Packer Systems Catalog Introduction Since 1940, when we introduced the industry’s irst completion packer, Baker Hughes has set the standard for innovation and performance in packer technology. Today, when your projects push the edge of the completion technology envelope, you can count on our packers to reliably deliver unsurpassed service, performance, and value. Baker Hughes packer solutions cover the spectrum of applications, from single, selective, and dual completions to extreme high-pressure/high-temperature (XHP/HT), deepwater, extended-reach, multilateral, and intelligent well systems. The Center for Technology Innovation (CTI) in Houston is our primary center of excellence for completion technology, including packers. Here, engineers and scientists create new solutions for the industry’s toughest completion and production challenges. Research and development focus on cased and open-hole completion technologies, iber optics, and downhole electronics, nanotechnology, and materials science. The CTI’s four dynamic in-ground test cells are the world’s highest rated for pressure and temperature, at 40,000 psi (2757 bar) and 700°F (371˚C). The 75-ft (21.3-m) test cell towers make it easy to manipulate 40-ft (2.2-m) joints of large-diameter casing into and out of the bay. In addition to the CTI, and other facilities in Houston, research and engineering for completions products and services is conducted in Broken Arrow, Oklahoma, and Aberdeen, Scotland. The Center for Technology Innovation in Houston, TX i Alphabetical Product Index Applications MJS Thermal Packer .........................................................................71 Material Selection ...........................................................................1-5 Mudline Tubing Hanger.....................................................................79 Packer Performance ............................................................................6 Parallel Head .....................................................................................73 Single Zone ....................................................................................7-13 Premier Removable Production Packer .............................................66 Multiple Zone ...............................................................................14-19 Premier Removable Production Packer With Striker ........................67 Deepwater....................................................................................20-23 R-3 Double Grip Retrievable Casing Packer......................................55 High-Pressure/High-Temperature .....................................................24 R-3 Single Grip Retrievable Casing Packer .......................................55 Thermal .............................................................................................25 Reliant Series WL Wireline-Set Single-String CO2 Injection and Waterlood ...........................................................26 Retrievable Packer .......................................................................70 Waterlood ........................................................................................27 SABRE Mechanical Set Retrievable Packer......................................61 Electric Submersible Pump ..........................................................28-30 SC-2 Retrievable Packer....................................................................68 Twin Seal Electric Submersible Pump Packer...................................76 Permanent Packer Systems Baker Retainer Production Packer With Alas Element System .......48 Casing Cleanup Systems D and DB Retainer Production Packers .............................................34 Casing Scraper ..................................................................................82 DA and DAB Retainer Production Packers ........................................36 H Wire Feeler and Junk Catcher .......................................................82 DV Retainer Production Packer .........................................................38 F-1 and FB-1 Retainer Production Packers ........................................39 Packer Setting System FA, FAB, FA-1 and FAB-1 Retainer Production Packers ....................40 BH and BHH Setting Tools ...............................................................86 FB-3 High-Pressure Retainer Production Packer ...............................42 E-4 Wireline Pressure Setting Assembly .........................................83 Granite No Downstroke, Hydraulic-Set Retainer E-5 HP/HT Wireline Pressure Setting Assembly ..............................84 Production Packer.........................................................................43 J and B-2 Hydraulic Setting Tools ....................................................85 SAB-3 and SABL-3 Hydraulic-Set Retainer Production Packers .......46 SB-3 Hydraulic-Set Retainer Production Packer ...............................44 Packer Retrieving Systems Signature D and DB Retainer Production Packers ............................33 Premier Workstring Retrieving Tool ..................................................88 S-1 Retrieving Tool ...........................................................................87 Retrievable Packer Systems A-3 and AL-2 LOK-SET Retrievable Casing Packers..........................57 Seal Assemblies A-5 Dual-String Retrievable Packer ..................................................74 Anchor Tubing Seal Assembly ..........................................................91 AD-1 and ADL-1 Tension Packers .....................................................51 Downhole Sealing Systems ..............................................................89 C-1 Single Grip Invertible Packer ......................................................53 E and EC Anchor Tubing-Seal Assemblies ........................................91 ElecPak Electric Submersible Pump Packer ......................................78 E, K and N Latch-In Shear Release Anchor Tubing FH and FHL Hydrostatic-Set Single-String Retrievable Packers .......64 Seal Assemblies...........................................................................92 FLX Packoff Tubing Hanger ...............................................................80 E Snap-Latch Seal Assembly ............................................................92 G Retrievable Casing Packer .............................................................53 G Locator Tubing Seal Assembly ......................................................89 GT Dual-String Retrievable Packer ...................................................72 G Locator Tubing Seal Assembly With Spacer Tube ........................90 HORNET EL Packer ............................................................................59 Hydraulic Punch Releasable Anchor .................................................92 HORNET Packer .................................................................................59 K and N Locator Tubing Seal Nipples ...............................................89 HS Hydraulic-Set Single-String Retrievable Packer .........................62 K, KC, KC-1 and KC-2 AnchorTubing-Seal Nipples Seal Assemblies...........................................................................91 ii Alphabetical Product Index L, LE and LM Locator Tubing Seal Assemblies Safety Joints With Spacer Tube.........................................................................90 B Shear-Out Safety Joint ................................................................109 Locator Tubing Seal Assembly ..........................................................89 C Rotationally Locked Shear-Out Safety Joint ...............................109 M Anchor Tubing-Seal Assembly......................................................91 Safety Joint .....................................................................................108 N and NM Anchor Tubing Seal Assemblies .....................................91 Shear-Out Safety Joint ...................................................................108 Ratcheting Muleshoe ........................................................................93 Retrievable Packer Bore Receptacle .................................................96 Parallel Flow Systems Snap-In/Snap-Out, Set-Down-Activated, F Parallel Locator Seal Nipple.........................................................110 Shear-Release Anchor .................................................................93 F Parallel Snap-Latch Seal Nipple ..................................................110 Seal Stacks........................................................................................94 Model A Full-Opening Anchor Parallel Flow Tube .........................110 Model A Full-Opening Parallel Flow Tube .....................................110 Seal Expansion/Disconnect Devices Model A Parallel Anchor Seal Nipple .............................................110 Models A and A-1 Extenda-Joint......................................................98 Tubing Stability Latch (TSL)...............................................................97 Plugging Devices C Tubing Testing Sub .......................................................................111 Disconnect Devices E Hydro-Trip Sub..............................................................................111 L-10, R-10, L-316 and R-316 On-Off Sealing Connector Family .....100 FLOGARD Full-Bore Isolation Valve ................................................113 FLOGARD Single-Cycle Tool ............................................................113 Expansion Joints Silhouette ........................................................................................112 E Tubing Expansion Joint ................................................................102 L Expansion Joint ............................................................................103 Packer Extensions M Expansion Joint ..........................................................................103 Mill-Out Extension ..........................................................................115 Model A Positioning Tool ................................................................103 Sealbore Extension .........................................................................115 N Splined Expansion Joint ..............................................................102 Production String Accessories Spacing Devices Blast Joint .......................................................................................116 Adjustable Spacer Sub With Rotational Lock.................................105 Flow Coupling..................................................................................116 LEEJ Expansion Joint Non-Splined and Splined.............................104 Perforated Spacer Tube...................................................................116 Telescoping Swivel Sub ..................................................................105 Wireline Entry Guide With Pump-Out Plug, Shear-Out Telescoping Space-Out Joint (TSOJ) ..............................................106 Multi-String Sealing Accessories K Parallel Anchor Seal Nipple.........................................................107 S Snap-Latch Seal Nipple ...............................................................107 iii Ball Seat, and Shear-Out Ball Seat Sub ....................................117 Product Number Index Product Family No. Description Casing Scraper .................................................... 82 H43210, and Signature D and DB Retainer SB-3 Hydraulic-Set Retainer H43211 Production Packers ......................................... 33 H43702 E-4 Wireline Pressure Setting Assembly ........... 83 H43706 E-5 HP/HT Wireline Pressure Product Family No. Description H16105 H40906 Page Production Packer........................................... 44 H40907, and H40908 H40934 H41306, H41308, SAB-3 and SABL-3 Hydraulic-Set Retainer Production Packers .......................... 46 and H41341 H41350 H Wireline Feeler and Junk Catcher ................... 82 Retainer Production Packer ............................ 43 H44101 Safety Joint ....................................................... 108 F-1 and FB-1 Retainer Production Packers .......... 39 H44120 Telescoping Swivel Sub .................................... 105 H44125 Adjustable Spacer Sub With Rotational Lock............................................. 105 FA, FAB, FA-1 and FAB-1 Retainer Production Packers ......................................... 40 FB-3 High-Pressure Retainer Production Packer........................................... 42 H41371, and Setting Assembly ........................................... 84 H43901 Granite No Downstroke, Hydraulic-Set and H4134 H41307, H41309, Page H44130 Shear-Out Safety Joint ..................................... 108 H44131 B Shear-Out Safety Joint .................................. 109 H44132 C Rotationally Locked Shear-Out J and B-2 Hydraulic Setting Tools ...................... 85 H41574 Safety Joint .................................................. 109 H44145 E Tubing Expansion Joint .................................. 102 H44160 L Expansion Joint .............................................. 103 H44162 M Expansion Joint ............................................ 103 H44163 N Splined Expansion Joint ................................ 102 H41526, and H44165 Model A Positioning Tool .................................. 103 H41503 H44167 LEEJ Expansion Joint Non-Splined H41505, H41525, D and DB Retainer Production Packers ............... 34 and H41513 H41514, H41508, DA and DAB Retainer Production Packers .......... 36 H41534 DV Retainer Production Packer ........................... 38 (Non-Splined), H41576, and BH and BHH Setting Tools ................................. 86 and H44168 H41577 and Splined .................................................. 104 (Splined) H41586 Silhouette .......................................................... 112 H44234 G Locator Tubing Seal Assembly ........................ 89 H41754 MJS Thermal Packer ........................................... 71 H44280 G Locator Tubing Seal Assembly With H42003 G Retrievable Casing Packer ............................... 53 H42425, H42426, Baker Retainer Production Packer With H42432, H42525, Spacer Tube.................................................... 90 H44387 Snap-In/Snap-Out, Set-Down-Activated, Shear-Release Anchor ................................... 93 Alas Element System .................................... 48 H42526, H42532, H44403 E Snap-Latch Seal Assembly .............................. 92 H42625, H42626, H44457 Ratcheting Muleshoe .......................................... 93 H42632, H42725, H44701 M Anchor Tubing-Seal Assembly........................ 91 H42726, H42732, H44757 Hydraulic Punch Releasable Anchor ................... 92 H41525, H41526, H45743 Perforated Spacer Tube..................................... 116 H41340, H41341, H45750 Blast Joint ......................................................... 116 H40924, H40925, H46921, and Wireline Entry Guide With Pump-Out Plug, H40926, H41598, H79927 and H41599 Shear-Out Ball Seat, and Shear-Out Ball Seat Sub................................................ 117 H48853 S-1 Retrieving Tool ............................................. 87 iv Product Number Index Product Family No. Description Sealbore Extension ........................................... 115 H73908, and AD-1 and ADL-1 Tension Packers ....................... 51 H49941 Mill-Out Extension ............................................ 115 H73912 H59921 C Tubing Testing Sub ......................................... 111 H73930 C-1 Single Grip Invertible Packer ........................ 53 H64101 R-3 Single Grip Retrievable Casing Packer ......... 55 H78108, and FH and FHL Hydrostatic-Set Single-String H64201 R-3 Double Grip Retrievable Casing Packer........ 55 H78120 H64630, and A-3 and AL-2 LOK-SET Retrievable H78316, H78330, Product Family No. Description H49940 Page H64628 Casing Packers ............................................... 57 H64668 SABRE Mechanical Set Retrievable Packer........ 61 H64682 HORNET Packer ................................................... 59 H64683 HORNET EL Packer .............................................. 59 H78463, H48807 SC-2 Retrievable Packer...................................... 68 H78467, and H64710 Reliant Series WL Wireline-Set Single-String H78468 (Standard Retrievable Packer ......................................... 70 Service), Page Retrievable Packers........................................ 64 A-5 Dual-String Retrievable Packer .................... 74 and H78331 H78460 HS Hydraulic-Set Single-String Retrievable Packer ......................................... 62 Premier Removable Production Packer ............... 66 H78464 Premier Workstring Retrieving Tool .................... 88 H78465 Premier Removable Production Packer and H64711 With Striker .................................................... 67 (S&R:NACE H78509 Service) (Standard GT Dual-String Retrievable Packer ..................... 72 H67116 FLOGARD Single-Cycle Tool .............................. 113 Service), and H67121 FLOGARD Full-Bore Isolation Valve .................. 113 H78510 (NACE H68319 Retrievable Packer Bore Receptacle ................... 96 Service) H68347 Tubing Stability Latch (TSL)................................. 97 H78540 Twin Seal Electric Submersible Pump Packer..... 76 H68357, and Models A and A-1 Extenda-Joint........................ 98 H78570 ElecPak Electric Submersible Pump Packer ........ 78 H79080, and FLX Packoff Tubing Hanger ................................. 80 H68354 H68376 Telescoping Space-Out Joint (TSOJ) ................ 106 H79085 H68420, L-10, R-10, L-316 and R-316 On-Off Sealing H79101 Mudline Tubing Hanger....................................... 79 H79928 E Hydro-Trip Sub................................................ 111 H81920 Flow Coupling.................................................... 116 H68421, and Connector Family.......................................... 100 H68437 H70001 Model A Full-Opening Parallel Flow Tube ....... 110 H70010 Model A Full-Opening Anchor Parallel Flow Tube .................................................... 110 H70032 Parallel Head ....................................................... 73 H70202 F Parallel Locator Seal Nipple........................... 110 H70301 Model A Parallel Anchor Seal Nipple ............... 110 H70311 K Parallel Anchor Seal Nipple........................... 107 H70701 F Parallel Snap-Latch Seal Nipple .................... 110 H70703 S Snap-Latch Seal Nipple ................................. 107 v Material Selection Material Selection Baker Hughes equipment is offered in various material conigurations for a variety of well conditions. Baker Hughes employs leaders in the ield of metallurgy and polymer chemistry to ensure superior material recommendations are made to our customers. Severely corrosive CO2 and H2S–nickel alloys such as 825, 925 and 718 at strength levels of 110 ksi minimum yield strength and higher Severely corrosive CO , H S and free sulfur–nickel alloys such as 2 2 625 Plus, 725 and, less frequently, C-276 at strength levels of 120 ksi minimum yield strength and higher For corrosive wells, Baker Hughes corrosion metallurgists and polymer scientists are available to provide expert material recommendations. To For equipment required to perform a temporary function and then provide the most cost-effective recommendations, the well environment allow quick removal by drilling or milling, an additional group of data form has been developed to aid in gathering the necessary well data. materials is used: Cast The following alloys and groups of alloys are currently the most common materials used for the construction of packers and related equipment: Standard, non-corrosive service–low alloy steels (e.g. 4140) with mechanical properties compatible with API P110 tubulars Non-corrosive service containing H S–low alloy steels (e.g. NACE 2 MR0175 compliant 4140) with mechanical properties compatible with API L80 tubulars Corrosive CO service with little or no H S–Martensitic and PH 2 2 stainless steels (e.g. 9Cr, 13Cr, 17-4PH, alloy 450, Super 13Cr) with mechanical properties that vary from 80 ksi to 110 ksi minimum yield strength; the selection of the specific corrosion-resistant alloy(s) depends on the environment (pH, chlorides, temperature, H2S, etc.,) and strength requirements iron Reinforced polymer-based composites Besides the more common materials, Baker Hughes manufactures packers and related equipment from other materials when raw material availability, quantities, delivery schedules, etc., permit. Example alloys include 316L austenitic, 22 Cr duplex, 25 Cr duplex, 25 Cr super duplex, alloy 20Cb3, 28 Cr super austenitic, K-500 Monel, alloy 2025, alloy 2535, alloy 2550, alloy G-3 and others. 1 Material Selection Elastomer Selection Ideally, seal materials have high strength and resiliency, and remain unaffected by thermal or chemical environments. However, there is no single material that offers adequate levels of these characteristics for all downhole applications. Effective sealing in downhole environments often requires a combination of materials to form a seal system. Several sets of identical seal systems can be combined to create a seal stack with redundant seals. Choosing the optimum seal stack requires knowledge of the application and downhole conditions. V-ring seal stacks can tolerate movement while holding high pressures, providing they are always contained within a sealbore. Therefore, while holding differential pressure, they must remain in the sealbore. Selecting the most appropriate seal stack can be simpliied by referring to the seal stack service matrix shown below. Bonded seals are used in applications that require seals to be repeatedly inserted into and removed from the sealbore while holding differential pressure. This action is known as unloading. Bonded seals are composed of high-strength elastomers, usually nitrile or Viton™, which have limited operational capabilities. “What Applications beyond the capabilities of bonded seals require more inert elastomers. Generally, these premium elastomeric materials have lower resistance to extrusion than nitrile or Viton* and require the protection of a containment system to prevent failures. Sealing systems using contained premium elastomers are offered as a chevron- or v-ring-type seal stack. Selecting the most appropriate seal stack can be simpliied by referring to the seal stack service matrix shown below. For additional information regarding packer to tubing seal systems, ask your Baker Hughes representative for a copy of the following: to Consider When Designing Downhole Seals,” reprinted from World Oil magazine “Factors and Conditions Which Cause Seal Assemblies Used in Downhole Environments to Get Stuck,” Engineering Tech Data™ Paper Number CS007 “Metal-to-Metal Sealing in Hostile Environment Completion Equipment,” Engineering Tech Data Paper Number CS002 SELECTION GUIDE Packer-to-Tubing Packing Unit Pressure Differential Seal Type Non-Unloading Environmental Compatibility X Temp. Range Unloading H2S Oil Base Completion Light Brine Completion Bromide Completion High pH Completion pH > 10 0-149 NO OK OK CaBr2 /NaBr2 OK to 250°F NO pH >10 0-93 NO OK OK OK ZnBr2 NO OK to 250°F pH <10 OK OK NO OK to 200°F OK OK PSI MPa PSI MPa °F °C Nitrile Chevron 10,000 68.9 NO NO 32-300 70 Hard Nitrile Bonded 5,000 34.4 5,000 34.4 32-200 90 Hard Nitrile Bonded 10,000 68.9 5,000 34.4 32-300 0-149 NO OK 95 Hard Viton Bonded 10,000 68.9 5,000 34.4 32-250 0-121 5% OK Amine Inhibitors OK to 200°F CaBr2 /NaBr2 OK to 250°F HN-Ryte™ 10,000 68.9 NO NO 32-350 0-177 2% OK OK ZnBr2 NO V-Ryte™ 15,000 103.3 NO NO A-Ryte™ 15,000 103.3 NO NO A-HEET™ 15,000 103.3 NO NO ™ 15,000 103.3 NO K-HEET™ 15,000 103.3 NO Seal-Ryte™ 15,000 103.3 Seal-HEET™ 15,000 103.3 K-Ryte X l n 0-149 15% 0-204 5% 80-300 27-149 20% 80-450 27-232 7% OK OK OK NO OK to 200°F NO OK OK OK OK NO OK OK OK OK 80-300 27-149 20% 80-450 27-232 15% NO 100-450 38-232 7% OK OK OK OK OK NO 100-550 38-288 n OK OK OK OK OK NO NO 40-450 4-232 7% OK OK OK OK OK NO NO 40-450 4-232 n OK OK OK OK OK R-Ryte™ 10,000 68.9 NO NO 325-450 l 163-232 7% OK OK OK OK OK Molyglass 10,000 68.9 NO NO 125-300 52-149 15% OK OK OK OK OK Explosive decompression is chemical and mechanical in nature related to solubility of gas in elastomer and strength of that elastomer. Under rapid decompression, the elastomeric seals in these units may be susceptible to explosive decompression, however, explosive decompression does not occur while seals are in service. Refer to Baker Hughes' packer systems technical manual, Unit No. 8218-3, for complete temperature range information. There are no known H2S limitations below 500°F (260°C). *Viton is a registered trademark of Dupont. 2 32-300 32-400 Material Selection InQuest TubeMove 2.0 The InQuest TubeMove™ program is a user-friendly, eficient means of producing tubing movement calculation reports. The software performs a series of calculations that allow the user to determine the magnitude of forces, stresses, and changes in length of tubulars suspended in wells. Advantages of using the program stem from the ability to properly design a completion using the appropriate Baker Hughes equipment. The program enables the user to select the method of setting the packer, pick between single or dual string completions, import survey data, and generate three dimensional representations of the well. Version 2.0 of Tubemove gives the ability to export the result from different scenarios and plot into approved packer envelopes using the new InQuest Sentry program. There are also new 3D graphics and an updated calculation package leveraging the most recent industry research including enhanced buckling calculations and the ability to incorporate friction factors. InQuest TubeMove is a proprietary program based on SPE #5143, entitled “Movements, Forces and Stresses Associated with Combination Tubing Strings Sealed in Packers” by Hammer Lindl, and on SPE #178-PA “Helical Buckling of Tubing Sealed in Packer” by Lubinski, Althouse, and Logan. Contact your local Baker Hughes representative for information. 