FAR EASTERN UNIVERSITY INSTITUTE OF ACCOUNTS, BUSINESS AND FINANCE Production and Operations Improvement Plan BME1101 – Section 1 Production and Operation Management AY 2021- 2022 SUBMITTED BY: AGGALUT, NORJELYN CHOING, DAVID JOSEPH CORPUZ, JADE ELIZABETH HUTSCHISON, WEST DYLANN MIGUEL, JOHN CALVIN SUPSUPIN, SHAINA MEREN VILLA, CARL PATRICK SUBMITTED TO: Mr. Mark J. Santiago Part 1 Chapter 1: Operations & Productivity Company Pilipinas Shell Petroleum Corporation Pilipinas Shell history dates back to the Asiatic Petroleum Company (Philippine Islands), Ltd., which commenced importing and selling vehicle gasoline and kerosene throughout the Philippines in 1914. Throughout the 1940s, The Shell Company of the Philippine Islands, Ltd. was changed to Asiatic Petroleum Company (Philippine Islands) Ltd. Pilipinas Shell was formed in 1959 under the title The Shell Refining Company (Philippines), Inc. to comply for the percent of Filipino shareholding in significant industrial companies (25 %). Pilipinas Shell changed its name to Shell Philippines, Inc. in 1970, and then to Pilipinas Shell Petroleum Corporation in 1973. Nature, Background/History In Tabangao, Batangas, Pilipinas Shell Petroleum Corporation is a service company that started building a raw oil refinery. The Tabangao Refinery began operating in 1962, with just a maximum output of 30,000 barrels per day. From 1982 to 1999, PSPC collaborated with the Pilipinas Shell Foundation, Inc. (PSFI) on initiatives in the areas of (i) health coverage, sanitary conditions, and safety and security, (ii) technical, skills training, and agricultural learning and development, coaching, and work opportunities, (iii) financial wellbeing and entrepreneurial spirit development, (iv) management or governance enhancement and outlook development, and (v) ecological sustainability. PSPC established a bitumen or a residue from petroleum distillation storage and distribution facility in Villanueva, Misamis Oriental, and a Bitumen Solutions Center somewhere at Tabangao Refinery between 2003 and 2016. The Tabangao Refinery marked its 50th anniversary at this time, and PSPC introduced three new premium performance fuels (Shell V-Power Nitro + Gasoline, Shell VPower Nitro + Racing, and Shell V-Power Nitro + Diesel) during this time. They then started building the NMIF (North Mindanao Import Facility) and finished upgrading the Tabangao Refinery. PSPC has not had any affiliates or subsidiaries as of July 2021, however it does own some of the Associates (Bonifacio Gas Corporation and Kamayan Realty Corporation). Management Team Industry Shell has a number of businesses inside the Philippines that deal with oil and gas development, manufacturing, refinery, distribution, and sales volume. The firm began operations in 1914 and has since evolved to become one of the Philippines' big shareholders, with over 3,000 employees across the country. Chapter 2: Operations Strategy in a Global Environment Mission Pilipinas Shell Petroleum Corporation aims to continue to revolutionize and provide not only high-quality products to cater the changing needs of motorists, but also to improve consumers’ experience in fuel retail stations and offer a reliable service to more Filipinos all over the country. Vision Pilipinas Shell Petroleum Corporation being the forefront of innovation, they want to progress with the Filipinos by providing energy responsibly while caring for their employees, business associates, consumers, communities, and the environment. Goals The Pilipinas Shell Petroleum Corporation is committed to sustainability to improve and make significant progress to the future. Their commitment to sustainable goals is focused on the environment, communities, health and safety, employee empowerment, and energy future. Environment Pilipinas Shell Petroleum Corporation (PSPC) is devoted to environmental protection to ensure that no people will be harmed. They have high environmental standards that meet and even surpass all the regulatory requirements. PSPC’s goal to meet the world’s future energy needs with cleaner energy, they promote energy efficiency as the easiest and most cost-effective method with regards to reducing emissions and combating climate change. Communities The PSPC cares for the communities as to how they are concerned with their operations by establishing various programs that support community well-being, growth, and development. They are engaged with a variety of government agencies, local communities, and stakeholders to provide safety information and standards. Pilipinas Shell Petroleum Corporation also pursues to develop the youth by continuing their sponsorship with programs for the youth such as Shell National Students Art Competition (“NSAC”) and Shell National Youth Active Chess Competition (SNYACC). Health and Safety Safety is PSPC’s top priority, the company strives to establish and maintain high health and safety standards in the workplace in order to protect their employees, resources, and the community where it operates. Their “Goal Zero” goal is to have zero or no fatalities and accidents to the company facilities and its neighbors which focuses on areas that have highest risks such as personal, process, and transport safety. Employee Empowerment PSPC creates more opportunities for their employees to develop their skills in order to improve the company’s