Blood Gas System
GASTAT-700 Model
SERVICE MANUAL
Version# 1.3
TECHNO MEDICA Co., Ltd.
MT Promedt Consulting GmbH
5-5-1, Nakamachidai, Tsuzuki-ku, Yokohama,
Altenhofstrasse 80, D-66386
Kanagawa 224-0041 JAPAN
St. lngbert, Germany
1
Record of change
Version
Date
Author
Change Description
1.1
December, 2017
Yasushi Hoshijima
1.2
June, 2018
Yasushi Hoshijima
Spare parts list has been modified.
1.3
December, 2018
Hiroyuki Yaginuma
A/D Value Reading (page.51)
2
INTRODUCTION
Before Use
Thank you very much for purchasing our GASTAT-700 Model.
Although GASTAT-700 Model is designed to provide you with the utmost safety during use,
incorrect usage or disregard of the instructions can cause personal injury or property damage.
For your safety, read this manual carefully and thoroughly before using GASTAT-700 Model.
Do not discard this manual but keep it near the product for easy reference. In this manual,
safety instructions are indicated with the symbols shown below. Be sure to follow the
instructions indicated with these symbols to ensure correct and safe operation.
Techno Medica shall not be responsible for any accident or malfunction that occurs as a result
of negligence to the directions or cautions in this manual.
Disclaimer
 TMC does not bear responsibility for any damage caused by fire, earthquake, acts by
third parties, other accidents, customer's intentions or negligence, misuse, or usage under
abnormal conditions.
 TMC does not bear responsibility for any incidental damage (loss of business interest,
interruption of business, change / loss of memory contents etc.) resulting from the use or
out of use of this product.
 TMC does not bear responsibility for any damage caused by other usage than described
in the operation manual.
3
About Service Manual
This service manual is described for the technical people who completed GASTAT-700Model
technical training. On the occasion of maintenance, repair of the GASTAT-700Model, the
contents of this manual come to offer the beiggest security to you, but may cause the
disregard bruch of wrong measures or instructions or the material damage. For your security,
please carefully and completely understand this manual before maintenance, repair of the
GASTAT-700Model.
Preface & Warning / Caution Symbols in this manual
In this manual, safety instructions are indicated with the symbols shown below.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury or product damage.
NOTE:
NOTE indicates a hazardous situation which, if not avoided, could result in slight injury or
product damage.
This symbol indicates prohibited actions that must not be performed during maintenance or
operation of the instrument.
This symbol indicates mandatory actions that must be performed during maintenance or
operation of the instrument.
4
Terms and Condition of this manual
Any or all of this manual should not be reused or reprinted without written permission of
Techno Medica.
Contents of manual might be changed without notice.
TechnoMedica assumes no liability for damages incurred directly or indirectly from errors,
omissions or discrepancies between the instrument and the manual.
©Copyright 2016 Techno Medica Co., Ltd. All rights reserved.
Necessary testing machine and tooling reparations
This section describes
GASTAT-700Model repair.
the
testing
machine
and
tools
required
for
The tester and tools required for the repair of instrument are as follows:Items that is
described as "N/A" to "Part #" in table is domestic procurement products.
Part #
Type "
Use purpose
N/A
Driver Electrical multi-meter
Various check
N/A
With USB key board
Display operation
USB Mouse
N/A
USB FLASH Memory,
Retrieving data and update of software
≧128Mb
Pseudo electrode
Check of pH and electrolyte electrode
Pseudo electrode
PO 2, check of GlcLac electrode
(with 100 MΩ, 0.5%)
Cable of resistance come
Temperature circuit adjust
with a
(6.1kΩ, 0.05%, TK15)
GASTROL-QC
Navi after instrument repair
AQC
forcep
N/A
Screw
The attachment of the tube
Driver,
Torx
Desorb of screw
T6,T10,T20
N/A
1.5 mm hex wrench
Desorb of screw
N/A
2.0 mm hex wrench
Desorb of screw
N/A
2.5 mm hexagonal wrench
Desorb of screw
N/A
Screw Driver, 2.0, 3.0, 4.0
Desorb of screw
mm Pozidrive
Parallel port Loop-back
Check of PC unit
Connector
RS232 Loop-back connector
Check of PC unit
5
GASTAT-700 Model ES7
Windows
Embedded
Standard
7(ES7)
software update
Windows ES7 Hotfix
Windows ES7 software update
GASTAT-700 Model Analyzer
Install the GASTAT-700-application software
Software, V4.141
Identification number
GASTAT-700Model consists of multiple modules, and each module is assigned a
unique identification number. This identification number consists of module number
and individual Serial No, and it is used for a variety of purposes such as securing of
the aircraft.
Example: 081701001 of identification number
Instrument module configuration
The apparatus is configured than module that in the table below.
Module
Module ID
Base Module*
XXXX01YYY
EL Module*
XXXX02YYY
Manifold Module*
XXXX03YYY
Sample Port Module*
XXXX04YYY
Pump Module*
XXXX05YYY
Preheater1 Module*
XXXX06YYY
Preheater2 Module*
XXXX07YYY
Display Module*
XXXX08YYYY
Power Module*
XXXX09YYY
Hb Module*
XXXX10YYY
OXY Module
XXXX11YYY
Printer Module*
XXXX12YYY
BC Scanner Module*
XXXX13YYY
Hemolysis Module
K36718
*:Basic module
6
TABLE OF CONTENTS
INTRODUCTION ................................................................................. 3
Before Use .............................................................................................................................. 3
About Service Manual ............................................................................................................ 4
Necessary testing machine and tooling reparations ................................................................ 5
Identification number .............................................................................................................. 6
Instrument module configuration ........................................................................................ 6
GENERAL INFORMATION ............................................................................................... 14
System Description ............................................................................................................... 14
Electrode ............................................................................................................................... 15
Reagents ................................................................................................................................ 17
MODULE OVERVIEW ..................................................................... 20
Flow System ......................................................................................................................... 20
PCB (Printed Circuit Board) and module configuration ................................................... 22
Measurement module............................................................................................................ 23
Machine part ...................................................................................................................... 23
Analog Part PCB ............................................................................................................... 24
LED PCB part ................................................................................................................... 24
Main heater and preheater ................................................................................................. 24
Manifold module .................................................................................................................. 24
Valve .................................................................................................................................. 24
Manifold ............................................................................................................................ 25
Cartridge Holder ................................................................................................................ 25
Manifold PCB ................................................................................................................... 25
Sampling module .................................................................................................................. 26
Sample Port ........................................................................................................................... 27
Pump module ........................................................................................................................ 30
OXY module ......................................................................................................................... 31
OXY module ..................................................................................................................... 32
Hb module ............................................................................................................................ 33
Hb module degradation chart ............................................................................................ 33
Printer module ...................................................................................................................... 34
Barcode scanner module ....................................................................................................... 35
Barcode scanner ................................................................................................................ 35
Human motion sensor........................................................................................................ 35
Display module ..................................................................................................................... 36
7
LCD display ...................................................................................................................... 36
Touch panel ....................................................................................................................... 36
Control box module .............................................................................................................. 37
CPU PCB........................................................................................................................... 37
SBC ................................................................................................................................... 37
Power source ..................................................................................................................... 38
Drive .................................................................................................................................. 38
Software configuration ...................................................................................................... 39
Security Code........................................................................................................................ 41
TEST mode........................................................................................................................ 48
A/D Value Reading ............................................................................................................ 51
Draw out Liquid from Flow System ..................................................................................... 52
System Rebooting ................................................................................................................. 54
Calibration ............................................................................................................................ 56
Calibration Report ............................................................................................................. 56
Calibration Error Threshold .............................................................................................. 58
Expected value for Calibration Report .............................................................................. 59
Calibration Error Flag ....................................................................................................... 60
Count Report ......................................................................................................................... 62
Total Count ........................................................................................................................... 62
Sample Count........................................................................................................................ 63
Sample Count Divided .......................................................................................................... 63
Error flag for Count Report .................................................................................................. 64
Bubble detected Group1,Group3,Group4,Group5 ............................................................ 64
Bubble detected Group2 .................................................................................................... 64
Sample lack in Group1,Group3,Group4,Group5 .............................................................. 65
Error flag for Count Report .................................................................................................. 66
Procedure to Get Log File..................................................................................................... 67
Calibration history ............................................................................................................. 67
AutoQC LOG .................................................................................................................... 68
Data exchange ................................................................................................................... 69
Log output ......................................................................................................................... 71
MAINTENANCE ................................................................................ 72
Preventive Maintenance ........................................................................................................ 72
External Cleaning .............................................................................................................. 72
Hb Cleaning....................................................................................................................... 76
Valve Cleaning ...................................................................................................................... 82
8
INSTRUMENT CHECK .................................................................... 86
Consumable Amount Check ................................................................................................. 86
Printing Consumable Amount Status .................................................................................... 87
Consumable replacement alert .............................................................................................. 88
Printing paper check ............................................................................................................. 89
Self Diagnostic...................................................................................................................... 90
Electrode check ................................................................................................................. 90
Flow check ........................................................................................................................ 93
FS (flow sensor) calibration check .................................................................................. 100
Valve check ..................................................................................................................... 104
Temperature check .......................................................................................................... 106
GND check ......................................................................................................................... 109
Flow cell check (Hb unit) ................................................................................................... 112
Flow cell check (OXY unit) ................................................................................................ 113
Sensor of CAL Cartridge and Bottle check ........................................................................ 114
Printer check ....................................................................................................................... 115
Software version check ....................................................................................................... 116
FLOW SEQUENCE ........................................................................................................... 117
Tube Diagram ..................................................................................................................... 119
Sequence Diagram .............................................................................................................. 120
Regular Flush Sequence .................................................................................................. 121
Calibration sequence ....................................................................................................... 125
FLUSH cleaning sequence after Calibration ................................................................... 135
Syringe Measurement sequencee .................................................................................... 137
Capillary measurement sequence .................................................................................... 143
CRS measurement sequence ........................................................................................... 149
QC measurement sequence ............................................................................................. 154
AQC Measurement sequence .......................................................................................... 164
Dialysate measurement sequence .................................................................................... 176
Micro mode measurement sequence ............................................................................... 184
Self diagnostic (Electrode) sequence .............................................................................. 189
Self diagnostic(flow) sequence ....................................................................................... 196
Self diagnostic (flow sensor calibration) sequence ......................................................... 205
Self diagnostic (Valve) sequence..................................................................................... 208
Internal cleaning introduction sequence .......................................................................... 214
Internal cleaning sequence .............................................................................................. 215
External cleaning introduction sequence ......................................................................... 221
External cleaning sequence ............................................................................................. 222
9
Replacement .................................................................................. 225
Periodic replacement part ................................................................................................... 225
Other tubes ...................................................................................................................... 225
Battery ............................................................................................................................. 226
Unscheduled replacement part ............................................................................................ 227
Sampling port door .......................................................................................................... 227
Fuse ................................................................................................................................. 228
Sampling nozzle .............................................................................................................. 229
Flow sensor ..................................................................................................................... 230
Touch panel display module ............................................................................................ 231
Printer unit ....................................................................................................................... 232
Hb unit & lighting source ................................................................................................ 233
OXY unit, hemolysis unit and light source ..................................................................... 235
Electrode module unit ..................................................................................................... 238
Sampling module............................................................................................................. 239
Manifold unit & Valve ..................................................................................................... 240
Barcode scanner unit ....................................................................................................... 243
Preheater unit................................................................................................................... 244
CPU/PC-BOX (remain SBC) .......................................................................................... 245
SBC ................................................................................................................................. 247
fan .................................................................................................................................... 249
Pump unit ........................................................................................................................ 251
SSD.................................................................................................................................. 252
Troubleshooting chart ................................................................. 254
Flow path flowchart ........................................................................................................ 255
I/F system flow chart ....................................................................................................... 258
Standby Screen Checking ................................................................................................... 260
"○ Ready " status ............................................................................................................. 261
"× Measurement " Unable status ..................................................................................... 261
Errors Displays in Instrument Status Field ......................................................................... 262
Errors Displays in Electrode Status Field ........................................................................... 263
Check method of Electrode condition ............................................................................. 263
Coping at calibration error .............................................................................................. 267
Calibration failure of pH/Na/K/Cl/Ca ............................................................................. 269
Calibration failure of Ref ................................................................................................ 270
Calibration failure of pCO2 and pO2 .............................................................................. 271
Hb/OXY troubleshooting ................................................................................................ 274
10
troubleshooting of flow path ........................................................................................... 275
troubleshooting of errors and navigation systems .............................................................. 276
Temperature Error (Error code 03600) ............................................................................ 278
Flow sensor error ............................................................................................................. 280
Measurement module cover is open ................................................................................ 282
Flow cell installation error (Error code 03744) ............................................................... 282
Waste bottle error (Error code 03703) ............................................................................. 283
Flush bottle empty error (Error code 03731) .................................................................. 283
CAL Cartridge empty error ............................................................................................. 284
Battery error (03803) ....................................................................................................... 285
No calibration conduct error (Error code 03802) ............................................................ 286
Calibration error .............................................................................................................. 288
Barcode Error...................................................................................................................... 289
Printer Error ........................................................................................................................ 289
Display Problem ................................................................................................................. 290
Touch-panel calibration ...................................................................................................... 291
Troubleshooting QC Analysis ............................................................................................. 292
If you get bad GASTROL-QC results ............................................................................. 292
Auto QC Measured value error ....................................................................................... 293
Q&A ................................................................................................... 294
System trouble .................................................................................................................... 294
Function and utility ............................................................................................................. 297
Communication error with HIS/LIS ................................................................................... 298
Status of the power ............................................................................................................. 300
Software invocation ranking and troubleshooting .............................................................. 302
Adjustment Nozzle position ............................................................................................... 303
Error code ....................................................................................... 306
Service error code ............................................................................................................... 306
Error category .................................................................................................................. 306
Error code form ............................................................................................................... 306
Sequence code ................................................................................................................. 307
Error code ........................................................................................................................ 308
Hardware error .................................................................................................................... 328
PCB error......................................................................................................................... 328
Spare parts ..................................................................................... 330
Main module and cover ...................................................................................................... 330
11
EL Module .......................................................................................................................... 332
Manifold Module ................................................................................................................ 334
Sampling Module................................................................................................................ 337
Pump Module...................................................................................................................... 339
Display Module .................................................................................................................. 340
Power Supply Module ........................................................................................................ 341
HB Module ......................................................................................................................... 343
OXY Module ...................................................................................................................... 345
Printer Module .................................................................................................................... 347
Barcode Reader Modules .................................................................................................... 348
PCB (Printed Circuit Board) and connection point ............................................................ 349
CPU (Central Processing Unit) PCB (Printed Circuit Board)......................................... 349
PSR (Photo Solder Resist) PCB (Printed Circuit Board) ................................................ 350
Full Analog PCB (Printed Circuit Board) ....................................................................... 351
LED PCB (Printed Circuit Board) .................................................................................. 352
Hb Meter PCB (Printed Circuit Board) ........................................................................... 352
Hb PCB (Printed Circuit Board) ..................................................................................... 353
Hb LED PCB (Printed Circuit Board)............................................................................. 353
OXY Meter PCB (Printed Circuit Board) ....................................................................... 354
Neon Driver PCB (Printed Circuit Board) ...................................................................... 354
OXY LED PCB (Printed Circuit Board) ............................................................................ 355
Neon Light PCB (Printed Circuit Board) ........................................................................... 355
Power PCB (Printed Circuit Board) ................................................................................ 356
Valve Div PCB (Printed Circuit Board) .......................................................................... 357
Printer PCB (Printed Circuit Board) ............................................................................... 358
SBC PCB (Printed Circuit Board) ................................................................................... 359
TROUBLE SHOOTING ................................................................. 361
Calibration failure ............................................................................................................... 361
Trouble Shooting Flow .................................................................................................... 362
Error on ISE parameter ................................................................................................... 363
Error on GAS parameter ................................................................................................. 365
Error on enzyme parameter ............................................................................................. 367
Error on Hb parameter..................................................................................................... 369
Error on all parameter ..................................................................................................... 369
Bad QC result .................................................................................................................. 370
Software upgrade (procedures to upgrade SH (Micro computer)) ..................................... 375
Interface setting ............................................................................ 380
12
Set up Instrument ................................................................................................................ 380
Network settings .............................................................................................................. 381
Communication Specification ................................................... 383
Barcode Configuration........................................................................................................ 384
Data Flow............................................................................................................................ 386
String Format ...................................................................................................................... 388
13
GENERAL INFORMATION
System Description
Below chart describes a model name of GASTAT-700 Model and their consumables.
Reagent
Model
CAL
Cartridge
710
CAL
Cartridge
pH, pCO2, pO2, Flow pH, pCO2, pO2, cHb
cell, TH, Ref
710aqc
AQC CAL
Cartridge
pH, pCO2, pO2, Flow pH, pCO2, pO2, cHb
cell, TH, Ref
720
720aqc
730
735
730aqc
735aqc
Flush
Solution
Cl, Ca, Flow cell, TH, cK+, cCl-, cCa²+, cHb
Ref
Cartridge
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
AQC CAL
Cartridge
CAL
Measurable Parameter
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
CAL
CAL
Cartridge
Electrode
Cl, Ca, Flow cell, TH, cK+, cCl-, cCa²+, cHb, TH
Ref
Same for
all models
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
Cl, Ca, Glc, Lac, Flow cK+, cCl-, cCa²+, cGlc,
cell, TH, Ref
cLac, cHb,
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
Cl, Ca, Glc, Lac, Flow cK+, cCl-, cCa²+, cGlc,
Cartridge
cell, TH, Ref
cLac, cHb, sO2, FO2Hb,
FCOHb, FMetHb, FHHb
AQC CAL
Cartridge
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
Cl, Ca, Glc, Lac, Flow cK+, cCl-, cCa²+ cGlc,
cell, TH, Ref
cLac, cHb,
AQC CAL
Cartridge
pH, pCO2, pO2, Na, K, pH, pCO2, pO2, cNa+,
Cl, Ca, Glc, Lac, Flow cK+, cCl-, cCa²+, cGlc,
cell, TH, Ref
cLac, ctHb, sO2, FO2Hb,
FCOHb, FMetHb, FHHb,
ctBil
14
Electrode
Electrodes used in the GASTAT-700 Model are maintenance free for membrane. Store
electrodes under proper conditions described in below.
Electrode
pCO2,pO2
Storage conditions and expiry
Store it in the refrigerator to keep it in the range from 2-10 centigrade.
It is secured to be valid for 18 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
The electrode may be exposed to room temperature during the transportation
period. However you have to keep it in the refrigerator once receiving it. In
terms of room temperature storage, the validity period may be shorter than
18 months from the date of manufacture.
Na, pH
Store it in the refrigerator to keep it in the range from 2-10 centigrade.
It is secured to be valid for 20 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
The electrode may be exposed to room temperature during the transportation
period. However you have to keep it in the refrigerator once receiving it. In
terms of room temperature storage, the validity period may be shorter than
20 months from the date of manufacture.
K,Cl,Ca
Store it in the refrigerator to keep it in the range from 2-10 centigrade.
It is secured to be valid for 12 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
The electrode may be exposed to room temperature during the transportation
period. However, you have to keep it in the refrigerator once receiving it. In
terms of room temperature storage, the validity period may be shorter than
12 months from the date of manufacture.
Ref electrode Store it in the room temp which is range of 2-10 centigrade.
inner core
It is secured to be valid for 18 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
The electrode may be exposed to room temperature during the transportation
period. However, you have to keep it in the refrigerator once receiving it. In
terms of room temperature storage, the validity period may be shorter than
12 months from the date of manufacture.
Ref electrode Store it in the room temp which is range of 2-30 centigrade.
Body
It is secured to be valid for 18 months from the date of manufacture. Then it
15
shall be disposed immediately when the valid period is expired.
Glc, Lac
TH,
cell
Store it in the refrigerator to keep it in the range from 2-10 centigrade.
It is secured to be valid for 6 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
The electrode is very sensitive to the temperature and must be kept inside the
refrigerator after receipt. This electrode will be transported with cool.
However, do not be frozen unless otherwise membrane will be damaged and
cannot be used.
Flow Store it in the room temp which is range of 2-30 centigrade.
It is secured to be valid for 18 months from the date of manufacture. Then it
shall be disposed immediately when the valid period is expired.
NOTE:
Date of expiry is represented in the barcode which is attached on the electrode body.
Information contained in the barcode is, a) first five digits are Product code, b) next three
digits are the date of expiry, c) next four digits are lot number, and d) last two digits are check
sum calculated by barcode number. If the barcode is not reading well, enter these barcode
manually.
i.e.) In case barcode number is 83812212000250,
83812 212 0002 50
Product code: 83812
Valid term: till December 2012
Lot number: 0002
Barcode check sum: 50
16
Reagents
GASTAT-700 Model uses two kinds of CAL Cartridges depending on the model. Each CAL
Cartridges contains different kind of reagent pack inside.
Product code
Item
0171931
CAL Cartridge
0171932
AQC CAL Cartridge
0128935
Flush
Reagent
Description and storage condition
CAL Cartridge
Cartridge contains Calibration 1 reagent (CAL1), Calibration 2
reagent (CAL2), Cleaner and Quality control Level 1, Quality
control Level 2, and Quality control Level 3 maximum. CAL1,
CAL2 and CAL3 calibrate the system upon predefined schedule.
Cleaner cleans the system once per day automatically.
If the instrument is with AQC model, three quality packs are
measured in predefined schedule.
Shake the cartridge gently before use. Store it in the range of 4-30
centigrade. Dispose it after 9 months from the date of manufacture.
CAUTION
・ CAL Cartridge is single use.
・ If the Cartridge is exposed under temperature higher than 30
degrees, Cartridge is no longer valid for 9 months.
NOTE
・ Quality control level 1, level 2, and level 3 are contained for
with AQC model only.
Material contains in reagent are shown below.
CAL1 (300ml) reagent: Buffers, Surfactant, Detergent, Preservative,
Deionized water.
CAL 2 (200ml) reagent: Buffers, Surfactant, Detergent, Preservative,
Deionized water.
Cleaner (80ml): Surfactant, Detergent.
Quality control Level 1 (200ml): Buffers, Surfactant, Detergent,
Preservative, Deionized water.
17
Quality control Level 2 (200ml): Buffers, Surfactant, Detergent,
Preservative, Deionized water.
Quality control Level 3 (200ml): Buffers, Surfactant, Detergent,
Preservative, Deionized water
Flush
Flush cleans the flow line of the instrument after each calibration,
sample analysis and cleaning. It is also used for periodical
conditioning of flow system.Store it in room temp in the range of
4-30 centigrade. Dispose it after 9 months from date of manufacture.
Material contains in reagent are shown below.
Flush (550mL): Buffers, Surfactant, Preservative, Deionized water.
CAUTION
・ Flush is single use. Do not re-use it even if solution remains a
little in the bottle.
・ If Flush is exposed under temperature higher than 30 degrees,
cartridge is no longer valid for 9 month.
NOTE:
・ AQC CAL Cartridge has the 2 kinds of barcode, which are CAL Cartridge barcode and
AQC barcode. Below chart is meaning of each figure for CAL Cartridge and AQC
barcode number.
Number of CAL Cartridge is 71931 0812 0050 382350125500838800250.
No
Start position
Length
Mean
Example
Value
1
1
5
Catalog number
71931
2
6
4
Expiry date
0812
3
10
4
Serial number
0001
4
14
3
CAL1-pH
382
7.382
5
17
3
CAL1-pCO2
350
35.0
6
20
3
CAL1-Ca
125
1.25
7
24
3
CAL1-pO2
500
150.0
8
27
3
CAL2-pH
838
6.838
9
30
3
CAL-Ca
250
2.50
10
33
1
Check digit
0
Dec, 2008
18
Number of AQC is 2893911090510001210635042041040009506101851350.
No
Start position
Length
Mean
Example
Value
1
1
5
Catalog number
71933
2
6
4
Expiry date
2009
3
10
4
Serial number
0001
4
14
3
Level1-pH
210
7.21
5
17
3
Level1-pCO2
635
63.5
6
20
4
Level1-pO2
420
42
7
24
3
Level2-pH
410
7.41
8
27
3
Level2-pCO2
400
40
9
30
4
Level2-pO2
950
95
10
34
3
Level3-pH
610
7.61
11
37
3
Level3-pCO2
185
18.5
12
40
4
Level3-pO2
1350
135
Value
Sep. 2020
・ Below chart is meaning of Flush barcode number.
Number of Flush is 71935 2008 0005 0
No
Start position
Length
Mean
Example
1
1
5
Catalog number
71935
2
6
4
Expiry date
2008
3
10
4
Serial number
0005
4
14
1
Check digit
0
Aug. 2020
19
MODULE OVERVIEW
Flow System
Flow system consists by 5 modules and 2 preheaters.
20
Module
Sampling module
Function
・ Sample container detectction
・ Sample aspiration
・ Sample, Calibration, Flush solution and waste
transportation
・ Fluid valve maintenance in flow path at the port rubber
and nozzle
Preheater 1
Measurement module
・ Pre warm of sample and cleaning solution
・ Sample, Calibration, Flush solution and waste
transportation
・ pH/blood gas, electrolyte and metabolite parameters
measurement
・ Control Temperature to be 37 ℃
Oxy module
・ Sample, Calibration, Flush solution and waste
transportation
・ Hemolysis of sample
・ Oxy parameters measurement
・ Control Temperature to be 37 ℃
Preheater 2
・ Pre warm of cleaning solutions
Pump module
・ Sample, Calibration, Flush solution and waste
transportation
Manifolded module
・ Sample, Calibration, Flush solution and waste
transportation and swiching path
・ Flush bottle and CAL Cartridge connection and hold
21
PCB (Printed Circuit Board) and module configuration
This chapter describes configuration between PCB and modules and their function.
Double line shows power supply line and single line shows signal line.
22
Measurement
module
O-ring
Pipe Bush
Preheater1
Bush Ring
Flow SensorP
O-ring
Preheater2
Flow Block
Machine part
Electrode case have each electrode (pH, pCO2, pO2, TH, Na, K, Cl, Ca, Ref, Glc, Lac),
each sensor (FS-P, FS-M, FS-R), preheater , LED control and analog measurement system.
Measurement flow path keep temperature (37±0.5 ℃).
As for module case, electromagnetic shielding wire processing is applied, and be protecting
analog measurement system from external noise.
FS-P
Reagent is detected to arrive, air bubble presence. And monitoring dispersion (uniformity)
state of blood sample
FS-M
Reagent is detected when arrival.
FS-R
23
Reagent is detected when arrival, and use to start signal of Glc/Lac measurement.
Analog Part PCB
Electrode output signal with each pH, pCO2, pO2, TH, Na, K, Cl, iCa, Ref, Glc, Lac is
altered A/D.
Measurements of pH, pCO2, Na, K, Cl, iCa are altered by voltage amplification circuit .
Measurements of pO2, Glc, Lac are altered by amplification circuit electric
current-voltage.
Measurement of TH is altered by resistance measurment circuit.
LED PCB part
Control temperature of Electrode block and LED of flow path from CPU PCB is relaid.
Main heater and preheater
Preheater1 is instlled and connected between Electrode module and sampling module to
warm reagent in CAL cartridge.
Preheater2 is instlled and connected between Electrode module and pump1 to warm
cleaning solution.
Manifold module
Cartridge Adjust Pin
O-ring
Needle
Needle Holder
Flow Sensor
Valve Relay PCB
Valve
O-ring
Cartridge Holder
Sensor
Bottle Sens. Pin
O-ring
Bottle Joint Plug
Plug Holder
Cover Base
Door
Stopper Cover
Spring
Door Stopper
Valve
G-700 Model is installed 12 valves (2 species of Two electromagnetic valve and 1 species
of Three electromagnetic valve). And valve drives at DC12V.
24
Valve No.1 ~ 5: Two electromagnetic valve (small type)
Valve No.6, 7, 11, 12: Two electromagnetic valve (medium type)
Valve No.8 ~ 10: Three electromagnetic valve (medium type)
Manifold
Mnifold swiched flow path between path circuits.
It is connected CAL cartridge by needle, and it is connected Flush and waste bottle by pulg.
CAL cartridge and bottoles is monitered by each independent sensors.
Cartridge Holder
Cartridge Holder has Guide and Holder to insert CAL cartridge into manihold. And Door
restricts access to needle to avoid injuly.
Manifold PCB
Control of valves and output of Cal cartridge and bottles presence sensor signal is relaid
from CPU PCB
25
Sampling module
Sensor Position Adjuster
Sample Port
Nozzle Holder
Sample Nozzle
Sample Door
Stepping Motor
Guide Shaft
Slipping Screw
Position Sensor
26
Sample Port
Cross section view of sample port below.
Port Rubber Housing
Narrow Path Point
Syringe Fitting Part
Capillary Fitting Part
Port Rubber
Waste Outlet
Reagent Inlet
Sampl port rubber and sampling nozzle have role as valve in sample port.
27
No.
Position
Function
Origin position
Standard position for moving nozzle.
1
Nozzle Hole
Fulsh position (1)
Position for cleaning tip of nozzle .
2
Home/CAL position
Position for feeding calibration, cleaning
solution, AQC solution.
3
Capillary measurement
Position for suction sample from capillary
fitting part in capillary measurement.
4
28
Flush position (2)
Position for cleaning syringe fitting part and
capillary fitting part.
5
29
Pump module
Pump module is configured by 1 cover of pump module and 3 peristaltic pump and
piping tubings on the rear side, and CPU PCB control it.
30
OXY module
Hemolysis Unit Controller
31
OXY module
Optical Fiber [11-003]
Neon Lamp Driver
OXI Module PCB
Hemolysis Unit
Oxy-LED
PCB Base
O-ring
O-ring
Spacer
Cap Handle
Spectrometer
Neon Lamp
Flow Sensor-L
32
Hb module
Hb module degradation chart
FC Holder
Flow Cell
O-ring
Hb Module PCB
Flow Sensor
Hb-LED
FC Sensor
Spectrometer PCB
33
Printer module
Printer Head Unit
Head Opening Lever
Printer PCB
34
Barcode scanner module
Barcode scanner module is installed on the bottom, and detect human motion to turn
ON/OFF backlight of display. And control Irradiation from scanner.
Barcode scanner
Reading beam is irradiated forward by fixed formula CCD scanner. And SBC sontrol CCD
scanner.
Human motion sensor
Sensor of infrared reflective type can detect human movement within 2m.
BC Scanner
Motion Sensor
35
Display module
Display module is used display and input as GUI device of SBC.
LCD display
LCD display is 12.1 inch, and adopted white LED backlight with longer-life.
Touch panel
With analog resistive film methods, in over touch endurance 10 million times resistant to,
dust and water-droplet, and touch enabled even with her of gloves on.
LCD with Touch Pannel
36
Control box module
This module controls instrumen parts whole. And it Consists of by CPU PCB, SBC, Power
Supply PCB, AC Inlet, Serge Absorber, Battery, and SW Power Supply primarily.
Power Supply Relay
CPU PCB
SSD
Battery
Serge Absorber
AC Inlet (noise filter)
Power PCB
SBC
SW Power Supply
CPU PCB
Renesas-made SH microcomputer equips, and is featuring Μ-ITRON, real-time
multi-tasking OS.
SBC
Domestic-made single-board computer equips, and SSD is employed for storage device,
and vibration and resistant to power failure is leading to high system design.
Windows 7 embedded is employed for user interface, and is developing high usability.
37
Power source
Power source that is fed to part of instrument shown in the table below.
Input
Output
CPU
DC3.3V,5V,12V
N/A
SBC
DC12V
N/A
Battery
DC24V
DC13.5V
Power PCB
DC12V,24V
DC3.3V,5V,12V
SW Power Supply
AC85～240
DC24V, 10A
AC Inlet
AC85～240
AC85～240
Drive
Instruments incorporate SSD(Solid State Disk) as device storage of SBC for, and in
addition to Windows OS and GASTAT-700 execution program database is install here.
38
Software configuration
This chapter describes software configuration.
Arrow in figure below shows subordinate part.
9.
10.
39
Module
OS
Function description
SBC : Windows Embedded standard 7
CPU: μ-ITRON
GASTAT-700
Flow Control program
The program for the GASTAT-700 fluid control system is
designated, and the operation of the pump, the solenoid motor
and the nozzle drive motor is controlled to perform A/D
measurement of flow sensor and the electrode.
GASTAT-700 program
Designating program of GASTAT-700 entire control system,
and GUI maintenance, database maintenance, and, external I/F
maintenance is included.
Driver program
Display, print and other input/output devices.