3 Material Selection 4 Material Selection Well Environment Data for Material Recommendations Date: Requestor: Phone: Fax: Customer: Well Location/Name: r Well Type: Gas r Oil r Injection/Disposal X r Casing/Tubing Selections: (e.g., L80/13 Cr) Coated Casing OD: Casing Wt: Casing Grade: Tubing OD: Tubing Wt: Tubing Grade: r r Circle or Underline all bold items in parenthesis to indicate units of measure Depth (ft, m) Applicable Equipment Type Service Life (yrs, mo, days) Packer: SSSV: BFC: Liner Hanger: Other: Downhole Conditions Location Max Temperature Min Temperature Max Pressure @ Reservoir (°F,°C) (°F,°C) (psi, KPa) @ Wellhead (°F,°C) (°F,°C) (psi, KPa) (ft, m) Reservoir Depth: Gas Phase CO2 @ (reservoir or WH): (psia, mole%, ppm) Gas Phase H2S @ (reservoir or WH): (psia, mole%, ppm) Field Design (max) Water Content: (bbl/MMSCF, m3/m3) Field design Water Cut: (%) Field design (max) Chlorides: (ppm, mg/l) Bicarbonate Ion Concentration: (ppm, mg/l) Organic Acid Concentration: (ppm, mg/l) Production Inhibitor: (continuous, batch, none) Annulus/completion luid: Inhibitor type: (e.g., CaCl) Inhibitor/type: (e.g., amine) / Other luid exposure / concentration / time: (e.g., mud acid, 15% HCl, xylene, toluene, methanol, caustic, >9 pH mud, scale inhibitor, etc) Note: Request copies of water and gas analysis reports and attach to this form. X For injection and disposal wells, list all liquids and gasses injected. If well will initially be used as a producer, please ill out two forms. Oxygen ppb is critical for injection well. 5 Packer Performance Packer Performance Definition The system, known as PERFORM™, is used to validate permanent and retrievable packers are compatible with the demands of today's critical completions. Ensuring all load combinations fall inside the region formed by the curves conirms that the equipment is adequate for the combined loading conditions. This area is called the “safe performance envelope” In those instances where one or more sets of loading conditions fall outside the safe performance envelope, a detailed evaluation of all aspects of the proposed completion system Baker Hughes has developed the industry's irst means of describing a is required to upgrade its performance. Some conditions outside the packer's performance capabilities, under all possible loading conditions. safe performance envelope adversely affect the packer’s ability to The analytical system combines computer modeling, sophisticated maintain its sealing integrity. Others may prevent the packer numerical stimulation techniques, including inite element analysis, from functioning as designed, while retaining pressure integrity. exhaustive laboratory testing, and ield veriication. To apply this For more information regarding PERFORM envelopes, contact your technology, a graphical solution is used to provide an accurate and local Baker Hughes Representative. useful deinition of a packer's safe operating region. The successful performance of any packer includes recognizing that the combined effects of varying differential pressure or applied forces, cannot be considered independently. Rating a production packer in terms of differential pressure alone does not suficiently describe the packer's performance limits. To accurately measure and compare the performance of various packers, an understanding of the simultaneous effects of differential pressure and axial loading is required. P E R F O R M TM E n v e l o p e Applied Axial Load Tension Safe Operating Area 0 Set-Down BAK UG ER H H E S Above 0 Differential Pressure PERFORM ™ Permanent Packer Rating Envelope 6 Below Single Zone Production and Injection Completions Tubing In low-pressure lowing or injection wells completed in shallow zones, economical tension-set packers are typically used for the completion. Various mechanical-set styles are available; this normally includes a single packing element system without a bypass or unloader. These styles offer the simplest means of isolating the casing annulus. Packers, such as the AD-1™ packer, are tension-set by necessity, because their shallow-zone applications lack suficient set-down weight to adequately pack-off the element system. A common single-zone well completion, at moderate depths and pressures, will require a compression-set packer. It will include features suited for the well's current lowing condition and future pumping treatments of that zone. The R-3™ packer has been used widely as a standard-production packer. This type of packer is limited to moderate treating pressures because of their packer-to-tubing tension loads, which can be seen during treating procedures. In higher-bottomhole- temperature wells, effects of treating pressures and cooling of the tubing string must be evaluated to ensure the tension forces do not force the internal bypass open. R-3™ Double Grip Retrievable Packer When high packer-to-tubing forces, during treatments, are anticipated or for injection completions, mechanical-set packers are available which mechanically lock the internal bypass closed until the packer is released. Pup Joint Bottom No-Go Tubing Nipple Wireline Entry Guide 7 Single Zone Fracturing and Stimulation Completion Fracturing and stimulation operations, carried out through the tubing string, impose the highest demands on retrievable packers. Besides wellbore conditions, these operations can create tremendous dynamic loads on the sealing system and mechanics of the packer. The tool is often subjected to high-bottomhole-setting temperatures and pressures. Hightensile loads are transmitted to the packer as the tubing string is cooled through the duration of pumping operations. The packer is also subjected to extreme reversals of pressure differential. It must be able to anchor the tubing against the changing tensile loads and maintain a seal throughout the operation and the well’s return to production. The HORNET ™ packer was designed speciically to address such conditions. It is often run with the L-10™ on/off connector to control circulation of alternate luids, while permitting the packer to remain set as the tubing is disconnected for circulation and then re-latched. The HORNET is versatile in its deployment method since it can be run on either tubing or wireline. L-10™ On/Off Connector HORNET™ 8 In the most extreme conditions of pressure, temperature, and packer-totubing loads, the HORNET packer sets the standard for high-performance reliability; can be used in tension, compression, and neutral landing conditions. The L-10 on/off tubing seal connector is often included in these completions to permit retrieval of the tubing when removal of the packer is not required. Single Zone Perforating, Treating and Fracturing Through Casing Completion Perforating underbalance, treating, or fracturing through the casing are common procedures for new completions. Although various methods address this need, it is often beneicial to use a wireline-set retrievable packer as a means of temporary plugging the well. This enables the well to resume production quickly following the operation. The alternative is to snub tubing in the hole or kill the well. Blanking Plug L-10™ On/Off Tool The WL™ packer addresses such applications and has features speciically designed to help manage these problems. It is run with the L-10™ on/off connector as its companion tool. Typical installations involve wireline deployment, permitting setting in pressurized wells. With a wirelineretrievable plug installed in the L-10 seal nipple proile before deployment, the packer serves as a temporary bridge plug. When the wirelineretrievable plug is installed above the packer, any sand can be completely washed from the plug’s locking mechanism just before attaching the tubing string to the seal nipple. When the plug is removed well production is restored. WL™ Packer 9 Single Zone Hydraulic-Set Packer Completion When it’s desirable to lange up the wellhead before setting the packer or where there is concern about the ability to get rotation to the packer, hydraulic-set packers may be used to complete the well. Completions with hydraulic-set packers require a means of temporarily plugging the tubing, typically a wireline-entry guide with pump-out plug, ball-seat sub, or a proile-landing nipple for use with a wireline-retrievable plug. Pump pressure applied down the tubing string provides actuation of the packer's setting mechanism. These packers can be either permanent or retrievable. The retrievable versions normally include a shear release, requiring only straight pull on the packer. The completion design must consider potential forces acting on the shear release, particularly when HS™ hydraulic-set retrievable packer well treatments are expected. HS™ Hydraulic-Set Retrievable Packer Pup Joint Bottom No-Go Tubing Nipple Wireline Entry Guide 10 Single Zone Sealbore Packer Completion The single-string sealbore packer is a common and simple means of completion and offers built-in versatility and lexibility. Sealbore packers, like the Signature DB™, FB-1™ permanent packers or SC-2™ retrievable packers, permit large full-bore low passages. Safety Valve CMD Sliding Sleeve ™ G-22™ Locator Seal Assembly Signature DB Retainer Production Packer The tubing string can be positioned into the sealbore packer in two ways: a locator tubing seal or anchor tubing seal assembly. The locator tubing seal provides a high-pressure seal between the packer and tubing and allows movement of the seals during well operations. The inclusion of extra tubing-seal units below a locator, as shown in the accompanying hookup drawing, compensate for tubing movement by traveling through the packer bore and the sealbore extension. The required length of the sealbore extension can be calculated using the InQuest TUBEMOVE™ program and consideration of all activities throughout the life of the well. Alternatively, an anchor tubing-seal assembly can be used in place of the locator. The anchor attaches the tubing string to the packer, restricting motion of the seals and transmitting tubing forces through the packer to the casing. The anchor is released by right-hand rotation. The packer and tailpipe assembly are run in and set either on wireline or tubing, with a setting tool. Use of a blanking plug in the tailpipe controls the well and allows installation or removal of tubing, eliminating possible formation damage due to kill luids. Both methods permit thru-tubing perforation, while pressure is maintained for safety and langed up displacement of well luid through the sliding sleeve. Pressure and temperature recording instruments can be set in the lower seating nipple without restricting the low path, while protecting the instruments from low turbulence and vibration. Flow couplings in this and other completions are recommended based on individual conditions. Sealbore Extension Top No-Go Nipple Perforated Pipe Bottom No-Go Nipple Wireline Entry Guide 11 Single Zone DV Production Packer/ Plug Completion L-10™ On/Off Connector Blanking Plug L-10 On/Off Connector DV Production Packer 12 The L-10™ on/off connector, used with a DV™ production packer, alleviates common problems associated with using blanking plugs in the tailpipe of packers. A blanking plug installed in the L-10 seal nipple proile converts a DV production packer into a temporary bridge plug that is carried in and set on electric line or drillpipe in a single run. The system enables an operator to perforate and stimulate an upper zone, while isolating a lower zone. The location of the setting nipple prevents the packer tailpipe from being fouled by gun debris, stimulation settlings, or ill from upper zones. Sealbore packers used for workovers are often subject to problems caused by debris settling in the packer and tailpipe while the tubing is removed. If wireline-conveyed blanking plugs have been used to control the well or to protect the formation, recovery problems can be experienced due to the debris on the plug. This results in lost productivity and added costs involved with removing the ill above the plug or extensive ishing operations to clear the wellbore. When a workover is required, a blanking plug is placed in the nipple proile of the L-10 to eliminate low before the tubing is removed. When the tubing is run back into the well, the sand can be washed away as the standard L-10 washover shoe is engaged. This provides clear access to the blanking plug, which can be removed by conventional methods. Single Zone Monobore Completion A monobore is a specialized type of completion, often performed by using a permanent packer and PBR-style hookup. Safety Valve Polished Bore Receptacle KC-22™ Anchor Tubing Seal Nipple Typically, a granite packer, which is a no-body-movement, hydraulic-set permanent packer, is stabbed into a liner top. A NPR™ (no proile required) production bridge plug is run in place or deployed on electric line, slickline, or coiled tubing and set in the tubing string below the packer to provide a plugging device for setting purposes. Using this coniguration enables completion of the well with a minimally compromised ID, due to the elimination of restrictions in the production string, speciically the nipple proiles. The safety valve, if present, is the only restriction in the system. The combination of a hydraulic-set permanent packer, with a polishedbore receptacle (PBR), is a lexible and common well completion method. It’s used when a maximum ID is required to maintain high- production or treating-pump rates. This completion design allows the entire completion to be run in one trip, while permitting displacement of wellbore luids and langed-up packer setting. The permanent packer features an enlarged alternate-upper sealbore above the packer. An anchor tubing seal assembly is latched into the alternate bore with a PBR extending above it. Thus, low area, equivalent to the packer's lower bore, can be maintained. The PBR allows for extreme tubing movement during well operations. Due to the demanding conditions in which they are often run, success with these types of completions depends on accurately calculating the forces that might act on the tubing, packer, and seal assembly using InQuest TUBEMOVE™. Granite or Premier Production Packer Tieback Seals (Existing Liner Top) 13 Multiple Zone Multiple-Zone Plug-Back Option Completion KC-22™ Anchor Tubing Seal Nipple Retainer Production Packer Millout Extension Top No-Go Tubing Nipple Wireline Entry Guide Retainer Production Packer Millout Extension Bottom No-Go Tubing Nipple Wireline Entry Guide 14 Multizone wells can be completed for a minimum initial cost and have built-in lexibility. During the initial completion phase, both packers are installed above the target zones. The lower zone is then perforated and the well is put on production. Later, without the use of a workover rig, the lower zone can be plugged off and the upper zone perforated and produced. The zones can also be commingled at any time during the life of the well. Multiple Zone Single-String Selective Completion Top No-Go Nipple G-22™ Locator Seal Assembly Retainer Production Packer The single-string selective completion permits selective production, testing, stimulation, and isolation of various zones. This example shows a completion using permanent-or retrievable-sealbore packers and locator tubing-seal assemblies. The use of sealbore packers is one method which allows perforating and testing of each zone as completion of the well progresses from the bottom up. Selectivity is accomplished by opening and closing the sliding sleeve between the packers. Blast joints located adjacent to producing zones resist the erosive forces of produced luids. Sealbore Extension CMD™ Sliding Sleeve Blast Joint G-22 Locator Seal Assembly Retainer Production Packer Sealbore Extension CMD Sliding Sleeve Blast Joint G-22 Locator Seal Assembly Retainer Production Packer Sealbore Extension Bottom No-Go Nipple Wireline Entry Guide 15 Multiple Zone One-Trip Single-String Selective Completion CMD™ Sliding Sleeve HS™ Retrievable Hydraulic Set Packer CMD Sliding Sleeve Blast Joint HS Retrievable Hydraulic Set Packer CMD Sliding Sleeve Blast Joint HS Retrievable Hydraulic Set Packer Bottom No-Go Nipple Wireline Entry Guide 16 This single-string selective completion permits a single-trip langed-up completion, using hydraulic-set tubing retrievable packers with sliding sleeves. The completion also allows commingling of zones or separate production, isolation, testing, or individual stimulation of zones. Sliding sleeves between the packers make this range of selections possible. If selectively set hydraulic packers are used, each packer can be independently set and tested to ensure proper isolation between zones. Multiple Zone High-Pressure Dual-String Completion Safety Valves Completing high-pressure, multizone wells normally requires permanent packers. Lower packers isolate the lower payzone, with production directed through the packer's seal assembly and out through the longstring side of a parallel low tube. Flow from the upper zone is produced through the bore of upper packers, directed into the short-string bore of the Model A parallel-low tube. This installation requires an alternate upper sealbore in the top packer to provide suficient diameter for the dual-low paths, while also providing a seal area to isolate upper-zone pressure at the packer. Parallel Flow Tube Locator Seal Assembly Retainer Production Packer Blast Joint Locator Seal Assembly Retainer Production Packer Millout Extension Bottom No-Go Tubing Nipple Wireline Entry Guide 17 Multiple Zone One-Trip Dual-String Completion Safety Valve Safety Valve Scoophead GT™ Hydraulic Set Dual Packer Bottom No-Go Tubing Nipple Blast Joint CMD™ Sliding Sleeve HS™ Single String Retrievable Hydraulic Set Packer Bottom No-Go Tubing Nipple E™ Hydraulic-Trip Pressure Sub Wireline Entry Guide 18 Dual-zone completions can be designed for one-trip installation. Hydraulicset packers permit langed-up setting, eliminating the need for wireline. Tubing nipples positioned below each packer provide the temporary plugging required to set the packer or as required through the life of the well. A sliding sleeve, positioned on the long string above the lower packer, enables circulation or spotting of luids for upper-zone treatment or production of the upper zone through the long string. As required in offshore completions, subsurface safety valves installed on both strings above the dual packer provide automatic shut-in if there is damage to the tree or tubing strings above the packer. Moreover, this entire completion system can be recovered in one trip. Multiple Zone One-Trip Dual-String Selective Completion CMD™ Sliding Sleeve GT™ Hydraulic Set Dual Packer Telescoping Swivel Sub CMD Sliding Sleeve Multizone completions can be designed for lexibility and economy. Dual and single-string hydraulic-set retrievable packers can be set after the tree is installed. Multiple payzones can be perforated in the initial completion procedures and isolated when required without future rig intervention. Sliding sleeves can be opened to produce from either tubing string, between the dual packers. A telescoping-swivel sub is positioned below the upper-dual packer on the short string to accommodate the run-in and make-up procedures. Landing nipples positioned below the lower-dual packer and lower single-string packer provide the temporary plugging required during packer-setting procedures. This type of completion coniguration offers long-term lexibility for changing well conditions, while providing a completely retrievable completion system. Blast Joint GT Hydraulic Set Dual Packer Bottom No-Go Tubing Nipple Blast Joint CMD Sliding Sleeve HS™ Single String Retrievable Hydraulic Set Packer Blast Joint CMD Sliding Sleeve HS™ Single String Retrievable Hydraulic Set Packer Bottom No-Go Tubing Nipple Wireline Entry Guide 19 Deepwater Deepwater Completion Safety Valve Seating Nipple For deepwater completions, it is beneicial to set packers without the requirement of intervention. Deepwater completions are considered to be wells completed in 1,000 or more feet of water. The Premier removable packer has been developed by merging hydraulic and hydrostatic technologies into a design platform that reduces rig time and minimizes the risk associated with standard well setting methods. The Striker™ interventionless packer-setting system is for interventionless actuation of the Premier™ packer. The proven Striker system is a device that generates packer setting force from hydrostatic well pressure. As a secondary or contingent setting method, this packer can also be set by hydraulic pressure. The Striker module design originated from the innovative and successful SB-3H™ hydrostatic/hydraulic retainer production packer. Removal on the production string is accomplished by cutting the mandrel with a chemical or mechanical cutting tool. The Premier system offers high-performance and multiple removal options for high-cost interventionless completions. Premier™ Packer with Striker™ Module Seating Nipple Wireline Entry Guide 20 Deepwater Extended-Reach Completion Deepwater completions are considered to be those wells completed in 1,000 ft of water or deeper. Technology in this ield is growing at a rapid pace in an effort to reach production quicker and reduce overall costs. The example below of an extended-reach, highly deviated, gravel-packed, completion features some of Baker Hughes' advanced technologies. Safety Valve After this well was gravel packed, the upper completion was run in and set without the need of further intervention. The upper completion, consisting of the SB-3H™ packer and polished-bore receptacle seal assembly, was run and stung into the gravel-pack packer. After space out, the packer was activated by applying hydraulic pressure to the well, without the use of a plug in the tubing. A Baker Hughes luid-loss-control valve was run below the gravel-pack packer, protecting the formation. The valve was opened by additional cycles of applied hydraulic pressure through the tubing, thereby completing the well without any intervention. The SB-3H packer has been developed by merging hydraulic and hydrostatic technologies into a design platform that reduces rig time and minimizes the risk associated with standard well intervention setting methods. Polished Bore Receptacle SB-3H™ Packer Top No-Go Tubing Nipple Non-Sealing PBR with Tubing Seal Anchor Sealbore Packer and Gravel Pack Completion Fluid Loss Control Valve 21 Deepwater Optimized TLP Deepwater Completion Control Line Orientation Collar Deepwater completions require many special considerations, including the major economic impact of the size of offshore tension-leg platforms (TLPs). The major factor inluencing the size of the TLP is the weight of the equipment it must support. The weight of the production tubing, which becomes greater as drilling depth increases, led Baker Hughes to develop the mud-line tubing hanger (MLTH) to suspend the production tubing in dual-riser TLP applications for Gulf Coast operators. Mud Line Tubing Hanger (MLTH) As shown in this illustration, the MLTH affords multiple control and instrumentation line bypass for safety valves and gauges. Additional features, such as the ability to displace nitrogen into the annulus from the MLTH to the surface for thermal insulation purposes. To streamline well completion activities and greatly reduce rig-time risk and costs, Baker Hughes' Premier™ with Striker can be used for the upper completion of this well. After displacing the well to completion luid, the gravel pack was isolated with a single-string retrievable packer, which was set without intervention by wireline or coiled tubing. Safety Valve Gauge Carrier Top No-Go Tubing Nipple Premier™ Packer with Striker Bottom No-Go Tubing Nipple Stinger Sealbore Packer and Gravel Pack Completion 22 Deepwater Single Riser TLP Deepwater Completion The desire to minimize cost and add functionality to a tubing hanger system led Baker Hughes to develop the system shown below. The pack-off tubing hanger (POTH) allows an operator to use only one riser to the TLP, while maintaining dual barriers and allowing downhole monitoring, chemical injection, safety valves, and improving workover functionality. The control lines and TEC wire pass through the POTH without connections to minimize leak paths. Upper-and lower-annulus pressure and communication are monitored and controlled with a specialized T-Series™ safety valve. A special NM punch-release anchor, with a control-line-severing feature, facilitates removing the upper-tubing string without cutting or rotation. The POTH assembly combines these functions into a single, safe, reliable assembly that allows the customer's TLP to use a single riser, saving tens of thousands of pounds in weight and many hours of rigtime and capital expenditure. FLX™ Pack-Off Tubing Hanger Communication Sleeve/Punch Release Nipple Chemical Injection Valve Flow Coupling Safety Valve Flow Coupling Pressure Gauge NM Punch Release Anchor Premier™ Packer with Striker Bottom No-Go Tubing Nipple Perforated Joint Sealbore Packer 23 High-Pressure/ H i g h -Te m p e r a t u r e High-Pressure/ High-Temperature Completion Safety Valve Top No-Go Tubing Nipple L-36 Locator Seal Assembly FB-3™ Retainer Production Packer Sealbore Extension Flow Coupling Top No-Go Tubing Nipple Bottom No-Go Tubing Nipple Wireline Entry Guide 24 Wells above 300°F (149°C) and 10,000 psi (68 948 kPa) differential pressure are generally considered hostile environment or high-pressure/ high-temperature (HP/HT), completions. Baker Hughes offers a host of equipment speciically designed for use in hostile-environment wells. At irst glance, the hookup shown appears the same as a simple singlezone completion. However, the equipment is speciically designed to handle the extreme conditions of an HP/HT well. One-trip hydraulic-set systems and various tubing-release systems are also available in HP/HT trim. Besides packers, Baker Hughes offers a full complement of HP/HT completion equipment, including safety valves and low-control equipment rated to 15,000 psi (103 421 kPa) at 450°F (232°C), as well as liner hangers and liner-top packers rated in excess of 10,000 psi (68 948 kPa) at 350°F (177°C). Special order packers have been used in applications requiring 20,000 psi (137 895 kPa) differential pressure capability at the packer. Contact your Baker Hughes representative for further information about HP/HT products. Thermal Single-Zone Thermal Completion Thermal completions pose especially dificult conditions for production packers. Besides the obvious high temperatures, the tool is exposed to large and sometimes frequent temperature luctuations. To further impede performance, scale and other deposits form due to the boiling of luids around the packer. Another consideration is thermal applications, which are often economically marginal and technically challenging. The MJS™ retrievable packer is a rotationally set packer that can be set in deep or shallow wells. Its double-grip design makes it ideal for use in steam injection, huff and puff, or geothermal wells when differential pressures from above and below are anticipated. The packer's integral expansion joint provides for tubing movement during steaming and producing cycles and eliminates the need for additional equipment above the packer. For insulated tubing applications, the packer is available with an insulated mandrel to reduce heat loss. During expansion and contraction, scraper rings protect the internal seal system from deposits that build up on the mandrel due to local boiling. An outer element system above the slips protects the releasing system from debris. MJS Thermal Packer with Integral Expansion Joint Wireline Entry Guide 25 C02 Injection and Waterflood CO2 Injection And Waterflood Completion The characteristics of these applications prove valuable when it is preferable to control the charged-formation pressures without requiring killing the well. Corrosion and scale accumulation should also be considered when specifying downhole tools. The economical A-3™ or large-bore AL-2™ LOK-SET™ is selected for such applications because they allow setting the packer in relatively shallow wells and leaving the tubing in tension, neutral, or compression conditions. L-316 On-Off Sealing Connector B Two-Way Downhole Shut-Off Valve A-3 LOK-SET Retrievable Packer Wireline Entry Guide 26 The B™ two-way downhole shutoff valve can be run directly above the LOK-SET packer to allow the packer to serve as a bridge plug that will control pressures during tubing removal and re-installation. The B’s mechanically actuated ball valve provides an alternative to relying on proper setting of a wireline retrievable plug, as scale often interferes with its setting, retrieving and sealing reliability. The valve also eliminates potential damage associated with wireline running in expensive, internally plastic-coated tubing. The L-316 on-off connector is typically run directly above the shutoff valve. The left-hand torque required to disconnect the on-off connector also serves to close the shutoff valve with one-half turn left-hand rotation. When the tubing is re-engaged to the seal nipple, the shutoff valve is opened with one-half right-hand rotation at the tool. Waterflood Multizone Waterflood Injector Completion Tandem Tension Packer Applications for waterlood completions requiring multizone injection can be economically addressed with single-string packers. Downhole low regulators, installed in side-pocket mandrels, provide control of volumes directed to the upper zones. The proile in the lower-nipple proile below the lower packer can accommodate an in-line low regulator to control injection into the lower zone. Side Pocket Mandrel with Downhole Flow Regulator Tandem Tension Packer Side Pocket Mandrel with Downhole Flow Regulator A-3™ LOK-SET™ Retrievable Packer Downhole Flow Regulator Wireline Entry Guide 27 Electric Submersible Pump Single-Zone ESP Completion In conventional electric submersible pump (ESP) applications, the hydraulic-set ESP packer performs the function of tubing hanger and well-control device. If gas is present during production, a Model AGV or VR gas-vent valve may be mounted in a vent port in the packer to reduce the volume of free gas produced through the pump, which increases eficiency. Circulation above the packer is accomplished through a sliding sleeve. In many applications, a standing valve is placed above the pump to prevent backlow when the pump is turned off, preventing possible damage to the pump when the motor is restarted. Gas Vent Elecpak ESP Packer Top No-Go Tubing Nipple Centrilift ESP 28 ElecPak™ is designed to facilitate the use of an electric submersible pump (ESP). The packer allows for the incorporation of an integral electric cable penetrator or a