FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 1 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 A 14/06/2020 Primera Emisión / Emitido para Revisión Rev. Fecha de Emisión Descripción Preparado Revisado Aprobado LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 2 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 CONTENIDO 1. OBJETIVE .......................................................................................................................................4 2. SCOPE .............................................................................................................................................4 3. REFERENCE DOCUMENTS ........................................................................................................4 4. REFERENCE STANDARDS AND CODES ................................................................................4 4.1. 4.2. International Standards ................................................................................................................4 National Standards ..........................................................................................................................5 5. LOCATION .....................................................................................................................................6 6. DEFINITIONS ................................................................................................................................ 6 7. GENERAL REQUIREMENTS ......................................................................................................7 7.1. Proposal ...............................................................................................................................................7 8. SYSTEM FREQUENCY AND VOLTAGE LEVELS ...................................................................7 8.1. 8.2. Frequency ...........................................................................................................................................7 Voltage ..................................................................................................................................................7 9. DESIGN REQUIREMENTS..........................................................................................................8 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 9.7. 9.8. 9.9. 9.10. 9.11. 9.12. 9.13. 9.14. General Requirements ...................................................................................................................8 Materials ..............................................................................................................................................8 Enclosures...........................................................................................................................................8 Ventilation ..........................................................................................................................................9 Bus bars................................................................................................................................................9 Construction.................................................................................................................................... 10 Wiring and External Connections .......................................................................................... 10 Components .................................................................................................................................... 10 Surge Suppression ........................................................................................................................ 11 EMI & RFI Suppression ............................................................................................................... 11 Grounding ........................................................................................................................................ 11 Noise................................................................................................................................................... 11 Magnetic Component Insulation............................................................................................. 11 Safety.................................................................................................................................................. 11 10. DETAILED UPS REQUIREMENTS................................................................................ 12 10.1. Rectifier/Charger .......................................................................................................................... 12 LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 3 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.2. 10.3. 10.4. 10.5. 10.6. Batteries............................................................................................................................................ 13 Inverter ............................................................................................................................................. 16 Instruments, Controls, Indicators, Alarms and Remote Control ............................... 18 Nameplates ...................................................................................................................................... 