MS-SQL
Pointing to database of loading the equipment, and
measurement data, operate log data, operational log data are
controlled batch.
OXI module
A measurement program OXI modules shall acquire the
spectroscopic data of photometry section.
Hemolyzer
Program of hemolysis modules.
Hb module
A measurement program Hb modules shall acquire the
spectroscopic data of photometry section.
40
Security Code
If you access to the Security code screen, it is possible to verify the system status or
calibration states, changes the configuration of the system. Please check status of instrument
and perform 2 point calibration manually after the change of security code.
1. Select Function.
2. Select Others.
3. Select Security code.
41
4. Enter Password “1982” and press OK.
5. Enter security code described in the following chart and press OK.
i.e.) If you want to print calibration history, enter security code 9003 and press OK.
CAUTION
Do not inform the security ID to the end-user unless he is trained well for the GASTAT-700
Model. Unless otherwise, he may enter wrong security code and eventually the system cause
mechanical or program failure. Entering wrong security code may incur the critical damage
on the instrument.
42
Security code list
Code
Function
45
Cleaning time for internal cleaning
46
Initial temperature value
47
Interval of internal cleaning (CAL) per
sample
i.e) If 50, system cleans flow path every 50
sample measurement
48
Time for rebooting instrument.
63
Interval for conditioning flow system
56
Calibration retry times
65
TEST mode ON/OFF
79
Select solution display sample Button Press
transitioned
80
Operator
administrative
Authorization
set(operator)
81
Operator
administrative
Authorization
set(blanked)
93
Use ID Authentication Rules (number of
barcode leader)
94
Use ID authentication rule set(number of
barcode digits)
95
Use ID Authentication Rules (barcode type)
328
329
330
331
361
362
366
372
9108
Measurement switch by barcode
(Upper)
Measurement parameter switching by
barcode
(Lower)
Measurement switch by barcode
(Top)
Measurement parameter switching by
barcode
(Lower)
Slope of correction factor for TH sensor
Offset of correction factor for TH sensor
The system elwctric voltage (Zero voltage) of
O2 parameter
Initial value of barometric pressure
Printing measured barometric pressure
Factory settings
180 sec
Range
37 ℃
50
1 to 200
0
20
4
OFF
0 to 23 o'clock
0 to 200
Times
ON/OFF
000
12
4
0:Code 39
1:Industrial
2of5
2:ITF 2of5
3:MSI
4:Codabar
5:EAN/UPC
6:Code 93
7:Code 128
Measurement
that is set by
barcode 83880
reading
Measurement
parameters set
by
barcode
8388 reading
1
0
0.5
760
43
Code
553
554
555
596
618
803
Function
Number of print data in AQC record
Factory settings
3
The number of calibration history
Calibration time adjustment (0 – 39 minutes)
Correction for pixel of spectrophotometer “d”
(aX3 + bX2 + cX + d)
Simplified spectroscopic spectroscope pixels
correction factors intercept
Ultrasonic vibrator is enabled
10
0
0
0
OFF: Use ON
without use
OFF: effective
spectroscope
communication
s, invalid ON:
spectroscopic
vessel
communication
s
804
OXY/simplified spectroscope communication
is overridden.
831
923
1000
Inner tube for syringe position of the nozzle OFF
is enabled.
Calculation factor for Hct from t tHb
2.94
sample barcode-code digit restrictions
0
1012
Language setting
1
1072
Change calibratinon history output to USB
0
1078
1085
R that is used to PO2(A)
0.86
Round-down ON/OFF at the on-on-line
measurement limit
The operation does not range extension/
1104
1115
1186
Range
tHb remeasurement caution Means(well 4g/dL
below this warning message appears, display)
Display the measured value with asterisks for 1
outside measurement range
0:Limited-digit
disabled
Over
1:
limitation
on
digit limitation
by set value
*Digit real ID
digit except for
barcode type
1: Japanese
2: English
3: Czech
4: Russian
5: Turkish
0:Printer
1:USB
0:Round
1:round off
0:Making sure
that they are not
1:
2:G600
specification
0:Display, print
a number
44
1:Display with
asterisks, print
1196
1225
1226
1227
1339
1340
Record extracting day
Name of 1 dialysate
10
0
Name of 2 dialysate
Name of dialysate 3
Valid prediction algorithm/invalid
Predictive algorithm: number of extractions
0
0
ON
6
1465
1475
1476
1477
Print a Thermal printer test pattern
Consumable order function ON/OFF
Lease/sales set
During lease shipping expected date of
monthly
Alert record initial initialize
Machine Serial No and MAC address print
License key certificate
Model information (1-12)
A/D result
Rrinting reagent amount (formerly 76)
Printinc calibration history. A number of
records are defined at security code 554
(formerly 77)
Initialize all security code value.
The system returns to factory setting.
(formerly 510)
Delete all test results (formerly 520)
Delete all QC results (formerly 530)
Delete all maintenance history (formerly 540)
Delete all log history (formerly 543)
Delete all calibration history (formerly 550)
Offset value(number of step from home 0
sensor) that adds to nozzle each position
Nozzle initial operation
Nozzle moves to the flushposition
Nozzle moves to the calibration position
Nozzle moves to the capillary position
Nozzle moves to the waste position
Nozzle moves to the syringe position
Nozzle moves to the limit position
Nozzle moves to the edge position
Nozzle moves to the micro syringe position
Moves the song position to the nozzle
initialization operation after the inner
cylinder for syringe position
Initialize valve
Valve 1 open
Valve 1 close
1519
1538
1539
7777
9000
9002
9003
9018
9021
9024
9027
9030
9031
829
9041
9042
9043
9044
9045
9046
9047
9048
9049
9150
9050
9051
9052
45
9053
9054
9055
9056
9057
9058
9059
9060
9061
9062
9063
9064
9065
9066
9067
9068
9069
9070
9071
9072
9073
9074
9077
9078
9079
9080
9081
9082
9083
9086
9087
9088
9089
9090
9091
9092
9095
9096
9097
9098
9099
Valve 2 open
Valve 2 close
Valve 3 open
Valve 3 close
Valve 4 open
Valve 4 close
Valve 5 open
Valve 5 close
Valve 6 open
Valve 6 close
Valve 7 open
Valve 7 close
Value 8 open
Value 8 close
Value 9 open
Value 9 close
Valve 10 open
Valve 10 close
Valve 11 open
Valve 11 close
Valve 12 open
Valve 12 close
All pumps motor stop
Pump 1 move clockwise in slowest speed
Pump 1 moves clockwise in middle speed
Pump 1 moves clockwise in fastest speed
Pump 1 moves counterclockwise in slowest
speed
Pump 1 moves counterclockwise in middle
speed
Pump 1 moves counterclockwise in fastest
speed
pump 1 stop
Pump 2 moves clockwise in slowest speed.
Pump 2 moves clockwise in middle speed
Pump 2 moves clockwise in fastest speed
Pump 2 moves counterclockwise in slowest
speed
Pump 2 moves counterclockwise in middle
speed
Pump 2 moves counterclockwise in fastest
speed
Pump 2 stop
Pump 3 moves clockwise in slowest speed.
Pump 3 moves clockwise in middle speed
Pump 3 moves clockwise in fastest speed
Pump 3 moves counterclockwise in slowest
speed
46
9100
9101
9104
9105
9112
9120
9121
9122
9123
9124
9125
9126
9127
9128
9140
9141
9016
9017
9142
9143
9145
9146
9997
Pump 3 moves counterclockwise in middle
speed
Pump 3 moves counterclockwise in fastest
speed
Pump 3 stop
Sensor check (cartridge, bottle, flow cell)
print electrode replacement record
All liquid feed and discharge
Feed Flush to the measurement module
Feed CAL 1 to the measurement module
Feed CAL 2 to the measurement module
Feed Internal cleaner to the measurement
module
Feed AQC Lev1 to the measurement module
Feed AQC Lev2 to the measurement module
Feed AQC Lev3 to the measurement module
Conditioning sequence
OFF of Hb LED
ON of Hb LED
Turning OFF the LED light for COOX
measurement
Turning ON the LED light for COOX
measurement
OFF of lighting oxy hand neon source
ON of lighting oxy hand neon source
OXY vibrator OFF
OXY vibrator ON
Printting and display software version
47
TEST mode
When system is configured as TEST mode, GASTAT-700 Model always printes calibration
result and total count stats whenever calicration and measurement are performed.
Enter security code 65 and press OK. Then press Switch to change current setting to ON.
When current setting is OK, the system runs under TEST mode.
Model name turns to green during the TEST mode.
Model name turns to white or black during normal mode.
48
Calibration Report in Test Mode
1
Symbol
Item
1
CAL1
2
CAL2
3
CAL1 output
4
CAL2 output
5
Slope
6
Pixel
number
and
light
intensity when LED lit.
7
Pixel
number
and
light
intensity when LED lit.
2
3
4
5
6
7
49
Sample measurement in test mode
1
Symbol
Item
1
Sample count
2
Output voltage
2
50
A/D Value Reading
Analogue to digital value for each sensor including or excluding electrode can be observed by
Security code 9000.
1. Remove all electrodes from the measurement module.
2. Put rubber plate in electrode holding part and close the measurement module cover.
3. Check A/D result by Security code 9000.
4. Open the measurement module cover and remove the rubber plate.
5. Load all electrodes into the measurement module.
6. Access Security code 9122 to fill CAL1.
7. Check A/D result by Security code 9000.
8. If A/D result is out the range described in the table below, the measurement module or
Hb/OXY unit has problem. Perform corrective action.
Item
A/D result without electrodes
A/D result with electrodes filled
CAL1 in sample path
[S.C.9000]
[S.C.9122 ->S.C.9000]
Ref
0 or 1
0 or 1
pH
―
2.600±0.900V
pCO2
―
―
pO2
0.500 ±0.100V
1.100 ±0.400V
Na
―
3.400 ±1.000V
K
―
3.200 ±0.700V
Cl
―
2.900 ±0.400V
iCa
―
2.900 ±0.400V
Glc
0.500 ±0.100V
―
Lac
0.500 ±0.100V
―
TH0
0.100V and less
2.800 ±0.300V
TH1
1.150 ±0.300V
1.150 ±0.300V
TH2
0.850 ±0.300V
0.850 ±0.300V
TH3
0.500 ～ 2.500V
0.500 ～ 2.500V
TH4
0.850 ±0.300V
0.850 ±0.300V
TH5
0.850 ±0.300V
0.850 ±0.300V
BP
4.000 ±0.300V
4.000 ±0.300V
FS-P(A) ON
3.000 ±1.000V
1.000V and less
FS-L ON
3.000 ±1.000V
1.000V and less
FS-M ON
0.100V and less
1.000V and less
FS-R ON
0.100V and less
1.000V and less
FS-W ON
3.000 ±1.000V
3.000 ±1.000V
FS-P(A) OFF
0.500V and less
0.500V and less
51
FS-L OFF
0.500V and less
0.500V and less
FS-M OFF
0.500V and less
0.500V and less
FS-R OFF
0.500V and less
0.500V and less
FS-W OFF
0.500V and less
0.500V and less
FS-P(B) ON
1.500 ±1.000V
3.000 ±1.000V
FS-P(B) OFF
0.500V and less
0.500V and less
Draw out Liquid from Flow System
All remained solution needs to be removed immediately when instrument is stopped.
Security code 9120 can remove the solution from the flow system. Please follow below
procedure to safely stop the instrument.
Item should be prepared



CAL cartridge filled with water.
Flush bottle filled with water.
Waste bottle
1. Access to the security code(Password entry) screen.
2. Remove CAL cartridge and Flush bottle. Load CAL cartridge filled with water and
Flush bottle filled with water. Replace waste bottle with new one.
3. Enter security code 9120. Instrument feed the distilled water inside the flow system.
Whole cycle takes 5minutes.
4. Remove CAL cartridge filled with water and Flush bottle filled with water.
Do not remove waste bottle.
5. Enter security code 9120. Instrument draws the distilled water from liquid path and
52
leads to the waste bottle. Whole cycle takes 5minutes. Perform twice at least for this
procedure.
6. Remover waste bottle, electrodes, sample nozzle and sample port from the instrument
7. Access to System shot down at Others from Function menu. Select Shut down.
8. Turn off the battery power when below screen appears. Remove AC power code.
53
System Rebooting
In GASTAT-700 Model, Single Board Computer (SBC) and Solid State Drive (SSD) are
loaded on CPU/SBC Unit. Since this small computer looks at enormous amounts of data in
Solid State Drive, the Single Board Computer needs to cool down and reset all Internal Chips
(IC) on the board by rebooting. Therefore, the instrument automatically reboots once a day to
maintain proper condition for Single Board Computer.
Instrument completely reboot once in 1 week. Only the G700 Model application reboots every
day to reset the communication with CPU board.
Time for rebooting
Automatic rebooting can be performed after the internal cleaning. If you change internal
cleaning schedule, the rebooting time must be changed accordingly. Enter security code 48 to
change the time of rebooting to adapt to internal cleaning time.
Automatically changes the value of security code 48 when calibration schedule has changed.
Security code 48
0
a.m.
1
a.m.
2
a.m.
3
a.m.
4
a.m.
5
a.m.
6
a.m.
7
a.m.
8
a.m.
9
a.m.
10
a.m.
11
a.m.
0
1
2
3
4
5
6
7
8
9
10
11
0
p.m.
1
p.m.
2
p.m.
3
p.m.
4
p.m.
5
p.m.
6
p.m.
7
p.m.
8
p.m.
9
p.m.
10
p.m.
11
p.m.
12
13
14
15
16
17
18
19
20
21
22
23
Example
1. If the internal cleaning schedule is set at 4 a.m. as shown on below picture, enter 4 in
security code 48.
In this case, reboot will be performed at 4 a.m.
2. If the Internal cleaning is set more than twice in a day (e.g. 0 a.m. and 4 a.m.), set security
code 48 as either one of internal cleaning time. (0 or 4 in this case) The reboot will be
54
performed at the time entered in security code 48.
If the security code 48 is set at 4, reboot will be performed 4 a.m.
CAUTION
If the rebooting schedule does not set at same time as internal cleaning schedule, the system
may start rebooting suddenly after any error message pops up (e.g. replacement of Cal
cartridge etc…).
NOTE
･AQC cannot be performed at the time of internal cleaning and system rebooting. Therefore,
configure AQC time in different time. However, AQC can be performed at the time of
internal cleaning only.
i.e.) If the Internal cleaning is set 0 a.m. and 4 a.m. and rebooting time is set 0 a.m., do not
configure AQC time at 0 a.m.
55
Calibration
Calibration is the correction process by testing and adjusting the electronic signal of electrode
based on known concentration of reagent. The calibration is performed in two different ways,
which are by manual and automatic. Calibrations are mandatory process to operate the
instrument.
Calibration Report
To understand the status of instrument, calibration report needs to be observed. Below
procedure describes procedure to print out calibration report.
1. Select Calibration from Function.
Select Electrode condition.
2. Past calibration result will be displayed.
Press Detail output to print calibration report.
56
Below figure shows calibration report. Instrument is designed to report last ten calibration
report. It is possible to change the number of calibration report printing by accessing security
code 554, if you need more than ten calibration results or less.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Symbol
Item
1
Calibration date & time
2
Sequential number
3
Calibrator type
4
Calibration error flag
5
Time of signal respond
6
Slope for calibration curve
7
Gap between current results and previous results
8
Voltage signal
9
Ref and dark values for Hb flow cell
10
Voltage signal after introducing clean an GlcLac electrode
57
Calibration Error Threshold
In case calibration result is out of the following range, specific electrode shows calibration
failure.
Drift error
When the value in DRIFT is out of below range, instrument shows as the Drift error.
Item
CAL1
CAL2
pH
±0.015
±0.015
pCO2 (Torr)
±3.0
±5.0
pO2 (Torr)
±5.0
+
cNa (mmol/L)
±2.5
±2.5
cK+ (mmol/L)
±0.25
±0.25
cCl- (mmol/L)
±3.0
±3.0
+
cCa2 (mmol/L)
±0.15
±0.15
cGlucose (mg/dL)
±15
cLactate (mg/dL)
±4.05
Slope error
When the value in SLOPE is out of below range, instrument shows as the Slope error.
Item
Upper limit
Lower limit
pH
70.0
30.0
pCO2
70.0
30.0
pO2
2.3
0.5
cNa+
100.0
20.0
cK+
70.0
20.0
cCl-20.0
-70.0
cCa2+
40.0
18.0
cGlucose
cLactate
F.C.
Level error
When the value in V is out of below range, instrument shows as the Level error.
Item
Upper limit
Lower limit
pH
4.4224
0.5576
pCO2
4.6193
0.7416
pO2
2.5
0.3000
cNa+
4.7002
1.2815
+
cK
4.4800
0.2423
cCl4.7995
0.1395
+
cCa2
4.8674
0.1628
cGlucose
cLactate
F.C.
63000
20000
58
Expected value for Calibration Report
Below chart describes the expected value for voltage, slope and count when the electrode is
installed onto the instrument without any troubles.
Expected value
Item
Expected voltage
(CAL1)
1.7 to 3.5
Expected
slope
Expected
Count
52 to 66
Below 16
pCO2
2.1 to 3.5
47 to 70
Below 45
pO2
0.7 to 1.5
1.0 to 2.1
Below 40
cNa+
2.4 to 4.5
65 to 75
Below 16
cK+
2.5 to 3.9
55 to 66.5
Below 16
cCl-
2.5 to 3.3
‐45 to ‐55
Below 16
cCa2+
2.5 to 3.3
25 to 38
Below 16
cGlucose
0.5 to 8.0
-
45 to 120
cLactate
0.2 to 9.5
-
47 to 140
FlowCell (Ref(peak) index val)
30000 to 60000
count
-
-
FlowCell (Dark(peak) index val)
for 710/720/730
9500 to 10500
count
-
-
FlowCell (Dark(peak) index val)
for 735
2000 to 3000
count
-
-
pH
59
Calibration Error Flag
In case of error, error status shall appear at ERR on the Calibration report. Error flag and its
meanings are in the below chart. 0(Zero) in the error status area stands for “there is no error
observed at the corresponding parameter”. If the error status area is not 0(Zero), it stands for
“there are error at the corresponding parameter”.
Slope
leak
Level
Drift
No end
Flag
Unstable
error
error
error
error
point
000
001
●
002
●
003
●
●
004
●
005
●
●
006
●
●
007
●
●
●
008
●
009
●
●
010
●
●
011
●
●
●
012
●
●
013
●
●
●
014
●
●
●
015
●
●
●
●
016
●
017
●
●
018
●
●
019
●
●
●
020
●
●
021
●
●
●
022
●
●
●
023
●
●
●
●
024
●
●
025
●
●
●
026
●
●
●
027
●
●
●
●
028
●
●
●
029
●
●
●
●
030
●
●
●
●
031
●
●
●
●
●
032
●
033
●
●
034
●
●
035
●
●
●
036
●
●
037
●
●
●
038
●
●
●
60
039
040
041
042
043
044
045
046
047
048
049
050
051
052
053
054
055
056
057
058
059
060
061
062
063
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
61
Count Report
When the system measures sample, it verifies if sample is transferred to measurement module
in predefined period and if the sample is containing air bubble. When TEST MODE is ON,
status shall print on the top of the measurement result as a total count report.
Total Count
Total counts stands for time starting from sample detection of FS-P sensor to sample detected
by FS-R sensor.
Ecpected Total Count
GASTAT-710
600 ~ 800
Error thershold
Within 500 (GASTAT-710/720)
Within 600 (GASTAT-730/735)
GASTAT-730
600 ~ 800
Error message:
Liquid remain detected (FS-R; FS COUNT ERR MIN)
Flow check is performed after cleaning.
Over 1200 (GASTAT-710/720)
Over 1300 (GASTAT-730/735)
GASTAT-730/735
700 ~ 900
Error message:
sample not detected (FS-R; FS COUNT ERROR MAX)
Flow check is performed after cleaning.
NOTE:
・ The instrument stos measurement when total count error occurs.
・ Flow sensor shows an error when sample cannot be detected (FS-R;FS COUNT ERR
MAX error). Slef diagnostic Flow is performed automatically after cleaning.
62
Sample Count
Sample counts indicates portion of air bubble inside the sample.The instrument verifies if
sample contains air bubble. Calculation formula is Total count over air detection time.
Sample Count = group X ÷ Total Count
If sample Count is more than 0.6, instrument shows “Caution! Sample volume is not
enough.” It also prints following error message “Sample volume is not enough.”
Sample Count Divided
The instrument equally divides the total count in 4 segments, and verifies if each segment
contains air bubble. If divided count exceeds predefined limit, it shows error. The arrow in the
following illustration is the direction of the sample starting from FS3 sensor to the
measurement unit.
Group 2
Group 1
Group 3
Group 4
Group 5
Error message on the instrument and printed message by each segment is shown below.
Hb line Group 2
pH~Lac
line
Group1
Group3
Group4
Group5
Normal
Sample not enough
Bubble detect
Normal
Normal
Insufficient sample
volume in tHb
Air bubbles detected
in tHb
Sample
not
enough
Insufficient sample
volume in all
parameters
Insufficient sample
volume in all
parameters
Insufficient sample
volume in all
parameters
Bubble
detect
Air bubbles detected
in measurement
Air bubbles
detected in
measurement
Air bubbles detected
in all parameters
module (pH～Lac)
63
module (pH～Lac)
Insufficient sample
volume in tHb
Error flag for Count Report
Bubble detected Group1,Group3,Group4,Group5
Error message ： Air bubbles detected in measurement module (pH～Lac)
Error print ：※Bubble detected
Bubble detected Group2
Error message ： Air bubbles detected in tHb
Error print ： ※Air bubble detect trial
NOTE： If air bubble was detected or Sample voleme is not enough, instrument print *
in test result and screen.
64
Sample lack in Group1,Group3,Group4,Group5
Error message：Sample voleme is not enough
Error print ： ※Sample volume is not enough
Sample volume is not enough
65
Error flag for Count Report
Error flag appears on the top of the printed measurement result. Instrument continues
measurement in Flag 1 and 2, whereas instrument stops measurement in Flag 3 and 4.
Error flag is
Meanings
Operation
1
Bubble detected
Measurement continue
2
Sample not enough
Measurement continue
3
Total count is too small.
Measurement stop
4
Total count is too big.
Measurement stop
Error flag
66
Procedure to Get Log File
Engineers are not in front of instrument most of time when customer encouters the trouble. In
this case, engineer needs to download the log to understand what happened when trouble
occurred. Below are procedures to download calibration history.
Calibration history
This log will show all calibration results on past 50000. It is possible to find the instrument
status when trouble had occurred.
Item to be prepared:
・ USB memory
After check for computer viruses before using USB memory, dispose it.
Procedure:
1．Stick USB memory to USB inlet on rear panel.
2．Access security code 1072 and change the setting from "0" to "1".
3．Access security code 554 and change the setting to "50000".
4．Access security code 9003.
5．Calibration history will be transferred into USB memory by csv file.
NOTE:
・ The calibration record is saved in the USB memory as csv file with name of downloaded
date and time. i.e) Cal_YYYYMMDDHHMMSS.csv
・ Do not forget to set all security codes back to default.
67
AutoQC LOG
This LOG will show the detail AQC result in the past. It is possible to analyze the AQC result
with the Calibration history, AQC barcode, and Gastrol results.
1. Stick USB memory to USB inlet on rear panel.
2. Access “Function” ”Quality Control” ”Record” “Auto QC”and press “OK”.
3. Enter starting date at “starting date field” and the number of date at “extraction field”.
4. Press “USB save” to transfer Auto QC log into USB memory by csv file.
68
Data exchange
Data can be exported / imported in GASTAT-700 Model.
Press Function.
Press Others.
Press Data exchange.
Press Data transfer or Data import.
Data transfer (GASTAT-700 → USB memory)
Press Data transfer.
Select the data to be exported and Insert USB
flush memory to the rear panel of instrument.
Press OK.
69
The picture in the left shows the screen during
data export.
The picture in the left shows the screen when
the data export completed. Remove USB flush
memory.
Data import (USB memory → GASTAT-700)
Press Data import.
Select the data to be exported and Insert USB
flush memory to the rear panel of instrument.
Press OK.
70
Log output
This chapter describes how to get logs in USB flush memory.
Press Function at home screen.
Press Others.
Press Log output.
Enter the first day you want to extract the data
in Start date field "YYYYMMDD" format in
numerical keypad.
Enter the last date of the extraction period.
Check the data to be output and insert the USB
memory into the device and press OK.
The picture in the left shows the screen during
log output.
Progress bar stops when log output completed.
The picture in the left shows the screen when
log output completed.
71
MAINTENANCE
Preventive Maintenance
To keep the proper condition of instrument, TMC recommend performing the preventive
maintenance of instrument accordingly. This prevents the accidental flow error in the
instrument, short life of consumables, and accidental problem of software. Please follow
below procedure properly to keep instrument in proper condition.
External Cleaning
This procedure is for cleaning measurement flow path lined in Figure 1 by liquid sodium
hypochlorite provided by Techno Medica Co., Ltd.
Please perform this cleaning procedure once in 2 weeks or once in 300 samples whichever
comes earlier.
This procedure will pre-long the life of electrodes (except REF, Glc, and Lac), consumables,
and prevent the accidental flow error.
Figure 1
72
Items to be prepared:
#
Item
Comment
1.
Cat #: 0083939
Name: Super Flush Set
Hypochlorite tablet & 100ml
empty container
Price: JPY 1,000
2.
Syringe
Prepared by customer
3
Plastic glove
This is to prevent your fingers
To be damaged from hypochlorite.
Procedure:
A) Preparation of Super Flush Set
Put a tablet and 100 ml distilled water to the black bottle to make up 3% hypochlorite
solution.
NOTE
Do not cover the bottle after putting a tablet. Otherwise the bottle will burst.
B) Perform external cleaning
1. Press “Function”, “Others”, “Self Diagnosis”
73
2. Remove the REF electrode, Glucose electrode and Lactate electrode
3. Insert the dummy electrode at the place of Reference electrode, Glucose electrode and
Lactate electrode.
NOTE
If the old electrode is used as the dummy, make sure the membrane is not broken and flow
path is not clogged.
4. Select back for 2 times to go to main menu. Then select cleaning and External cleaning.
74
5. Soak the hypochlorite acid and into the syringe.
6. Put the syringe on sample port.
7. The screen is automatically switched to the screen in the left.
It goes to home screen when External cleaning sequence finished.
75
Hb Cleaning
Hb cleaning should be conducted when measurement sample is clot inside Hb/OXY line and
measurement value of Oxy parameter is not accurate. External cleaning solution should be
used in Hb Cleaning.
This procedure is for cleaning measurement flow path lined in Figure 2 by liquid sodium
hypochlorite provided by Techno Medica Co., Ltd.
Please perform this cleaning procedure once in 1 months or once in 150 samples whichever
comes earlier.
This procedure will pre-long the life of electrodes (except REF, Glc, and Lac), consumables,
and prevent the accidental flow error.
Figure 2
76
Items to be prepared:
#
Item
Comment
1.
Cat #: 0083939
Name: Super Flush Set
Hypochlorite tablet & 100ml
empty container
Price: JPY 1,000
2.
Syringe
Prepared by customer
3
Plastic glove
This is to prevent your fingers
To be damaged from hypochlorite.
Procedure:
C) Preparation of Super Flush Set
Put a tablet and 100 ml distilled water to the black bottle to make up 3% hypochlorite
solution.
NOTE
Do not cover the bottle after putting a tablet. Otherwise the bottle will burst.
Press Hb cleaning.
The screen is automatically switched to the
screen in the left.
It goes to home screen when Hb cleaning
sequence finished. Flush and 2P Calibration
takes place automatically after Hb cleaning.
NOTE:
The picture in the left shows Cleaning selection
screen when Flow Cell is not installed. No
cleaning function is available.
77
Cleaning Waste Path
It is recommended to clean waste path regularly (once per month or every 300 samples) to
prevent blood clot in waste path.
If the path is clogged at joint parts at waste path, flow sensor might have an error or reagent
might overflow from Sample Port. If you face such problems, clean joint parts at waste path.
This document describes the procedure of cleaning waste path.
78
Items to be prepared:
#
Item
Comment
1.
Cat#: 0083053
Name: Clog Remover
Price: JPY 900
Used for connecting flow path
2.
Cat #: 0083939
Name: Super Flush Set
Hypochlorite tablet & 100ml empty container
Price: JPY 1,000
3.
Syringe
Prepared by Distributor
Procedure
1. Enter Security code 1982
2. Remove front panel (blue) and lower panel (white).
79
3. Remove Sample door.
4. Enter security code 9041 to move sample nozzle to initialize position.
5. Remove Sample port.
80
6. Remove Pump tube 3 and connect clog remove tube between two pins (red circle).
7. Soak the hypochlorite acid and into the syringe.
8. Mount syringe in sample port pin (front pin) and inject hypochlorite solution slowly to
waste path.
9. Wait for 5min.
10. Remove clog remove tube and put Pump tube 3. Conduct manual flush cleaning 3 times.
81
Valve Cleaning
Valve of GASTAT-700 Model needs to be tested once a year. If valve malfunction found
during the test, it needs to be replaced immediately to prevent for flow sensor error, reagent
leakage from flow path, or drift error on the calibration.
Please follow below procedure for valve malfunction test.
Items to be prepared
#
1.
Item
Comment
Syringe with the tube
Prepared by Distributor
Procedure
1. Access security code 1982
2. Remove Front panel (blue) and lower panel (white).
3. Remove CAL cartridge.
Push both side of lock push the reagent needle cover in the back. And put tissue under the
needle.
82
Warning:
Pay attention not to injure your fingers by reagent needle
in this procedure.
4. Remove Sample door.
5. Enter security code 9041 to move sample nozzle to initialize position.
83
6. Remove Sample port.
7. Fill Na hypochlorite acid solution (5%) in syringe.
8. Mount syringe in sample port pin (back pin).
9. Enter security code refer below to clean valve and flush solution to waste path slowly.
And clean the flow path by water.
84
Valve No.
Reagent
S.C. (open)
S.C. (close)
All
All (Initialization)
1 (NC) (small)
CAL2
9051
9052
2 (NC) (small)
AQC1
9053
9054
3 (NC) (small)
CAL1
9055
9056
4 (NC) (small)
AQC2
9057
9058
5 (NC) (small)
AQC3
9059
9060
6(NC) (big)
Clean
9061
9062
7 (NC) (big)
Flush
9063
9064
8 (NO) (big)
Flush/Waste/Air
9065
9066
9 (NO) (big)
Flush/Waste/Air
9067
9068
10 (NO) (big)
Waste/Air
9069
9070
11(NO) (big)
Air
9071
9072
12(NC) (big)
Air
9073
9074
9050 (Initialization)
10. Enter S.C.9050 to initialize all valves.
85
INSTRUMENT CHECK
Instrument should be observed periodically to check for next consumable replacement. Below
procedures describes how to check the next consumable replacement date and alert message.
Consumable Amount Check
1. Access to Instrument condition at Fanction.
2. Amount of the consumables and next replacement date is displayed.
NOTE:
・ Consumable replacement screen can be reached if you select specific consumable in
Instrument condition menu.
・ Detailed replacement recorde can observed by access of Other in Record, Consumable
replacement, Function.
86
Printing Consumable Amount Status
Consumable amount can be print out by security code 9002.
Maximum value printed on this result can be changed from below security code.
Code
Meanings
Factory
settings
unit
Message
threshold
410
Flush sol. amount in the new Flush 550000
bottle
*1μL
495mL
411
CAL 1 total volume in the new CAL 300000
cartridge
*1μL
270mL
412
CAL 2 total volume in the new CAL 200000
cartridge
*1μL
180mL
414
Internal cleaner total volume in the new 80000
*1μL
72mL
*1μL
450mL
time
6500 times
CAL Cartridge
415
Waste bottle maximum capacity
500000
418
Sample port maximum life. A number 7000
of roundtrip of sample nozzle
1013 CAL 1 consumption
278
μL
1014 CAL 2 consumption
400
μL
1037 Cleaning pattern 1: Flush (no enzyme)
420
μL
1052 Cleaning pattern 16: Calibration 1 (no 247
enzyme)
μL
1053
μL
Cleaning pattern 17: Calibration 2 (no 465
enzyme)
87
Consumable replacement alert
Below chart describes the threshold when alert message appears.
Consumables
Waste bottle
Caution
(yellow display)
Threshold for alert
Information
(Recommend display)
Expiry after
installation
90% of waste in the
bottle
Depends on number of
Calibration and
Sampling.
-
Flush bottle
10% of Flush solution
in the bottle.
