Prestressed Concrete Design for Serviceability Lecture 9 Dr Ahsan Parvez Prestressed Concrete Outline Stress Distribution Loss of Prestress Determination of Prestress and Eccentricity Stress Limits Examples Prestressed Concrete The fundamental aim of prestressed concrete is to limit tensile stresses, and hence flexural cracking , in the concrete under working condition. Design is therefore based initially on the requirements of the serviceability limit state. Subsequently considered are limit state criteria for bending and shear. In addition to concrete stresses under working loads, deflection also must be checked. Serviceability Design Serviceability design of prestressed members includes ensuring that the appropriate deflection and crackwidth criteria are satisfied. Serviceability requirements determine the magnitude of prestressing force required and the shape of an appropriate tendon profile. The prestressing force is based upon the size and number of prestressing tendons necessary to provide a satisfactory level of axial precompression in the member. Serviceability Design Two critical stages in the design of Prestressed Concrete beams for serviceability: Stage 1 : Immediately after the prestressing force is transferred to the concrete. At initial transfer of prestress to the concrete, the prestress force will be considerably higher than the long-term value as a result of subsequent loses Stage 2: After time-dependent losses have occurred and the member is under full service loads. At both these stages serviceability requirements of the members must be satisfied. Stress Distribution Elastic analysis of a rectangular uncracked section Stress Distribution Elastic analysis of a rectangular cracked section Stress Distribution (a) The stress due to prestress varies from a maximum compression in the bottom fibre to a small tension in the top fibre and causes the beam to deflect upwards, i.e. to camber. (b) When design loads, w are applied, the resulting bending moment near midspan produces a stress distribution as shown. (c) The stress in (b) combines with the stress due to prestress (a) and produces a state of stress which varies from a maximum compression in the top fibre to a minimum compression (or possibly small tension) in the bottom fibre. Stress Distribution (d & e) As the load increases, tensile stresses in the lower fibre increase until the tensile strength of the concrete is reached and cracking occurs. Therefore, the bending moment is resisted by internal stresses in a similar fashion to the reinforced concrete beam. Loss of Prestress Loss of Prestress – Immediate Losses During the stressing operation, immediate losses can occur by: Elastic deformation of the concrete Slip and deformation in the end anchors Friction along the length of members, between tendons and duct Loss of Prestress – Time Dependent Losses Stress relaxation of prestressing steel Shrinkage deformation of concrete Creep deformation of concrete Loss of Prestress – Time Dependent Losses Stress relaxation • The initial stress level in prestressing steel after transfer is usually high, often in the range 60-75% of the tensile strength of the material. • At such stress levels, high-strength steel creeps. • If a tendon is stretched and held at a constant length (constant strain), the development of creep strain in the steel is exhibited as a loss of elastic strain, and hence a loss of stress. • This loss of stress in a specimen subjected to constant strain is known as relaxation. • Relaxation in steel is highly dependent on the stress level and increases at an increasing rate as the stress level increases. Determination of Prestress and eccentricity in Flexural members A number of possible starting points exist for the determination of the prestressing force P and eccentricity e required at a particular cross-section. The quantities of P and e are often determined to satisfy preselected stress limits. Other serviceability limits include: -Deflection -Camber -Axial shortening Prestressing force and cable profile may be selected using a load-balancing approach to design. Satisfaction of Stress Limit If a member is to remain uncracked throughout, suitable stress limits should be selected for the tensile strength, 𝑭𝑭𝒕𝒕𝒕𝒕 at transfer and the tensile stress at full load, 𝑭𝑭𝒕𝒕 . In addition, limits should also be placed on the concrete compressive stress at transfer, 𝑭𝑭𝒄𝒄𝒊𝒊 and under full load 𝑭𝑭𝒄𝒄 . If cracking under the full load is permitted, the stress limit 𝑭𝑭𝒕𝒕 is relaxed and remaining three limits are enforced. Satisfaction of Stress Limit Transfer Condition Concrete Stress at Transfer Condition Concrete Stress at Transfer Condition Full Loading Condition R = reduction factor Full Loading Condition Full Loading Condition Satisfaction of Limits Satisfaction of Limits Magnel’s Design Diagram Magnel’s Design Diagram Magnel diagram is a powerful design tool as it covers all possible solutions of the inequality equations and enables a range of prestress force and eccentricity values to be investigated. The diagram shows that for a minimum prestress force (the largest value of 1/P) corresponds to the value of greatest eccentricity and as eccentricity is reduced, the prestress force must be increased to compensate. Stress Limits Prestressed beams at Transfer (Cl. 8.1.6.2) The maximum compressive stress in the concrete under the design loads at transfer shall not exceed ′ 𝐹𝐹𝑐𝑐𝑐𝑐 ≤ 0.5 𝑓𝑓𝑐𝑐𝑐𝑐 ′ = characteristics strength of concrete at transfer 𝑓𝑓𝑐𝑐𝑐𝑐 Crack Control for Flexure Under Service Loading (Cl. 8.6.3) Flexural cracking shall be deemed to be controlled if, under the short-tern service loading, the maximum tensile stress in the concrete 𝐹𝐹𝑡𝑡 ≤ 0.25 𝑓𝑓𝑐𝑐′ Stress Limits Limits at Transfer ′ 𝐹𝐹𝑐𝑐𝑐𝑐 ≤ 0.5𝑓𝑓𝑐𝑐𝑐𝑐 ′ 𝐹𝐹𝑡𝑡𝑡𝑡 ≤ 0.25 𝑓𝑓𝑐𝑐𝑝𝑝 Limits under Service Loading 𝐹𝐹𝑐𝑐 ≤ 0.5𝑓𝑓𝑐𝑐′ 𝐹𝐹𝑡𝑡 ≤ 0.25 𝑓𝑓𝑐𝑐′ Example A one-way slab is simply supported over a span of 12m and is to be designed to carry a service load of 7 kPa (𝑘𝑘𝑘𝑘/𝑚𝑚2 ) in addition to its own self-weight. The slab is post-tensioned using flat duct by regularly spaced tendons with parabolic profiles. The slab thickness D=300 mm with cover and the strand diameter of 12.7 mm. Assuming instantaneous and time dependant loss is 8 and 16% respectively. The material properties are: ′ = 25 𝑀𝑀𝑀𝑀𝑀𝑀 𝑓𝑓𝑐𝑐𝑐𝑐 𝑓𝑓𝑐𝑐′ = 32 𝑀𝑀𝑀𝑀𝑀𝑀 𝑓𝑓𝑝𝑝 = 1840 𝑀𝑀𝑀𝑀𝑀𝑀 𝐸𝐸𝑐𝑐 = 28600 𝑀𝑀𝑀𝑀𝑀𝑀 𝐸𝐸𝑐𝑐𝑐𝑐 = 25300 𝑀𝑀𝑀𝑀𝑀𝑀 Example Step 1 The prestressing force and eccentricity are to be determined to satisfy the following concrete stress limits: Example Step 2 Slab self-weight (which is the only load other than the prestress at transfer): Example Step 3 The moments at mid-span both at transfer and under the full service load are: Example Step 4 Calculate Cross-section Properties: Given: b=1000 mm , D=300 mm and y=150 mm Example Step 5 Calculate and draw Magnel’s Equation Example Example Example Step 6 Calculate the emax value from Magnel’s Diagram Example Example Step 7 From Magnel’s Diagram get the stress values: Example Step 8 Calculate the prestressing force Example Step 9 Calculate the number of cable required Example Example The minimum number of cables required in each metre width of slab is therefore: