TORSION Objectives: You should be able to… • Describe the effects of torsional loads • Compute the deformation and shear stress of a body subjected to torque • Compute the power transmitted by a torque The figure shows a 2-in.-diameter solid steel cylinder that is built into the support at C and subjected to the torques TA and TB. 1. Determine the maximum shear stresses in segments AB and BC of the cylinder; and 2. Compute the angle of rotation of end A. Use G = 12x106 psi for steel. Determine the torque in each of the two segments of the cylinder Polar moment of inertia of the cylinder Maximum shear in each segment Rotation of end A of the cylinder The shaft consists of a 3-in.-diameter aluminum segment that is rigidly joined to a 2-in.-diameter steel segment. The ends of the shaft are attached to rigid supports. Calculate the maximum shear stress developed in each segment when the torque T = 10 kip in. is applied. Use G = 4 x 106 psi for aluminum and G = 12 x106 psi for steel. Equilibrium Compatibility Using torsion formula Solve the two equations The four rigid gears, loaded as shown in the figure, are attached to a 2-in.-diameter steel shaft. Compute the angle of rotation of gear A relative to gear D. Use G = 12 x 106 psi for the shaft. Rotation of Gear A relative to Gear D SEATWORK Problem 1 (a) For the hollow shaft and loading shown, determine the maximum shearing stress. (b) Determine the diameter of a solid shaft for which the maximum shearing stress in the loading shown is the same as in part (a) Problem 2 (a) For the solid steel shaft shown (G=77 GPa), determine the angle of twist in A. (b) Solve part (a) assuming that the steel shaft is hollow with a 30-mm outer diameter and a 20-mm inner diameter. The figure shows a steel shaft of length L = 1.5 m and diameter d = 25 mm that carries a distributed torque of intensity (torque per unit length) ๐ = ๐๐ฉ ๐/๐ณ , where t = 200 N m/m. Determine (1) the maximum shear stress in the shaft; and (2) the angle of twist of the shaft. Use G = 80 GPa for steel. B Equilibrium: The maximum torque in the shaft is TA which occurs at the fixed support. Maximum shear stress in the shaft: Torque acting on a cross section located at the distance x from the fixed end: Angle of twist: The tapered, wrought iron shaft carries the torque T = 2000 lb-in at its free end. Determine the angle of twist of the shaft. Use G = 10 x 106 psi for wrought iron. Each of the two identical shafts is attached to a rigid wall at one end and supported by a bearing at the other end. The gears attached to the shafts are in mesh. Determine the reactive torques at A and C when the torque T is applied to gear B. Equilibrium: เท ๐๐ต = 0 ๐ − ๐๐ด − ๐น๐ = 0 ๐๐๐. 1 เท ๐๐ท = 0 2 ๐๐ถ − ๐น ๐ = 0 3 ๐๐๐. 2 Substitute eqn.2 to eqn.1 3 ๐ = ๐๐ด + ๐๐ถ 2 ๐๐๐. 3 Compatibility: 2 ๐ โ ๐๐ด = ๐ โ ๐๐ถ 3 3 ๐๐ถ = ๐๐ด 2 ๐๐ถ ๐ฟ 3 ๐๐ด ๐ฟ = โ ๐ฝ๐บ 2 ๐ฝ๐บ 3 ๐๐ถ = ๐๐ด ๐๐๐. 4 2 Substitute eqn.4 to eqn.3 4 ๐๐ด = ๐ 13 6 ๐๐ถ = ๐ 13 POWER TRANSMISSION A solid steel shaft in a rolling mill transmits 20 kW of power at 2 Hz. Determine the smallest safe diameter of the shaft if the shear stress is not to exceed 40 MPa and the angle of twist is limited to 6o in a length of 3 meters. Use G = 83 GPa. Torque : To satisfy the strength condition: To satisfy the requirement of rigidity: To satisfy both requirements, choose 58.7 mm. The figure shows an inboard engine, 8-ft long steel drive shaft, and propeller for a motor boat. The shaft is designed to safely transmit 200 hp at 3500 rev/min. Determine the diameter of the smallest shaft that can be used and its corresponding angle of twist. For steel, use a working shear stress of 12,000 psi and G = 12x106 psi. 1. The solid compound shaft, made of three di¤erent materials, carries the two torques shown. (a) Calculate the maximum shear stress in each material. (b) Find the angle of rotation of the free end of the shaft. The shear moduli are 28 GPa for aluminum, 83 GPa for steel, and 35 GPa for bronze. 2. The steel shaft is formed by attaching a hollow shaft to a solid shaft. Determine the maximum torque T that can be applied to the ends of the shaft without exceeding a shear stress of 70 MPa or an angle of twist of 2.5 degrees in the 3.5-m length. Use G = 83 GPa for steel. 3. A tubular shaft is being designed to transmit 225 kW at 1,700 rpm. The maximum shear stress in the shaft must not exceed 30 MPa. If the outside diameter of the shaft is D=75mm, determine the minimum wall thickness of the shaft. 1. The solid compound shaft, made of three di¤erent materials, carries the two torques shown. (a) Calculate the maximum shear stress in each material. (b) Find the angle of rotation of the free end of the shaft. The shear moduli are 28 GPa for aluminum, 83 GPa for steel, and 35 GPa for bronze. 2. The steel shaft is formed by attaching a hollow shaft to a solid shaft. Determine the maximum torque T that can be applied to the ends of the shaft without exceeding a shear stress of 70 MPa or an angle of twist of 2.5 degrees in the 3.5-m length. Use G = 83 GPa for steel. 3. Four pulleys are attached to the 50-mm-diameter aluminum shaft. If torques are applied to the pulleys as shown in the figure, determine the angle of rotation of pulley D relative to pulley A. Use G = 28 GPa for aluminum. Seatwork: 1. 2.