Climadoor-Interior-Frenchfold-Door-System-method-of-build-2018-v5-AW (1)
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Plan View Pivot Door Pivot Door INTERNAL FRENCHFOLD DOOR SYSTEM 3 AND 4 Door Patterns Dropbolt Dropbolt 818 Pivot Door to Head clearance 3mm Dropbolt 818 Pivot Door to Frame clearance 5-8mm Slave Door 818 Pivot Dropbolt IMPORTANT Please note: You can only assemble these door configurations by using the frame provided. Your warranty will be invalid if other alternatives are used. All loads are taken by the top track to ensure smooth, light operation and long life. Prior to installing this doorset, inspect for damage and do not proceed to fit if any noticeable damage or defect is evident. This doorset should be stored in a dry flat location before installation. CAUTION SAFETY: This product needs to be installed by a competent tradesperson with assistance. Two people are required to carry out the installation, as some components are heavy. The outer frame requires fixing to the supporting structure above the opening. The opening MUST be capable of carrying the load of the doorset in all conditions. Daily Access Door/Master Door Door to floor clearance 17mm max Pivot Door 818 Pivot Thank-you for purchasing your interior “French-fold” door system. This set up comes complete with Frame, Doors and all Ironmongery (except handle and latch) and is supplied in both 3 and 4 door systems to allow you to open up your rooms when required while still maintaining that interior French door look. Offering the benefit of folding completely back against the wall this revolutionary French-fold system gives you the benefit of bi-fold doors whilst retaining a central access point between rooms Internal Frenchfold Frenchfold Range 4 Door System 3 &3 4and Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 1 REV:01 Pivot Door PAGE 1 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 01 INSTALLING YOUR DOORS PACK COMPONENTS FRAME JAMBS 818 PIVOT STOP BEADS FRAME HEAD T-PIECE 360 DROP BOLT 282SS HINGE tbc 2No 15x15x675mm (head stops) 30mmx108mmx2001mm 108mmX30mm 2No 1No 3 door = 2384 long 4 door = 2836 long 02 1981mm long 1No 2No 15x15x2001mm (jamb stops) 3 door = 3 4 door = 6 3 door = 4 3 door = 3 4 door = 4 4 door = 4 FRAME SIZE AND DOOR OPTIONS Check you have correct frame for the door pattern you have ordered. Frame pack size supplied. No Doors / frame size ordered Door Pattern / Size ordered Std Frame Pack Supplied (WxH)mm Structural Opening size recommended (WxH)mm 3 Door 1687 x 2031 2 + 1 x 533mm (21”) 2384 x 2031 1697 x 2036 3 Door 1807 x 2031 2 + 1 x 573mm (22.5”) 2384 x 2031 1817 x 2036 3 Door 1918 x 2031 2 + 1 x 610mm (24”) 2384 x 2031 1928 x 2036 3 Door 2146 x 2031 2 + 1 x 686mm (27”) 2384 x 2031 2156 x 2036 4 Door 2222 x 2031 2 + 2 x 533mm (21”) 2384 x 2031 2232 x 2036 4 Door 2381 x 2031 2 + 2 x 573mm (22.5”) 2384 x 2031 2391 x 2036 4 Door 2530 x 2031 2 + 2 x 610mm (24”) 2836 x 2031 2540 x 2036 4 Door 2834 x 2031 2 + 2 x 686mm (27”) 2836 x 2031 2844 x 2036 The recommended structural opening sizes give a clearance of 10mm on the width & 5mm on the height to allow the frame to be installed square in the opening. Suggestion - Highlight the table to ensure you are working with the correct option before starting work. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 2 PAGE 2 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 03 CUTTING YOUR HEAD DOWN The sizing required for your product and opening. No Doors / frame size ordered Door Pattern / Size ordered Std Frame Pack Supplied (WxH)mm Cut the head down to: 3 Door 1692 x 2031 2 + 1 x 533mm (21”) 2384 x 2031 1692 3 Door 1810 x 2031 2 + 1 x 573mm (22.5”) 2384 x 2031 1810 3 Door 1924 x 2031 2 + 1 x 610mm (24”) 2384 x 2031 1924 3 Door 2152 x 2031 2 + 1 x 686mm (27”) 2384 x 2031 2152 4 Door 2226 x 2031 2 + 2 x 533mm (21”) 2384 x 2031 2226 4 Door 2384 x 2031 2 + 2 x 573mm (22.5”) 2384 x 2031 No Cutting Required 4 Door 2534 x 2031 2 + 2 x 610mm (24”) 2836 x 2031 2534 4 Door 2836 x 2031 2 + 2 x 686mm (27”) 2836 x 2031 No Cutting Required Suggestion - Highlight the table to ensure you are working with the correct option before starting work. 04 ASSEMBLING YOUR FRAME Using a 3mm drill bit, drill two holes through the head into the top of the jambs approx 75mm deep. Countersink as necessary. 