An introduction to cost terms and purposes Chapter 1 PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA Copyright © 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGraw-Hill Education. 2-2 Costs and cost terminology Cost Actual cost Budgeted cost Cost accumulation 2-3 Learning Objective 1 Understand cost classifications used for assigning costs to cost objects: direct costs and indirect costs. 2-4 Assigning Costs to Cost Objects Direct costs Indirect costs • Costs that can be easily and conveniently traced to a unit of product or other cost object. • Costs that cannot be easily and conveniently traced to a unit of product or other cost object. • Examples: direct material and direct labor • Example: manufacturing overhead Common costs Indirect costs incurred to support a number of cost objects. These costs cannot be traced to any individual cost object. 2-5 Learning Objective 2 Identify and give examples of each of the three basic manufacturing cost categories. 2-6 Classifications of Manufacturing Costs Direct Materials Direct Labor The Product Manufacturing Overhead 2-7 Direct Materials Raw materials that become an integral part of the product and that can be conveniently traced directly to it. Example: A radio installed in an automobile 2-8 Direct Labor Those labor costs that can be easily traced to individual units of product. Example: Wages paid to automobile assembly workers 2-9 Factors affecting Direct/ Indirect cost classification Several factors affect whether a cost is classified as a direct or indirect The materiality of the cost in question Available informationgathering technology Design of operations 2-10 Cost behavior patterns: variable costs and fixed costs Variable costs Fixed costs Costs change in total in procreation to changes in the related level of total activity or volume of output product Costs remains unchanged in total for a given time period 2-11 Example: Variable costs . If BMW buys a steering wheal at $600 for each of its BMW X6 vechicles then the total cost of steering wheels is $600 times the number of vehicales produced as the following table: Number of x6s producted (1) Variable cost per Total variable steering wheel cost of steering (2) wheels (3)= 1*2 1 $600 600 1000 600 600000 3000 600 1800000 2-12 Fixed costs : suppose BMW INCURS A TOTAL COST OF 200000 per year for supervisors who work exclusively on the X6 line. These costs are unchanged in total over a designated range of vehicals produced. Fixed costs become smaller and smaller on a per-unit basis as the number of vehicle assembled increases, as the following table shows: Annual total fixed supervision costs (1) Number of X6 produced (2) Fixed supervision cost per X6 (3)= 1/2 $200000 10000 200 $200000 25000 80 $200000 50000 40 2-13 Learning Objective 3 Interpret unit costs cautiously 2-14 Quick Check Which of the following costs would be considered a period rather than a product cost in a manufacturing company? A. Manufacturing equipment depreciation. B. Property taxes on corporate headquarters. C. Direct materials costs. D. Electrical costs to light the production facility. E. Sales commissions. 2-15 Quick Check Which of the following costs would be considered a period rather than a product cost in a manufacturing company? A. Manufacturing equipment depreciation. B. Property taxes on corporate headquarters. C. Direct materials costs. D. Electrical costs to light the production facility. E. Sales commissions. 2-16 Prime Costs and Conversion Costs Manufacturing costs are often classified as follows: Direct Material Direct Labor Prime Cost Manufacturing Overhead Conversion Cost 2-17 Learning Objective 4 Understand cost classifications used to predict cost behavior: variable costs, fixed costs, and mixed costs. 2-18 Cost Classifications for Predicting Cost Behavior Cost behavior refers to how a cost will react to changes in the level of activity. The most common classifications are: ▫ Variable costs. ▫ Fixed costs. ▫ Mixed costs. 2-19 Variable Cost Total Texting Bill A cost that varies, in total, in direct proportion to changes in the level of activity. Your total texting bill may be based on how many texts you send. Number of Texts Sent 2-20 Variable Cost Per Unit Cost Per Text Sent However, variable cost per unit is constant. The cost per text sent may be constant at 5 cents per text message. Number of Texts Sent 2-21 The Activity Base (Cost Driver) Machine hours Units produced A measure of what causes the incurrence of a variable cost Miles driven Labor hours 2-22 Fixed Cost Monthly Cell Phone Contract Fee A cost that remains constant, in total, regardless of changes in the level of the activity. Your monthly contract fee for your cell phone may be fixed for the number of monthly minutes in your contract. Number of Minutes Used Within Monthly Plan 2-23 Fixed Cost Per Unit Monthly Cell Phone Contract Fee However, if expressed on a per unit basis, the average fixed cost per unit varies inversely with changes in activity. The average fixed cost per cell phone call made decreases as more calls are made. Number of Minutes Used Within Monthly Plan 2-24 Types of Fixed Costs Committed Discretionary Long-term, cannot be significantly reduced in the short term. May be altered in the short term by current managerial decisions Examples Examples Depreciation on Buildings and Equipment and Real Estate Taxes Advertising and Research and Development 2-25 Cost Classifications for Predicting Cost Behavior Behavior of Cost (within the relevant range) Cost In Total Per Unit Variable Total variable cost Increase and decrease in proportion to changes in the activity level. Variable cost per unit remains constant. Fixed Total fixed cost is not affected by changes in the activity level within the relevant range. Fixed cost per unit decreases as the activity level rises and increases as the activity level falls. 2-26 Quick Check Which of the following costs would be variable with respect to the number of cones sold at a Baskins & Robbins shop? (There may be more than one correct answer.) A. The cost of lighting the store. B. The wages of the store manager. C. The cost of ice cream. D. The cost of napkins for customers. 2-27 Quick Check Which of the following costs would be variable with respect to the number of cones sold at a Baskins & Robbins shop? (There may be more than one correct answer.) A. The cost of lighting the store. B. The wages of the store manager. C. The cost of ice cream. D. The cost of napkins for customers. 2-28 Mixed Costs A mixed cost contains both variable and fixed elements. Consider the example of utility cost. Total Utility Cost Y Variable Cost per KW Activity (Kilowatt Hours) X Fixed Monthly Utility Charge 2-29 Mixed Costs The total mixed cost line can be expressed as an equation: Y = a + bX Where: Y Y a Total Utility Cost b X = The total mixed cost. = The total fixed cost (the vertical intercept of the line). = The variable cost per unit of activity (the slope of the line). = The level of activity. Variable Cost per KW Activity (Kilowatt Hours) X Fixed Monthly Utility Charge 2-30 Mixed Costs – An Example If your fixed monthly utility charge is $40, your variable cost is $0.03 per kilowatt hour, and your monthly activity level is 2,000 kilowatt hours, what is the amount of your utility bill? Y = a + bX Y = $40 + ($0.03 × 2,000) Y = $100 2-31 Analysis of Mixed Costs Account Analysis and the Engineering Approach In account analysis, each account is classified as either variable or fixed based on the analyst’s knowledge of how the account behaves. The engineering approach classifies costs based upon an industrial engineer’s evaluation of production methods, and material, labor, and overhead requirements. 2-32 Learning Objective 5 Analyze a mixed cost using a scattergraph plot and the high-low method. 2-33 Scattergraph Plots – An Example Assume the following hours of maintenance work and the total maintenance costs for six months. 2-34 The Scattergraph Method Plot the data points on a graph (Total Cost Y “dependent variable” vs. Activity X “independent variable”). Scattergraph Method Y Total Maintenance Cost $10 000 $9 500 $9 000 $8 500 $8 000 $7 500 X $7 000 400 500 600 700 Hours of Maintenance 800 900 2-35 The High-Low Method – An Example The variable cost per hour of maintenance is equal to the change in cost divided by the change in hours. $2,400 = $6.00/hour 400 2-36 The High-Low Method – An Example Total Fixed Cost = Total Cost – Total Variable Cost Total Fixed Cost = $9,800 – ($6/hour × 850 hours) Total Fixed Cost = $9,800 – $5,100 Total Fixed Cost = $4,700 2-37 The High-Low Method – An Example The Cost Equation for Maintenance Y = $4,700 + $6.00X 2-38 Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the variable portion of sales salaries and commission? a. $0.08 per unit b. $0.10 per unit c. $0.12 per unit d. $0.125 per unit 2-39 Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the variable portion of sales salaries and commission? a. $0.08 per unit b. $0.10 per unit c. $0.12 per unit d. $0.125 per unit 2-40 Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the fixed portion of sales salaries and commissions? a. $ 2,000 b. $ 4,000 c. $10,000 d. $12,000 2-41 Quick Check Sales salaries and commissions are $10,000 when 80,000 units are sold, and $14,000 when 120,000 units are sold. Using the high-low method, what is the fixed portion of sales salaries and commissions? a. $ 2,000 Total cost = Total fixed cost + Total variable cost b. $ 4,000 $14,000 = Total fixed cost + c. $10,000 ($0.10 × 120,000 units) d. $12,000 Total fixed cost = $14,000 - $12,000 Total fixed cost = $2,000 2-42 Least-Squares Regression Method A method used to analyze mixed costs if a scattergraph plot reveals an approximately linear relationship between the X and Y variables. This method uses all of the data points to estimate the fixed and variable cost components of a mixed cost. The goal of this method is to fit a straight line to the data that minimizes the sum of the squared errors. 2-43 Least-Squares Regression Method • Software can be used to fit a regression line through the data points. • The cost analysis objective is the same: Y = a + bX Least-squares regression also provides a statistic, called the R2, which is a measure of the goodness of fit of the regression line to the data points. 2-44 Comparing Results From the Two Methods The two methods just discussed provide different estimates of the fixed and variable cost components of a mixed cost. This is to be expected because each method uses differing amounts of the data points to provide estimates. Least-squares regression provides the most accurate estimate because it uses all the data points. 2-45 Learning Objective 6 Prepare income statements for a merchandising company using the traditional and contribution formats. 2-46 The Traditional and Contribution Formats Used primarily for external reporting. Used primarily by management. 2-47 Uses of the Contribution Format The contribution income statement format is used as an internal planning and decision-making tool. We will use this approach for: 1.Cost-volume-profit analysis (Chapter 5). 2.Budgeting (Chapter 8). 3.Segmented reporting of profit data (Chapter 6). 4.Special decisions such as pricing and make-orbuy analysis (Chapter 12). 2-48 Learning Objective 7 Understand cost classifications used in making decisions: differential costs, opportunity costs, and sunk costs. 2-49 Cost Classifications for Decision Making • Every decision involves a choice between at least two alternatives. • Only those costs and benefits that differ between alternatives are relevant in a decision. All other costs and benefits can and should be ignored as irrelevant. 2-50 Differential Cost and Revenue Costs and revenues that differ among alternatives. Example: You have a job paying $1,500 per month in your hometown. You have a job offer in a neighboring city that pays $2,000 per month. The commuting cost to the city is $300 per month. Differential revenue is: $2,000 – $1,500 = $500 Differential cost is: $300 2-51 Opportunity Cost These costs are not usually entered into the accounting records of an organization, but must be explicitly considered in all decisions. What are the opportunity costs you incur to attend this class? 2-52 Sunk Costs Sunk costs have already been incurred and cannot be changed now or in the future. These costs should be ignored when making decisions. Example: Suppose you had purchased gold for $1,100 an ounce, but now it is selling for $950 an ounce. Should you wait for the gold to reach $1,100 an ounce before selling it? You may say, “Yes” even though the $1,100 purchase is a sunk costs. 2-53 Quick Check Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the cost of the train ticket relevant in this decision? In other words, should the cost of the train ticket affect the decision of whether you drive or take the train to Portland? A. Yes, the cost of the train ticket is relevant. B. No, the cost of the train ticket is not relevant. 2-54 Quick Check Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the cost of the train ticket relevant in this decision? In other words, should the cost of the train ticket affect the decision of whether you drive or take the train to Portland? A. Yes, the cost of the train ticket is relevant. B. No, the cost of the train ticket is not relevant. 2-55 Quick Check Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the annual cost of licensing your car relevant in this decision? A. Yes, the licensing cost is relevant. B. No, the licensing cost is not relevant. 2-56 Quick Check Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the annual cost of licensing your car relevant in this decision? A. Yes, the licensing cost is relevant. B. No, the licensing cost is not relevant. 2-57 Quick Check Suppose that your car could be sold now for $5,000. Is this a sunk cost? A. Yes, it is a sunk cost. B. No, it is not a sunk cost. 2-58 Quick Check Suppose that your car could be sold now for $5,000. Is this a sunk cost? A. Yes, it is a sunk cost. B. No, it is not a sunk cost. 2-59 End of Chapter 1 Job-Order Costing Chapter 3 PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA Copyright © 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGraw-Hill Education. 3-2 Job-Order Costing: An Overview Job-order costing systems are used when: 1. Many different products are produced each period. 2. Products are manufactured to order. 3. The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job. 3-3 Job-Order Costing: An Overview Examples of companies that would use job-order costing include: 1. Boeing (aircraft manufacturing) 2. Bechtel International (large scale construction) 3. Walt Disney Studios (movie production) 3-4 Job-Order Costing – An Example Direct Costs Direct Materials Job No. 1 Direct Labor Job No. 2 Job No. 3 Charge direct material and direct labor costs (tracing) to each job as work is performed. 