15% of Flush solution
in the bottle.
Depends on number of
Calibration and
Sampling.
CAL Cartridge
(Auto QC)
10% of each solution
left in the cartridge, or
5day before expiry
7days before expiry.
1month (30 days)
which comes first.
Sample Port
6500 roudtrip or 5days 14days before expiry.
before expiry which
comes first.
7000 roundtrip or,
3months (90 days).
Pump Head
10days before expiry.
14days before expiry.
6months (180 days)
Tubing kit
-
1year (360days)
1year (360 Day) cause
course from previous
replacement.
from previous
replacement.
Sampling Tube
-
3months (90 days)
course from previous
replacement.
3months (90days)
cause from previous
replacement.
Sampling
Nozzle
-
6months (180 days)
course from previous
replacement.
6months (180 days)
cause from previous
replacement.
Joint Tube
-
1year (360 days)
course from previous
replacement.
1year (360 days)
course from previous
replacement.
Battery
-
3years course from
previous replacement.
3years course from
previous replacement.
88
Printing paper check
1. Move up the Display.
2. Raise printer lever to open the printer. Check if printing paper is enough. When new
thermal roll is installed, place the roll shown below.
3. Close the printer door until it gives click sounds. Check if printing side of paper is facing in
front of the instrument.
CAUTION
･Print head may be hot immediate after printing. Pay attention when you replace the thermal
paper at that moment.
･Use TechnoMedica exclusive printing paper to avoid giving any damage to the printer. The
printer may not be warranted by using of local thermal roll.
89
Self Diagnostic
Instrument status can be checked by Self Diagnostic function. If instrument needs to be
checked periodically, this function verifies the instrument is working fine. Please follow
below procedure to perform each diagnostics. If problem found on any diagnostic, follow
corresponding corrective action accordingly.
Electrode check
The system can check if each electrode establishes the circuit properly. The following
sequence allows the system to verify the electric circuit including electrodes.
Ensure to close the measurement module cover when Self disgnostic Electrode is performed.
1. Access to Self-diagnosis at Others from Function menu.
2. Press Electrode then Start.
Average cycle time is 60sec. Instrument with Glc, and Lac parameter may take longer because of the
longer cleaning.
3. Electrode self-diagnosis result shall be printed.
Symbol
Item
1
Voltage output result
2
Output voltage of
previous calibration
90
1
2
Troubleshooting for error on Self Diagnosis: Electrode
Probable cause
Corrective action
Bad contact between the pin of Remove affected electrode and push the pin up to
the measurement module and check pin is workable. Then check the pin and
electrode terminal.
terminal of electrode contact well.
Electrode terminal is oxidized.
Remove rust with file
Bubble inside electrode
Check inner solution of electrode is enough. If
bubbles are on the membrane or inner electrode,
remove the bubble on affected electrode.
Maximum intensity of flow cell Perform internal cleaning.
is out of threshold.
Perform Oxy-line cleaning.
Below 20000 or over 63000
Perform external cleaning.
NOTE
Even if no problem found in electrode self-diagnosis, it does not prove that electrode is in good
condition.
#
Comment (supplementary)
Checkpoint
1
CAL1 is feeded to FS-P by P1.
[ V3 ⇒ Sample port ⇒ FS-P ]
V3 is opening to feed CAL1. And the head of the
liquid segment is detected by FS-P.
The movement is stopped temporarily at this time,
and moves to the next step.
(The trailing edge of the liquid segment remain
V3 part).
2
CAL1 is feeded to FS-M by P1.
[ FS-P ⇒ FS-M ]
Suction of the liquid is resumed. And the head of
the liquid segment is detected by FS-P.
The movement is stopped temporarily at this time,
and moves to the next step.
(The trailing edge of the liquid segment is V3
part. )
3
CAL1 is feeded to FS-R by P1.
[ FS-M ⇒ FS-R ]
Suction of the liquid is resumed And the head of
the liquid segment is detected by FS-P.
The movement is stopped temporarily at this time,
and moves to the next step.
(The trailing edge of the liquid segment is V3
part. ) Check if CALl is filled all electrode flow
path.
4
CAL1 is feeded to FS-L by P2.
The aspiration of the liquid is resumed, and the
91
[ FS-P ⇒ FS-L ]
introduction into the Hb/OXY unit-side begins
with the branch block of measurement module.
The head of the liquid segment is detected by
FS-L after passage. is Part V3 at this time. Check
that CAL1 is filled in measurement module of the
Hb/OXY unit.
5
Analysis
is
started
in Check if Contamination of air bubbles checks
what is shuttered to measurement electrode flow
measurement module.
Fill the electrode flow channel in path part.
the EL case with chemical
solution to evaluate the output of
each electrode. ]
6
Analysis is started in Hb It is confirmed that there is no air bubbles entering
the flow path portion of measurement electrode.
module.
The FC-channel in the [Hb-unit
is filled with the chemical
solution, and the output of the
FC-photometric
unit
is
evaluated. ]
7
Cleaning by Flush solution and Solution remaining checks what is absent to flow
path part of a measurement system the part V3
eject.
The flow path in the EL case, manifold.
flow path in Hb, and the fluid
flow path in the Hb unit and the
chemical
solution
in
the
manifold section are process. ]
92
Flow check
In this diagnostic, the system observes if the flow sensor ON/OFF within expected time by the
following sequence.
1. Access to Self-diagnosis at Others from Function menu.
2. Press Flow and press Start. Average cycle time is approximately 100sec.
3. If error found, instrument displays an alert and prints.
93
Below is the result of self-diagnosis “flow”.
1
FS-L
Normal
Position of Flow sensor condition
2
Air /
Threshold
Air voltage (LED ON) / Threshold
(lower limit)
3
Reagent /
Threshold
Reagent voltage (forward) / Threshold
(upper limit)
4
Reagent (Re) /
Threshold
Reagent voltage (backward) /
Threshold (upper limit)
5
Count /
Threshold
Counted Air voltage when checking
Air voltage
6
Detect Times
(ms)
Detect times of reagent (forward)
7
(Re) Detect
Times (ms)
Detect times of reagent (backward)
94
Position of flow sensor
FS-M
FS-L
FS-R
FS-P
FS-W
95
Sequence of flow check
96
Troubleshooting for error on Self Diagnosis: Flow
General problem
Probable cause
Corrective action
No O-ring or bad O-ring
Install new O-ring.
Bad installation of electrode
Make sure electrodes are installed properly.
Especially for Hb electrode.
Clog in liquid path
Remove clog
Bad sample port position
Correct position of sample port.
Bad sample port rubber.
Install new sample port.
Bad installation of sampling
Place sampling nozzle properly.
nozzle
Bad position of sample nozzle.
Correct position of sample nozzle by adjusting
the position of sample.
97
Sample nozzle is bent.
Install new sample nozzle.
Wrong tubing
Install tube properly.
Bad position of tubing.
Correct position of tubing.
Bad or old tubing
Install new tubing.
Bad position of pump tube.
Correct position of tubing. Color of pump
housing and color of tube should be matched.
Old pump tube.
Install new pump tube.
Flush solution is installed with Remove the inner cap of flush solution.
inner cap of flush solution.
CAL cartridge or Flush bottle is Install new CAL cartridge or Flush bottle.
empty.
Specific problem
Probable cause
Corrective action
Defected Pump unit
Replace the pump unit
Defected Valve
Replace the valve
#
Comment
checkpointed
1
Feed columns (air and Flush)
from reverse direction before
air Lv sampling
To cleaning solutions segment, all
FS internal flow path is in empty
state. ]
After that washing liquid segment that formed in
V8sV9 was put into a sampling port
direction(reverse direction), liquid feed pump is
deactivated, and moves to the next step.
Liquid in each flow path of FS's being status
remains in is identified.
2
Measure the output of each FS as Air level, and
Start air Lv sampling
The output of the empty level evaluate.
[ All FS is identified. ]
The abnormals judgment when out of the
specified range.
3
Feed Flush solution to FS-P After draining internal of the manifold, suction the
after remaining solution eject Flush solution-liquid from V7 to FS-P, and
temporarily stop transport when beginning of the
process in manifold
Until is detected by FS-P in Flush segment is passing through FS-P, and moves to
solution, draw by the right the next step. (rotation of the right pump is CCW)
pump. ]
4
Feed Flush solution to FS-M
When the liquid suction is resumed and the head
98
Continuing in, and transferred of the liquid segment is detected by passing
right pump to FS-M detecting set through FS-M, the transfer is temporarily stopped
forth in the preceding paragraph. ] and the process proceeds to the next step. (rotation
of the right pump is CCW)
5
Feed
Flush
solution
to When the liquid suction is resumed and the head
of the liquid segment is passed through FS-R, the
FS-M(forward-direction)
The last, and transferred right transfer is stopped and the next step is performed.
pump to FS-R detecting set forth (rotation of the right pump is CCW)
in the preceding paragraph. ]
6
Feed
7
Center pump rotation of CCW pump and left
Feed Flush solution to FS-M
is a liquid filled in FS-P, M, R, L pump detecting passage and eject with FS-W of
to sampling port, and detects gas/liquid segment as CW.
these in FS-W. ]
8
Feed
9
Feed
Flush
solution
to
FS-L(reverse-direction)
Transfer Flush solution liquid
from [ manifold to FS-L via
central pump. ]
to Starting aspiration of the liquid into the
Hb/OXY-line, and when the head of the liquid
FS-M(forward-direction)
Continuing in, and transfer of segment passes through FS-L, the transfer stops
FS-L in the central pump until the and the next step is entered. (CW is pump)
liquid under the preceding
paragraph is detected. ]
Flush
solution
to Passing from V9 to right pump, and Flush
solution is transferred from the case EL side to
FS-R(reverse-direction)
From manifold to right-hand stop transfer when FS-R is Detect and transferred,
pump, and transfers the Flush and the flow proceeds to the next step. (rotation of
solution to FS-R. ]
the right pump is CW)
Flush
solution
Passing from V8 through central pump, and the
liquid Flush solution is transported from the pump
module side, and the transfer is stopped when
FS-L passes and is Detect, and the flow proceeds
to the next step. (CCW is pump)
Flush-segment that holds the internal flow path
10 Flush sample process and eject
Measurement module and Hbflow for all FS and, in Hb/EL to is empty level is
path unit. ]
discharged All. Flush solution that stay after
completion of process' absenting is identified.
99
FS (flow sensor) calibration check
This section describes the procedure for correcting the flow sensor (FS)) in the flow system
circuit.
FS of GASTAT-700 is the Detect principle of the optical sensor, and therefore changes
sensitivity due to degradation of the light source, stain/discoloration of the channel, etc.
Each FS requires regular calibration. FS calibrations implementation according to following
table.
1. Access to Self-diagnosis at Others from Function menu.
2. Press FS Calibration and press Start. Average cycle time is approximately 100sec.
3. If error found, instrument displays an alert and prints.
100
Below is the result of self-diagnosis “FS Calibration”.
F.S-P：2 light receiving element and 1 LED
1
FS-L
Normal
Position of flow sensor condition
2
Air
Air (Threshold)
Air voltage (LED ON)
voltage)
3
Reagent
Reagent (Threshold)
Reagent voltage (LED ON) Threshold
(target voltage)
4
Dark
Air voltage (LED OFF)
Dark (Threshold)
voltage)
LED Control
LED power (< 255)
5
Threshold (target
Threshold (upper
101
Events
requiring Subjects FS
calibration
Automatic/hand categories
External cleaning
All FS
Auto calibration(automatic implementation
after external cleaning)
FS replacement
All FS
Auto calibration(after check FS attachment
automatically implement)
In time of flow check All FS
abnormal
Manual
calibration(appropriate
recovering from abnormal condition)
when
Steps of the FS calibration sequence are street of following table.
#
Comment
checkpointed
1
Obtain all FS dark Lv (LED Check that all the internal flow paths of FS are
empty.
OFF)
Off light source of all FS are
turned, and acquires the line of
the outputs of each FS. ]
2
All FS light intensity is Internal flow path of all FS's being air is
identified.
adjusted.
*FS-P(PD2) is excepted.
Light source of all FS is lit, and
adjusts the maximum value of the
output of each FS. ]
3
Feed Flush solution to FS-P It is confirmed that the Flush solution liquid
after remaining solution eject supplied from the V7 passes through FS-P and
then shifts to the next step.
process in manifold
Confirm that Flush solution liquid
sucked from the [ manifold
section can be detected by FS-P. ]
4
?Feed Flush solution to FS-M Transferring the preceding Flush segment, and
after adjusting P(PD2) intensity confirm the situation that if you enter following
Transfer Flush solution 2 output step FS-M after passage.
after check the output of Part
FS-P, and make sure can be
detected by FS-M. ]
5
?Feed
Flush
solution
to Transferring the preceding Flush segment, and
confirm the situation that if you enter following
FS-M(forward-direction)
Transferring the Flush solution, step FS-R after passage and stop.
102
and make sure can be detected by
FS-R. ]
6
Feed
Flush
solution
to
FS-M(forward-direction)
[ Flush solution is transferred, and
make sure can be detected by
FS-L. ]
Transferring the Flush segment in the Hb unit
direction in the preceding paragraph, and confirm
the situation that if you enter following step FS-L
after passage and stop.
7
Feed Flush solution to FS-M
Measurement channel solution
Flush is referred to port reverse,
and make sure can be detected by
Flush solutions segment sol of preceding
paragraph and preceding paragraph is referred to
sampling port-direction reverse, and confirm the
situation that if you enter following step FS-W
FS-W. ]
after passage and stop.
8
Feed
Flush
solution
to
FS-R(reverse-direction)
Transferring the Flush solution,
and make sure can be detected by
FS-R. ]
Passing from V9 to right pump, and Flush
solution is transferred from the case EL side to
stop transfer when FS-R is Detect and transferred,
and the flow proceeds to the next step. (rotation of
the right pump is CW)
9
Feed
Flush
solution
to
FS-L(reverse-direction)
Transferring the Flush solution,
and confirm the situation that can
Passing from V8 through central pump, and the
liquid Flush solution is transported from the pump
module side, and the transfer is stopped when
FS-L passes and is Detect, and the flow proceeds
be detected in FS-L. ]
to the next step. (CCW is pump)
10 Flush sample process and eject
Drain Flush solution fluid from
the [ measurement and Hb/OXY
unit channels. ]
Flush-segment that holds the internal flow path
for all FS and, in Hb/EL to is empty level is
discharged All. Flush solution that stays after
completion of process' there is no is identified.
103
Valve check
This section describes procedures for evaluating the operating status of electromagnetic
valves in manifold modules.
The valve check is performed under conditions that flow check is not in flow sensor error).
Because the valve check works by the operation of the chemical pump and flow sensor in the
operation of the valve check, if have a wrong flow check, check the valve check to remove the
cause of the flow check.
#
Comment
checkpointed
1
Valve 2 open and feed AQC AQC solution segments' then passes to the next
step after reaching FS-P are identified.
L1 to FS-P and eject
) Skip for AQC no function.
2
Valve 4 open and feed AQC The AQC chemical segment is checked to reach
the next step after reaching FS-P.
L2 to FS-P and eject
) Skip for AQC no function.
3
Valve 5 open and feed AQC The AQC chemical segment is checked to reach
the next step after reaching FS-P.
L3 to FS-P and eject
) Skip for AQC without function.
4
Valve 3 open and feed CAL1 CAL solution segments' then passes to the next
step after reaching FS-P are identified.
to FS-P and eject
5
Valve 1 open and feed CAL2 CAL solution segments' then passes to the next
step after reaching FS-P are identified.
to FS-P and eject
6
Valve 6 open and feed The Cleaner chemical segment is checked to
Cleaner solution to FS-P and reach the next step after reaching FS-P.
eject
7
Valve 7 open and feed Flush Flush is transferred to FS-L after the
Flush-liquid segment reaches FS-P, and make
solution to FS-P and eject
sure you go to the next step.
8
After aspirate Flush solution To in the process that the head of the Flush
to FS-P, open valve 11, and is segment in the preceding paragraph reached
FS-L, check that the flow path between the V11
transferred to FS-L.
and sampling ports is empty.
9
Flush sample path and eject
Flush-segment that holds the internal flow path
for all FS and, in Hb/EL to is empty level is
discharged All. Flush solution that stays after
completion of process' there is no is identified.
104
Valve position
2 way valve (Small): 1, 2, 3, 4, 5
2 way valve (Big): 6, 7, 11, 12
3 way valve: 8, 9, 10
Name
Details
Valve 1
CAL2
Valve 2
AQC1
Valve 3
CAL1
Valve 4
AQC2
Valve 5
AQC3
Valve 6
Clean
Valve 7
Flush
Valve 8
Flush / Waste / Air
Valve 9
Flush / Waste / Air
Valve 10
Waste / Air
Valve 11
Air
Valve 12
Air
105
Temperature check
Procedures to check thermistor elements condition instrument. TH1, 2, 4, 5 are embedded
within heater block of each part. Self diagnostic determines by comparetive the output
temperature of each TH sensor with expended range.
1. Access to Self-diagnosis at Others from Function menu.
2. Press FS Calibration and press Start. Average cycle time is approximately 100sec.
3. If error found, instrument displays an alert and prints.
106
Position of Thermistor
TH0
TH4
TH1
TH2
TH5
TH3 is on the main board inside instrument.Name
Location
(function)
Allowable
temperatur
e range
(℃)
TH Electrode
(Reference temperature
sensor)
35.0 - 40.0
TH1
Block EL
(Thermostat sensor)
35.0 – 40.0
TH2
Pre-heater 1
(Thermostat sensor)
35.0 - 40.0
Board in instrument
Room
temperature
- 45.0
TH0
TH3
(Sensor
to
move
air-cooled fan)
Target
temperatur
e (℃) when
Description
analisis
Within
-
37 ± 0.1℃.
-
Within
-
37 ± 0.1℃.
the
When TH3 senseor
detect over 30℃, fan
moves.
If H3 sensor detect
45 ℃ ,
displayed.
TH4
TH5
Hb/OXY block
(Thermostat sensor)
35.0 - 40.0
Pre-heater 2
(thermostat sensor)
35.0 – 40.0
Within
error
is
-
37 ± 0.1℃.
Within
-
37 ± 0.1℃.
107
Troubleshooting for error on Self Dignostic: Temperature
Temp
sensor
TH0
TH sensor
Expected
value
Probable cause and corrective action
35.0 ~ 40.0
･Measurement module is cold. Wait for 30 minute at least to
warm up
･Bad installation of TH sensor. Ensure TH sensor is loaded in
measurement module correctly.
･Bad TH sensor. Replace new TH electrode.
･Bad correction factor on the security code 361 and 362.
※ S.C. 361 and 362 are factory setting.
TH1
Measureme
nt module
35.0 ~ 43.0
･Measurement module is cold. Wait for 30 minute at least to
warm up.
･Temperature at installation site is not proper. Ensure the
installation place is air-conditioned.
･Bad Thermistor in measurement module. Please replace the
measurement module.
TH2
Preheater 1
35.0 ~ 43.0
･Instrument is cold. Wait for 30 minute at least to warm up.
･ Temperature at installation site is not proper. Ensure the
installation place is air-conditioned.
･Bad Thermistor in preheater1 module. Replace the preheater
module.
TH3
20.0 ~ 45.0
Temp inside
instrument
･Installation environment is not in proper temperature. Make
sure to have room air condition.
TH4
35.0 ~ 43.0
Oxy module
･Instrument is cold. Please wait for 30 minute at least to warm
up.
･Dust on the fan filter. Clean or replace the fan filter.
･No spaces next to the fan. At least 10 cm space is required in
the fan.
･ Installation environment is not in proper temperature.
Ensure the installation place is air-conditioned. ･ Bad
Thermistor in Co-oxy module. Replace the Co-oxy module.
TH5
Preheater 2
35.0 ~ 43.0
･Instrument is cold. Please wait for 30 minute at least to warm
up.
･ Installation environment is not in proper temperature.
Ensure the installation place is air-conditioned.
･Bad Thermistor in preheater2 module. Replace the preheater2
module.
108
GND check
Below chart described procedure to check the instrument electrical insolution state.
1. Inside instrument
(4)
(1)
Pass criteria
(2)
(1)
(2)
1Ω and less
(3)
(4)
Uunder10Ω
(5)
No conduction
(O.F is displaied)
(3)
(5)
No.
Position 1
~
Position 2
1
Power GND
~
Sampling module metal
Standard
1Ω and less
2
Hb module rear metal
3
Printer module rear metal
4
Electric coating surface
Under 10Ω
5
Measurement module rear metal
O.F
109
2. Front module
(6)
Pass criteria
(6) 10Ω and less
(7)
(7) 1Ω and less
No.
Position 1
~
Position 2
Standard
6
Screw on
Printer module
~
Electric coating surface of rear
mesurement module
10Ω and less
Mnifold metal
1Ω and less
7
(8)
(11)
Pass criteria
(9)
(8)
(9)
No conduction
(10)
(11)
(O.F is displaied)
(12)
(12)
(10)
110
No.
Position 1
~
Position 2
Standard
8
Center screw on
Printer module
~
Screw of Pre-heater 2 (brack)
O.F
9
Screw of Pre-heater 1 (brack)
10
Sample port block
11
Pump 1 connecter in right side
12
Electrode block pin
3. Electrode terminal
(14)
(13)
Pass criteria
(14)
(15)
Under 3Ω
No.
Position 1
~
Position 2
Standard
14
Ref electrode terminal
(G710 ~G720)
TH electrode terminal
(G730)
~
Measurement module
rear cover metal
Under 3Ω
15
Electrode block pin
111
Flow cell check (Hb unit)
Procedure to check if Flow cell installs in Hb unit.
Press security code 9000. And check that “Spectroscope flow cell” change Yes or No (red
frame) by the presence or absence of flow cell.
(Check if movement of the microswitch to determine flow cell is inserted is correct)
112
Flow cell check (OXY unit)
Procedure to check if Flow cell installs in OXY unit.
Press security code 9000. And check that “Spectroscope flow cell” change Yes or No (red
frame) by the presence or absence of flow cell.
(Check if movement of the microswitch to determine flow cell is inserted is correct)
113
Sensor of CAL Cartridge and Bottle check
procedure to check sensor of reagent bottle.
Press security code
"9000", and indicates the
left figure.
Check that the inside of the
red frame varies depending
on the presence or absence
of each container.
(Smooth operation of
probe plug)
(Supplementary)
Below figure is manifold unit. The red circle in the figure indicates the position of each
sensor.
Flush
Waste
Cartridge
Left figure is figure that looks
at bottle sensor from the back
side. The left side sensor in the
figure shows bottle Detect
status and right side sensor
indicate bottle detection status.
ON
OFF
114
Printer check
Procedure to check internal printer.
1465
① Press security code “1465”
and print the test pattern.
Below test patern is printed out.
115
Software version check
Procedure to check the software version.
① Press “Maintenance” ⇒ “Other” ⇒ “Securty code” and enter password (1982).
② Enter the Secrity code “9997” to print the current software version information.
Below software version is printed out.
SBC‐Ver(PROGRAM): 1.11
SBC‐Ver( SET_SH ) :1.11
SBC‐Ver(SET_INT): 1.11
SBC‐Ver(MESSAGE): 1.11
SH‐Ver( S) :730AQC Ver1.11 YY/MM/DD
RMS( PROGRAM) :2.0.3.0
RMS( DLL) :2.0.3.0
③ Check if all version above are unified.
116
FLOW SEQUENCE
Below diagram illustrates overview frlow system of instrument.
See below table to learn meaning and name used in the diagram.
Overview
FS-L
FS-P
FS-M
Pump 2
FS-R
Pump 3
Pump 1
Air inlet
FS-W
Air inlet
117
Description of valve, sensor and motor
Item
Description
V1
2ways valve to allow CAL 2 to introduce into the flow system.
V2
2ways valve to allow QC level1 to introduce into the flow system.
V3
2ways valve to allow CAL 1 to introduce into the flow system.
V4
2ways valve to allow QC level2 to introduce into the flow system.
V5
2ways valve to allow QC level3 to introduce into the flow system.
V6
2ways valve to allow internal cleaner to introduce into the flow
system.
V7
2ways valve to allow Flush sol to introduce into the flow system.
V8
3ways valve to control Flush solution, waste, air.
V9
3ways valve to control Flush solution, waste, air.
V10
3ways valve to control waste and ambient air.
V11
2ways valve to allow ambient air to introduce into the flow system.
V12
2ways valve to allow ambient air to introduce into the flow system.
P1, P2, P3
Pumps which draw liquid or ambient air into the liquid path or feed
them into the waste.
FS-P, FS-L, FS-M, Flow sensors which detects the presence of the liquid.
FS-R, FS-W
118
Tube Diagram
The following illustrates the tube specification and their location.
14:G735
12: G710/720
13: G735
5
8
0
10: G710/720
11: G735
9
2
7
No.
Cat logue
0171052
6
1
Item Name
Number
0
3
4
Connection
-
position 1
Sampling
Connection
Length
position 2
Sampling nozzle
-
Preheater 1
130mm
tube
1
0171051
Tubing kit
Pump base 5
-
Manifold
50mm
2
0171051
Tubing kit
Pump base 2
-
Manifold
50mm
3
0171051
Tubing kit
Pump base 6
-
Preheater 2
55mm
4
0171051
Tubing kit
Pump base 4
-
Manifold
50mm
5
0171051
Tubing kit
Preheater 2
-
Pipe bush
35mm
6
0171051
Tubing kit
Pump base 5
-
Preheater
55mm
7
0171051
Tubing kit
Sample port
-
Manifold
45mm
8
0171053
Joint tube
Preheater 1
-
FS - P
23mm
9
0171051
Tubing kit
Sample port
-
FS - W
55mm
10
0171051
Tubing kit
FS - L
-
Pump bace 1
200mm
(G710 and G720)
11
0171051
Tubing kit
FS - L
-
Pump bace 1
250mm
(G735)
12
0171051
Tubing kit
Electrode block
-
Hemolysis unit
120mm
(G710 and G720)
13
0171051
Tubing kit
Electrode block
-
OXY unit (G735)
80mm
14
0171051
Tubing kit
Hemolysis unit
-
OXY unit (G735)
40mm
119
Sequence Diagram
Item
Nozzle
Description
Position of nozzle varies from each movement.
(H) = Home/CAL position
(R) = Replace position
(F) = Flush position
(S) = Syringe position
(M) = Micro mode position
Pump
(W) = Waste position
(C) = Capillary position
(P) = Port flush position
CW: clockwise, CCW: counterclockwise
F = Fast speed, M = Middle speed, S = Slow speed
i.e.) P2F CW = Pump 2 moves clockwise in Fast speed
P1M CCW = Pump 1 moves counter clockwise in middle speed.
120
Regular Flush Sequence
No.
Nozzle
1
W
F
Pump
Movement
1.P3F CW
1. Nozzle in waste position, V10 and V12 opens, and
+P1M CW
V11 closes, P1 and P2 moves with middle speed.
+P2M CCW
P3 moves with fast speed to flow back (from
measurement module to sample port) 18 flush/air
column by and opening and closeing V8 and V9.
Feed it for 10 seconds.
2.P3F CW
(Refer to “Figure F-1. Creat Flush/air column. )
2. After pump stop, flush/air colums come out from
the nozzle, P3 moves to discharge the colms.
3.P1F CW
+P2F CCW
3. Nozzle moves to flush position. P1 and P2 moves
with fast speed to hold flush solution in sample port
and to clean sample port. (Refer to “Figure F-2.
4.P3F CW
Hold flush solution in port”.)
4. P3 moves with fast speed to discharge Flush
solution. (Refer to “Figure F-3. Discharge flush
5.P1F CCW
+P2F CW
solution”.)
5. Flush solution moves from port to measurement
module to make high performance of cleaning.
*Make procedure above 3. to 5. as sample port
cleaning.
6. Discharge flush solution from flow path.
F
C
W
H
6.P3F CW
+P1M CW
+P2M CCW 7. V10 connects waste line, V11 opens, and V12
7.P3F CW
closes, P2 moves with middle speed. P3 moves with
+P2M CW
fast speed. Nozzle moves to Home/CAL position
after moves from flush position to capillary position
to remove remaining solution in port.
121
Figure F-1. Creat flush/air column
:Flush solution(Blue arrow)
122
Figure F-2. Hold flush solution in port
:Flush solution(Blue arrow)
123
Figure F-3. Discharge flush solution
:Flush solution(Blue arrow)
124
Calibration sequence
No
.
1
Nozzle
H
Pump
Movement
1.P3M CW 1. Nozzle moves to Home/CAL position. P1
+P1F CCW
moves with fast speed to removes remaining
solution in the measurement module path. *If
check the flow, calibration retry and CAL2 is
not provided.
2.P3F CW
+P2M CW 2. P2 moves in middle speed with opening and
(P1M
closing V11 and V3 (CAL1) or V1 (CAL2) to
CCW)
make CAL/air column. After the creation of
CAL/air column, V3 (CAL1) or V1 (CAL2)
closes and V11 opens to feed CAL/air column
to Hb direction (CAL1) or measurement module
direction (CAL2). (Refer to “Fig.
Creation CAL/air column and feed ”.)
3.P3M CW
+P2M CW
CL-1.
3. V11 closes. V3 (CAL1) or V1 (CAL2) opens. P2
moves to draw CAL to FS-P. (Refer to “Fig.
CL-2. CAL Introduction to FS-P”. )
4.P1L CW
+P2L CW
4. V3 closes. P1 and P2 moves to discharge CAL
solution to Hb direction. (Refer to “Figure CL-3
Discharge CAL solution”. )
5.P3M CW
+P2L CW
5. V11 opens. P2 moves to feed CAL to Hb
direction. (Refer to “Figure CL-4 Feed CAL to
Hb direction”. )
6.P3M CW
+P1L CCW
+P2L CW
6. P1 and P2 moves to feed CAL to FS-M. (Refer
to “Fig. CL-5. Feed CAL to FS-M”. )
125
No
.
2
Nozzle
Pump
Movement
H
7.P3M CW
+P1M
CCW
7. P1 moves to feed CAL to FS-R. (Refer to “Fig.
CL-6. Feed CAL to FS-R”. )
8. P1 moves to feed CAL to enzyme electrode (or
8.P3M CW
+P1F CCW
dummy electrode). (Refer to “Fig. CL-7. Feed
CAL to enzyme electrode”. )
9.P3M CW
9. P2 moves to feed CAL to FS-L. *(Refer to “Fig.
CL-8 Feed CAL to FS-L” . )
+P2F CW
126
Figure CL-1 Creation CAL/air column and feed
:CAL 1(Blue arrow)
127
Figure CL-2 Feed CAL to FS-P
:CAL 1(Blue arrow)
128
Figure CL-3 Discharge CAL solution
:CAL 1(Blue arrow)
129
Figure CL-4 Feed CAL to Hb direction
:CAL 1(Blue arrow)
130
Figure CL-5 Feed CAL to FS-M
:CAL 1(Blue arrow)
131
Figure CL-6 Feed CAL to FS-R
:CAL 1(Blue arrow)
132
Figure CL-7 Feed CAL to enzyme electrode
:CAL 1(Blue arrow)
133
Figure CL-8 Feed CAL to FS-L
:CAL 1(Blue arrow)
134
FLUSH cleaning sequence after Calibration
No
.
1
Nozzle
H
Pump
1.P3F CW
+P1M
CCW
+P2L CW
Movement
1. Nozzle moves to the Home/CAL position. P1,
P2 and P3 moves with opening and closing V7
and V11 to feed flush/air columns. (Refer to
“Figure
CLW-1
flush/air
columns
sequence”. )
2.P3F CW 2. Eject out flsh/air columns from the flow path.
+P1F CCW
+P2F CW
135
“Figure CLW-1 flush/air columns sequence”
:Flush solution(Blue arrow)
136
Syringe Measurement sequencee
No
.
1
Nozzle
Pump
Movement
H
C
S
1.P3M CW
+P2M CW
1. P2 and P3 moves to aspirate remaining
solution in port. Nozzle moves from Home/CAL
position to Capirally positon. Stop P2 and P3.
2.P3M CW 2. Nozzle moves to Syringe position. P1 and P2
+P1L CCW
moves to feed sample to FS-P. (Refer to
+P2L CW
“Fig.BS-1. Feed blood sample to FS-P” .)
Waste
position
3.P3M CW
3. P1 and P2 moves to feed sample to FS-M.
+P1L CCW
+P2L CW
(Refer to “Fig.BS-2. Feed blood sample to
FS-M” .)
4.P3M CW
+P1M
CCW
4. Nozzle moves waste position. P1 moves to
feed sample to FS-R. (Refer to “Fig.BS-3.