feed-through drop-in penetrator system. The innovative design provides a multiple-port coniguration for venting annular pressure, luid injection, and instrument wire access. Electric Submersible Pump Single-Zone ESP With Wireline Access Safety Valve A common ESP pump completion scenario includes a formation that lows naturally, but one that could be damaged by kill-weight luids during a workover. The Y-Block in the production string allows wireline access below the pump and motor assembly through the tubing for logging and monitoring purposes. In the event of a workover, a wireline- blanking plug can be set below the sealbore packer to maintain well control, while the upper section of the completion is removed from the well. The production normally lows from the producing formation below the seal-bore packer, through the sliding sleeve, into the annulus and pump inlet. If desired, the sleeve can be closed to permit direct production from the formation to the surface, bypassing the pump. Packer Top No-Go Tubing Nipple If it is desired to monitor the well continuously; optional feed-through passages in the ESP packer can facilitate running of downhole gauges. In applications where the casing design will not permit the use of bypass tubing alongside the pump assembly, a RCV (reservoir control valve) can be placed above the sealbore packer to maintain well control during workovers without the need of wireline intervention. These products are described in the Baker Hughes low control product catalog. Y-Block Top No-Go Tubing Nipple Centrilift ESP CMD™ Sliding Sleeve Top No-Go Tubing Nipple Locator Seal Assembly Sealbore Packer Millout Extension Top No-Go Tubing Nipple Bottom No-Go Tubing Nipple Wireline Entry Guide 29 Electric Submersible Pump Intelligent Well System™ The following well has two zones produced by ESP. The lower zone tends to generate excessive water when produced continuously and has excellent oil reserves, but requires periodic shut-in to allow the water inlow to subside. The objective is to maximize oil production, using realtime management of the lower zone. Previously, the lower zone has not been produced due to the water coning problems. The previous completion design did not have the space to install a Y-Block to allow intervention for the manipulation of a conventional low-control device. Therefore, the ability to periodically shut off the lower-zone production without well intervention was needed. ESP HCM™ Hydraulic Sliding Sleeve Downhole Gauges Elecpak™ Packer 30 This solution isolates the upper and lower zones with an ElecPak™ packer and enables unrestricted production from the upper zone. A surfacecontrolled hydraulically operated sliding sleeve regulates lower-zone inlow when reservoir conditions require it and eliminates the need for intervention. Temperature and pressure sensors to monitor contribution from the lower zone are incorporated. Permanent Packer Systems Permanent Packer Systems Introduction The industry’s irst and inest Permanent Packer The Baker Hughes D™ retainer production packer has been the industry standard for decades. The sealbore packer concept has enabled Baker Hughes to record several industry irsts in “advancing reservoir performance.” Baker Hughes introduced the irst packer to hold pressure from above and below; the irst packer to stay packed off without constant set-down weight or tension, and the irst packer to accommodate tubing movement. The D retainer production packer made it possible to complete a well from two zones and was used in the irst dual completion. The present Baker Hughes family of dependable permanent packers has been developed through years of experience. The Signature D and DB™ packers are the culmination of those years of experience and are the foundation of the permanent packer product line. 31 Permanent Packer Systems PERMANENT PACKER SELECTION Setting Method Product Family No. Single Bore Signature D H43210 and H43211 x x D, DB H41505, H41525 and H41513 x x DA, DAB H41514, H41508, H41526 and H41503 F-1, FB-1 H41306,H41308 andH41340 FA, FA-1, FAB, FAB-1 H41309, H41307, H41309 and H41341 Product Application 32 Alternate Bore x x FB-3 H41350 x H40906 x SAB-3, SABL-3 H40907, H40908 SABL-4 H40921 SB-3H H40932 x Granite H40934 x Hydraulic Hydrostatic No Mandrel Movement x x x SB-3 Wireline/ Hydraulic Setting Tool x x x x x x x x x x x Permanent Packer Systems Signature D and DB Retainer Production Packers Product Family Nos. H43210 and H43211 APPLICATION The Signature D™ (H43210) and Signature DB™ (H43211) retainer production permanent packers are among the most widely used, most versatile and highest-performing production packers available. They’re also frequently used as a permanent test packer or as a bridge plug. Advantages Designed for ease of milling Proven reliability Greater resistance to premature impact setting Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab off and allows faster running time Unique interlocking expandable metal backup rings contact casing, creating a positive barrier to packing element extrusion Composed of material suitable for H S service 2 Big-bore version provides largest bore through any drillable packer Incorporates smooth, continuous ID sealing bore Additional Information The Signature DB’s blank or threaded (box or pin) bottom guide distinguishes it from the Signature D. The Signature DB guide can be threaded to accept a mill-out extension, seal-bore extension, or tubing. Production Packer Product Family Nos. H43210 and H43211 SPECIFICATION GUIDE Casing OD in. Packer Weight mm (lb/ft) Size Range of Casing ID in Which Packer May be Run Min Max Max Tool OD Min Bore Thru Seal Nipple Packer Diameter Sealing Bore for Seal Nipples Accessory Size 40–26 in. mm in. mm in. mm in. mm in. mm 10.5–13.5 375–268 3.92 99.6 4.052 102.9 3.75 95.2 1.937 49.2 2.688 68.3 2.688 15.1–16.9 356–250 3.629 92.2 3.826 97.2 3.562 90.5 1.875 47.6 2.5 63.5 2.5 20–25 15–21.4 396–268 4.125 104.8 4.408 111.9 3.968 100.8 1.937 49.2 2.688 68.3 2.688 40–26 20–23 432–268 4.578 116.3 4.811 122.2 4.328 109.9 14–17 450–268 4.819 122.4 5.044 128.1 4.5 114.3 1.968 49.9 2.688 68.3 2.688 40–26 4-1/2 114.3 5 127.0 5-1/2 139.7 6-5/8 7 168.2 177.8 20–32 32–42.7 546–325 5.569 141.4 6.135 160.4 5.468 138.9 (80) 2.406 (81) 1.995 61.1 50.7 3.25 82.5 3.25 80–32 or 81–32 6-5/8 7 168.2 177.8 20 23–32 568–325 5.597 142.2 6.366 161.7 5.687 144.4 (80) 2.406 (81) 1.995 61.1 50.7 3.25 82.5 3.25 80–32 or 81–32 7 7-5/8 196.6 17–20 33.7–39 618–325 6.381 162.1 6.765 171.8 6.187 157.1 (80) 2.406 or (81) 1.995 61.1 50.7 3.25 82.5 3.25 80–32 or 81–32 7 7-5/8 196.6 24–33.7 637–325 6.662 169.2 7.025 178.4 6.375 161.9 80) 2.406 or (81) 1.995 61.1 50.7 3.25 82.5 3.25 80–32 or 81–32 9-5/8 244.5 36–53.5 812–325 8.405 213.5 9.001 228.6 8.125 206.4 2.406 61.1 3.25 82.5 3.25 80–32 33 Permanent Packer Systems D and DB Retainer Production Packers Product Family Nos. H41505, H41525 and H41513 APPLICATION Baker Hughes’ high-performance and versatile D™ and DB™ retainer production packers are considered industry standards among permanent production packers. Advantages Proven reliability design Solid construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab-off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Aflas packing element available in select casing- weight ranges Slim-line Additional Information The D and DB retainer production packers are also frequently used as a permanent squeeze or testing packer or as a permanent or temporary bridge plug. DB Retainer Production Packer with B Guide for Mill-Out Extension Product Family No. H41505 34 Permanent Packer Systems SPECIFICATION GUIDE D™ and DB™ Retainer Production Packer, Product Family Nos. H41505, H41525 and H41513 Packer X Casing Weight n OD in. 4-1/2 ◆ mm Size ▲ Max OD lb/ft 17.0–18.9 15.1–17.0 in. 19–25 3.475 21–25 3.562 mm 88.2 90.4 11.6–15.1 22–19 3.593 10.5–13.5 23–26 3.750 2.500 63.5 91.2 1.968 49.9 95.2 2.688 68.2 114.3 9.5–11.6 24–19 3.812 96.8 32–26 18–21.4 5 127.0 32–25 3.968 100.7 32–19 11.5–13 34–26 23–26.8 4.250 107.9 34–19 4.250 107.9 42–26 20–23 139.7 2.688 68.2 2.500 63.5 49.9 2.688 68.2 2.500 63.5 1.968 2.688 4.328 49.9 49.9 68.2 109.9 42–19 1.968 49.9 44–26 2.688 68.2 1.968 49.9 14–17 4.500 114.3 44–19 24–32 1.968 1.968 34–25 5-1/2 Diameter of Sealing Bore in. mm 81–32 5.350 135.8 3.250 82.5 82–32 20–32 6-5/8 168.2 5.468 138.8 82–26 84–32 20 5.687 53.60–57.10 64–30 4.937 125.40 81–32 5.350 68.2 3.250 82.5 144.4 84–26 38–46.4 2.688 2.688 68.2 3.000 76.2 135.8 3.250 82.5 2.688 68.2 3.250 82.5 2.688 68.2 3.250 82.5 3.250 82.5 2.688 68.2 3.250 82.5 3.250 82.5 2.688 68.2 3.250 82.5 2.688 68.2 3.250 82.5 2.688 68.2 82–32 32–42.7 5.468 138.8 82–26 7 177.8 84–32 23–32 5.687 144.4 84–26 20–29 86–32 5.875 149.2 88–32 17–20 6.187 157.1 88–26 45.3–51.2 86–32 5.875 149.2 88–32 33.7–39 7-5/8 193.6 6.187 157.1 88–26 92–32 24–33.7 6.375 161.9 92–26 88–32 7-3/4 196.9 46.1–48.6 6.187 88–26 157.1 Seal Assembly l Min Bore Thru Seals ‡ Size in. mm 20–25 1.865 47.3 21–19 20/40–19 40/80–26 41/81–26 21–19 20/40–19 40/80–26 41/81–26 20–25 21–19 20/40–19 40/80–26 41/81–26 20–25 21–19 20/40–19 40/80–26 41/81–26 21–19 20/40–19 40/80–26 41/81–26 21–19 20/40–19 60/80–32 61/81–32 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 40/80–26 41/81–26 42/62–30 40/60–30 60/80–32 61/81–32 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 40/80–26 41/81–26 60/80–32 61/81–32 40/80–26 41/81–26 1.312 .984 1.968 1.750 1.312 .984 1.968 1.750 1.865 1.312 .984 1.968 1.750 1.865 1.312 .984 1.968 1.750 1.312 .984 1.968 1.750 1.312 .984 2.406 1.990 2.406 1.990 1.968 1.750 2.406 1.990 1.968 1.750 2.375 1.970 2.406 1.990 2.406 1.990 1.968 1.750 2.406 1.990 1.968 1.750 2.406 1.990 2.406 1.990 1.968 1.750 2.406 1.990 2.406 1.990 1.968 1.750 2.406 1.990 1.968 1.750 2.406 1.990 1.968 1.750 33.3 24.9 49.9 44.4 33.3 24.9 49.9 44.4 47.3 33.3 24.9 49.9 44.4 47.3 33.3 24.9 49.9 44.4 33.3 24.9 49.9 44.4 33.3 24.9 61.1 50.5 61.1 50.5 49.9 44.4 61.1 50.5 49.9 44.4 60.3 50.0 61.1 50.5 61.1 50.5 49.9 44.4 61.1 50.5 49.9 44.4 61.1 50.5 61.1 50.5 49.9 44.4 61.1 50.5 61.1 50.5 49.9 44.4 61.1 50.5 49.9 44.4 61.1 50.5 49.9 44.4 Packer X Casing Weight n OD in. mm 36–49 8-5/8 Size s lb/ft 219.0 24–36 126–38 126–40 128–38 128–40 Max OD in. mm 7.125 180.9 7.500 190.5 8.125 206.3 194–47 9-5/8 244.4 36–53.5 194–40 194–32 194–47 9-7/8 250.1 62.8 194–40 8.125 206.3 194–32 212–47 60.7–79.2 10-3/4 ⊕∆ 9.000 ⊕∆ l n ▲ ‡ ◆ ⊕ ∆ 101.6 82.5 4.750 120.6 4.000 101.6 3.250 82.5 4.750 120.6 192–47 82.5 4.750 120.6 190–47 191–47 or 192–47 214–32 3.250 82.5 80–32 or 81–32 220–47 4.750 120.6 190–47 191–47 or 192–47 220–32 3.250 82.5 80–32 or 81–32 230–60 6.000 152.4 190–60 4.750 120.6 190–47 191–47 or 192–47 230–32 3.250 82.5 80–32 or 81–32 240–60 6.000 152.4 190–60 212–32 298.4 3.250 9.437 239.7 10.437 265.1 42–60 230–47 11.562 293.6 339.7 48–72 X 4.000 3.250 273.0 61–102 13-3/8 120.6 228.6 214–47 ⊕∆ 4.750 Seal Assembly l Min Bore Size Thru Seals ‡ in. mm 120–38 2.468 62.6 80–40 2.985 75.8 120–38 2.468 62.6 80–40 2.985 75.8 192–47 3.875 98.4 190–47 3.000 76.2 191–47 2.500 63.5 80–40 2.985 75.8 60/80–32 2.406 61.1 61/81–32 1.990 50.5 192–47 3.875 98.4 190–47 3.000 76.2 191–47 2.500 63.5 80–40 2.985 75.8 60/80–32 2.406 61.1 61/81–32 1.990 50.5 3.000 76.2 190–47 63.5 191–47 or 2.500 80–32 or 81–32 32.75–60.7 11-3/4 Diameter of Sealing Bore in. mm 3.875 98.4 4.000 101.6 3.875 98.4 4.000 101.6 240–47 12.000 304.8 4.750 120.6 240–32 3.250 82.5 190–47 191–47 or 192–47 80–32 or 81–32 3.875 98.4 2.406 61.1 1.990 50.5 3.000 2.500 3.875 2.406 1.990 3.000 2.500 3.875 2.406 1.990 76.2 63.5 98.4 61.1 50.5 76.2 63.5 98.4 61.1 50.5 4.875 3.000 2.500 3.875 2.406 1.990 123.8 76.2 63.5 98.4 61.1 50.5 4.875 3.000 2.500 3.875 123.8 76.2 63.5 98.4 2.406 61.1 For information on packer accessory sizes not found in the specification guide, refer to Baker Hughes' packer systems technical manual or contact your Baker Hughes representative Tubing-seal assemblies, tubing-seal and spacer nipples Includes some drillpipe and line-pipe weights When proposed for use in other than the casing weight shown, contact your Baker Hughes representative Minimum bore applicable to standard G, E and K seal assemblies only; not applicable to L, M and N seal assemblies with K-RYTE and R-RYTE seals which may have reduced IDs In 4-1/2-in. (114.3 mm) OD 11.6 lb/ft and heavier casing, the size 20 wireline pressure setting assembly is too large and the size 10 assembly must be used. In 4-1/2-in. (114.3 mm) 9.5 and 10.5 lb/ft casing, either the size 10 or 20 assembly may be used. Packers for sizes 10-3/4-in. (273.0 mm) and larger casing should be run and set on a hydraulic setting tool. Product Family Nos. H41370, H41371, H741372, H41570, H41572, H41574 or H43712 Packers for these sizes of casing are also available with other size seal bores on special order. 35 Permanent Packer Systems DA and DAB Retainer Production Packers Product Family Nos. H41514, H41508, H41526 and H41503 APPLICATION The DA™ retainer production packer provides all the versatility and highperformance characteristics of the D but with a larger sealing bore at the upper end. It’s frequently used in complex multiple-string completions or when large tubing is run and it is necessary to maintain clearance through the packer. The DA is also used when the seal nipple is required to be compatible with the tubing ID. Advantages Slim-line design construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab-off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Typically has increased rating over similar size D or DB packer, when accessory seals are landed in alternate bore Aflas packing element is available in select casing weight ranges Solid Additional Information The DAB™ packer’s threaded (box or pin) bottom guide differentiates it from the DA. This DAB guide can be speciied for acceptance of a mill-out extension, sealbore extension or virtually any component desired. DA packers and their guides can also be ordered separately by those interested in maximum inventory lexibility. Accessories Packer plugging devices; packer sealing systems; packer extensions; parallel low systems DAB Retainer Production Packer with B Guide for Mill-Out Extension Product Family No. H41508 36 Permanent Packer Systems SPECIFICATION GUIDE DA™ Retainer Production Packer, Product Family Nos. H41503, H41508, H41514 and H41526 Weight l OD in. 4-1/2 mm X 5-1/2 139.7 6-5/8 168.2 7 l n ▲ ‡ ◆ ▼ ⊕ ∆ 177.8 7-5/8 193.6 7-3/4 196.9 8-5/8 219.0 9-5/8 244.4 9-7/8 X 114.3 250.1 Packer Sealing Bore Packer ▲ Casing Max OD Size n lb/ft in. mm 11.6–15.1 3.593 91.2 22DA25 9.5–11.6 3.812 96.8 24DA25 20–23 4.328 109.9 42DA32 4.500 114.3 44DA32 20–32 5.468 138.8 82DA40 20 5.687 144.4 84DA40 53.6–57.1 4.937 125.4 64DA36 32–42.7 5.468 138.8 82DA40 23–32 5.687 144.4 84DA40 17–20 6.187 157.1 88DA40 33.7–39 6.187 157.1 88DA40 24–33.7 6.375 161.9 92DA40 46.1–48.6 6.187 157.1 88DA40 36–49 7.125 180.9 126DA47 24–36 7.500 190.5 128DA47 36–53.5 8.125 206.3 194DA60 8.125 206.3 Seal Bore in. 14–17 62.8 Lower ▼ Upper 194DA60 mm Seal Assembly Size ◆ Min Bore Thru Seals ∆ in. mm Seal Bore ‡ in. mm Min Bore Thru Seals ∆ Seal Assembly Size ◆ in. mm 1.312 or 0.984 33.3 or 24.9 2.500 63.5 20DA25 1.875 47.6 1.968 49.9 21–19 or 20/40–19 3.250 82.5 40DA/ SA32 2.500 63.5 2.688 68.2 40/80–26 1.968 49.9 4.000 101.6 80DA/ SA40 3.250 82.5 3.250 82.5 3.625 92.0 60DA36 or 61DA36 3.000 or 2.875 76.2 or 73.0 3.000 76.2 60/80–32 or 61/81–32 42/62–30 or 40/60–30 2.406 or 1.990 2.375 or 1.968 61.1 or 50.5 60.3 or 49.9 4.000 101.6 80DA/ SA40 3.250 82.5 3.250 82.5 60/80–32 or 61/81–32 2.406 or 1.990 61.1 or 50.5 4.000 101.6 80DA/ SA40 3.250 82.5 3.250 82.5 4.000 101.6 80DA/ SA40 3.250 82.5 3.250 82.5 60/80–32 or 61/81–32 60/80–32 or 61/81–32 2.406 or 1.990 2.406 or 1.990 61.1 or 50.5 61.1 or 50.5 4.750 120.6 82FA47 ⊕ or 81FA47 4.000 or 3.875 101.6 or 98.4 3.875 98.4 120–38 2.468 82.5 192–47 3.875 98.4 6.000 152.4 190DA60 4.875 123.8 4.750 120.6 190–47 3.000 76.2 191–47 2.500 63.5 192–47 3.875 98.4 190–47 3.000 76.2 191–47 2.500 63.5 6.000 152.4 190DA60 4.875 123.8 4.750 120.6 In 4-1/2-in. (114.3 mm) OD 11.6 lb and heavier casing the size 20 wireline pressure setting assembly is too large and the size 10 WLPSA MUST BE USED. In 4-1/2-in. (114.3 mm) OD 9.5 and 10.5 casing, either the size 10 or 20 WLPSA may be used. Includes some drillpipe and line pipe weights When proposed for us in other than the casing-weight range shown contact your Baker Hughes representative For information on packer or accessory sizes not found in this specification guide refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative The maximum OD (including tolerance) of any part run through a production packer should be at least 1/16-in. (1.59 mm) smaller than the minimum bore through the packer body. This may occassionally require that the coupling ODs be turned down. Tubing seal assemblies, tubing seal and spacer nipples Lower bore can be utilized as a seal bore. HOWEVER, strict dimensional analysis for compatibility of packer bore/seal accessory configuration is required to assure desired performance. Compatibility is based on lower bore/seal nipple diametrical dimensions only. Final seating position of locating shoulder will vary between packer sizes. Anchor mechanisms are not recommended. Accessory size 82FA47 replaces both previous sizes 80FA47 and 120DA47 ID listed is for commonly used G-22™, E-22™ and K-22™ seal assemblies. 37 Permanent Packer Systems DV Retainer Production Packer Product Family No. H41534 APPLICATION The DV™ packer combines the advantages of the proven D™ permanent packer with the lexibility of the L-10™/R-10™ on-off sealing connector. By coupling these proven products, a lower zone can be isolated by installing a plug in the proile of the seal nipple, enabling removal of the tubing string. NACE metallurgy and non-elastomeric seal stacks can stand up to virtually all well conditions. Advantages Permits blanking plug in seal nipple profile, improving debris removal from locks for reliable plug retrieval Disengagement of workstring by quarter turn provides minimal tubing manipulation, ideal for deviated wells Offers large IDs, particularly suited for small packer sizes Maintains maximum packer-to-tubing tension ratings Provides economical option for many HP/HT applications L-10/R-10 On-Off Sealing Connector Product Family Nos. H68420 and H68421 Additional Information As with the conventional D packer, a prior gauge ring and junk basket are recommended to ensure unrestricted deployment to setting depth. The DV packer can be run on either E-Line, using the Baker Hughes E4™ setting tool or a workstring, using the J hydraulic-setting tool. ™ SPECIFICATION GUIDE Casing OD Packer Weight Seal Nipple Min ID Max OD With Profile Blank Size in. 4-1/2 5 mm lb/ft in. mm 11.6–15.1 365–193 3.650 92.71 9.5–11.6 381–193 3.812 96.83 114.3 127.0 23.2 381–193 3.812 96.83 15–21.4 397–193 3.968 100.79 11.5–13 425–193 4.250 107.95 4.328 109.93 433–193 20–23 433–237 5-1/2 450–193 4.500 in. mm 1.87 47.50 1.93 49.02 1.87 47.50 1.93 49.02 1.87 47.50 1.93 49.02 2.31 58.67 2.377 60.38 1.87 47.50 1.93 49.02 2.31 58.67 2.377 60.38 2.31 58.67 2.377 60.38 2.31 58.67 2.377 60.38 2.81 71.37 2.942 74.73 114.30 450–237 177.8 32–42.7 547–237 5.468 138.89 23–32 569–237 5.687 144.45 17–20 619–237 6.187 157.15 6.250 158.75 625–237 7-5/8 mm 139.7 14–17 7 in. 193.6 33.7–39 625–292 Note: Sizings for Aflas™ fitted assemblies might vary. Consult your Baker Hughes representative for verification. DV Retainer Production Packer Product Family No. H41534 38 Permanent Packer Systems F-1 and FB-1 Retainer Production Packers Product Family Nos. H41306, H41308 and H41340 APPLICATION Baker Hughes F-1™ and FB-1™ retainer production packers are the big-bore versions of the high-performing D retainer production packer. They feature the largest bore through any drillable packer. In the FB-1 version, a mill-out extension, seal-bore extension or other component can be run below the packer. Advantages Slim-line design construction enables 50% faster run in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Aflas packing element is available in select casing-weight ranges Solid Additional Information F-1 guides can also be ordered separately by those interested in maximum inventory lexibility. Additional Information FB-1 Retainer Production Packer with B Guide for Mill-Out Extension Product Family No. H41308 Packer plugging devices; packer sealing systems; packer extensions SPECIFICATION GUIDE Casing OD X l n ▲ ‡ ◆ ▼ ⊕ in. mm 4-1/2 n 114.3 5 127.0 5-1/2 139.7 6-5/8 168.2 7 177.8 7-5/8 193.6 7-3/4 196.9 9-5/8 244.4 9-7/8 13-3/8 250.1 339.7 Weight X lb/ft 11.6–15.1 9.5–11.6 24.1 21.4–24.1 20–23 14–17 14 20-24 17 32–38 26–32 20–23 17–20 33.7–42.8 24–33.7 46.1–48.6 40–58.4 36–47 62.8 61–72 Packer ▲ Size ‡ 22–23 24–23 22–23 24–23 43–30 45–30 47–30 83–40 85–40 83–40 85–40 87–40 89–40 ▼ 89–40 ▼ 91–40 ▼ 89–40 192–60 194–60 192–60 240–93 in. 3.593 3.718 3.593 3.718 4.437 4.562 4.750 5.687 5.875 5.687 5.875 6.000 6.250 6.250 6.500 6.250 8.218 8.438 8.218 11.625 Seal Assembly l Seal Bore ◆ Max OD mm 91.2 94.4 91.2 94.4 112.7 115.8 120.6 144.4 149.2 144.4 149.2 152.4 158.7 158.7 165.1 158.7 208.4 214.3 208.4 295.2 Size Min Bore Thru Seals ⊕ in. mm 1.703 43.2 1.807 45.9 1.703 43.2 1.807 45.9 2.375 60.3 or or 1.970 50.0 in. mm 2.390 60.7 2.390 60.7 3.000 76.2 4.000 101.6 80–40 2.985 75.8 4.000 101.6 80–40 2.985 75.8 4.000 101.6 80–40 2.985 75.8 4.000 101.6 80–40 2.985 75.8 6.000 152.4 190–60 4.875 123.8 6.000 9.375 152.4 238.1 190–60 240–93 4.875 7.995 123.8 203.0 20–23 21–23 20–23 21–23 42/62–30 or 40/60–30 Includes some drillpipe and line pipe weights Tubing-seal assemblies, tubing seal and spacer nipples In 4-1/2-in. (114.3 mm) OD 11.6 lb and heavier casing the size 20 wireline pressure-setting assembly is too large and the size 10 WLPSA MUST BE USED. In 4-1/2-in. (114.3 mm) OD 9.5 and 10.5 lb casing, either the size 10 or 20 WLPSA may be used. For information on packer or accessory sizes not found in this specification guide refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative When proposed for use in other than the casing-weight range shown contact your Baker Hughes representative The maximum OD (including tolerance) of any part run through a production packer should be at least 1/16-in. (1.59 mm) smaller than the minimum bore through the packer body. This may occasionally require that the coupling ODs be turned down. Size 89–40 and 91–40 packers can be ordered with a lower pressure rating and an enlarged 4.400-in. (111.8 mm) inch seal-bore diameter. ID listed is for commonly used G-22™ E-22™ seal assemblies. Aflas is a registered trademark of Asahi Glass of Japan. 39 Permanent Packer Systems FA, FAB, FA-1 and FAB-1 Retainer Production Packers Product Family Nos. H41307, H41309 and H41341 APPLICATION The FA-1™ retainer production packer is the big-bore version of the widely used Baker Hughes DA packer. The FA-1 features an extended upper body that accommodates a larger upper sealbore. This results in the largest possible ID through the accessory and the packer. The FA-1 is available in smaller sizes (see speciication guide), such as the FA™, which has the body-lock ring and setting sleeve on the packer’s lower end. The FAB™ and the FAB-1™ retainer production packers provide a threaded bottom guide for attachment of a mill-out extension, seal-bore extension or other component below the packer. Advantages Slim-line design construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab-off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Largest possible bore through packer with accessory seals in alternate bore Typically has rating greater than similar size F-1 or FB-1 when accessory seals are landed in alternate bore Aflas packing element is available in select casing weight ranges Solid Additional Information FA-1 packers and their guides can also be ordered separately by those interested in maximum inventory lexibility. Additional Information Packer plugging devices; packer sealing systems; packer extensions; parallel low systems Aflas is a registered trademark of Asahi Glass of Japan. 40 FA-1 Retainer Production Packer with B Guide for Mill-Out Extension Product Family No. H41309 Permanent Packer Systems SPECIFICATION GUIDES FA™ and FAB™ Retainer Production Packer, Product Family Nos. H41302 and H41305 Packer n Casing Weight X OD in. 2-3/8 2-7/8 mm 60.3 73.0 3-1/2 88.9 4 101.6 4-1/2 ∆ 114.3 5 127.0 5-1/2 139.7 Size l Packer Sealing Bore 023FA12 028FA18 033FA20 035FA20 13FA25 ‡ 15FA25 ‡ 22FA30 in. 1.750 2.220 2.562 2.765 3.062 3.187 3.609 mm 44.4 56.3 65.0 70.2 77.7 80.9 91.6 9.5–11.6 24FA30 3.718 94.4 20–23.8 43FA36 in. 1.250 1.875 mm 31.7 47.6 2.062 52.3 030FA20 1.421 34.9 1.531 2.500 63.5 11FA25 1.875 47.6 1.875 Max OD lb/ft 4.6–5.1 6.4–6.5 12.7–13.3 7.7–9.3 12.6–14 9.5–11.6 11.6–15.1 4.437 112.7 Lower ⊕ Upper Seal Assembly Size ▼ 020FA12 020FA18 Seal Bore 3.000 3.625 76.2 20FA/SA30 ◆ 020FA12 Min Bore Thru Seals G in. mm 0.750 19.0 28.8 030FA15 1.000 25.4 47.6 11–18 1.000 25.4 21–23 or 20–23 1.807 or 1.703 45.9 or 43.2 42/62–30 2.375 60.3 40/60–30 1.970 50.0 Min Bore Thru Seals G in. mm 0.750 19.0 1.250 31.7 in. 1.250 mm 31.7 2.390 See FA-1 Specification Guide 40FA/SA36 92.0 or 3.000 60DA36 Seal Bore 60.7 2.390 60.7 76.2 3.000 76.2 Accessory Size ▼ See FA-1™ Specification Guide for sizes 5-in. (127.0 mm) 15–21 lb/ft and larger, ID casing. FA-1™ and FAB-1™ Retainer Production Packer, Product Family Nos. H41307 and H41309 Packer n Casing Weight X OD in. 5 mm 127.0 5-1/2 139.7 6-5/8 7 Packer Sealing Bore Size Max OD lb/ft 15–20.8 32.3–35.3 32FA30 32FA30 in. 3.968 3.968 mm 100.7 100.7 14–17 45FA36 4.562 115.8 Seal Bore in. 3.000 3.000 3.625 13–14 47FA36 4.750 120.6 20–24 83FA47 5.687 144.4 168.2 177.8 17 85FA47 5.875 149.2 32–38 83FA47 5.687 144.4 26–32 85FA47 5.875 149.2 87FA47 89FA52 89FA52 91FA52 89FA52 194FA75 212FA75 6.000 6.250 6.250 6.500 6.250 8.438 9.000 152.4 158.7 158.7 165.1 158.7 214.3 228.6 240FA1025 11.975 301.6 7-5/8 193.6 7-3/4 9-5/8 10-3/4 196.9 244.4 273.0 20–23 17–20 33.7–42.8 24–33.7 45.1–48.6 36–47 60.7–79.2 13-3/8 339.7 68-85 Lower ⊕ Upper mm 76.2 76.2 92.0 Seal Assembly Size ▼ 20FA/SA30 20FA/SA30 40FA/SA36 or 60DA36 or 41FA/SA36 or 61DA36 Min Bore Thru Seals G in. mm 2.390 60.7 2.390 60.7 3.000 Seal Bore ◆ 73.0 Min Bore Thru Seals G in. mm 1.865 47.3 1.865 47.3 in. 2.500 2.500 mm 63.5 63.5 3.000 76.2 42/62–30 or 40/60 2.375 or 1.970 60.3 or 50.0 76.2 2.875 Accessory Size ▼ 20–25 20–25 4.750 120.6 82FA47 or 81FA47 4.000 or 3.875 101.6 or 98.4 4.000 101.6 80–40 2.985 75.8 4.750 120.6 82FA47 or 81FA47 4.000 or 3.875 101.6 or 98.4 4.000 101.6 80–40 2.985 75.8 5.250 133.3 80FA/SA52 4.462 113.3 4.400 111.7 80–44 3.484 88.4 5.250 133.3 80FA/SA52 4.462 113.3 4.400 111.7 80–44 3.484 88.4 5.250 7.500 7.500 133.3 190.5 190.5 80FA/SA52 190FA75 190FA75 4.462 6.031 6.031 113.3 153.1 153.1 4.400 6.000 6.000 111.7 152.4 152.4 3.484 4.875 4.875 88.4 123.8 123.8 10.250 260.3 190FA1025 - - 8.625 219.0 80–44 190–60 190–60 Seals Not Available - - See FA™ specification guide for sizes 4-1/2 in. (114.3 mm) and smaller. X l n ‡ ◆ ▼ ⊕ ∆ G Includes some drillpipe and line-pipe weights When proposed for use in other than the casing-weight range shown contact your Baker Hughes representative For information on packer or accessory sizes not found in this specification guide refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative Does not contain a left-hand thread unless ordered. The maximum OD (including tolerance) of any part run through a production packer should be at least 1/16-in. (1.59 mm) smaller than the minimum bore through the packer body. This may occasionally require that the coupling ODs be turned down. Tubing seal assemblies, tubing seal and spacer nipples Lower bore can be used as a seal bore, HOWEVER, strict dimensional analysis for compatibility of packer bore/sealing accessory configuration is required to assure desire performance. Compatibility is based on lower bore/seal nipple diametrical dimensions only. Final seating position of locating shoulder will very between packer sizes. Anchor mechanisms are not recommended. In 4-1/2 in. (114.3 mm) OD 11.6 lb and heavier casing the size 20 wireline pressure setting assembly is too large and the size 10 assembly must be used. In 4-1/2-in. (114.3 mm) OD 9.5 and 10.5 lb casing, either the size 10 or 20 assembly may be used. ID listed is for commonly used G-22™, E-22™ or K-22™ seal assemblies. 