Main Forward Extent of Delivery Valid for K98MC-C, K98MC S90MC-C, L90MC-C, K90MC, K90MC-C S80MC-C, S80MC, L80MC, K80MC-C S70MC-C, S70MC, L70MC S60MC-C, S60MC, L60MC S50MC-C, S50MC, L50MC Engine type Project number Yard newbuilding No. Type and size of vessel Delivery time(s) Place of delivery Owner Consultant/broker Buyer: Name Address Contact person Telephone No. Telefax No. E-mail Seller: Name Address Contact person Telephone No. Telefax No. E-mail Ident. No. 178 08 00-4.5 February 2000 Date Edition 12 Page 1 Back MAN B&W Diesel A/S 4 xx xxx Groups 00-19 4 00 xxx 4 02 xxx 4 03 xxx 4 06 xxx 4 07 xxx 4 09 xxx 4 11 xxx 4 12 xxx 4 14 xxx 4 17 xxx Forward 98 > 90 > 80 > 70 > 60 > 50 MC Main Contents Index General information General information Rating Direction of rotation Rules and regulations Calculation of torsional and axial vibrations Documentation Electrical power on board Dismantling, packing and shipping of engine Testing of diesel engine Supervisors and advisory work 30-79 4 30 xxx 4 31 xxx 4 35 xxx 4 40 xxx 4 41 xxx 4 42 xxx 4 43 xxx 4 45 xxx 4 46 xxx 4 50 xxx 4 54 xxx 4 55 xxx 4 59 xxx separately, Diesel engine 4 60 xxx 4 65 xxx 4 70 xxx 4 75 xxx Exhaust gas Manoeuvring system Local instrumentation Safety, alarm and remote indication Steam tracing in copper pipes Electrical wiring on engine Hardware mounted on the diesel engine 80-89 4 80 xxx 4 81 xxx 4 82 xxx 4 83 xxx 4 84 xxx 4 85 xxx 4 87 xxx 4 88 xxx Miscellaneous 95 4 95 xxx Remote control Miscellaneous Painting Engine seating Galleries Turbo Compound System Power Take Off Spare parts Tools Bridge control system Numbering system Diesel engine Torsional and axial vibrations Fuel oil Lubricating oil Camshaft lubricating oil Cylinder lubricating oil Piston rod stuffing box drain Low temperature cooling water Jacket cooling water Starting air and control air Scavenge air cooler Scavenge air Turbocharger 4 xx 0xx 4 xx 1xx to 4 xx 5xx 4 xx 6xx to 4 xx 9xx 4 xx x00 to 4 xx x89 4 xx x90 to 4 xx x99 Software (information) _ b ` b a _ b ` b a _ b ` b a _ b ` b a Hardware mounted on the engine Hardware delivered separately Item Non-standardised options can be added using: 4 xx 190 to 199 for items mounted on the engine 4 xx 690 to 699 for hardware delivered xx being the respective system group figure 4 78 xxx Example: 4 35 1 10 Fuel oil system Info No. Group: `Extent of Delivery' Definition of engine design: Starboard engine Exhaust side Fore (Free end) Cyl. 1 Cyl. 2 Camshaft side February 2000 Clockwise rotation Aft (Drive end) Turning wheel Page 2 Back MAN B&W Diesel A/S Main General Information Forward 98 > 90 > 80 > 70 > 60 > 50 MC Guidance on the use of the Extent of Delivery lists: How to fill-in the boxes: = Included in `Extent of Delivery' = Not included in `Extent of Delivery' = Not ordered, to be decided later on = Normal version of generator = Hardware delivered separately Alternative items are connected with a vertical line. “ ø” The items marked with an ø constitute the basis for a first quotation `Extent of Delivery for MAN B&W Diesel A/S, Copenhagen, Denmark' “Basic” column defines the simplest engine, designed for attended machinery spaces (AMS), without taking into consideration any specific requirements from the classification society, the yard or the owner. “Option”column lists the different alternatives available in order to fulfil the requirements/functions for a specific project. Basic for all engines Option 4 00 000 4 00 001 ø ø ø 4 00 002 4 00 003 4 00 005 4 00 008 4 00 009 February 2000 Remarks General information Contractual speed of vessel: ______ knots, at ______ BHP and ______ r/min Single screw plant Twin screw plant Plant with Fixed Pitch Propeller (FPP) Plant with Controllable Pitch Propeller (CPP) with variable and/or constant speed Direct coupled Page 3 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option 4 02 000 ø 4 02 001 4 02 002 4 02 004 4 02 006 4 02 008 4 02 010 ø ø Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Rating The outputs are based on: 1,000 mbar ambient air pressure max. 45 bC ambient air temperature max. 32 bC sea cooling water temp. (or central cooling 36 bC freshwater temp.) 60% relative humidity Nominal maximum continuous rating (MCR L 1) Identical with 4 02 002 or 4 02 004 for ø ______ kW = ______ BHP on flywheel at ______ r/min of engine Specified maximum continuous rating For engines with VIT fuel pumps, except for ______ kW = ______ BHP on flywheel S70MC-C, S60MC-C or S50MC-C at ______ r/min of engine including ______ kW for propulsion and ______ kW for PTO For S70MC-C, S60MC-C or S50MC-C The specified fuel oil consumption is without VIT fuel pumps guaranteed for this rating only Specified maximum continuous rating for which the engine is optimised ______ kW = ______ BHP on flywheel at ______ r/min of engine including ______ kW for propulsion and ______ kW for PTO For S70MC-C, S60MC-C or S50MC-C Requires: 4 35 104 equipped with VIT fuel pumps Specified maximum continuous rating (M) ______ kW = ______ BHP on flywheel at ______ r/min of engine including ______ kW for propulsion and ______ kW for PTO Rating for which the engine is to be optimised (O) The specific fuel oil consumption is guaranteed ______ kW = ______ BHP on flywheel for this rating only. Also applicable to S70MC-C at ______ r/min of engine S60MC-C or S50MC-C if 4 02 006 is chosen Auxiliary machinery and main engine shaftline to be dimensioned for an engine output of: ______ kW = ______ BHP on flywheel at ______ r/min of engine 4 03 000 4 03 001 Direction of rotation for ahead, seen from aft 4 03 002 4 03 003 Engine, anti-clockwise Twin screws: starboard engine rotating: ______ port engine rotating: ________ 4 06 000 4 06 005 Rules and regulations Engine, clockwise Classification society: ____________ Complete notation: _____________ For fixed pitch propeller or controllable pitch propeller For controllable pitch propeller The design complies with the rules of the members of IACS. All quantities are stated per vessel February 2000 Software Page 4 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø ø 4 06 022 4 06 024 4 06 045 4 06 050 4 06 060 4 06 065 4 06 070 4 06 071 ø 4 07 000 4 07 001 ø 4 07 002 4 07 003 4 07 005 4 07 006 ø 4 07 009 4 07 015 4 07 016 ø 4 09 000 4 09 501 4 09 502 4 09 503 4 09 600 ø 4 09 602 ø 4 09 603 ø 4 09 610 4 09 611 4 09 612 ø 4 09 616 4 09 617 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks General service No special requirements Ice class notation: _____________ Centralised Control Station Extra sensors to be ordered in 4 75 128 (CCS-notation for LRS only) Other regulations: ____________ To comply with IMO NOx emission limitations To comply with other emission limit:_______ The noise level of the main propelling machinery The max. sound pressure levels accepted by IMO are: in the machinery spaces, at the vessel's normal without ear protectors 85 dB(A) design service speed, is to comply with the IMO with ear protectors up to 110 dB(A) limit for sound pressure level of 110 dB(A) with ear muffs and ear plugs above 110 dB(A) Special requirements for noise insulation of engine Acceptable noise level in engine room to be specified: ____________________________________ Calculation of torsional and axial vibrations Standard calculation of torsional vibrations for Necessary information from yard to be received direct coupled engine before: __________. Measurements of torsional vibrations are not included. Calculation of axial vibrations, only if required by classification society Calculation of axial vibrations required by Buyer Special calculations required: __________ To be carried out by: _______________ Special measurements required: __________ To be performed by: ______________ Calculation of the engine's dynamics Barred speed range acceptable to Buyer (FPP) Without barred speed range Required for advanced plants/governors Speed limitations, if any, to be specified: _______ Depends on torsional vibration calculations Alternatively, use 4 31 108 for plants with CPP Documentation Nameplates on engine in English Nameplates on engine, language: ______ Other nameplates: ____________ Finish certificate for engine from classification society 4 sets of General Documentation for engine room systems, within 4 weeks after order 4 sets of Specific Plant Documentation for main engine installation, within 3 to 6 months after order, subject to receipt of necessary information from Buyer 4 weeks earlier 3 sets of instruction books in English ____ extra sets of instruction books in English ____ extra sets of instruction books language: _______________ ____ Instruction book(s) on CD-ROM: Maintenance ____ Instruction book(s) on CD-ROM: Spare parts Volume A Volume B Only available for new engine types introduced since 1997 All quantities are stated per vessel February 2000 Software Page 5 Back MAN B&W Diesel A/S 4 09 620 4 09 630 4 09 651 4 09 652 4 09 653 4 09 660 4 09 661 4 09 662 4 09 663 ø 4 09 665 4 09 670 4 09 680 4 09 681 ø ø ø Main General Information Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option Remarks Video instructions Subject: _______________ Line system: _______________ Recorder system:_______________ Training course of 5 days for ___ marine engineers CAPA > for shipside use CAPA > for shoreside use CAPA > for shipside and shoreside use See list of videos available Available in line systems PAL, NTSC or SECAM Recorder systems U-matic, Betamax and VHS Computer Aided Performance Analysis, - a software for use on a PC for calculation and evaluation of performance and operational condition of main engine. All observations to be entered manually on the PC (Off-line). Computer Controlled Surveillance, - a software CoCoS > EDS Engine Diagnostics System for use on a PC for main and auxiliary engines. CoCoS > MPS Maintenance Planning System CoCoS EDS uses an on-line connection to the CoCoS > SPC Spare Part Catalogue alarm and monitoring system. CoCoS > SPO Stock Handling and Spare Part Ordering Requires: 4 75 129 Sensors for CoCoS CoCoS suite Includes 4 09 660, 661, 662 and 663 Comments and remarks on engine room installation To be sent to Seller within one month drawings and diagrams after signing of Technical Specification Shaft alignment calculations for direct coupled single screw propulsion plant Shaft alignment calculations for other concept: _______________ 4 11 000 4 11 011 4 11 012 4 11 013 4 11 015 4 11 021 4 11 022 4 11 023 4 11 024 4 11 025 4 11 030 4 11 040 Electrical power on board 4 12 000 Dismantling, packing and shipping of engine 3 x 440 Volts AC, 60 Hz 3 x 400 Volts AC, 50 Hz 3 x 380 Volts AC, 50 Hz 3 x 208 Volts AC, 60 Hz 1 x 220 Volts AC, 60 Hz 1 x 230 Volts AC, 60 Hz 1 x 220 Volts AC, 50 Hz 1 x 230 Volts AC, 50 Hz 1 x 120 Volts AC, 60 Hz 24 Volts DC ± 20%, max. ripple 5% RMS Other voltage: ____ Volts AC ____ Hz, ___ phase Shipping of engine Name of place of destination:____ Restrictions at the place of destination:____ Max. draught of carrying vessel:____ Max. air draught of carrying vessel:____ Sketch of harbour and berth quay, max. length and width of carrying vessel: Crane outline and lifting capacity Schedule of tide, ice, if any Other access or unloading restrictions: _______ Masses and dimensions of the heaviest components are stated in the relevant project guide All quantities are stated per vessel February 2000 Software Page 6 Back MAN B&W Diesel A/S 4 12 020 4 12 021 4 12 022 4 12 023 4 12 024 ø 4 12 029 4 12 030 4 12 031 ø 4 12 032 4 12 033 4 12 034 4 12 039 4 12 110 ø 4 12 111 Main General Information Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option Remarks Dispatch pattern A: Short-distance transportation and short-term storage (Maximum 8 weeks from delivery ex. works to installation. Transport distance maximum 1,000 km) Dispatch pattern A1: Complete assembled engine without turbochargers, spare parts and tools Mass of heaviest item: ________ tons Dispatch pattern A2: Engine disassembled in two sections Mass of heaviest item: ________ tons Dispatch pattern A3: Engine disassembled in three sections Mass of heaviest item: ________ tons Dispatch pattern A4: Engine completely disassembled