21 UPS Ratings and Efficiency........................................................................................................ 21 11. INSPECTIONS AND TESTS ............................................................................................ 21 11.1. 11.2. Inspections....................................................................................................................................... 21 Test procedure ............................................................................................................................... 21 12. BID INSTRUCTIONS ........................................................................................................ 23 13. GUARANTEE...................................................................................................................... 23 14. DOCUMENTATION .......................................................................................................... 23 15. RECOMMENDED SPARE PARTS LIST ........................................................................ 23 16. SHIPPING ........................................................................................................................... 24 17. COMMISSIONING SERVICE ........................................................................................... 24 LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 4 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 1. OBJETIVE This document defines technical requirements for design, manufacture, and manufacturer acceptance testing of a 3 kVA or larger Uninterruptible Power Supply (UPS) system, to be installed in the stations of “FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL” 2. SCOPE This specification defines the minimum requirements for design, fabrication, inspection, testing, shipment, and documentation for a complete pulse width modulated (PWM) on-line, UPS system. The VENDOR shall guarantee that the design and the fabrication shall be according with the applicable codes, standards and this specification. All deviations from this Technical Specification, Data Sheet, the Purchase Order, or the drawings shall have the written approval of the Client or Contractor representative. 3. REFERENCE DOCUMENTS 1 14 231-TH-EL-DE-001 1 14 231-TH-EL-DT-001 Design Basis Feeder Calculation Report 4. REFERENCE STANDARDS AND CODES The UPS system shall be designed, manufactured and tested according to the requirements of the relevant applicable NMX, NOM and ANSI/IEEE and NEMA standards. The listed standards and Codes, together with their all parts and subparts, shall be applied considering their latest applicable issue available. 4.1. International Standards IEEE - Institute of Electrical and Electronic Engineers IEEE 446 Recommended Practice for Emergency and Standby Power Systems for Industrial and Commercial Applications IEEE 450 Recommended Practice for Maintenance, Testing and Replacement of Vented Lead-Acid Batteries for LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 5 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 Stationary Applications IEEE 142 Recommended Practice for Grounding of Industrial and Commercial Power Systems IEEE 485 Sizing Lead Acid Batteries for Stationary Applications IEEE 1184 Guide for the Selection and Sizing of Batteries for Uninterruptible Power System NEMA - National Electrical Manufacturers Association NEMA PE 1 Uninterruptible Power Systems PIP – Process Industry Practices PIP ELSAP04 UPS System Specification PIP ELSAP04D Data Sheet for Uninterruptible Power Supply (UPS) System PIP ELSAP12 Design and Fabrication of Valve-Regulated Lead-Acid Batteries 4.2. National Standards NOM - Norma Oficial Mexicana NOM-001-SEDE-2005 Instalaciones eléctricas (Utilización) NMX - Normas Mexicanas NMX-J-098-ANCE-1999 Sistemas Eléctricos de Potencia – Suministro - Tensiones Eléctricas Normalizadas LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 6 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 5. LOCATION Starting at: Location Tuxpan, Veracruz. Latitude Length Altitude Arrival at: Location Cdad. Sahagún, Hidalgo. Latitude 19º 46´ 32” N Length 98º 34´ 28” O Altitude 2346 m.s.n.m. Higher Point: Distance Altitud 20º 46´ 97” N 97º 24´ 1” O 10 m.a.s.l. 196 + 000 km 2721 m.a.s.l. The final point of trajectory in Cdad. Sahagún is located at 11 Km from the higher point, which is 375 m below this point. 6. DEFINITIONS Definition presented in this Specification have precedence over other definitions. Conflict between various definitions shall be brought to the attention of Company Representative and Contractor for resolution. CLIENT: Is the party which promotes the project and defines the design and construction of the scope of work. The CLIENT may also include an agent or consultant (PMC), authorized to act on its behalf. CONTRACTOR: Is the party which carries out all or part of the design, engineering, procurement, construction and commissioning for the project. MANUFACTURER/ SUPPLIER/ Is the party which manufactures or supplies equipment and VENDOR: services to perform the duties specified by the EPC CONTRACTOR Within the context of this Specification the following words shall have the meanings stated: “Must” or “Shall” - indicates a mandatory requirement “Should” - indicates a preferred course of action “May” - indicates one acceptable course of action LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 7 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 7. GENERAL REQUIREMENTS Uninterruptible Power Supply (UPS) system, shall operate in conjunction with facility normal AC power distribution system power to supply conditioned regulated uninterruptible electrical power to critical electrical and electronic equipment loads. 