LOAD COMPUTATIONS Load computations involve computing the demand load for a building system or a distribution system extending from a panelboard. This load includes the total of all general lighting, appliance, and equipment loads in the building. The demand load allowed by the code takes into account that all of the electrical connections will not be in use at one time. As a result, the demand load is not a total of all connected loads, but rather a fraction of the connected loads. Code prescribes methods of computing the demand load, which trims down the total connected load to a safe, more reasonable level. General considerations in demand load computations 1. Compute the general lighting load. This is calculated for all types of occupancies based on the unit load given in the table (in watts) times the square footage of the building. (For this exercise it is based upon Code specified 3 VA/ft2 for residences). The floor area is determined using the outside dimensions of the building involved and the number of stories. For dwellings, do not include any open porches, garages, or carports. Any unfinished or unused spaces do not have to be included in the square footage unless they are adaptable for future use. For the (hypothetical) residential system example, the outside dimensions (excluding garage) of the garage are: 61 ft 6 in x 36 ft, there are 2214 𝟐 𝐟𝐭 of floor area The minimum general lighting load, based on the specified 3 VA/ft2 for residences: 3 VA/ft2 x 2214 2 ft = 6642 VA 2. Compute the appliance and laundry circuit load. Code requires at least two 20 A appliance branch circuits for the kitchen. The load is based on 1500 VA (from Code) for each appliance branch circuit in the kitchen. In addition, one 20 A circuit is required for laundry room appliances. For the residential system example, this results in a total of three 20 A branch circuits for appliances: Appliance and laundry load = 3 circuits x 1500 VA = 4500 VA 3. Subtotal the general lighting, appliance, and laundry branch circuit loads. For the residential system example: General lighting Appliance and laundry circuits Subtotal 6642 VA 4500 VA 11 142 VA 4. The demand load allowed by the Code takes into account that all of the electrical connections will not be in use at one time. Although there are limits to this reduction for certain types of occupancies, in a dwelling the first 3000 VA are taken as 100%, and from 3000 to 120 000 VA, only 35% of the load is calculated. For the residential system example, the load subtotal is 11 142 VA, so: First 3000 VA at 100% Remaining 8142 VA at 35% Total demand load 3000 VA 2850 VA 5850 VA The loads of all other appliances and equipment (motors) must be added to this demand load to determine the total service load on the system. 5.) To determine the appliance and equipment load, all appliances and equipment that will not be on the lines discussed above must be listed along with their electrical requirements. Although typical ratings are given in Tables 19.12 through 19.16, nameplate ratings from manufacturers’ data should be used in the design. For the residential system example, the following is a list of fixed appliances and equipment and their ratings from manufacturer’s data: Water heater Clothes dryer Dishwasher Range Waste disposal Air conditioner Garage door opener 3800 VA 4400 VA 1000 VA 11 700 VA 1000 VA 6300 VA 1000 VA ❑ The demand load for an electric range, consisting of an oven and a cooktop unit, is taken from manufacturer’s data. For the residential system example, an electric range with a rating of 11.7 kW, the demand load would be 8 kW (or 8000 VA): Electric range demand load = 8000 VA ❑ The demand load for the clothes dryer is the total amount of power required according to the manufacturer’s data. For the residential system example, the full 4400 VA must be used in the calculation: Clothes dryer demand load = 4400 VA ❑ The demand for fixed appliances (other than the range, clothes dryer, and air conditioning and space heating equipment) is taken as 100% of the total amount required, except that when there are four or more of these fixed appliances (other than those omitted), the demand load can be taken as 75% of the fixed appliance load. For the residential system example, there are three fixed appliances: the water heater at 3800 VA, the dishwasher at 1000 VA, and the waste disposal at 1000 VA. The total of the ratings is 4800 VA, also the demand load. Fixed appliances demand load = 5800 VA ❑ Motors, such as those used in central air conditioners, have their demand loads calculated as 125% of the motor rating. For the residential system example, the air conditioner is rated at 6300 VA and the garage door opener is at 1000 VA. The total demand load will be 7300 VA 125% 9125 VA. Motor (air conditioner/opener) demand load = 9125 VA The total demand load for all of the lighting and appliances is then tabulated. For the residential system example: General lighting, appliances, and laundry 5850 VA Electric range 8000 VA Clothes dryer 4400 VA Fixed appliances 5800 VA Motor (air conditioner/opener) 9125 VA Total demand load 33 175 VA CIRCUIT DESIGN Circuit design involves ascertaining the number and rating of circuits needed in the panelboard. It generally involves the following steps: 1. Determine the minimum number of lighting circuits by dividing the general lighting load by the voltage, finding the amperage required and dividing the amperage into circuits. For the residential system example, the general lighting load was calculated above as 6642 VA and the voltage used for the lighting is 120 V. Therefore: 6642 VA/120 V = 56 A Because the general purpose branch circuit size is limited to 80% of the rating, four 20 A branch circuits for a total of 64 A, or five 15 A branches for a total of 60 A, are needed. Because the general purpose branch circuit size is limited to 80% of the rating, four 20 A branch circuits for a total of 64 A, or five 15 A branches for a total of 60 A, are needed. For 20 A circuits: 56 A>(20 A 80%) = 3.5 = 4 circuits For 15 A circuits: 56 A>(15 A 80%) = 4.7 = 5 circuits This is the minimum number of branch circuits required to serve the residence. In laying out the circuits, almost all designs will have more circuits than the minimum number required. This is because most designers will limit each circuit to fewer receptacles, lights, or a combination of receptacles and lights 2. Lay out and number all branch circuits on the drawing. Bear in mind that, in most cases, all of these general use receptacles and all lighting will use 120 V service. In large commercial applications, 277 V may be used for interior lighting. Note that each circuit is numbered. For the residential system example, there are a total of 14 circuits.