Other dispatch pattern A: _____ Dispatch pattern B: Overseas or long-distance transportation or long-term storage Long-term preservation max. 6 months, and seaworthy packing Dispatch pattern B1: Engine dismantled into: Engine proper, scavenge air receiver, air coolers, exh. gas receiver, turbochargers, spare parts and tools Mass of heaviest item: ________ tons Dispatch pattern B2: Engine disassembled in two sections Mass of heaviest item: ________ tons Dispatch pattern B3: Engine disassembled in three sections Mass of heaviest item: ______ tons Dispatch pattern B4: Engine disassembled in four sections Mass of heaviest item: ______ tons Other dispatch pattern B: _________ Lifting tools and lifting instructions for complete assembled engine, for installation purposes (hardware), exclusive of lifting wire ropes Lifting tools and lifting instructions for disassembled engine (hardware), exclusive of lifting wire ropes The necessary sealing and packing materials are included for reassembling For storage requirement, separate specification is available on request All quantities are stated per vessel February 2000 Software Page 7 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø 4 12 120 ø 4 12 121 4 12 601 ø 4 12 611 ø 4 14 000 4 14 001 ø 4 14 002 4 14 010 ø 4 14 020 ø Remarks Lifting tools to be returned to engine Builder on Buyer's account, just after the instal.of the engine Lifting tools not to be returned Drying machine to be provided for transportation/ Required for dispatch pattern B1, and for some storing period, to be returned to Seller special dispatch pattern Containers, if used, to be returned on Buyer's account Testing of diesel engine with water brake 4 14 021 Shop test on Marine Diesel Oil to be carried out Max. power available is 110% of specified according to class requirements, according to the MCR-rating (4 02 002, 4 02 004 or 4 02 006). Fixed Pitch Propeller curve Test running. Special requirements ________ See 4 17 833 and 4 17 834 Buyer will participate. Notice to be given to Buyer 14 days before testing Inspection after shop trial of components from one cylinder unit only Additional inspection after shop trial ________ 4 17 800 Supervisors and advisory work 4 17 801 4 17 802 4 17 805 4 17 810 ø Forward 98 > 90 > 80 > 70 > 60 > 50 MC 4 17 811 4 17 812 4 17 813 4 17 814 4 17 815 The supervision stated will comprise normal A notice of minimum one week is required by working day of 8 hours Seller before attendance of supervisors Travelling and living expenses to be paid by Buyer An extra charge will be made for travelling time, Travelling and living expenses to be paid by: ____ waiting time, overtime, weekends and local holidays Supervision by MAN B&W Diesel A/S during engine Details to be agreed upon production Supervision during erection/assembling at yard For 4, 5, 6, 7 or 8-cylinder engines: Dispatch pattern A1 or B1: 1 man for 10 working days Dispatch pattern A2 or B2: 1 man for 15 working days Dispatch pattern A3 or B3: 1 man for 20 working days Dispatch pattern A4 or B4: 1 man for 30 working days Special dispatch pattern: 1 man for 40 working days or For 9, 10, 11 or 12-cylinder engines of 80, 90 or 98 types: ø ø 4 17 817 4 17 818 4 17 829 Dispatch pattern A4 or B4: 1 man for 40 working days Special dispatch pattern: 1 man for 50 working days Additional assistance: ___________ 4 17 830 4 17 832 4 17 833 4 17 834 Quay trial Normal quay trial Quay trial with disconnected propeller Quay trial with zero thrust propeller Requires: 4 35 109 and 4 75 111 All quantities are stated per vessel February 2000 Software Page 8 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø 4 17 835 4 17 837 4 17 838 4 17 839 4 17 840 ø 4 17 841 4 17 844 ø 4 17 845 ø 4 17 846 4 17 847 4 17 848 4 17 849 4 17 850 4 17 851 ø 4 17 860 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Supervision for quay trial: Expected date of quay trial: ____________ 2 men for 3 working days for engine before quay trial 2 men for 2 working days for engine at quay trial 1 man for 2 working days for governor 1 man for 5 days for shaft generator or PTO, before and during quay trial 1 man for 2 days for bridge manoeuvring system, before and during quay trial Additional supervision of main engine: ________ Supervision at sea trial: Expected date of sea trial: __________ Max. 4 men for 3 days during sea trial for main engine and governor system Extended supervision of main engine: ______ Quality Control sheets for engine assembling and alignment to be received by Seller at least one week before quay trial A notice of minimum one week is required by Seller before attendance of supervisors Documentation on remote controls, governor and shut down system to be received by Seller for perusal at least one month before quay trial Inspection after sea trial of components from one cylinder unit only, if required by class Additional inspection after sea trial ________ 1 man for 3 days for shaft generator or PTO 1 man for 3 days for bridge manoeuvring system 1 man for 2 days for inspection after sea trial Supervision during guarantee period: Guarantee engineer in guarantee period __ days Travelling and living expenses to be paid by: ___ Seller has the right to inspect the engine at the yard during storage and erection, to participate in the quay and sea trials, and to send a representative on board during the guarantee period in order to get engine performance data and carry out vibration measurements during the sea trial. Seller will not charge any fee, and will pay travelling expenses All quantities are stated per vessel February 2000 Software Page 9 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø ø ø ø 4 30 100 4 30 101 4 30 104 4 30 109 4 30 110 4 30 111 4 30 120 4 30 121 ø 4 30 130 or ø 4 30 131 ø 4 30 132 4 30 135 4 30 136 ø 4 30 140 4 30 141 ø 4 30 145 or 4 30 146 ø 4 30 147 ø 4 30 161 or ø 4 30 165 4 30 166 ø ø 4 30 200 4 30 201 4 30 202 4 30 203 4 30 211 4 30 212 4 30 602 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Diesel engine, type: _______ Reversible type Non-reversible type Reversible