7.1. Proposal Technical proposal, as a minimum, shall include the following: Description of ratings, configuration, and operation of proposed UPS. Completed UPS data sheet. Outline drawings of equipment, showing dimensions and weight. One-line electrical diagram of UPS, showing controls and alarms. UPS installation site environmental limitations including temperature, humidity, and atmospheric contaminants limits. UPS maximum full load heat loss in Watt. Schedule of maintenance training available for system proposed, including tuition costs. List of all deviations and exceptions to this specification, including a description of offered alternatives (such as vendor standard equipment suitable for specified service and comparable to equipment herein specified). Delivery time from placement of order. Spare part availability and cost. Material Safety Data Sheets (MSDS) for batteries. 8. SYSTEM FREQUENCY AND VOLTAGE LEVELS Uninterruptible Power Supply (UPS) system, shall operate in conjunction with facility normal AC power distribution system power to supply conditioned regulated uninterruptible electrical power to critical electrical and electronic equipment loads. 8.1. Frequency The frequency of the electrical system is 60 Hz. 8.2. Voltage Input voltage 220V, 3 phases Output voltage 127V, 2 phases + neutral LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 8 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 9. DESIGN REQUIREMENTS 9.1. General Requirements The UPS shall be a solid state double conversion system consisting of converter, battery, charger, inverter, protective devices and additional items as specified in the Data Sheet. The UPS shall be rated for continuous duty. AC UPS systems shall be provided for Instrumentation and Telecommunication systems. The AC UPS shall be capable of supplying the total connected load independently. Each AC UPS unit shall be composed by: No. 1 Rectifier No. 1 Inverter (with transformer) No. 1 Battery bank No. 1 Main AC Distribution Board AC UPS will have incorporated main supplier distribution board. UPS outgoing will be connected to distribution panel through cable feeders. AC UPS shall be equipped with line filters in order to protect the equipment from transient voltage spikes which might occur on the main power supply. AC UPS shall be provided with alarms, indicators and trip facilities in order to protect the equipment and to provide clear indication of operating status. The AC UPS shall ensure uninterrupted power for a minimum of 30 minutes (autonomy) with vented lead acid (VLA) type batteries. In battery room the operating temperature can reach 42°C. Therefore VLA battery life and capacity will be decreased accordingly. The AC UPS system shall have 20% spare capacity over the full load. 9.2. Materials Materials, components, and parts comprising UPS shall be new, current, and of readily available manufacture. 9.3. Enclosures UPS equipment, except batteries, shall be housed in free-standing, dead-front, ventilated NEMA 1 steel sheet enclosure(s), with welded steel framework, to compose an uniform matching suite. The panels shall be suitable for floor mounting, against a wall. Panels shall consist of self-supporting rigid structures, made of steel sheets and shapes or by welded or bolted reinforced steel sheets. The thickness of the supporting steel sheet shall not be less than 2.0 mm. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 9 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 The panels shall be supplied with a steel shape base frame (complete with anchor bolts) and to be blocked to the floor. All metal parts of the panels shall be suitably treated to prevent corrosion and paint deterioration. Plates shall be provided for cables of the types and sizes specified on the data sheets, entering from the direction specified. Cables enter shall be specified in data sheets, when Cables Enter is from below and the plate shall be at least 100 mm above floor level. Doors shall be fitted with hinges, with corrosion and age resistant gaskets and with handle and lock complete with key. Grounding of doors will be made by flexible copper braid. The panels shall be sized to permit the installation of the various equipments taking into account the minimum safety spacing. Being the rear of the enclosure to be located against the wall, all the commands and the components must be accessible from the front, for operation, installation and maintenance. Segregation of the UPS components shall be provided for the following: Rectifier-inverter Back up transformer Harmonic filter Battery circuit breaker Required treatment and colour code will be specified on relevant Data Sheet. Provisions for forklift handling or top lifting devices shall be provided that do not cause distortion of cabinet. 9.4. Ventilation The enclosure shall be provided with fans and/or ventilating louvers for forced air cooling. Natural convection cooling shall be used, if practicable. If forced air cooling is necessary, redundant fans shall be provided. Fans shall be supplied with all necessary controls and shall be fed from the inverter output through a fused switch. A “Fan Failure” alarm shall be made available. Air inlet and exhaust openings shall be protected with expanded metal guards. 