Touch Button and Guard Installation (Bulletin 800Z) WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Protect cables from mechanical damage during installation and use. ATTENTION: The 800Z touch button is designed to be an ergonomic replacement for a palm button. It is not a safety device by itself. This product may cause personal injury or property damage if not installed and used in accordance with the manufacturer's instructions provided as well as applicable standards and regulations. The user has responsibility to ensure that all local, state, as well as, national laws, codes and regulations relating to the use and installation of this device are satisfied. Furthermore, safety relays should be used in all two-hand control applications. Some U.S. standards applicable to two-hand control systems include: ANSI B11, NFPA 79, and ANSI/RIA R15.06. Some European standards applicable to two-hand control systems include: EN 574, EN 999, EN 60204-1, EN 292-1 and EN 292-2. ATTENTION: This product has undergone a series change from series B to C. Series C product is RoHS compliant. Operation Installation 1. When the power LED is green, the Touch Button is ready for operation. 2. To enable an output, simply place palm or fingers onto ergonomically contoured surface (see Fig. 1). 3. Touch Button output stays activated as long as the sensor surface remains touched. 4. When the output LED is red, the output is de-energized. When the output LED is green, the output is energized. Sensor Surface Guard 800Z-G3AG_ Remove Ring For 30mm Mounting Power/Fault LED POWER/FAULT OUTPUT 22.3mm (0.878") 800Z-G_2_ _ 30.5mm (1.200") 800Z-G_3_ _ 800Z-G3ALC1 Cat 800Z-GF3 Ser C Output LED Figure 1 Diagnostics Figure 2 Code 1: The Power/Fault LED (see Figure 2) will turn red for 1 second during power-up. After the unit self-diagnostics have passed, the Power/Fault LED will turn green and the Output LED will turn red. If a fault occurs, the Power/Fault LED will remain red. Code 2: If the device is touched during power-up, the Power/Fault LED will flash red indicating the 2.8 Nm (25 LB-IN) 800Z-G_2_ _ device has been disabled. It will continue to flash until power is cycled to the unit. 3.9 Nm (35 LB-IN) 800Z-G_3_ _ Code 3: If the unit detects an unacceptable level of noise, it will become disabled and the Electrical Connections: 10-40V DC & 20-30V AC, red Power/Fault LED will flash until the noise subsides. 100-240V AC Code 4: If conductive films deposit on the sensor surface over time or if a person attempts to defeat the sensors with foreign objects, the red Power/Fault LED will flash. The fault will disable the unit and Cable Option Quick Disconnect (QD) Option it will remain disabled until the fault is cleared. (fast flash) Note: In most applications, the grounded neutral line and/or parasitic capacitance between the input power leads and earth provide(s) sufficient impedance for the device to function properly. If the unit powers up normally without diagnostic fault codes but does not activate, the power source could be ungrounded. For additional information, please contact Rockwell Automation Technical Support by email at raictechsupport@ra.rockwell.com or by phone at 440-646-5800. Not Used on 22mm Mounting 1 - 4mm (0.04"- 0.16") With Guard 1 - 9.5mm (0.04"- 0.37") Without Guard BLACK (N.O.) WHITE (N.C.) BROWN (+) L1 BLUE (–) L2 GRAY (COMMON) Cable should be protected WHITE (1 N.C.) 1 2 BLUE (–) L2 3 Micro QD (22.5mm) FAULT LED FLASH SEQUENCE CODE 2 POWER-UP SAFETY CODE 3 NOISE DETECTION CODE 4 MARGIN DETECTION •• •• •• ••• ••• ••• •••• •••• •••• MIN. CYCLE TIME CYCLE POWER REQ. 10 SEC. 1.5 SEC. 2 4 3 BROWN (+) L1 4 BLACK (1 N.O.) BLUE (–) L2 GRAY (COMMON) 5-Pin Molded Cordsets Mini QD (30.5mm) #889N-F5AE-6F #889N-F5AE-12F #889N-F5AE-20F #889N-R5AE-6F #889N-R5AE-12F #889N-R5AE-20F 1 5 81.6kg (180 lbs) MAX Input Voltage: 10-40V DC, 20-30V AC (800Z-GL...) BROWN (+) L1 WHITE (1 N.C.) 5 GRAY (COMMON) DESCRIPTION Specifications (relay output) Mini QD (30.5mm) BLACK (1 N.O.) CODE TYPE 100-240V AC (800Z-GF...) Output Rating: Min. Load: 6mA, 12V Inductive: C300, AC-15, Ith=2.5A R300, DC-13, Ith=1.0A Resistive (connector option): 4A, 250V AC 4A, 24V DC Resistive (cable option): 3A, 250V AC 3A, 24V DC Overcurrent protection shall be provided: 3A, 250V 69.8mm (2.75") 111.9mm (4.40") 42.3mm (1.67") Response Time: Off Time Delay: 60 ms (max.) On Time Delay: 76 ms (max.), 60 ms (avg.) Micro QD (22.5mm) #889D-F5AC-2 #889D-F5AC-5 #889D-F5AC-10 Protection: Type 4/4X/13, IP66,1200 psi Washdown Agency Certification: UL, cUL, and CE compliant for all applicable directives. CE directives include EN 61000-6-2, EN 50081–2, and EN 60947–5–1. This product is intended for use in an industrial environment. 129.3mm (5.09") Maintenance PN-54018 DIR 10000071388 (Version 01) Printed in U.S.A Unit has no customer serviceable parts. PN-54018 MAT. NO. ---- SUPR. 1 SIDE PRINTED, BODY STOCK WHITE, BODY INK BLACK 4-1/4 x 2-3/4" FLAT FOLDED SIZE MATERIAL BUL. 800Z TOUCH BUTTON AND GUARD INSTALLATION GP RELAY VERSION INSTRUCTION SHEET (ENGLISH) M. GUELMI 8-1/2" x 11" 03-17-10 1 B 1 10000071388 01