Feed blood sample to FS-R”. )
5. P1 moves to feed sample to enzyme electrode
5.P3M CW
+P1F CCW
6.P3M CW
+P2M CW
(dummy electrode). (Refer to “Fig.BS-4. Feed
blood sample to enzyme electrode”. )
6. P2 moves to feed sample to FS-L. (Refer to
“Fig.BS-5. Feed blood sample to FS-L”. )
7. Conduct “Regular Flush Sequence”.
137
Fig.BS-1. Feed blood sample to FS-P
:Sample(Red arrow)
138
Fig.BS-2. Feed blood sample to FS-M
:Sample(Red arrow)
139
Fig.BS-3. Feed blood sample to FS-R
:Sample(Red arrow)
140
Fig.BS-4. Feed blood sample to enzyme electrode
:Sample(Red arrow)
141
Fig.BS-5. Feed blood sample to FS-R
:Sample(Red arrow)
142
Capillary measurement sequence
No
.
1
Nozzle
H
C
Pump
Movement
1.P2L CW
1. V11 closes. P2 moves with moving nozzle from
Home/CAL position to Capillary position. V11
opens.
2.P3M CW
+P2L CW
2. P2 moves to feed sample to FS-P. (Refer to
“Fig.BC-1. Feed blood sample to FS-P”. )
3.P3M CW 3. P1 and P2 moves to feed sample to
+P1L CCW
T-bifurcation. (Refer to “Fig.BC-2. Feed
+P2L CW
blood sample to T-bifurcation”. )
4.P3M CW 4. P1 moves to feed sample to FS-M. (Refer to
+P1L CCW
“Fig. BC-3. Feed blood sample to FS-M”. )
5.P3M CW
+P1M
CCW
6.P1M CW
+P2M CW
5. P1 moves to feed sample to FS-R. (Refer to
“Fig. BC-4. Feed blood sample to FS-R”. )
6. Afeter GAS and ISE measurement, Hb
measurement starts with P1 and P2 moving
and
closing V11. After that, P1 and P2 stops
with V11 opening. (Refer to “Fig.BC-5. Hb
measurement”.)
7. “Regular Flush Sequence” conducts.
143
Fig.BC-1. Feed blood sample to FS-P
:Sample(Red arrow)
144
Fig.BC-2. Feed blood sample to T-bifurcation
:Sample(Red arrow)
145
Fig. BC-3. Feed blood sample to FS-M
:Sample(Red arrow)
146
Fig. BC-4. Feed blood sample to FS-R
:Sample(Red arrow)
147
Fig.BC-5. Hb measurement
:Sample(Red arrow)
148
CRS measurement sequence
No
.
1
Nozzle
Pump
Movement
H
C
1.P3M CW
+P2M CW
1. P2 and P3 moves to aspirate remaining
solution in port. Nozzle moves from Home/CAL
position to Capirally positon. Stop P2 and P3
S
2.P3M CW 2. Nozzle moves to syringe position. P1 and P2
+P1L CCW
moves to feed CRS to FS-P. (Refer to “Fig.
+P2L CW
CR-1. Feed CRS to FS-R”.)
3.P3M CW
W
3. P1 and P2 moves to feed CRS to FS-M. (Refer
+P1L CCW
to “Fig. CR-2. Feed CRS to FS-M”.)
+P2L CW
4.P3M CW 4. Nozzle moves to waste position. P1 moves to
+P1M
feed CRS to FS-R. (Refer to “Fig.CR-3. Feed
CCW
CRS to FS-R”.)
5. P1 moves to feed CRS to enzyme electrode
(5)
P3M
CW
+P1F CCW
(dummy electrode). (Refer to “Fig. CR-4.
Feed CRS to enzyme electrode”.)
6. Afeter
measurement,
Sequence” conducts.
“Regular
Flush
149
Fig. CR-1. Feed CRS to FS-P
:SAMPLE(Blue arrow)
150
Fig. CR-2. Feed CRS to FS-M
:SAMPLE(Blue arrow)
151
Fig. CR-3. Feed CRS to FS-R
:SAMPLE(Blue arrow)
152
Fig. CR-4. Feed CRS to enzyme electrode
:SAMPLE(Blue arrow)
153
QC measurement sequence
No
.
1
Nozzle
Pump
Movement
H
C
1.P3M CW
+P2M CW
1. P2 and P3 moves to aspirate remaining
solution in port. Nozzle moves from Home/CAL
position to Capirally positon. Stop P2 and P3
S
2.P3M CW
+P2M CW
2. Nozzle moves to syringe position. P2 moves to
3.P3M CW
3. P2 moves to feed GASTROL to FS-L. (Refer to
+P2M CW
W
feed GASTROL to FS-P. (Refer to “Fig. G-1.
Feed GASTROL to FS-P”.)
“Fig. G-2. Feed GASTROL to FS-L”.)
4.P2M CW
4. P2 moves to measure Hb. (Refet to “Fig. G-3.
Hb measurement”.)
5.P1L CW
+P2L CW
5. P1 and P2 moves to discharge GASTROL to
6.P3M CW
6. P1 and P2 moves to feed GASTROL to FS-M.
Hb direction. (Refer to “Fig. G-4. Discharge
GASTROL to Hb directions”. )
+P1L CCW
(Refer to “Fig. G-5. Feed GASTROL to
+P2L CW
FS-M”.)
7.P3M CW
+P1M
7. Nozzle moves to waste position. P1 moves to
CCW
feed GASTROL to FS-R. (Refer to “Fig. G-6.
Feed GASTROL to FS-R”.)
8.P3M CW
+P1F CCW 8. P1 moves to feed GASTROL to enzyme
electrode (or dummy electrode). (Refer to
“Fig. G-7. Feed GASTROL to enzyme
electrode”.)
154
No
.
2
Nozzle
Pump
Movement
W
9.P3M CW
+P2M CW
9. P2 moves to feed GASTROL to Hb direction.
(Refer to “Fig. G-8. Feed GASTROL to Hb
direction”.)
10. After measurement, Flush sequence conducts.
155
Fig. G-1. Feed GASTROL to FS-P
:Sample(pink arrow)
156
Fig. G-2. Feed GASTROL to FS-L
:Sample(pink arrow)
157
Fig. G-3.
Hb measurement
:Sample(pink arrow)
158
Fig. G-4. Discharge GASTROL to Hb directions
:Sample(pink arrow)
159
Fig. G-5. Feed GASTROL to FS-M
:Sample(pink arrow)
160
Fig. G-6. Feed GASTROL to FS-R
:Sample(pink arrow)
161
Fig. G-7. Feed GASTROL to enzyme electrode
:Sample(pink arrow)
162
Fig. G-8. Feed GASTROL to Hb direction
: Sample (pink arrow)
163
AQC Measurement sequence
No
.
1
Nozzle
Pump
Movement
H
1.P3M CW
+P2M CW
1. Nozzle moves to Home/CAL position. P2
moves with opening and closing V11 and V2 to
create AQC/air columns. V2 close and AQC/air
columns Feed. *In the above, AQC Lv1 uses
V2, AQC Lv2 uses V4, and AQC Lv3 uses V5.
(Refer to “Fig. A-1. Feed AQC/air columns”. )
2.P3M CW
+P2M CW
2. V11 closes. P2 moves with opening V2 to feed
AQC to FS-P. (Refer to “Fig. A-2. Feed AQC
to FS-P”. )
3.P3M CW
+P2M CW
3. P2 moves to feed AQC to FS-L. (Refer to “Fig.
A-3. Feed AQC to FS-L”. )
4.P2M CW
4. P2 moves to measure Hb. (Refet to “Fig. A-4.
Hb measurement”.)
5.P3M CW
+P2M CW
5. V2 closes and V11 opens. P2 moves to feed
AQC to Hb directions. (Refet to “Fig. A-5.
Feed AQC to Hb directions”.)
6.P1L CW
+P2L CW
6. P1 and P2 moves to discharge AQC to Hb
directions. (Refet to “Fig. A-6. Discharge AQC
to Hb directions”.)
7.P3M CW
+P1L CCW 7. P1 and P2 moves to feed AQC to FS-M. (Refet
+P2L CW
to “Fig. A-7. Feed AQC to FS-M”.)
164
No
.
2
Nozzle
Pump
Movement
H
8.P3M CW
+P1M
CCW
8. P1 moves to feed AQC to FS-R. (Refet to
“Fig. A-8. Feed AQC to FS-R”.)
9. P1 moves to feed AQC to enzyme electrode (or
9.P3M CW
+P1F CCW
dummy electrode). (Refet to “Fig. A-9. Feed
AQC to enzyme electrode”.)
10. P2 moves to adjust AQC position to Hb
10.P3M
direction. (Refet to “Fig. A-10. Adjust AQC
CW
+P2M CW
position”.)
11. After measurement, conduct Flush cleaning
sequence as same as “Flush cleaning
sequence after calibration”.
165
Fig. A-1. Feed AQC/air columns
: Sample (pink arrow)
166
Fig. A-2. Feed AQC to FS-P
:Sample(pink arrow)
167
Fig. A-3. Feed AQC to FS-L
(pink arrow): Sample
168
Fig. A-4. Hb measurement
:Sample(pink arrow)
169
Fig. A-5. Feed AQC to Hb directions
:Sample(pink arrow)
170
Fig. A-6. Discharge AQC to Hb directions
:Sample(pink arrow)
171
Fig. A-7. Feed AQC to FS-M
:Sample(pink arrow)
172
Fig. A-8. Feed AQC to FS-R
:Sample(pink arrow)
173
Fig. A-9. Feed AQC to enzyme electrode
:Sample(pink arrow)
174
Fig. A-10. Adjust AQC position
: Sample (pink arrow)
175
Dialysate measurement sequence
No
.
1
Nozzle
Pump
Movement
H
C
S
1.P3M CW
+P2M CW
1. P2 and P3 moves to aspirate remaining
solution in port. Nozzle moves from Home/CAL
position to Capirally positon. Stop P2 and P3.
2. Nozzle moves to syringe position. P2 moves to
2.P3M CW
+P2M CW
3.P1L CW
+P2L CW
4.P3M CW
+P2L CW
W
feed dialysate sample to FS-P. (Refer to “Fig.
D-1. Feed dialysate to FS-P”. )
3. P1 and P2 moves to discharge dialysate
sample to Hb direction. (Refer to “Fig. D-2.
Discgarge dialysate to Hb direction”. )
4. P2 moves to feed dialysate sample to Hb
direction for avoiding air bubble. (Refer to
“Fig. D-3. Feed dialysate to Hb direction”. )
5. P1 moves to feed dialysate sample to FS-M.
5.P3M CW
+P1L CCW
(Refer to “Fig. D-4. Feed dialysate to
6.P3M CW
FS-M”. )
+P1M
6. Nozzle moves to waste position. P1 moves to
CCW
feed dialysate sample to FS-R. (Refer to “Fig.
D-5. Feed dialysate to FS-R”. )
7.P3M CW 7. P1 moves to feed dialysate sample to enzyme
+P1F CCW
8.P3M CW
+P2M CW
electrode (or dummy electrode). (Refer to
“Fig. D-6.Feed dialysate to enzyme
electrode”.)
8. P2 moves to adjust dialysate sample position
to Hb direction. (Refer to “Fig. D-7. Adjust
dialysate position”. )
9. After measurement is completed, conduct
Flush cleaning sequence as same as “Flush
cleaning sequence after calibration”.
176
Fig. D-1. Feed dialysate to FS-P
:SAMPLE(Blue arrow)
177
Fig. D-2. Discgarge dialysate to Hb direction
:SAMPLE(Blue arrow)
178
Fig. D-3. Feed dialysate to Hb direction
:SAMPLE(Blue arrow)
179
Fig. D-4. Feed dialysate to FS-M
:SAMPLE(Blue arrow)
180
Fig. D-5. Feed dialysate to FS-R
:SAMPLE(Blue arrow)
181
Fig. D-6.Feed dialysate to enzyme electrode
:SAMPLE(Blue arrow)
182
Fig. D-7. Adjust dialysate position
:SAMPLE(Blue arrow)
183
Micro mode measurement sequence
No
.
1
Nozzle
H
C (or M)
Pump
Movement
1.P3M CW 1. P2 and P3 moves to aspirate
+P2M CW
remaining solution in port. Nozzle
moves from Home/CAL position to
Capirally (or *Micro mode) positon.
Stop P2 and P3. (*in syringe case)
2.P3M CW 2. P2 moves to feed blood sample to
+P2L CW
FS-P. (Refer to “Fig. MM-1. Feed
blood to FS-P”. )
H
3.P3M CW 3. Nozzle
moves
to
Home/CAL
+P1L
position. P1 and P2 moves to feed
CCW
blood sample to FS-M. (Refer to
+P2L CW
“Fig. MM-2. Feed blood to FS-M”. )
4. P1 moves to feed blood sample to
4.P3M CW
+P1L
CCW
FS-R. (Refer to “Fig. MM-3. Feed
blood to FS-R”. )
5. P1 and P2 moves with measurement
Hb. (Refer to “Fig. MM-4. Hb
measurement”. )
5.P1M CW
+P2MCC
W
6. After measurement is completed,
conduct Flush cleaning sequence as
same as “Flush cleaning sequence
after calibration”.
184
Fig. MM-1. Feed blood to FS-P
:Sample(Red arrow)
185
Fig. MM-2. Feed blood to FS-M
:Sample(Red arrow)
186
Fig. MM-3. Feed blood to FS-R
:Sample(Red arrow)
187
Fig. MM-4. Hb measurement
:Sample(Red arrow)
188
Self diagnostic (Electrode) sequence
No
.
1
Nozzle
Pump
Movement
H
1.P3M CW
+P2M CW
1. Nozzle moves to Home/CAL position. P2
moves with closing V11 and opening V3 to feed
CAL1 to FS-P. (Refer to “Fig. CA-1. Feed
CAL1 to FS-P”. )
2.P1L CW
+P2L CW
2. P1 and P2 moves to discharge CAL1 to Hb
direction. (Refer to “Fig. CA-2. Discharge
CAL1 to Hb direction”. )
3.P3M CW 3. P1 and P2 moves to feed CAL1 to FS-M.
+P1L CCW
(Refer to “Fig. CA-3. Feed CAL1 to FS-M”. )
+P2L CW
4.P3M CW 4. P1 moves to feed CAL1 to FS-R. (Refer to
+P1M
“Fig. CA-4. Feed CAL1 to FS-R”. )
CCW
5. P1 moves to feed CAL1 to enzyme electrode
5.P3M CW
(or dummy electrode). (Refer to “Fig. CA-5.
+P1F CCW
Feed CAL1 to enzyme electrode”. )
6.P3M CW
+P2F CW
H
6. P2 moves to feed CAL1 to FS-L. (Refer to
“Fig. CA-6. Feed CAL1 to FS-L”. )
7. Measure pH, pCO2, pO2, and ISE items.
8. After measurement finish, Flush cleaning
conducts.
189
Fig. CA-1. Feed CAL1 to FS-P
:CAL 1(Blue arrow)
190
Fig. CA-2. Discharge CAL1 to Hb direction
:CAL 1(Blue arrow)
191
Fig. CA-3. Feed CAL1 to FS-M
:CAL 1(Blue arrow)
192
Fig. CA-4. Feed CAL1 to FS-R
:CAL 1(Blue arrow)
193
Fig. CA-5. Feed CAL1 to enzyme electrode
:CAL 1(Blue arrow)
194
Fig. CA-6. Feed CAL1 to FS-L
:CAL 1(Blue arrow)
195
Self diagnostic(flow) sequence
No
.
1
Nozzle
Pump
H
W
Movement
1. Nozzle moves from Home/CAL position to
waste position.
2.P3F CW
+P1M CW
+P2M
CCW
3.P3F CW
2. V10 and V12 opens, and V11 closes, P1, P2
and P3 moves to flow back (from measurement
module to sample port) 3 flush/air column by
and opening and closeing V8 and V9.
Discharge columns to remove remaining
solution.
+P1M CW
+P2M
CCW
3. P1, P2 and P3 moves with checking flow
sensor air level. All valves initialize.
H
4.P3F CW
+P2M CW
4. Nozzele moves to Home/CAL position. P2
moves to remove remaining solution.
5. V11 closes and V7 opens, P1 moves to feed
5.P3M CW
+P1M
Flush solution to PS-P. (Refer to “Fig. CF-1.
Feed Flush to FS-P”. )
CCW
6. V7 closes and V11 opens, P1 moves to feed
6.P3M CW
+P1M
CCW
Flush solution to FS-M. (Refer to “Fig. CF-2.
Feed Flush to FS-M”. )
7. P1 moves to feed Flush solution to FS-R.
(Refer to “Fig. CF-3. Feed Flush to FS-R”. )
7.P3M CW
+P1M
CCW
8. P2 moves to feed Flush solution to FS-L.
(Refer to “Fig. CF-4. Feed Flush to FS-L”. )
8.P3M CW
+P2M CW
196
No
.
2
Nozzle
W
Pump
9.P3F CW
+P1M CW
+P2M
CCW
Movement
9. Nozzle moves to waste positon. V10 and V12
conects to air line. P1, P2 and P3 moves with
checking flow sensor reagent level of FS-W.
Discharge Flush solution. After discharged
solution, V10 and V12 connects waste line.
(Refer to “Fig. CF-5. Feed Flush to FS-W”.)
10.P3M
CW
+P1M CW
11.P3M
CW
+P2M
CCW
10. V9 opens. P1 moves to aspirate Flush solution
in reverse direction. V9 closes and V10 and
V12 connects air line to feed Flush solution to
FS-R. (Refer to “Fig. CF-6. Feed Flush to
FS-R”.)
11. V8 opens. P2 moves to aspirate Flush solution
in reverse direction. V8 closes and V10 and
V12 connects air line to feed Flush solution to
FS-L. (Refer to “Fig. CF-7. Feed Flush to
FS-L”.)
12. P1 and P2 moves to discharge Flush solution
from flow path.
12.P3M
CW
+P1F CCW
+P2F CW
197
Fig. CF-1. Feed Flush to FS-P
:Flush solution(Blue arrow)
198
Fig. CF-2. Feed Flush to FS-M
:Flush solution(Blue arrow)
199
Fig. CF-3. Feed Flush to FS-R
:Flush solution(Blue arrow)
200
Fig. CF-4. Feed Flush to FS-L
:Flush solution(Blue arrow)
201
Fig. CF-5. Feed Flush to FS-W
:Flush solution(Blue arrow)
202
Fig. CF-6. Feed Flush to FS-R
:Flush solution(Blue arrow)
203
Fig. CF-7. Feed Flush to FS-L
:Flush solution(Blue arrow)
204
Self diagnostic (flow sensor calibration) sequence
No
.
1
Nozzle
Pump
H
Movement
1. Nozzle moves to Home/CAL position.
2.P3M CW
+P1M
CCW
+P2M CW
2. P1, P2 and P3 moves to discharge remaining
solution. Check flow sensor dark (LED OFF)
level. Adjust sensor level. *without FS-P (refer
to below 5.)
3.P3F CW
3. P2 moves to remove remaining solution to Hb
direction.
+P2M CW
4.P3M CW
+P1M
CCW
5.P3M CW
+P1M
CCW
4. V11 closes and V7 opens. P1 moves to feed
Flush solution to FS-P.
5. V7 closes and V11 opens. P1 moves to fill
solution in FS-P. Adjust sensor level of FS-P.
(Referr to “Fig. CC-1. Feed to Flush to
FS-P”. )
6. P1 moves to feed Flush solution to FS-M.
6.P3M CW
+P1M
CCW
7.P3M CW
+P1M
CCW
8.P3M CW
+P2M CW
7. P1 moves to feed Flush solution to FS-R.
8. P2 moves to feed Flush solution to FS-L.
205
No
.
2
Nozzle
W
Pump
Movement
(8)
P3F 8. Nozzle moves to waste positon. V10 and V12
CW
conects to air line. P1, P2 and P3 moves with
+P1M CW
checking flow sensor reagent level of FS-W.
+P2M
Discharge Flush solution. After discharged
CCW
solution, V10 and V12 connects waste line.
9.P3M CW
9. V9 opens. P1 moves to feed Flush solution in
reverse direction. V9 closes and V10 and V12
connects air line to feed Flush solution to FS-R.
+P1M CW
10.P3M
CW
+P2M
CCW
10. V8 opens. P2 moves to feed Flush solution in
reverse direction. V8 closes and V10 and V12
connects air line to feed Flush solution to FS-L.
11. P1 and P2 moves to discharge Flush solution
in the path.
11.P3M
CW
+P1F CCW
+P2F CW
206
Fig. CC-1. Feed to Flush to FS-P
:Flush solution(Blue arrow)
207
Self diagnostic (Valve) sequence
No
.
1
Nozzle
Pump
H
Movement
1. Nozzle moves to Home/CAL position.
2.P3M CW
+P2M CW
2. V11 closes and V2 opens. P2 moves to feed
reagent to FS-P. V2 closes V11 opens. Check
to take time to detect reagent by FS-P.
*Checking V2, V4, and V5 is for AQC type.
(Refer to “Fig. CV-1. Feed reagent to
FS-P”. )
3.P3M CW
+P2M CW
3. P2 moves to feed reagent to Hb direction.
(Refer to “Fig. CV-2. Feed reagent to Hb
direction”. )
5.P3M CW
+P2M CW
4. Above 2. and 3. operation is carried out
repeatedly in order of V2, V4, V5, V3, V1, V6.
*Checking V2, V4, and V5 is for AQC type.
5. V11 closes and V7 opens. P2 moves to feed
Flush solution to FS-P. V7 closes V11 opens.
Check to take time to detect Flush solution by
6.P3M CW
+P2M CW
7.P3M CW
+P2M CW
FS-P. (Refer to “Fig. CV-3. Feed Flush to
FS-P”. )
6. V11 closes and V7 opens. P2 moves to feed
Flush solution to FS-L. V7 closes V11 opens.
Check to take time to detect Flush solution by
FS-L. (Refer to “Fig. CV-4. Feed Flush to
FS-L”. )
7. P2 moves to feed Flush solution to Hb
direction.
208
No
.
2
Nozzle
Pump
Movement
H
8.P3M CW
+P2M CW
8. V11 closes and V7 opens. P2 moves to feed
Flush solution to FS-P. V7 closes V11 opens.
Check to take time to detect Flush solution by
FS-P.
9.P3M CW
+P2M CW
10.P3M
CW
+P2M CW
9. P2 moves to feed Flush solution to FS-L.
Check to take time to detect Flush solution by
FS-L.
10. P2 moves to feed Flush solution to Hb
direction.
11. If
valve check is OK, Flush cleaning
sequence conducts. After CAL! measures.
209
Fig. CV-1. Feed reagent to FS-P
:SAMPLE(Blue arrow)
210
Fig. CV-2. Feed reagent to Hb direction
:SAMPLE(Blue arrow)
211
Fig. CV-3. Feed Flush to FS-P
:SAMPLE(Blue arrow)
212
Fig. CV-4. Feed Flush to FS-L
:SAMPLE(Blue arrow)
213
Internal cleaning introduction sequence
No
.
1
Nozzle
Pump
H
Movement
1. Nozzle moves to Home/CAL position.
2.P3M CW
+P2M CW
2. V11 closes and V6 opens. P2 moves to detect
cleaner by FS-P. After FS-P detects, feed
cleaner to FS-L. (Refer to “Fig. CW-1. Feed
cleaner to FS-P and FS-L”. )
3.P3M CW 3. V6 closes and V11 opens. P1 moves to feed
+P1L CCW
cleaner to FS-M. (Refer to “Fig. CW-2. Feed
cleaner to FS-M”. )
4.P3M CW 4. P1 moves to feed cleaner to FS-R. (Refer to
+P1L CCW
“Fig. CW-3. Feed cleaner to FS-R”. )
5.P3M CW 5. P1 moves to feed cleaner to enzyme electrode
+P1L CCW
(dummy electrode). (Refer to “Fig. CW-4.
Feed cleaner to enzyme electrode”. )
6.P3M CW
6. P2 moves and feed cleaner to remove cleaner
+P2M CW
in manihold path to Hb direction. (Refer to
“Fig. CW-5. Feed cleaner to Hb direction”. )
7. Nozzle moves to Home/CAL position. Cleaner
fill all path for 180 seconds.
214
Internal cleaning sequence
No
.
1
Nozzle
Pump
Movement
H
1. P3F CW
+P2M CW
1. Nozzle moves to the Home/CAL position. P2
moves with opening and closing V7 and V11 to
feed flush/air 5 columns in forward direction.
2. Nozzle moves to the waste position. V10 and
V12 conncets air line. P3 moves with opening
and closing V8 and V9 to feed flush/air 30
columns in reverse direction for 10 seconds.
3. After pump stop, flush/air colums come out
from the nozzle, P3 moves to discharge the
W
F
2.P3F CW
+P1M CW
+P2M
CCW
3.P3F CW
colms.
4.P1F CW 4. Nozzle moves to flush position. P1 and P2
+P2F CCW
moves with fast speed to hold flush solution in
sample port and to clean sample port.
5.P3F CW 5. P3 moves with fast speed to discharge Flush
solution.
6.P1F
6. Flush solution moves from port to
CCW
measurement
module
to
make
high
+P2F CW
performance of cleaning. *Make procedure
3times above 4. to 6. as sample port cleaning.
7.P3F CW
+P1M CW
+P2M
CCW
8.P3F CW
+P2M CW
F
C
W
7. Discharge flush solution from flow path.
8. V10 connects waste line, V11 opens, and V12
closes, P2 moves with middle speed. P3
moves with fast speed. Nozzle moves to
Home/CAL position after moves from flush
position to capillary position to remove
remaining solution in port.
9. After clean completion the 2-point calibration
conducts.
H
215
Fig. CW-1. Feed cleaner to FS-P and FS-L
:Cleaner (Blue arrow)
216
Fig. CW-2. Feed cleaner to FS-M s
:Cleaner (Blue arrow)
217
Fig. CW-3. Feed cleaner to FS-R
:Cleaner (Blue arrow)
218
Fig. CW-4. Feed cleaner to enzyme electrode
:Cleaner (Blue arrow)
219
Fig. CW-5. Feed cleaner to Hb direction
:Cleaner (Blue arrow)
220
External cleaning introduction sequence
No
.
1
Nozzle
Pump
H
S
Movement
1. Nozzle moves to the Syringe position.
2.P3M CW
+P2M CW
2. P2 moves to detect reagent by FS-P. P2 moves
to feed reagent to FS-L. (Refer to “Fig. EW-1.
Feed to FS-P and FS-L”.)
3.P3M CW 3. P1 moves to fill reagent in measurement
+P1L CCW
module. (Refer to “Fig.EW-2.Fill reagent in
measurement module”.)
4. Nozzle moves to the Home/CAL position. Fill
reagent in measurement module for 180
seconds.
221
External cleaning sequence
No
.
2
Nozzle
H
W
Pump
Movement
1.P3F CW
+P1M CW
+P2M
CCW
1. Nozzle moves to the waste position. V10 and
V12 conncets air line. P1, P2 and P3 moves
with opening and closing V8 and V9 to feed
flush/air 30 columns in reverse direction for 10
seconds.
2.P3F CW
2. After pump stop, flush/air colums come out
from the nozzle, P3 moves to discharge the
colms.
F
3.P1F CW
+P2F CCW 3. Nozzle moves to flush position. P1 and P2
moves with fast speed to hold flush solution in
sample port and to clean sample port.
4.P3F CW
4. P3 moves with fast speed to discharge Flush
5.P1F
solution.
CCW
+P2F CW
5. Flush solution moves from port to
measurement
module
to
make
high
F
C
W
H
performance of cleaning. *Make procedure
3times above 3. to 5. as sample port cleaning.
6.P3F CW
+P1M CW
+P2M
CCW
7.P3F CW
+P2M CW
6. Discharge flush solution from flow path.
7. V10 connects waste line, V11 opens, and V12
closes, P2 moves with middle speed. P3
moves with fast speed. Nozzle moves to
Home/CAL position after moves from flush
position to capillary position to remove
remaining solution in port.
8. After clean completion the 2-point calibration
conducts
222
Fig. EW-1. Feed to FS-P and FS-L
:Ex. cleaner(Blue arrow)
223
Fig.EW-2.Fill reagent in measurement module
: Ex. cleaner (Blue arrow)
224
Replacement
Periodic replacement part
The replacement of parts described in the Consumables replacement menu of the apparatus
instrument shall be performed according to the user manual.
In top-quality dried bonito, be described in replacement procedures of other tubes, and
batteries.
As caution on replacements of these part, individual precautions and others are performed
according to description of the term.
Other tubes
[Parts]
Tubing kit set : 1 set (Use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery (OFF) in rear of instrument after power LED color
become "orange".
③
④
⑤
⑥
Disconnect AC addapter in rear of instrument.
Replace tubes according to piping diagram.
Remove the pump module and waterproof plate to replace tube rear of the module.
Below is pump module rear of pump module.
⑦ Reinstall waterproof plates and pump module.
⑧ Connect AC addapter.
⑨ Turn on the power ( | ) and battery and check flow path by self-diagnostic.
225
Battery
In top-quality dried battery replacement exchanging procedure of the power supply unit of
the apparatus is described.
[Parts]
Battery : 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery (OFF) in rear of instrument after power LED color
become "orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the rear of instrument plate and pull the CPU/PC-BOX.
⑤ Screw the battery bracket and replace battery (red circle). (Check connector for battery)
⑥ Reinstall CPU/PC-BOX.
⑦ Connect AC adapter.
⑧ Turn on the power ( | ) and battery.
226
Unscheduled replacement part
In top-quality dried bonito, be described in replace non regular replacement part for
instrument.
As caution on replacements of these part, collect of configuration parameters and data may
be led to need in advance. Individual precautions and others are performed according to
explanation of each term.
Sampling port door
In this section, be described in replacement procedures of sample instrument module flap.
[Parts]
Door : 1 piece (use genuine part)
[Procedure]
① Pull the door show in the figure below.
② Replace door along the axis of cutting position until sounds click.
227
Fuse
This section describes procedure of replacement the fuse of the power supply filter unit of
the apparatus.
[Parts]
Fuse : 2 (use genuine parts)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery (OFF) in rear of instrument after power LED color
become "orange".
③ Disconnect AC addapter in rear of instrument.
④ Up-and-down switch unit using hollow so that be shown in figure, and derive fuse box of
oranges.
⑤
⑥
⑦
⑧
Replace 2 new fuses.
Reinstall fuse box. (the back face plate and orange edges are flat)
Connect AC addapter.
Turn on the power ( | ) and battery.
Fuse
228
Sampling nozzle
In this section, be described in sample instrument module nozzle replacement procedures.
[Parts]
Nozzle : 1 piece (use genuine part)
[Procedure]
① If instrument is turned off, move nozzle in direction of blue arrow (upper end position)
in the following below.(next is ⑤)
② If instrument is turned on, press "Function" ⇒ "Others" ⇒ "Security code".
③ Enter security code "1982".
④ Enter security code "9041" and move nozzle orign position in the following figure.
⑤ Remove sampling port.
⑥ Remove nozzle guides and nozzles at the same time in direction of red arrows.
⑦ Isolate nozzle guide and nozzle and reinstall nozzle guide after cleaning nozzle.
⑧ Reinstall nozzle guid and nozzle.
⑨ Press security code "9046" and "9041" to check nozzle movement.
229
Flow sensor
In this section, be described in replacement procedures of flow sensor with each
instruments(screw fixed).
[Parts]
Flow sensor : 1 unit (Use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery (OFF) in rear of instrument after power LED color
become "orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove screws on flow sensor (red circle) as shown below. Pull flow sensor from body
with connections and contacts. Replace flow sensor and reinstall connections.
⑤ Connect AC adapter and turn on the power.
⑥ Turn on the power ( | ) and battery and check flow path by self-diagnostic.
230
Touch panel display module
In this section, procedure of exchanging a display module of the apparatus is described.
[Parts]
Display module : 1 unit (Use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the display cover from the rear of instrument and replace new one.
⑤ Remove the cables of power, USB and DVI.
⑥ Connect AC adapter and turn on the power.
⑦ Turn on the power ( | ) and battery.
231
Printer unit
In this section, be described in instrument printer module replacement procedures.
[Parts]
Printer module : 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the plate in rear of instrument.Remove and replace printer module in the
following figure.
⑤ As caution on fastening of the module fixing screw after replacement, roller
platen(printer cover) is attached to print head in status that is a printer paper, and
performs the tightening.