41 Permanent Packer Systems FB-3 High-Pressure Retainer Production Packer Product Family No. H41350 APPLICATION The Baker Hughes FB-3™ high-pressure retainer production packer is designed for the extreme hydrostatic- annulus pressures encountered during deep well tests. It’s most commonly used in high-pressure DST completions, when the possible evacuation of tubing luids, during perforating, could result in extreme loads on packers. The FB-3’s non-sealing bore differentiates it from conventional FB-1™ packers. Seal-bore extensions attached below the packer will function as the tubing-to-packer sealing device, while the packer effects a casing seal and supports the induced loads. Advantages Packers rated for differential pressures up to 15,000 psi dependent on size possible opening through packer for high-pressure applications Uniquely designed sealing element eliminates need for wire mesh in extreme applications One piece body with premium thread down for sealbore extension enhances reliability Standard slips will grip V-150 casing May be set with standard wireline or drillpipe setting tools Largest Additional Information In cases of extreme annulus pressure from above, the seal assembly may be spaced out to prevent contact with the locating shoulder to limit the transmission of compression into the packer. The seal-bore sizes have been optimized, so large-diameter tubing-conveyed perforating guns can be removed after iring. SPECIFICATION GUIDE OD in. mm 5 127.0 7 177.8 Casing Weight lb/ft 26.7 20.8 42.7 41 l 38–41 l 38 Model Size FB–3 HE Sp 22–23 396–26 82–38 83–36 83–40 Sp 83–36 83–40 83–40 Sp 83–40 Sp 83–40 87–40 FB–3 35 32 26 51.2 (50.91 Plain End) 7-5/8 l 193.6 55.3 47.1 45.3 42.8 39 FB–3 Packer Element Packer Type OD 3.594 3.968 5.500 5.672 5.691 5.687 5.691 5.770 Nitrile Nitrile Aflas Nitrile Aflas 85–40 Sp Nitrile 85–40 87–40 Aflas 5.800 6.000 5.875 6.000 Nitrile 89–40 Aflas 6.250 6.375 When proposed for use in other than the casing weight range shown contact your Baker Hughes representative. NOTE: Contact your local Baker Hughes representative for information regarding pressure and temperature ratings and elastomer availability. 42 FB-3 High-Pressure Retainer Production Packer Product Family No. H41350 Permanent Packer Systems Granite™ No Downstroke, Hydraulic-Set Retainer Production Packer Product Family No. H40934 APPLICATION The Granite packer is ideal for liner top and tandem completions since no downward mandrel movement is required to set. Advantages High performance–tested to ISO 14310–tested in gas with zero bubble leakage body movement during setting–ideal for single- or multiple-packer completions Solid, slim-lined construction–shares the same solid, slim-lined construction and swab-resistant packing element as the SB™ packer One-trip completion setting requires no rotation or reciprocation, eliminates spaceout and landing problems Seal integrity can be tested; unique design allows testing of all internal seals before running Modular-design packer configurable for threaded connections or with alternative upper sealbore Optional feed-through capability for use in downhole monitoring or intelligent completions No SPECIFICATION GUIDE Casing OD Packer ID Range In Which Packer May Be Run Weight Min in. 7 mm 177.8 OD Size Max ID lb/ft in. mm in. mm 29–32 5.990 152.1 6.293 159.8 591–388 35 5.892 149.7 6.123 155.5 560–326 5.600 142.2 3.260 82.8 831–600 8.305 211.0 6.000 152.4 812–475 8.125 206.4 4.750 120.6 934–600 9.340 237.3 6.000 152.40 9-5/8 244.5 47–53.5 8.405 213.5 8.822 224.1 10-3/4 273.05 60.7–65.7 9.470 240.54 9.819 249.40 in. mm in. mm 5.905 150.0 3.880 98.6 Granite No Downstroke, Hydraulic Set Retainer Production Packer Product Family No. H40934 43 Permanent Packer Systems SB-3 Hydraulic-Set Retainer Production Packer Product Family No. H40906 APPLICATION Baker Hughes SB-3™ hydraulic-set retainer production packer is a one-trip, completion packer, that is a hydraulically set version of the DB™ packer. Advantages Slim-line design construction enables faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab-off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Flanged-up completions for safety Setting requires no rotation or reciprocation, eliminating spacing out or landing problems All O-rings supported by backup rings to improve long-term seal integrity SB-3 Packers designed for pressure differential up to 10,000 psi All alloy materials within packer are suitable for H S service 2 Seal assembly, on which packer is run, serves as a seal nipple after packer is set, providing single-run completion B Guide, furnished as standard equipment, enables mill-out extension or other component to be attached below the packer Test fixtures permit high-pressure surface testing of O-ring seals and tailpipe connections Solid Additional Information A guide for seal-bore extension can be furnished if required. The packer is also available in S-3™ (box x pin) coniguration by special order Packer Accessories Sealing systems; expansion joints; plugging devices; packer bore receptacles; SB-3 retainer production packer with B™ guide for mill-out extension, Product Family No. H40906 (Nitrile) and Product Family No. H40924 (Alas) SB-3 Hydraulic-Set Retainer Production Packer Product Family No. H40906 44 Permanent Packer Systems SPECIFICATION GUIDE SB-3™ Hydraulic-Set Retainer Production Packer, Product Family No. H40906 Packer n Casing Weight X OD in. mm in. mm 21–19 in. mm 1.312 33.3 32–19 3.968 100.7 1.968 49.9 20–19 0.984 24.9 5-1/2 139.7 13–17 44–25 4.500 114.3 2.500 63.5 20–25 1.865 47.3 17–32 82–32 5.468 138.8 6-5/8 168.2 3.250 82.5 80–32 or 81–32 2.406 or 1.990 61.1 or 50.5 3.250 82.5 80–32 or 81–32 2.406 or 1.990 61.1 or 50.5 3.250 82.5 80–32 or 81–32 2.406 or 1.990 61.1 or 50.5 2.406 or 1.990 61.1 or 50.5 177.8 84–32 5.687 144.4 32–38 82–32 5.468 138.8 20–32 84–32 5.687 144.4 17–20 88–32 6.187 157.1 33.7–39 88–32 6.187 157.1 193.6 24–33.7 92–32 6.375 161.9 7-3/4 196.9 46.1–48.6 88–32 6.187 157.1 3.250 82.5 80–32 or 81–32 8-5/8 219.0 24–36 128–40 7.500 190.5 4.000 101.6 80/120–40 3.000 76.2 190–47 3.000 76.2 191–47 2.500 63.5 9-5/8 9-7/8 ‡ mm 15–21 7-5/8 n Min Bore Thru Seals ‡ Size in. 127.0 7 l Seal Bore 5 17–20 X Size l lb/ft Standard Seal Assembly OD 244.4 250.1 194–47 8.125 206.3 4.750 120.6 192–47 3.875 98.4 194–60 X 8.250 209.5 6.150 156.2 190–60 4.875 123.8 190–47 3.000 76.2 194–47 8.125 206.3 4.750 120.6 191–47 2.500 63.5 192–47 3.875 98.4 194–60 X 8.250 209.5 6.150 156.2 190–60 4.875 123.8 32.3–53.5 62.8 Includes some drillpipe and line-pipe weights. When proposed for use in other than the casing-weight range shown contact your Baker Hughes representative. For information on packer or accessory sizes not found in this specification guide refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative. ID listed is for commonly used G-22™ and E-22™ seal assemblies. 45 Permanent Packer Systems SAB-3 and SABL-3 Hydraulic-Set Retainer Production Packers Product Family Nos. H40907 and H40908 APPLICATION Baker Hughes SAB-3™ and SABL-3™ hydraulic-set retainer production packers are the hydraulically set versions of the DAB™ and FAB™ packers, respectively. These packers feature the largest possible bore through combined packer and seal accessory. The packer is run to depth, connected to the tubing with a K™ or KC™ anchor tubing seal nipple and is set by applied tubing pressure. This makes the packer ideal for highangle deviated wells, common in offshore operations. Advantages Slim-line design construction enables 50% faster run-in without fear of impact damage or premature setting, making significant rig-time savings possible Two opposed sets of full-circle, full-strength slips ensure packer will remain properly set Packing element resists swab-off and packs off securely when packer is set Unique interlocking, expandable, metal backup rings contact casing, creating a positive barrier to packing element extrusion Aflas™ packing element is available in select casing-weight ranges Solid Additional Information The SAB-3 and SABL-3 packers have been designed to give maximum strength, uniformity of setting pressure and standardization of all alloy materials for H2S service. The SAB-3 packers offer bores comparable to the DA™ packers in their corresponding sizes. The SABL-3 (large-bore) packers offer larger bores more comparable to the FA™ packers and as a result carry a lower-pressure rating than the SAB-3 packer. The SABL-3 packers are only available in standard sizes. Packer Accessories Sealing systems; expansion joints; parallel low systems; plugging devices; packerbore receptacles SAB-3 Hydraulic-Set Retainer Production Packer with B Guide Product Family No. H40907 46 Permanent Packer Systems SPECIFICATION GUIDES SAB-3™ Hydraulic-Set Retainer Production Packer, Product Family No. H40907 Packer X Casing Weight l OD in. mm Packer Sealing Bore Max OD Size ▲ lb/ft in. Lower n Upper Seal Bore mm in. mm Seal Assembly Size Min Bore Thru Seals in. Seal Bore mm in. mm Min Bore Thru Seals Seal Assembly Size in. mm 20–19 .984 24.9 5 127.0 15–21 32SAB30 x 19 3.968 100.7 3.000 76.2 20FA30 2.390 60.7 1.968 49.9 21–19 1.312 33.3 5-1/2 139.7 13–17 44SAB32 x 25 4.500 114.3 3.250 82.5 40DA32 2.500 63.5 2.500 63.5 20–25 1.865 47.3 17–32 82SAB40 x 32 5.468 138.8 17–20 84SAB40 x 32 5.687 144.4 4.000 101.3 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 32–44 82SAB40 x 32 5.468 138.8 20–32 84SAB40 x 32 5.687 144.4 4.000 101.3 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 17–20 88SAB40 x 32 6.187 157.1 33.7–39 88SAB40 x 32 6.187 157.1 24–39 92SAB40 x 32 6.375 161.9 4.000 101.3 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 6-5/8 168.2 7 177.8 193.6 7-5/8 7-3/4 196.9 46.1–48.6 88SAB40 6.187 157.1 4.000 101.3 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 8-5/8 219.0 24–36 128SAB47 x 40 7.500 190.5 4.750 120.6 81FA47 3.875 98.4 4.000 101.6 80/120–40 3.000 76.2 191–47 2.500 63.5 190–47 3.000 76.2 192–47 3.875 98.4 - - - 191–47 2.500 63.5 190–47 3.000 76.2 192–47 3.875 98.4 - - - 244.4 9-5/8 32.3–58.4 194SAB60 x 47 206.3 8.125 152.4 6.000 190DA60 4.875 123.8 194SAB60 x 48 250.1 9-7/8 62.8 194SAB60 x 47 4.750 4.895 ‡ 206.3 8.125 152.4 6.000 190DA60 4.875 123.8 194SAB60 x 48 4.750 4.895 ‡ 120.6 124.3 120.6 124.3 SABL-3 Hydraulic-Set Retainer Production Packer, Product Family No. H40908 Packer X Casing Packer Sealing Bore Lower n Upper Weight l OD in. mm lb/ft in. mm in. mm in. mm in. mm 5-1/2 139.7 20–23 43SABL36 x 27 4.450 113.0 3.625 92.0 43SA36 2.780 70.6 2.780 ‡ 70.6 - - - 6-5/8 168.2 17 85SABL47 x 38 5.875 149.2 4.750 120.6 81FA47 3.875 98.4 3.875 98.4 120–38 2.500 63.5 in. mm 177.8 26–29 85SABL48 x 4.145 5.875 149.2 4.875 123.8 80DA48 4.125 104.7 4.125 ‡ 104.7 - - - 193.6 24–33.7 91SABL47 x 38 6.500 165.1 4.750 120.6 81FA47 3.875 98.4 3.885 98.6 120–38 2.500 63.5 8-5/8 219.0 24–36 128SABL60 x 47 7.500 190.5 6.000 152.4 190DA60 4.875 123.8 4.750 120.6 190–47 3.000 76.2 190SA73 6.000 152.4 6.000 152.4 190–60 4.875 123.8 190–73 6.059 153.8 6.059 ‡ 153.8 - - - 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 9-7/8 244.4 47–58.4 194SABL73 x 6.059 194SABL40 x 32 250.1 62.8 194SABL73 x 6.059 194SABL40 x 32 194SABL47 x 44 10-3/4 ‡ Seal Bore 7 194SABL73 x 60 ▲ Seal Bore 7-5/8 194SABL47 x 44 n Min Bore Thru Seals Seal Assembly Size 9-5/8 l Min Bore Thru Seals Seal Assembly Size Size ▲ 194SABL73 x 60 X Max OD 273.0 32.75–60.7 214SABL73 x 60 8.250 8.125 8.250 209.5 206.3 209.5 8.125 206.3 9.437 239.7 7.375 187.3 4.000 101.6 4.750 120.6 7.375 187.3 4.000 101.6 81FA47 3.875 98.4 4.400 111.7 80–44 3.500 88.9 190SA73 6.000 152.4 6.000 152.4 190–60 4.875 123.8 190–73 6.059 153.8 6.059 ‡ 153.8 - - - 80DA40 3.250 82.5 3.250 82.5 80–32 2.406 61.1 4.750 120.6 81FA47 3.875 98.4 4.400 111.7 80–44 3.500 88.9 7.375 187.3 190SA73 6.000 152.4 6.000 152.4 190–60 4.875 123.8 For information on packer or accessory sizes not found in this specification guide refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative. Includes some drillpipe and line pipe weights. Lower bore can be used as a seal bore, HOWEVER, strict dimensional analysis for compatibility of packer bore/sealing accessory configuration is required to assure desire performance. Compatibility is based on lower bore/seal nipple diametrical dimensions only. Final seating position of locating shoulder will very between packer sizes. Anchor mechanisms are not recommended. When proposed for use in other than the casing-weight range shown, contact your Baker Hughes representative. This is not a honed seal bore. 47 Permanent Packer Systems Baker Retainer Production Packer with Aflas Element System Product Family Nos. H42425, H42426, H42432, H42525, H42526, H42532, H42625, H42626, H42632, H42725, H42726, H42732, H41525, H41526, H41340, H41341, H40924, H40925, H40926, H41598 and H41599 D™, DB™, DA™, DAB™, F-1™, FB-1™, FA-1™, FAB-1™, SB-3™, SAB-3™ and SABL-3™ with high-performance Alas* element systems have been developed for aggressive well environments. Packers with Alas element systems are service rated from 110°F to 450°F (43°C to 232°C). Advantages Provides a reliable long-term seal its mechanical and chemical properties better than nitrile in aggressive environments Dependable at temperatures above 300°F (149°C) Retains Can be used: H2S is present above 175°F (79°C) and at greater than 100 ppm below 175°F (79°C) In bromide completions In amine inhibitors above 175°F (79°C) In high-pH completion fluids When Additional Information Restricted casing ranges: Please carefully review the casing ranges shown in the speciication guide; ranges are more restrictive than packers with nitrile elements. Baker Retainer Production Packer with Aflas Element System Product Family No. H41340 Please note: permanent packers with Alas element systems cannot be turned down and run in heavierweight casing than speciied in the speciication guide. SPECIFICATION GUIDE D and DA Retainer Production Packers With Aflas Casing OD in. 4-1/2 4-1/2 5 n X Weight mm 114.3 114.3 127 5 127 5-1/2 139.7 6-5/8 7 168.3 177.8 (lb/ft) 16.9–18.8 9.5–12.6 23.2–24.1 Packer ID Range In Which Packer May Be Run Min Max in. mm in. mm 3.549 50.1 3.823 97.1 3.920 99.6 4.090 103.9 19–19 in 3.460 mm 47.9 lb 33,000 kg 14 968 Max Acceptable Cool Down From Setting Temp °F °C 200 93 23–26 3.750 95.3 33,000 14 968 340 171 3.968 100.8 55,000 24 947 340 171 4.328 4.500 109.9 114.3 55,000 24 947 340 330 171 165 5.468 138.9 55,000 24 947 225 107 55,000 24 947 165 73 Size 15–18 4.125 104.8 4.436 112.7 20–23 13–17 17–28 32–41 4.578 4.812 116.3 122.2 4.818 5.044 122.4 128.1 32–25 32–26 42–26 44–26 5.675 144.1 6.161 156.5 82–32 6-5/8 7 168.3 177.8 17–20 23–32 6.049 7 7-5/8 177.8 193.7 17–23 33.7–45.3 6.284 159.6 6.765 171.8 9-5/8 244.5 36–53.5 8.405 213.5 9.001 228.6 153.6 6.466 164.2 84–32 84–26 84DA40x32 88–32 n 88–30 n 88–26 n 88DA40x32 194–47 194–40 194–32 194–30 194DA60x47 Required Setting Force Max OD 5.687 144.4 6.187 157.1 6.187 157.1 55,000 24 947 250 121 8.125 206.4 55,000 24 947 250 121 88-32, 88-30, 88-26 sizes can be run in 7-5/8-in. (193.7 mm) 29.7 lb/ft casing rated to 8,000 psi above or below combined with 50,000 lb tension to 330˚F (165˚C). 19-19 tested to 400˚F (204˚C) maximum temperature. *Aflas is a registered trademark of Asahi Glass of Japan. 48 Permanent Packer Systems SPECIFICATION GUIDES F-1™ and FA-1™ Retainer Production Packers With Aflas™ Casing OD Packer ID Range In Which Packer May Be Run Weight Min X in. 5 mm 127 5-1/2 139.7 Size Max 5-1/2 139.7 lb/ft 15–18 20 23 14–17 29.7 in. 4.125 4.625 4.578 4.812 4.257 mm 104.8 117.5 116.3 122.2 108.1 in. 4.436 4.868 4.766 5.012 4.488 mm 112.7 123.6 121.1 127.3 114.0 6-5/8 7 168.3 177.8 20 35 5.875 149.2 6.094 154.8 7 177.8 26–29 6.088 154.6 6.381 162.1 9-5/8 244.5 43.5–53.5 8.405 213.5 8.822 224.1 32FA30x25 43–30 41–30 45–30 33FA30 83–40 83FA47x40 85–40 85FA47x40 192–60 192FA73x60 Max OD 3.968 Required Setting Force lb 55,000 kg 24 947 55,000 24 947 Max Acceptable Cool Down From Setting Temp °F 340 °C 171.1 250 121.1 24 947 340 250 171.1 121.1 55,000 24 947 175 79.4 5.875 55,000 24 947 340 171.1 8.218 8.203 55,000 24 947 200 93.3 4.437 4.562 4.100 55,000 5.687 33FA30 was tested to 425˚F (218˚C) maximum temperatures. It can be run in 5-1/2-in. (139.7 mm) 29.7 lb/ft casing rated to 15,000 psi above or below combined with 140,000 lb tension/compression (H427-26-3203). SAB-3™ AND SB-3™ Hydraulic-Set Retainer Production Packers With Aflas Casing OD Weight ID Range In Which Packer May Be Run Min Max in. mm in. mm in. mm lb/ft 6-5/8 7 168.3 177.8 17–28 32–41 5.675 144.1 6.135 155.8 6-5/8 7 168.3 177.8 17 23–32 6.049 153.6 6.366 161.7 9-5/8 244.5 36–53.5 8.405 213.5 9.001 228.6 Size 82SAB40x32 82SAB32x25 82-32 SB-3 84SAB40x32 84SAB40x29 84SAB40x27 84-32 SB-3 194SAB60x48 194SAB60x47 194SAB60x40 194SAB47x44 194SAB47x40 194SAB47x38 194SAB47x30 194-47 SB-3 194-40 SB-3 194-32 SB-3 Max OD Packer Required Setting Pressure psi bar Max Acceptable Cool Down From Setting Temp °F °C 5.468 4,000 276 340 171.1 5.687 4,000 276 290 143.3 8.125 4,000 276 250 121.1 SABL-3™ and SB-3 Hydraulic-Set Retainer Production Packers With Aflas Casing OD in. Weight mm lb/ft Packer ID Range In Which Packer May Be Run Min Max in. mm in. mm 7 177.8 26–29 6.088 154.6 6.276 159.4 9-5/8 244.5 47–53.5 8.405 213.5 8.822 224.1 Size 85SABL47x39 85SABL47x38 85SABL47x36 194SABL75x60 194SABL73x60 194-60 SB-3 psi bar Max Acceptable Cool Down From Setting Temp °F °C 5.875 5,000 345 175 79.4 8.250 4,000 276 250 121.1 Max OD Required Setting Pressure S-3™ Hydraulic-Set Retainer Production Packers With Aflas Casing OD Weight Packer ID Range In Which Packer May Be Run Min Max in. mm in. mm in. mm lb/ft 7-5/8 193.7 39 6.510 165.1 6.750 171.5 7-3/4 196.8 46.1 6.500 165.4 6.696 170.1 Size 89–38 S–3 89–38 S–3 psi bar Max Acceptable Cool Down From Setting Temp °F °C 6.380 4,000 276 200 93.3 6.380 4,000 276 200 93.3 Max OD Required Setting Pressure 49 Retrievable Packer Systems RETRIEVABLE PACKER SELECTION CHART Holds Pressure From 3 8 X X ADL-1 Large Bore Tension Packer H73912 X X 3 8 X X AL-2 Large Bore LOK-SET Retainer Casing Packer H64628 X C-1 Invertible Packer H73930 X X C-1 Tandem Tension Packer H60226 X X G Compression Packer H42003 X Hornet H64682 X MJS Thermal Packer H41754 X R-3 Double Grip Packer H64201 X R-3 Single Grip Packer H64101 X Sabre H64668 X X 5 X X 5 X 4 9 9 4 8 X X 4 X 8 X X 5 X 1 1 6 X X 4 X X 4 X 5 X X X X X X X X X X X X X X 8 X X X X X X X X X X Single String, Hydraulic/Hydrostatic Set Packers FH Hydrostatic Packer H78108 X X 6 X FHL Large Bore Hydrostatic Packer H78120 X X 6 X X HS Hydraulic Set Packer H78460 X X 6 X X Premier Packer H78463 X X 10 X X Single String, Setting Tool Set, Sealbore Packers SC-2 Retrievable Sealbore Bore Packer H48807 X 2 7 X X H64683 X X 5 X X H64710/11 X X 5 X X 6 X X X Single String, Wireline Set Packers Hornet EL WL, Reliant Series Dual String, Hydraulic/Hydrostatic Set Packers A-5 Hydrostatic Dual Packer H78316 AL-5 Hydrostatic Dual Packer H78330 ElecPak H78570 GT DSR Dual Packer Twin Seal Submersible Pump Packer X X X H78509/10 H78540 X X X X 6 X X 6 X X 6 X X 6 X X X X X Tubing Hangers Mudline Tubing Hanger H79101 X X 6 FLX Pack-Off Tubing Hanger H79085 X X 6 NOTES: (1) Set mechanically by torquing tubing string to right (2) Can also be set using by hydraulic setting tools run on a workstring (3) Released by relieving applied tension required to rupture shear ring (4) Released by relieving applied setting force (5) Released with right-hand rotation (6) Released with applied tension required to rupture shear ring (7) Released and removed from well with releasing tool run on tubing or workstring (8) Holds limited differential pressure from this direction (9) Ability to hold differential pressure is governed by packer's orientation (10) Released by severing mandrel 50 X X X Multilateral X Single String, Mechanical Set Packers Thermal X Deepwater X H73908 Elec Pump H64630 AD-1 Tension Packer Isolation Production/ Stimulation Waterflood/ Injection A-3 LOK-SET Retainer Casing Packer Both Below Releasing Method Primary Applications Above Compression Tension Product Single Multiple Family No. String String Hydraulic Product Application Wireline Setting Method Used Retrievable Packer Systems AD-1 and ADL-1 Tension Packers Product Family Nos. H73908 and H73912 APPLICATION The AD-1™ tension packer is a compact, economical, retrievable packer. Primarily used in waterlood applications, it can also be used for production, treating operations, and when a set-down packer is impractical. And because the AD-1 is tension-set, it is ideally suited for shallow wells where set-down weight is not available. Advantages Uses Baker Hughes rugged rocker-type slips mandrel is larger than drift Simple, low-cost packer for fluid injection Three release methods ensure retrievability Uses proven one-piece packing element Bore-through-the-packer Additional Information The ADL-1™ tension packer is a large-bore version of the AD-1 and offers the same features and beneits; running and retrieving operations are also the same. AD-1 Tension Packer Product Family No. H73908 51 Retrievable Packer Systems SPECIFICATION GUIDES AD–1™ Tension Packer, Product Family No. H73908 Casing Packer Weight X OD Size in. mm lb/ft 4 101.6 9.5–11.6 41A 4-1/2 114.3 12.6–15.1 41B 9.5–13.5 43A 5 127.0 139.7 5-1/2 146.1 5-3/4 152.4 6 168.3 6-5/8 177.8 7 193.7 7-5/8 219.1 8-5/8 244.5 9-5/8 15–18 43B 11.5–15 43C 26 43C 20–23 45A2 15.5–20 45A4 13–15.5 45B 22.5 45B 26 45B Nom ID Max Gage Ring OD in. mm in. mm 1.890 48.1 3.281 83.3 1.890 48.1 1.890 48.1 1.890 48.1 49.6 1.953 49.6 1.953 91.7 3.786 96.2 4.140 105.2 4.265 108.3 4.265 108.3 4.515 114.7 4.656 118.3 4.796 121.8 4.796 121.8 4.796 121.8 20–23 45C 5.077 129.0 15–18 45D 5.171 131.3 34 45E2 5.421 137.7 28–32 45E4 24 47A2 17–20 47A4 38 47A2 32–35 47A4 26–29 47B2 49.6 3.609 1.953 49.6 1.953 61.2 2.409 61.2 2.409 5.499 139.7 5.671 144.0 5.827 148.0 5.671 144.0 5.827 148.0 5.983 152.0 20–26 47B4 6.093 154.8 17–20 47C2 6.281 159.5 33.7–39 47C4 6.468 164.3 24–29.7 47D2 6.687 169.9 20–24 47D4 6.827 173.4 40–49 49A2 7.327 186.1 32–40 49A4 7.546 191.7 20–28 49B 7.796 198.0 47–53.5 51A2 8.218 208.7 8.437 214.3 8.593 218.3 40–47 51A4 29.3–36 51B 61.2 2.409 76.2 3.000 101.6 4.000 10-3/4 273.1 32.7–55.5 53A 4.000 101.6 9.515 241.7 11-3/4 298.5 38–60 53B 4.000 101.6 10.515 261.1 12-3/4 323.9 48–53 55A 4.000 101.6 11.625 295.3 13-3/8 339.7 48–72 55B 4.000 101.6 12.000 304.8 ADL–1™ Tension Packer, Product Family No. H73912 Casing OD Packer Weight X Nom ID Gage Ring OD Size in. mm lb/ft 5-1/2 139.7 13–17 45B x 2.90 152.4 23–26 45C x 2.90 6 7 8-5/8 177.8 219.1 in. mm in. mm 2.903 73.7 4.750 120.7 73.7 5.000 127.0 2.903 18–20 45D x 2.90 5.218 132.5 23–29 47B x 4.12 5.983 152.0 17–20 47C2 x 4.12 24–32 49A4 x 4.00 4.125 104.8 4.000 101.6 6.281 159.5 7.615 193.4 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: for 7-in. (177.8 mm) 20 lb/ft casing use packer size 47C2. Under certain circumstances the other packer size may be run, such as when running in mixed casing strings. Repair kits, including items as packing elements, seal strings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only on Baker Hughes repair parts. 52 Retrievable Packer Systems G Retrievable Casing Packer Product Family No. H42003 APPLICATION The G™ packer is an economical, compression-set packer, intended for lowerpressure production applications. Advantages Rugged rocker-type slips system length Full-opening bore through packer Low cost Safety joint for emergency disconnect Compact Additional Information It is set by one-quarter-turn right-hand rotation. Release is accomplished by straight pickup of the tubing. If it is necessary to move the packer further downhole after release, one-fourth-turn left-hand rotation will put the tool back into the running position. C-1 Single Grip Invertible Packer Product Family No. H73930 APPLICATION The C-1™ packer can be run as a conventionally set packer or, when run upside down, it can be set in compression. Emergency releases are provided for tension and compression operations. G Retrievable Casing Packer Product Family No. H42003 53 Retrievable Packer Systems SPECIFICATION GUIDES G™ Retrievable Casing Packer, Product Family No. H42003 Casing Packer Weight X OD in. 4-1/2 mm 114.3 5 127.0 5-1/2 139.7 5-3/4 146.1 6 152.4 6-5/8 168.3 lb/ft 9.5–13.5 15–18 11.5–15 26 20–23 15.5–20 13–15.5 22.5 26 20–23 15–18 34 28–32 24–28 24 17–20 38 32–35 7 177.8 26–29 20–26 7-5/8 193.7 8-5/8 219.1 9-5/8 244.5 10-3/4 11-3/4 12-3/4 13-3/8 273.1 298.5 323.9 339.7 17–20 33.7–39 24–29.7 20–24 40–49 32–40 20–28 47–53.5 40–47 29.3–36 32.75–55.5 38–60 43–53 48–72 Size 43A 43B 43C 43C 45A2 45A4 45B 45B 45B 45C 45D 45E2 45E4 46A4 47A2 47A4 46A4 47A2 47A4 47B2 47B2 x 3.00 47B4 47BA x 3.00 47C2 47C4 47D2 47D4 49A2 49A4 49B 51A2 51A4 51B 53A 53B 55A 55B Max Cone and Guide Ring OD Nom ID in. 1.895 mm 48.1 1.895 48.1 1.895 48.1 1.973 50.1 1.973 50.1 1.973 50.1 1.973 50.1 2.416 61.4 2.416 61.4 3.000 2.416 3.000 2.416 76.2 61.4 76.2 61.4 2.416 61.4 3.000 76.2 4.000 101.6 4.000 4.000 4.000 4.000 101.6 101.6 101.6 101.6 in. 3.786 4.140 4.265 4.265 4.515 4.656 4.796 4.796 4.796 5.077 5.171 5.421 5.499 5.603 5.671 5.827 5.603 5.671 5.827 mm 96.2 105.2 108.3 108.3 114.7 118.3 121.8 121.8 121.8 129.0 131.3 137.7 139.7 142.3 144.0 148.0 142.3 144.0 148.0 5.983 152.0 6.093 154.8 6.281 6.468 6.687 6.827 7.327 7.546 7.796 8.233 8.452 8.608 9.515 10.515 11.640 12.015 159.5 164.3 169.9 173.4 186.1 191.7 198.0 209.1 214.7 218.6 241.7 267.7 295.7 305.2 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: For 5-1/2-in. (139.7-mm)-OD 20-lb/ft casing, use packer size 45A4. Under certain circumstances the other packer size may be run, such as when running in mixed casing strings. C-1™ Single-Grip Invertible Packer, Product Family No. H73930 Casing OD l Packer Weight in. 2-3/8 mm 60.3 2-7/8 73.0 3-1/2 88.9 4 101.6 4-1/2 114.3 lb/ft 4.6–5.3 6.4–6.5 4.7–5.6 10.2 7.7–9.3 5.75 15.70 X 9.5–11.6 12.6–15.1 l Nom ID Size 23 28A 28B 35A 35B 35C 35D 41A 41B in. .625 mm 15.9 1.000 25.4 1.531 38.9 1.531 1.978 1.978 38.9 50.2 50.2 Max Cone, Guide or Bottom Sub OD in. mm 1.813 46.1 2.219 56.4 2.357 59.9 2.764 70.2 2.812 71.4 3.029 76.9 3.029 76.9 3.281 83.3 3.609 91.7 Plain End: 14.69 lb Plain End: 12.24–14.98 lb NOTE: Repair kits, including such items as packing elements, seal rings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only genuine Baker Hughes repair parts. 54 Retrievable Packer Systems R-3 Double Grip Retrievable Casing Packer Product Family No. H64201 R-3 Single Grip Retrievable Casing Packer Product Family No. H64101 APPLICATION The R-3™ packer is a versatile production packer intended for a broad range of production applications. It is a compression-set packer, suitable for stimulation and treating applications in a double-grip coniguration. Applications in which excessive bottomhole pressures have been depleted, a single-grip version can be used as an economical production packer. Advantages Rugged rocker-type slips system button-type hold-down located below bypass valve Unique, built-in differential lock helps keep bypass closed Effective bypass design allows rapid pressure equalization and resists swab off Field-proven, three-piece packing element system Hydraulic Additional Information The R-3 single-grip retrievable-casing packer is set with one-fourth-turn right-hand rotation and can be released with straight pickup. R-3 Retrievable Casing Packer Double Grip Product Family No. H64201 55 Retrievable Packer Systems SPECIFICATION GUIDES R-3™ Double-Grip and Single-Grip Retrievable Casing Packers, Product Family Nos. H64201 and H64101 Casing OD in. mm 2-7/8 73.0 3-1/2 88.9 4 101.6 4-1/2 114.3 5 127.0 5-1/2 139.7 Weight X lb/ft 6.4–6.5 4.7–5.6 10.2 7.7–9.2 5.75 9.5–11.6 15.1 9.5–13.5 15–18 11.5–15 26 20–23 15.5–20 17–20 13–15.5 5-3/4 146.1 6 152.4 22.5 26 20–23 15–18 34 28–32 6-5/8 168.3 24–28 24 17–20 20 17 38 32–35 7 177.8 26–29 20–26 17–20 33.7–39 7-5/8 193.7 24–29.7 20–24 X l n ▲ 8-5/8 219.1 9-5/8 244.5 44–49 32–40 20–28 47–53.5 40–47 29.3–36 Packer Size l 28A 28A Hi-Temp n 28B 35A 35B 35C 41A 41B 43A 43B 43C 43C 45A2 45A2 x 2-3/8 45A4 45A4 x 2-3/8 45B 45B x 2-3/8 45B 45B x 2-3/8 45B 45B x 2-3/8 45C 45D 45E2 45E4 46A2 45EF 46A4 47A2 47A4 47A4 x 3.00 47B2 x 3.00 46A4 47A2 46B 47A4 47A4 x 3.00 47B2 47B2 x 3.00 47B4 47B4 x 3.00 47C2 47C2 x 3.00 47C4 47C4 x 3.00 47D2 47D4 47D4 x 3.00 49A2 49A4 49B2 51A2 51A4 51B2 Nom ID in. mm .750 19.1 1.375 34.9 1.500 1.500 1.850 1.850 1.850 1.850 1.930 2.365 1.930 2.365 1.930 2.365 1.930 2.365 1.930 2.365 38.1 38.1 48.0 48.0 48.0 48.0 49.9 60.3 49.9 60.3 49.9 60.3 49.9 60.3 49.9 60.3 1.930 49.9 1.930 49.9 2.406 ▲ 1.963 61.0 49.9 2.406 ▲ 61.0 3.000 76.2 2.406 61.0 3.000 2.406 ▲ 3.000 2.406 ▲ 3.000 2.406 ▲ 3.000 2.406 ▲ 3.000 76.2 61.0 76.2 61.0 76.2 61.0 76.2 61.0 76.2 2.406 ▲ 61.0 3.000 76.2 3.476 88.3 3.958 100.5 Max Gage & Guide Ring OD in. mm 2.234 56.7 2.330 51.2 2.357 59.9 2.782 70.7 2.844 72.2 3.038 77.2 3.303 83.9 3.620 92.0 3.786 96.2 4.140 105.2 4.265 108.3 4.265 108.3 4.515 114.7 4.656 118.3 4.796 121.8 4.796 121.8 4.796 121.8 5.078 5.171 5.421 5.499 5.490 5.499 5.603 5.671 129.0 131.3 137.7 139.7 139.5 139.7 142.3 144.0 5.827 148.0 5.983 5.603 5.671 5.796 152.0 142.3 144.0 147.2 5.827 148.0 5.939 150.9 6.093 154.8 6.281 159.5 6.468 164.3 6.687 169.9 6.827 173.4 7.327 7.546 7.796 8.233 8.453 8.608 186.1 191.7 198.0 209.1 209.1 218.6 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: for 7-in. (177.8 mm) OD 20 lb/ft casing use packer size 47C2. Under certain circumstances the other packer size may be run, such as when running in mixed casing strings. Sizes 28, 32, 41 are available in this model as single-grip packers, Product Family No. H64101. For double-grip version, contact your Baker Hughes representative about the RC hydraulic-grip cementer, Product Family No. H40720. For use when anticipated conditions exceed 200˚F (93.33˚C) or 3,800 psi (26.18 MPa) differential across tool. 2.347-in. (60.0 mm) x 42 in. (1.067 mm) drift bar Repair kits, including such items as packing elements, seal rings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only genuine Baker Hughes repair parts. 