Faculty of Business, Finance & Information Technology FINANCIAL ACCOUNTING II_BAA1253 Chapter 7 – Manufacturing Accounts Prepared by: Dr Nurliyana Haji Khalid If its important to you, you will find a way. If its not, you’ll find an excuse. 1 Learning Objectives 1) Define production costs and distinguish between prime cost (direct) and production overheads (indirect costs). 2) Describe cost accounting terms: Direct material, direct labour, prime cost and production overheads. 3) Calculate factory cost of production. 4) Prepare adjustments for work in progress 5) Prepare manufacturing accounts, income statements and the statements of financial position of a manufacturing business. © 2010 Prentice Hall Business Publishing, College Accounting for Manufacturing companies • A manufacturing company produces the finished goods themselves. They buy raw materials and convert them into finished goods for resale. Hence they are involved in production activities besides the normal selling and administrative activities. They need to determine the production cost in arriving at their cost of goods sold. • This production cost is presented in an account called the manufacturing account that needs to be prepared in addition to the income statement. • Specialized accounting concepts and techniques required to record, report, and control the operations of a manufacturing company. © 2010 Prentice Hall Business Publishing, College Production costs (Direct and Indirect Costs) PRIME COST PRODUCTION OVERHEADS • Human labour & various tools and machines are used to convert raw materials into finished goods. The production costs measures the cost of goods manufactured. • The total costs of direct materials, direct labour and direct expenses is known as PRIME COST. • PRODUCTION OVERHEADS are costs that are not directly related to the actual to the actual production of goods. EXAMPLE OF PRIME COST IN BREAD MANUFACTURING Finished goods Raw materials Direct Labour Cost accounting term (1/2) DIRECT MATERIALS • Are materials which the manufacturing business converts into the finished goods. For eg. flour, eggs yeast and butter are the direct materials used to make breads, cakes and pastries. • The cost of these materials can be directly allocated to the finished goods. DIRECT LABOUR • Refers to wages paid to employees who are directly involved in the actual production. The wages paid to workers who operate machines that are used to produce the product or those who work on the final products, are classified as direct labour. • The wages paid to these workers can be directly allocated to the finished goods. DIRECT EXPENSES / MANUFACTURING SUPPLIES • Are expenses other than material and labour that can be directly related to a specific product. The cost of hiring a special machine to produce a particular product and royalties paid for the right to produce the finished products are among the common examples of direct expenses. PRIME COST • The total of cost of direct materials, direct labour and direct expenses. © 2010 Prentice Hall Business Publishing, College Cost accounting term (2/2) PRODUCTION OVERHEADS © 2010 Prentice Hall Business Publishing, College • Are costs that are not directly related to the actual production of goods. • These costs do not vary with output and are normally fixed. • Eg: wages paid to factory supervisor, factory cleaner and factory manager, repairs and maintenance of plant and machinery, depreciation of plant and machinery, utilities, rental and insurance. • These production overheads only include costs associated with the running of the factory. Flow of Manufacturing Costs Raw Materials Applied Work-inProcess Indirect Factory Overhead Labor Direct © 2010 Prentice Hall Business Publishing, College Accounting: A Practical Approach, 11e by Slater Finished Goods Cost of Goods Sold Cost of Goods Sold • • • Different from a merchandise co. Purpose is to properly match manufacturing costs with sales Must include beginning & ending finished goods © 2010 Prentice Hall Business Publishing, College Cost of Goods Manufactured Raw materials used Direct labor Finished Goods Inventory Work-inProcess inventory Cost of goods sold Production overhead © 2010 Prentice Hall Business Publishing, College Accounting: A Practical Approach, 11e by Slater MANUFACTURING ACCOUNTS - It shows the production cost or transfer price of goods completed during the accounting period. • • • • • • Direct materials Direct labour Direct expenses Factory overhead expenses Work in progress Factory profit MANUFACTURING ACCOUNT Production costs for the period: RM Direct materials XX Direct labour XX Direct expenses XX Prime cost XX Indirect manufacturing costs XX PRODUCTION COST OF GOODS XX The format of a manufacturing account 5B1 Total manufacturing costs Work-in-process Inventory, 7-31 Work-in-process Inventory, 7-31 Total Cost of Goods Manufactured © 2010 Prentice Hall Business Publishing, College Activity Details of production costs for the year ended 31 December 2010: RM 1 January 2010, inventory of raw materials 5,000 31 December 2010, inventory of raw materials 7,000 Raw materials purchased 80,000 Manufacturing (direct) wages 210,000 Royalties 1,500 Indirect wages 90,000 Rent of factory – excluding administration and selling and distribution 4,400 Depreciation of plant and machinery in factory 4,000 General indirect expenses 3,100 PREPARE MANUFACTURING ACCOUNT FOR THE YEAR ENDING 31 DECEMBER 2010 Manufacturing Account for the year ending 31 December 2010 RM RM Inventory of raw materials (1.1.20210) 5,000 Add: Raw materials purchased 80,000 85,000 Less: Inventory of raw materials (31.12.2010) (7,000) Cost of raw materials consumed 78,000 Manufacturing (direct) wages 210,000 Royalties 1,500 Prime cost 289,500 Rent of factory 4,400 Indirect wages 90,000 General expenses 3,100 Depreciation of plant and machinery 4,000 Production cost of goods 101,500 391,000 Work in progress (WIP) • The production cost to be carried out is the production cost of goods completed during the period. If items have not been completed, they cannot be sold. Therefore, they should not appear in the trading account. • The calculation for WIP is: Total production costs expended this year xxxxx Add: Costs from last year, in respect of goods completed this year (WIP) xxxxx xxxxx Less: Costs in this year, for goods to be completed next year (WIP) (xxxx) Production costs expended on goods completed this year xxxxx MANUFACTURING ACCOUNT FOR THE YEAR ENDING 31 DECEMBER 2010 Inventory of raw materials 1.1.2010 8,000 Add: Purchases 87,000 Carriage inwards 2,000 97,000 Less: Inventory of raw materials 31.12.2010 -10,500 Cost of raw materials consumed 86,500 Direct wages 39,600 Direct expenses 1,400 Prime cost 127,500 Indirect manufacturing costs: Fuel and power 9,900 Indirect wages 25,500 Lubricants 3,000 Rent 7,200 Deprectiation of plant and machinery 4,200 Internal transport expenses 1,800 Insurance 1,500 General factory expenses 3,300 56,400 183,900 Add: Work in progress 1.1.2010 3,500 187,400 Less: Work in progress 31.12.2010 (4,200) PRODUCTION COST OF GOODS 183,200 INCOME STATEMENT FOR THE YEAR ENDING 31 DECEMBER 2010 RM RM Sales 250,000 Less: Cost of goods sold Inventory of finished goods 1.1.2010 3,500 Add: Production cost of goods 183,200 186,700 Less: Inventory of finished goods 31.12.2010 (4,400) 182,300 Gross profit 67,700 BALANCE SHEET AS AT 31 DECEMBER XXX (Extract) Current assets RM Inventory XXX Raw materials XXX Finished goods XXX Work in progress XXX Accounts receivable XXX Bank XXX Cash XXX Total current assets XXXX • Balance Sheet SAMOLIS MANUFACTURING B A L A N C E SHEET M A R C H 31, 20XX ASSETS Current A ssets Cash A c c ount s R e c e i va bl e Less: A l l o w a n c e fo r D o ubt ful A c c o unt s Inventories R a w Materials W o rk - in - P ro ce ss Finished Goods $ $ P r ep aid E x p e n s e s Factory S u p p l i e s P re pa i d Factory Insurance Total C urre nt A s s e t s Plant an d E q u i p m ent: Factory M a c hi ne ry Less: A c c um . D e pre c . , Factory M a c hi ne ry Total A ssets © 2010 Prentice Hall Business Publishing, College $ $ 350,000 245,000 130,000 $ 115,000 96,000 18,000 28,000 $ 142,000 2,500 3,000 $ $ 5,500 612,500 78,000 19,500 $ $ 58,500 671,000 THANK YOU