in emergency only With built-in thrust bearing With guide bearing Starboard design engine: With exhaust pipes on starboard side Port design engine: With exhaust pipes on port side Staybolts in one part, for K98MC and 80, 70, 60, 50 types Staybolts in two parts, for K98MC-C, S90MC-C, L90MC-C, K90MC and S80MC-C types Staybolts in two parts (for low-headroom dism.) Staybolts with nuts for hydraulic tools Staybolts with hydraulic tools permanently mounted Without indicator gear With indicator gear Mechanical chain tightener Hydraulic chain tightener Hydraulic chain tightener With exhaust valves of Nimonic For FPP For CPP Additional for CPP For geared plant For K98MC and 80, 70, 60 or 50 types Except on K98MC, S70MC-C, S60MC-C and S50MC-C Electronic PMI can be ordered: 4 75 207 or 4 75 208 On 70, 60 and 50 types On 70 and 60 types On 98, 90 and 80 types All types except S50MC-C With austenitic exhaust valves on S50MC-C With exhaust valves of Nimonic on S50MC-C External engine connections Without counterflanges in connecting end of pipes With blank counterflanges, gaskets and bolts in connecting end of pipes With drilled counterflanges, gaskets and bolts External flange connections according to DIN and ISO standards External flange connections according to other standards: ______________ With coupling bolts (oversize) and nuts for crankshaft, intermediate shaft or propeller shaft 4 30 700 Marine GenSets from MAN B&W Holeby Diesel: For further spec., see separate `Extent of Delivery' 4 30 716 4 30 731 4 30 732 4 30 737 4 30 738 kW on generator terminals __ × __ L16/24 _____ kW _____ r/min __ × __ L23/30 _____ kW _____ r/min __ × __ L28/32 _____ kW _____ r/min __ × __ L27/38 _____ kW _____ r/min __ × __ L32/40 _____ kW _____ r/min ( 475- 855 kW, 1000/1200 r/min) ( 615-1215 kW, 720/750/900 r/min) (1000-1880 kW, 720/750 r/min) (1425-2735 kW, 720/750 r/min) (2290-4125 kW, 720/750 r/min) All quantities are stated per vessel February 2000 Hardware Page 10 Back MAN B&W Diesel A/S ø Remarks 4 31 100 Torsional and axial vibrations Tuning wheel and/or torsional vibration damper or QPT, if necessary, are to be ordered separately, at additional cost, based on the final torsional vibration calculations. 4 31 101 Torsional vibrations Tuning wheel 4 31 111 4 31 115 or 4 31 116 ø 4 31 117 4 31 150 ø 4 31 151 ø 4 31 155 4 31 156 4 31 200 4 31 201 ø Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option 4 31 105 4 31 108 ø Main General Information 4 31 203 All shaft and propeller data are to be forwarded by Buyer to Seller within four weeks from order Torsional vibration damper Governor with incorporated software for QPT (Quick Passage of barred speed range Technique) Axial vibrations Axial vibration damper Mechanical measuring device for condition check of axial vibration damper Axial vibration monitor with indication for condition check of axial vibration damper Axial vibration monitor with indication for condition check of axial vibration damper with terminals for alarm and slow down Balancing 1st order moment compensators 1st order moment balancer comprising adjustable counterweights on fore and aft ends of crankshaft Bracket for chain tightener prepared for mounting of 1st order moment compensator 1st order moment compensator mounted on aft end, on main chain tightener wheel 2nd order moment compensators Without 2nd order moment compensator on aft end With 2nd order moment compensator on aft end Applicable for CPP plants only. For electronic governor only. To be decided by engine maker and MAN B&W Diesel A/S based on final torsional vibration calculations. For engines without PTO or DMG on fore end Required for engines with PTO or DMG on fore end Required for 5-cylinder S-MC engines, 6S80MC-C, and for 5 + 6-cylinder S90MC-C, S70MC-C, S60MC-C and S50MC-C On 4-cylinder engines only On 4, 5, and 6-cylinder engines only or ø 4 31 204 4 31 211 ø 4 31 212 4 31 213 4 31 601 With 2nd order moment compensator on aft end of 6K98MC, 6K98MC-C, 6S90MC-C, 6L90MC-C, 6K90MC or 6K90MC-C Not prepared for 2nd order moment compensator on fore end Prepared for 2nd order moment compensator on fore end (machined surfaces) With 2nd order moment compensator on fore end Electric balancer for compensation of engine forces or moments Make: Gertsen & Olufsen A/S, or similar To compensate: _________________ Chain wheel is mounted only if PTO, tuning wheel or vibration damper is applied All quantities are stated per vessel February 2000 Hardware Page 11 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø 4 35 100 4 35 101 4 35 104 ø 4 35 105 4 35 106 4 35 107 4 35 109 ø 4 35 110 4 35 111 4 35 112 ø ø 4 35 120 4 35 121 4 35 130 or ø 4 35 131 4 35 132 4 35 610 4 35 620 ø ø 4 40 100 4 40 101 4 40 102 4 40 105 4 40 106 4 40 140 4 40 670 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Fuel oil piping on engine Specified heavy fuel oil: IF-____________ Max. RMH 55, 700 cSt at 50 bC (7,000 sec. Redwood I/100 bF) Fuel pump of VIT-type (Variable Injection Timing) on S70MC-C, S60MC-C or S50MC-C Heated drain box with level alarm for fuel oil leakage Fuel oil leakage with puncture valve causing fuel oil cut out per cylinder Fuel oil leakage, with automatically activated pneumatic lift of fuel pump roller guide per cyl. Special fuel cutting system for plants with de-clutchable propeller Steam tracing in copper pipes for heating of fuel oil pipes Electrical trace heating of fuel oil pipes Thermal oil tracing in steel pipes for heating of fuel oil pipes Fuel oil pipes without insulation Insulated fuel oil pipes and main drain pipes Manual lifting arrang. of fuel pump roller guide per cylinder on 70, 60, and 50 types Semi-automatic lifting arrangement of fuel pump roller guide per cylinder on 98, 90 and 80 types Semi-automatic lifting arrangement of fuel pump roller guide per cylinder Required for 4 02 006 VIT is fitted as standard on all other types Required for Unattended Machinery Spaces (UMS) Except for 50 types Required for 4 17 833, 4 75 111 Option on 70, and 60 only Is included in 4 35 107 1 fuel oil supply unit Make: MAN B&W Diesel/C.C. Jensen or similar Type: F-____________________ 1 fuel oil supply unit of special design: ______ Lubricating oil piping on engine Oil pan with vertical outlets Oil pan with horizontal outlet at both ends To be confirmed by Seller Main lubricating oil system for crankshaft, chain Available for all types except S90MC-C drive and piston cooling, and a separate camshaft lub. oil system Uni-lubricating system for crankshaft, chain drive, piston cooling and camshaft Separate turbocharger lubricating oil system on engine 1 turbocharger lubricating oil unit All quantities are stated per vessel February 2000 Hardware Page 12 Back MAN B&W Diesel A/S Remarks 4 41 100 Camshaft lubricating oil piping on engine 4 41 610 1 camshaft lube oil unit Make: MAN B&W Diesel/C.C. Jensen or similar Type: C-_______________ 1 camshaft lube oil unit of special design: _____ 2 booster pumps for lubrication of camshaft and/or exhaust valve actuator 1 booster unit for lubrication of camshaft and/or exhaust valve actuator Make: MAN B&W Diesel/ C.C. Jensen or similar Type: B-_______________ See 4 40 105 ed if Uni-lubricating system 4 40 106 Not requir is applied 4 41 625 ø 4 42 100 4 42 105 4 42 111 4 42 113 4 42 120 4 42 650 4 43 100 4 43 610 4 43 620 4 43 640 ø ø Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option 4 41 620 4 41 624 ø Main General Information Cylinder lubricating oil piping on engine Electronic Alpha cylinder lubricators Mechanical cyl. lubr., engine speed dependent Mechanical cylinder lubricator, engine speed and MEP dependent Mechanical cyl. lubricator, load change dependent Pump station for Alpha cylinder lubrication system to be mounted separately Includes functions 4 42 113 and 4 42 120 For FPP only Required for CPP with constant speed Piston rod stuffing box drain piping on engine 1 piston rod drain oil unit Make: MAN B&W Diesel/C.C. Jensen or similar Type: PR-_________________ 1 piston rod drain oil unit of special design: ____ 1 circulating pump and CJC fine filter 4 45 100 Low temperature cooling water piping on engine for scavenge air cooler 4 45 102 4 45 110 4 45 111 4 45 130 4 45 131 4 45 132 4 45 133 Engine without low temp. cooling water pipes Cooling with seawater Central cooling with freshwater and pipes of steel 36 bC freshwater temperature Seawater pipes of galvanised steel Seawater pipes of galvanised steel, thick walled Seawater pipes of aluminium brass Seawater pipes of Cu-Ni 4 46 100 Jacket cooling water piping on engine for freshwater cooling of cylinders All quantities are stated per vessel February 2000 Hardware Page 13 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø 4 50 100 4 50 140 4 50 165 4 50 665 4 54 100 4 54 121 4 54 122 4 54 130 ø 4 54 132 ø 4 54 150 4 54 151 ø ø 4 55 100 4 55 140 4 55 142 4 55 143 4 55 150 4 55 151 4 55 155 4 55 650 4 55 665 ø ø 4 59 100 4 59 101 4 59 102 4 59 102a 4 59 103 4 59 104 4 59 107 4 59 113 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Starting air and control air piping on engine Slow turning before starting 1 double pressure reduction station for safety air and control air, mounted on engine 1 double pressure reduction station for safety air and control air, delivered separately Scavenge air cooler on engine _ Scavenge air cooler prepared for Waste Heat b b Recovery element ` b Scavenge air cooler including Waste Heat b a Recovery element Designed for 2.0 > 2.5 bar maximum working pressure of cooling water Designed for 4.5 bar maximum working pressure of cooling water system Scavenge air cooler with coated cast iron covers Scavenge air cooler with bronze covers Space requirements to be observed for side-mounted generators on 70-types and on 50 or 60-types with side-mounted turbochargers Recommended for central cooling: 4 45 111 Scavenge air piping on engine Steam fire extinguishing for scavenge air spaces Water mist fire extinguishing for scav. air spaces CO2 fire extinguishing for scavenge air spaces (excluding bottles) Auxiliary blowers with electric motors (min. IP44, insulation min. class B) Auxiliary blowers with electric motors (min. ____, insulation min. class __) Heater for motors on auxiliary blowers Control panel for auxiliary blowers, including starters 1 air cooler cleaning unit Make: C.C. Jensen or similar Type: A- Required by Germanischer Lloyd Turbocharger on engine MAN B&W Diesel turbocharger(s) ABB turbocharger(s), type TPL ABB turbocharger(s), type VTR Mitsubishi turbocharger(s) High efficiency turbocharger(s) Conventional turbocharger(s) Special matching of turbocharger system, if increased exhaust gas temperature is required Engine with ___ turbochargers (other number than standard design) Can be applied on S70MC-C, S70MC, S60MC-C, S60MC, L60MC, S50MC-C, S50MC and L50MC To be confirmed by Seller All quantities are stated per vessel February 2000 Hardware Page 14 Back MAN B&W Diesel A/S ø ø ø Main General Information Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option Remarks 4 59 121 4 59 122 4 59 123 4 59 124 Turbocharger located on aft end of engine Turbocharger(s) located on exhaust side of engine Turbocharger located on exhaust side of engine Turbocharger located on aft end of engine On 50 types only On 98, 90, 80 70 and 60-types only Optional on 50-types only Optional on 60-types only and on 4, 5 and 6-cylinder 70-types 4 59 301 4 59 302 4 59 309 Gas outlet vertical Gas outlet 15b from vertical, away from engine Gas outlet __b from vertical, away from engine 4 60 100 4 60 110 Exhaust gas piping on engine 4 60 114 4 60 115 4 60 116 4 60 117 4 60 118 4 60 119 4 60 130 4 60 601 4 60 610 Available with 30, 45, 60, 75 and 90b Turbocharger cut-out system with semi-automatic To be investigated case by case low-load valves for scavenge air and exhaust gas for engines with 2 or more turbochargers Exhaust gas receiver with partial by-pass flange Engine prepared for mounting of partial and blank counterflange by-pass later on Exhaust gas receiver with permanently open The external pipe is yard's supply partial by-pass flange, and orifice Exhaust gas receiver with