⑥ After assembling the procedure in reverse procedure, it is possible to turn on the power
supply and confirm that the print is properly performed(roll paper meandering, print, and
paper feeding failure).
232
Hb unit & lighting source
In this section, be described in OXI module replacement procedures of instrument.
[Parts]
Hb module : 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the panel in rear of instrument. Remove the preheater unit and replace Hb
module.
⑤ Turn on the power ( | ) and battery and check calibration and QC.
233
234
OXY unit, hemolysis unit and light source
In this section, procedure for exchanging the OXI module of the apparatus is described.
[Parts]
OXI module : 1 unit (Use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the panel in rear of instrument. Remove the preheater unit and replace Hb
module.
⑤ Turn on the power ( | ) and battery and check calibration and QC.
235
236
237
Electrode module unit
In this section, be described in EL module replacement procedures of instrument.
[Parts]
Electrode module : 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the electrode module from the body and replace new one as shown below.
⑤ Replacement Pipe bush and the ring from both sides of the electrode presser plate, as
shown in the next page and replace the new parts.
⑥ Turn on the power ( | ) and battery and check flow path by self-diagnostic.
238
Sampling module
In this section, procedure of exchanging a sample module of the apparatus is described.
[Parts]
Sampling module: 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the sample module from body and replace new one as shown below. Reinstall
sampling port, the nozzle and tubings.
⑤ Turn on the power ( | ) and battery and check flow path by self-diagnostic.
239
Manifold unit & Valve
In this section, describe how to exchange instrument manifold modules and valves.
[Parts]
Manifold module : 1 piece (use genuine part)
Normal close 2 electromagnetic valve (small) : 5 pieces (V1, V2, V3, V4, V5)
Normal close 2 electromagnetic valve (large) : 2 pieces (V6, V7, V12)
Normal open 2 electromagnetic valve (large) : 1 piece (V11)
3 electromagnetic valve (large) : 3 pieces (V8, V9, V10)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove tubes connected to Manifold module.
⑤ Remove the manifold module and replace new one as shown below. Turn on the power
( | ) and battery and check valve by self-diagnostic.
⑥ If replace the valve individually, take care to replace the direction and type of the valves.
(the following figure shows a view from the back side)
240
Below is the connection of each valve to the relay board.
Valve
CN
Valve
CN
1
2
3
4
5
6
2
3
4
5
6
7
7
8
9
10
11
12
8
9
10
11
12
13
241
Below is the valve position view on manifold module from rear side.
242
Barcode scanner unit
This section describes how to exchange instrument barcode scanner unit.
[Parts]
Barcode scanner unit : 1 piece (use genuine part)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the barcode scanner unit from body and replace new one as shown below.
⑤ Turn on the power.
⑥ Turn on the power ( | ) and battery and check if new barcode reader can scan consumable
barcode.
Installing the bar - code scanner unit from the viewpoint of the bottom side panel)
243
Preheater unit
In this section, be described in preheater unit replacements procedures.
[Parts]
Preheater unit 1 : 1 unit (Use genuine part)
Preheater unit 2 : 1 units (Use genuine parts)
[Procedure]
⑦ Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
⑧ Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
⑨ Disconnect AC addapter in rear of instrument.
⑩ Remove the preheater unit from body (red circle) and replace new one.
⑪ Connect AC adapter.
⑫ Turn on the power ( | ) and battery and check Temperature by self-diagnostic.
244
CPU/PC-BOX (remain SBC)
In this section, be described in instrument power box module replacement procedures.
[Parts]
CPU/PC-BOX : 1 unit (use of genuine part)
NOTE: SSD is not implanted, setting file and DataBase migration process are executed in
advance.
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the CPU/PC-BOX and replace new one.
⑤ Reinstall new CPU/PC-BOX
⑥ Turn on the power ( | ) and battery.
⑦ "Maintenance" when instrument completes startup ⇒ "Others" ⇒ "security code" is
clicked.
245
⑧ Security code "****" is inputed.
⑨ Security Code "○○ ○ ○" is inputed, and MAC address is checked. (Re-set of IoT
maintenance is needed. Note the memo. )
NOTE:
For IoT maintenance set procedures, services manual "8.15 modem check" is viewed.
246
SBC
In this section, be described in procedures of SBC that are mounted on instrument power
box module internal.
[Parts]
SBC : 1 unit (Use genuine parts)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the CPU/PC-BOX to replace SBC.
⑤ Replace new SBC and reinstall CPU/PC-BOX.
⑥ Turn on the power ( | ) and battery.
⑦ Press "Function" ⇒ "Others" ⇒ "Security code".
⑧ Enter security code "1982".
⑨ Enter security code “1538” and enter MAC address (In the case of using Iot).
247
NOTE:
Please refer to the service manual "8.15 modem check"for procedure of set IoT
maintenance.
248
fan
In this section, be described in unit's cabinet and supply box module internal fan
replacement procedures.
[Parts]
Enclosure fan (large) : 1 unit (Use genuine parts)
Power box fan (Small) : 3 units (Use genuine parts)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Pull the CPU/PC-BOX from bodyand dismantle it to access the fan (small).
⑤ Replace new fan and reinstall CPU/PC-BOX.
249
⑥ Replace new fan (Be careful not to drop the nut).
⑦ Reinstall CPU/PC-BOX.
250
Pump unit
In this section, be described in instrument pump module and replacement procedures of
pump motor.
[Parts]
New pump module (use genuine parts)
new pumps motor (use genuine parts)
[Procedure]
① Press "Function" ⇒ "Others" ⇒ "System shut down" ⇒ "Shut down".
② Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
③ Disconnect AC addapter in rear of instrument.
④ Remove the screws (
) and motor. (do not loosen the screws of the mark(
(defend to Liquid delivery from the pump))
🚫
).
⑤ Replace new pump module. Check that connector box is riding at upper right position to
ragged edge of fitting as shown below.
⑥ Install Pump module.
⑦ Connect AC addapter in rear of instrument.
⑧ Turn on the power ( | ) and battery.
[ back-view of pump unit ] Connecter box
🚫
🚫
🚫
🚫
🚫
🚫
251
SSD
In this section, be described in procedures of SSD that become instrument storage device.
[Parts]
SSD (software installed)
USB flush memory (Maximam 32GB)
[Procedure]
① If the instrument does not work, check unique parameter from S/N.( next is ⑧).
② If the instrument works, press "Function" ⇒ "Others" ⇒ "Data exchange" ⇒ "Data
transfer".
③ Insert USB flush memory to USB port to get back up of the instrument. Check mark
“Setting file” and “Data base” and press "OK".
④ If IoT function is valid, export 3 setting files (FTP related association, mail relationship
and service reservation) to USB flush memory. (refer to services manual chapter 5).
⑤ After checking transfer procedures completing and remove USB flush memory.
⑥ Press "Function" ⇒ "Others" ⇒ "System shut down"⇒ "shut down".
⑦ Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
⑧ Disconnect AC addapter in rear of instrument.
⑨ Remove the screws on the lower left of the rear of instrument as shown below. And
loosen the screws on the SSD bracket and remove SSD with bracket.
⑩
⑪
⑫
⑬
Disconnect the SATA cable and power source cable from SSD.
Replace new SSD.
Connect AC addapter in rear of instrument and turn on the power ( | ) and battery.
Press "Function" ⇒ "Others" ⇒ "Data exchange" ⇒ "Data inport".
⑭ Insert USB flush memory to USB port to get back up of the instrument. Check mark
“Setting file” and “Data base” and press "OK".
⑮ If IoT function is valid, export 3 setting files (FTP related association, mail relationship
and service reservation) to USB flush memory. (refer to services manual chapter 5).
⑯ After checking transfer procedures completing and remove USB flush memory.
⑰ Press "Function" ⇒ "Others" ⇒ "System shut down"⇒ "shut down".
⑱ Turn off (0) the power and battery in rear of instrument after power LED color become
"orange".
⑲ Turn on the power ( | ) and batter.
252
253
Troubleshooting chart
In top-quality dried bonito, a procedure for solving the problem to be able to recover the
problem from the state of the apparatus and to be able to recover the problem is shown in the
flowchart.
Problem factors those that is attributed to I/F systems system those that is due to flow path
system or is roughly. "9.5.2 if it corresponds to the symptoms indicated in the bottom diagram.
When proceed with analysis of I/F-system, and do not apply, 9.5.1. proceed to flow chart
flowchart.
START
- Display lights (hide display).
- Display color abnormal.
- Starting up and display delays.
Either applies or similar
phenomena occur.
- Abnormal coordinate of touch-panel.
- Error window display of Windowsyou
see.
None of them are
Analysis of Flow path
Analysis of the I/F system
254
Flow path flowchart
START
(Interviewing)
How long have you abnormal occurred?
Abnormal
[Check point]
1. Maintenance record of consumables.
Cleaning flow
⇒ inspects the success of treatment.
2. Check the clog inside the flow path.
⇒ Remove a clot.
Normal
(Interviewing)
Abnormal
How long have you abnormal occurred?
[Check point]
Calibration flow
1. Calibration report
2. Maintenance report of consumable.
Normal
⇒ inspects the success of treatment.
3. Check the clog inside the flow path.
⇒ Remove a clot.
4. Air bubble in calibration solutions.
⇒ Fix flow path constriction or air
leakage, etc.
Abnormal
AQC flow
(Interviewing)
How long have you abnormal occurred?
[Check point]
1. AQC record
Normal
2. Maintenance report of consumable.
⇒inspects the success of treatment
3. Check the clog inside the flow path.
⇒ Remove a clot.
4. Air bubble in calibration solutions.
⇒ Fix flow path constriction or air
leakage, etc.
Next page
255
(Interviewing)
How long has the problem occurred?
Abnormal
QC flow
[Check point]
1. QC record
2. Maintenance report of consumable.
⇒inspects the success of treatment
Normal
3. Check the clog inside the flow path.
⇒ Remove a clot.
4. Air bubble in calibration solutions.
⇒- Fix flow path constriction or air
leakage, etc.
Abnormal
(Interviewing)
How long has the problem occurred?
Sample flow
[Check point]
1. Measurement record
Normal
2. Maintenance report of consumable.
⇒inspects the success of treatment
3. Check the clog inside the flow path.
⇒ Remove a clot.
4. Air bubble in calibration solutions.
⇒- Fix flow path constriction or air
leakage, etc.
Abnormal
Reproducibility of CAL
(Interviewing)
How long has the problem occurred?
[Check point]
Normal
1. Measurement record
2. Maintenance report of consumable.
⇒inspects the success of treatment
3. Check the clog inside the flow path.
⇒ Remove a clot.
4. Air bubble in calibration solutions.
Next page
⇒ Fix flow path constriction or air
leakage, etc.
256
(Interviewing)
How long has the problem occurred?
[Check point]
Abnormal
1. AQC record
2. Maintenance report of consumable.
AQC data
⇒inspects the success of treatment
interpretation
3. Check remaining amount of AQC.
Normal
⇒Remove a clot.
4. Air bubble in calibration solutions.
⇒ Fix flow path constriction or air
leakage, etc.
(Interviewing)
How long has the problem occurred?
Abnormal
QC data
[Check point]
1. QC record
interpretation
2. Maintenance report of consumable.
⇒inspects the success of treatment
Normal
3. Check the QC target value.
4. Check the QC measurement
procedure and environment.
⇒- Fix flow path constriction or air
leakage, etc.
Abnormal
Sample data
determination
(Interviewing)
Why do you deem the result has
deviation?
How long has phenomenon occurred?
[Check point]
1. Measurement record
2. Maintenance report of consumable.
⇒inspects the success of treatment
3. Check a clog inside container.
⇒Remove a clot.
END
4. Reproducibility of the problem
5. Check the procedure. Before
sample measures.
257
I/F system flow chart
(Interviewing)
START
How long has the problem occurred?
[Check point]
Abnormal
1. Check the signal cable.
2. Bad touch panel reaction.
Touch panel
⇒ Refer to 8.11.
3. Bad response speed
Normal
⇒ Refer to 8.11
(Interviewing)
Abnormal
Color/brightness of display
How long has the problem occurred?
[Check point]
1. Check electric voltage of screen
2. Check the brightness/tint setting
Normal
3. Check the signal cable
4. Check the backlight
⇒ Check the color change from the
cold.
Yes
Windows error
(Interviewing)
How long has the problem occurred?
[Check point]
1. Inspection of internal storage
Non
⇒Check the OS file
2. Check internal communication.
⇒ Check the internal cables.
3. Check for virus infection.
⇒ Virus removal file was
implemented.
Next page
258
(Interviewing)
Abnormal
Boot up speed
How long has the problem occurred?
[Check point]
1. Check the restart time
2. Evaluating access speed for storage
Normal
3. Storage capacity
4. Check SMART info.
5. Check Temporary folder and delete
files that is no longer used.
Yes
Blue back screen
(Interviewing)
How long has the problem occurred?
[Check point]
① Storage capacity
No
② Check SMART info see.
③ Storage restoration process.
④ Check the SBC
there (Interviewing)
Restart repetition
How long has the problem occurred?
[check point]
① Storage use capacity
Ther
e is
② Check SMART info.
③ Storage restoration process.
④ Check the SBC
END
259
Standby Screen Checking
When instrument has an error, the following symbol/message appears on the display.
Field
Instrument
status
Symbol/Message
Description
Some parameters cannot be analyzed due to
calibration/QC and AQC error or consumable
replacement date is coming soon.
Analysis cannot be conducted due to flow system
error or some consumables are expired.
Printer cover is open.
Maintenanc
e Status
Comsumables replacemet date is coming soon.
Details information is displayed when △icon is
pressed.
Error code and message are displayed.
Corrective action appears when Navigation is
pressed.
Electrode
status
Pre-caution
Details information can be checked when ！ icon is
pressed.
AQC error occurd
Details information can be checked when △ icon is
pressed.
Analysis cannot be conducted.
Details information can be checked when × icon is
pressed.
260
"○ Ready " status
Currently, instruments can not measurement some parameters, or the replacement deadline
of Consumables is close to caution state.
If display this alarm sg, the following is the reason.
- Calibration error of some parameters(electrode)
- AQC error of some parameters (electrode)
- The regulars consumable replacement Expiration date
Procedures to check clause of electrode conditions error troubleshooting.
"× Measurement " Unable status
It is status that currently warns that instrument is unable to measurement.
If this caution is displayed, there is an abnormal in instrument and a recovery procedure is
required.
As possible main cause, possible those are as follows.
- If the previous calibration is invalid
- Sky or expired date CAL Cartridge
- Waste full
- It is Flush solution empty liquid
- Limit of use or expired date other consumable QA
- The possibility of the set of parameters of maintenance part
- System temperature occurrence of an abnormality
- Occurrence of an abnormality of flow system
The treatment confirms the error and check terms.
261
Errors Displays in Instrument Status Field
This chapter describes troubleshooting for errors displays in the instrument status field.
Message
Corrective action
Printer cover open
Close the printer cover
No printer paper notification
Load thermal roll paper
262
Errors Displays in Electrode Status Field
When parameters have error for Calibration, AQC, GASTROL, ISE CRS and Dialysis,
electrode status shows ! or △ or ×. Press electrode status icon to know further details.
Check method of Electrode condition
Details of Electrode condition
263
Display
×
Pop up example
Description
Calibration failure
・ Calibration passed but electrode voltage and slope
Electrode
Voltage
Slope
pH
1.3 – 3.9
50 – 68
pCO2
1.3 – 4.1
40 – 72
pO2
0.5 – 4.1
0.7 – 2.2
Na
1.4 – 3.8
60 – 80
K
2.3 – 4.1
48 – 68
Cl
2.3 – 3.9
-57 - -40
Ca
2.3 – 3.5
20 - 40
Glc
Lower limit 0.12
Lac
Lower limit 0.0825
Flow cell
Lower limit 25000
△
(Hb module)
Flow cell
Lower limit 25000
(CO-OXY module)
values are out of the following range.
・ AQC out of range.
・ Calibration passed electrode voltage, slope values
and count are out of the following range.
Electrode
Voltage
Slope
Count
(sec)
!
pH
1.7 – 3.5
25 – 66
Over 40
pCO2
2.0 – 3.6
47 – 70
Over 65
pO2
0.7 – 1.5
0.9 – 2.1
Over 60
Na
2.4 – 3.4
65 – 78
Over 40
K
2.5 – 3.9
55 – 66.5
Over 40
Cl
2.5 – 3.3
-55 - -45
Over 40
Ca
2.5 – 3.3
25 - 38
Over 40
Glc
Lower limit 0.15
Lac
Lower limit 0.095
Hb
30000 - 60000
(Hb module)
Flow cell
30000 - 60000
(CO-OXY module)
264
・ AQC is out of recommended range, abnormal result
compared with previous results, abnormal trend and
wide variation.
・ GASTROL is out of upper/lower limit value,
recommended range, abnormal result compared
with previous results, abnormal trend and wide
variation.
・ CRS is out of upper/lower limit value,
recommended range, abnormal result compared
with previous results, abnormal trend and wide
variation.
・ Dialysis is out of upper/lower limit value,
recommended range, abnormal result compared
with previous results, abnormal trend and wide
variation.
Print condition
The latest calibration history and the AQC history are output.
NOTE:
From the date of calibrations of last time, when pass 1 point calibration and pass 2 point
than 2 hours than 5 hours, the calibration of all the measurement parameters is disabled.
(ア) Press (electrode condition)
(イ)
electrode
condition
is
displayedState-of-the-art calibration status and
AQC result is displayed
265
Press detailed output.
AQC results of 3 batch are outputted print calibration record and past history of 10 batch past.
Output case with details calibration history
a)
b)
c)
d) e)
f) g) h) i)
Symbol
Details
a)
Date
(
YYYY/MM/DD
HH:MM)
b)
Calibration date & ID
c)
Type of calibration
(Cal1, Cal2)
d)
Electrode species
e)
Output
voltage
calibration time
f)
Drift value
g)
Slope value
h)
Count value
i)
Calibration error content
in
266
Coping at calibration error
Referring to calibration history and the AQC history, and process in following table.
Case
Calibration result
AQC result
Correspondence procedures
1
There is abnormal to whichever
Paragraph
1
of
pH/Na/K/Cl/Ca.
Seeing [ 9.8.3.pH/Na/K/Cl/iCa
troubleshooting procedures
2
To above whichever Paragraph
2
of
pH/Na/K/Cl/Ca
[9.8.4. Electrode troubleshooting
procedures] Ref (see)
→See [ 9.8.3: pH/Na/K/Cl/iCa
there is abnormal.
troubleshooting procedures ].
3
There is abnormal to whichever
Paragraph 1 of
pCO2/pO2.
See
[
9.8.5
pC22/p22
troubleshooting procedures ]
4
There is abnormal to all
sections
of
pCO2/pO2.
See
[
9.8.5
pC22/p22
troubleshooting procedures ]
5
There is abnormal to whichever
Paragraph
1
of
Glc/Lac.
[9.8.6. Glc/Lac
procedure ]
6
There is abnormal to all
sections
of
Glc/Lac.
[9.8.6.
Seeing
Glc/Lac
troubleshooting procedures
7
Having abnormals to -
[9.8.7. Hb/OXY troubleshooting
Hb
procedure ]
8
Having abnormals to OXY
[9.8.7. Hb/OXY troubleshooting
procedure ]
9
Abnormal
corresponding to the
plurality of the
[9.8.8. Please
troubleshooting
stream
troubleshooting
refer to
procedures
the
for
267
above-mentioned
Case1-8
10
Normal
Either
Seeing [ 9.8.3.pH/Na/K/Cl/iCa
pH/Na/K/Cl/Ca has troubleshooting procedures
an abnormal in the
1 section.
11
Normal
To
whichever
Paragraph
above [9.8.4. Electrode troubleshooting
procedures] Ref (see)
2 of →See [ 9.8.3: pH/Na/K/Cl/iCa
pH/Na/K/Cl/Ca
there is abnormal.
troubleshooting procedures ].
12
Normal
There is abnormal See
[
9.8.5
pC22/p22
to
whichever troubleshooting procedures ]
Paragraph 1 of
pCO2/pO2.
13
Normal
There is abnormal Seeing
to all sections of [
9.8.5.pCO2troubleshooting
pCO2/pO2.
procedures
14
Normal
There is abnormal [9.8.6. Glc/Lac
to
whichever procedure ]
Paragraph 1 of
Glc/Lac.
troubleshooting
15
Normal
There is abnormal [9.8.6. Glc/Lac
to all sections of procedure ]
Glc/Lac.
troubleshooting
16
Normal
Have abnormals in [9.8.7.
Seeing
Hb/OXY
Hb
troubleshooting procedures
17
Normal
Have abnormals in [9.8.7.
Seeing
Hb/OXY
OXY
troubleshooting procedures
268
Calibration failure of pH/Na/K/Cl/Ca
Conduct the following corrective action to clear the failure.
When calibration failure occurs more than two parameters, follow 10.3.4. Calibration failure
of Ref
1.
2.
3.
4.
Shake the affected electrode down to babble the electrode’s sample path.
Check for solution level of affected electrode. If small, dispose the solution to avoid
concentration, and refill it.
Shake Ref electrode so that Ref solution will reach to the sample path of the electrode.
Check for solution level of Ref electrode. If small, dispose the solution, wash KCL crystal
exists at the sample path with distilled water, and then refill the solution.
5.
6.
7.
8.
Check if any solution leakage of the electrode. If necessary, wipe with dry cloth.
Check if O ring of the electrode is in place.
Check if O ring of the electrode holder is in place.
Check the sample path for clots. If necessary, remove the other electrodes and clean the
path.
9. Check if calibration solution stops at the measurement unit properly while calibration.
Check for any air bubble. If problem found, check for pump tube, tubing, sample port and
sampling nozzle. If necessary replace it. If calibration solution does not aspirated, CAL
Cartridge should be replaced.
10. Replace affected electrode if not improved.
269
Calibration failure of Ref
Conduct the following corrective action to clear the failure.
1.
2.
3.
4.
5.
6.
7.
8.
Shake Ref electrode so that Ref solution will reach to the sample path of the electrode.
Check for solution level of Ref electrode. If small, dispose the solution to avoid
concentration, and refill it.
Check if any solution leakage of the electrode. If necessary, wipe with dry cloth.
Check if O ring of the electrode is in place.
Check if KCL crystal exists at the sample path. Wash the sample path by distilled water,
and then refill the solution.
Check the sample path for clots. If necessary, remove the other electrodes and clean the
path.
Check if calibration solution stops at the measurement unit properly while calibration.
Check for any air bubble. If problem found, check for pump tube, tubing, sample port and
sampling nozzle. If necessary replace it. If calibration solution does not aspirated, CAL
Cartridge should be replaced.
Replace affected electrode if not improved.
270
Calibration failure of pCO2 and pO2
Conduct the following corrective action to clear the failure.
1. Shake the affected electrode down to babble electrode’s sample path.
2. Check for solution reaches to the inner electrode of affected electrode. If small, shake the
affected electrode down to move the solution to touch the inner electrode. If the solution is
empty or the solution is discoloration, electrodes should be replaced.
3. Check if O ring of the electrode is in place.
4. Check the sample path for clots. If necessary, remove the other
electrodes and clean the path.
5. Check if calibration solution stops at the measurement unit properly
while calibration. Check for any air bubble. If problem found, check
for pump tube assy, tubing, sample port and sample nozzle. If
necessary replace it.
6. Replace affected electrode if not improved.
7. CAL Cartridge should be replaced if not improved.
271
Glc/Lac troubleshooting
When an error occurs, perform the following measures.
Check Flow during the calibration
- Check stop position and flow sequence of Calibration.
NG
Check of Check flow system inner solution
- Please confirm the amount of liquid by referring to the photograph. - 3. Liquid flow check of
operation sequence for more information
Perform 2 point Calibration
NG
Checking the Ref electrode, FS-R 2 point cal. pl
・ Check if flow path of Ref electrode is not crystalized and
darken.
・ Clean flow path FS-R.
NG
Check GND in measurement module
Perform 2 point Calibration
NG
Replace electrode
Perform 2 point Calibration
NG
Replace CAL cartridge
NG
272
Contact TMC
NOTE:
When instrument Flush is empty, and waste liquid fill up, the electrode flow path can not be
kept wet when stopped by various errors, or the like, and the drying can be performedIn such
case the electrode voltage decrease, or, electrode may deteriorateNote so that long instruments
is not now status stopped
273
Hb/OXY troubleshooting
performs the following operations to remove abnormal.
Check Flow during the calibration
- Check stop position and flow sequence of Calibration.
NG
Barcode reading check Flow of flow cell
- Check output voltage of Reading. - 3. Liquid flow check with operation sequence
Perform 2 point Calibration
NG
Implementation of oxy-line cleaning
- Please practice with clean procedure.
Replace flow cell
NG
Replace CAL cartridge
NG
Contact TMC
1 confirms whether the flow cell is attached correctly.
2 Self diagnostic → Checking light intensity values in test of electrical contacts up to.
(1) If maximum light intensity value exceeded 63000, mounting bad of flow cell is
thought. Flow cell is removed 1 degree, and again should be reattached.
(2) If the maximum light intensity value was below 20000, contamination of flow cell is
thought. Flush with flash clean and internal cleaners to removes dirt, and is self
diagnostic, and test the electrode section.
3 Perform external cleaning for Oxy lines.
If the above action does not improve the problem, replace and, flow cell with problem with
new flow cell.
274
troubleshooting of flow path
In time of occurrence of abnormal of flow path system implement the following
measures
1
2
3
Check Calibrator is introduced to the measurement module properly, and there is no
bubble generating. If the calibrator is not introduced properly, check pump tube, sampling
tube, sample port, and sampling nozzle. If there is damage on these consumable, replace
them
Perform internal cleaning.
Check the clog inside the flow path. Remove electrode and clean the flow path if needed.
275
troubleshooting of errors and navigation systems
Message that is displayed on error display and check display and treatment is as shown in
the table below.
Error contents
Meanings
instrument temperature in turn is not Detecting abnormal instrument temperature control
the proper temperature. Selecting the system.
tick, and perform temperature control
test.
(P-FS) can not detect sample.
Selecting the tick, and perform
testing of a flow system.
Left flow sensor(L-FS) can not detect
sample. Selecting the tick, and check
the flow system for.
Center flow sensor(M-FS) can not
detect sample. Selecting the tick, and
tests the flow system.
Right flow sensor(R-FS) can not
detect sample. Selecting the tick, and
perform testing of a flow system.
Waste flow sensor(W-FS) can not
detect sample. Selecting the tick, and
check the flow system for.
Measurement module cover open
Determining
electrodes
class
mounting conditions, and closes the
cover.
A flow cell is mounted.
The correct setting flow cell, and
close cover.
WASTE bottle fullMaintenance OK,
and either performs maintenance or
press the check button.
FLUSH bottle emptyMaintenance
OK, and either performs maintenance
or press the check button.
CAL Cartridge emptyPress the
maintenance button to perform
276
maintenance or press the check
button.
If is unable to get the measurement
key, switch the battery switch to
OFF, and should be the power switch
OFF.
Before taking the measurement
pushes the calibration button.
Beyond the expiration date of the calibration. Perform
calibration before measurement.
277
Temperature Error (Error code 03600)
Instrument is desgined to keep the same temperature. If temperature is out of range, it shows
temperature error.
Probable cause
Corrective action
Inside the instrument temperature is low
because of right after;
1. the power is turned ON.
2. TH electrode is replaced.
3. Other electrodes are replaced.
Wait 30 minutes and
diagnosis (temeperature).
Inside the measurement module
1. Close measurement module cover.
temperature is unstable.
2. Wait 3 minutes and conduct Self
diagnosis (temperature).
Bad TH electrode installation
・ Check TH electrode in position.
・ Check if TH electrode terminal is not
dirty.
Room temperature is too high.
1.
2.
conduct
Self
Check if room temperature is 10-30
centrigrade.
Check if there is no obstacle in front of
instrument fan.
1. Press Navigation. Self
(temperature) starts automatically.
diagnostics
278
2. Check if result of temperature shows
Normal.
Self diagnostic-printing
1
2
Item
1
Actual temperature
2
Appropriate temperature range
279
Flow sensor error
Flow sensor is a liquid sensor which detects the presence of the liquid. If liquid could not be
detected, instrument shows Flow sensor error.
Probable cause
・ Liquid level is too high.
・ Air level is too low.
Corrective action
Conduct Self diagnosis (Flow).
Conduct the following actions to release
error.
1. Check if tubes are installed correctly.
2. Check if tubes are not dirty and scratch.
Check if tubes are not caught between
measurement module and measurement
module cover.
3. Check if tube is correctly inserted with
Flow Sensor. Also check if Flow Sensor
cover is installed correctly.
4. Check if Sample port and Sampling nozzle
are installed correctly.
5. Check if Sample port does not have clot.
Also check if Sampling nozzle is not bent.
6. Check if O ring attached correctly. Also
check if electrode is installed in correct
position.
7. Check if liquid flows correctly in Self
diagnosis.
280
Printing examples of Flow Self diagnostic
Item
1
The area shows value that there is no liquid in
sensor area.
2
The area shows value that there is liquid in
sensor area.
3
The limited value that sensor conclude no
liquid (Value is higher than the value it is
normal)
4
The upper value that sensor conclude there is
liquid (Value is lower than the value it is
normal)
5
Flow sensor status
1
2
3
4
5
281
Measurement module cover is open
Probable cause
Corrective action
・ Measurement module cover is open
・ Close measurement module cover until
it shouds “click”.
・ Measurement module cover is not
closed due to bad electrodes ・ Check electrodes are installed in
installation
position.
Flow cell installation error (Error code 03744)
Probable cause
Flow cell is not installed firmly
Corrective action
Insert Flow cell until it sounds “click”.
282
Waste bottle error (Error code 03703)
Probable cause
Corrective action
Waste bottle is full
Replace Waste bottle
Flush bottle empty error (Error code 03731)
Probable cause
・ Flush solution cannot be feed
・ Liquid inside Flush bottle
insufficient
Corrective action
Replace Flush bottle
is
283
CAL Cartridge empty error
Probable cause
・ Calibration liquid cannot be feed
・ Liquid inside cartridge is insufficient
Corrective action
Replace CAL Cartridge
284
Battery error (03803)
Below screen will appear on the display if instrument is running under battery mode.
Probable cause
Display does not respond
Problem cause
Battery is not enough. Restart
instrument.
1. Turn OFF the battery switch.
2. Turn OFF the power switch.
3. Connect the AC code.
the
4. Turn ON the power switch.
5. Turn ON the battery switch.
285
No calibration conduct error (Error code 03802)
Probable cause
Corrective action
It has passed 2 hours after 1 point Conduct 1 point calibration
calibration was conducted
・ It has passed 5 hours after 2 point Conduct 2 point calibration
calibration was conducted
・ No calibration is conducted after turn
ON the instrument
286
Flag
03803
Problem
corrective action
When display reacts due to 1. AC code connects to outlet with
possible power supplies.
pressing of keys: in addition
Battery drive post after 30 2. If abnormal key response, restart
the following procedure.
classification pl passed over.
① SWOFF.
② dorsalPowerSWOFF.
③ AC code connects to outlet
with enabling power supplies.
④ PowerSW ON the back is
ON.
⑤ SWON.
03803
If display is not unresponsive:
Auto-unrecoverable
battery insufficient.
state
Restart. Procedures are as follows.
for
① The battery SW on the rear
side is OFF.
② dorsalPowerSWOFF.
③ AC code connects to outlet
with possible power supplies.
④ dorsalPowerSWON.
⑤ SWON.
287
Calibration error
display appears below at the time of following
a) When no 1-point calibration is performed in 2hours or more
b) 2-point calibration is not performed for 5 hours or more
Before sample measurement press `` calibration ''
Flag
03802
Problem
corrective action
Status that exceeds 2hours after the
Point a " sg is carried out manually
last 1-point calibration completed
03802
State
exceeding
5
hours
after
Perform 2-point calibration manually
completion of the previous 2 point
calibration
Not calibration status of startup/after
reboot
288
Barcode Error
Problem
Corrective action
No “Barcode Read OK” is
printed
Check if thermal roll paper has enough margins.
Barcode cannot be read.
・ Check if barcode reader emits light.
・ Barcode label may be defective. Try to read spare
barcode attached on its corresponding consumables
box.
Printer Error
Problem
No print at all
Printing characters are not
clear
Corrective action
・ Printer door is open.
・ Printer is out of thermal roll paper.
・ Thermal roll paper is inside out.
・ Check if a number of printing sheets sets 0.
Check if there is no obstacle around printer head and
platen roller.