3-5 Job-Order Costing – An Example Direct Costs Direct Materials Job No. 1 Direct Labor Job No. 2 Indirect Costs Manufacturing Overhead Job No. 3 Manufacturing Overhead, including indirect materials and indirect labor, are allocated to all jobs rather than directly traced to each job. 3-6 The Job Cost Sheet PearCo Job Cost Sheet Job Number A - 143 Department B3 Item Wooden cargo crate Direct Materials Req. No. Amount Date Initiated 3-4-14 Date Completed Units Completed Direct Labor Manufacturing Overhead Ticket Hours Amount Hours Rate Amount Cost Summary Direct Materials Direct Labor Manufacturing Overhead Total Cost Unit Product Cost Units Shipped Date Number Balance 3-7 Measuring Direct Materials Cost Will E. Delite 3-8 Measuring Direct Materials Cost 3-9 Measuring Direct Labor Costs 3-10 Job-Order Cost Accounting 3-11 Learning Objective 1 Compute a predetermined overhead rate. 3-12 Why Use an Allocation Base? An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to individual jobs. We use an allocation base because: a. It is impossible or difficult to trace overhead costs to particular jobs. b. Manufacturing overhead consists of many different items ranging from the grease used in machines to the production manager’s salary. c. Many types of manufacturing overhead costs are fixed even though output fluctuates during the period. 3-13 Manufacturing Overhead Application The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins. POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period Ideally, the allocation base is a cost driver that causes overhead. 3-14 The Need for a POHR Predetermined overhead rates that rely upon estimated data are often used because: 1. Actual overhead for the period is not known until the end of the period, thus inhibiting the ability to estimate job costs during the period. 2. Actual overhead costs can fluctuate seasonally, thus misleading decision makers. 3-15 Computing Predetermined Overhead Rates The predetermined overhead rate is computed before the period begins using a four-step process. 1. Estimate the total amount of the allocation base (the denominator) that will be required for next period’s estimated level of production. 2. Estimate the total fixed manufacturing overhead cost for the coming period and the variable manufacturing overhead cost per unit of the allocation base. 3. Use the following equation to estimate the total amount of manufacturing overhead: Y = a + bX Where, Y = The estimated total manufacturing overhead cost a = The estimated total fixed manufacturing overhead cost b = The estimated variable manufacturing overhead cost per unit of the allocation base X = The estimated total amount of the allocation base. 4. Compute the predetermined overhead rate. 3-16 Learning Objective 2 Apply overhead cost to jobs using a predetermined overhead rate. 3-17 Overhead Application Rate PearCo estimates that it will require 160,000 direct labor-hours to meet the coming period’s estimated production level. In addition, the company estimates total fixed manufacturing overhead at $200,000, and variable manufacturing overhead costs of $2.75 per direct labor hour. Y = a + bX Y = $200,000 + ($2.75 per direct labor-hour × 160,000 direct labor-hours) Y = $200,000 + $440,000 Y = $640,000 POHR = $640,000 estimated total manufacturing overhead 160,000 estimated direct labor hours (DLH) POHR = $4.00 per direct labor-hour 3-18 Job-Order Cost Accounting 3-19 Learning Objective 3 Compute the total cost and average cost per unit of a job. 3-20 Job-Order Cost Accounting 3-21 Job-Order Cost Accounting 3-22 Quick Check Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? a. $200. b. $350. c. $380. d. $730. 3-23 Quick Check Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? a. $200. b. $350. c. $380. d. $730. POHR = $760,000/20,000 hours $38 Direct materials $200 Direct labor $15 x 10 hours $150 Manufacturing overhead $38 x 10 hours $380 Total cost $730 3-24 Learning Objectives 4 and 5 Learning Objective 4 is to understand the flow of costs in the job-order costing system and prepare appropriate journal entries to record costs. Learning Objective 5 is to use T-accounts to show the flow of costs in a job-order costing system. 3-25 Key Definitions 1. Raw materials include any materials that go into the final product. 2. Work in process consists of units of production that are only partially complete and will require further work before they are ready for sale to customers. 3. Finished goods consist of completed units of product that have not been sold to customers. 4. Cost of goods manufactured include the manufacturing costs associated with the goods that were finished during the period, 3-26 Flow of Costs: A Conceptual Overview Costs Balance Sheet Inventories Material Purchases Raw Materials Direct Labor Work in Process Manufacturing Overhead Selling and Administrative Finished Goods Period Costs Income Statement Expenses Cost of Goods Sold Selling and Administrative 3-27 Job-Order Costing: The Flow of Costs The transactions (in T-account and journal entry form) that capture the flow of costs in a job-order costing system are illustrated on the following slides. 3-28 The Purchase and Issue of Raw Materials: T-Account Form Raw Materials Material Direct Purchases Materials Indirect Materials Mfg. Overhead Actual Applied Indirect Materials Work in Process (Job Cost Sheet) Direct Materials 3-29 Cost Flows – Material Purchases On October 1, Smith Corporation had $5,000 in raw materials on hand. During the month, the company purchased $45,000 in raw materials. (1) Raw Materials Accounts Payable 45,000 45,000 3-30 Issue of Direct and Indirect Materials On October 3, Smith had $43,000 in raw materials requisitioned from the storeroom for use in production. These raw materials included $40,000 of direct and $3,000 of indirect materials. (2) Work in Process Manufacturing Overhead Raw Materials 40,000 3,000 43,000 3-31 The Recording of Labor Costs Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Indirect Materials Indirect Labor Applied Work in Process (Job Cost Sheet) Direct Materials Direct Labor 3-32 The Recording of Labor Costs During the month the employee time tickets included $35,000 of direct labor and $12,000 for indirect labor. (3) Work in Process Manufacturing Overhead Salaries and Wages Payable 35,000 12,000 47,000 3-33 Recording Actual Manufacturing Overhead Costs Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Materials Indirect Labor Other Overhead Work in Process (Job Cost Sheet) Direct Materials Direct Labor 3-34 Recording Actual Manufacturing Overhead Costs During the month the company incurred the following actual overhead costs: 1. Utilities (heat, water, and power) $1,700 2. Depreciation of factory equipment $2,900 3. Property taxes payable on factory $1,000 (4) Manufacturing Overhead Utilities Payable Accumulated Depreciation Property Taxes Payable 5,600 1,700 2,900 1,000 3-35 Applying Manufacturing Overhead Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Materials Overhead Indirect Applied to Labor Work in Other Process Overhead Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. 3-36 Applying Manufacturing Overhead Smith uses a predetermined overhead rate of $3.50 per machine-hour. During the month, 5,000 machine-hours were worked on jobs. (5) Work in Process Manufacturing Overhead (5,000 machine hours × $3.50 = $17,500) 17,500 17,500 3-37 Accounting for Nonmanufacturing Cost Nonmanufacturing costs are not assigned to individual jobs, rather they are expensed in the period incurred. Examples: 1. Salary expense of employees who work in a marketing, selling, or administrative capacity. 2. Advertising expenses are expensed in the period incurred. 3-38 Accounting for Nonmanufacturing Cost During the month, Smith incurred but has not paid sales salaries of $2,000, and advertising expense of $750. (6) Salaries Expense Advertising Expense Salaries Payable Accounts Payable 2,000 750 2,000 750 3-39 Transferring Completed Units Work in Process (Job Cost Sheet ) Direct Materials Direct Labor Overhead Applied Finished Goods Cost of Goods Manufactured Cost of Goods Manufactured 3-40 Transferring Completed Units During the period, Smith completed jobs with a total cost of $27,000. (9) Finished Goods Work in Process 27,000 27,000 3-41 Transferring Units Sold Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied Finished Goods Cost of Goods Mfd. Cost of Goods Mfd. Cost of Goods Sold Cost of Goods Sold Cost of Goods Sold 3-42 Transferring Units Sold Smith sold the $27,000 in Finished Goods Inventory to customers for $43,500 on account. (10) Accounts Receivable Sales 43,500 Cost of Goods Sold Finished Goods 27,000 43,500 27,000 3-43 Learning Objective 6 Prepare schedules of cost of goods manufactured and cost of goods sold and an income statement. 3-44 Schedule of Cost of Goods Manufactured: Key Concepts This schedule contains three types of costs, namely direct materials, direct labor, and manufacturing overhead. It calculates the cost of raw material and direct labor used in production and the amount of manufacturing overhead applied to production. It calculates the manufacturing costs associated with goods that were finished during the period. 3-45 Product Cost Flows Raw Materials + = – = Beginning raw materials inventory Raw materials purchased Raw materials available for use in production Ending raw materials inventory Raw materials used in production Manufacturing Costs Work In Process Direct materials As items are removed from raw materials inventory and placed into the production process, they are called direct materials. 3-46 Product Cost Flows Raw Materials + = – = Beginning raw materials inventory Raw materials purchased Raw materials available for use in production Ending raw materials inventory Raw materials used in production Manufacturing Costs Work In Process Direct materials + Direct labor + Mfg. overhead applied = Total manufacturing costs Conversion costs are costs incurred to convert the direct material into a finished product. 3-47 Product Cost Flows Raw Materials + = – = Beginning raw materials inventory Raw materials purchased Raw materials available for use in production Ending raw materials inventory Raw materials used in production Manufacturing Costs Direct materials + Direct labor + Mfg. overhead applied = Total manufacturing costs Work In Process Beginning work in process inventory + Total manufacturing costs = Total work in process for the period All manufacturing costs added to production during the period are added to the beginning balance of work in process. 3-48 Product Cost Flows Raw Materials Beginning raw materials inventory + Raw materials purchased = Raw materials available for use in production – Ending raw materials inventory = Raw materials used in production Costs associated Manufacturing Costs Direct materials + Direct labor + Mfg. overhead applied = Total manufacturing costs with the goods that are completed during the period are transferred to finished goods inventory. Work In Process + = – = Beginning work in process inventory Total manufacturing costs Total work in process for the period Ending work in process inventory Cost of goods manufactured 3-49 Product Cost Flows Work In Process + = – = Beginning work in process inventory Manufacturing costs for the period Total work in process for the period Ending work in process inventory Cost of goods manufactured Finished Goods Beginning finished goods inventory + Cost of goods manufactured = Cost of goods available for sale - Ending finished goods inventory Cost of goods sold 3-50 Quick Check Beginning raw materials inventory was $32,000. During the month, $276,000 of raw material was purchased. A count at the end of the month revealed that $28,000 of raw material was still present. What is the cost of direct material used? a. $276,000 b. $272,000 c. $280,000 d. $ 222,000 3-51 Quick Check Beginning raw materials inventory was $32,000. During the month, $276,000 of raw material was purchased. A count at the end of the month revealed that $28,000 of raw material was still present. What is the cost of direct material used? Beg. raw materials $ 32,000 + Raw materials a. $276,000 purchased 276,000 b. $272,000 = Raw materials available for use in production $ 308,000 c. $280,000 – Ending raw materials inventory 28,000 d. $ 2,000 = Raw materials used in production $ 280,000 3-52 Quick Check Direct materials used in production totaled $280,000. Direct labor was $375,000, and $180,000 of manufacturing overhead was added to production for the month. What were total manufacturing costs incurred for the month? a. $555,000 b. $835,000 c. $655,000 d. Cannot be determined. 3-53 Quick Check Direct materials used in production totaled $280,000. Direct labor was $375,000, and $180,000 of manufacturing overhead was added to production for the month. What were total manufacturing costs incurred for the month? a. $555,000 b. $835,000 c. $655,000 Direct Materials $ 280,000 d. Cannot be determined. + Direct Labor + Mfg. Overhead Applied = Mfg. Costs Incurred for the Month 375,000 180,000 $ 835,000 3-54 Quick Check Beginning work in process was $125,000. Manufacturing costs added to production for the month were $835,000. There were $200,000 of partially finished goods remaining in work in process inventory at the end of the month. What was the cost of goods manufactured during the month? a. $1,160,000 b. $ 910,000 c. $ 760,000 d. Cannot be determined. 3-55 Quick Check Beginning work in process was $125,000. Manufacturing costs added to production for the month were $835,000. There were $200,000 of partially finished goods remaining in work in process inventory at the end of the month. What was the cost of goods manufactured during the month? Beginning work in process inventory $ 125,000 a. $1,160,000 + Mfg. costs incurred b. $ 910,000 for the period 835,000 = Total work in process c. $ 760,000 during the period $ 960,000 d. Cannot be determined. – Ending work in process inventory = Cost of goods manufactured 200,000 $ 760,000 3-56 Quick Check Beginning finished goods inventory was $130,000. The cost of goods manufactured for the month was $760,000. And the ending finished goods inventory was $150,000. What was the cost of goods sold for the month? a. $ 20,000 b. $740,000 c. $780,000 d. $760,000 3-57 Quick Check Beginning finished goods inventory was $130,000. The cost of goods manufactured for the month was $760,000. And the ending finished goods inventory was $150,000. What was the cost of goods sold for the month? a. $ 20,000 $130,000 + $760,000 = $890,000 b. $740,000 $890,000 - $150,000 = $740,000 c. $780,000 d. $760,000 3-58 Learning Objective 7 Compute underapplied or overapplied overhead cost and prepare the journal entry to close the balance in Manufacturing Overhead to the appropriate accounts. 