56 Retrievable Packer Systems A-3 and AL-2 LOK-SET Retrievable Casing Packers Product Family No. H64630 and H64628 APPLICATION The A-3™ LOK-SET™ packer combines advantages of a retrievable packer with the features of a permanent packer. An ability to lock down tubing forces makes the A-3 suitable for a broad range of applications, including production, injection, zone isolation, and remedial operations. The AL-2™ LOK-SET packer is similar to the A-3, and has a larger bore. Advantages Holds pressure from above and below, without relying on set-down weight, tubing tension, or hydraulic hold down Provides tubing anchoring with tension applied, suitable for pumping wells or injection, controlling tubing forces related to change fluid temperatures Opposed, non-transferring, dovetail slips prevent packer movement associated with changing differential pressures, while allowing the landing of the tubing in tension, neutral or compression Right-hand tubing rotation controls setting and releasing Packing element compression locks in by ratcheting action of lock segments, which restricts rotation to one direction Accessories To provide a simple and reliable injection system for retrieving an injection string without having to unseat the packer: L-10 or L-316 on-off sealing connectors, Product Family Nos. H68420 and H68422. Baker Hughes blanking plug can be used in the seating nipple proile of the on-off sealing connector to provide a means of plugging the lower zone while the tubing is being pulled. A-3 LOK-SET Retrievable Casing Packer Product Family No. H64630 57 Retrievable Packer Systems SPECIFICATION GUIDES A-3™ LOK-SET Retrievable Casing Packer, Product Family No. H64630 Casing Packer Weight X OD in. 4 4-1/2 4 mm 101.6 144.3 101.6 4-1/2 114.3 5 127.0 5-1/2 139.7 6 152.4 6-5/8 168.3 7 177.8 7-5/8 193.7 8-5/8 219.1 9-5/8 244.5 lb/ft 9.5–12.9 21.6–23.6 9.5 18.8 13.5–17.7 11.6–13.5 9.5–10.5 15–18 11.5–15 26 20–23 15.5 –20 13–15.5 26 20–23 15–18 34 24–32 24 17–24 17–20 38 32–35 26–29 23–26 17–20 33.7–39 24–29.7 20–24 44–49 32–40 20–28 47–53.5 40–47 29.3–36 Max Gage Ring OD Nom ID Size 41A2 41A2 41A4 41A4 41B 43A2 43A4 43B 43C 43C 45A2 45A4 45B 45B 45C 45D 45E 45F 47A2 45G 47A4 47A2 47A4 47B2 47B4 47C2 47C4 47D2 47D4 49A2 49A4 49B 51A2 51A4 51B in. 1.500 1.500 1.500 mm 38.1 38.1 38.1 1.500 38.1 1.978 50.2 1.978 50.2 1.978 50.2 1.978 50.2 1.978 50.2 2.441 1.978 2.441 62.0 50.2 62.0 2.441 62.0 2.441 62.0 3.500 88.9 3.500 88.9 in. 3.244 3.244 3.423 3.423 3.578 3.786 3.786 4.140 4.265 4.265 4.515 4.656 4.796 4.796 5.078 5.171 5.421 5.499 5.671 5.796 5.827 5.671 5.827 5.983 6.093 6.281 6.468 6.687 6.827 7.327 7.546 7.796 8.234 8.452 8.608 mm 82.4 82.4 112.4 112.4 90.9 96.2 96.2 105.2 108.3 108.3 114.7 118.3 121.8 121.8 129.0 131.3 137.7 139.7 144.0 147.2 148.0 144.0 148.0 152.0 154.8 159.5 164.3 169.9 173.4 186.1 191.7 198.0 209.1 214.7 218.6 AL-2™ Large Bore LOK-SET Retrievable Casing Packer Product Family No. H64628 Casing Packer Weight OD in. X 58 mm 5-1/2 139.7 6 152.4 lb/ft 20 15.5–17 13 26 Nom ID Size 45A2 x 2-3/8 45A4 x 2-3/8 45B x 2-3/8 45B x 2-3/8 Max Gage Ring OD in. mm 2.375 60.3 2.375 60.3 in. 4.562 4.656 4.796 4.796 mm 115.9 118.3 121.8 121.8 Max Diameter of Compressed Drag Block in. mm 4.592 116.6 4.750 120.7 4.902 124.5 4.902 124.5 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: for 7-in. (177.8 mm) OD 26 lb/ft casing use packer size 47B4. Under certain circumstances the other packer size may be run, such as when running in mixed casing strings. Repair kits, including such items as packing elements, seal rings, etc., are available for redressing Baker Retrievable Packers. Contact your Baker Hughes representative. Use only Baker Hughes repair parts. Retrievable Packer Systems HORNET Packer Product Family No. H64682 HORNET EL Packer Product Family No. H64683 APPLICATION The mechanically set HORNET™ packer offers ease of operation with quarter-turn right to set and release. Converting it for wireline-setting applications is simple and inexpensive. The HORNET packer provides for landing in compression, tension, or neutral positions. Every component from the jay track, to the internal bypass, to the packing-element system and the upper slip assembly has been developed to ensure the HORNET’s setting and releasing reliability. The HORNET EL packer is run and set on electric line using an E-4™ (Product Family No. H43702) with a slow-set power charge or a J™ setting tool (Product Family No. H41371) and a special wireline adapter kit. An L-10™ type on/off seal nipple is run on top of the packer to connect the tubing to the packer and to house a blanking plug when the packer is used as a temporary bridge plug. Advantages Upper Slip Assembly: tested across API minimum to maximum casing ID tolerances for each specified casing weight, for setting and releasing reliability Slip-wicker configuration providing bidirectional-load support with solid upper cone to support highest tensile loads Staged-release action eliminates high-overpull requirement Minimal set-down weight required to anchor slips Thoroughly Internal Bypass Seal: bypass seal design provides sealing after unloading, under differential pressures No O-ring sealing system Durable Packing Element System: tested to combined ratings at the API's maximum ID tolerance Patented enhancements to control overboost High-performance, three-piece element system Fully Lower Slip and Jay Assembly: and drag blocks tested to maximum API tolerance ID for positive set and ease of release One-quarter-turn right setting and releasing action Packoff of packing elements with applied tension or compression Spacing in jay ensures opening of internal bypass, before slip releasing action begins–important to both ease of release and safety Automatically returns to running position Slips HORNET Packer Product Family No. H64682 HORNET EL Packer Product Family No. H64683 59 Retrievable Packer Systems SPECIFICATION GUIDE HORNET™ Packer, Product Family No. H64682 and HORNET EL Packer, Product Family No. H64683 Casing OD Min ID mm 4-1/2 114.3 5 5-1/2 5-3/4 127.0 139.7 146.1 in. 168.3 mm in. OD–ID Box up x Pin Down mm 13.5–15.1 3.752 95.3 3.904 99.2 365–191 11.6–13.5 3.853 97.9 4.069 103.4 375–191 9.5–10.5 3.996 101.5 4.154 105.5 388–191 21.4–23.2 3.943 100.2 4.220 107.2 388–191 15–18 4.195 106.6 4.486 113.9 410–191 20–23 4.578 116.3 4.868 123.6 17–20 4.696 119.3 4.976 126.4 2.375 EU 8Rd 2.375 EU 8Rd 450–193 2.375 EU 8Rd 450–237 2.875 EU 8Rd 460–193 2.375 EU 8Rd 460–237 2.875 EU 8Rd 472–193 2.375 EU 8Rd 14–17 4.819 122.4 5.090 129.3 472–237 2.875 EU 8Rd 13 4.980 126.5 5.122 130.1 486–193 2.375 EU 8Rd 19.5 4.980 126.5 5.122 130.1 486–237 2.875 EU 8Rd 550–237 2.875 EU 8Rd 550–292 3.500 EU 8Rd 560–237 2.875 EU 8Rd 560–292 3.500 EU 8Rd 573–237 2.875 EU 8Rd 573–292 3.500 EU 8Rd 28–32 6-5/8 Standard Thread Connection Max ID Weight in. Packer Size 24–28 5.569 5.694 141.5 144.6 5.897 6.021 149.8 152.9 20–24 5.801 147.3 6.142 156.0 35–38 5.801 147.3 6.142 156.0 29–32 5.990 152.1 6.293 159.8 573–237 2.875 EU 8Rd 7 177.8 23–29 7-5/8 193.7 6.174 156.8 6.466 164.2 591–237 591–292 3.500 EU 8Rd 600–237 2.875 EU 8Rd 600–292 3.500 EU 8Rd 17–23 6.239 158.5 6.570 166.9 618–237 2.875 EU 8Rd 42.8–47.1 6.239 158.5 6.570 166.9 618–292 3.500 EU 8Rd 33.7–39 6.510 165.4 6.882 174.8 645–237 2.875 EU 8Rd 3.500 EU 8Rd 26.4–29.7 6.781 172.2 7.129 181.1 2.875 EU 8Rd 670–237 3.500 EU 8Rd 60 Retrievable Packer Systems SABRE Mechanical Set Retrievable Packer Product Family No. H64668 APPLICATION Baker Hughes introduces the SABRE™ mechanical-set retrievable packer. This packer is a single-string retrievable packer based on the proven performance and reliability of the Hornet packer. It is especially designed to perform reliably in standard-pressure injection and production applications. It is a tension set or compression set and can be landed in compression, tension, or a neutral condition. The SABRE provides reliable performance in a retrievable packer under combined conditions of 250°F (121.1°C) and 7,000 psi (482.6 bar) differential above or below the packer. Advantages Ease of operation–quarter-turn right to set, quarter-turn to right to release High-performance, three-piece element system for standard pressure sealing and pressure reversal loads Tested unplugged to 250°F (121.1°C) at 7,000 psi (482.6 bar) differential both above and below Tubing can be landed in tension, compression or neutral Built in unloader with bonded seal for bypass Nace flow wetted Bypass opens before release of upper slips for safety and ease of release No O-rings Staged loading of upper slips for ease of release Reliable and rugged rocker-type lower-slip assembly SPECIFICATION GUIDE Casing Max OD Size in. 5-1/2 7 mm 139.7 177.8 460–193 in. mm 4.6 116.84 472–193 4.72 119.888 591–237 5.91 150.114 600–237 6 152.4 618–237 6.18 156.972 SABRE Mechanical Set Retrievable Packer Product Family No. H64668 61 Retrievable Packer Systems HS Hydraulic-Set Single-String Retrievable Packer Product Family No. H78460 APPLICATION The HS™ is setting the standard for high-performance, single-string retrievable, hydraulic-set shear-release packers. Its simple and reliable design provides maximum pre-set prevention while running and has improved sealing and retrieving reliability, metallurgy and elastomer selections it for the well environment. Other applications include: production, injection and zonal isolation; single-string selective completions or dual-string completions with multiple packers; completions that require pre-set prevention while running; deviated wells or other applications when rotation for installation or removal is not beneicial; when it is beneicial to displace and set packers after the well is langed up. The HS-S™ is beneicial when testing the tubing string before packer setting or to independently set and test individual packers in multiple-packer completions and stacked packer applications. Advantages Operationally simple set Shear release Built-in unloader and bypass, aids in releasing and retrieving Hydraulic interlocking system prevents preset Patented element system incorporates a “zero gap” backup system All O-rings tested during assembly of packer Bi-directional slips Short, compact design No mandrel movement during setting allows stacked-packer applications Hydraulically Additional Information The HS-S is the selective-set version of the HS hydraulic-set single-string packer. Setting and retrieval is the same as the HS with the exception of an inner sleeve that must be shifted mechanically before the packer will set. The selective-setting mechanism prevents the packer from premature setting when high tubing-toannulus pressure differences are encountered or when tubing- pressure tests are performed. Accessories A tubing-plugging device must be positioned below the packer for actuation: E™ hydraulic-trip sub (Product Family No. H79928); CMU(D)™ sliding sleeve (Product Family Nos. H81079 and H81080) with blanking plug; low-control seating nipple with blanking plug; hydraulic-setting devices (Product Family Nos. H46921, H79928 and H75917) 62 HS Hydraulic-Set Single-String Retrievable Packer Product Family No. H78460 Retrievable Packer Systems SPECIFICATION GUIDE HS™ Hydraulic-Set Packer Product Family No. H78460 Casing OD in. Packer Weight Range mm 139.7 5-1/2 lb/ft 177.8 26–29 29–32 244.5 9-5/8 Gage OD in. mm 450–193 1.930 49.0 450–237 2.373 60.3 608–292 2.920 74.2 15.5–23 23–26 7 Min ID Packer Size 608–237 2.373 60.3 608–193 1.930 49.0 598–292 2.920 74.2 598–237 2.373 60.3 598–193 1.930 49.0 591–292 2.920 74.2 591–237 2.373 60.3 591–193 1.930 49.0 831–193 1.930 49.0 831–237 2.373 60.3 831–292 2.920 74.2 831–389 3.894 98.9 40–53.5 in. mm 4.500 114.3 6.080 154.4 5.980 150.1 5.910 150.1 8.310 211.1 NOTE: See packer rating envelopes. HS-S™ Hydraulic-Set Packer R, Product Family NO. H78461 Casing Weight Range OD in. Packer mm Min ID Packer Size lb/ft in. mm 608–281 2.813 71.5 608–231 2.313 58.8 23–26 591–281 2.813 71.5 591–231 2.313 58.8 23–32 7 177.8 26–29 29–32 Gage OD 598–292 2.920 74.2 598–237 2.373 60.3 598–193 1.930 49.0 591–292 2.920 74.2 591–237 2.373 60.3 591–193 1.930 49.0 in. mm 6.080 154.4 5.910 150.1 5.910 150.1 5.910 150.10 NOTE: See packer rating envelopes. 63 Retrievable Packer Systems FH and FHL Hydrostatic-Set Single-String Retrievable Packers Product Family No. H78108 and H78120 APPLICATION The FH™ is the industry-standard, hydrostatic-set and shear-release single-string retrievable packer. It can be used in the following applications: production, injection, and zonal isolation; single-string selective completions or dual-string completions with multiple packers; deviated wells or other applications when rotation for installation or removal is not beneicial; when it is beneicial to displace and set packers after the well is langed up; when testing the tubing string before packer setting or to independently set and test individual packers in multiplepacker completions is beneicial. The FH packer is hydraulically activated by applying tubing pressure against a plugging device below the packer. The packer requires only straight pull to release. The FHL™ is the large-bore version of the FH packer. Features, advantages and operational procedures are the same as those for the FH packers. Advantages Operationally simple activated, hydrostatic-set, low-pressure, rig-pump-capable activation Field-adjustable shear release Built-in unloader and bypass aids in releasing and retrieving Packoff is mechanically locked and constantly reinforced by hydrostatic pressure Triple-seal multi-durometer elements ensure pressure integrity over a wide range of temperatures and conforms easily to casing irregularities No mandrel movement during setting allows stacked-packer applications Hydraulically Accessories A tubing-plugging device must be positioned below the packer for actuation: E™ hydraulic-trip sub (Product Family No. H79928); CMU(D)™ sliding sleeve (Product Family Nos. H81079 and H81080) with blanking plug; Baker Hughes low-control seating nipple with blanking plug; hydraulic-setting devices (Product Family Nos. H46921, H79928 and H75917) FH and FHL Hydrostatic-Set Single-String Retrievable Packer Product Family Nos. H78108 and H78120 64 Retrievable Packer Systems SPECIFICATION GUIDES FH™ HYDROSTATIC-SET SINGLE-STRING PACKER, Product Family No. H78108 Casing OD in. mm lb/ft 4-1/2 114.3 9.5–13.5 5 127.0 139.7 5-1/2 152.4 6 168.3 6-5/8 177.8 7 168.3 6-5/8 177.8 7 193.7 7-5/8 219.1 8-5/8 244.5 9-5/8 Weight Packer Size 43A Nom ID Max Gage Ring OD in. mm in. mm 1.978 50.2 3.786 95.2 1.978 50.2 4.140 105.2 4.255 108.3 15–18 43B 11.5–15 43C 26 43C 4.255 108.3 20–23 45A2 4.515 114.7 15.5 –20 45A4 4.656 118.3 13–15.5 45B 4.796 121.8 26 45B 4.796 121.8 5.078 129.0 50.2 1.978 20–23 45C 15–18 45D 5.171 131.3 34 45E2 5.421 137.7 28–32 45E4 24–28 46A4 50.2 1.978 1.978 50.2 2.416 61.4 5.499 139.7 5.603 142.3 38 46A4 2.416 61.4 5.603 142.3 24 47A2 144.0 47A4 61.4 or 50.8 5.671 17–20 2.416 or 2.000 38 47A2 32–35 47A4 26–29 47B2 20–26 47B4 17–20 47C2 33.7–39 47C4 24–29.7 47D2 20–24 47D4 44–49 49A2 32–40 49A4 20–28 49B 47–53.5 51A2 40–47 51A4 29.3–36 51B 61.4 or 50.8 2.416 or 2.000 5.827 148.0 5.671 144.0 5.827 148.0 5.983 152.0 6.093 154.8 6.281 159.5 2.416 or 2.000 61.4 or 50.8 6.468 164.3 6.687 169.9 6.827 173.4 3.000 or 2.416 or 2.000 46.2 or 61.4 or 50.8 7.327 186.1 7.546 191.7 7.796 198.0 3.000 or 2.416 or 2.000 46.2 or 61.4 or 50.8 8.233 209.1 8.452 214.7 8.608 218.6 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: for 7 in. (177.8 mm) 20 lb/ft casing use packer size 47C2. Under certain circumstances the other packer size may be run, such as when running in mixed-casing strings. NOTE: Repair kits, including such items as packing elements, seal rings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only genuine Baker Hughes repair parts. FHL™ HYDROSTATIC-SET SINGLE-STRING PACKER, Product Family No. H78120 Casing OD in. mm Weight lb/ft 24 6-5/8 7 7-5/8 168.3 177.8 193.7 244.5 Size in. Max Gage Ring OD mm 47A2 mm 5.671 144.0 47A4 5.827 148.0 17 47B2 5.983 152.0 38 47A2 5.671 144.0 32–35 47A4 5.827 148.0 26–29 47B2 5.983 152.0 20–26 47B4 6.093 154.8 17–20 47C2 6.281 159.5 6.468 164.3 6.687 169.9 33.7–39 47C4 24–29.7 47D2 20–24 47D4 51A2 x 4-3/4 3.000 3.000 3.000 76.2 in. 20 47–53.5 9-5/8 Packer Nom ID 76.2 76.2 4.750 120.7 4.000 101.6 51A2 40–47 51A4 29.3–36 51B 6.827 173.4 8.233 209.1 8.452 214.7 8.608 218.6 When selecting a packer for a casing weight common to two weight ranges (same OD), choose the packer size shown for the lighter of the two weight ranges. Example: for 7-in. (177.8 mm) 20 lb/ft casing use packer size 47C2. Under certain circumstances the other packer size may be run, such as when running in mixed-casing strings. NOTE: Repair kits, including such items as packing elements, seal rings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only genuine Baker Hughes repair parts. 65 Retrievable Packer Systems Premier Removable Production Packer Product Family No. H78463, H78467, and H78468 APPLICATION The Premier™ packer is a hydraulic-set, large-bore, removable production packer. It combines the performance of a permanent packer with the conveniences of a retrievable packer. The Premier is ideally suited for big-bore completions and multizone stacked-packer completions. Its retrieving options offer new alternatives in high intervention cost applications. Advantages Slip-element-slip design isolates element from boost loads ID is similar to large-bore permanent packers Proven high performance, tested to ISO 14310 VO requirement Retrieval on production tubing by through-tubing chemical or mechanical cut or shear release Retrieval on workstring by retrieving tool or milling tool The patented field proven zero-extrusion back up system is designed for ease of removal Positive debris barrier, protects slips from deposits and debris for ensured retrieval Multiple setting options, configurable for traditional or interventionless setting No body movement during setting; ideal for single- or multiple-packer completions Modular design suited for threaded connections or upper sealbore Optional low-pressure setting in certain sizes Large Additional Information The Premier can be threaded directly to the production string or connected with an anchor-seal assembly. One-trip setting is accomplished by pressuring up against a plugging device below the packer. Retrieval on the production string is accomplished by cutting the mandrel with a chemical or mechanical cutting tool. Shift-torelease and shear-release options are available for medium-service applications. SPECIFICATION GUIDE Casing OD in. 5-1/2 l Weight mm lb/ft 139.7 20–23 32–35 7 177.8 29–32 26–29 33.7–39 7-5/8 193.6 29.7–33.7 47–53.5 9-5/8 244.5 40–47 10-3/4 273.1 13-3/8 339.7 13-5/8 338.5 60.7–65.7 68 72 88 Max OD Size 450-(36x)239 582-(47x)387 582-(47x)376 582-(36x)287 591-(47x)387 591-(47x)376 591-(36x)287 598-(47x)387 598-(47x)376 598-(36x)287 645-(47x)387 645-(47x)376 659-(47x)387 659-(47x)376 831-(60x)490 831-(60x)475 831-(47x)387 845-(60x)490 845-(60x)475 845-(47x)387 934-(73x)600 in. mm 4.500 114.3 5.820 147.8 5.910 150.1 5.983 152.0 6.450 163.8 6.590 167.4 8.310 211.1 8.450 214.6 Packer Optional Upper Sealbore in. mm 3.625 92.1 4.750 120.7 Min ID Elastomers in. mm 60.7 98.4 95.5 72.9 98.4 95.5 72.9 98.4 95.5 72.9 98.4 95.5 98.4 95.5 124.5 120.7 98.4 124.5 120.7 98.4 155.8 3.625 92.1 4.750 120.7 3.625 92.1 4.750 120.7 6.000 155.8 4.750 120.7 6.000 155.8 4.750 7.375 120.7 187.3 2.390 3.875 3.760 2.870 3.875 3.760 2.870 3.875 3.760 2.870 3.875 3.760 3.875 3.760 4.900 4.750 3.875 4.900 4.750 3.875 6.000 6.000 155.8 4.750 120.7 3.625 92.1 4.750 120.7 Aflas™ HNBR, Nitrile and Aflas HNBR, Nitrile and Aflas HNBR, Nitrile and Aflas HNBR, Nitrile and Aflas 9.345 237.3 1209x850 12.090 307.1 10.183 258.6 8.500 215.9 Nitrile 1209x850 12.090 307.1 10.183 258.6 8.500 215.9 Nitrile 934-(60x)475 When upper sealbore is used, the packer can be retrieved on the workstring using the Premier workstring retrieving tool (POWER), Product Family No. H78464. l 5-1/2 is V3 rated. 66 Premier Removable Production Packer Product Family No. H78463 Retrievable Packer Systems Premier Removable Production Packer With Striker Product Family No. H78465 APPLICATION The Premier™ Packer with Striker™ interventionless packer setting system is a proven product for interventionless actuation of the Premier packer. It is the new class of “removable” packers designed for wells that demand the sealing performance of a permanent packer and the lexible workover options of a traditional retrievable packer. Because the Premier can be remotely actuated, rig time/cost is reduced and risks associated with standard well intervention setting methods, are minimized. This results in a cost-savings beneit for the operator. Advantages Slip-element-slip grips slips isolated from high pressure IDs similar to large-bore permanent packer High performance, tested to ISO 14310 VO requirement Multiple removal on production tubing, through-tubing chemical or mechanical cut The patented field proven zero-extrusion back up system is designed for ease of removal Positive debris barrier protects slips from deposits and debris for ensured retrieval No body movement during setting, ideal for single–or multiple-packer completions Modular design; packer suited for threaded connections or upper sealbore Interventionless actuation eliminates wireline, slick-line, and coiled-tubing interventions and associated risk Proven actuation systems; primary and fully-independent secondary setting mechanisms Large Accessories The Striker system is a device that generates packer setting force from hydrostatic well pressure. As a secondary or contingent setting method, it can also be set by hydraulic pressure. The Striker modular design is a derivation of the innovative and successful SB3H™ hydrostatic/hydraulic retainer production packer. It can be removed on the production string by cutting the mandrel with a chemical or mechanical cutting tool. The Premier system offers unique high-performance and multiple-removal options for high-cost intervention completions. Premier Removable Production Packer With Striker Product Family No. H78465 67 Retrievable Packer Systems SC-2 Retrievable Packer Product Family No. H48807 APPLICATION The Baker Hughes SC-2™ retrievable packer is a high-performance, retrievable, sealbore packer. It can be run and set on electric wireline, slick line/tubing with the same setting tools used for the D packer. Advantages Can be set with wireline or hydraulic setting tools be equipped with a variety of bottom guides (must be ordered separately) Packer easily accommodates tubing expansion or contraction Tubing and seals can be removed without accidentally unsetting packer Easy retrieval due to caged slips and releasing mechanism located in protected area below packing element Packer’s releasing mechanism is not affected by differential pressure or tailpipe weight Case-hardened slips suitable for all grades of casing including V-150 Compatible with standard Baker Hughes’ seal accessories, tubingconveyed perforating and gravel-packing systems Can SC-2 Retrievable Packer Product Family No. H48807 68 Retrievable Packer Systems SPECIFICATION GUIDE SC-2™ Retrievable Packer, Product Family No. H48807 Packer Casing T&C Weight ▼ OD Max Gage Ring OD Size l in. mm lb/ft 20–23 55A2–26 4.485 113.9 4.406 111.9 5-1/2 139.7 17–20 55A4–26 4.593 116.6 4.500 114.3 177.8 7 in. Max Packing Element 55B–26 4.765 121.0 4.687 119.0 7OA2–32 5.735 145.6 5.687 144.4 29–32 7OA4–32 5.820 147.8 5.750 146.0 23–29 7OB–32 6.000 152.4 5.937 150.8 6.250 158.7 6.187 157.1 76A2–32 ◆ 76A2–40 ◆ 6.440 163.6 6.375 161.9 ◆ ◆ 7OC–32 6.580 167.1 6.500 165.1 24–29.7 76B2–32 ◆ 76B2–40 ◆ 6.690 169.9 6.625 168.2 20–24 76B4–32 ◆ 76B4–40 ◆ 6.784 172.3 6.718 170.6 8.191 208.0 8.125 206.3 29.7–33.7 76A4–32 53.5–58.4 244.4 9-5/8 mm 35–38 17–20 193.6 in. 13–15.5 33.7–39 7-5/8 mm 76A4–40 96A–47 47–53.5 96A2–47 8.319 211.3 8.250 209.5 40–47 96A4–47 8.465 215.0 8.375 212.7 36–40 96B–47 8.619 218.9 8.500 215.9 Sealbore Dia for Seal Nipples n in. mm Seal Accessory Size ▲ in. mm 2.688 68.2 40–26 1.968 50.0 3.250 82.5 80–32 or 81–32 2.406 or 1.995 61.1 or 50.6 76A2–40 4.000 101.6 80–40 3.000 72.6 76A4–32 3.250 82.5 80–32 or 81–32 2.406 or 1.995 61.1 or 50.6 76A4–40 4.000 101.6 80–40 3.000 72.6 76B2–32 3.250 82.5 80–32 or 81–32 2.406 or 1.995 61.1 or 50.6 Size Min Bore Thru Seal Nipples 55A2–26 55A4–26 55B–26 7OA2–32 7OA4–32 7OB–32 7OC–32 76A2–32 76B2–40 4.000 101.6 80–40 3.000 72.6 76B4–32 3.250 82.5 80–32 or 81–32 2.406 or 1.995 61.1 or 50.6 76B4–40 4.000 101.6 80–40 3.000 72.6 4.750 120.6 190–47 or 192–47 3.000 or 3.875 72.6 or 98.4 96A–47 96A2–47 96A4–47 96B–47 X For information on packer or accessory sizes not found in this specification guide, refer to Baker Hughes' packer systems technical manual or your Baker Hughes representative. l When proposed for use in other than the casing weight range shown, contact your Baker Hughes representative. n The maximum OD (including tolerance) of any part run through a production packer should be at least 1/16-in. (1.59mm) smaller than the minimum bore through the packer body. This may occasionally require that the coupling ODs be turned down. ▲ Tubing-seal assemblies, tubing seal and spacer nipples. ◆ This tool available with 3.250 in. (82.5 mm) or 4.000 in. (101.6 mm) seal bore diameter and uses sizes 80-32/ 81–32 or 80–40 accessories respectively. ▼ When selecting a SC-2 packer for a casing weight common to two size packers choose the packer with the smallest OD to maximize running clearances. Example: In 5-1/2-in. (139.7-mm), 20.0-lb/ft casing, use size 55A2–26. 