9.5. Bus bars Bus bars shall always be of electrolytic copper, sheathed, and will be able to withstand thermal and dynamic stresses due to the short circuit currents. When sheathed or embedded in resin bars are used, the resin and sheaths shall be of the flameretardant type and shall be resistant to superficial discharge. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 10 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 In the connection points bars shall be protected against oxidation. Bus bars supports shall be made of non-hygroscopic non-flammable material and manufactured in order to avoid the dust deposit, superficial discharge and formation of condense. The assembly shall be equipped with an earthing bar. 9.6. Construction Solid-state power switching modules shall be serviceable and removable from front of UPS. Electrical/mechanical interlocks shall prevent system operation if all boards are not properly installed or connected. Printed circuit boards and slots shall be keyed or identified on the backplane in a method to assure matching. UPS shall be designed to permit easy access to power switching and control modules and printed circuit boards. Placement of components, test points, and terminals shall be accessible without disassembly of other components for circuit checking, adjustment, troubleshooting, and maintenance from front of UPS without removal of any adjacent module or assembly. 9.7. Wiring and External Connections UPS internal wiring shall be tagged with permanent labels at each termination, terminal block, and device. Wire label designations shall identify the terminals (from and to) where the wire is connected and which correspond to UPS schematic and wiring diagrams. AC source input, DC output and AC output power connections shall be bolted type. External wiring, including AC input, alternate AC source, DC battery input, AC output, grounding, and alarms, shall be side, bottom cable entrance and shall connect to functionally identified terminals within UPS enclosure. Wiring shall be stranded copper conductor with flame-retardant, low-smoke, halogen-free insulation. 9.8. Components Active components shall be solid-state. Semiconductor devices and relays shall be enclosed. Power semiconductors shall operate at 60%, maximum, of manufacturer’s current rating at full load. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 11 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 9.9. Surge Suppression UPS inputs (rectifier/charger and alternate line) shall have built-in transient voltage surge suppression as well as under voltage and over voltage protection in accordance with IEEE Std 1100. Protection devices shall have failure indication alarm. UPS shall attenuate an input AC transient by a ratio of 2000:1 when tested to ANSI/IEEE C62.41 and C62.45 Category A and Category B. 9.10. EMI & RFI Suppression Electromagnetic effects shall be minimized to ensure computer and other electronic systems shall not adversely affect UPS or be adversely affected by UPS. 9.11. Grounding UPS output AC power neutral shall be landed on a separate terminal and be electrically isolated from UPS chassis. A grounding lug or terminal shall be provided for equipment grounding at UPS enclosure. 9.12. Noise Audible noise generated by UPS under any condition of operation shall not exceed a sound pressure level of 70 dbA measured at 1 m from any surface of UPS enclosure. 9.13. Magnetic Component Insulation Magnetic components (transformers and inductors) shall have NEMA Class H rated sealed insulation, but temperature rise shall not exceed NEMA Class F insulation temperatures rise limits. 9.14. Safety Capacitors and capacitor banks shall be fitted with resistors that discharge capacitors to a safe voltage within approximately one minute after removal of external power. It would not be possible to close the inverter output breaker until the capacitor pre-charge sequence completion. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 12 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.DETAILED UPS REQUIREMENTS 10.1. Rectifier/Charger 10.1.1. Input Voltage and Frequency Rectifier/charger input voltage, frequency, phase, and wires shall be in accordance with UPS data sheet and shall be self regulating withinn+10/-15% of nominal input voltage and ±5% of nominal input frequency without transferring the load to the discharging batteries. 10.1.2. Input Protective and Disconnect Devices Rectifier/charger shall include surge suppression. AC source input power connection to rectifier/charger shall be through a thermal/magnetic circuit breaker. AC source circuit breaker shall be manually operable from front of UPS enclosure. Individual phase protection on 3-phase AC source input systems shall be provided. Power semiconductor circuits or modules, shall be protected by fast acting current limiting fuses, indicating lamps, or an alpha numerically displayed message shall be provided to indicate blown fuses. Input circuit breaker and semiconductor fuses shall be rated so as not to trip when rectifier/charger is operated in UPS system under any of normal, battery charging, or UPS output overload conditions specified. 