performance and competitiveness since the company believes that their people are the key to their success. The Pilipinas Shell Petroleum Corporation (PSPC) and Pilipinas Shell Foundation Inc. (PSFI) wants to promote local community upskilling through employment and training, so they developed programs such as Sanayan ng Kakayahan sa Agrikultura (SAKA), Gas Mo Bukas Ko (GMBK), and Sanayan sa Kakayahang Industriyal (SKIL). EnergyFuture With the growing population and rising standard of living, the demand for energy is increasing globally. Pilipinas Shell Petroleum Corporation aims to have a cleaner energy future. The company is preparing with regards to addressing the difficulties in achieving the lower-carbon future to counter climate change. PSPC’s knowledge, technological advancements, and innovations will assist in the delivery of more, cleaner energy. Organizational Strategies The primary plan of action in order to achieve the company’s objective growth are as follows; 1. Pursue profitable opportunities selectively in the fast-growing Philippine market. The PSPC intends to expand its retail network across the country. The company also aims to increase its market share, multiply its dealers and customers through loyalty programs and adding additional services. 2. Nurture a structured and well-grounded manufacturing, distribution and supply. The PSPC strives to obtain and upgrade its cost and efficient structure through elevating the cost savings in its supply network. 3. Offer to increase loyalty to customers and increase connected product selections. The PSPC provides a broad set of regular and premium fuel and other associated fuel products to commercial and retailer customers for better competitive offerings. 4. Convenient retailing markets and embrace market growth chances in lubricants. Through the PSPC’s lubricants, the company will continue to increase and complement fuel related products. The company is also in a good position collaborating with fast food chains and other leading brands to complement the company with its fuel related products and services. 5. Sustain a high value corporate governance standards and corporate social responsibility. The company aims to be a world class model in terms of corporate governance and perform business in a transparent and proper manner. The company PSPC is strongly committed to its good corporate governance and sustainable and successful business. Through the adoption of a manual of corporate governance, the company will regularly review and monitor every aspect of the company to know where to improve. Tactics 1. Selectively pursue profitable opportunities in the growing Philippine market. The PSPC intend to selectively expand its retail network in profitable urban centers, surrounding suburbs and other emerging economic regions and growing rural trade areas. The PSPC targets to increase its market share by capitalizing on its leading brand preference position, growing the company’s base of customers and dealers through innovative loyalty programs, forging or strengthening relationships with the company’s dealers, and expanding its commercial offering through various additional services. 2. Maintain a reliable and efficient manufacturing, supply, and distribution chain. The company seeks to maintain and improve it’s integrated, reliable and cost-efficient structure by maximizing cost savings in the company’s integrated supply chain network. The PSPC also intend to capture the market growth by maximizing the benefits and strategic geographical positions of its various supply points. 3. Optimize related product portfolio and offering to increase customer loyalty. PSPC offers both retail and commercial customers a comprehensive set of premium and regular fuel related products and services that are differentiated from other competitive offerings. The company plan to expand and develop its leading market position, improve margins and increase customer base by: (i) inducing more customers to shift to premium fuels through sustained education and marketing. (ii) continually offering technologically innovative and superior fuel related products. (iii) continuing to upgrade our wholesale commercial offering. (iv) capitalizing on the company’s position as the sole fuel oil producer in the Philippines; and (v) expanding the company’s loyal customer base by sustaining the growth of PSPC loyalty programs, developing dedicated loyalty schemes, and further enhancing the retail customer experience through various initiatives. 4. Capture market growth opportunity in the lubricant and convenience retailing markets. PSPC’s lubricant and non-fuel retail offerings continue to complement and augment its fuels related business. Given the company’s extensive retail network, PSPC are also wellpositioned to capture greater market share in the lubricant and non-fuel retail sectors. Co-locator collaboration with major fast-food chains and leading brands will also be increased to complement our convenience store offerings. 5. Uphold the Shell Group’s high standards for corporate governance, HSSE matters and corporate social responsibility. The company aims to continue being a role model for world class corporate governance and conduct business in an open and transparent manner, consistent with its existing corporate governance standards. PSPC are committed to good corporate governance and overall business sustainability and success, as evidenced by the company’s adoption of the Manual of Corporate Governance, which requires regular review to provide an avenue for continuous improvement. 