing Mining Ltd Minera Samarco Minera VALE Minera Los Pelambres Minera Escondida Ltda. Minera Hierro Atacama Minera Cerro Negro Norte Minera Alumbrera Ramu NiCo Management 2 MAIN FEATURES ▪ LDS is designed to operate as a Leak Detection System and, from the Control Room, can work as an Operation Support Device for the Fluid Transportation System (FTS). ▪ For the Operation Support, the LDS could include an hydraulic simulator in order to: ▪ Develop Operator Training Sessions ▪ Generate FTS Operation Analysis 3 General Features ▪ It is an internal system device. ▪ Uses pressure, flow and density sensors and transmitters, valves and pumps, etc. ▪ Simulates the Fluid Transportation System (FTS) on real time and applies deviation analysis between the measured and the calculated variables. 4 Communication ▪ BRASS LDS extracts the sensor measure signals from the DCS, PLC, controllers, I/O, etc., through OPC Technology . ▪ To reduce the Project implementation time, BRASS provides an OPC configuration support service, which is executed by our OPC (Matrikon) certified engineers. 5 Leak Detection Methods ▪ Pressure Transient Simulation (Real vs Calculated Variable). ▪ Pressure points Analysis when the FTS is shut down. 6 Leak Detection System Performance ▪ Sensitivity. Detection Time vs Detected Flow. ▪ Reliability. Fake Alarms. ▪ Precision. Leak Location. 7 Real Example: BRASS LDS Transient Operation 8 Analysis Capabilities and Operation Support ▪ Hydraulic Gradient. ▪ Pumps and Valves. ▪ Maximum Allowable Curves. ▪ BATCH Tracking. 9 Leak Position Calculation ▪ Uses the system pressure break points. ▪ Returns the leak position. 10 Leek Position Simulation ▪ Defines position of the Leak (kilometer). Simulates the Leak. ▪ Pressure Trends are shows. Leak Simulation Valve Leak Simulation Position Flow Do not Copy the pressure value calculated on PIT Pressure Flow Km = 23161.8 = 76.0 = 21.220 11 Leak Detection System Leak Detection System BRASS Hydraulic Simulator