partial by-pass flange,The external pipe is yard's supply orifice and manually operated valve Exhaust gas receiver with partial by-pass flange, To improve SFOC at part load orifice and automatically operated valve, The external pipe is yard's supply inclusive of control and alarm box Exhaust gas receiver with variable by-pass valve Standard/advanced control, and yard's supply for running with ambient air intake temperature to be specified below >10 bC Exhaust gas receiver with total by-pass flange The external emergency by-pass pipe is and blank counterflange yard's supply For emergency running without turbocharger Engine prepared for Selective Catalytic Reduction (SCR) system Exhaust gas outlet transition piece(s) Design based on information from Buyer, to be confirmed by Buyer not later than 4 weeks from order Exhaust gas compensator after turbocharger(s) transition pieces All quantities are stated per vessel February 2000 Hardware Page 15 Back MAN B&W Diesel A/S ø Remarks 4 65 100 Manoeuvring system on engine 4 65 125 The electronic governor, the remote control system and the safety system shall be compatible Only for engines with 8 cylinders or more Engine equipped with cylinder cut-out system for slow steaming Lyngsø Marine A/S electronic governor with actuator, type: EGS 2000 or EGS 2100 Kongsberg Norcontrol A/S electronic governor with actuator, type: DGS 8800e NABCO Ltd. Electronic governor, type MG-800 with actuator Siemens electronic governor with actuator, type: SIMOS SPC 33 Other make of governor To be accepted by MAN B&W Diesel A/S Governor with overload protection system based on For FPP. torque measurement Manoeuvring handle for engine control room for electronic speed setting 4 65 172 4 65 174 or ø 4 65 175 or ø 4 65 177 4 65 179 4 65 181 ø 4 65 625 4 70 100 ø ø Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option or ø Main General Information 4 70 101 4 70 102 4 70 120 4 70 129 4 70 150 Local instrumentation on engine Local indication on engine of temperatures and pressures: Instruments graduated in ISO-units: bC, bar Instruments with double graduation: bC/ bF, bar/psi To be specified in a separate list Standard thermometers in piping and pressure gauge See list of `Local instruments' in Project Guide panel mounted close to engine side control console Additional thermometers and pressure gauges To be specified in a separate list beyond standard 1 fuel pump rack transmitter for remote indication Required type of output signals and number of cores to be specified by Buyer 4 75 100 Safety, alarm and remote indication systems on engine 4 75 111 Additional overspeed shut down system, main fuel oil supply cut-out device For plants with de-clutchable propeller Pressure and temperature switches for shut down and tacho system according to the classification society's and MAN B&W Diesel's requirements Pressure and temperature switches and analog sensors for slow down, alarm and remote indication acc. to the classification society's and MAN B&W Diesel's requirements for Unattended Machinery Spaces Additional pressure and temperature switches and To be specified in a separate list analog sensors for slow down, alarm and remote indication according to Buyer's list ø 4 75 124 ø 4 75 127 4 75 128 All quantities are stated per vessel February 2000 Hardware Page 16 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option 4 75 129 4 75 130 4 75 133 4 75 134 4 75 135 4 75 136 ø 4 75 149 4 75 151 4 75 161 or ø 4 75 163 4 75 169 4 75 170 4 75 207 4 75 208 ø 4 75 610 or ø 4 75 611 4 75 613 4 75 645 4 75 650 ø 4 75 625 4 75 655 4 75 662 4 75 665 4 75 666 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Additional analog sensors for CoCoS See list in Project Guide Additional analog sensors for Centralised Control Required for 4 06 045 Station (CCS) Temperature sensors fitted to main bearings Alarm panel to be with maximum and Make: Navia Maritime AS, Autronica or similar deviation alarms Temperature sensors fitted to main bearings, Alarm panel to be with maximum alarms for crankpin bearings, crosshead bearings, bearings for all bearings and with deviation alarms for chain drive and for moment compensator, if any main bearings, crankpin bearings and crosshead Make: Navia Maritime AS, Autronica or similar bearings Temperature sensors fitted to main bearings, crankpin bearings and crosshead bearings Make: Navia Maritime AS, Autronica or similar Temperature sensors for cylinder liners On 98, 90 and 80 types only Make: Navia Maritime AS, Autronica or similar Other make of sensors: ________ Flow alarm for: ________ Oil mist detector, make: Kidde Fire Protection, Graviner, type MK5 Oil mist detector, make: Schaller, type Visatron VN215 Other type of oil mist detector: ________ Vibration alarm sensor and monitoring system for Make and type to be specified: turbocharger MAN B&W Diesel PMI system, type PT/P. Cylinder pressure monitoring system with portable trigger system, transducer and controller box. Requires a portable PC MAN B&W Diesel PMI system, type PT/S Cyl. pressure monitoring system with stationary trigger system and junction box. With portable transducer and controller box. Prepared for PC in control room Combined shut down and slow down panel Make: Lyngsø Marine A/S, type DPS 2100 Combined shut down and slow down panel For CPP Plants: Inclusive of bridge panel Make: Kongsberg Norcontrol A/S, type SSU 8810 Two separate panels for shut down and slow down Make: _______________ Remote indicating instruments according to To be specified in a separate list Buyer's requirements Instrument panel for Engine Control Room according See list in Project Guide to MAN B&W/class requirements Tachometer for turbocharger for ECR Mode indication panel for Engine Control Room Tachometer for engine speed Revolution counter for engine Hours counter All quantities are stated per vessel February 2000 Hardware Page 17 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø Electrical wiring on engine 4 78 117 Terminal boxes and electrical wiring with un-screened cables Terminal boxes and electrical