6. Continuing to focus on world class talent development and retention to realize the full potential of its people. PSPC are led by an experienced management team supported by a highly skilled and highly motivated workforce that has been recruited through the Shell Group’s international recruitment process. The PSPC’s organizational structure is based on a lean and fit-for-purpose design, which facilitates a high level of employee empowerment and engagement between management and front-liners. The Company has been able to retain talent, through our commitment and focus on people, evident in the low talent attrition rate. SWOT Analysis STRENGTHS WEAKNESS Size and Financial Resources Dropping Reserves Size matters in the energy sector. Shell has over 80.000 employees and is active in 70+ countries with an integrated supply chain. Because of its size, it has relatively more financial resources and flexibility to get through phases with lower profitability. Shell has a strong cash flow which helps them make investments for future gains. By doing this, Shell makes sure their business remains viable in the future. Shell’s oil and gas reserves have been dropping in recent years. In 2019, the number of production years left in Shell’s oil and gas reserves decreased for the sixth year in a row. In addition, Shell’s reserves are falling faster than that of its competitors. For Shell, this means the firm has to keep finding or buying new reservoirs of oil and gas. In 2019, Morgan Stanley named the lack of reserves as a reason to downgrade its rating for Shell’s stock. Vertical Integration Shell is highly vertically integrated, in upstream as well as downstream areas. The company is active in all parts of the supply chain: from searching for oil (exploration) to production, refining, transportation, and marketing. Research and Development Shell invests heavily in research and development. In 2018, the investment in R&D was $1 billion. Shell employs many scientists, engineers and researchers. Their aim is to improve the efficiency of their products, processes and operation. This is necessary to maintain a sustainable business in the future. Shell does not only individually on R&D. The company has many collaborations with universities, laboratories, public entities, and technology start-ups. Exploration Capabilities Shell invests heavily in finding new reservoirs of oil and gas. The exploration process is becoming increasingly more difficult. Oil & gas companies need to drill deeper to reach Low Presence in Renewable Energy The world’s energy supply is changing towards more renewable, sustainable sources of energy. Examples of such types of energy are wind and solar energy. Mobility is also changing towards electric vehicle charging. Shell is investing in these new technologies & types of energy, but its origins lie in fossil fuels. In 2020, reports showed that Shell spent less on investments in renewable energy than targeted. Shell only spent a fraction of its spending on green energy projects. Shell plans to invest more in renewable energy. At this moment however, Shell is also cancelling planned investments. The company made this decision because of the problematic market situation in the oil industry. It will be interesting to see whether the current market will impact the spending on renewable energy. Dependency on Oil Price Shell’s profits strongly depend on the oil price. The oil price has fell as a consequence of covid-19, which decreased undiscovered resources. Finding new oil & gas resources is a long and complex process. Shell has proven that they have the expertise to keep finding new reservoirs. Wide Product Portfolio Shell has a diversified product portfolio. The company is active in a variety of markets. This exposes the firm to crude oil, natural gas, oil product and chemicals prices. With this diversified product portfolio, Shell mitigates the risks of price volatility in one of these markets. This is helpful in the current market, where oil prices have been low and production has been cut. During this period, natural gas production have not lowered as much. Strategic Partnerships Shell has partnerships in many areas, including governments, NGO’s, energy producers, industry bodies and local organizations. The firm’s extensive number of partnerships helps them maintain a strong market position. the demand for oil. The current low oil price reduces the value of Shell’s assets as well as its revenues. Once more, this demonstrates that Shell has to make a transition towards other sources of energy. Historically, Shell always had a high, stable dividend. However, because of the current market struggles, Shell took the drastic decision to cut dividends by two-thirds. This illustrates Shell’s dependence on the oil price. OPPORTUNITIES THREATS Economic Growth Macro-economic Uncertainty & Price Volatility One of the key drivers of demand for Shell’s products is economic growth. Although the economic growth for 2020 has been extremely negatively impacted by the coronavirus, in the long term the global world economy is expected to grow. Especially for LNG (liquid natural gas), the economic outlook is