69 Retrievable Packer Systems Reliant Series WL Wireline-Set Single-String Retrievable Packer Product Family Nos. H64710 (Standard Service) and H64711 (S&R:NACE Service) APPLICATION The WL™packer is a new wireline-set, retrievable, high-performance production packer, run in combination with the L-10 on/off tool. The WL can be run as a temporary bridge plug by installing a blanking plug in the L-10 seal nipple, above the packer. This enables remedial or stimulation work above the packer. The plug can then be removed with conventional wireline methods, allowing production of the well to be resumed. SPECIFICATION GUIDE Casing OD in. Packer Weight Range mm lb/ft 13.5–15.1 4-1/2 5 5-1/2 114.3 127.0 139.7 Max OD 365–188 in. mm 3.650 92.7 11.6–13.5 375–188 3.750 95.3 9.5–11.6 384–188 3.840 97.5 21.4–23.2 384–188 3.840 97.5 15–18 410–188 4.100 104.1 4.500 114.3 450–193 15.5–23 450–237 7 177.8 35–38 573–237 5.730 145.5 26–32 591–237 5.910 150.1 23–26 608–237 6.080 154.4 6.450 163.8 645–237 33.7–39.0 7-5/8 193.7 Threads EU (Box x Pin) Min ID Size in. mm in. mm 1.885 47.9 2-3/8 60.3 1.885 47.9 2-3/8 60.3 1.930 49.0 2-3/8 60.3 2.373 60.3 2-7/8 73.0 2.373 60.3 2-7/8 73.0 2.373 60.3 2-7/8 73.0 645–292 2.919 74.1 3-1/2 88.9 659–237 2.373 60.3 2-7/8 73.0 2.922 74.2 3-1/2 88.9 26.4–33.7 6.590 659–292 167.4 Reliant Series WL Wireline-Set Single-String Retrievable Packer Product Family No. H64710 70 Retrievable Packer Systems MJS Thermal Packer Product Family No. H41754 APPLICATION The MJS™ packer is a compact, high-performance, thermal packer system which offers an expansion joint and a casing packer in a single assembly. The MJS is a rotationally set, double-grip packer, speciically designed for use in steam injection, huff and puff or geothermal production wells, when a wide range of pressures from above or below are anticipated. Advantages Rated for 2,800 psi (19.2 MPa) differential pressure at 680°F (360°C) design is well suited for annulus pressure testing applications Integral expansion joint’s 15- and 20-ft mandrel lengths allow tubing expansion and eliminate the need for additional equipment to be run above the packer Mandrels of other lengths are available upon special request Packer sets easily using right-hand rotation in deep or shallow wells Releases with tension and offers a “soft shear” feature, which reduces tubing stretch and re-coil during shear out, making it ideal for use with insulated tubing or the longer strings of deep-injection wells Shear release force is adjustable Double-grip Additional Information Please note: Tubing weight and grade must be capable of applying minimum speciied setting torque to the packer. SPECIFICATION GUIDE Casing OD in. 4-1/2 5 5-1/2 6-5/8 7 7-5/8 8-5/8 9-5/8 Nominal ID Weight mm 114.3 127.0 139.7 168.2 177.8 193.6 219.0 244.4 Packer Size lb/ft Non-Insulated Mandrel in. 13.5–15.1 43A 9.5–11.6 43A4 1.50 15–18 43B2 11.5–13 43B4 2.0 20 45A2 13–17 45A4 28–32 46A2 20–24 46A4 29–32 47A2 23–26 47B4 1.94 2.50 3.00 mm 38.1 50.8 49.2 50.8 76.2 Insulated Mandrel in. - - - mm Max Gage Ring OD in. mm 3.687 93.7 3.781 96.1 4.125 104.8 4.250 108.0 4.594 116.7 4.687 119.1 - - 1.995 50.7 5.465 138.9 2.441 62.0 5.718 145.3 5.875 149.3 2.441 62.0 6.062 154.0 17–20 47C2 6.250 159.8 33.7–39 47C4 6.406 162.8 26.4–29.7 47D2 20–24 47D4 44–49 49A2 36–40 49A4 24–32 49B 43.5–47 51A2 3.50 4.50 4.875 36–40 51A4 88.9 114.3 123.9 - 3.068 3.068 - 78.0 6.656 169.1 6.812 173.1 7.343 186.6 7.515 190.9 7.750 196.9 8.438 214.4 78.0 8.593 218.3 Stroke ft m 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 15 and 20 4.6 and 6.1 MJS Thermal Packer Product Family No. H41754 71 Retrievable Packer Systems GT Dual-String Retrievable Packer Product Family Nos. H78509 (Standard Service) and H78510 (NACE Service) APPLICATION The GT™ is the standard for high-performance, dual-string, retrievable, hydraulic-set and shear-release packers. It offers maximum pre-set prevention while running and has improved sealing and retrieving reliability and the utmost lexibility in custom applications. The simple and reliable design incorporates a versatile packing element system that is ideally suited for high-pressure gas wells. Additional GT Applications Production, injection, and zonal isolation an upper packer when the bottom packer is a single-bore packer or as the upper or intermediate packer in tandem or selective-tandem dual completions Horizontal, extended-reach, or other completions when maximum pre-set prevention while running is preferred Deviated wells or other applications when no rotation for installation or removal is wanted When there is a need to displace and set the packers after the well is flanged up With selective-set versions, applications when it is preferable to test the tubing string before packer setting or to independently set and test individual packers in multiplepacker completions As Additional Information The GT-S™ is the selective-set version of the GT. Setting and retrieval is the same as the GT with the exception of an inner sleeve that must be shifted before the packer will set. The selective-set optional module prevents the packer from premature setting when high tubing-to-annulus pressure differentials are encountered or when tubing-pressure tests are performed. Advantages Operationally simple; install and retrieve multiple packers on the production string without tubing manipulation or well intervention Hydraulically set Shear release allows packer to be released by simply pulling on either tubing string Built-in bypass aids in releasing and retrieving Hydraulic interlocking system prevents preset, all components are mechanically locked to mandrel during run-in Reliable performance; defined by performance envelopes which graphically describe simultaneous effects of load and pressure Patented element system incorporates a “zero gap” backup system Superior O-ring and backup design allow testing of all O-rings during assembly of packer Bi-directional slip eliminates extra leak paths associated with hydraulic holddown buttons Unique arrangement of shear rings improves retrieving reliability and flexibility Short, compact design No mandrel movement during setting allows stacked-packer applications Selective setting achieved by adding a selective setting module with minimal effort Options Packer can be conigured for short-string removal: GT DSR with parallel head, short string set, Product Family No. H78511; GT DSR with parallel head, long string set, Product Family No. H78512 Accessories Parallel head with snap latch or anchor latch seal assembly, Product Family Nos. H70032, H70703 and H70711; selective head and seal nipple, Product Family Nos. H78351 and H70373 To facilitate making tubing connections and to aid with space-out: adjustable and telescoping subs, Product Family Nos. H44120 and H44125 72 GT Dual-String Retrievable Packer Product Family No. H78509 Retrievable Packer Systems SPECIFICATION GUIDES GT™ Hydraulic-Set Dual-String Packer, Product Family Nos. H78509 AND H78510 Casing Packer Nom ID OD in. 7 7-5/8 9-5/8 Max Gage OD Weight Range Size 26–32 47C2 20–26 33.7–39 mm 177.8 193.7 244.5 Non-Ported in. Ported mm in. mm 5.937 150.8 47C4 6.120 155.4 47D2 6.470 164.3 49.3 1.939 49.3 1.939 in. 1.939 1.939 mm 49.3 49.3 26.4–33.7 47D4 6.625 168.3 47–53.5 51A 8.350 212.1 40–47 51B 8.500 215.9 74.7 2.939 2.939 74.7 GT With Parallel Head, Product Family No. H78515 Packer Size Min Bore Thru Seal Nipple in. in. mm 47C2 2-3/8 x 2.68 1.968 50.0 47C4 2-3/8 x 2.68 1.968 50.0 47D2 2-3/8 x 2.68 1.968 50.0 47D4 2-3/8 x 2.68 1.968 50.0 51A 3-1/2 x 3.25 2.375 60.3 51A 3-1/2 x 3.75 3.000 76.2 51B 3-1/2 x 3.25 2.375 60.3 51B 3-1/2 x 3.75 3.000 76.2 Parallel Head Product Family No. H70032 APPLICATION The Baker Hughes parallel head assembly for the GT dual-string packer comprises a scoophead, sealbore receptacle, and other components needed to modify the standard pin x-pin packer into a short-or long-string set coniguration. This module allows independent running of the short string above the packer. This module may also be recommended when retrieval of the short string, without releasing the packer, is necessary during the life of the completion. Parallel Head Product Family No. H70032 73 Retrievable Packer Systems A-5 Dual-String Retrievable Packer Product Family Nos. H78316, H78330 and H78331 APPLICATION The A-5™ is the industry-standard, hydrostatic-set and shear-release, dual-string retrievable packer, which can be used in a number of applications: Production, injection and zonal isolation As an upper packer when the bottom packer is a single-bore packer or as the upper or intermediate packer in tandem or selective-tandem dual completions For deviated wells or other applications when no rotation for installation or removal is preferred When displacing and setting the packers after the well is flanged up is preferred Advantages Operationally simple; multiple packers on production string can be installed and retrieved without tubing manipulation or well intervention: Hydraulically activated, hydrostatic set: low-pressure, rig-pump-capable activation Shear-release packer released by simply pulling on the tubing string Built-in bypass aids in releasing and retrieving Packoff constantly reinforced by hydrostatic pressure and is mechanically locked Triple-seal multi-durometer elements ensure pressure integrity over a wide range of temperatures and conform easily to casing irregularities No mandrel movement during setting allows stacked-packer applications Additional Information The A-5 packer is hydraulically activated for hydrostatic setting by applying low-tubing pressure against a plugging device, below the packer in the short string. A straight pull against the long string is all that’s required to release the packer. Accessories Short-string seal assemblies or accessories to remove the long string as well: snap latch or anchor latch seal assembly (Product Family Nos. H70032, H70703 and H70711); selective head and seal nipple (Product Family Nos. H78351 and H70373) A tubing-plugging device must be positioned below the packer for actuation: E™ hydraulic-trip sub (Product Family No. H79928); CMU(D)™ sliding sleeve (Product Family Nos. H81079 and H81080) with blanking plug; low-control seating nipple with blanking plug; hydraulic-setting devices (Product Family Nos. H46921, H79928 and H75917) To facilitate making tubing connections and to aid with space out: adjustable and telescoping subs (Product Family Nos. H44120 and H44125) A-5 Dual-String Retrievable Packer Product Family No. H78316 74 Retrievable Packer Systems SPECIFICATION GUIDE A-5™ and AL-5™ Long-String Hydrostatic Dual-String Retrievable Packer, Product Family No. H78316 Packer Casing OD in. Weight mm 5-1/2 139.7 6 152.4 6-5/8 Long String 168.2 in. mm 20–23 lb/ft 45A (1.900 x 2.06) 4.500 114.3 14–17 45B (1.900 x 2.06) 4.641 117.8 15–23 45C (1.900 x 2.06) 5.062 128.5 32 46A (2-3/8 x 2.28) 5.437 138.1 24–28 46B2 (2-3/8 x 2.28) 5.625 142.8 20–24 46B3 (2-3/8 x 2.28) 5.750 146.0 20 46B4 (2-3/8 x 2.28) 5.812 147.6 17 47C2 (2-3/8 x 2.28) 5.937 150.8 38 46B2 (2-3/8 x 2.28) 5.625 142.8 35–38 46B3 (2-3/8 x 2.28) 5.750 146.0 35 46B4 (2-3/8 x 2.28) 5.812 147.6 5.937 150.8 23–32 7 Size Max Gage and Guide Ring OD 177.8 47C2 (2-7/8 x 2.28) 47C2 (2-3/8 x 2.68) 47C4 (2-7/8 x 2.28) 20–26 47C4 (2-3/8 x 2.68) 6.093 154.8 6.266 159.2 6.453 163.9 47C4 (2-3/8 x 2.28) 47C6 (2-7/8 x 2.28) 17–20 47C6 (2-3/8 x 2.68) 47C6 (2-3/8 x 2.28) 47D2 (2-7/8 x 2.28) 33.7–39 7-5/8 47D2 (2-3/8 x 2.68) 47D2 (2-3/8 x 2.28) 48A (2-7/8 x 2.68) 193.6 6.463 164.2 47D4 (2-7/8 x 2.28) 47D4 (2-3/8 x 2.68) 6.672 169.5 49A (2-7/8 x 3.25) 7.250 184.1 36–40 49B (2-7/8 x 3.25) 7.437 188.9 24–32 49C (2-7/8 x 3.25) 7.687 195.2 53.5 51A (3-1/2 x 3.25) 8.312 211.1 24–29.7 47D4 (2-3/8 x 2.28) 48B (2-7/8 x 2.68) 44–49 8-5/8 219.0 Nom ID Thru Packer in. mm in. mm in. mm 1.562 39.7 1.562 39.7 1.531 38.6 2.06 1.562 39.7 1.562 39.7 1.531 38.6 2.06 1.938 49.2 1.562 39.7 1.625 41.3 2.28 1.938 49.2 1.562 39.7 1.625 41.3 2.28 1.938 49.2 2.438 61.9 49.2 1.938 49.2 1.970 (Size 2.68) 50.0 2.68 2.438 61.9 1.562 39.7 1.625 41.3 2.28 1.938 49.2 1.938 49.2 1.625 (Size 2.28) or 1.970 (Size 2.68) 41.3 or 50.0 2.28 or 2.68 2.438 61.9 1.562 39.7 1.625 41.3 2.28 1.625 (Size 2.28) or 1.970 (Size 2.68) 41.3 or 50.0 2.28 or 2.68 1.938 49.2 1.938 49.2 2.438 61.9 1.562 39.7 1.625 41.3 2.28 1.938 49.2 1.625 (Size 2.28) or 1.970 (Size 2.68) 41.3 or 50.0 2.28 or 2.68 1.970 50.0 2.68 1.562 39.7 1.625 41.3 2.28 49.2 1.625 (Size 2.28) or 1.970 (Size 2.68) 41.3 or 50.0 2.28 or 2.68 1.970 50.0 2.68 2.375 60.3 3.25 1.938 49.2 2.375 60.3 2.438 61.9 1.938 49.2 2.375 60.3 2.438 61.9 3.000 76.2 51B (3-1/2 x 3.75) 40–47 51B (3-1/2 x 3.25) 8.500 215.9 51B (3-1/2 x 2.68) 3.000 51C (3-1/2 x 3.75) 29.3–36 51C (3-1/2 x 3.25) 51C (3-1/2 x 2.68) 8.687 220.6 Seal Nipple Size 1.938 51A (3-1/2 x 2.68) 244.4 Min Bore Thru Seal Nipple Product Family No. H70703 Nom ID Thru Packer 51A (3-1/2 x 3.75) 9-5/8 Short String 76.2 1.938 2.438 61.9 3.000 76.2 2.000 50.8 3.000 76.2 2.000 50.8 3.000 76.2 2.000 50.8 3.000 76.2 3.75 2.375 60.3 3.25 1.970 50.0 2.68 3.000 76.2 3.75 2.375 60.3 3.25 1.970 50.0 2.68 3.000 76.2 3.75 2.375 60.3 3.25 1.970 50.0 2.68 75 Retrievable Packer Systems Twin Seal Electric Submersible Pump Packer Product Family No. H78540 APPLICATION The Twin Seal™ packer is a ield-proven, high-performance packer specially designed for deployment of electric submersible pumps. Advantages High-performance rating: 5,000 psi and 275°F (135°C) packing elements protect slip system from debris, easing packer release Reliable hydraulic-setting mechanism simplifies running procedures Packer can be spaced out in neutral, compression or tension, providing completion flexibility Full-bore production mandrel reduces flow restrictions in high-volume wells Control-line setting option available by special order Coiled-tubing-deployed version available Twin Additional Information The packer is provided with a large-bore production mandrel and an electricalcable feed-through that is adaptable to popular cable packoff systems. And, there are two smaller feed-throughs that may be used for an annular-gas vent valve and instrumentation and chemical-injection lines. There is no relative movement between the strings when setting or releasing the packer, eliminating unwanted cable strain. The packer is set with hydraulic pressure and has a straight-pull release. The twin packing elements, above and below the slips, enable the packer to maintain the same pressure rating from either direction. Twin Seal Electric Submersible Pump Packer Product Family No. H78540 76 SPECIFICATION GUIDE Twin Seal™ Electrical Submersible Pump Packer, Product Family No. H78540 Casing Casing in. 7 mm 177.8 Packer Weight Packer Size lb/ft Max Gage Ring OD in. mm 29–32 47C2 5.943 150.9 26–29 47C4 6.000 152.4 23–26 47C6 6.109 155.1 20–23 47C8 6.203 157.5 17–20 47C10 6.250 158.7 33.7–39 48D2 6.438 163.5 29.7–33.7 48D4 6.562 166.6 in. mm 5.938 150.8 6.094 6.375 7-5/8 48D6 6.703 170.2 24–26.4 48D8 6.796 172.6 44–49 49A2 7.312 185.7 X 219.0 244.4 With BIW Penetrator Less BIW Penetrator 2-3/8 x PEN 2-3/8 x 2-3/8 2-7/8 x PEN 36–40 49A4 7.546 191.6 53.5–58.4 51A2 8.265 209.9 47–53.5 51A4 8.328 211.5 43.5–47 51A6 8.453 214.7 40–43.5 51A8 8.500 216.2 36–40 51A10 8.594 218.2 in. mm 1.922 48.8 2.375 2-7/8 x 2-3/8 2.441 189.0 8.203 208.3 2-7/8 x PEN 4-1/2 x PEN 212.3 2-7/8 x 1.900 2.441 4-1/2 x 2-3/8 3.860 or 3-1/2 x 3-1/2 l Std Thd Box x Pin ▲ With BIW Pen Volt/AMP 4 KV / 100 AMP 62.0 2-7/8 EU 8 Rd x 2-7/8 NU 10 Rd 4 KV / 100 AMP 62.0 2-7/8 EU 8 Rd x 2-7/8 NU 10 Rd 98.0 4-1/2 LTC x 4-1/2 LTC 60.3 Optional Vent Tubes l Secondary String 2-3/8 EU 8 Rd x 2-3/8 NU 10 Rd or 2-7/8 NU 10 Rd x 2-7/8 NU 10 Rd 169.0 7.411 8.359 2-7/8 x 1.900 Min ID 161.9 2-7/8 x PEN 26.4–29.7 Production Tubing String 4 KV / 125 AMP 4 KV / 125 AMP Available only on packers which are equipped with drop-in penetrators or cable feed-through. l Optional feature, suppled on special request only. ▲ Threads shown before are "standard" for the respective packer sizes. Other threads are available on request. Please specify thread when ordering. n Contact your Baker Hughes representative for information concerning these alternate size configurations. NOTE: Repair kits, including such items as packing elements, seal rings, etc., are available for redressing retrievable packers. Contact your Baker Hughes representative. Use only Baker Hughes repair kits. Less BIW Penetrator Min ID in. 2.062 1.521 2.062 1.521 2.015 1.521 2.015 Max Qty. Nom ID Std Thd Box x Pin Optional Bypass Gas l Std Box Up mm Box x Pin ▲ 52.3 38.6 2-3/8 NU 10 Rd x 2-3/8 NU 10 Rd or 1.900 NU 10 Rd x 1.900 NU 10 Rd 2 52.3 2-3/8 NU 10 Rd x 2-3/8 NU 10 Rd 2 .750 19.0 3/4 NPT 1-1/4 NPT 38.6 51.1 1.900 NU 10 Rd x 1.900 NU 10 Rd 2-3/8 EU 8 Rd x 2-3/8 NU 10 Rd 3 1.000 25.4 1.00 NPT 1-1/4 NPT 38.6 51.1 1.900 NU 10 Rd x 1.900 NU 10 Rd 2-3/8 EU 8 Rd x 2-3/8 NU 10 Rd 3 1.000 25.4 1.00 NPT 1-1/4 NPT in. mm n .750 19.0 3/4 NPT 1-1/4 NPT 77 Retrievable Packer Systems 9-5/8 154.7 193.6 6.656 8-5/8 Size Max Packing Element Retrievable Packer Systems ElecPak Electric Submersible Pump Packer Product Family No. H78570 APPLICATION ElecPak™ is designed to facilitate the use of an electric submersible pump. The packer allows for the incorporation of an integral electric cable penetrator or a feed-through drop-in penetrator system. The innovative design provides a multiple-port coniguration for venting annular pressure, luid injection and instrument wire access. Advantages Innovative design optimizes multiple penetrations for venting annular pressure, fluid injection and instrument wire access Proven slip-element-slip design using metal backup system offers optimum differential performance Accepts industry-standard feed-through, drop-in penetrators or molded integral penetrator systems No relative movement between the tubing and electric cable to eliminate cable strain Simple operation: hydraulic-set, mechanically locked and straight-pull shear release Adjustable start-to-set pressure and shear-release values API ISO 14310 V-3 qualified Packing element flexibility: standard nitrile packing elements with optional HNBR/FEPM Multiple metallurgy options to meet downhole flow wetted requirements SPECIFICATION GUIDE Casing OD Packer Size Weight in. mm 5-3/4 146.1 6-5/8 168.3 9-5/8 244.5 n 562–197 40-47 47-53.5 X 472–197 23.59-27.69 845–370 831–292 n Russian Casing–does not cover an API weight ID Range In Development NOTE: For feed-through configurations, contact your Baker Hughes representative. ElecPak Electric Submersible Pump Packer Product Family No. H78570 78 Retrievable Packer Systems Mudline Tubing Hanger Product Family No. H79101 APPLICATION The Baker Hughes mudline tubing hanger (MLTH) is used to manage riser/vessel loading for offshore completions. It is designed to handle the extremely high-tensile loads that unsupported casing is subjected to when used in deepwater completions, on tension leg platforms. Advantages Easily set with control line resetting feature Shear released/cut-to-release Extremely high tubing tension capabilities Fluid displacement feature available Multiple control line bypass capability for chemical injection, TEC and/or SCSSV control lines Slip design for symmetrical loading of unsupported casing Control-line bypass between slips; no feed-throughs or splices necessary Multi-use Additional Information The MLTH is set with control line and incorporates a special multi-use re-setting feature, which allows the MLTH to be repositioned in order to improve tubing spaceout. Once the correct setting location has been achieved, a inal pressure application to a higher, pre-determined value will lock the MLTH into the set position. If ordered with a burst-disc option, further pressure increase will burst the disc, permitting well displacement above the MLTH. SPECIFICATION GUIDE Casing OD X Weight Size Max Gage Ring OD Min ID through L.S. Body Max Hanging Weight Max Casing Pressure in. mm lb/ft in. mm in. mm lb kg PSI bar 7 177.8 32–38 47A 5.695 144.6 2.912 73.9 300,000 136.000 8,000 550 7-5/8 193.6 29.7–39 47D 6.400 162.5 2.912 73.9 250,000 113.000 8,000 550 8-5/8 219.0 40–44 49A 7.300 185.0 3.853 98.0 130,000 58.900 8,000 550 9-5/8 244.0 47–53 51A 8.38 213.0 3.680 93.0 300,000 136.000 5,000 345 9-7/8 251.0 62.8 51A 8.38 213.0 3.680 93.0 350,000 158.700 8,000 550 10-3/4 273.0 60.7 53 9.400 238.7 4.578 116.3 500,000 226.000 8,000 550 Maximum hanging weight is dependent upon casing grade, weight and casing pressure Mudline Tubing Hanger Product Family No. H79101 79 Retrievable Packer Systems FLX Packoff Tubing Hanger Product Family No. H79080 and H79085 APPLICATION The Baker Hughes FLX™ Packoff tubing hanger (POTH) with multiple feedthrough penetrations is a double-grip retrievable packer designed to anchor the tubing string in the casing at a point below the wellhead. The FLX POTH seals the area between the casing ID and tubing OD. The FLX can withstand considerable tensile or compressive loads from above and below and thus can be used in a variety of completions where a second controllable annular barrier is required. Advantages Field-proven element and slips redundant wellhead or annulus protection system capability High-tubing tension capability No body movement Multiple feed-through for chemical injection, TEC, and control lines Suitable for multiple thermal cycles Available in single and dual bore Fitted with up to eight internally and externally tested feed-through fittings Available in 9-5/8-in. (244.5-mm) and 10-3/4-in. (273.1-mm) sizes High-pressure versions available Contingency retrieval methods available Offers Additional Information The bi-directional slip design used in the FLX POTH has been thoroughly ield-proven on FLEX-LOCK™ linger hanger systems and features large, evenly spaced casing contact for use in unsupported production casing. These features minimize casing stress levels and allow the hanger to support high combined axial and hydraulic loads. Custom features may be incorporated to satisfy speciic requirements, such as: one- or two-trip set, annulus or tubing set, multiple i-Wire™ bypass, chemical injection line bypass, top end workover facility, concentric or poppet annular safety valve and dual-bore capability. Baker Hughes has developed a comprehensive subsurface annulus safety system (SASS) capable of acting as a secondary subsurface wellhead. The SASS shuts in the annulus and tubing low should a disaster at the surface result in loss of the wellhead. Commonly, the SASS comprises of a packoff tubing hanger, annulus safety valve, tubing safety valve, concentric tubing anchor and calibrated tensile safety joint. Contact your local Baker Hughes representative for performance ratings. FLX Pack-Off Tubing Hanger Product Family Nos. H79080 and H79085 80 Retrievable Packer Systems ACCESSORIES SELECTION CHART Permanent Retrievable Dual Casing Cleanup Systems x x x Packer Setting Systems x x Packer Retrieving Systems x Seal Assemblies x Seal Expansion/Disconnect Devices x Disconnect Devices Expansion Joints x x x x Spacing Devices x x Multi-String Sealing Accessories x Safety Joints x Parallel Flow Systems x x Plugging Devices x x Packer Extensions x x Production String Accessories x x x x x 81 Casing Cleanup Systems Casing Scraper Product Family No. H16105 APPLICATION The casing scraper is used to remove mud or cement sheath, perforation burrs, rust, mill scale, parafin, and similar substances from the inside walls of the casing. Advantages Carburized scraping edges on the blades provide endurance and maximum service Cleaning can be accomplished by rotation or reciprocation as a result of blade arrangement in the body that provides 360° contact with the casing ID Each blade is cut with left-hand helical grooves, allowing tools to scrape down inside the casing Blades are secured by blade keepers which are also held by keepers for double protection downhole High-pressure versions available Contingency retrieval methods available Additional Information Use of a casing scraper is strongly recommended before running and setting production packers in all well conditions. H Wireline Feeler and Junk Catcher Product Family No. H43901 APPLICATION The H™ wireline feeler and junk catcher is run into the well on electric line before running the packer to ensure that the wellbore is large enough to permit subsequent passage of the packer. The tool also serves to clean the well of debris that might foul the packer and cause premature setting. It is suggested that a casing scraper run be made under all well conditions before setting a packer. Casing Scraper Product Family No. H16105 82 H Wireline Feeler and Junk Catcher Product Family No. H43901 Packer Setting Systems E-4 Wireline Pressure Setting Assembly Product Family No. H43702 APPLICATION The venerable E-4™ wireline pressure setting assembly is the industry standard for wireline setting equipment. This tool is used to set wireline-set packers. In all applications where an E-4 is used, a B™ or other appropriate wireline adapter kit will be required. The equipment and skilled services of a licensed wireline perforating and logging service company are also required. The following setting procedure is typical: The proper-size wireline adapter kit is installed in the packer. The packer and adapter kit are then connected to the pressure setting assembly. These are run to setting depth on the electric wireline. A small charge of electrical current, transmitted through the electric wireline, ignites the power charge in the setting assembly, gradually building up gas pressure. This pressure provides the controlled force necessary to set the packer. When the prescribed setting force has been applied to the packer, the release stud in the wireline adapter kit separates, thereby freeing the setting equipment from the packer, allowing it to be retrieved. The E-4 wireline pressure setting assembly is recommended for use at temperatures below 400°F (204°C). Use of the slow-set power charge (Product Family No. H43766) is recommended when setting permanent or retrievable packers using #10 or #20 size E-4 wireline pressure setting assemblies. E-4 Wireline Pressure Setting Assembly Product Family No. H43702 83 Packer Setting Systems E-5 HP/HT Wireline Pressure Setting Assembly Product Family No. H43706 APPLICATION The E-5 HP/HT™ wireline pressure setting assembly (WLPSA) is a setting device in which the products of combustion are used for gradual development of force through pressure. This motive force operates the various working parts of the WLPSA in a proper sequence to ensure the successful setting of Baker Hughes bridge plugs, production packers, cement retainers and other products to be deployed on wireline. The E-5 HP/HT wireline pressure-setting assembly incorporates a piercing disk bleeder system to provide a safe, easy method of bleeding off trapped pressure before disassembling the WLPSA after it has been run. Advantages Used to set Baker Hughes bridge plugs, cement retainers, and production packers on electric wireline Used in conjunction with a casing collar locator for correlation of exact setting depth Uses the advantage of the fast running capability of wireline Proven design has been the “Industry Standard” for many years Temperature rating 450°F (232.2°C) Pressure rating 25,000 psi (1 723.6 bar) High-performance sealing O-rings with backup support Self-contained firing head built into the HP/HT WLPSA Primary, secondary, and tertiary bleed-off methods for added safety Corrosion-resistance piston mandrel Ability to verify conductivity of firing head on location E-5 HP/HT Wireline Pressure Setting Assembly Product Family No. H43706 84 Packer Setting Systems J and B-2 Hydraulic Setting Tools Product Family Nos. H41371 and H41574 APPLICATION Baker Hughes D™ and DA™, F-1™, FA-1™, HE™ and HEA™ and SC-2™ and their respective B versions DB™ and DAB™, can be set on tubing or drillpipe using a B™ wireline adapter kit and a J™ hydraulic setting assembly. These setting assemblies are particularly useful for setting permanent packers in high-angle, deviated wells such as those drilled offshore. The J hydraulic setting assembly and packer are run to setting depth on the tubing string and a ball is dropped to the ball seat in the setting tool. Suficient tubing pressure is then applied to set and pack off the packer. The pressure or combined pressure and tubing tension, parts the release stud in the adapter kit and frees the setting assembly from the packer for retrieval. The B-2™ setting tool can be used to set packers in sizes 23 and larger. This setting tool is designed to withstand high-tensile loads and may be run with hightemperature seals rated at 550°F (288°C). After the packer is run to setting depth, a tripping ball is dropped and seats in the setting tool. A combination of pressure and tension may be used to set the packer. Before disengaging the B-2 setting tool from the packer, the annulus may be pressurized to conirm the packer has been set successfully. Right-hand rotation disengages the setting tool from the packer. J Hydraulic Setting Assembly Product Family No. H41371 B-2 Hydraulic Setting Tool Product Family No. H41574 85 Packer Setting Systems BH and BHH Setting Tools Product Family Nos. H41576 and H41577 APPLICATION Baker Hughes BH™ and BHH™ setting tools are designed to enable the setting of Baker Hughes D™, DA™, F™ and FA™ type packers on drillpipe. Both can develop a force of up to 126,000 lb (57 152 kg) and a 10-in. (3.05 m) stroke. Advantages Drillpipe connection supplied as standard is fitted with tubular extension for gripping in tongs, slips and elevators 10-in. stroke ensures setting of slips on a complete range of products Pressure testing can be done before releasing from the packer Tensile load capacity of 150,000 lb (68 038 kg) Pressure rating of 10,000 psi (689.5 bar) in burst and collapse Special shear feature prevents the setting nut (of the BH) and latch (of the BHH) from being made up too tightly Tool Additional Information The BH and BHH setting tools are attached directly to the packer by the setting nut (of the BH) and latch (of the BHH), which screw into the left-hand thread at the