Printing characters are not
straight
Printing characters are spread
289
Display Problem
Problem
Corrective action
Nothing appears on display
・ Check if power is ON.
・ Check if power code is connected firmly.
・ Check if there is abstacle in front of human detect
sensor. Display is OFF if the instrument does not
detect human by the human detect sensor under
display save mode.
Misaligned display
Conduct touch panel calibration
・ Bad light intensity
・ Bad coloring
Adjust display setting
290
Touch-panel calibration
procedure to calibrate the touch-panel unit.
① If USB-keyboard and mose is not used, see after ④.
② Connect USB-keyboard and mouse to G-700 Model USB port.
③ Press “Alt + Tab” to show the Windows display, and then proceeds to ⑤.
④ Press “Function” ⇒ “Other” ⇒ password “1982” ⇒ security code “65” swich ON.
Press “Back” ⇒ “Shut down” ⇒ “APP shut down”.
⑤ Press DMC_MSTP (shortcut) on the desktop to execute.
⑥ Press “ｷｬﾘﾌﾞﾚｰｼｮﾝ(in
Japanese)” of left figure.
Click
⑦ Tach calibration screen
shown left.
Tach 1target on the corner
and targets are changed to
red and the next target point
is displayed.
Tach
When finish taching calibration points, "OK" and "ｷｬﾝｾﾙ" button comes along. When input
can be made without problems, "OK" button is clicked. When mistake except calibration
point, and press the, there is no that click the "cancellation" or anything Esc key you can press,
and waits for 15 seconds. 15 When second, the previous calibration data is discarded, and no
storage is saved in Windows.
291
Troubleshooting QC Analysis
If you get bad GASTROL-QC results
Check the following items if measurement value shows out of range.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Immediately before use, shake the ampoule vigorously for at least fifteen seconds to
re-equilibrate the gases with the solution.
Ampoule is single time use.
Use exclusive adapter when measurement.
When you open the ampoules, immediate measure otherwise, pH, pCO2 and pO2 value
will be affected by room air.
If the ampoule storage condition is not 22-28 degree, leave the ampoule in 22-28 degree
for more than 60 minutes. If you have a constant-temperature bath, leave the ampoule in
25 degree for more than 10 minutes.
Check if target value is properly memorized inside the quality control menu.
Stir the ampoule gently to return the solution to the bottom of the ampoule. Allow
bubbles to rise between shaking and before opening the ampoule.
Pay attention for the expiry date.
Pay attention for air bubble of ampoule.
10. Access Electrode condition to check calibration results. If there is parameter which
was failure calibration, it should be solved before GASTROL-QC measurement.
11. Replace CAL Cartridge and conduct 2 point calibration.
12. Replace errouneous electrode and conduct 2 point calibration.
NOTE:
It will take approximately 30 minutes until electrode becomes stable after electrode
replacement depends on its storage temperature. Repeat 2 point calibration manually until it is
passed.
292
Auto QC Measured value error
Check the following items if measurement value shows out of range.
1.
Conduct AQC manually.
2.
Access Electrode condition to check calibration results. If there is parameter which
was failure calibration, it should be solved before AQC measurement.
Measure GASTROL-QC and check if results are in range.
Replace CAL Cartridge. Conduct 2 point calibration and AQC.
Replace errouneous electrode. Conduct 2 point calibration and AQC.
3.
4.
5.
NOTE:
It will take approximately 30 minutes until electrode becomes stable after electrode
replacement depends on its storage temperature. Repeat 2 point calibration manually until it is
passed.
293
Q&A
System
Status
Not movement at all.
trouble
Corrective action
・ Check if power code is connected.
・ Check if power switch is ON.
Sample cannot be aspirated.
・ Check if there is clot inside syringe.
・ Check if there is air bubble inside syringe.
・ Check if syringe include anticoagulant.
Instrument does not work at all Electric fuse may be damaged.
suddenly, soon after thunder.
Heed below to replace the fuse.
1. Turn OFF the battery switch.
2. Remove the power code from the electric outlet first,
and then from the instrument.
3. Remove fuse box.
4. Replace two pieces of fuses.
5. Push fuse box until click sound is generated.
6. Connect the power code from the instrument first,
and then from the electric outlet.
1. 7. Turn ON the battery switch.
Message “Waste bottle is full” ・ Instrument may calculate wrongly.
appears wven the waste bottle ・ Last replacement of waste bottle may not be properly
is not full.
operated.
・ Access to Waste bottle replacement to change the
waste bottle with correct procedure.
Message “Sample no detected” ・ Perform Flush cleaning. Check if there is no clot
appears even the sample was
inside container and eject a coule of drops of blood
placed.
to tissue.
・ Check if there is no clot inside flow path.
・ Perform flow check in Self diagnostics.
・ Check flow sensor level if the message appears even
the sample is aspirated.
Liquid leaks from the sample Sample port may be damaged or has a clot inside.
port
Replace the sample port or perform the procedure to
remove the clot.
Erroneous test results.
Perform two point calibrations if there is any error on
calibration. If no error, your blood sample may have an
air bubble which may lead to erroneous test results.
294
Abnormal test results.
Perform Flush cleaning. Check if there is no clot inside
container and eject a coule of drops of blood to tissue.
Perform two point calibrations if abnormal error still
occurs.
Measured parameter result is ・ Measured parameter is OFF. Change measured
not shown.
parameter from OFF to ON.
Calculated parameter result is
not shown.
No printout for specific
measurement item.
Hb value is far from
hematology analyzer.
Measurement result is
remarkably high and low.
Measurement result for tHb
and OXY parameter are
unstable.
・ Check if sample type is correct.
・ Calculated parameter is OFF. Change calculated
parameter from OFF to ON.
・ Measured parameter which is needed to calculate
calculated parameter is OFF. Change measured
parameter from OFF to ON.
Measurement item may be deactivated.
Active the measurement item.
・ Stir the sample well.
・ Check if Flow cell data sheet was scanned.
・ Check if Flow cell is installed correctly.
・ Check if specimen does not include clot or air
bubble.
・ Check if specimen strage condition and strage time.
・ Check if specimen is diluted by anticoagulant.
・ Stir the sample well.
・ Check if Flow cell data sheet was scanned.
**. * is printed out as Hb
measurement result
・ Analysis range (2.0 to 23.0g/dL) is exceded.
**. * is printed our as
measurement result for
calculated parameters.
Message “Air bubble detected”
appears.
Message “Insufficient sample”
appears.
・ Analysis range is exceeded.
Flow sensor error occurs
Measurement sample is
aspirated continuously
Sample is clogged inside
sample path
・ Remove air bubble from container.
・ Remove air bubble from container.
・ Measure the samle by Micro mode is sample volume
is small.
・ Perform flow check in Self diagnostics.
・ Replace sampling tube.
・ Remove air bubble from container.
・ Check flow sensor level.
・ Check if there is no clot inside flow path.
・ Perform flow check in Self diagnostics and check
FS-P (Flow sensor P) level.
・
Check if blood is collected by anticoagulant
syringes.
295
Inner cylinder of the syringe is
Sample volume is insufficient.
detected.
Compared with other devices
Measured value deviates.
Na and K values are far from
other instruments.
・ Calibration are Normal the End or Check.
・ Control is in Normal range or Check.
・ Sample are either Analysis or Check, in both devices
in fresh blood to ten min immediately stir it.
・ Check if heparine litium is used as anticoagulant.
・ Check if sample is hemolyzed.
Ca2+ (iCa) value is far from
other instruments.
Check if heparine litium is used as anticoagulant.
Glc and Lac values are far
from other instruments.
Check if the sample is measured immediately.
(Measurement result is changed due to metabolism.)
296
Function and utility
Status
Corrective action
How to use keyboard and
mouse
Insert USB connector into the USB port.
How to remote
monitoring/control the
analyzers in centralized
Techno Medica has optional solution.
Contact Techno Medical local representative.
How to collect data for buckup
Insert USB memory into the USB port. Measurement
data and quality control data can be collected.
Can security soft be installed?
Security software is installed as a standard.
What is the replacement
Once per month.
freqneucy for CAL Cartridge
On board shelf life of CAL Cartridge can be extended
maximum 2 months by save mode. Save mode cannot be
applied by GASTAT-700Model with AQC and Glc/Lac.
What is the replacement
Depends on sample volume.
frequency for FLUSH Solution
What is the replacement
frequency for Waste bottle
Depends on sample volume.
What is the replacement
frequency for electrodes
Access Electrode/Flow cell maintenance record to check
next replacement schedule.
What is the replacement
Flow sensor needs to be replaced when sensor level is
frequency for flow sensor
decreasing. Expectation is once per 2 years.
What is the replacement
frequency for built-in battery
Recommends once per 2 years.
How to temporarily extend
exchange date for
consumables
Yes not. If the replacement date is reached, replace the
exchange.
Is periodic software reboot
necessary
No. Instrument automatically reboots once per day.
How to cancel consumables
replacement record?
Cancellation is not possible.
How long measurement/QC
There is no time limit.
data can be kept
297
Communication error with HIS/LIS
In top-quality dried bonito, when communicate the devices with the higher level, be
described in way problem solving be generated by.
Communication that instruments handle is classified into direction and bi-directional
communication by the-means — sg. (see table below)
Facility: mean
Communications-direction Details
LAN: TCP/IP
interactive
RS-232 C: Seriral Single-direction
number
Specification for communication
with upper
Specification for communication
with upper
Symptoms and actions of problem
No.
Means of
Symptoms of problem
Check items and corrective action
communications
1
TCP/IP
Check by "PING" is ① Operation of switching hub checks
confirmed.
what is correct.
② Cable disconnection's there is no is
identified.
③ Cable connection checks what is
correct.
(Differentiation
of
LAN1/2)
④ Set including IP address and
gateway address of your own
machine checks what is correct.
⑤ Replace the SBC unit.
2
TCP/IP
Can not be opened
① Host system's application is not
(though ping can
running or standby, and is not in
confirm
the
the state.
communication,)
② Port number of host system's
matching set is identified.
③ A response to opening can not be
received.
3
TCP/IP
There is not response ① Host system appli are not status
of sample ID receive
was Accept. (including delay)
Sample ID + attribute ② There is fraudulent fraud in host
298
reply
system receive message.
③ Communication is delayed and
retransmitted.
4
TCP/IP
Response to sample ① There is fraudulent fraud in host
ID receive error
system receive message.
Error in the response ② S-ID or barcode is improper. NW7
of the sample ID +
Self-Verification of barcode in the
attribute
case of type.
③ There are protocol violations.
5
serial
Communication
① Communication
cable
checks
9pin(scalpel)-9pin(scalpel)
of
cross(non-straight)
specification
with there saw and.
② communication set of Serial port
setting(profile)'s is in agreement
with the higher rank is identified.
③ Content that is sent from
instrument with HyperTerminal or
polling on separate PC's can be
received
according
to
communication specifications is
identified.
6
serial
Part P-ID of the ① P-ID transfer maintenance of
message is blanked.
sample barcode being effective is
identified.
② Use sample barcode type being
configured properly is identified.
7
common
Data for AQC and QC ① Check that set that data for AQC
is sent to the upper
and QC to top be sent are turning
level
on.
② Sample identification codes for
AQC and QC(facility sets)'s are set
correctly is identified.
299
Status of the power
This section describes the power supply status.
Status
trouble shooting
Power on
Outputs of the power are seen.
Sure that power cable connection is made.
Check the power fuse.
DC output of Power board is seen.
Failure/damage part replacement
CPU(SH) power-driven device(nozzle, Cable connection between the Power board
pump, and valve) does not operate. is identified that CPU board.
Others respond.
Cable connection of CPU board and
power-related device is identified.
Replacement of failure/break parts
The Hb/Oxy module does not respond. Check the cable connection between the
Otherwise respond.
Hb/Oxy unit and the CPU-board.
Hb/Oxy board and cable connection
between the Power-boards is identified.
Failure/damage part replacement
hemolysis
respond.
unit
responds.
Others Cable connection between the US board is
identified that US unit.
US board and cable connection between the
Power-boards is identified.
Failure/damage part replacement
Analog signals are
Otherwise respond.
not
output. Checking the cable connections of the
measurement module that CPU board.
Cable connection of Power-board and
measurement module is identified.
Check the connection of the analog board of
measurement module.
Failure/damage part replacement
Output to the built-in
Otherwise respond.
printer. Cable
connection
between
Power
board/printer is identified.
Cable connection among Power board/SBC
300
is identified.
Failure/damage part replacement
barcode scanner does not respond. Check the presence of red light from the
Otherwise respond.
scanner section.
Check cable connections of the scanner and
the SBC unit.
Failure/damage part replacement
Do not see output on the display. Check the lighting of the power (blue) lamp.
Others respond.
Check the connection and voltage of the
power cable.
Sure that DVI cables connection is made.
Failure/damage part replacement
The touch-panel responds. Otherwise Power source(blue) lamp light is identified.
respond.
Check the USB cable connection of the
panel and SBC unit.
Replacement of failure/break parts
Preheater does not. Others respond.
Cable connection of CPU boards and
pre-heater is identified.
Replacement of failure/break parts
301
Software invocation ranking and troubleshooting
This section describes the normal startup order of the software and the actions that occur
when an error occurs or an abnormal startup.
No. Normal state
trouble shooting
1
Program launch of All power supplies are OFF and 10 seconds or more
CPU(SH)
and to confirm the initialization OF the pump and nozzle
standby-SBC
after the power supply is turned on.
communications
Program of CPU(SH) is overwritten.
CPU(SH) is exchanged.
2
Start of BIOS of SBC
All power source is OFF, is not more than 10
seconds, and confirms normal activation of BIOS
after power is turned on again.
Checks of SBC are performed.
Replace SBC.
3
Starting WindowsOS
Letting all power supplies be OFF, is not more than
10 seconds, and confirms normal activation of
WindowsOS after power is turned on again.
Check the cable and SSD power supply to SSD.
Overwrite/replace SSD, and confirms.
4
Starting application of Consistency of software-version of GASTAT-700 is
GASTAT-700
checked.
Overwriting the SOFTWARE/update is performed.
Replace SSD.
5
Delete unnecessary files GASTAT-700 application is
on SSD in time of 1
overwrites/update the SBC file.
6
CPU(SH) forwarding If transfer is not completed before and after 5
parameters
to seconds, exit the GASTAT-700 application, and SBC
board(communication) file is updated overwrite/overwriting.
from SBC
7
Interface connection of If transfer is complete after 5 seconds, the
SBC
and
barcode GASTAT-700 application is terminated and the SBC
reader
file is overwritten/updated.
8
Read and
movies file
9
Internal database and If connection to the internal database is not
GASTAT-700
complete, the GASTAT-700 application is terminated
application connection
and the SBC file is overwritten/updated.
play
terminated,
and
of If the moving image is not displayed, the
GASTAT-700 application is ended and the SBC file
is overwritten/updated.
302
Adjustment Nozzle position
Procedur to adjust the nozzle position below.
① Access security code 9041 to move the sample port and remove it.
② Remove Nozzle and nozzle guide, and check that the nozzle is bent, dirt and scratches.
(If dirt and flaw are found on the surface of Nozzle and Nozzle guide, cleaning or
replacement it.)
③ Fix Nozzle and nozzle guide.
303
④ Press security code 9041. And check that the tip of nozzle from the edge of the nozzle
guide fall within the range (-0.2-+0.0mm). (Adjust the position of the original sensor to
the specified range as shown below)
⑤ Press security code 9043. And check that the hole of nozzle to flow reagent is exactly
on the hole of sample port base.
304
⑥ Enter security code 9046. And check if the gap between nozzle handle and nozzle
guide fall within the range (0. 1 ~ 0.6 mm).
⑦ Enter security code 9047. And check that nozzle stopps with the limit sensor detection
without noise.
305
Error code
In this chapter, problem procedure is described based on the status of the flow of the
apparatus, the info obtained from the display, print output, etc.
Service error code
In top-quality dried bonito, the error code for the service output from instrument is explained.
The error code is written as follows, and the error code consists of error segments, sequence
codes, and phenomenon codes.
Error category
Description on error category is as shown in the table below.
Description
System error
Measurement error
Flow error
Maintenance error
Interface error
Error code form
Configuring the error code (XXXXX).
306
Sequence code
Combination of sequence code and sequence operation is as shown in the table below.
Sequence operation
Sequence operation
Boot up
CRS low
Blood
CRS middle
Blood (Capillary)
CRS high
Blood (Micro mode)
Dialysate control 1
Blood
(Capillary + Micro mode)
Dialysate control 2
Dialysate 1
Dialysate control 3
Dialysate 2
AQC L1
Dialysate 3
AQC L2
1 P calibration
AQC L3
2 P calibration
Self-diagnostic (Electrode)
Flush cleaning
Self-diagnostic (Flow)
Internal cleaning
Self-diagnostic
(FS Calibration)
External cleaning
Self-diagnostic (Valve)
Hb cleaning
Self-diagnostic (Temperature)
GASTROL L1
GASTROL L2
Standby scren
GASTROL L3
307
Error code
A unique numeric phenomenon code except for the case with "error category" of "1".
"Error category" is combination of parameters and error content for "1", and phenomenon codes is
determined.
Error
Code
Explanation
Internal setting
reading
00101 file
error
Internal setting
00102 file
error
writing
Default setting
reading
00103 file
error
00104
00105
Setting
file
reading error
Setting
file
writing error
Default setting
reading
00106 file
error
00107
Message
file
reading error
Printer object
00108
creation error
308
Generation cause
Corrective action
Check if “G700_set_internal.xml” file
Failed
reading
exists under D: ¥ TMC ¥ G7H ¥ setting.
G700_set_internal.xml
If there is not such file, install G-700M
file at startup.
software to create the file again.
Failed
accessing
to
G700_set_internal.xml
file.
Check if “G700_set_internal.xml” file
exists under D: ¥ TMC ¥ G7H ¥ setting.
If there is not such file, install G-700M
software to create the file again.
Check if “G700_set_internal_def.xml”
Failed
reading file exists under D: ¥ TMC ¥ G7H
G700_set_internal_def. ¥ setting.
xml file.
If there is not such file, install G-700M
software to create the file again.
Check if “G7○○_set.xml” file exists
Failed reading G7〇〇 under D: ¥ TMC ¥ G7H ¥ setting.
_set file at startup.
If there is not such file, install G-700M
software to create the file again.
Check if “G7○○_set.xml” file exists
Failed writing G7〇〇 under D: ¥ TMC ¥ G7H ¥ setting.
_set file.
If there is not such file, install G-700M
software to create the file again.
Check if “G7○○_set_def.xml” file
Failed reading G7〇〇 exists under D: ¥ TMC ¥ G7H ¥ setting.
_set_def file.
If there is not such file, install G-700M
software to create the file again.
Check if “G700_msg_○.xml” file
exists under C: ¥ TMC ¥ G7H ¥ setting.
G700_msg_ ○ file at
If there is not such file, install G-700M
startup.
software to create the file again.
Failed
reading
In time of starting confirms whether printer driver is
instrument not The present. If is not, then the driver is
printer driver.
reinstalled.
confirms the connection cable to the
printer board.
Boot
up
00109 printing process
error
SH
00110 communication
error
00111
DB connection
error
-
-
Check if internal H8 communication
Failed communicating
port (002,001) is "4" (COM4) in
with SH.
G700_set_internal.xml.
Check if "G700DB.mdf" and
"G700DB_log.ldf" files exists under D:
Failed connecting with ¥ TMC ¥ G7H ¥ DATA.
Data Bace at startup.
As SQL Server may not have been
activated correctly, restart the operation
of OS.
Check if "G700DB.mdf" and
00112
00113
DB
error
DB
error
reading
writing
Failed reading
Bace.
Failed writing
Bace.
Date "G700DB_log.ldf" files exists under D:
¥ TMC ¥ G7H ¥ DATA.
Check the application version.
Check if "G700DB.mdf" and
Date "G700DB_log.ldf" files exists under D:
¥ TMC ¥ G7H ¥ DATA.
Check the application version.
Log file writing
00114
error
checks whether the log file of the last
Failed accessing to the
minute is opened in the notepad behind
log file.
the application.
Internal setting
00118 file back up
creation error
Failed creating back up Check if “G700_set_internal.xml” file
file at internal set file under D: ¥ TMC ¥ G7H ¥ BackUp is
rewritable.
opened by memo pad.
Setting
file
up
00119 back
creation error
Failed creating back up Check if “G7○○_set.xml” file
file
at
set
file under D: ¥ TMC ¥ G7H ¥ BackUp is
rewritable.
opened by memo pad.
Nozzle home
not
00200 sensor
detected
Failed detecting nozzle
Check the nozzle parameters.
in
nozzle
home
Check the position nozzle and sensor.
position.
Nozzle
00201 sensor
detected
Failed detecting nozzle Check the nozzle parameters.
in nozzle limit position. Check the position nozzle and sensor.
00202
limit
not
Nozzle index
time out
Time
out
communication
in Check the connection with the nozzle
with motor.
309
the nozzle motor.
Nozzle
limit
sensor
not
00203 detected
(Nozzle index
control)
Limit
sensor
was
Check the nozzle parameters.
detected during the
Check the position nozzle and sensor.
nozzle driving.
Pump 1 index
00204
time out
Time
out
in
Check the connection with pump motor
communication
with
1.
the pump motor 1.
Pump 2 index
00205
time out
00206
Pump 3 index
time out
the pump motor 2.
Time
out
communication
the pump motor 3.
OXY
spectroscope
00207
communication
error
00208
Time
out
communication
Small
spectroscope
communication
error
in
Check the connection with pump motor
with
2.
in
Check the connection with pump motor
with
3.
Failed communicating
Check the connection with the
with
the
OXY
spectroscope board.
spectroscope.
Failed communicating
Check the connection with the small
with the OXY small
spectroscope board.
spectroscope.
OXY ultrasonic
vibrator
00209
communication
error
Failed communicating
Check the connection with the OXY
with
the
OXY
ultrasonic vibrator unit.
ultrasonic vibrator.
OXY ultrasonic
vibrator
00210
abnormal
motion
The ultrasonic vibrator
Check the connection with the OXY
unit did not work
ultrasonic vibrator unit.
normally.
OXY ultrasonic
00211 vibrator
abnormal stop
The ultrasonic vibrator
Check the connection with the OXY
unit did not stop
ultrasonic vibrator unit.
normally.
Semaphore
time
00300 retrieve
out
Detected abnormal at Check the connection with SH.
microcomputer control. Check the application version.
00301 Event
Detected abnormal at Check the connection with SH.
310
flag
00302
retrieve waiting
microcomputer control.
Task
Detected abnormal at Check the connection with SH.
control
error
40001
calibration
-48191
errors (Red ☓)
*
Voltage caution
50001 stable level
-58191 (output
voltage-increasi
*
ng ▲)
Slope caution
60001
criterion level
-68191
(slope of the
*
slope yellow)
Check the application version.
microcomputer control.
Check the application version.
Calibration data was
abnormal
determination.
(No end point /unstable
/drift error /level error /
lope error)
(1) Check and remove (if needed) air
bubbles in relevant parameter electrode.
(2) Conduct External cleaning.
(3) Replace relevant parameter
electrode.
(4) Replace CAL cartridge.
Calibration voltage was
(1) Check and remove (if needed) air
bubbles in relevant parameter electrode.
(2) Conduct External cleaning.
(3) Refill inner solution of relevant
below or exceeded the
parameter electrode (pH,Na,K,Cl,Ca).
alarm threshold.
(4) Replace relevant parameter or Ref
electrode. corresponding parameter.
(5) Replace CAL cartridge.
(1) Check and remove (if needed) air
bubbles in relevant parameter electrode.
I exceeded slope at
(2) Conduct External cleaning
calibration or less than
(3) Replace relevant parameter
caution threshold.
electrode.
(4) Replace CAL cartridge.
70001
Output voltage
-78191
caution level
*
The output voltage
(1) Refill inner solution of relevant
during calibration was
parameter electrode (pH,Na,K,Cl,Ca).
below or exceeded the
(2) Conduct External cleaning.
Recommend threshold.
80001
Slope caution
-88191
level
*
The slope of the
calibration was below
(1) Conduct External cleaning
or
exceeded
the
Recommend threshold.
90001
Count caution
-98191
level
*
40001
Out of
-48191
measured range
*
The counting
exceeds
count
the (1) Conduct External cleaning
Recommend threshold.
There were parameters
below the upper and
lower thresholds during
measurement of the
quality
control
(1) Check and remove (if needed) air
bubbles in relevant parameter electrode.
(2) Conduct External cleaning.
(3) Replace relevant parameter
electrode.
311
50001 Out of
-58191 recommended
range
*
substance.
(4) Replace CAL cartridge.
There were parameters
under the Recommend
threshold or exceeded
when measurement the
quality
control
substance.
(1) Conduct External cleaning
(2) Replace relevant parameter
electrode.
(3) Refill inner solution of relevant
parameter electrode (pH,Na,K,Cl,Ca).
Shift abnormal
-68191
status
*
In
certain
precision-controlled
(1) Conduct External cleaning.
substance, the quality
(2) Check if solution is leaked in
control
measurement
sample path. Wipe out leakage if
data of the preceding
needed.
party 6cases is all
(3) Refill inner solution of relevant
concentrated to one
parameter electrode (pH,Na,K,Cl,Ca).
side of the expected
value.
70001 Abnormal
-78191 change-with-ti
me
*
Some of the 6 recent
data in the quality (1) Conduct External cleaning.
control material is (2) Refill inner solution of relevant
continuously rising or parameter electrode (pH,Na,K,Cl,Ca).
descending.
80001
Abnormal Big
-88191
variation
*
In
certain
precision-controlled
(1) Conduct Flow check.
substance, the last value
(2) Refill inner solution of relevant
2cases is away from the
parameter electrode (pH,Na,K,Cl,Ca).
expected value than set
value
60001
90001 Abnormal
-98191 result related to
a few items
*
312
In
certain
precision-controlled
substance, when all 5
entries of pH,Na,K,
Cl,Ca were diagnosed
to be shift state. And, in (1) Replace Ref electrode.
a group of(Na, K, Ca)
group and(Cl, pH), the
trend is the same trend
for the group, and the
groups are shifting in
reverse tendencies.
All parameters
02001 air bubble
detected
Air
bubble
was After remove air bubble from the
detected in sample.
sample container, try to analyze again.
All parameters
02002 insufficient
sample volume
(1)Check if the sample volume is
sufficient in sample container and
Sample was aspirated analyze again.
was insufficient.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
02003 No end
Electrode unstable.
Sample not
02004 detected
(Sample door)
02005
Sample not
detected (FS-P)
Attempted to aspirate
the sample, but the port After inserting container, press
was not shaken by the “Analysis” button.
vessel.
(1)Check if the sample volume is
sufficient in sample container and
Sample was aspirated analyze again.
was insufficient.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
(1)Check if the sample volume is
02006
Sample not
detected (FS-R)
sufficient in sample container and
Sample was aspirated analyze again.
was insufficient.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
Remaining
02007 solution
detected (FS-R)
After cleaning , the
solution was detected at Conduct Flow check.
FS-R.
Waste bottle
02008
sensor error
Waste
bottle
was
removed
during Load Waste bottle until beep sounds.
measurement sequence.
CAL cartridge
02009
sensor error
Cal
cartridge
was
removed
during Load Cal cartridge until beep sounds.
measurement sequence.
Flush bottle
02010
sensor error
Flush
bottle
was
removed
during Load Flush bottle until beep sounds.
measurement sequence.
313
Temperature
02011
error
02012
Flow sensor
error
Measurement
module cover
02015 open (Inproper
electrode
loading)
Temperature
of
instrument is below the Conduct Temperature check.
threshold.
Flow
sensor
abnormal.
was
Conduct Flow check.
Installation of electrode Check the installation of electrodes and
is abnormal.
close measurement module cover.
Flow cell
02016
sensor error
(OXY unit flow
cell not loaded)
Flow cell is not loaded.
Check Flow cell installation.
Remaining
02020 solution
detected (FS-P)
After
cleaning,
solution was detected in Conduct Flow check.
FS-P.
Syringe not
02025
removed
The
container
is
inserted into sample Remove syringe.
port.
No end + All
(1)Electrode
unstable.
02031 parameters air
(2)Air
bubble
bubble detected
detected.
No endo + All
parameters
02032
insufficient
sample volume
Flow
cell
sensor
error
02034 (Small
spectroscope
not loaded)
02035
314
Sample
not
detected (FS-L)
voltage (1)Remove air bubbles in electrode.
(2)Remove air bubbles in electrode.
was (3)Remove air bubble from the sample
container and try to analyze again.
(1)Remove air bubbles in electrode.
(1)Electrode
voltage
(2)Remove air bubbles in electrode.
unstable.
(3)Check if the sample volume is
(2)Sample
was
not
sufficient in sample container and
aspired sufficient.
analyze again.
Flow cell is not loaded.
Check Flow cell installation.
(1)Check if the sample volume is
Sample was aspirated sufficient in sample container and
was insufficient.
analyze again.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
Remaining
02036 solution
detected (FS-L)
After
cleaning,
solution was detected in (3)onduct Flow check.
FS-L.
Sample
02037 detected
(FS-M)
(1)Check if the sample volume is
sufficient in sample container and
Sample was aspirated analyze again.
was insufficient.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
not
Remaining
solution
02038
detected
(FS-M)
After
cleaning,
solution was detected in Conduct Flow check.
FS-M.
pH-Lac
air
02039
bubble detected
Air
bubble
was
Check if the sample volume is sufficient
detected
during
in sample container and analyze again.
measurement sequence.
OXY air bubble
02040
detected
Air
bubble
was
Check if the sample volume is sufficient
detected during OXY
in sample container and analyze again.
measurement sequence.
(1)Check if the sample volume is
OXY
02041 insufficient
sample
pH-Lac
air
bubble detected
02042 +OXY
insufficient
sample volume
sufficient in sample container and
Sample was insufficient
analyze again.
during
OXY
(2)Even if have sufficient sample
measurement sequence.
volume, if there is an error, conduct
flow check.
(1)Air bubble was
detected between pH and
Lac.
(2)Sample was
insufficient during OXY
measurement sequence.
(1)Electrode
voltage
No
end
+ unstable.
air (2)Air bubble was
02043 pH-Lac
bubble detected detected between pH and
Lac.
02044 No end + OXY (1)Electrode
(1)Remove air bubbles in electrode.
(2)Check if the sample volume is
sufficient in sample container and
analyze again.
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
(3)Remove air bubble from the sample
container and try to analyze again.
voltage (1)Remove air bubbles in electrode.
315
air
bubble unstable.
detected
(2)Refill inner solution of relevant
(2)Air bubble was
detected during OXY
measurement sequence.
(1)Electrode
voltage
No end + OXY unstable.
(2)Sample was
02045 insufficient
sample volume insufficient during OXY
measurement sequence.
(1)Electrode
No end + Air
bubble detected
OXY
02046 +
insufficient
sample volume
parameter electrode.
(3)Remove air bubble from the sample
container and try to analyze again.
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
(3)Check if the sample volume is
sufficient in sample container and
analyze again.
voltage
unstable.
(2)Air
bubble
was
detected during OXY
measurement sequence.
(3)Sample was
insufficient during OXY
measurement sequence.
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
(3)Check if the sample volume is
sufficient in sample container and
analyze again.
(1)Remove air bubbles in electrode.
(1)Electrode
voltage
(2)Refill inner solution of relevant
No end + OXY unstable.
parameter electrode.
not (2)Sample was not
02047 sample
(3)Check if the sample volume is
detected
detected during OXY
sufficient in sample container and
measurement sequence.
analyze again.
(1)Air bubble was
pH-Lac
ari detected between pH and
bubble detected Lac.
Check if the sample volume is sufficient
02048
+ OXY sample (2)Air
bubble
was in sample container and analyze again.
not detected
detected during OXY
measurement sequence.
No
end
+
(1)Electrode
unstable.
voltage
pH-Lac
air
(2)Air bubble was
02049 bubble detected
detected during
+ OXY sample
measurement and OXY
not detected
measurement sequence.
02050 Abnormal
316
-
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
(3)Remove air bubble from the sample
container and try to analyze again.
-
Sample not
detected
02051
(1)Check if the sample volume is
sufficient in sample container and
(Lmeasurement
s (FS2))
GASTROL,
AQC
Remaining
solution Detect
02052 (L-FS(FS2))
GASTROL,
AQC
Sample was aspirated
was insufficient.
After cleaning,
solution was detected at
FS-L.
(1)Electrode voltage
No end + Oxy
unstable.
sample wrong
(2)Remaining solution
02053
detect
blood
was detected at
sample
measurement module.
analyze again.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
Conduct Flow check.