positive. In 2019, global demand grew by 13%, and is expected to keep growing in the coming decades. New Discoveries The oil price has fell as a consequence of covid-19. The pandemic decreased the demand for oil. The current low oil price reduces the value of Shell’s assets as well as its revenues. Once more, this demonstrates that Shell has to make a transition towards other sources of energy. Historically, the current market outlook is highly uncertain. It is unclear when the demand for oil will rise again. Additionally, Saudi Arabia and Russia have shown to be willing to ramp up their oil production. Increasing supply will again lower oil prices. Exploration activities may lead to new discoveries which helps the firm to maintain its market position. As mentioned under Strengths, Competition Shell has strong exploration capabilities. The oil & gas market is highly competitive. Renewable Sources of Energy Shell has major competition from, among Shell’s size and financial resources allow them others, the following large firms, together called the ‘supermajors; BP, a British oil and to invest heavily in renewable sources of energy. There are many opportunities for Shell gas company headquartered in London, UK;ExxonMobil, a US oil and to increase their presence in green energy petrochemical company with global sources. It is up to Shell to take advantage of presence; these opportunities. Partnerships / Mergers & Acquisitions To grow further, partnerships could help Shell to increase their expertise in renewable energy sources. It could also help the company to rapidly gain a bigger market share in this market. Corporate development activities could speed up this process as well. As became clear from Shell’s (failed) takeover bid to buy Dutch Energy firm Eneco in 2019, Shell recognizes the potential of mergers & acquisitions. Eneco has a strong focus on renewable energy. Total, a French oil and gas company; Chevron, a US-based energy corporation. Chevron acquired Texaco in 2001; Eni, an Italian oil and gas company; ConocoPhillips, an American multinational energy firm. Aside from these so-called supermajors, Shell has competition from corporations such as Saudi Aramco (Saudi Arabia), Petrobras (Brazil), CNPC (China), Gazprom (Russia), and many more. Shift Towards Sustainable Energy Mentioned several times already in this article, one of the biggest challenges faced by Shell is the transition to renewable energy. This is both an opportunity and a threat. With reserves decreasing and a shift towards renewable sources of energy, the current business of Shell is not sustainable in the long-term future. Shell does not have another choice than to invest heavily in new, sustainable sources of energy. Chapter 3: Forecasting Tools Judgemental Approach Because of a huge array of different kinds of oil and car services, it is important to analyze what the consumers like what kind of oil and car services the most. This is to keep up with the trends and judge whether we need to make or improve various products for the consumers in the future or not. Outside Opinion Since this is a huge company where it offers oil and car services, it is very important to consult to the experts in oil companies whether the products are safe for the cars without consequences. Safety is a must in this company, and we must ensure that each car can drive by without issues. Executive opinions or Consensus method Considering that PSPC is one of the most successful businesses in the Philippines and has had a strong presence in the nation for more than a century, when generating a forecast, this strategy might be helpful. PSPC must conduct a discussion with upper-level management, executives, and consulting experts to gather ideas and views that will aid in maintaining the company's leading position while also expanding the company's range and profitability. To forecast sales or make a certain choice, the perspectives of managers and executives must be consulted. As a group, they will be able to come up with a more accurate forecast by summing up their thoughts and knowledge. Test marketing technique This forecasting approach, which considers the opinions of consumers, may be used by the PSPC to anticipate the market for its goods and services. The PSPC must put their products through extensive testing by offering their customers a "free first service" of their products in any of their branches. It will enable them to check the accuracy and quality of their products and assess whether or not they are harmless for use in vehicles without causing damage. It includes determining whether or not a product will be competitive in the market after testing. People's feedback is essential and advantageous to their business since it may benefit in the identification of problems and errors that could occur during the product's launch. This compromise means it will be easy for them to improvements their product using this method. Chapter 4 Product and Service Service Design Pilipinas Shell Petroleum Corporation has been powering the Philippines' progress for about a hundred years through their excellent and dedicated services and by providing the energy needs of the country making them a leader in the oil and gas industry. Shell intends to extend their market share, improve cost efficient structure, and many more. Product Design Pilipinas Shell Petroleum