108 Position the 818 pivots as shown with the leading edge in line with the front edge of the frame. Carefully Counterbore into the frame using a router for the pivot housings. Ø11.5 1830mm 153mm Fix the jambs using 2no 75mm screws both ends. 6.5 40.0 Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 3 PAGE 3 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 05 INSTALL YOUR FRAME IN THE OPENING Using appropriate fixings, attach the frame in the opening with the front of the jamb face either in line, or slightly in front of the facing wall (2-3mm). NOTE All fixings at 450mm centres Check corner to corner measurements after fixing to ensure frame is square & plumb in opening. Diagonal measure + or - 5mm maximum tolerance Bottom fixings at 600mm centres Facing wall of opening Head Head Facing wall of opening 2-3mm in front of face wall Jamb Jamb Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 4 PAGE 4 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 06 CHECK YOUR INTERNAL REBATE MEASUREMENT Before proceeding, check the internal frame rebate dimensions to ensure they are correct & adjust frame as necessary. No Doors / frame size ordered 07 Door Pattern / Size ordered Internal Rebate Size Req: 3 Door 1692 x 2031 2 + 1 x 533mm (21”) 1632 3 Door 1810 x 2031 2 + 1 x 573mm (22.5”) 1750 3 Door 1924 x 2031 2 + 1 x 610mm (24”) 1864 3 Door 2152 x 2031 2 + 1 x 686mm (27”) 2092 4 Door 2226 x 2031 2 + 2 x 533mm (21”) 2166 4 Door 2384 x 2031 2 + 2 x 573mm (22.5”) 2324 4 Door 2534 x 2031 2 + 2 x 610mm (24”) 2474 4 Door 2836 x 2031 2 + 2 x 686mm (27”) 2776 INSTALLING YOUR DOORS 12.5 818 Pivot 7.0 11.0 153mm 25.0 A: Fit the pivot hinges into pre-machined holes in the frame jambs with each pivot pin facing each other (reversing the hinge flag as necessary by unscrewing the bolt through the hinge). 10.0 10.0 6.5 818 Pivot 13.0 40.0 Ø12.5 B: Screw in the main body of the bolt into the mounting plate until the back of the hinge flag is approx 1mm from jamb face for optimum adjustment. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 5 PAGE 5 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 08 FRENCH FOLD - 3 DOOR Fit drop bolts and door overview of door operation. 3 No 282SS Hinges Plan View Pivot Door Dropbolt 818 Pivot Door to Head clearance 3mm Dropbolt 818 Pivot Door to Frame clearance 5-8mm Pivot Door/ Slave Door Daily Access Door 818 Pivot Dropbolt Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 6 Door to floor clearance 17mm max Pivot Door 818 Pivot PAGE 6 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 09 FRENCH FOLD - 4 DOOR Fit drop bolts and door overview of door operation. 3 No 282SS Hinges Plan View Pivot Door Pivot Door Dropbolt Dropbolt 818 Pivot Door to Head clearance 3mm Dropbolt 818 Pivot Door to Frame clearance 5-8mm Pivot Door Slave Door 818 Pivot Dropbolt Daily Access Door/Master Door Door to floor clearance 17mm max Pivot Door 818 Pivot Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 7 PAGE 7 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems 10 FLUSH BOLT MACHINING Install flush bolt to panel 9[0.35] 24mm Router required 110 11 24[0.95] ATTACHING THE DOORS A. Attach each pivot door to the pivot hinges leaving a 3mm gap at the top of the door between the door & frame-head. B. Using 3 No face fix 282SS hinges attach the daily access door (& slave door) to the pivot doors being careful to place them on the correct edge of the doors (refer door overview arrangements) C. Fit the T piece section to the meeting stile of the slave door to act as a door stop for the master door. D. Adjust the doors as necessary to ensure they are square and operate properly. E. Trim the door stop beads to the width of the pivot door and attach to the frame head to stop the pivot door closing past 180˚. Head Stop Beads Jamb Pivot Door/ Slave Door Pivot Door Jamb Reverse side of doorset F. Once the door stops are fitted, close the doors and mark out positions of the drop bolt keeps on the head, face fix using screws provided (dust box not required). Repeat on any flush bolts for the bottom of the doors. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 8 PAGE 8 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems NOTES: ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 9 PAGE 9 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems NOTES: ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 10 PAGE 10 30/04/2018 10:16 Fitting and Fixing Instructions Frenchfold Range 3 & 4 Door Systems NOTES: ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. ............................................................................................................................................................. Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 11 PAGE 11 30/04/2018 10:16 Frenchfold Range 3 & 4 Door Systems Climadoor Interior Frenchfold Door System method of build 2018 v5.indd 12 30/04/2018 10:16