10.1.3. Input Harmonic Suppression Rectifier/charger shall be designed to limit any input harmonic current feedback into source to 5%, maximum, total harmonic distortion with nominal input voltage and rated load. 10.1.4. Inrush Current Limiting Rectifier/charger shall be equipped with a timed inrush current limiting circuit causing unit to assume load gradually after input voltage is applied. Current shall increase gradually from zero to 100% over a 10 second period. 10.1.5. Power Factor Rectifier/charger shall have a minimum input power factor meeting IEEE Std 446. The rectifier/charger shall maintain a unity to 0.85 lagging power factor under full rated load. 10.1.6. Output Filtering and Voltage Regulation Rectifier/charger output shall be filtered to prevent damage to battery. Ripple current shall not exceed 2% RMS. Voltage regulation shall not exceed 1% for 0 to 100 percent load. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 13 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 When the input voltage goes down to 80% of rated value, the battery charger DC output voltage variations shall be controlled to a value that at least prevents the initiation of battery discharge. 10.1.7. Capacity Rectifier/charger shall: Have sufficient capacity to supply a fully loaded inverter and recharge battery to 95% of its full capacity within 10 times battery discharge time. Be capable of supplying an overload current 125%, minimum, of rating for 10 minutes. 10.1.8. Current Limit Rectifier/charger shall electronically limit the current at 125% of rated output current. 10.1.9. Floating Charging Rectifier/charger shall provide continuous charging of the batteries according to the relevant batteries current/voltage characteristics and charge voltage to compensate the self-discharge. This shall permanently maintain the batteries in a fully charged state as long as no current is drawn from them. 10.1.10. Boost Charging Rectifier/charger shall achieve a faster recharge of the batteries in comparison with the operating mode “Floating Charging”. In this operating mode the batteries shall be charged to a current/voltage characteristic at an elevated charge voltage. 10.1.11. Equalize Charging The rectifier/charger shall be capable of supplying equalize charging voltage for the type of battery specified. Equalizing charge is required after total discharging, insufficient charging and for regeneration of a sulphated battery. Equalize charging shall proceed first charging at constant current; once the charging current goes down, charger shall switch to constant voltage charging and then to floating charge. Equalize charging shall be automatically activated after each battery discharge. 10.2. Batteries 10.2.1. Type and Construction Batteries shall be lead-calcium, vented (flooded) type, with a life expectancy of 20 years. The batteries shall be designed for floating service under normal operation with a periodic equalize charge. The Supplier shall state the recommended float and equalize charging voltage ranges. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 14 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 Multi-cell batteries shall be designed to allow single cell to be easily replaced in the field. Copper strips that are used for inter-cell and inter-row connectors shall be protected with a uniform, homogeneous, lead or lead-alloy coating having a thickness at least 2 mil (0.002 inches). This coating shall be bonded to copper strips and shall be free of blisters and pinholes. Connector bolts, nuts, and washers shall be either lead-plated brass or AISI 316 stainless steel. Battery sets shall be supplied complete with all links, shrouds, accessories, and special tools required to install and maintain units. Intercell links shall be one-piece construction. Cable with lugs is not acceptable. Interbattery and interstring links may be cable with lugs. Each cell shall be permanently and legibly marked with the following information: Name of manufacturer Manufacturer’s type designation relating to number of plates Ampere-hour capacity Number of hours on which rating is based Date of manufacture A colour-change temperature sticker shall be applied to side of each cell to provide positive indication whenever cell temperature exceeds 45°C. The polarity of each cell terminal shall be plainly and durable identified as positive or negative. 10.2.2. Specific Requirements for Vented (Flooded) Vented Lead Acid Cells Vented Lead Acid battery construction shall comply with IEEE 484 and IEEE 1184. Positive plates shall be of the pasted plate construction with grids cast from Vented Lead Acid alloy. Negative plates shall be of the pasted plate type construction with rigid lead alloy grids. The plates shall be braced, suspended, or supported from the container or cover in such a way so as to prevent plate cracking. Between each positive and negative plate there shall be a microporous separator used to improve electrolyte utilization and insulating qualities while maintaining low internal resistance. The cell containers and lids shall be molded of a transparent styrene acrylonitrile or polycarbonate material. The cell lid shall be permanently sealed to the container to form a leak proof seal. Lead-acid cell terminal post and inter-cell connectors shall be sized to carry required current at specified ambient temperature without excessive heating or voltage drop. Copper inserts (if used in posts and connectors) shall be completely embedded to prevent contact with electrolyte. Vent caps shall be equipped with a flame arrestor. Cells shall be designed with sufficient sediment space to eliminate the need for cleaning out during rated service life. Electrolyte level lines, minimum and maximum, shall be marked on the container. A spill containment system (drip pan) shall be provided. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 15 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.2.3. Specific Requirements for Valve-Regulated Lead-Acid Batteries If specified, the batteries provided with the UPS shall be in accordance with PIP ELSAP12 and the purchaser’s Data Sheet. Unless otherwise specified on the purchaser’s Data Sheet, batteries shall be sized to provide 30 minutes backup time at the specified load and a 1.0 power factor, in an ambient temperature of 77°F (25°C). 10.2.4. Sizing Vented Lead Acid battery sizing shall comply with IEEE 485. The Supplier shall size battery ampere-hour rating and short time discharge rates per the stated standards. The capacity shall be based on the load profile, nominal voltage and final discharge voltage. The battery rating shall be based an initial minimum temperature of 25°C and a final discharge voltage of not less than 1.75 volts/cell. A 1.25 (25%) aging factor shall be applied to the calculated capacity (ampere-hour rating). In addition, temperature correction factors per the stated standard shall be applied to the capacity of all battery types based on the design temperatures listed in this specification. A growth factor equal to 1.0 shall be included in Supplier's battery sizing calculation. 10.2.5. Battery Racks Battery racks shall be constructed of welded structural steel frames with: Bolted-on steel runners and braces Provisions for anchoring to floor Rack rails shall have a vinyl or rubber insert. Rack metal, including hardware and grounding connectors, shall be coated with an electrolyteresistant plastic or an equivalent material. One quart, minimum, of electrolyte-resistant battery rack coating shall be supplied for use as touchup after rack assembly. Battery racks for flooded lead-acid cells shall be no more than two-tiers. 10.2.6. Accessories A complete set of special accessories normally used for operation, maintenance or testing of the equipment shall be furnished. Heat-conducting grease and special tools such as non-standard wrenches, are examples of possible accessories. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 16 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 All necessary tools and accessories for mounting and maintaining the batteries shall be furnished. The accessories shall be housed in a vendor-furnished wall-mounted metal storage cabinet. These items include: Rod thermometer with pilot cell cap Anti-oxidation grease in sufficient quantity to coat all connections Portable hydrometer Cell voltmeter Plastic adhesive cell numbers Funnel Plastic bristle brush for cleaning connections Touch-up paint Spare electrolyte for 2% of the cells Spare intercell links for 2% of the cells Spare flame arresters for 2% of the cells 10.2.7. Ratings Ampere-hour rating of battery shall be sufficient to supply direct current to inverter for 30 minutes at least, with inverter operating at full rated output during protection time. 10.2.8. Ground Protection for DC Batteries shall not be grounded. A positive and negative DC ground detection alarm shall be provided for the UPS system. 10.2.9. Battery Disconnect Battery input power connection to UPS system shall be through a fully rated two-pole disconnect device capable of overcurrent and fault protection. Disconnect device shall be incorporated in the UPS system enclosure. 10.3. Inverter 10.3.1. Input Voltage Inverter shall be capable of supplying rated output power while receiving battery input within inverter discharge voltage limit range. 10.3.2. Output Inverter output voltage and capacity shall be in accordance with UPS data sheet. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 17 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.3.3. Static Voltage Regulation Inverter steady-state output voltage shall not exceed ±3% deviation due to the following conditions: - 0% to 100% load, at 1.0 to 0.8 power factor lag Minimum to maximum DC bus voltage Ambient temperature variations within operating environmental limits 10.3.4. Dynamic Voltage Regulation Inverter shall maintain the output voltage to within +/- 10% nominal with a 100 ms response to nominal for a 100% step load change. 10.3.5. Frequency Regulation Output frequency of inverter shall normally be automatically synchronized and phase-locked to alternate AC source. If alternate source frequency is out of range, inverter shall automatically revert to free running maintaining the frequency within +/- 0.1 Hz of nominal. When alternate source frequency returns to within selected frequency range, inverter shall automatically resynchronize at slew rate of 1 Hz/sec maximum. 10.3.6. Semiconductor Overcurrent Protection Inverter power semi-conductors shall be protected by fast-acting, current-limiting fuses with blown fuse indicators. Inverter breaker/fuses shall be rated so as not to trip/blow under inverter normal or overload currents specified. 