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
Conduct flow check.
pH-Lac
air
bubble detected
02054 + Oxy sample
wrong detect
blood sample
(1)Air
bubble
was
detected between pH and
(1)Remove air bubble from the sample
Lac.
container and try to analyze again.
(2)Sample was not
(2)Conduct flow check.
detected during OXY
measurement sequence.
No
end
+
pH-Lac
air
02055 bubble detected
+ OXY sample
not detected
(1)Electrode voltage
unstable.
(2)Air bubble was
detected between pH and
Lac.
(3)Sample was not
detected during OXY
measurement sequence.
Sample
02056
not
detected (R-FS
(FS4)) Micro
mode
Remaining
02057 solution Detect
(R-FS (FS4))
(1)Remove air bubbles in electrode.
(2)Refill inner solution of relevant
parameter electrode.
(3)Remove air bubble from the sample
container and try to analyze again.
(1)Check if the sample volume is
sufficient in sample container and
Sample was aspirated analyze again.
was insufficient.
(2)Even if have sufficient sample
volume, if there is an error, conduct
flow check.
After cleaning, solution
Conduct Flow check.
was detected at FS-R.
317
Micro mode
12708
22708
12709
FS-P Abnormal FS-P
(Air
(Air Lv)
< Threshold
(1)Check the flow pat and conduct Flow
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
FS-P Abnormal FS-P (Liquid
(Liquid Lv)
> Threshold
(1)Check the flow pat and conduct Flow
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
FS-L Abnormal FS-L
(Air Lv)
(Air
(1)Check the flow pat and conduct Flow
Level) check.
< Threshold
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
(1)Check the flow pat and conduct Flow
22709
FS-L Abnormal FS-L (Liquid
(Liqid Lv)
> Threshold
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
FS-M
FS-M
(Air
12710 Abnormal (Air
< Threshold
Lv)
(1)Check the flow pat and conduct Flow
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
FS-M
22710 Abnormal
(Liquid Lv)
(1)Check the flow pat and conduct Flow
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
12711
FS-M (Liquid
> Threshold
FS-R Abnormal FS-R
(Air
(Air Lv)
< Threshold
(1)Check the flow pat and conduct Flow
check.
Level) (2)Conduct external cleaning.
(3)Conduct Flow sensor
calibration.Perform flow sensor
calibration.
(1)Check the flow pat and conduct Flow
22711
FS-R Abnormal FS-R (Liquid
(Liquid Lv)
> Threshold
FS-W
FS-W
(Air
12712 Abnormal (Air
< Threshold
Lv)
318
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
Level)
(1)Check the flow pat and conduct Flow
check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
FS-W
22712 Abnormal
(Liquid Lv)
(1)Check the flow pat and conduct Flow
FS-W (Liquid
> Threshold
Level) check.
(2)Conduct external cleaning.
(3)Conduct Flow sensor calibration.
02733
Wrong tube set
(FS-L)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
12733
Wrong tube set
(FS-R)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
22733
Wrong tube set
(FS-W)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
Wrong tube set
Tube
be Install the tube and conduct Flow
(FS-L, FS-R)
disconnected.
42733
Wrong tube set
(FS-L, FS-W)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
52733
Wrong tube set
(FS-R, FS-W)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
Wrong tube set
62733 (FS-L, FS-R,
FS-W)
Tube
might
disconnected.
be Install the tube and conduct Flow
check.
32733
02100
02101
02102
Waste bottle set
standby
Flush bottle set
standby
CAL cartridge
set standby
Bottle
detect
OFF
02103 sensor
standby
might
check.
Waste
bottle
was
removed
under
measurement
or Load Waste bottle.
calibration or cleaning
sequence.
Flush
bottle
was
removed
under
measurement
or Load Flush bottle.
calibration or cleaning
sequence.
CAL cartridge was
removed
under
measurement
or Load CAL cartridge.
calibration or cleaning
sequence.
Sample container was
inserted into sample Remove the container that is inserting
port under calibration into sample port.
or cleaning.
319
Measurement
02104 module cover
close standby
Measurement
cover
was opened under
Close measurement cover.
measurement
calibration or cleaning.
Flow cell set
02105
standby
Flow cell was removed
under
measurement Load Flow cell.
calibration or cleaning.
Flow cel for
small
02106
spectroscope
set standby
Flow cell was removed
under
measurement Load Flow cell.
calibration or cleaning.
CAL cartridge
replacement
03000
date
notification
7
days
until
Prepare new Cal cartridge for
replacement expiration
replacement.
date.
CAL cartridge
03001 replacement
date caution
5 day until replacement
Replace Cal cartridge.
expiration date.
03002
CAL cartridge
expired
30 days have passed
since last replacement
Replace Cal cartridge.
date (Saving mode is
max 60 days).
CAL cartridge
03003 remaining
amount caution
03004
CAL cartridge
empty
Remaining amount is
Replace Cal cartridge.
10 % or less.
Cal cartridge is empty.
Replace Cal cartridge.
Flush
bottle
remaining
03010
amount
notification
Remaining amount is Prepare new Flush bottle for
15 % or less.
replacement.
Flush
bottle
03011 remaining
amount caution
Remaining amount is
Replace Flush bottle.
10% or less.
03012
Flush
empty
03020
Waste
bottle
full caution
320
bottle
Flush bottle is empty.
Replace Flush bottle.
Remaining amount is
Replace Waste bottle.
10% or less.
03021
Waste
full
bottle
Waste bottle is full.
Replace Waste bottle.
Pump
head
replacement
03030
date
notification
14
days
until
Prepare new Pump head for
replacement expiration
replacement.
date.
Pump
head
03031 replacement
date caution
10
days
until
replacement expiration Replace pump head.
date.
Pump
03032
exired
180 days have passed
since last replacement Replace pump head.
date.
tube
Sample
port
replacement
03040
date
notification
14
days
until
Prepare new Sample port for
replacement expiration
replacement.
date.
Sample
port
03041 replacement
date caution
10
days
until
replacement expiration Replace Sample port.
date.
Sample
03042
expired
port
90 days have passed
since last replacement Replace Sample port.
date.
Sample
03043 usage
caution
port
count
Sample
03044 exceed
count
port
usage
Remaining usage count
Replace Sample port.
is 500 or less.
Usage count of Sample
Replace Sample port.
port is upper limit.
Tubing
kit
03050 replacement
recommended
360 days have passed
since last replacement Prepare new Tubing kit for replacement.
date.
Sampling tube
03051 replacement
recommended
90 days have passed
since last replacement Replace Sampling tube.
Joint
tube
03052 replacement
recommended
360 days have passed
since last replacement Replace Joint tube.
date.
03053
Nozzle
replacement
date.
180 days have passed
Replace Sampling nozzle.
since last replacement
321
recommended
date.
pH
electrode
03100 replacement
recommended
360 days have passed
since last replacement Replace the pH electrode.
date.
pCO2 electrode
03101 replacement
recommended
270 days have passed
since last replacement Replace the pCO2 electrode.
date.
pO2 electrode
03102 replacement
recommended
270 days have passed
since last replacement Replace the pO2 electrode.
date.
Na
electrode
03103 replacement
recommended
K
electrode
360 days have passed
since last replacement Replace the Na electrode.
date..
270 days have passed
03104 replacement
recommended
since last replacement Replace K electrodes.
date.
Cl
electrode
03105 replacement
recommended
180 days have passed
since last replacement Replace the Cl electrode.
date.
iCa electrode
03106 replacement
recommended
270 days have passed
since last replacement Replace the iCa electrode.
Glc electrode
03107 replacement
recommended
90 days have passed
since last replacement Replace the Glc electrode.
date.
Lac electrode
03108 replacement
recommended
90 days have passed
since last replacement Replace the Lac electrode.
date.
Ref electrode
03109 replacement
recommended
180 days have passed
since last replacement Replace the Ref electrode.
date.
Flow
cell
03110 replacement
recommended
360 days have passed
since last replacement Replace the Flow cell.
date.
Conduct
external
03111
cleaning (FS-P
(PD1) low V
322
date.
FS-P (PD1 (Air level))
Conduct external cleaning.
< Threshold
output)
Conduct
external
03112 cleaning (FS-P
(PD2) low V
output)
Conduct
external
03113
cleaning (FS-L
low V output)
03114
Conduct
external
cleaning (FS-M
low V output)
FS-P (PD2 (Air level))
Conduct external cleaning.
< Threshold
FS-L
(Air
< Threshold
level)
FS-M
level)
(Air
< Threshold
Conduct external cleaning.
Conduct external cleaning.
Conduct
FS-R
(Air
< Threshold
level)
Conduct
external
03116
cleaning (FS-W
low V output)
FS-W
(Air
< Threshold
level)
External
03200 cleaning
recommended
30 days have passed
since last replacement Conduct external cleaning.
date.
03115
03201
external
cleaning (FS-R
low V output)
Hb
cleaning
recommended
Battery
03300 replacement
recommended
No
printer
03400 paper
notification
Conduct external cleaning.
Conduct external cleaning.
30 days have passed
since last Hb cleaning Conduct Hb cleaning or external
or external cleaning cleaning.
date.
3 years have passed
since last replacement Replace the battery.
date.
There is not printer
Replace the printer paper.
paper.
Measurement
03500 module cover
open
Measurement module
Close measurement module cover.
cover is opened.
03600 Abnormal
Instrument temperature (1) Just startup instrument
323
temperature
< Threshold
Instrument is cold. Please wait for 30
minute at least to warm up.
(2)Not just startup instrument
Conduct Temperature check.
Replace the TH sensor.
Abnormal
03601 temperature
inside analyzer
(1)Check if the fan works.
Instrument temperature (2)Open up spase at side of instrument.
> Threshold
(3)Reduce temperature of air
conditioning.
03701
CAL cartridge
not detected
Cal cartridge is not
Load Cal cartridge.
loaded.
03702
Flush bottle not
detected
Flush bottle
loaded.
is
not
Waste
Waste
is
not
03703
bottle
not detected
loaded.
Measurement
03715 module cover
open
03716
Flow cell not
loaded
FLUSH
03731 solution
aspiration error
Flow
cell
(small
03744
spectroscope)
not loaded
03801
Container
detected
Load Waste bottle.
Measurement module
Close measurement module cover.
cover is opened.
Flow cell is not loaded.
Flush solution cannot
be aspirated.
Flow
cell
spectroscope)
loaded.
Load Flow cell.
(1)Check remaining amount of Flush
bottles.
(2)Check if tubes is connected.
(small
is not Load Flow cell (small spectroscope).
Container is inserted
Remove the container from sample port.
into sample port.
Not calibrated
03802
error
03803
Switching
the battery
05000
Fail to conect
to HOST
324
bottle
Load Flush bottle.
of
Calibration
is
not
conducted for a certain Conduct calibration.
time.
Switched to
drive mode.
(1) Power failure
battery Shut down the instrument.
(2) AC adapter is removed
Connect the AC adapter.
Failed comunicating to (1) Check the communication setting
HOST.
with HOST.
(2) Check if LAN cable is connected.
(3) Check the IP address.
05001
Disconnected
by HOST
The receive message Check the communication setting
from HOST is 0 bytes.
with HOST.
No
patient
attribute
05002
inquiry
from
HOST
There is a response to
the patient attribute Check the communication setting
query from HOST after with HOST.
barcode reading.
No
patient
demographic
05003
transmit from
HOST
For the time after
Check the communication setting
waiting for patient info
with HOST.
receive on the HOST
05004
Fail to capture
patient attribute
Something exception
generated
patient Check the communication setting
attributes received in with HOST.
process.
05005
Error response
from HOST
Communication status
code
from
the
Check the communication setting
HOST-side(or
the
with HOST.
response code) was
received on abnormal.
Telegram length that
Wrong
05006 string
HOST
05008
data
from
Failed to log-in
FTP server
Failed to file
05009 upload on FTP
server
05010
Failed
mail
tosend
has been sent from
Check the communication setting
HOST was improper.
with HOST.
For ASTM-1 end was
not "L|1|N<CR>".
confirms basic device info.
Failed
to
process
confirms the connection of the M2M
logging into the FTP
adapter. (physical connection, set IP
server.
address, setting M2M adapter)
confirms basic device info.
Failed to File upload
confirms the connection of the M2M
process to FTP server
adapter. (Physical connection, set IP
on FTP server
address, M 2 M adapter configuration)
confirms mail settings.
confirms the connection of the M2M
Failed to Mail Sending
adapter. (Set up physical connections,
Process.
configuring the IP address, and M2M
adapter settings)
325
Check the mail settings.
05011
Failed
to
receive mail
90 days to IoT
05020 system contract
expiry
60 days to IoT
05021 system contract
expiry
Be later 30 date
to IoT system
05022
contract
expiration
IoT
system
05023 contract
expired
Failed to process mail confirms the connection of the M2M
receiving.
adapter. (physical connection, set IP
address, setting M2M adapter)
As a relatively only notification no
Remaining
until
correspondence is required.
expiration of the IoT
If there is update of the contract, the
contract, and was 90
contract termination date should be
days before.
extended accordingly.
As a relatively only notification no
Remaining
until
correspondence is required.
expiration of the IoT
If there is update of the contract, the
contract, and was 60
contract termination date should be
days before.
extended accordingly.
As a relatively only notification no
Remaining
until
correspondence is required.
expiration of the IoT
If there is update of contract, the
contract, and was 30
contract termination date should be
days before.
extended accordingly.
As a relatively only notification no
correspondence is required.
The IoT Period expires.
If there is update of the contract, extend
the contract end date according to for.
Supplement:
Msg mail notification, inc ◎ notifies the user and server, and sign-to notify the server.
<S/C #>S/C number that/that contains the Send content without switchingyou see. -Notification is
notified.
*Division: in addition
If any abnormal is found in each parameter, the following "0"bit in the table below is used ⇒
represent as 1", 2 binary number of this 13 digit into 10 type pl is converted, and output as integral
number of 0000 to 8191.
pH
pCO2
pO2
Na
K
Cl
iCa
Glc
Lac
Hb
Oxy
tHb
tBil
0
0
0
0
0
0
0
0
0
0
0
0
0
The upper bit low - order bits
E.g: pO2,tBil,tHb,Oxy error(1031)
326
pH
pCO2
pO2
Na
K
Cl
iCa
Glc
Lac
Hb
Oxy
tHb
tBil
0
0
1
0
0
0
0
0
0
0
1
1
1
= 4096×0 + 2048×0 + 1024×1+ 512×0 + 256×0 + 128×0 + 64×0 + 32×0 + 16×0 + 8×0 + 4×1+
2×1+ 1×1 = 1031
327
Hardware error
This section describes the error code output from hardware.
PCB error
The error code can be identified by the emission signal of LED on PCB. Signal
details are as shown in the table below.
PCB
LED Status
Corrective action
CPU (SH)
Green LED
Normal
(1)Lighting on : Flash ROM Ready
(2)Lighting off : Flash ROM Busy
(Writing mode)
Lighting on is normal after power is
turned on.
(3)Blinking : Abnormal
Abnormal
(4)Lighting off is abnormal after (1)Check after the program
power is turned on.
is reinstalled.
(2)Replace PCB.
Power
D6 (Yellowish green LED)
Lighting on : AC adapter
Lighting off : Battery drive
Confirm that the power
supply is matched to
electrode status supply.
D7 (Yellow LED)
Confirming the situation
Lighting on : Battery level remaining that be matching status of
amount
Lighting off : Battery drive ≧5.6V
If D7 is not turned off, abnormal
BAT remaining amounts in
use.
Replace BAT to confirm.
PCB is exchanged.
⇒ Confirm that the power
supply is matched to
D8(orange) LED lights off ⇒ BAT electrode status supply.
non-charging
D8(orange) LED
charging BAT ''
light
up
After BAT drive D8 does not light.
Check ON/OFF OF the
BAT switch.
Replacing
BAT,
confirms.
PCB is exchanged.
D9(red) LED light up ⇒
abnormal temperature
D9
328
(red)
LED
Off
and
BAT When D9 continues to be
lit: in addition
⇒ BAT Replace BAT to confirm.
Temperature Normal
Printer
1
0
1
0
0
PCB is exchanged.
2 3 4 LED(0:
lights
off,1: lights on)
Status of the printer and the
LED
signal's
is
in
1 1 1 In initialization
agreement is identified.
1 0 1 Flush memory is
Printer
mechanical
is
being rewritten
identified.
0 0 0 Head error
0 1 0 Head temperature PCB is exchanged.
error
0
1 0 0 Vp voltage error
Vp initializes
voltage error
0
1 1 0 Presenter paper
jam error
Mark detect
during paper jam
error
1
0 0 0 Presenter paper
feeding error
1
1 0 0 Pallet fork create
error
1
1 1 0 Out-of-paper error
1
0 0 1 In print
0
0 0 1 Print possible
329
Spare parts
Main module and cover
Class
A: Expected replacement term over a year (sensor, nozzle)
B: Expected replacement term over 3 years (motor, valve)
C: Expected replacement term over 5 years (herness, board)
I exploded view: number of figure gives each part number.
Drawing No.
Product Code
02-000
0171154
EL (Electrode) Module
03-000
0171240
Manifold Module (without
AQC Model)
03-000
0171241
Manifold Module (with AQC
Model)
04-000
0171180
Sample Port Module
05-000
0171242
Pump Module
06-000
0171243
Preheater1 Module
07-000
0171244
Preheater2 Module
08-000
0171245
Display Module
09-000
0171189
Power Module
10-000
0171246
Hb Module
11-000
0171247
OXY Module
12-000
0171248
Printer Module
13-000
0171229
BC Scanner Module
01-001
0171151
Thermal Cover ASM
01-002
0171152
Printer Cover
01-003
0171153
FRM FAN
330
Product Name
Remarks
Registration No.
to manage
replacement
record is 71105
Excluding Finger
Gard, including
Herness and
Connector CA14
331
EL Module
Drawing No.
332
Product Code
Product Name
Remarks
02-001
0171155
Flow Sensor (TypeA Ir)
FS-P
Registration No. to
manage
replacement record
is 71820
02-002
0171156
Flow Sensor (TypeB)
FS-M
02-003
0171157
Flow Sensor (TypeC)
FS-R
02-004
0171158
Photo Interrupt Sensor
02-005
0171159
Hinge
02-006
0171160
LED Board
333
Manifold Module
Drawing No.
Product Code
Product Name
Remarks
03-001
0171162
Flow Sensor(W)
FS-W
Registration No. to
manage replacement
record is 71821
03-003
0171164
Bottle Nozzle
2pcs per unit
03-004
0171165
Needle ASM
3-6pcs per unit
Including harness and
connector
03-005
03-006
0171166
0171167
Valve1
Valve3
Registration No. to
manage replacement
record is 71101
Including harness and
connector
Registration No. to
manage replacement
record is 71103
Including harness and
connector
03-007
03-008
03-009
0171168
0171169
0171170
Valve6
Valve7
Valve8
Registration No. to
manage replacement
record is 71206
Including harness and
connector
Registration No. to
manage replacement
record is 71207
Including harness and
connector
Registration No. to
manage replacement
record is 71308
03-010
334
0171171
Valve9
Including harness and
connector
Registration No. to
manage replacement
record is 71309
03-011
03-012
03-013
03-014
03-015
0171172
0171173
0171174
0171175
0171176
Valve10
Including harness and
connector
Registration No. to
manage replacement
record is 71310
Valve11
Including harness and
connector
Registration No. to
manage replacement
record is 71511
Valve12
Including harness and
connector
Registration No. to
manage replacement
record is 71512
Valve2
Including harness and
connector
Registration No. to
manage replacement
record is 71102
Valve4
Including harness and
connector
Registration No. to
manage replacement
record is 71104
Including harness and
connector
Resigtration No. to
manage replacement
record is 71105
03-016
0171177
Valve5
03-018
0171180
Valve Div Board
02-004
0171158
Photo Interrupt Sensor
3pcs per unit
335
336
Sampling Module
Drawing No.
Product Code
Product Name
04-002
0171183
Nozzle Motor
04-003
0171184
Timing Belt
04-004
0171602
Nozzle
04-005
0171186
Bearing
04-008
0171404
Flap
02-004
0171158
Photo Interrupt Sensor
Remarks
Including harness
and connector
CA42
6pcs per unit
3pcs per unit
337
338
Pump Module
Drawing No.
Product Code
Product Name
Remarks
05-001
0171186
Tube Pump
3pcs per unit
05-002
0171187
Pump Cover ASM
Including pipe
339
Display Module
Drawing No.
Product Code
08-001
0171196
340
Product Name
Touch Monitor
Remarks
Power Supply Module
Drawing No.
Product Code
Product Name
Remarks
Including harness and
connector CA7
Registration No. to
manage replacement
record is 71401
09-002
0171191
Battery
09-003
0171192
SSD
09-004
0171193
SBC FAN
Including harness and
connector CA31
09-005
0171194
SWR FAN
Including harness and
connector CA11
09-006
0171195
PWR FAN
09-007
0171196
SBC
09-008
0171197
SWR
09-009
0171198
PWR Board
09-010
0171199
CPU Board
09-011
0171200
PSR Board
Including harness and
connector CA12
341
342
HB Module
Drawing No.
Product Code
Product Name
Remarks
10-001
0171201
Flow Sensor(L)
FS-L
Registration No. to
manage replacement
record is 71817
10-002
0171202
Hb Micro Switch
Including thermistor
and connector CA58
10-003
0171203
HB Board
10-004
0171204
HB Meter Board
10-005
0171205
HbLED Board
343
344
OXY Module
Drawing No.
Product Code
Product Name
Remarks
11-001
0171201
Flow Sensor(L)
FS-L
Registration No. to
manage replacement
record is 71817
11-002
0171207
OXY Micro Switch
Including thermistor
and heater CA60
11-003
0171208
OXI Fiber
11-004
0171209
Spectroscope Head
11-005
0171210
Neon Driver Board
11-006
0171211
Oxy Meter Board
11-007
0171212
Oxy LED Board
11-008
0171213
Neon Light Board
11-009
0171214
Ultrasonic Unit
345
346
Printer Module
Drawing No.
Product Code
Product Name
12-001
0171215
Thermal Printer
12-002
0171216
Printer Board
Remarks
347
Barcode Reader Modules
Drawing No.
Product Code
Product Name
13-001
0171217
Motion sensor
13-002
0171218
CCD Scanner
348
Remarks
Including harness and
connector CA41
PCB (Printed Circuit Board) and connection point
CPU (Central Processing Unit) PCB (Printed Circuit Board)
CN
Connection point
3
RS-422
4
PSR Board
5
Ultrasonic Unit
6
Photo Interrupt Sensor
Motion sensor
7
Hb(OXY) Module
8
Nozzle Motor
9
PSR Board
10
Valve Div Board
11
LED Board
Full Anarog Board
Hb(OXY) Board
Preheater1 Module
Preheater2 Module
Description
Sample Port Module
BC Scanner Module
Sample Port Module
12-002
12-001
349
PSR (Photo Solder Resist) PCB (Printed Circuit Board)
CN
Connection point
1
SBC Board
2
Display Module
BC Scanner Module
3
SBC Board
4
Power Board
5
CPU Board
6
Printer Board
7
SBC Board
8
Display Module
9
SBC Board
10
CPU Board
11
Power Board
350
Description
Full Analog PCB (Printed Circuit Board)
CN
Connection point
Description
1
-
debug
2
CPU Board
3
CPU Board
4
CPU Board
351
LED PCB (Printed Circuit Board)
CN
Connection point
Description
1
CPU Board
2
Heater, Thermistor
Electro module
3
Flow Sensor(TypeA Ir)
Electro module
4
Photo Interrupt Sensor
Electro module
Hb Meter PCB (Printed Circuit Board)
CN
Connection point
Description
3
-
Debug
4
CPU Board
5
Hb Board
6
Hb LED Board
7
Micro Swich
Hb Module
Flow Sensor(TypeA Gr)
Hb Module
Heater, Thermistor
Hb Module
8
352
CPU Board
Hb PCB (Printed Circuit Board)
CN
Connection point
1
Hb Meter Board
Description
Hb LED PCB (Printed Circuit Board)
CN
Connection point
1
Hb Meter Board
Description
353
OXY Meter PCB (Printed Circuit Board)
CN
Connection point
Description
2
Spectroscope Head
OXY Module
3
OXY LED Board
5
-
6
CPU Board
7
CPU Board
8
Micro Swich
OXY Module
Neon Light Board
OXY Module
Flow Sensor(TypeA Gr)
OXY Module
Heater, Thermistor
OXY Module
Debug
Neon Driver PCB (Printed Circuit Board)
CN
Connect tips
2
Neon Light Board
3
OXY Meter Board
354
Description
OXY LED PCB (Printed Circuit Board)
CN
Connection point
1
OXY Meter Board
Description
Neon Light PCB (Printed Circuit Board)
CN
Connection point
1
Neon Driver Board
Description
CN1
355
Power PCB (Printed Circuit Board)
CN
Connection point
Description
1
SWR
Power Module
2
Battery SW
Power Module
3
Battery
Power Module
4
PSR Board
5
PSR Board
6
SWR FAN, PWR FAN
Power Module
7
FRM FAN
Main Module
CN1
CN7
CN5
CN4
CN6
CN2
CN3
356
Valve Div PCB (Printed Circuit Board)
CN
Connection point
1
CPU Board
2
Valve1
3
Valve2
4
Valve3
5
Valve4
6
Valve5
7
Valve6
8
Valve7
9
Valve8
10
Valve9
11
Valve10
12
Valve11
13
Valve12
Description
14
15
Photo Interrupt Sensor
Flash Bottle
16
Photo Interrupt Sensor
Waste Bottle
17
Photo Interrupt Sensor
Cassette
18
Flow Sensor(TypeA Gr)
Manifold Module
CN1
357
Printer PCB (Printed Circuit Board)
CN
Connection point
1
Thermal Printer
2
PSR Board
3
PSR Board
4
SBC Board
358
Description
SBC PCB (Printed Circuit Board)
CN
Connection point
1
DC in
2
-
3
LAN1
4
LAN2
5
CPU FAN
8
-
9
SATA
10
-
11
-
13
DVI
14
-
16
USB
17
USB
18
Serial A
19
Serial B
20
Serial C
21
-
22
-
24
USB
29
-
30
SBC FAN
31
Li battery
32
-
33
-
34
SATA Power
35
-
36
-
37
-
Description
Display Module
359
360
TROUBLE SHOOTING
Calibration failure
Calibration failure happens when below condition are observed during the calibration. Take the
proper action to fix the instrument.
Error
Error
Meanings
NO END POINT ERR
Electrode does not reach stable reading within
number
001
predefined time limit.
002
UNSTABLE ERR
Electrode output is not stable reading because of
electric noise. Eventually it does not reach stable
reading within predefined time limit.
004
DRIFT ERR
Electrode drift is beyond predefined limits during a
one-point or a two-point calibration compared with
previous calibration result.
008
LEVEL ERR
Electrode output is beyond predefined limits during
a one-point or a two-point calibration.
032
SLOPE ERROR
Electrode SLOPE is beyond predefined limits during
a one-point or a two-point calibration.
361
Trouble Shooting Flow
Calibration Error shows on screen
Select Detail output in Electrode condition of Calibration to print out calibration history.
No
Error on the all parameter
Yes
See 4.1.6 Error on all parameter.
Error on pCO2/pO2 (gas) parameter
Check 4.1.3 Error on GAS parameter
Error on pH/Na/Cl/K/Ca (ISE) parameter
Check 4.1.2 Error on ISE parameter
Error on Glc/Lac (enzyme) parameter
Check 4.1.4 Error on Enzyme parameter
Error on tHb/Oxy (CO-Oxy) parameter
Check Troubleshooting for Co-Oxy Unit
Error on Hb parameter
Check 4.1.5 Error on Hb parameter
362
Error on ISE parameter
Check Flow during the calibration
Check stop position of calibrator.
NG
Check if errors occur on plural parameters
Check Ref electrode
Check Flow
Check electrode shown as error

Check inner solution
・ Check bubble inside the electrode

Check crystal at flow path
・ Check inner solution

Check flow path is not dark
・ Shake electrode well to remove bubble

Shake electrode well to remove bubble
Perform 2 point Calibration
NG
Check GND in measurement module
Perform 2 point Calibration
NG
Replace electrode
Perform 2 point Calibration
NG
Replace CAL cartridge
Perform 2 point Calibration
NG
Contact TMC
363
Error on plural parameter
1.
Check Calibrator is introduced to the measurement module properly, and
there is no bubble generating. If the calibrator is not introduced properly,
check pump tube, sampling tube, sample port, and sampling nozzle. If there
are damage on these consumable, replace them
2.
Check O-ring next to the electrode is installed properly. If there are solution
or sample remains at O-ring, remove them.
3.
Shake the electrode very well to make adapt inner solution well with
membrane.
4.
Check the inner solution of Ref electrode. If the inner solution level is lower
than black line on the tank, add the inner solution and shake it well.
5.
Check the flow path of Ref electrode is not darken, or crystallized. If it is
darken or crystallized, replace Ref electrode.
6.
Check electrode is installed at proper place.
7.
Check the clog inside the flow path. Remove electrode and clean the flow
path if needed.
8.
If error is not solved by above procedure, replace the electrode for error
parameter.
Error on specific parameter
1. Check inner solution of each electrode. If the there are few solution remaining, replace the inner
solution. Do not refill the inner solution. Clean inside of electrode well with new inner solution
and fill new inner solution.
2. Shake the affected electrode/Ref electrode down to remove bubble the electrode’s sample path.
3. Check electrode is installed at proper place.
4. Check O-ring next to the electrode is installed properly. If there are solution or sample remains
at O-ring, remove them.
5. Check Calibrator is introduced to the measurement module properly, and there is no bubble
generating. If the calibrator is not introduced properly, check pump tube, sampling tube, sample
port, and sampling nozzle. If there is damage on these consumable, replace them.
364
Error on GAS parameter
Check Flow during the calibration
Check stop position and flow sequence of Calibration.
NG
Check errors on plural parameter

Shake electrode well to remove bubble

Check inner solution
Check Flow
Perform 2 point Calibration
NG
Check GND in measurement module
Perform 2 point Calibration
NG
Replace electrode
Perform 2 point Calibration
NG
Replace CAL cartridge
Perform 2 point Calibration
NG
Contact TMC
365
1. Check Calibrator is introduced to the measurement module properly, and there is no bubble
generating. If the calibrator is not introduced properly, check pump tube, sampling tube, sample
port, and sampling nozzle. If there are damage on these consumable, replace them
2. Check O-ring next to the electrode is installed properly.
3. Shake the electrode very well to remove the bubbles on membrane.
4. Check amount of inner solution. If the inner solution is not attaching the membrane,
shake
electrode to move the remained inner solution on the membrane.
5. Check the clog inside the flow path. Remove electrode and clean the flow path if needed.
6. Check resistance inside the measurement module. If the resistance is higher than 30 ohms, check
there are any leaks on the measurement module and remove them.
7. If problem is not solved by above, replace problematic electrode to new electrode.
8. If problem is not solved by above, replace CAL cartridge.
9. If problem is not solved by above, contact TMC.
366
Error on enzyme parameter
Check Flow during the calibration
Check stop position and flow sequence of Calibration.
NG
Check errors on plural parameter
Check Flow
Check inner solution
Perform 2 point Calibration
NG
Check Hb and Ref electrode
Check if flow path of Ref electrode is not crystalized and darken.
Clean flow path of Hb electrode.
Perform 2 point Calibration
NG
Check GND in measurement module
Perform 2 point Calibration
NG
Replace electrode
Perform 2 point Calibration
NG
Replace CAL cartridge
Perform 2 point Calibration
NG
Contact TMC
367
Replacement notice of Glc electrode
When the Calibration was performed, system alerts the Glc electrode replacement coming soon if
the CAL1 voltage shows lower than threshold value.
This is the condition of output of electrode is getting lower. Please replace the electrode if needed.
Alert display
Error display
Glc
0.15 V
0.12 V
Lac
0.095 V
0.0825 V
Error by lack of cleaning membrane
During the cleaning process, system monitors the output of enzyme electrodes to check the
membrane is cleaned. If the membrane is not cleaned enough because of high Glc or Lac sample
measurement, display shows as an error.
In this case, check the Electrode condition in Calibration at Function. If the display shows need
Perform Flush cleaning. Please perform the flush cleaning several times to clean the membrane.
NOTE
System monitors the membrane condition even in conditioning. If the output of the Glc or Lac
electrode shows under threshold at condition, error will disappear.
368
Error on Hb parameter
Check Flow during the calibration
Check stop position and flow sequence of Calibration.