3-59 Underapplied and Overapplied Overhead―A Closer Look The difference between the overhead cost applied to Work in Process and the actual overhead costs of a period is referred to as either underapplied or overapplied overhead. Underapplied overhead exists when the amount of overhead applied to jobs during the period using the predetermined overhead rate is less than the total amount of overhead actually incurred during the period. Overapplied overhead exists when the amount of overhead applied to jobs during the period using the predetermined overhead rate is greater than the total amount of overhead actually incurred during the period. 3-60 Overhead Application Example PearCo’s actual overhead for the year was $650,000 with a total of 170,000 direct labor hours worked on jobs. How much total overhead was applied to PearCo’s jobs during the year? Use PearCo’s predetermined overhead rate of $4.00 per direct labor hour. Overhead Applied During the Period Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 3-61 Overhead Application Example PearCo’s actual overhead for the year was $650,000 with a total of 170,000 direct labor hours worked on jobs. has overhead overapplied HowPearCo much total was applied to PearCo’s overhead for the jobs during theyear year? Use PearCo’s by $30,000. overhead What will rate of $4.00 per direct predetermined PearCo do? labor hour. Overhead Applied During the Period Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 3-62 Quick Check Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is: a. $50,000 overapplied. b. $50,000 underapplied. c. $60,000 overapplied. d. $60,000 underapplied. 3-63 Quick Check Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is: a. $50,000 overapplied. b. $50,000 underapplied. Overhead Applied c. $60,000 overapplied. $4.00 per hour × 290,000 hours = $1,160,000 d. $60,000 underapplied. Underapplied Overhead $1,210,000 - $1,160,000 = $50,000 3-64 Disposition of Under- or Overapplied Overhead PearCo’s Method $30,000 may be allocated to these accounts. $30,000 may be closed directly to cost of goods sold. OR Work in Process Finished Goods Cost of Goods Sold Cost of Goods Sold 3-65 Disposition of Under- or Overapplied Overhead PearCo’s Cost of Goods Sold Actual Overhead overhead applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance PearCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied 3-66 Allocating Under- or Overapplied Overhead Between Accounts Assume the overhead applied in ending Work in Process Inventory, ending Finished Goods Inventory, and Cost of Goods Sold is shown below: Work in process Finished Goods Cost of Goods Sold Total Amount 68,000 $ 204,000 408,000 680,000 $ 3-67 Allocating Under- or Overapplied Overhead Between Accounts We would complete the following allocation of $30,000 overapplied overhead: Work in process Finished Goods Cost of Goods Sold Total Amount 68,000 $ 204,000 408,000 680,000 $ Percent of Total 10% 30% 60% 100% $68,000 ÷ $680,000 Allocation of $30,000 3,000 $ 9,000 18,000 30,000 $ 10% × $30,000 3-68 Allocating Under- or Overapplied Overhead Between Accounts Work in process Finished Goods Cost of Goods Sold Total Amount $ 68,000 204,000 408,000 $ 680,000 Manufacturing Overhead Work in Process Invenory Finished Goods Inventory Cost of Goods Sold Percent of Total 10% 30% 60% 100% Allocation of $30,000 $ 3,000 9,000 18,000 $ 30,000 30,000 3,000 9,000 18,000 3-69 Overapplied and Underapplied Manufacturing Overhead - Summary PearCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) More accurate but more complex to compute. Allocation 3-70 Quick Check What effect will the overapplied overhead have on PearCo’s net operating income? a. Net operating income will increase. b. Net operating income will be unaffected. c. Net operating income will decrease. 3-71 Quick Check What effect will the overapplied overhead have on PearCo’s net operating income? a. Net operating income will increase. b. Net operating income will be unaffected. c. Net operating income will decrease. 3-72 Multiple Predetermined Overhead Rates To this point, we have assumed that there is a single predetermined overhead rate called a plantwide overhead rate. Large companies often use multiple predetermined overhead rates. May be more complex but . . . May be more accurate because it reflects differences across departments. 3-73 Job-Order Costing in Service Companies Job-order costing is used in many different types of service companies. For example, law firms, accounting firms, and medical treatment. 3-74 End of Chapter 3 Chapter 4 Systems Design: Process Costing McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Similarities Between Job-Order and Process Costing Both systems assign material, labor and overhead costs to products and they provide a mechanism for computing unit product cost. Both systems use the same manufacturing accounts, including Manufacturing Overhead, Raw Materials, Work in Process, and Finished Goods. The flow of costs through the manufacturing accounts is basically the same in both systems. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Differences Between Job-Order and Process Costing Process costing is used when a single product is produced on a continuing basis or for a long period of time. Job-order costing is used when many different jobs are worked on each period. Process costing systems accumulate costs by department. Job-order costing systems accumulated costs by individual jobs. Process costing systems compute unit costs by department. Job-order costing systems compute unit costs by job on the job cost sheet. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Quick Check Process costing is used for products that are: a. Different and produced continuously. b. Similar and produced continuously. c. Individual units produced to customer specifications. d. Purchased from vendors. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Quick Check Process costing is used for products that are: a. Different and produced continuously. b. Similar and produced continuously. c. Individual units produced to customer specifications. d. Purchased from vendors. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Processing Departments Any location in an organization where materials, labor or overhead are added to the product. The activities performed in a processing department are performed uniformly on all units of production. Furthermore, the output of a processing department must be homogeneous. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 1 Record the flow of materials, labor, and overhead through a process costing system. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Flow of Materials, Labor and Overhead Costs Direct Materials Direct Labor Manufacturing Overhead McGraw-Hill /Irwin Work in Proces s Finished Goods Cost of Goods Sold Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Flow of Materials, Labor and Overhead Costs Costs are traced and applied to individual jobs in a job-order cost system. Direct Materials Direct Labor Manufacturing Overhead McGraw-Hill /Irwin Jobs Finished Goods Cost of Goods Sold Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Flow of Materials, Labor and Overhead Costs Direct Materials Direct Labor Manufacturing Overhead McGraw-Hill /Irwin Costs are traced and applied to departments in a process cost system. Processing Department Finished Goods Cost of Goods Sold Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. T-Account and Journal Entry Views of Process Cost Flows For purposes of this example, assume there are two processing departments – Departments A and B. We will use T-accounts and journal entries. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Raw Materials •Direct Materials Work in Process Department A •Direct Materials Work in Process Department B •Direct Materials McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Post. Ref. Description Page 4 Debit Work in Process - Department A XXXXX Work in Process - Department B XXXXX Credit XXXXX Raw Materials To record the use of direct material. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Salaries and Wages Payable •Direct Labor Work in Process Department A •Direct Materials •Direct Labor Work in Process Department B •Direct Materials •Direct Labor McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Post. Ref. Description Page 4 Debit Work in Process - Department A XXXXX Work in Process - Department B XXXXX Salaries and Wages Payable Credit XXXXX To record direct labor costs. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Work in Process Department A Manufacturing Overhead •Actual Overhead •Overhead Applied to Work in Process •Direct Materials •Direct Labor •Applied Overhead Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Post. Ref. Description Page 4 Debit Work in Process - Department A XXXXX Work in Process - Department B XXXXX Manufacturing Overhead Credit XXXXX To apply overhead to departments. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Work in Process Department A •Direct Transferred Materials to Dept. B •Direct Labor •Applied Overhead McGraw-Hill /Irwin Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead •Transferred from Dept. A Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Post. Ref. Description Work in Process - Department B Page 4 Debit Credit XXXXX Work in Process - Department A XXXXX To record the transfer of goods from Department A to Department B. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Work in Process Department B •Direct •Cost of Materials Goods •Direct Manufactured Labor •Applied Overhead •Transferred from Dept. A McGraw-Hill /Irwin Finished Goods •Cost of Goods Manufactured Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Post. Ref. Description Finished Goods Page 4 Debit Credit XXXXX Work in Process - Department B XXXXX To record the completion of goods and their transfer from Department B to finished goods inventory. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in T-Account form) Work in Process Department B Finished Goods •Direct •Cost of •Cost of •Cost of Materials Goods Goods Goods •Direct Manufactured Manufactured Sold Labor •Applied Overhead •Transferred Cost of Goods Sold from Dept. A •Cost of Goods Sold McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Process Cost Flows (in journal entry form) GENERAL JOURNAL Date Description Cost of Goods Sold Finished Goods Post. Ref. Page 4 Debit Credit XXXXX XXXXX To record cost of goods sold. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units of Production Equivalent units are the product of the number of partially completed units and the percentage of completion of those units. We need to calculate equivalent units because a department usually has some partially completed units in its beginning and ending inventory. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units – The Basic Idea Two half completed products are equivalent to one completed product. + = 1 So, 10,000 units 70% complete are equivalent to 7,000 complete units. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Quick Check For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process that are 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 b. 11,500 c. 13,500 d. 15,000 McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Quick Check For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process that are 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 10,000 units + (5,000 units × 0.30) b. 11,500 = 11,500 equivalent units c. 13,500 d. 15,000 McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Calculating Equivalent Units Equivalent units can be calculated two ways: The First-In, First-Out Method – FIFO is covered in the appendix to this chapter. The Weighted-Average Method – This method will be covered in the main portion of the chapter. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 2 Compute the equivalent units of production using the weighted-average method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Characteristics of the Weighted Average Method The weighted-average method . . . • Makes no distinction between work done in prior or current periods. • Blends together units and costs from prior and current periods. The equivalent units of production for a department are the number of units transferred to the next department (or finished goods) plus the equivalent units in the department’s ending work in process inventory. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Treatment of Direct Labor Dollar Amount Direct Materials Direct Labor Direct labor costs may be small in comparison to Conversion other product costs in process costing systems. Type of Product Cost McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Treatment of Direct Labor Dollar Amount Direct Materials Direct labor costs may be small Conversion in comparison to other product costs in process costing systems. Type of Product Cost Direct labor and manufacturing overhead may be combined into one product cost called conversion. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example Double Diamond Skis reported the following activity in Shaping and Milling Department for the month of May: Percent Completed Shaping and Milling Department Beginning work in process Units 200 Materials Conversion 55% 30% Units started into production in May 5,000 Units completed during May and transferred to the next department 4,800 100% 100% 400 40% 25% Ending working process McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example The first step in calculating the equivalent units is to identify the units completed and transferred out of the Department in May (4,800 units). Materials Units completed and transferred to the next department McGraw-Hill /Irwin 4,800 Conversion 4,800 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example The second step is to identify the equivalent units of production in ending work in process with respect to materials for the month (160 units) and add this to the 4,800 units from step one. Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% Equivalent units of Production in during the month of May McGraw-Hill /Irwin 160 4,960 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example The third step is to identify the equivalent units of production in ending work in process with respect to conversion for the month (100 units) and add this to the 4,800 units from step one. Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% 160 400 units × 25% Equivalent units of Production in during the month of May McGraw-Hill /Irwin 100 4,960 4,900 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example Equivalent units of production always equals: Units completed and transferred + Equivalent units remaining in work in process Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% 160 400 units × 25% Equivalent units of Production in during the month of May McGraw-Hill /Irwin 100 4,960 4,900 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example Materials Beginning Work in Process 200 Units 55% Complete 5,000 Units Started 4,800 Units Started and Completed 4,800 Units Completed 160 Equivalent Units 4,960 Equivalent units of production McGraw-Hill /Irwin Ending Work in Process 400 Units 40% Complete 400 × 40% Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Weighted-Average Example Conversion Beginning Work in Process 200 Units 30% Complete 5,000 Units Started 4,800 Units Started and Completed 4,800 Units Completed 100 Equivalent Units 4,900 Equivalent units of production McGraw-Hill /Irwin Ending Work in Process 400 Units 25% Complete 400 × 25% Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 3 Compute the costs per equivalent unit using the weighted-average method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing Cost Per Equivalent Unit The following table includes some additional facts for Double Diamond Skis’ Shaping and Milling Department for May. Beginning work in process: 200 units Materials: 55% complete Conversion: 30% complete $ 9,600 5,575 Production started during May Production completed during May 5,000 units 4,800 units Costs added to production in May Materials cost Conversion cost $ 368,600 350,900 Ending work in process 400 units Materials: 40% complete Conversion: 25% complete McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Compute and Apply Costs The formula for computing the cost per equivalent unit is : Cost per equivalent = unit McGraw-Hill /Irwin Cost of beginning work in process + Cost added during inventory the period Equivalent units of production Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Compute and Apply Costs Here is a schedule with the cost and equivalent unit information. Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units $ 15,175 Materials Conversion $ $ 9,600 5,575 719,500 368,600 350,900 $ 734,675 $ 378,200 $ 356,475 4,960 4,900 Cost per equivalent unit McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Compute and Apply Costs Here is a schedule with the cost and equivalent unit information. $356,475 ÷ 4,900 units = $72.75 Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units $ 15,175 Materials Conversion $ $ 9,600 719,500 368,600 350,900 $ 734,675 $ 378,200 $ 356,475 4,960 4,900 Cost per equivalent unit $ 76.25 Total cost per equivalent unit = $76.25 + $72.75 = $149.00 McGraw-Hill /Irwin 5,575 $ 72.75 $378,200 ÷ 4,960 units = $76.25 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 4 Assign costs to units using the weighted-average method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production Cost of ending work in process inventory Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ $ - 4,800 76.25 366,000 $ $ $ - 4,800 72.75 349,200 - $ $ 715,200 Step 1: Record the equivalent units of production in ending work in process inventory. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production 72.75 $ 76.25 $ Cost per equivalent unit 19,475 $ 7,275 $ 12,200 $ Cost of ending work in process inventory Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Step 2: Record the cost per equivalent unit. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production 72.75 $ 76.25 $ Cost per equivalent unit 19,475 $ 7,275 $ 12,200 $ Cost of ending work in process inventory Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Step 3: Compute the cost of ending work in process inventory. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production 72.75 $ 76.25 $ Cost per equivalent unit 7,275 $ 12,200 $ Cost of ending work in process inventory 19,475 $ Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Step 1: Record the units transferred out to the next department. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production 72.75 $ 76.25 $ Cost per equivalent unit 7,275 $ 12,200 $ Cost of ending work in process inventory 19,475 $ Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Step 2: Record the cost per equivalent unit. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Total Conversion Materials Ending work in process inventory: 100 160 Equivalent units of production 72.75 $ 76.25 $ Cost per equivalent unit 19,475 $ 7,275 $ 12,200 $ Cost of ending work in process inventory Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Step 3: Compute the cost of units transferred out. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: $ Cost of beginning work in process inventory Costs added to production during the period $ Total cost to be accounted for 15,175 719,500 734,675 Step 1: Compute the costs to be accounted for by adding the cost of beginning work in process and the production costs added in May. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: $ Cost of beginning work in process inventory Costs added to production during the period $ Total cost to be accounted for 15,175 719,500 734,675 Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for 19,475 715,200 734,675 $ $ Step 2: Compute the costs to accounted for by adding the cost of ending work in process and the cost of units transferred out in May. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Appendix 4A FIFO Method McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. FIFO vs. Weighted-Average Method The FIFO method (generally considered more accurate that the weighted-average method) differs from the weighted-average method in two ways: 1. The computation of equivalent units. 2. The way in which the costs of beginning inventory are treated. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 5 Compute the equivalent units of production using the FIFO method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units – FIFO Method Let’s revisit the Double Diamond Skis example. Assume the following activity is reported in the Shaping and Milling Department for May: Percent Completed Units Work in process, June 1 300 Units started into production in June 6,000 Units completed and transferred out of Department A during June 5,400 Work in process, June 30 McGraw-Hill /Irwin 900 Materials Conversion 40% 20% 60% 30% Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units – FIFO Method Step 1: Determine equivalent units needed to complete beginning inventory. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) Conversion: 200 units × (100% - 30%) McGraw-Hill /Irwin Conversion 90 140 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units – FIFO Method Step 2: Determine units started and completed during the period. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) 90 Conversion: 200 units × (100% - 30%) Units started and completed during May McGraw-Hill /Irwin Conversion 140 4,600 4,600 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units – FIFO Method Step 3: Add the equivalent units in ending working in process inventory. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) 90 Conversion: 200 units × (100% - 30%) Units started and completed during May Conversion 140 4,600 4,600 Ending work in process Materials: 400 units × 40% complete Conversion: 400 units × 25% complete Equivalent units of production McGraw-Hill /Irwin 160 100 4,850 4,840 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. FIFO Example Materials Beginning Work in Process 200 Units 55% Complete 200 × 45% McGraw-Hill /Irwin 5,000 Units Started 4,600 Units Started and Completed 90 Equivalent Units 4,600 Units Completed 160 Equivalent Units 4,850 Equivalent units of production Ending Work in Process 400 Units 40% Complete 400 × 40% Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. FIFO Example Conversion Beginning Work in Process 200 Units 30% Complete 200 × 70% McGraw-Hill /Irwin 5,000 Units Started 4,600 Units Started and Completed 140 Equivalent Units 4,600 Units Completed 100 Equivalent Units 4,840 Equivalent units of production Ending Work in Process 400 Units 25% Complete 400 × 25% Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Equivalent Units: Weighted Average vs. FIFO As shown below, the equivalent units in beginning inventory are subtracted from the equivalent units of production per the weightedaverage method to obtain the equivalent units of production under the FIFO method. Equivalent units - weighted average method Less equivalent units in beginning inventory: 200 units × 55% 200 units × 30% Equivalent units - FIFO method McGraw-Hill /Irwin Materials 4,960 Conversion 4,900 110 4,850 60 4,840 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 6 Compute the cost per equivalent unit using the FIFO method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Cost per Equivalent Unit - FIFO The following table includes some additional facts for Double Diamond Skis’ Shaping and Milling Department for May. Beginning work in process: 200 units Materials: 55% complete Conversion: 30% complete $ 9,600 5,575 Production started during May Production completed during May 5,000 units 4,800 units Costs added to production in May Materials cost Conversion cost $ 368,600 350,900 Ending work in process 400 units Materials: 40% complete Conversion: 25% complete McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Cost per Equivalent Unit - FIFO The formula for computing the cost per equivalent unit under FIFO method is: Cost per equivalent = unit McGraw-Hill /Irwin Cost added during the period Equivalent units of production Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Cost per Equivalent Unit - FIFO Total Cost Costs added in the Shaping and Milling Department Equivalent units $ 719,500 Materials Conversion $ 368,600 4,850 $ 350,900 4,840 $ 76.00 Cost per equivalent unit Total cost per equivalent unit = $76.00 + $72.50 = $148.50 McGraw-Hill /Irwin $ 72.50 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 7 Assign costs to units using the FIFO method. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Step 1: Record the equivalent units of production in ending work in process inventory. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out McGraw-Hill /Irwin $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Step 2: Record the cost per equivalent unit. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.00 $ 72.50 Cost of ending work in process inventory $ 12,160 $ 7,250 $ 19,410 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out McGraw-Hill /Irwin $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Ending Work in Process Inventory Step 3: Compute the cost of ending work in process inventory. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.00 $ 72.50 $ 19,410 Cost of ending work in process inventory $ 12,160 $ 7,250 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out McGraw-Hill /Irwin $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Step 1: Record the cost in beginning work in process inventory. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Conversion Materials Units transferred out: 5,575 $ 9,600 $ Cost in beginning work in process (WIP) Cost to complete beginning WIP: 140 90 Equivalent units to complete 72.50 $ 76.00 $ Cost per equivalent unit 10,150 $ 6,840 $ Cost to complete beginning WIP Cost of units started and completed in May 4,600 4,600 Units started and completed in May 72.50 $ 76.00 $ Cost per equivalent unit 333,500 $ $ 349,600 Cost of units started and completed in May Cost of units transferred out McGraw-Hill /Irwin Total $ 15,175 $ 16,990 $ $ 683,100 715,265 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Step 2: Determine the cost to complete the units in beginning work in process inventory. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Conversion Materials Units transferred out: 5,575 $ 9,600 $ Cost in beginning work in process (WIP) Cost to complete beginning WIP: 140 90 Equivalent units to complete 72.50 $ 76.00 $ Cost per equivalent unit 10,150 $ 6,840 $ Cost to complete beginning WIP Cost of units started and completed in May 4,600 4,600 Units started and completed in May 72.50 $ 76.00 $ Cost per equivalent unit 333,500 $ $ 349,600 Cost of units started and completed in May Cost of units transferred out McGraw-Hill /Irwin Total $ 15,175 $ 16,990 $ $ 683,100 715,265 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Step 3: Determine the cost of units started and completed this period. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Total Conversion Materials Units transferred out: 15,175 $ 5,575 $ 9,600 $ Cost in beginning work in process (WIP) Cost to complete beginning WIP: 140 90 Equivalent units to complete 72.50 $ 76.00 $ Cost per equivalent unit 10,150 $ 6,840 $ Cost to complete beginning WIP 16,990 $ Cost of units started and completed in May 4,600 4,600 Units started and completed in May 72.50 $ 76.00 $ Cost per equivalent unit $ 683,100 333,500 $ $ 349,600 Cost of units started and completed in May McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Computing the Cost of Units Transferred Out Step 4: Determine the total cost of units transferred out. Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Conversion Materials Units transferred out: 5,575 $ 9,600 $ Cost in beginning work in process (WIP) Cost to complete beginning WIP: 140 90 Equivalent units to complete 72.50 $ 76.00 $ Cost per equivalent unit 10,150 $ 6,840 $ Cost to complete beginning WIP Cost of units started and completed in May 4,600 4,600 Units started and completed in May 72.50 $ 76.00 $ Cost per equivalent unit 333,500 $ $ 349,600 Cost of units started and completed in May Cost of units transferred out McGraw-Hill /Irwin Total $ 15,175 $ 16,990 $ $ 683,100 715,265 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for McGraw-Hill /Irwin $ 15,175 719,500 $ 734,675 $ 19,475 715,200 $ 734,675 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for McGraw-Hill /Irwin $ 15,175 719,500 $ 734,675 $ 19,410 715,265 $ 734,675 Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. A Comparison of Costing Methods In a lean production environment, FIFO and weighted-average methods yield similar unit costs. When considering cost control, FIFO is superior to weighted-average because it does not mix costs of the current period with costs of the prior period. McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved. End of Chapter 4 McGraw-Hill /Irwin Copyright © 2008 by The McGraw-Hill Companies, Inc. All rights reserved.