10.3.7. Overload Rating Inverter shall be capable of supplying up to 125% of continuous full load current rating for ten minutes and 150% for 60 seconds, and 300% for ten cycles without damage. 10.3.8. Battery Deep Discharge Protection Inverter shall automatically command transfer of critical load to alternate source, if available, and disconnect from battery, when discharge voltage limit of battery is reached. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 18 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.3.9. Harmonic Distortion Inverter output shall provide harmonic neutralization and filtering necessary to limit total harmonic distortion in UPS output voltage waveform to 5% maximum, total harmonic distortion with 3% maximum of any single harmonic. 10.3.10. Voltage Unbalance and Phase Separation Inverter shall maintain voltage phase-to-phase and phase to neutral balanced to within +/- 3% with up to a 50% load unbalance. For inverters having a three-phase output, phase separation shall be 120 degrees +2 degrees, maximum, with 100% load unbalance. 10.4. Instruments, Controls, Indicators, Alarms and Remote Control 10.4.1. General UPS shall be furnished with the following instruments, controls, indicators, and alarms with engraved, phenolic nameplates for functional identification. UPS shall enable real time monitoring from the EMCS (Electrical Monitoring and Control System). 10.4.2. Instruments A digital monitoring panel shall be supplied, which includes at minimum the following measurements: Mains voltage, 3 phases simultaneously Mains current, 3 phases simultaneously Mains frequency Alternate input source voltage, 3 phases simultaneously Alternate input source current, 3 phases simultaneously Alternate input source frequency UPS output voltage, 3 phases simultaneously UPS output current, 3 phases simultaneously UPS output peak current, 3 phases simultaneously UPS output frequency Inverter current DC voltage Battery current (charge/discharge) Remaining discharge time on battery Date and time LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 19 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 In addition, the following analogue instruments shall be provided: AC voltmeter (input), with selector switch AC voltmeter (output) AC ammeter (output) Minimum accuracy for instruments shall be 2%. 10.4.3. Controls The following minimum operator controls shall be furnished: Normal AC input circuit breaker. Battery disconnect device at UPS or batteries. Alternate AC source input disconnect circuit breaker. 10.4.4. Indicators A UPS system status monitor panel and/or mimic bus shall be provided on UPS enclosure front. LED indicators shall be used with the following color coding: Green (or yellow)= normal Red= fault Indicator LED test push-button shall be provided. The following status indicators shall be provided on all three phases: Mains OK Rectifier operation Floating charge Boost charge Equalizing charge Battery operation Inverter operation Inverter voltage OK Battery On Battery Off Input On Input Off LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 20 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 10.4.5. Alarms The following alarm indicators shall be provided: Rectifier mains fault Rectifier failure Abnormal DC voltage Battery operation Battery discharged Battery disconnected DC Earth fault Inverter fault Overload inverter Inverter fuse blown Asynchronous operation Overtemperature Fan failure Power supply fault Alarm condition indicators (red LED) shall remain lighted until alarm condition clears and alarm reset push-button is actuated. 10.4.6. Alarm Relays Alarm relays for remote annunciation shall have the following minimum characteristics: Rated voltage: 127V AC, 60 Hz; 125 V DC Rated current: 5 A (AC), 0.3 A (DC) No. of contacts: 2, double changeover type The above contacts must be wired to a terminal strip and clearly marked. Alarm relays shall latch until alarm condition clears and alarm reset push-button is actuated. As a minimum, the following alarm relays shall be supplied: Common alarm Battery operation Battery discharged 10.4.7. Remote Communication The AC UPS System shall enable real time monitoring from the EMCS (Electrical Monitoring and Control System). The AC UPS System shall communicate with the plant Electrical Monitoring and Control System via data link based on the IEC 61850 protocol to allow remote, data logging and event recording, as well as alarms indication. As a minimum, the following alarm relays shall be supplied: LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 21 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 Common alarm Battery operation Battery discharged 10.5. Nameplates Nameplates, appropriately located, shall indicate operating instructions, warnings, and identification of components. Separate nameplate with purchaser’s assigned equipment number in 12 mm letters shall also be provided. Nameplates shall identify each device on instrument panel and other devices such as instrument transformers, secondary fuses, etc., inside cubicle. Door-mounted components shall be identified both on panel door and internally. Nameplates shall be a phenolic material, machine-engraved, exhibiting black letters on white background. Letter height shall be 3 mm minimum. Components within UPS shall be equipped with nameplates. Exterior nameplates shall be attached with stainless steel screws. 