NG
Clean Flow path of Hb electrode
Check Flow
Check inner solution
Perform 2 point Calibration
NG
Replace Flow cell
Perform 2 point Calibration
NG
Contact TMC
Error on all parameter
1. Check Calibrator is introduced to the measurement module properly, and there is no bubble
generating. If the calibrator is not introduced properly, check pump tube, sampling tube, sample
port, and sampling nozzle. If there is damage on these consumable, replace them
2. Perform internal cleaning.
3. Check the clog inside the flow path. Remove electrode and clean the flow path if needed.
369
Bad QC result
Ampoule QC error
Check Calibration condition
NG
Check Flow
Check 4.1 Calibration error for troubleshooting
Check stop position and flow sequence of Calibration
Perform 2 point Calibration and retry the QC
Perform QC with correct protocol
NG
Replace consumable and clean flow path
Clean flow path and replace consumable if needed
Perform 2 point Calibration and retry the QC
NG
Replace electrode
Perform 2 point Calibration and retry the QC
NG
Replace CAL cartridge
Perform 2 point Calibration and retry the QC
NG
Check the Unique factor Security code 88, 911, and 912
Perform 2 point Calibration and retry the QC
NG
Contact TMC
370
1. Agitation of ampoule is not enough. Shake the ampoule more than 15 seconds to homogenize the
liquid.
2. Bubble inside the ampoule.
3. Do not hold the ampoule with palm to not to warm up.
4. Do not re-use the ampoule once it is used.
5. Ensure to use exclusive adapter.
6. Immediate use after opening the ampoule. Room air gives bad impact to pH, pCO2 and pO2.
7. Check if target value is properly set with use of datasheet. This is very important if lot number of
control has been changed.
8. The measurement should be performed in 20 to 25 Celsius to get the best value.
9. Do not use the expired ampoule for measurement.
Auto QC error
Check Calibration condition
NG
Check Flow
Check 10.1 Calibration error for troubleshooting
Check stop position and flow sequence of Calibration
Perform 2 point Calibration and perform Auto QC manually
NG
Perform 2 point Calibration and perform ampoule QC
Perform QC with correct protocol
NG
Perform 2 point Calibration,
Check Ampoule QC error for troubleshooting
And perform Auto QC manually
Replace Cal cartridge and perform Auto QC manually.
Check the unique factor security code 88, 911, and 912 and perform Auto QC.
NG
Contact TMC
371
G-700M AQC barcode explanation
AQC Data GASTAT-700
Exp. 2020.09
Lot. ○○○○○○
71933 2009 0001 210 635 420 410 400 950 610 185 1350
1
2
3
4
5
5
Seq.
No
1
Position
Length
(Digit)
1–5
5
2
6–9
4
3
4
5
6
7
8
9
10
11
12
Total
10 - 13
14 -16
17 - 19
20 - 23
24 - 26
27 - 29
30 - 33
34 - 36
37 - 39
40 - 43
4
3
3
4
3
3
4
3
3
4
43
372
6
7
8
6
9
10
11
12
9
Meaning
Example
Value
Cat. No.
Expire date
(YYMM)
S/N
pH
pCO2
Level 1
pO2
pH
pCO2
Level 2
pO2
pH
pCO2
Level 3
pO2
71933
71933
2009
Sep 2020
0001
210
635
420
410
400
950
610
185
1350
0001
7.21
63.5 torr
42 torr
7.41
40 torr
95 torr
7.61
18.5 torr
135 torr
AQC default setting
Parameter
Unit
Level 1
Level 2
Level 3
pH
±0.05
±0.05
±0.05
pCO2
±7
±6
±5
Torr
pO2
±12
±14
±16
Torr
Na
K
Cl
Ca
110 ~ 120
2.40 ~ 2.80
85.0 ~ 95.0
1.55 ~ 2.05
134 ~ 146
3.80 ~ 4.40
100 ~ 110
0.90 ~ 1.30
153 ~ 167
6.90 ~ 7.90
118 ~ 132
0.45 ~ 0.95
mmol/L
mmol/L
mmol/L
mmol/L
Glc
32.0 ~ 62.0
(2.21 ~ 3.45)
82.5 ~ 117.5
(4.59 ~ 6.53)
Lac
Hb
0.50 ~ 1.50
15.5 ~ 18.5
2.00 ~ 4.00
10.5 ~ 13.5
165 ~ 235
mg/dL
(9.16 ~ 13.04) (mmol/L)
6.20 ~ 10.2
5.5 ~ 8.5
mmol/L
g/dL
373
Touch Panel Calibration
When touch reaction of G700Model is bad, it is necessary to calibrate the point of touch
on panel. Please note that calibration application appears with Japanese. This manual
describes the position where to select.
Tem to be prepared
USB Key board
USB mouse
1. Connect the USB Key board and the mouse to the G-700 USB port.
2. Press “Alt + TAB” on home display to move windows display.
3. Click “DMC_MSTP” to open touch calibration application.
4. Click ”キャリブレーション”.
5. Press target on the 4 coners for a short period.
6. Press “OK” after calibration is completed.
Touch 4 points
Press “G700Lancher” to start G700 application.
374
Software upgrade (procedures to upgrade SH (Micro computer))
This chapter describes fow to install the software.
Item to be prepared

USB memory
Install “VersionUo” folder in USB memory. (VersionUp folder must be place directly under the
USB memory without changing the name of folder.)
Do not plug any other memory device while installing the software.
Do not use the USB memory with Security lock
Do not use the USB memory which has virus protection.

VersionUp folder

mot file (main_V○R_○○_YYYY_MM_DD)
SW2
USB
Do not change the name.
(VersionUp)
Check version the mot file.
V1R11 = version 1.11
375
Enter security code 65 to switch ON Test mode and shutdown application.
376
Remove the rear panel by 4 screw.
Stick USB memory on USB inlet.
Switch SW2 on CPU board inside instrument to change writing mode.
Switch SW1 near SW2 to re-start windows.
1
Normal mode
SW2
Writing mode
2
SW1
“Pi- Pi- Pi-“
377
Open “G700ShUpdate”
Click “Select” and open mot file (main_V○R_○○_YYYY_MM_DD)
Select “my computer” ⇒ “removal disk” ⇒ “VersionUp” ⇒ “main_V○R_○○
_YYYY_MM_DD”.
Click “Start” to start overwriting process. It will take approx. 6 minutes.
Click “×” mark on right coner to close “G700ShUpdate”.
2
Click “G700ShUpdate”
1
3
SUCCES ○ 分
(minutes) ○ 秒
Switch SW2 on CPU board inside instrument to change normal mode.
Switch SW1 near SW2 to re-start windows.
1
Writing mode
SW2
Normal
Normal mode
2
SW1
“Pi- Pi- Pi-“
378
Click “G700ShLancher” on Windows.
Click “G700ShLancher”
1
2
Click
“OverWrite
Launcher”.
Restart
and
start
G700Lancher again.
Check all mark
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
3
Click “Over Write”
4
Click “Over Write and
Run Exe”
G700 application woll be started up automatically after “OverWrite and Run Exe”.
Remove USB memory from USB inlet.
Enter security code “9997” to check if software update was completed.
“9997”
SBC‐Ver (PROGRAM)
: 1.11
SBC‐Ver (SET_SH)
:1.11
SBC‐Ver (SET_INT)
: 1.11
SBC‐Ver (MESSAGE)
: 1.11
SH‐Ver (S) :730AQC Ver1.11 17/08/25
RMS( PROGRAM)
:2.0.3.0
RMS( DLL)
:2.0.3.0
G700Lancher
: 1.15
379
Interface setting
Set up Instrument
G700 Model can interface between HOST PC or G700 Model as below. Follow the procedure to
setup the instrument properly.
A: Communication between the LIS and G700 Model
GASTAT-700Model
HUB
HOST PC
B: Communication between LIS with plural number of G700 Model
GASTAT-700Model
(Central)
GASTAT-700Model
(Teminal)
HUB
GASTAT-700Model
(Teminal)
C: Communication between the G700 Model
(In this case, no need to create the interfacing program.)
GASTAT-700Model
(Central)
GASTAT-700Model
(Teminal)
HUB
GASTAT-700Model
(Teminal)
Please follow below procedure to setup interface for G700 Model.
380
HOST PC
Network settings
This chapter describes how to set up communication of local area network (LAN)
Specifications / details of interface should be discussed about between customer and
information system vendor and Techno Medica service representative. Contact Techno
Medica local service representative to configure LAN communication setting.
Press Function at home screen.
Press Others.
Press Network settings.
Press each icon to configure settings in the
➊
➋
➌
➍
field ➊-➍.
Press Switch in the field ➋ to configure
the communication protocol.
Press Switch in the field ➌ to configure
the central-terminal unit setting. The
message changes from None→Central
unit→Terminal unit by repeat.
Press Switch in the field ➍ to configure
port number setting for GLAN Server. The
message changes from Without → With in
repeat.
381
The details of each item are described in the table.
Item
Description
Configuration
IP address
IP address of GASTAT-700 Model XXX.XXX.XXX.XXX
(Default: 0.0.0.0)
Subnet mask
Subnet mask of GASTAT-700 255.255.XXX.XXX
Model
(Default 0.0.0.0)
Gate way
Gate way address of GASTAT-700 XXX.XXX.XXX.XXX
Model
(Default: Blank)
Host IP
IP address of Host (HIS/ LIS)
XXX.XXX.XXX.XXX
(Default 0.0.0.0)
Host port No.
Port number of Host (HIS/ LIS)
Default: 1001
Switch(➋)
Selecting a protocol for host Refer to interface manual of
communications
GASTAT-700 model.
Central unit IP
IP address of Central unit
XXX.XXX.XXX.XXX
(Default 0.0.0.0)
Port number
Subnet mask of Central unit
Default: 1002
Switch(➌)
Activating/deactivating
Central/Terminal communication
Selecting from "none", "Central
unit", "Terminal"
Remote port No.
Port number for remote control Default: 1003
operation
Switch(➍)
Activating/deactivating
control operation
382
remote Selecting from "With", "Without"
Communication Specification
1.
TMC’s Coverage
Instrument
Host
TMC
Cable connection
2.
Standard
IEEE802.3 10BASE-T
3.
Interface
TCP/IP
4.
Transmission method
Socket communication
5.
Socket type
Stream socket（TCP）
6.
Server／Client
GASTAT is a client and LIS is a server
7.
Transmission code
JIS8
8.
Text length
Fixed length
9.
Port number
1024～65535
When installing multiple clients, please give 1 port per 1 client.
10．Gate Way
Should be determined by Host
11．Instrument IP Address
Should be determined by Host
12．Host IP Address
Should be determined by Host
13．Computer name
When installing multiple units on the same network, please
set the computer name as follows.
1st：GASTAT-1
2nd：GASTAT-2
3rd：GASTAT-3
・
・
th
n ：GASTAT-n
383
Barcode Configuration
1. Available barcode of the container (12 types)
・Code 39
・Industrial 2/5 (ITF)
・Interleaved 2/5
・Matrix 2/5
・MSI/Plessy
・Codabar (NW7)
・UPCA
・UPCE
・EAN-8
・EAN-13
・Code 93
・Code 128
2. Maximum digits recognized by instrument are 20.
NOTE The following Code128 type of barcode is not usable because they are
already registered for instrument operation purpose.
①Barcode starting with ”7193” (The first 4 digits)
②Barcode starting with ”2893” (The first 4 digits)
③Barcode starting with ”7105” (The first 4 digits)
④Barcode starting with ”7160” (The first 4 digits)
⑤Barcode starting with ”838” (The first 3 digits)
⑥Barcode starting with ”839” (The first 3 digits)
⑦Barcode starting with ”718” (The first 3 digits)
⑧Barcode starting with ”711 ~ 715” (The first 3 digits)
⑨Barcode starting with ”G700” (The first 4 digits)
⑩Barcode starting with ”0192” (The first 4 digits)
⑪Barcode starting with ”7192” (The first 4 digits)
⑫Barcode starting with ”7194” (The first 4 digits)
⑬Barcode starting with ”7195” (The first 4 digits)
⑭Barcode starting with ”7196” (The first 4 digits)
⑮Barcode starting with “?????” (The first digits) “?????” is the same
configuration with S.C. 577, 578 and 579. It can be neglected in case their
configuration is 0 (Default settings）
3. Barcode Reader Specification
Scannable width：Depends on barcode resolution
Scannable depth：Depends on barcode resolution
Degradative ability：0.1mm
384
4. Confirmed operation system
Windows7 (Winsock2 should be installed in Windows)
385
Data Flow
Normal flow
GASTAT
LIS
① Session bind request
② Session bind permission
③ Specimen ID
④ ACK string
⑤ Specimen ID + Patient demographic
⑥ ACK string
⑦ Specimen ID + Patient demographic + Test results
⑧ ACK string
⑨ Session terminate request
① GASTAT sends “Session bind request” to LIS.
② GASTAT receives “Session bind permission” from LIS.
③ GASTAT sends “Specimen ID” to LIS.
④ GASTAT receives “ACK string” from LIS.
⑤ GASTAT receives “Specimen ID and Patient demographic” from LIS.
⑥ GASTAT sends “ACK string” to LIS.
⑦ GASTAT sends “Specimen ID and Patient demographic and Test results” from LIS when
measurement.
⑧ GASTAT sends “ACK string” to LIS.
⑨ GASTAT sends “Session terminate request” to LIS.
NTOE1: Timing of sending Session bind request (①) is occasional.
NOTE2: When Send button is pressed on the "Measurement data", the process from 3 to 6 are
omited.
386
Flow when error occurs
GASTAT
LIS
① Session bind request
② Session bind permission
③ Specimen ID
④ ACK string
⑤ Specimen ID + Patient demographic
⑥ ACK string
⑦ Specimen ID + Patient demographic + Test results
⑧ ACK string
⑨ Session terminate request
1.
2.
3.
4.
5.
If GASTAT could not receive either one of ②,④,⑧ from LIS, GASTAT
re-sends ①,③,⑦ maximum 5times for every 3seconds.
If there was no container barcode, GASTAT do not send ①.
If there was no Patient demographic corresponds to container barcode, LIS
should send “Space(20H)” as a Patient demographic at ⑤. In such case
GASTAT sends “Space(20H)” as a Patient demographic at ⑦.
In case two or more different barcode are read before measurement, last one
will be acknowledged as specimen ID.
GASTAT sends ⑨ whenever in the following occasions.
(a) In case container barcode was read after “START” key, GASTAT sends ⑨
and start again from ①.
(b) In case “FUNCTION” key was pressed before “START” key, GASTAT
sends ⑨
(c) In case “STOP” key was pressed while measurement or after
measurement(before test report print out), GASTAT sends ⑨.
387
String Format
③Specimen ID from GASTAT to LIS
Byte
Location
Item
Details
2
1-2nd byte
String ID
It should be always 80.
3
3-5th byte
Data length
It should be always 80.
20
6-25th byte
Specimen ID
Left justify. Blank part
should be covered by
“Space (20H)”.
1
26th byte
CR
④ACK String
Byte
Location
Item
Details
2
1-2nd byte
String ID
It should be always 80.
3
3-5th byte
Data length
It should be always 004.
2
6-7th byte
Communication error
status
Refer to NOTE 1
2
8-9th byte
00 (Dummy)
It should be always 00.
1
10th byte
CR
NOTE: 1
00: Normal
02: Bite length
01: Abnormal
03: Time out
⑤Specimen ID + Patient demographic from LIS to GASTAT
Byte
388
Location
Item
Details
2
1-2nd byte
String ID
It should be always 60.
3
3-5th byte
Data length
It should be always 342.
20
6-25th byte
Specimen ID
Left justify. Blank part
should be covered by
“Space (20H)”. Single byte
character only
20
26-45th byte
P-ID
Left justify. Blank part
should be covered by
“Space (20H)”. Single byte
character only
20
46-65th byte
Patient name
Left justify. Blank part
should be covered by
“Space (20H)”. Single byte
character only
20
66-85th byte
Dummy
Should be always covered
by “Space (20H)”
5
86-90th byte
Height (cm)
Left justify. Blank part
should be covered by
“Space (5H)”. Single byte
character only
5
91-95th byte
Weight (kg)
Left justify. Blank part
should be covered by
“Space (5H)”. Single byte
character only
1
96th byte
Sex
M (Male) / F (Female)
3
97-99th byte
Age
Left justify. Blank part
should be covered by
“Space (3H)”. Single byte
character only
10
100-109th byte
Date of birth
YYYY / MM / DD
10
110-119th byte
Department name
Left justify. Blank part
should be covered by
“Space (10H)”.
128
120-247th byte
Comments
Left
justify.
Blank
should be covered
“Space (128H)”.
part
by
20
248-267th byte
Space 1
Left justify. Blank part
should be covered by
“Space (20H)”.
20
268-287th byte
Space 2
Left justify. Blank part
should be covered by
“Space (20H)”.
20
288-307th byte
Space 3
Left justify. Blank part
should be covered by
“Space (20H)”.
20
208-327th byte
Doctor ID
10
328-337th byte
Birth weight (g)
Right justify.
10
328-347th byte
Gestation period (week)
Left justify.
1
308th byte
CR
⑥ACK String
389
Byte
Location
Item
Details
2
1-2nd byte
String ID
It should be always 80.
3
3-5th byte
Data length
It should be always 004.
2
6-7th byte
Communication error
status
Refer to NOTE 1
2
8-9th byte
00 (Dummy)
It should be always 00.
1
10th byte
CR
NOTE: 1
00: Normal
01: Abnormal
02: Bite length
03: Time out
⑦Specimen ID + Patient demographic + Test results from GASTAT to LIS
Byte
Location
Item
Details
2
1-2nd byte
String ID
It should be always 82.
3
3-5th byte
Data length
It should be always 829.
20
6-25th byte
Specimen ID
Left justify. Blank part should be
covered by “Space (20H)”.
20
26-45th byte
P-ID
Left justify. Blank part should be
covered by “Space (20H)”.
20
46-65th byte
Patient name
Left justify. Blank part should be
covered by “Space (20H)”. Single
byte character only
390
20
66-85th byte
Dummy
Should be always covered by
“Space (20H)”
5
86-90th byte
Height (cm)
Left justify. Blank part should be
covered by “Space (5H)”. Single
byte character only
5
91-95th byte
Weight (kg)
Left justify. Blank part should be
covered by “Space (5H)”. Single
byte character only
1
96th byte
Sex
M (Male) / F (Female)
3
97-99th byte
Age
Left justify. Blank part should be
covered by “Space (3H)”. Single
byte character only
10
100-109th byte
Date of birth
YYYY / MM / DD
10
110-119th byte
Department name
Left justify. Blank part should be
covered by “Space (10H)”.
128
120-247th byte
Comments
Left justify. Blank part should be
covered by “Space (128H)”.
20
248-267th byte
Space
Left justify. Blank part should be
covered by “Space (20H)”.
20
268-287th byte
Space
Left justify. Blank part should be
covered by “Space (20H)”.
20
288-307th byte
Space
Left justify. Blank part should be
covered by “Space (20H)”.
10
308-317th byte
Date
YYYY / MM / DD
8
318～325 th
byte
Time
HH:MM:SS
5
326～330 th
byte
pH
Unit:None
『 9.999 』
Right
justify. Blank part will be covered
with 0. Upper limit: 8.000 Lower
limit: 6.000
(Non-Corrected value by entered
temperature)
5
331～335 th
byte
pCO2
Unit: Torr 『999.9』 Right justify.
Blank part will be covered with 0.
Upper limit: 200.0 Lower limit:
10.0
(Non-Corrected value by entered
temperature)
5
336～340 th
byte
pO2
Unit: Torr 『999.9』 Right justify.
Blank part will be covered with 0.
Upper limit: 760.0 Lower limit:
10.0
(Non-Corrected value by entered
temperature)
5
341～345 th
byte
Na
Unit: mmol/L 『999.9』 Right
justify. Blank part will be covered
with 0. Upper limit: 200.0 Lower
limit:80.0
5
346～350 th
byte
K
Unit: mmol/L 『99.99』 Right
justify. Blank part will be covered
with 0. Upper limit: 20.0 Lower
limit: 1.0
5
351～355 th
byte
Cl
Unit: mmol/L 『999.9』 Right
justify. Blank part will be covered
391
with 0. Upper limit: 200.0
Lower
limit: 50.0
392
Ca
Unit: mmol/L 『99.99』 Right
justify. Blank part will be covered
with 0. Upper limit: 5.00 Lower
limit: 0.50
5
356～360 th
byte
5
361～365th byte Glc
5
366～370 th
byte
La
Unit: mmol/L 『999.9』 Right
justify. Blank part will be covered
with 0. Upper limit:30.0 Lower
limit: 0.4
5
371～375 th
byte
Hb
Unit: g/dL 『99.9』 Right justify.
Blank part will be covered with 0.
Upper limit: 23.0 Lower limit: 2.0
Oxy type: Space all
5
376～380 th
byte
SO2
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
5
381～385 th
byte
FO2Hb
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
5
386～390 th
byte
FCOHb
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
5
391～395 th
byte
FMetHb
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
5
396～400 th
byte
FHHb
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
5
401～405 th
byte
Bil
Unit: mg/dL 『99.9』 Right justify.
Blank part will be covered with 0.
Upper limit: 58.5 Lower limit: 0.0
5
406～410 th
byte
tHb
Unit：g/dL 『999.9』
Right justify. Blank part will be
covered with 0.
Upper limit: 23.0 Lower limit: 2.0
Without Oxy type: space all
5
411～415 th
byte
Barometic Pressure
Unit: Torr 『999.9』 Right justify.
Blank part will be covered with 0.
Unit: mmol/L 『99.99』 Right
justify. Blank part will be covered
with 0. Upper limit: 66.6 Lower
limit: 1.1
4
416～419 th
byte
Patient Temp
Unit: ℃ 『99.9』 Right justify.
Blank part will be covered with 0.
5
420～424 th
byte
FiO2
Unit: % 『999.9』 Right justify.
Blank part will be covered with 0.
Upper limit: 100.0 Lower limit：
0.0
5
425～429 th
byte
Respiratory volume
Unit：l/min 『999.9』
Right justify. Blank part will be
covered with 0.
3
430～432 th
byte
Breathing rate
Unit：b/min 『999』
Right justify. Blank part will be
covered with 0.
20
20
20
433～452 th
byte
Measure appliance
453～472 th
byte
Sample type
473～492 th
byte
Sample area
Right justify.
00：Syringe
01：Capillary
11：Others
Left justify.
00：Non
01：Arterial blood
02：Venous blood
03：Mixed venous blood
Space all excepting measement
blood
Left justify.
00：Not specified
01：Left upper arm
02：Right upper arm
03：Left thigh
04：Right thigh
05：Left radial artery
06：Right radial artery
07：Umbilical cord blood
08：Heel
09：Earlobe
10：Finger
Space all excepting measement
blood
20
493～512 th
Operater ID
Left justify.
393
byte
394
20
513～532th byte Doctor ID
Left justify.
10
533～542th byte Sampling date
YYYY/MM/DD
5
543～547th byte Sampling time
HH:MM
10
548～557th byte Birth weight (g)
Left justify.
10
558～567th byte Pregnancy period (week)
Left justify.
5
568～572th byte AG
5
573～577th byte AG(K)
4
578～581th byte HCO3-act
4
582～585th byte HCO3-std
5
586～590th byte MCHC
Space all.
5
591～595th byte BE
Space all.
5
596～600th byte BE(ecf)
5
601～605th byte BE(B)
4
606～609th byte BB
5
610～614th byte ctCO2
4
615～618th byte ctCO2(P)
5
619～623th byte ctCO2(B)
5
624～628th byte CO2/dry air
4
629～632th byte Hct
5
633～637th byte pH(T)
Space all.
Space all.
pH
(Corrected value
temperature)
by
5
638～642th byte pH(P,st)
Space all.
5
643～647th byte H+
Space all.
5
648～652th byte PCO2(T)
pCO2
(Corrected value by entered
temperature)
5
653～657th byte PO2(T)
pO2
(Corrected value by entered
temperature)
5
658～662th byte sO2(est)
5
663～667th byte ctO2
Space all.
5
668～672th byte ctO2(Hb)
Space all.
entered
5
673～677th byte BO2
5
678～682th byte p50
5
683～687th byte p50(T)
5
688～692th byte p50(st)
5
693～697th byte O2sat(est)
5
698～702th byte PO2/FIO2
5
703～707th byte Ca++(7.4)
5
708～712th byte PO2(A,T)
5
713～717th byte PAO2
5
718～722th byte PO2(A-a)
5
723～727th byte PO2(A-a)(T)
4
728～731th byte PO2(a/A)
5
732～736th byte PO2(a/A)(T)
4
737～740th byte RI
5
741～745th byte RI(T)
4
746～749th byte ctO2(a)
5
750～754th byte ctO2(B)
5
755～759th byte ctO2(v)
5
760～764th byte ctO2(a-v)
5
765～769th byte ctO2([a-v]/a)
5
770～774th byte VO2
5
775～779th byte DO2
5
780～784th byte Qt
5
785～789th byte Qsp/Qt
5
790～794th byte Qsp/Qt(est)
5
795～799th byte OER
15
800～814th byte Space
20
815～834th byte Parameter stauts
1
835th byte
Space all.
Space all.
NOTE3) Refer Parameter status
CR
NOTE:
395
1.If specific measured/derived parameter is set to OFF, GASTAT sends
corresponding number of “Space (20H)”.
2. In case there is measurement failure on specific measured parameter, relative
derived parameter will be “*”.
ie) If tHb has an measurement failure, GASTAT sends “**.*” as a Hb value to
the LIS. Hct value becomes “**.*”
NOTE3: Parameter status
Byte
1
2
3
4
5
6
7
8
9
10
Parameter
pH
pCO2
pO2
Na
K
Cl
Ca
Glc
Lac
Hb
Byte
11
12
13
Parameter
SO2
14
15
O2Hb COHb MetHb HHb
16
17
18
19
20
Bil
tHb
0
0
0
fixed
fixed
fixed
Error code describes the error status of all of the measurement parameter. It may help
LIS to determine if test results is reliable/not reliable. The following chart gives an
information about the location of the each parameter and error code details.
Error code
Status
0
Test finished without problem.
1
Bubble detect
2
Sample too small
3
Measurement failure
4
Result exceed the upper limt of measurement range.
5
Result underrun the lower limit of measurement range.
6
Result exceed the upper limit of normal value.
7
Result underrun the lower limit of normal value.
Measurable range and Normal Range
Normal
Parameter
396
Measurement
Range
（Default
Range
setting）
Related calculated parameters
pH
6.000 – 8.000
7.380 –
7.460
HCO3-,O2SAT,BE,SBE,TCO2,BB,O2CT,SBC
pCO2
10.0 – 200.0
32.0 –
HCO3-,BE,SBE,TCO2,BB,SBC,AaDO2,RI,a/A
Torr
46.0
pO2
10.0 – 760.0
Torr
74.0 –
108.0
O2SAT,O2CT,SBC,AaDO2,RI,a/A
Na
80.0 – 200.0
mmol/L
139.0 –
147.0
AG
K
1.00 – 20.00
mmol/L
3.30 –
4.70
AG
Cl
50.0 – 200.0
mmol/L
102.0 –
110.0
AG
Ca
0.50 – 5.00
mmol/L
1.00 –
1.30
AG,cCa
Glc
1.1 – 66.6
mmol/L
3.30 –
7.80
0.4 – 30.0
Lac
mmol/L
0.4 – 1.8
tHb
2.0 – 23.0
g/dL
12.0 -18.0
SO2
0 -100 %
92.0 98.5
O2Hb
0 -100 %
94.0 97.0
COHb
0 -100 %
0 - 10.0
MetHb
0 -100 %
0 - 10.0
HHb
0 -100 %
0 - 5.0
Bil
0 -58.5 mg/dL
0.2 – 1.2
Hct
Even though results exceed the upper limt or underrun the lower limit, the
instrument sends obtained values to Host.
(ie) If the result of Ca is 0.01 (The value underruns lower limit), the instrument
sends 0.01
⑧ACK String
Byte
Location
Item
Details
2
1～2th byte
String ID
It should be always 82.
3
3～5th byte
Data Length
It should be always 004.
2
6～7th byte
Communication
status
2
8～9th byte
00 (Dummy)
1
10th byte
CR
error Refer to NOTE 1
It should be always 00.
397
NOTE:
Communication error status
00: Normal
01: Abnormal
398
02: Bite length
03: Time out
G700 Model trouble report format
DDMMYYYY
Error classification
Mandatory information
Flow error
(1), (2-1), (2-2), (2-5), (3), (4), (5), (8)
Calibration failure
(1), (2-1), (2-2), (2-5), (3), (4), (5), (8)
Manual QC is out of target range / The
(1), (2-1), (2-2), (2-5), (3), (4), (5), (6)
instrument shows abnormal results.
AQC is out of target range
(1), (2-1), (2-2), (2-3), (2-4), (2-5), (3), (4), (5), (6)
A customer makes a complaint that test
(1), (2-1), (2-2), (2-5), (3), (4), (5), (6), (7), (8)
results varies from another instrument.
1. Basic Information
Service date
DDMMYYYY
Company name
Engineer name who trouble reported
Hospital name
Installation place
Instrument model name
G710
G710aqc
G720
G730
G720aqc
G735
G730aqc
G735aqc
Instrument serial number
Instrument version
(Security code : 9997)
399
2. Log file required for troubleshooting
1.
Calibration history
Stick USB memory to USB inlet on rear panel.
Access security code 1072 and change the setting from "0" to "1".
Access security code 554 and change the setting to "50000".
Access security code 9003
Calibration history will be transferred into USB memory by electric file.
2.
Flow check results
Perform “Flow” in Self Diagnosis.
Then Perform “Valve” in Self Diagnosis.
Send printed result by PDF file.
3.
Auto QC log
Stick USB memory to USB inlet on rear panel.
Access “Function” “Quality Control” ”Record” “Auto QC” and press “OK”.
Enter starting date at “Start date” and the number of date at “Extraction field”.
Press “USB save”.
Auto QC log will be transferred into USB memory by electric file.
4.
AQC barcode
Take a picture of AQC barcode shown behind the CAL cartridge. Send the
picture file with Auto QC log.
5.
Setting log
Stick USB memory to USB inlet on rear panel.
Access “Function” “Others” ”Data exchange” “Data transfer” Put check mark
at “Setting file” and “Data base” and press “OK”
Setting file will be transferred into USB memory by electric file.
3. Action taken
Trouble description
Action taken by field service
engineer
400
4. Electrode Information
Lot number
pH
PCO2
Lac
Flow cell
PO2
Ref
Na
K
Cl
Ca
Glc
pH:
pCO2:
pO2:
Ref:
Na:
K:
Cl:
Ca:
Glc:
Lac:
Flow cell:
Installation date
pH:
pCO2:
pO2:
Ref:
Na:
K:
Cl:
Ca:
Glc:
Lac:
Flow cell:
401
5. Reagent / consumable information
Cal cartridge:
Pump tube:
Lot number:
Lot number:
Installation date:
Installation date:
Sample port & Nozzle:
Tubing kit:
Lot number:
Lot number:
Installation date:
Installation date:
Sampling tube:
Flush solution:
Lot number:
Lot number:
Installation date:
Installation date:
402
6. Quality control information
GASTROL / GASTROL-ISE
Put check mark and enter batch number of ample.
GASTROL
Batch number: L1:
L2:
L3:
GASTROL-ISE
Batch number: L1:
L2:
L3:
Level 1
pH
PCO2
PO2
Na
K
Cl
Ca
Glc
Lac
pH
PCO2
PO2
Na
K
Cl
Ca
Glc
Lac
pH
PCO2
PO2
Na
K
Cl
Ca
Glc
Lac
Trial 1
Trial 2
Trial 3
Level 2
Trial 1
Trial 2
Trial 3
Level 3
Trial 1
Trial 2
Trial 3
403
7. Test result of Blood Sample
8. Enter the value obtained from your GASTAT and competitor in below chart for comparison:
Competitor’s model name: Bayer 850 (For example)
pH
PCO2
PO2
Na
K
Cl
Ca
Glc
Sample1
Gastat
Sample1
Competitor
Sample2
Gastat
Sample2
Competitor
Sample3
Gastat
Sample3
Competitor
Sample4
Gastat
Sample4
Competitor
9. Container information
Type of container
Heparin type
Manufacturer
name
Syringe
Disposable plastic syringe
for blood gas analysis
Local syringe
Capillary
Disposable plastic capillary
Glass capillary
404
(ie)
Liquid sodium
heparin
Volume
Lac