MAINTENANCE SCHEDULE FOR 4M064/6M11-6M16-6M21 POWERKIT ENGINES
Check =
Adjust =
Clean =
Replace =
OPERATION
•
о
Δ
□
h
M
Mandatory maintenance, in operation working hours (h) or
period (months - M), every, which occurs first
MD
8
Coolant level and temperature
•
Fuel level in the tank
•
Oil level at 3 mm below the maximum
level on the dipstick
•
Presence of water, fuel and oil leakages
•
Air cleaner service indicator
•
Air filter evacuator valve
•
Cooling fan status
•
Exhaust gas colour
•
Engine sound
•
Engine speed and vibrations
•
Fuel pre-filter / water separator filter(s)
element(s)
•
Cooling fan and alternator belt(s)
•
Simple engine overall check
•
Status of all hoses and tightness of all
hose clamps
•
Battery, battery electrolyte level, battery
charger, battery cables
•
Engine and generator elastic supports
•
M1
500
12
□¹
M2
R1
R2
R3
R4
1.000
2.000
4.000
8.000
12.000
12
12
24
60
96
²
□
□
Engine oil
□²
Oil filter(s) element(s)
□²
Condensing draining pipes
Δ
Defaults recorded in ECU (if equipped)
•
Page 1 of 4
Rev. 2019-09-30
MAINTENANCE SCHEDULE FOR 4M064/6M11-6M16-6M21 POWERKIT ENGINES
Check =
Adjust =
Clean =
Replace =
OPERATION
•
о
Δ
□
h
M
Leaks, oil, coolant and fuel levels with
Coolant level and temperature
engine running
Fuel filter element(s)
Centrifugal oil filter element(s)
(if equipped)
Mandatory maintenance, in operation working hours (h) or
period (months - M), every, which occurs first
MD
8
M1
500
12
M2
R1
R2
R3
R4
1.000
2.000
4.000
8.000
12.000
12
12
24
60
96
•
□¹
²
□²
Air filter element - Clean when visual
indicator turns red - max 3 times.
Δ
Breather filter element (if equipped)
Δ
Aftercooler
•
Engine and generator mechanical
connection
•
Conditions and tightness of all electrical
connections
•
State and tightness of starter
•
Tightness of couplings and all elements
of the transmitting power
•
□
□
Δ
□
The rocker arm and cross-bar clearance
о
Oil cooler (if equipped)
Δ
Radiator and cooling system
Δ
□
□
Turbocharger - axial and radial
clearances
•
Turbocharger air intake side and air
pipes
Δ
Radiator pressurized cap
•
□
Turbocharger
•
□
Oil pressure sensor
•
Coolant temperature sensor
•
□
Coolant
Page 2 of 4
Rev. 2019-09-30
MAINTENANCE SCHEDULE FOR 4M064/6M11-6M16-6M21 POWERKIT ENGINES
Check =
Adjust =
Clean =
Replace =
OPERATION
•
о
Δ
□
h
M
Mandatory maintenance, in operation working hours (h) or
period (months - M), every, which occurs first
MD
8
M1
500
12
M2
R1
R2
R3
R4
1.000
2.000
4.000
8.000
12.000
12
12
24
60
96
Coolant
levelhoses/pipes
and temperature
Fuel
flexible
□
Coolant flexible hoses
□
Injectors
•
□
Fuel supply pump
•
□
Fuel injection pump
•
□
Belt tensioner(s)
•
Thermostatic valve(s)
□
Coolant pump
□
Condition of the cylinder head seating in
the plane of the cylinder head gasket
•
Cylinder heads, grind if required
о
Seats valves, guides, valves, springs,
sleeves. Replace if necessary.
•
Condition of rocker arm and shaft
•
Perform sealing pressure test of cylinder
heads
•
Condition of the injection pipes
•
□
Damper and fixing screws (if equipped)
Liners
•
□
Pistons, Piston Rings
•
□
Lubricating pipes (rocker arm,
turbochargers …)
□
Cooling fan bracket/support
□
Piston rings
□
Page 3 of 4
Rev. 2019-09-30
MAINTENANCE SCHEDULE FOR 4M064/6M11-6M16-6M21 POWERKIT ENGINES
Check =
Adjust =
Clean =
Replace =
OPERATION
•
о
Δ
□
h
M
Mandatory maintenance, in operation working hours (h) or
period (months - M), every, which occurs first
MD
8
M1
500
12
M2
R1
R2
R3
R4
1.000
2.000
4.000
8.000
12.000
12
12
24
60
96
Coolant levelrod
and
temperature
Connection
bearings
□
•
Timing gears clearances
Front and rear seals on the crankshaft
□
Camshaft, tappets and bush rods
□
Note ¹ : The indicated change interval running hours is the maximum period when using good quality fuel,
(EN 590 standard); this is reduced if the fuel is low quality fuel, if the fuel is contaminated, if the fuel
has presence of water.
Note ² : For the engines model 4M06GT20/5 - 4M06GT25/5 - 4M06GT35/5 in special version for Telecom
application the change interval is every 1000 operation working hours or 12 months, which occurs first.
Page 4 of 4
Rev. 2019-09-30