Corporation offers different products from oils, gas, lubricants, and many more which can be found in their mobility stations all over the country. Shell provides their products directly through gas pumps and in containers on the go. Shell has been providing the Philippines these following products and services to the market: Fuels With nearly over a century of fuel development, Shell provides quality fuels for you and your car developed by our best scientists in the field to help give our customers a nice and safe drive on the road. Shell FuelSave Shell FuelSave is Shell’s regular priced fuel brand that lasts longer than standard fuel brands. Throughout the years, Shell FuelSave has been improved and developed by our scientists to help give our customers the best when they are on the road Shell FuelSave Gasoline Shell FuelSave Gasoline is Shell’s regular priced gasoline that lasts longer than standard gasoline brands. This gasoline helps improve engine efficiency and keeps it clean and smooth running. Shell FuelSave Diesel Shell FuelSave Diesel is Shell’s regular priced diesel that lasts longer than standard diesel brands. This diesel helps with engine efficiency while also improving combustion of your car. Shell V-Power Shell V-Power is now new and improved through the cooperation with Scuderia Ferrari. Shell V-Power has DYNAFLEX technology that can help protect your engine to help give your car its best performance and efficiency on the road. Shell V-Power Gasoline Shell V-Power Gasoline removes up to 80% of performance robbing deposits on your gasoline and helps maximize the energy that is in the gasoline to help improve performance Shell V-Power Diesel Shell V-Power Diesel restores up to 100% of your car engine’s performance that helps clean key fuel system components to provide a better riding experience. Lubricants and Oils Shell provides lubricants and oils to help give your vehicle a better performance. Shell has developed different oils to help give our customers the best of what they need Shell Helix Oil Change + Shell Helix Oil Change + is a service that Shell does to help customers in changing the vehicle’s oil while also performing maintenance checks on the vehicle by expertly trained mechanics on the job. There is a lounge facility equipped with WiFi access for the customer while they wait for their vehicle to be finished. Shell Helix Shell Helix is one of the line of engine oils that can suit any vehicle engine it can. It provides your engine with extending its life, reduces the needed maintenance cost and oil consumption, and helps give more engine cleanliness. Shell Rimula Shell Rimula is a line of engine oil recommended for trucks and public transportations as it gives cleaner energy while also giving smarter mobility and sustainable energy, especially for the aforementioned vehicles. Shell Advance Shell Advance is a line of engine oil suited for motorcycles and scooter engines to help give maximum protection and help provide a smoother ride for your motorcycles or scooters. Shell Diala Shell Diala is a line of electrical oils that protects your vehicle equipment and to give an efficient operation throughout its use. Shell Omala Shell Omala is a line of gear oils that extends oil-drain intervals in order to increase the oil life in your vehicle. Shell Tellus Shell Tellus is a line of hydraulic fluids that are capable of four times standard life through the use of Shell’s wide range of hydraulic fluids. Shell Select Convenience Store and Deli-To-Go It is one of Shell’s beliefs that a gas station should not only be a pit stop for drivers to pick up fuel and oil but rather it should provide the customer more than their car needs but also their own personal needs as well. That is why Shell stations have a convenience store called Shell Select for that exact purpose. Just like any other convenience store, Shell Select provides a wide variety of food, snacks, drinks, and other necessities and wants our customer would need on the road or when they get to their destination. Shell Select has also launched its new offerings, Deli2go, that provides fresh and tasty meals all at an affordable price to further a customer’s satisfaction and experience at Shell. Loyalty Programs Shell also provides their customers with various loyalty programs that can give benefits to their customers every Shell Pepeng Pasada Club / Shell Go + time they visit a Shell station. Shell Go +, previously known as Shell Pepeng Pasada Club, is specially designed for drivers of any PUV vehicles (jeepneys, taxis, etc). Whenever they visit a Shell station, customers will present their Shell Go + card and earn points. These points that they earn can be exchanged with the three following benefits: Scholarship - Gives members access to free scholarships Insurance - Gives members access to free insurance Rewards - Gives members a chance to claim exclusive rewards with any of our partners with the points they earn. SM Advantage Card Members can earn points for their SM Advantage, SM Prestige, or BDO reward cards with every visit and purchases they make at any Shell stations in the Philippines. Shell Citi Visa Customers can apply for a Shell Citi Visa, especially for motorists, to gain the benefits of fuel rebates, saving on toll fees and many other automotive-related purchases they make at any Shell station in the Philippines.