wiring with screened cables Terminal boxes and electrical wiring to be made with screened cables only for the following sensors:________________ 4 78 119 ø 4 80 100 4 80 101 4 80 103 4 80 601 4 81 100 4 81 101 4 81 102 ø ø Remarks 4 78 100 4 78 114 4 78 118 4 81 103 Engine delivered without electrical wiring Screened cables only if required by the supplier, yard, owner or classification society Turning gear with electric motor. Enclosure min. IP44 insulation min. class B Turning gear with electric motor Enclosure min. IP__ insulation min. class __ Control unit for turning gear, with starter and manual remote control box, with cable of 15 m Make: Brdr. Eegholm or similar Painting Outside primed only, inside primed and coated Outside primed twice and given one coat of paint, colour to be specified: __________ Inside primed and coated Outside primed twice and given one coat of paint, colour: light green RAL 6019, DIN23: 2:2, Munsell 10GY 8/4. Inside primed and coated Engine seating 4 82 101 Engine prepared for mounting on cast iron chocks (Bedplate with taper 1:100) Engine prepared for mounting on epoxy chocks 4 82 150 4 82 601 4 82 602 Engine to be wired by the yard according to layout drawings from engine builder Miscellaneous 4 82 100 4 82 102 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Alignment screws Hydraulic jacks for alignment Holding down bolts: bolts, washers, nuts, protecting cap and distance pieces To be stated by the yard before: __________ Including 25 litres of paint for brushing-up Including 25 litres of paint for brushing-up The 98, 90 and 80 types to be aligned with wedges or hydraulic jacks The 70, 60, and 50 types can alternatively be aligned with alignment screws The K98MC-C, K98MC, S90MC-C and L90MC-C are designed for epoxy chocks only Types of epoxy approved by MAN B&W Diesel: Philadelphia Resin, USA, `Chockfast Orange' PR 610 TCF and HA Springer, Kiel, Germany, `EPOCAST 36' For 70, 60 and 50 types only For 98, 90 and 80 types only 4 82 630 or 4 82 635 required All quantities are stated per vessel February 2000 Hardware Page 18 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option 4 82 610 4 82 612 4 82 614 4 82 620 4 82 622 4 82 630 4 82 635 ø ø 4 83 100 4 83 101 4 83 102 4 83 110 4 83 111 4 83 112 4 83 122 4 83 123 ø 4 84 000 4 84 001 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks End chock bolts for hydraulic tightening: studs, washers, nuts and protecting caps End chock liners End chock brackets Side chock liners: liners (wedges) and screws Side chock brackets 1 hydraulic jack for holding down bolts and for end chock bolts, when cast iron chocks are used 1 hydraulic jack for holding down bolts when epoxy chocks are used, and 1 hydraulic jack for end chock bolts For 4 82 101 For 4 82 102 Galleries on engine Galleries complete with gratings, stanchions and railings (exclusive of ladders) Gallery brackets only Preparation for top bracing on exhaust side Preparation for top bracing on camshaft side On all types On all types except the S70MC-C, S60MC-C and S50MC-C on which only hydraulic topbracing can be applied at both ends of the engine Mechanical top bracing: friction shims, distance plates, retaining plates and bolts Hydraulic top bracings with pump station Hydraulic top bracings without pump station Turbo Compound System: TCS Diesel engine without TCS All quantities are stated per vessel February 2000 Hardware Page 19 Back MAN B&W Diesel A/S ø Main General Information Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option Remarks 4 85 000 Power Take Off: PTO All plants with PTO require extended torsional vibration calculations (4 07 005) and governor stability calculations (4 07 009) 4 85 001 4 85 100 4 85 103 Diesel engine without PTO Engine prepared for future installation of PTO Diesel engine prepared for PTO with oil-tight cover See notes D and G on engine and faces for brackets type BWIII _____ Diesel engine prepared for DMG/CFE Direct mounted generator/constant frequency electrical Prepared for other types of PTO: ________ Engine prepared for installation of PTO at yard Diesel engine prepared for PTO with oil-tight end See notes D, E, G and H cover and brackets on engine for mounting of PTO/RCF type BWIII ______ /RCF ______ Diesel engine prepared for PTO with oil-tight end See notes D, F, G and H cover and brackets on engine for mounting of PTO/GCR type BWIII ______ /GCR ______ DMG/CFE See notes G and H Diesel engine prepared for PTO with oil-tight end cover on engine Engine equipped with PTO PTO/RCF See notes D, E, G and H type BWIII ______ /RCF ______ built-on, side mounted RCF unit with horizontal generator Renk controller is delivered separately for building into switchboard PTO/GCR See notes D, F, G and H type BWIII ______ /GCR ______ built-on, side mounted unit with horizontal generator DMG/CFE See notes G and H DMG direct mounted generator on engine with constant frequency, electrical converter Auxiliary propulsion system/Take Home system For CP propeller plants only PTO/PTI arrangement with two-speed tunnel gear and `Conical Bolt clutch' on intermediate shaft (4 25 601) > using the engine's thrust bearing PTO power required: _________ kW PTI power available: _________ kW Other types of PTO Other 30% speed range may be arranged on request from ____ to ____ r/min of main engine 4 85 106 4 85 110 4 85 153 4 85 157 4 85 159 4 85 200 4 85 253 4 85 257 4 85 259 4 85 270 4 85 290 Notes for 4 85 000: Note D: Note E: Note F: Note G: Note H: Standard range up to 2,600 kW. Special design for PTO above 2,600 kW Normal operational speed range is 70-100% of the engine's speed at specified MCR To be specified if GCR unit is for constant engine speed (CPP) or for variable speed, coupled to a frequency converter Requires electronic device for condition check of axial vibration damper 4 31 116 Electrical tests to be performed on board All quantities are stated per vessel February 2000 Hardware Page 20 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option 4 85 300 4 85 302 4 85 305 4 85 306 4 85 307 4 85 309 4 85 310 