10.6. UPS Ratings and Efficiency UPS system input/output voltage, phase, wires, frequency, kVA capacity, and battery protection time shall conform to the UPS data sheet. Emergency Operation Efficiency shall be 90%, minimum, AC or DC battery input to AC output. 11.INSPECTIONS AND TESTS 11.1. Inspections During the manufacturing period, the equipment could be subject to inspection by Contractor inspectors or by others appointed by Contractor or by Owner. Accessory material could be subject to inspection too. The Manufacturer shall allow the free access of inspectors to the workshop, shall give all information required and shall make available all copies of internal orders to other sub-suppliers. 11.2. Test procedure 11.2.1. General LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 22 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 The tests should be carried out in Vendor workshop at his care and expense. Even in case CONTRACTOR/OWNER waives to witness the tests, the Vendor shall draw up the certificate of the tests carried out containing a full report and all results and the measures of the tests. The tests shall be carried out in accordance with the requirements of applicable codes and of the Inspection and Test Plan. Routine tests shall be conducted on each item and/or assembly in accordance with the requirements of applicable codes and of the Inspection and Test Plan. Type tests are for the purpose of proving the characteristics of equipment design. Evidence of valid type tests covering the equipment offered together with tests certificate from an Independent testing station, or recognized manufacturer testing station, shall be submitted with the tender. The type tests shall encompass the requirements listed in the Inspection and Test Plan. 11.2.2. Factory acceptance tests The following tests shall be carried out on all units: Visual check Dimensional check Equipment check Interconnection cable check Insulation tests Checking of auxiliary devices Checking of protective devices Checking of supervisory and remote signalling circuits Checking of measuring devices Synchronization test AC input failure test AC input return test Full load test Battery ripple current measurement Functional tests Mechanical operation test 11.2.3. Type tests Type tests specified by the applied codes shall have been carried out by the manufacturer on prototype. Certificates issued by official laboratories detailing the results of such tests shall be furnished by the manufacturer. If not otherwise specified, the following type tests shall be made available: LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 23 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 Efficiency test Overload capability test Short-circuit test 12.BID INSTRUCTIONS The base quotation shall be in strict accord with this specification and the applicable data sheet. Alternate quotations may also be submitted if deviations from these specifications or data sheets are clearly stated and a base quotation is offered. Evaluation of quotations will take into account unit overall efficiency. Service-proven designs shall be offered. If a design is offered that has not been proven in service for at least two years, proposals shall indicate which parts of the equipment are affected and the extent of experience with these parts. Equipment designs scheduled for supersede shall not be used. 13. GUARANTEE A performance guarantee on the following shall be provided with bid on the following quantities: No-load losses. Full load losses. 14. DOCUMENTATION Documentation shall be provided and shall give, as minimum information: A general description of the unit including installation and maintenance instructions; manuals shall describe UPS system in sections pertaining to description, installation, theory of operation, operational procedures, maintenance, and troubleshooting techniques; Sufficient reproducible drawings, diagrams, circuit diagrams and descriptions of operation; Recommendations for maintenance/replacement intervals on all components; A list of standards applied; The test reports; The compliance certificates with the applicable standards. 15. RECOMMENDED SPARE PARTS LIST Vendor shall provide an UPS system(s) recommended spare part list. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita. FEED TO OIL REFINED PRODUCTS PIPELINE FROM TUXPAN VERACRUZ STORAGE & RECEPTION TERMINAL TO SAHAGÚN HIDALGO STORAGE & DISTRIBUTION TERMINAL PAG: 24 of 24 PROYECTO # 1 14 231 UPS TECHNICAL SPECIFICATION REVISION: A 1 14 231-TH-EL-SP-005 Spare parts list shall describe part, function, manufacturer’s part number, vendor’s part number, price, and delivery for each recommended spare part. 16. SHIPPING All shipping locks, binding, etc., shall be clearly marked so that their removal is assured. Any special precautions that must be observed in the removal of the these shipping restraints shall be clearly marked on the shipping container or crate. The units shall be shipped at the maximum preassembly extent. Receiving location shall be notified two working days in advance so that handling equipment will be available. 17. COMMISSIONING SERVICE Installation, check-out, start-up and training service of installed system shall be provided. LITWIN SA Rue de Faucigny 5, 1700 Fribourg, Switzerland Tel. +41 22 960 76 02 http://www.litwin-engineering.com Este documento es propiedad de Litwin SA y no debe ser divulgado sin previa autorización escrita.