4 85 311 4 85 312 4 85 314 4 85 315 4 85 316 4 85 320 4 85 322 4 85 325 4 85 326 4 85 340 4 85 341 4 85 351 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Generator for PTO Make: _______________ Type: _______________ brushless kW on terminals: _____, kVA _____ 3-phase at voltage: ________ , ____ Hz power factor (cos Œ): 0.8 speed of generator: _________ r/min Delivered by: MAN B&W Diesel A/S Delivered by: Others Air intake filters Type of enclosure: IP 23, air cooled Type of enclosure: IP 44, water cooled double tube with leakage alarm, seawater inlet 32 bC Type of enclosure: IP 44, water cooled double tube with leakage alarm, freshwater inlet 38 bC Insulation class H utilised as class H Insulation class H utilised as class F Insulation class H utilised as class B Design B 20: 2 bearings, horizontal mounting DMG With roller bearings With sleeve bearings, lubricated from main engine For 4 85 159 or 4 85 259 4 85 391 Temperature control of bearings by Pt 100 Thermometers for bearings Temperature control of windings by 3 Pt 100, (exclusive of converters) Current transformer built into the generator starpoint For generators above 1499 kVA for differential protection Temperature control of recirculating air by Pt 100 On 4 85 311 only Space heaters ___ -phase, voltage: _____ Radio interference suppression VDE 0875 RIS grade N Setting rheostat on generator Terminal box on right side Seen from driving shaft end Terminal box on left side Seen from driving shaft end Spare parts according to classification society: __________ Special spare parts on request: ____________ Note: Indicates that this is the normal version 4 85 355 4 85 360 4 85 365 4 85 370 4 85 375 4 85 385 4 85 386 4 85 390 All quantities are stated per vessel February 2000 Hardware Page 21 Back MAN B&W Diesel A/S Main General Information Basic for all engines Option ø 4 87 600 4 87 601 4 87 603 4 87 610 4 87 629 4 87 660 ø 4 88 600 4 88 601 4 88 610 ø 4 88 615 or ø 4 88 616 4 88 617 4 88 622 4 88 623 ø 4 88 630 4 88 635 ø 4 88 642 or ø 4 88 645 ø 4 88 660 4 88 701 Forward 98 > 90 > 80 > 70 > 60 > 50 MC Remarks Spare parts Spare parts for unrestricted service acc. to recommendations or requirements of the classification society Additional spare parts beyond class requirements or recommendations, for easier maintenance and increased availability Special spare parts on request: __________ Wearing parts for first ______ hours' service Spare rotor for one turbocharger, including: Required for Russian Maritime Register compressor wheel, rotor shaft with turbine blades of Shipping only and partition wall, if any Tools Standard tools for maintenance of main engine Pneumatic and electric grinding machine for cylinder cover/cylinder liner Make: Chris-Marine AB Pneumatic grinding machine for For 98, 90, 80, 70 and 60 types exhaust valve spindles and bottom pieces May be omitted on 98, 90, 80 and 70 types Make: Chris-Marine AB if overhaul ashore is planned Pneumatic support grinding machine for exhaust valve For 50 types spindles and bottom pieces, for machining on a lathe Make: Chris-Marine AB Pneumatic and electric grinding machine for Optional for 50 types exhaust valve spindles and bottom pieces Make: Chris-Marine AB Multijack tightening tool for 98 - 60 types with 8 cylinder cover studs Multijack tightening tool for 50-types with 8 cylinder cover studs Working table for exhaust valve housings For overhaul with low headroom: Collar ring for piston and support for tilting tool Tools for plants with one turbocharger: One set of standard tools for turbocharger, incl. of tools for special running conditions: With turbocharger rotor locked and internal blanking device for running with turbocharger rotor dismantled Both delivered by turbocharger manufacturer Tools for plants with two or more turbochargers: One set of standard tools for turbocharger, incl. of tools for special running conditions: External blanking-off tools for running with one turbocharger out of action. Ext. blanking-off tools delivered by engine manufacturer Standard tools delivered by turbocharger manufacturer Panels for tools Electrical double jib crane for low headroom Make: MAN B&W/Danish Crane Building A/S All quantities are stated per vessel February 2000 Hardware Page 22 Back MAN B&W Diesel A/S 4 95 600 4 95 601 4 95 602 4 95 603 4 95 604 4 95 606 4 95 615 4 95 616 4 95 617 4 95 618 4 95 624 4 95 655 Main Remote Control Forward 98 > 90 > 80 > 70 > 60 > 50 MC Basic for all engines Option Remarks Remote control Documentation for remote controls and shut down systems to be sent to Seller for perusal at least 1 month before sea trial Bridge control system, Make: _______________________ Lyngsø Marine A/S, type: PCS 2100 for CPP, and for electronic governor system EGS 2000 Lyngsø Marine A/S, type: PCS 2100 for CPP, for mechanical-hydraulic governor Lyngsø Marine A/S, type: DMS 2100 for FPP, and for electronic governor system EGS 2000 Lyngsø Marine A/S, type: DMS 2100 for FPP, for mechanical-hydraulic governor Siemens Marine Operating System for FPP Type: SIMOS RCS 51 Kongsberg Norcontrol A/S Electronic type: AutoChief-4 for FPP and for DGS 8800e digital governor Kongsberg Norcontrol A/S Electronic type: AutoChief-7 for CPP and for DGS 8800e digital governor Kongsberg Norcontrol A/S, Type: AutoChief-4 for FPP, for mechanical-hydraulic governor Kongsberg Norcontrol A/S, Type: AutoChief-7 for CPP and for Woodward PGA governor Other make and type of remote control system: ______________________ Additional components for control positions, to be specified: __________ Requires: 4 65 172 Requires: 4 65 170 Requires: 4 65 172 Requires: 4 65 170 Requires: 4 65 177 Requires: 4 65 174 Requires: 4 65 174 Requires: 4 65 170 Requires: 4 65 170 To be approved by MAN B&W Diesel All quantities are stated per vessel February 2000 Hardware Page 23 MAN B&W Diesel A/S Teglholmsgade 41 DK-2450 Copenhagen SV Denmark Telephone: +45 33 85 11 00 Telefax: +45 33 85 10 30 E-mail: manbw@manbw.dk http://www.manbw.dk MAN B&W Diesel A/S Reg. No.: 39661314 February 2000 P.345-2000.02 Back Main