top of the packer. The tool is actuated by differential tubing or drillpipe pressure. The BH and BHH can be rotationally released. While the BH setting tool consists of a solid setting nut, the modiied setting-latch mechanism of the BHH allows for three distinct methods of release: hydraulic, shear, or rotational release. BH Setting Tool Product Family No. H41576 BHH Setting Tool Product Family No. H41577 86 Packer Retrieving Systems S-1 Retrieving Tool Product Family No. H48853 APPLICATION The S-1™ retrieving tool is used to retrieve SC™ Series, HP™ Series and Model A™ Retrieva-D series packers. It can be used with jars and the top sub has a tool joint connection for greater strength. Flat surfaces on the anchor mandrel and crossover sub provide superior jarring surfaces. The mandrel is keyed to the anchor mandrel, allowing rotation in any position. For strength, all internal threads are acme and the entire tool is manufactured from heat-treated steel. The S-1 is recommended for the most rugged conditions and it can be run with drill collars and jars. For proper retrieving operation, the S-1 retrieving tool must pass through and extend below the packer. When running accessory equipment on the packer, the ID immediately below the packer must be able to accept the retrieving tool. S-1 Retrieving Tool Product Family No. H48853 87 Packer Retrieving Systems Premier Workstring Retrieving Tool Product Family No. H78464 APPLICATION The Premier™ workstring retrieving tool (POWER tool) is designed for a one-trip removal of a Premier packer on a workstring. The POWER tool combines the ield- proven components of a S-1 retrieving tool and the DB underreamer run in on a work string consisting of jars, drill collars, or- if rotation of the pipe is not possiblewith a downhole motor. Advantages High-tensile strength throughout the retrieving tool enables removal of the packer and long lengths of tailpipe below the packer Suitable for use with mud motor; in applications with upper extended-length polished-bore receptical, the POWER tool can be adjusted with spacer subs and mud motor to allow retrieval of the entire completion assembly Clutch mechanism allows emergency disengagement of POWER tool with tension and right-hand rotation Customized design; bearing below top sub allows underreamer to rotate and cut-packer mandrel SPECIFICATION GUIDE Casing OD in. 5-1/2 Packer Weight mm 139.7 lb/ft 20–23 32–35 7 177.8 29–32 26–29 33.7–39 7-5/8 193.6 29.7–33.7 47–53.5 9-5/8 244.5 40–47 Size 450-(36x)239 582-(47x)387 582-(47x)376 582-(36x)287 591-(47x)387 591-(47x)376 591-(36x)287 598-(47x)387 598-(47x)376 598-(36x)287 645-(47x)387 645-(47x)376 659-(47x)387 659-(47x)376 831-(60x)490 831-(60x)475 831-(47x)387 845-(60x)490 845-(60x)475 845-(47x)387 Max OD in. 4.500 mm 114.3 5.820 147.8 5.910 5.983 6.450 150.1 152.0 4.750 120.7 3.625 92.1 4.750 120.7 3.625 92.1 4.750 120.7 3.625 92.1 4.750 120.7 163.8 6.590 167.4 8.310 221.1 8.450 POWER Upper Sealbore in. mm 3.625 92.1 214.6 6.000 155.8 4.750 120.7 6.000 155.8 4.750 120.7 Min ID in. 2.390 3.875 3.760 2.870 3.875 3.760 2.870 3.875 3.760 2.870 3.875 3.760 3.875 3.760 4.900 4.750 3.875 4.900 4.750 3.875 mm 60.7 98.4 95.5 72.9 98.4 95.5 72.9 98.4 95.5 72.9 98.4 95.5 98.4 95.5 124.5 120.7 98.4 124.5 120.7 98.4 Size 450-36x239 582/591/598-47x387/376 582/591/598-36x287 582/591/598-47x387/376 582/591/598-36x287 582/591/598-47x387/376 582/591/598-36x287 645-47x387/376 659-47x387/376 831/845-60x490 831/845-60x475 831/845-47x387 831/845-60x490 831/845-60x475 831/845-47x387 Premier packer must be equipped with upper sealbore for POWER tool to latch into. POWER Tool Premier Workstring Retrieving Tool Product Family No. H78464 88 Seal Assemblies Downhole Sealing Systems A variety of downhole sealing accessories are available for connecting tubing with packers. Each is designed to meet speciic requirements of certain completion techniques. To select the proper packer-to-tubing seal system for any well completion, carefully consider present and future well conditions. Factors which must be considered include: Seal movement pressure differential Maximum and minimum temperatures Well fluids (H S, CO or other corrosives and inhibitors) 2 2 Workover frequency Hole geometry Required internal diameter for flow rate and access downhole Tensile forces (packer to tubing) Actuation and release mechanisms Packer design Maximum As well designs and completion techniques have advanced, so have the number and variation of specialized downhole-sealing systems. The four main categories of downhole sealing systems are: locators, anchors, on-off tools, polished-bore receptacle and expansion joints. Each category has variations to handle special circumstances. For information, speciications and order information, contact your local Baker Hughes representative. Locator Tubing Seal Assembly The locator tubing-seal assembly is the most basic packer-sealing system for packers incorporating a sealing bore. It is run in the well on the production tubing string until its no-go shoulder locates on the top of the packer. This positions one or more seal stacks in the packer's sealbore and establishes a seal between the packer and tubing. When a locator tubing-seal assembly is landed in a packer, the tubing is normally set in compression to compensate for any contraction of the tubing during treating operations. However, it is not always possible or desirable to slack off suficient weight, particularly in deep deviated wells. In such cases, additional length must be added to the packer's sealbore using sealbore extensions and to the locator tubing-seal assembly using a combination of spacer tubes and additional seal units. K and N Locator Tubing Seal Nipples G Locator Tubing Seal Assembly APPLICATION K™ and N™ locator tubing seal nipples are used for sealing the upper bore of alternate-bore sealbore packers. One seal stack is used on this seal nipple. No upward movement can be tolerated, therefore suficient set-down weight must be available to prevent movement. Product Family No. H44234 K-22 Locator Tubing Seal Nipple Product Family No. H44251 APPLICATION The G™ basic assembly includes two seal stacks. Any number of seal units or spacer tubes can be added for increased length. It is designed for use in single-bore sealbore packers. They are also compatible with the lower sealbore in most sizes of alternate-bore sealbore packers. Production tubes, tailpipe or other accessories with ODs compatible with packer bore can be attached to the bottom of this seal assembly. G-22 Locator Tubing Seal Assembly Product Family No. H44234 89 Seal Assemblies G Locator Tubing Seal Assembly With Spacer Tube Product Family No. H44280 APPLICATION The G™ locator tubing seal assembly is designed for installations requiring tubing movement, this seal assembly should only be used with packers that have sealbore extensions or with retrievable packer-bore receptacles. Like all locator tubing seal assemblies, it should be landed with suficient set-down weight to prevent seal movement. When used in a properly designed system, this seal assembly will give long service life even if movement occurs. L, LE and LM Locator Tubing Seal Assemblies With Spacer Tube APPLICATION L™, LE™ and LM™ seal assemblies are similar to the G locator tubing seal assembly with spacer tube but are designed for use in the extremely hostile environments of D™, F-1™, HE™, SB-3™, and SC-2™ sealbore packers. They are normally furnished with three seal stacks and three debris barriers. The L features metal-to-metal internal connections and is used with premium seal stacks. The LM also features a compression energized metal-to-metal packer-to-tubing seal. G-22 Locator Tubing Seal Assembly with Seal Units Product Family No. H44280 90 L-22 Locator Tubing Seal Assembly with Seal Units Product Family No. H44601 Seal Assemblies Anchor Tubing Seal Assembly The anchor tubing seal assembly is used as an alternative to set-down weight; it prevents seal movement or is used when it is preferable to land the tubing in tension. The anchor tubing seal assembly or anchor tubing seal nipple is run in on the production string. Set-down weight causes the anchor's threaded latch to engage the corresponding threads in the top of the packer. Once engaged, the anchor and tubing are securely locked in place. Any tubing contraction will cause a tensile load to be applied to the tubing string. Care must be taken to ensure tensile forces that develop will not part the tubing whenever an anchor is used. To release the anchor, it must be rotated to the right 10 to 12 turns at the packer. Many variations to the anchor tubing seal assembly exist to fulill special requirements, such as: snap-latch, latch-in shear release, snap-in/snapout set-down activated-shear release, annular pressure release (not shown) and tubing pressure release (not shown), solid-nut (not shown) and punch release. for further information about anchor tubing assemblies in special applications, contact your Baker Hughes representative. E and EC Anchor TubingSeal Assemblies M Anchor TubingSeal Assembly APPLICATION E™ and EC™ basic assemblies includes two seal stacks and is designed for use in sealbore packers. Production tubes, tailpipe or other accessories that have ODs compatible with the packer bore can be attached to the bottom of this seal assembly. The EC features metal-to-metal internal connections for hostile environments. Product Family No. H44701 E-22 Anchor Tubing Seal Assembly Product Family No. H44344 K, KC, KC-1 and KC-2 AnchorTubing-Seal Nipples Seal Assemblies APPLICATION K™, KC™, KC-1™ and KC-2™ tubing seal nipples are used for sealing in the upper bore of alternate-bore sealbore packers. It is supplied with one seal stack and blank or half-mule shoe bottom sub, which will not accommodate tailpipe or production tubes. The KC, KC-1 and KC-2 anchors feature metal-tometal internal connections for hostile environments. The KC-2 anchor tubing seal assembly is to be used exclusively with the SABL-4™ packer in the North Sea-standard completion K-22 Anchor Tubing Seal Assembly Product Family No. H44338 APPLICATION Similar to the E anchor tubing seal assembly, the standard assembly includes two seal stacks. The M™ features metal-to-metal internal connections and is used with premium seal stacks. M-22 Anchor Tubing Seal Assembly Product Family No. H44701 N and NM Anchor Tubing Seal Assemblies APPLICATION N™ and NM™ tubing assemblies are similar to the K anchor tubing seal nipple, but are designed for use in extremely hostile environments in the alternate bore of sealbore packers. The NM features metal-tometal internal connections and premium seal stacks. The NM also features a compression-energized metal-to metal, packer-to-tubing seal. N-22 Anchor Tubing Seal Assembly Product Family No. H44351 91 Seal Assemblies E ™ Snap-Latch Seal Assembly Product Family No. H44403 Snap-latch seal assemblies are similar to shear-release anchor seal assemblies because they are latched in place with set-down weight and released with tension. However, unlike shearrelease anchors, snap-latch seal assemblies may be snapped into and out of, a packer many times. Initially, 8,000–12,000 lb (3 628–5 443 kg) of tension is required to remove the snap-latch from the packer’s bore. Snap-latch seal assemblies are used in installations that require a mechanical snap-in, snap-out to verify the seal assembly is properly positioned in the packer’s bore. Typical applications include sump packers in gravel packs and lower packers in tandem completions that cannot be pressure-tested. E Snap-Latch Seal Assembly Product Family No. H44403 E, K™ and N™ Latch-In Shear Release AnchorTubing Seal Assemblies A latch-in shear-release anchor tubing seal assembly may be used for those installations when anchored seal assemblies are preferable, but the tubing cannot be rotated to release the anchor. Set-down weight is used to latch the shear-release anchor into the packer and tension is used to release it. The shear value of the latch-in shear-release anchor tubing seal assembly may be speciied to suit the application. E Latch-In Shear Release Anchor Tubing Seal Assembly Product Family No. H44370 Hydraulic Punch Releasable Anchor Product Family No. H44757 APPLICATION The Baker Hughes hydraulic punch releasable anchor is a unique anchor and packer-bore receptical (PBR) assembly designed speciically for applications where rotation for release is not available, such as deepwater wells. Advantages Single-trip completion removal of tubing string without rotation or chemical cut–adding workover flexibility to deep wells or applications with high-alloy tubing Metal-to-metal nose seal available Proven Baker Hughes punch communication tool technology for activating release mechanism PBR is retrievable with the packer by drillpipe workstring and retrieving tool Packer-anchor assembly can be internally pressure-tested in the field Applying low tubing pressure actuates releasing mechanism, tensile load shear-releases the anchor assembly from the PBR Control line-cutter mechanism available for feedthrough applications Permits Additional Information Release of the anchor is performed with a punch tool originally developed for use in safety valves, which opens a shifting port. Pressurizing the tubing positively releases the anchor for retrieval. 92 Hydraulic Punch Releasable Anchor Product Family No. H44757 Seal Assemblies Snap-In/Snap-Out, Set-Down-Activated, Shear-Release Anchor Product Family No. H44387 APPLICATION The snap-in/snap-out, set-down-activated, shear-release anchor is an anchoring and sealing device that connects the retrievable tubing string to the upper sealbore and thread of an alternate-bore permanent packer. Alternatively the anchor can be connected to a retrievable packer that incorporates the proile of a permanent packer. Advantages Snap-in/snap-out facility at the packer allows operator to accurately land tubing string at surface predetermined set-down load activates anchor to full-tensile carrying capacity Set-down sleeve protects upper sealbore of packer from debris intrusion Emergency release facility, by means of right-hand torque and an overpull at surface, will disconnect anchor from packer Left-hand square threads on latch are coated with Bakertron™, reduces galling of mating threads in highchromium applications A Additional Information Snap-In/Snap-Out, Set Down Activated, Shear Release Anchor Product Family No. H44387 Before committing to full engagement of the anchor, the snap-in/snap-out facility allows accurate positioning or space-out of the tubing string at surface in relation to a tubing hanger. As long as the predetermined set-down weight is not exceeded, the tool will continue to have the ability to snap-in and snap-out of the packer body without committing to its fully locked-in tensile-carrying condition. CAUTION: The snap-in/snap-out set-down-activated shear-release anchor requires an extended upper sealbore from the standard packer bore. Contact your local Baker Hughes representative to conirm anchor/packer compatibility. Ratcheting Muleshoe Product Family No. H44457 APPLICATION The new ratcheting muleshoe offers a simple and reliable alternative for landing-seal assemblies in sealbore packers when tubing rotation is either impossible or objectionable. The ratcheting mule shoe indexes automatically one-eighth turn each time the top of the packer is tagged or until the half-mule shoe bottom positions itself properly to enter the packer bore. The mule shoe features a short, compact design and rugged construction. It is indispensable for spacing out and landing seals in the lower sealbore packer of a dualstring hookup when tubing rotation is impractical. It is especially suitable when tubing-mounted safety valves are being run to avoid damage to the control lines. Ratcheting Muleshoe Product Family No. H44457 93 Seal Assemblies Seal Stacks Standard Seal Stacks–made up of nitrile chevron seals and steel spacer rings. Should remain in sealbore during service. Bonded Seal Stack–Two nitrile or Viton seals are bonded to each metal insert. These inserts are separated by steel spacers. Bonded seals should be used when seals cannot be prevented from moving out of the sealbore while holding differential pressure. Also recommended for sealing low-pressure gas at low temperatures. V-RYTE Seal Stack–Made up of Viton chevron seals with Telon and Ryton* backup rings, Ryton front-up rings and steel separators. Should remain in sealbore during service. Spacer Chevron Seal Standard Seal Stack Bonded Seal Ring A-RYTE Seal Stack–Made up of Alas chevron seals with Telon and Ryton backup rings, Ryton front-up rings and steel separators. Should remain in sealbore during service. A-HEET Seal Stack–Made up of Alas chevron seals with Telon and HEET backup rings, HEET front-up rings and steel separators. Should remain in sealbore during service. O-Ring Spacer Bonded Seal Stack RYTE Seal Stack–Made up of PS006 chevron seals with Telon and Ryton backup rings, Ryton front-up rings and steel separators. Should remain in sealbore during service. Back-Up Ring Seal-RYTE Seal Stack–Made up of Perluoroelastomer chevron seals with Telon and Ryton backup rings, Ryton front-up rings and steel separators. Should remain in sealbore during service. Back-Up Ring Chevron Seal Front-Up Ring K-RYTE and K-HEET Seal Stacks–Made up of KALREZ brand Perluoroelastomer chevron seals with Telon and Ryton or HEET backup rings, Ryton or HEET front-up rings and steel separators. Should remain in sealbore during service. Debris Barrier Stack–Made up of Telon and Ryton backup rings and Ryton frontup rings and steel separators. Used as a wiper to prevent debris from damaging KRYTE, K-HEET, A-HEET or Seal-RYTE seal stacks when seals are moved after being placed in service. Spacer _ - RYTE _ - HEET Spacer Wiper Ring Wiper Ring Debris Barrier Stack * Ryton is a registered trademark of ChevronPhillips chemical company. 94 Seal Assemblies PACKER-TO-TUBING PACKING UNIT SELECTION GUIDE Seal Type Pressure Differential Non-Unloading Unloading PSI Nitrile Chevron 10,000 70 Hard Nitrile Bonded 5,000 90 Hard Nitrile Bonded 10,000 95 Hard Viton Bonded 10,000 MPa 68.9 34.4 68.9 68.9 PSI NO 5,000 5,000 5,000 MPa NO 34.4 34.4 34.4 Environmental Compatibility X Temp. Range °F 32–300 32–200 32–300 32–250 °C 0–149 0–93 0–149 0–121 H2S NO NO NO 5% Oil Base Completion OK OK OK OK Light Brine Completion CaBr2/NaBr2 OK to 250°F High pH Completion pH > 10 NO pH >10 ZnBr2 NO CaBr2/NaBr2 OK to 250°F OK to 250°F pH <10 NO pH >10 ZnBr2 NO CaBr2/NaBr2 OK to 250°F OK to 250°F pH <10 NO pH >10 ZnBr2 NO OK to 250°F pH <10 OK NO OK to 200°F OK OK Bromide Completion OK OK OK OK Amine Inhibitors OK to 200°F OK to 200°F OK to 200°F CaBr2/NaBr2 OK to 250°F HN-Ryte™ 10,000 68.9 NO NO 32–350 0–177 2% OK OK ZnBr2 NO X l n V-Ryte™ 15,000 103.3 NO NO A-Ryte™ 15,000 103.3 NO NO A-HEET™ 15,000 103.3 NO NO K-Ryte™ K-HEET™ Seal-Ryte™ Seal-HEET™ R-Ryte™ Molyglass 15,000 15,000 15,000 15,000 10,000 10,000 103.3 103.3 103.3 103.3 68.9 68.9 NO NO NO NO NO NO NO NO NO NO NO NO 32–300 32–400 80–300 80–450 80–300 80–450 100–450 100–550 40–450 40–450 325–450 l 125–300 0–149 0–204 27–149 27–232 27–149 27–232 38–232 38–288 4–232 4–232 163–232 52–149 15% 5% 20% 7% 20% 15% 7% n 7% n 7% 15% OK OK OK NO OK to 200°F NO OK OK OK OK NO OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK Explosive decompression is both chemical and mechanical in nature related to the solubility of gas in elastomer and strength of the elastomer. The elastomeric seals in these units may be susceptible to explosive decompression, however, explosive decompression does not usually occur while seals are in service. Refer to Baker Hughes' packer systems technical manual, Unit No. 8218-3, for complete temperature range information. There are no known H2S limitations below 500°F (200°C). 95 Seal Assemblies Retrievable Packer Bore Receptacle Optional shear screw release allows shear valves to be field adjustable. Product Family No. H68319 APPLICATION Baker Hughes retrievable packer bore receptical (PBR) systems are installed in wells as part of a completion to accommodate expansion and contraction of production tubing, while maintaining pressure integrity. The retrievable PBR is run as an integral part of the production tubing above the completion packer. The most common completion method is to run the PBR as pictured with the seal assembly fully inserted into the receptacle. After reaching the desired depth, suficient tension is applied to shear the screws or shear ring. The well can then be spaced out as desired. Standard Z-shape shear ring retains spent shear ring parts to reduce potential problems. Debris Barrier Advantages Accommodates expansion and contraction of tubing Seals can be removed and replaced without unsetting packer Largest possible ID through completion Seals fully protected during run in Seal unit configuration reduces risk of hydrostatic lock Available in custom lengths Debris Barrier Holds differential pressure from below Additional Information When combined with the hydraulic-set packer such as the Premier™, SB-3™ and SAB-3™, the completion can be run in and set on the production tubing string in one trip. If desired, the well can be langed up and the tubing string displaced before setting the packer. A retrieving tool (H68396) is used to retrieve the PBR. SPECIFICATION GUIDE Tubing Size in. mm 2-3/8 60.3 2-7/8 73.0 3-1/2 88.9 4-1/2 114.3 Tool Size 40–26 Holds differential pressure from above Directionally oriented seal units are designed to hold pressure from one direction only. They are preserved in PBR applications to reduce the chance of trapping an area of atmospheric pressure between the functional seal stacks. Contact your local Baker Hughes representative for function discussion on seal orientation. Debris Barrier Non-sealing debris barriers serve two important functions: they keep well solids or trash from setting in the annular area between the honed bore and seal assembly which may impede the movement of the seal assembly. They also clean the sealing area before functional working seals contact the sealbore. 20–30 20–32 80–32 80–40 80–47 80–48 Retrievable PBR with seal assembly (may be pre-spaced for upward and downward movement) Product Family No. H68319. 190–60 5-1/2 139.7 6-5/8 168.2 190–71 7 177.8 190–73 192–60 Retrievable PBR Retrieving Tool Product Family No. H68396 96 Seal Expansion/ Disconnect Devices Tubing Stability Latch (TSL) Product Family No. H68347 APPLICATION The TSL consists of a special latch designed to be used with a packer bore receptical (PBR). The primary function of the TSL is to keep the seals static in the PBR during all well conditions, except extreme treating/stimulation operations. During such conditions, the TSL automatically releases the latch and allows the seals to loat. The latch automatically re-engages after the extreme tubing load event, retaining the seals in the static condition. The TSL is a valuable aid to life of well seal integrity. Advantages PBR seals are static during long-term well operations until triggered by extreme treating/stimulation operations Increases seal life and reliability Reduces tubing-string costs when compared to an anchor-based |completion design Reduces high compressive load requirements when compared to a traditional floating seal design Reduces tubing stress Metal-to-metal seals on all threaded connections Tubing Stability Latch (TSL) Product Family No. H68347 97 Seal Expansion/ Disconnect Devices Models A and A-1 Extenda-Joint Product Family Nos. H68357 and H68354 APPLICATION The Model A™ Extenda-Joint™ is a high-performance tubing-expansion joint used when tubing movement is expected because of temperature and pressure changes during treatment and anchor seal assembly. To provide very accurate release forces, the slick joint and the outer housing are locked together during run-in by a shear ring instead of shear screws. Advantages Metal-to-metal connections in housing and slick joint eliminates O-ring seals Optional seating nipple profile in upper end of slick joint Up-shear ring secures slick joint to housing for running in Standard stroke lengths 10 ft (3.05 m), 15 ft (4.57 m), 20 ft (6.10 m) and 25 ft (7.62 m) Built-in capability for testing to full working pressure in assembled condition One-piece seal housing accommodates both sets of working seals for extra strength and ease of redressing and reduces chances of frozen seals V-Ryte™, A-Ryte™, K-Ryte™ or standard nitrile-chevron seals are available Debris barriers located above and below working seal protects seals Suitable for H S service per NACE Standard MR-01-75 2 Additional Information The A-1 Extenda-Joint tool offers the same features and beneits as the Model A Extenda-Joint at a lower cost and with fewer connections and resulting leak paths. Model A Extenda-Joint Product Family No. H68357 98 Seal Expansion/ Disconnect Devices SPECIFICATION GUIDE Model A™ Extenda-Joint, Product Family No. H68357 Slick Joint Tubing Size Max OD Tool Size l ID n OD Max BFC Profile ▲ in. mm in. mm in. mm in. mm 2-3/8 60.3 26–(3.80x–) 3.803 96.6 2.688 68.3 1.939 49.3 2-7/8 73.0 33–(5.13x–) 5.126 130.2 3.315 84.2 2.371 60.2 36–(4.80x–) 3-1/2 4.803 1.87 2.31 2.81 F & R 122.0 88.9 92.1 3.625 36–(5.40x–) 5.400 137.12 43–(5.90x–) 5.900 149.9 2.75 Sur-set 75.7 2.902 2.81 F & R 2.75 Sur-set 4 101.6 45–(5.90x–) 4-1/2 5.900 149.9 7.026 l n ▲ 139.7 88.3 3.476 3.31 3.81 F & R 101.6 4.000 3.43 Sur-set 178.5 49–(7.03x–) X 115.6 4.550 114.3 48–(7.03x–) 5-1/2 108.6 4.275 55–(7.66x–) 7.656 194.5 4.875 123.8 4.925 125.1 5.500 139.7 3.958 100.5 3.81 4.788 121.6 4.56 Special clearance version. The basic tool size is indicated by four digits. When ordering, show stroke length of the slick joint in place of the blank spaces. Example: 33–(5.13x–) with 20 ft (6.1 m) stroke will read: 3320 (5.13x–). The blank space in the parenthesis is used to designate the bore of the BFC profile. Use the first two digits of the profile. Example: 3320 (5.12x23) has a 2.31 bore. Specify the profile type required i.e., F, R, AF, AR, etc. Maximum slick joint ID without seating nipple profile. Maximum BFC seating nipple profile size, consistent with rated pressure for tool. Smaller BFC profiles may be furnished upon request. Contact your local Baker Hughes representative for additional information concerning test pressures. A-1™ Extenda-Joint, Product Family No. H65354 Slick Joint Tubing Size Max OD Tool Size in. 4-1/2 5-1/2 X l mm 114.3 139.7 OD in. 45 54 and 55 l 5.900 8.25 mm 149.9 209.6 in. 4.550 5.500 Max BFC Profile ID mm 115.6 139.7 in. mm 3.395 86.2 3.476 88.3 4.670 118.9 3.43 4.56 ID with nipple profile (this may also reduce pressure rating) A-1 Extenda-Joint available in size 54 only. 99 Disconnect Devices L-10, R-10, L-316 and R-316 On-Off Sealing Connector Family Product Family Nos. H68420, H68421 and H68437 APPLICATION The on-off sealing connector has the capability to simply and reliably retrieve the production string without disturbing the companion packer below. Its sealing system allows the tubing to be disconnected for luid circulation, while ensuring seal integrity when reconnected. Advantages Short, compact design sealing system Available with bonded or non-elastomeric seals Orientation of seals eliminates need for O-rings Fit for environment Metallurgies–standard service or NACE service Elastomers–nitrile or thermoplastic non-elastomeric Rated to 10,000 psi (689.5 bar) @ 275°F (135°C) with bonded seals and 12,000 psi (827.4 bar) @ 350°F (135°C) with nonelastomeric seals Fully tested in gas at maximum temperature with multiple pressure reversals Tensile rating compatible with L-80 tubing in NACE trim Tensile rating compatible with P-105 tubing in standard material Only top sub and seal nipple are exposed to flow No welded parts Can be set to shear up or down Automatic re-engagement with set-down weight Superior Additional Information A seating nipple proile is available in the top of the seal nipple to permit plugging of the lower zone, while the tubing is removed. Besides the left-hand releasing L-10 version, a right-hand releasing R-10 version is also available, enabling remedial or stimulation work above the packer. The plug can then be removed with conventional wireline methods, allowing production of the well to resume. The L-316 has all the design features built into the L-10, but it is designed speciically for CO2 and waterlood applications. It uses 316 Stainless Steel low path material while maximizing load capacity. The tubing pressure rating of 4,500 psi (310.2 bar)is available with bonded (40°F–275°F) (4°C–135°C) or non-elastomeric (40°F–325°F) (4°C–163°C) seals. L-10 On-Off Sealing Connector Family Product Family No. H68420 100 Disconnect Devices SPECIFICATION GUIDE L-10™, R-10™, L-316™, R-316™, LE-10™, RE-10™ and BE-10™ On-Off Sealing Connectors Recommended Casing Ranges Tool Size Min Seal Nipple ID Washover Shoe OD (Max) OD in. mm in. (mm) in. 3.750 mm 95.3 Weight in. mm lb/ft 4-1/2 114.3 9.5–13.5 5 127.0 11.5–24.1 5-1/2 139.7 6-5/8 168.3 20–23 13–23 4.500 2-3/8 60.3 1.87 (47.5) w/ Profile 1.930 (49.0) w/ Blank ID 5.500 6.250 73.0 88.9 158.8 206.4 4.500 114.3 139.7 2.31 (58.7) w/ Profile 2.377 (60.4) w/ Blank ID 6.250 3-1/2 139.7 8.125 5.500 2-7/8 114.3 2.81 (71.4) w/ Profile 2.942 (74.7) w/ Blank ID 158.8 8.125 206.4 5.500 139.7 5.888 149.6 7.250 184.2 8.125 206.4 20–32 7 177.8 23–38 6-5/8 168.3 20–32 7 177.8 17–38 7-5/8 193.7 24–47.1 8-5/8 219.1 24–49 7 177.8 17–20 7-5/8 193.7 24–45.3 8-5/8 219.1 24–49 9-5/8 244.5 32.3–53.5 5-1/2 139.7 13–23 6-5/8 168.3 20–32 7 177.8 17–38 7-5/8 193.7 24–47.1 8-5/8 219.1 44–49 7 177.8 17–20 7-5/8 193.7 24–45.3 8-5/8 219.1 24–49 9-5/8 244.5 32.3–53.5 6-5/8 168.3 20–32 7 177.8 17–38 7-5/8 193.7 24–47.1 6-5/8 168.3 20 7 177.8 17–32 7-5/8 193.7 24–47.1 8-5/8 219.1 32–49 24–49 9-5/8 244.5 32.3–53.5 101 Expansion Joints EXPANSION JOINT SELECTION GUIDE L M Slimline Design x x Pre-spaced with Model A Spacing Tool x N Pre-spaced with Shear Screws LEEJ Splined E LEEJ x x x 10 10 x Full Opening ID x x Swivel Capability/Clutched in Expanded Position x x Standard Stroke 16 20 x x x 10 Rotational Lock 9 x x N Splined Expansion Joint E Tubing Expansion Joint Product Family No. H44163 Product Family No. H44145 APPLICATION The Baker Hughes N™ splined expansion joint is designed for use in both single- and multiple-string completions to compensate for tubing movement. The tool provides 10 ft (3.045 m) of movement and uses rugged bonded seals for reliable continuous service. The telescoping action permits the tool to be used as a bumper sub or jar when retrieving the installation. APPLICATION The Baker Hughes E™ expansion joint is designed for use above packers in well completions, to compensate for tubing movement during treating and injections operations. The E joint contains standard chevron seals or bonded seals. Advantages Rotational lock in extended position transmits torque when needed Extra-long seal area provides adequate sealing in case of side load Temperature rating up to 325°F (163°C) Advantages Shear screws easily added or removed to adjust shear value Tool locks in fully extended, fully collapsed or mid-stroke position with shear screws Full-length keys provide transmission of torque through full length of travel Metal goods suitable for H S service per 2 NACE Standard MR-01-75 N Splined Expansion Joint Product Family No. H44163 Additional Information The E joint is also a swivel joint, unless extended E Tubing to its full stroke when a clutch engages and allows Expansion Joint Product Family torque to be transmitted through the joint. It No. H44145 commonly provides 9 ft (2.74 m) of movement. Additional Information Shear screws may be installed to initially position the expansion joint in its extended, collapsed, or mid-position. A rotation lock lets the operator rotate through the expansion joint in any position. N Splined Expansion Joint in. 2-3/8 2-7/8 3-1/2 4-1/2 102 Max OD in. 3.688 4.531 4.906 6.531 mm 93.6 115.0 124.6 165.8 Min OD in. 1.930 2.441 2.875 3.875 mm 49.0 62.0 73.0 98.4 Extended Length in. 273 283 276 278 mm 693.4 718.8 701.0 706.1 Fully Collapsed Length in. mm 157 396.7 162 411.4 156 396.2 158 401.3 Torque Rating ft-lb 2,000 2,500 3,500 5,000 E Tubing Expansion Joint Tubing Size in. 2-3/8 2-7/8 3-1/2 4-1/2 SPECIFICATION GUIDE Tubing Size SPECIFICATION GUIDE kg-m 277 346 484 691 Max OD in. 3.750 4.500 5.000 5.500 mm 92.5 114.3 127.0 139.7 Min OD in. 1.968 3.690 3.880 4.880 mm 50.0 93.7 98.6 124.0 Stroke Length ft 9 9 9 12 m 2.74 2.74 2.74 3.66 Fully Collapsed Length in. mm 167.5 4.255 167.5 4.255 150.7 3.828 208.0 5.283 Expansion Joints L Expansion Joint Product Family No. H44160 Model A Positioning Tool Product Family No. H44165 M Expansion Joint Product Family No. H44162 APPLICATION The L™ and M™ expansion joints are slim-line tools primarily designed for use in dual-string completions. The L expansion joint can be pre-spaced, using the Model A™ positioning tool, to allow upward and downward movement. The L is ideal for one-trip langed up dual completions when extreme tubing movement is anticipated. Once the packer has been set, the Model A positioning tool is retrieved on wireline permitting movement. The M expansion joint does not permit pre-spacing. Advantages Full-opening ID compatible with tubing ID of tool compatible with dual-string applications Standard stroke lengths up to 20 ft (6.1 m) (M expansion joint) and 16 ft (4.9 m) (L expansion joint); other lengths available upon request Functions as a swivel until stroked out; available with optional rotational clutch V-Ryte seals are standard, other sealing materials are available upon request Suitable for H S Service per NACE Standard MR-01-75 2 OD SPECIFICATION GUIDE Max Tool OD Min Tool ID Tubing Size Model L X Model M Model L Model M in. mm in. mm in. mm in. mm in. mm 2-3/8 60.3 3.505 89.0 3.250 82.5 1.937 49.2 1.939 49.2 2-7/8 73.0 4.005 101.7 3.765 95.6 2.374 60.3 2.374 60.3 3-1/2 88.9 4.260 108.2 4.260 108.2 2.840 72.1 2.890 73.4 4-1/2 114.3 - - 5.390 136.9 - - 3.895 98.9 5-1/2 139.7 - - 7.070 179.5 - - 4.830 122.6 ID required to accommodate Model A positioning tool, Product Family No. H44165 L Expansion Joint With Model A Positioning Joint Product Family No. H44160 M Expansion Joint Product Family No. H44162 103 Spacing Devices LEEJ Expansion Joint Non-Splined and Splined Product Family Nos. H44167 (Non-Splined) and H44168 (Splined) APPLICATION The non-splined and splined versions of the LEEJ™ expansion joint, Product Family Nos. H44167 and H44168, are designed for use above packers in well completions to compensate for tubing movement during treating and/or injecting operations. Advantages Rotational lock in any position transmits torque when required (splined version only) can be pinned at 1-ft intervals from closed to fully stroked position (splined version only) Shear value adjustable by varying number of shear screws (splined version only) Premium V-Ryte™ seal stack is standard 10-ft stroke standard (both nonsplined and splined versions) Both versions can be supplied with non-standard stroke lengths as an additional option ID compatible with tubing ID Standard VAM pin connection down (with crossover to required customer thread, if different, as an additional option) Box connection up to customer’s specification Standard-base material AISI 4130 carbon steel (both non-splined and splined versions); both versions can be supplied in other materials as an additional option Tool Additional Information When rotation through the tool is required, the design of the splined version of the LEEJ allows torque to be applied through the tool in any position; it does not have to be fully extended or fully collapsed for rotation through the tool. The non-splined version does not permit the transmittal of torque through the tool. SPECIFICATION GUIDE Size OD ID Overall Length Stroke Length in. mm in. mm in. mm in. mm ft m 2-3/8 60.3 3.250 82.6 1.929 49.0 148 3.759 10 3.05 2-7/8 73.0 3.765 95.6 2.374 60.3 148 3.759 10 3.05 3-1/2 88.9 4.300 109.0 2.915 74.0 158 4.013 10 3.05 LEEJ Expansion Joint Product Family Nos. H44167 and H44168 104 Spacing Devices Adjustable Spacer Sub With Rotational Lock Product Family No. H44125 APPLICATION The adjustable spacer sub with rotational lock is used below a dual packer to facilitate making tubing connections and spacing out between two retrievable packers. The spacer sub has 24 in. (609.6 mm) of travel and when adjusted to the desired length, it is locked to prevent telescoping or rotational movement. SPECIFICATION GUIDE Max OD Nom ID Size in. mm in. mm 1.900 2.531 64.29 1.563 39.70 2-1/16 2.531 64.29 1.656 42.06 2-3/8 3.094 78.59 1.969 50.01 2-7/8 3.719 94.46 2.375 60.33 3-1/2 4.281 108.74 3.000 76.20 Adjustable Spacer Sub With Rotational Lock Product Family No. H44125 Telescoping Swivel Sub Product Family No. H44120 APPLICATION The telescoping swivel sub was developed for use in multiple-string completions as a union to facilitate running additional tailpipe below a dual-string retrievable packer. The telescoping action of the sub provides 24 in. (609.6 mm) of travel to compensate for inaccuracies in measurement and to relieve the strain on threads while making up tailpipe between two dual packers. The swivel feature makes it possible to connect both long- and short-string tailpipe to the lower end of the packer. Even if the tailpipes are strapped together, it bears the weight of the tubing hanging in the slips, while the connection between tubing and packer is being made up. SPECIFICATION GUIDE Max OD Nom ID Size 1.315 Telescoping Swivel Sub Product Family No. H44120 in. mm in. mm 1.906 48.41 1.000 25.40 1.660 2.250 57.15 1.313 33.35 1.900 2.531 64.29 1.563 39.70 2-3/8 3.094 78.59 1.969 50.01 2-7/8 3.719 94.46 2.375 60.33 3-1/2 4.281 108.74 3.000 76.20 4-1/2 5.281 134.14 3.938 100.03 105 Spacing Devices Telescoping Space-Out Joint (TSOJ) Product Family No. H68376 APPLICATION The TSOJ is a high-performance device used for spacing out an upper completion into a liner top or lower completion in a deepwater or subsea well. The TSOJ allows the lower completion to be tagged multiple times with the tailpipe of the upper completion, before the tubing is landed in the tubing hanger. Advantages Entire upper completion hook-up run in one trip pulling up to space out in subsea/deepwater Avoids dummy runs No expensive PBR required Single- or multiple-shear activation available (3X standard) Simplifies space-out procedures Telescoping action Seals in extended position (optional) No seal when collapsed Rotationally locks in extended position (optional) Based on highly reliable patented TSL multiple shear TSOJ Avoids Additional Information The TSOJ provides a positive indication of the downhole position that has been achieved before landing the subsea tubing hanger. Suficient slack-off (compressive) load activates the tool and allows the tailpipe to stroke, thereby reducing the length of the bottomhole assembly. In subsea and deepwater applications, this allows the tubing hanger to be landed without adjusting the length of the production tubing. In an ESP application this allows the bottomhole assembly to tag and space-out against a sump packer. There is no compression left in the tailpipe after the tubing hanger is landed. And, the mechanism may be reactivated a total of three times. Telescoping Space-Out Joint (TSOJ) Product Family No. H68376 106 Multi-String Sealing Accessories S Snap-Latch Seal Nipple Product Family No. H70703 APPLICATION The S™ snap-latch seal nipple is used to connect the short strings into multiple-string retrievable packers. The snap-latch provides a positive surface indication when the nipple snaps into the sealing bore. Options SA™ and SD™ (Product Family Nos. H70704 and H70709) are variations that add increased length or diameter SAM™ (Product Family No. H70705) is a muleshoed version of the SA seal nipple SW™ (Product Family No. H70760) provides a locking sleeve that can be shifted downward, preventing it from being pumped out of the sealbore K Parallel Anchor Seal Nipple Product Family No. H70311 APPLICATION The K™ parallel anchor seal nipple is used with the A-5™, AL-5™ or GT™ dual-string packer in conjunction with the parallel head (Product Family No. H70032) to anchor short-string seals in the packer, thereby eliminating possible pump out. S Snap-Latch Seal Nipple Product Family No. H70703 K Parallel Anchor Seal Nipple Product Family No. H70311 SHORT STRING SEAL NIPPLE AVAILABILITY GUIDE FOR USE WITH DUAL PACKERS Seal Nipple Model Product Family No. Size 1.25 S H70703 SA H70704 SAM H70705 SD H70709 x K H70311 x SW H70760 1.43 1.53 1.68 x x 1.96 2.06 2.18 2.28 2.39 2.50 2.68 3.00 3.25 3.75 x x x x x x x x x x x x x x x x x x x x x x x x x x x x 107 Safety Joints SAFETY JOINT SELECTION GUIDE Rotational Release Safety Joint Shear Release Short Stroke Long Stroke Rotationally Locked x Shear-Out Safety Joint x B Shear-Out Safety Joint x C Shear-Out Safety Joint x x x x x Safety Joint Product Family No. H44101 APPLICATION The safety joint provides an emergency disconnect for a portion of the tubing string, should it become necessary to abandon the equipment below. Precision left-hand square threads facilitate release of the joint by right-hand tubing rotation. SPECIFICATION GUIDE Max OD Nom ID Size in. mm in. mm 1.900 2.22 2-3/8 3.094 56.3 1.53 38.8 78.5 2.000 2-7/8 50.8 3.719 94.4 2.422 3-1/2 61.5 4.531 115.0 2.984 75.7 Shear-Out Safety Joint Safety Joint Product Family No. H44101 Product Family No. H44130 APPLICATION The shear-out safety joint is used between packers in dual completions and in selective completions using hydraulic/hydrostatic single-string packers. When run above the upper packer in a single-string completion, however, the shear value should be adjusted to compensate for any hydraulic conditions that exist when the string is landed or that are created by well treating operations. SPECIFICATION GUIDE Max OD Nom ID Size Shear-Out Safety Joint Product Family No. H44130 108 in. mm in. mm 1.900 2.510 63.75 1.620 42.42 2-1/16 2.510 63.75 1.620 42.42 2-3/8 2.905 73.79 1.990 50.55 2-7/8 3.781 96.04 2.313 58.75 3-1/2 4.531 115.09 2.938 74.63 Safety Joints B Shear-Out Safety Joint Product Family No. H44131 APPLICATION The B™ shear-out safety joint is designed for use between the packer and the sand screen to provide a means of releasing and retrieving the production string, should the screen become sanded in. It may also be used in any application that includes the use of an upstrain-type releasing device. SPECIFICATION GUIDE Max OD Nom ID Size 2-3/8 in. mm in. mm 3.094 78.59 1.929 49.00 2-7/8 3.719 94.46 2.438 61.93 3-1/2 3.844 98.55 3.064 77.72 4 4.340 110.24 3.428 87.12 4-1/2 5.031 127.79 3.900 99.03 7 8.531 216.69 6.250 158.75 B Shear-Out Safety Joint Product Family No. H44131 C Rotationally Locked Shear-Out Safety Joint Product Family No. H44132 APPLICATION The C™ rotationally locked shear-out safety joint is a long-stroke shear release, which transmits torque in its closed position. It has been speciically designed for use between packers in dual completions and in selective completions using hydraulic/hydrostatic single-string packers. When run above the upper packer in a single-string completion, the shear value should be adjusted to compensate for any hydraulic conditions that exist when the string is landed or that will be created by well-treating operations. SPECIFICATION GUIDE Max OD Nom ID Size in. mm in. mm 1.900 2.500 63.50 1.620 41.15 2-3/8 3.063 44.80 2.000 50.80 2-7/8 3.698 93.93 2.406 61.11 3-1/2 4.500 114.30 2.968 75.39 6-5/8 7.375 187.33 5.921 150.39 Shear-Out Safety Joint Product Family No. H44130 109 Parallel Flow Systems Model A Full-Opening Locator Parallel Flow Tube Product Family No. H70001 Model A Full-Opening Anchor Parallel Flow Tube Product Family No. H70010 Model A Full-Opening Anchor Parallel Flow Tube Product Family No. H70010 APPLICATION The Model A™ full-opening parallel low tube is a locator-type tubing seal assembly containing two parallel low paths. It is used in the upper packer of a two-packer parallel string installation. The long-string side is threaded both up and down and the short-string side contains a sealbore. The head is machined to a funnel shape with the axis in line with the sealbore so the parallel seal nipple can be guided into the bore. Since any seal movement would cause the seal to leave the bore, suficient set-down weight must be available to prevent movement of the parallel low tube. The Model A anchor parallel low tube is intended for use as a locator-type parallel low tube but is used when well conditions require the tubing to be landed in tension or when insuficient tubing weight is available to prevent movement. F Parallel Locator Seal Nipple Model A Parallel Anchor Seal Nipple Product Family No. H70202 Product Family No. H70301 APPLICATION F™ is used to land a short string in the parallel low tube. It incorporates only one seal stack, so suficient tubing weight must be applied to prevent seal movement. APPLICATION The Model A™ anchors and seals a short string in the parallel low tube. It is used when well conditions require that the short string be landed in tension or where insuficient tubing weight is available to keep the seals in the sealbore. Model A Parallel Anchor Seal Nipple Product Family No. H70301 F Parallel Locator Seal Nipple Product Family No. H70202 F Parallel Snap-Latch Seal Nipple Product Family No. H70701 APPLICATION The F™ seal nipple, when landed in the short string side of the low tube, will snap past a shoulder in the lower end of the bore. The snap-latch will hold suficiently to allow for a slight upstrain to provide an indication that the seal nipple is positioned in the sealing bore. When used in conjunction with set-down weight, it provides an extra measure of safety but does not, however, actually latch the seal nipple to the low tube. A set-down weight of 2,000–4,000 lb (907–1 814 kg) is required to latch the seal nipple and a pull of 6,000–8,000 lb (2 721–3 628 kg) will remove it from the low tube. SEAL NIPPLE SIZE AVAILABILITY GUIDE F Parallel Snap-Latch Seal Nipple Product Family No. H70701 110 Model Product Family No. Type F A F H70202 H70301 H70701 Locator Anchor Snap-Latch 1.25 x 1.53 x x Short String Sealbore in. 1.68 1.96 x x x x 2.28 x x x 2.5 x x Plugging Devices E Hydro-Trip Sub Product Family No. H79928 APPLICATION The E™ Hydro-Trip Sub is used below a hydraulically actuated tool, such as a hydraulic-set packer, to provide a means of applying the required tubing pressure for tool activation. The unique sub uses a ball that seals on the seat. After the packer is set, increased pressure forces the ball seat down until the ingers snap back into a groove. This fully opens the sub and the ball passes on down the tubing. The E is available for use with 1.900-in.–4.500-in. (48.3-mm–114.3-mm) size tubing strings. SPECIFICATION GUIDE Ball Seat ID Ball Size Size 1.900 Before Shifting in. mm in. mm in. mm 1-7/16 25.4 1.250 31.8 1.516 38.5 1-1/2 38.1 1.375 34.9 1.860 47.2 1-3/4 44.5 1.625 41.3 1.906 48.4 2-3/8 2-7/8 After Shifting 2-1/8 53.0 2.000 50.8 2.375 60.3 2-1/2 63.5 2.312 58.7 2.781 70.6 3-1/2 2-3/4 69.9 2.500 63.5 2.953 75.0 3-1/16 77.8 2.734 69.4 3.615 91.8 3-3/8 85.7 2.985 75.8 3.865 98.2 4-1/2 E Hydro-Trip Sub Product Family No. H79928 C Tubing Testing Sub Product Family No. H59921 APPLICATION The C™ tubing testing sub, along with a Bakerlite ball, may be used to test any tubing string. The sub’s design includes a machined, 45-degree, tapered ball seat. The Bakerlite ball may be reverse-circulated out of the tubing string after a test. In the event the tubing is faulty, the ball can be left in position and the tubing tested as it is withdrawn from the well. The C is available for use with 2-3/8-in. to 4-1/2-in. (60.3-mm to 114.3-mm) size tubing strings. SPECIFICATION GUIDE Ball Size Max OD Nom ID Size in. C Tubing Testing Sub Product Family No. H59921 2-3/8 mm 1-7/16 36.5 1-3/4 44.4 in. mm in. mm 1.281 32.5 3.094 78.5 1.500 38.1 1-7/8 47.6 1.781 45.2 1-7/16 36.5 1.281 32.5 2-7/8 1-3/4 44.4 38.1 2-1/8 53.9 3-1/2 2-1/2 4-1/2 3-1/2 3.719 94.4 1.500 1.750 44.4 63.5 4.531 115.0 2.125 53.9 88.9 5.594 142.0 3.250 82.5 111 Plugging Devices Silhouette Product Family No. H41586 APPLICATION The Silhouette packer setting tool is designed for interventionless setting of hydraulic packers. The Silhouette tool has an upward opening lapper allowing self-illing of the tubing string during deployment. The Silhouette lapper is opened by applying pressure down the tubing string. This pressure will shear a shear ring. Pressure may still be applied to the lapper to the required hydraulic packer setting pressure. The lapper will permanently open once applied pressure is bled off. A spring loaded inner sleeve pushes the lapper open and permanently locks it open. Advantages Allows interventionless packer setting proven Baker Hughes flapper technology from our OCRE™ portfolio Mechanical closing, hydraulic opening Provides self-filling of tubing string during completion deployment Shear value can be adjusted, depending on the application Provides large flow for reverse circulating Provides full ID when flapper is opened Sandy service qualified 5-1/2-in. (139.7-mm) tubing size currently available Other sizes currently in the development process. Please consult your Baker Hughes representative for further details Uses Silhouette Product Family No. H41586 112 Plugging Devices FLOGARD Single-Cycle Tool Product Family No. H67116 APPLICATION The FLOGARD™ single-cycle tool (SCT) is a circulating device that is operated hydraulically from the surface using internal tubing pressure. Run in the hole in the open position, the SCT allows the tubing string to self-ill. It also enables circulation to combat well control problems and distributes lighter luid to create an underbalanced condition. Advantages Permits auto-fill of the tubing above a barrier device such as the full-bore isolation valve (FBIV) Permits forward and reverse circulation The number of open ports for circulation and shear screws may be varied from to achieve desired closing rate Locks closed permanently when actuated Mechanical override available High burst and collapse rating May be used as a modular system with the FBIV where a barrier is required FLOGARD Full-Bore Isolation Valve Product Family No. H67121 The Single-Cycle Tool Product Family No. H67116 APPLICATION The FBIV is a normally closed disc valve, designed to provide isolation within a tubing string and hold pressure from both above and below. The FBIV is cycled open after a predetermined number of pressure cycles to allow full-bore access through the tailpipe. Advantages Reliable Metal Barrier–The FBIV’s solid metal barrier holds pressure from above and below; barrier is opened nondestructively, ensuring reliable and predictable opening Versatility–Suitable for many completion applications, including temporary abandonment; suitable for extended well test work with very low redress costs Ease of Use–Valve opens on bleed-off cycle with instant full-bore access–no waiting, no debris and no additional surface equipment required Pressure Testing–Standard FBIV provides up to 12 pressure testing cycles; pressure testing before setting the packer is possible with a multi-cycle tool multi-cycle tool (MCT) Modular System–FBIV can be used with or without the MCT, which enables selffilling of tubing and the facility to set packers externally FLOGARD Full Bore Isolation Valve Product Family No. H67121 Additional Information The valve is mechanical and nondestructive; it provides a reliable and easily redressable barrier for extended well testing, temporary suspension barrier and completion work. 113 Plugging Devices SPECIFICATION GUIDES The SIngle-Cycle Tool, Product Family No. H67116 Tool ID Tool OD Working Pressure Temperature Length Tool Size in. mm in. mm psi bar ºF ºC in. mm 452 x 275 2.750 70 4.510 115 6,000 414 300 150 57 1.448 588 x 375 3.750 95 5.875 146 5,000 345 300 150 55 1.397 802 x 500 5.000 127 8.010 203 8,000 552 300 150 62 1.575 833 x 575 5.750 146 8.330 212 5,000 345 300 150 62 1.575 938 x 600 6.000 152 9.380 238 8,000 552 300 150 66 1.676 Full-Bore Isolation Valve, Product Family No. H67121 Tool ID Working Pressure Above Tool OD Tool Size n Working Pressure Below n Temperature Length in. mm in. mm psi bar psi bar ºF ºC in. mm 452 x 275 2.750 70 4.515 114.7 10,000 689 8,000 552 300 150 120 3.048 588 x 375 3.750 95 5.88 149.4 8,000 552 8,000 552 300 150 124 3.150 802 x 500 5.000 127 8.010 203 8,000 552 3,000 207 300 150 135 3.429 834 x 575 5.750 146 8.34 238.5 7,500 517 3,000 207 300 150 133 3.378 939 x 600 6.000 152 9.39 238.5 8,000 552 3,000 207 300 150 141 3.581 If working pressure from below exceeds stated rating, contact Baker Hughes. Mechanical Release Tool, Product Family No. H67115 Size X X 114 Tool O/D Fingers Retracted Tool O/D Fingers Deployed Max Length in. mm in. mm in. mm 2.750 2.650 67 2.920 74 28.58 726.00 3.750 3.410 87 3.950 100 27.5 672.00 5.000 4.23 107.4 5.210 132 36.00 914.00 5.750 4.23 107.4 5.920 150 36.00 914.00 6.000 4.23 107.4 6.250 159 36.00 914.00 There must be no restrictions above the FBIV, which would prevent running of the contingency mechanical release tool. Packer Extensions Mill-Out Extension Product Family No. H49941 APPLICATION A mill-out extension can be run directly below a sealbore packer or sealbore extension. For permanent packers, the mill-out extension is required to accommodate the mandrel and catch sleeve of the CJ™ packer milling tool during packer milling. In the case of a retrievable sealbore packer, the mill-out extension will accommodate the mandrel and catch sleeve of the retrieving tool. Mill-Out Extension Product Family No. H49941 Sealbore Extension Product Family No. H49940 APPLICATION Sealbore extensions can be run below a sealbore packer. A sealbore extension is run to provide additional sealing when a long seal assembly is run to accommodate considerable tubing movement. The sealbore extension has the same ID as the corresponding packer sealbore it is run with, thus all seals of a long seal assembly seal off in the sealbore extension. If extreme tubing movement is anticipated, it is advisable to incorporate some blank sections in the seal assembly to minimize the friction of the seals inside the sealbore extension. Sealbore Extension Product Family No. H49940 115 P r o d u c t i o n S t r in g A c c e s s o r ie s Blast Joint Product Family No. H45750 APPLICATION The blast joint, positioned opposite the perforations in the casing, is used in the tubing string of a lowing well to protect it from the abrasive action of the lowing well. It exposes the maximum of metal in the abrasive area, maintaining at the same time API tubing ID and coupling OD. It is available in 10-ft (3.05-m) or 20-ft (6.10-m) lengths and for use with 2-3/8-in. (60.3-mm) through 4-1/2-in. (114.3-mm) production strings. Blast Joint Product Family No. H45750 Perforated Spacer Tube Product Family No. H45743 APPLICATION The perforated spacer tube is used at the end of a tubing string to provide an alternate low path when wireline measuring devices are used. Flow Coupling Perforated Spacer Tube Product Family No. H45743 Product Family No. H81920 APPLICATION Flow couplings are used to protect the integrity of tubing from erosive turbulence. They are also used above and below a geometric restriction in the low path, depending on the well conditions. API Recommended Practices 14B advises use of low couplings above and below safety valves. Baker Hughes offers low couplings in 4-ft. (1.22-m), 6-ft. (1.83-m), 8-ft. (2.45-m) and 10-ft. (3.05-m) lengths to suit the application. Flow Coupling Product Family No. H81920 116 P r o d u c t i o n S t r in g A c c e s s o r ie s Wireline Entry Guide With Pump-Out Plug, Shear-Out Ball Seat, and Shear-Out Ball Seat Sub Product Family No. H46921, H79927 APPLICATION The wireline entry guide is designed to be run on the bottom of the tubing string. It will aid wireline tools’ re-entry into the tubing. The wireline entry guide with pump-out plug, wireline entry guide with shear-out ball seat and the shear-out ball seat sub are installed on the bottom end of the tubing to allow the tubing string to be pressured. When the differential pressure at the tool reaches a predetermined value, the plug or ball and seat, are pumped out of the tool. After the plug or ball seat have been pumped out, these subs allow unrestricted access from the tubing into the casing below the tubing string. These products are available in a variety of conigurations. Wireline Entry Guide Product Family No. H46921 Options include a muleshoe guide to facilitate easy entry when running the tubing through the top of a liner or into a sealbore packer and expendable check valves. The shear-out ball seat sub (Product Family No. H79927) can be furnished in a box x pin coniguration for those applications where it is necessary to run additional tubing or completion equipment below the shear-out ball seat sub. Since each of these tools expends a plug or ball and ball seat during their operation, it is necessary to ensure those parts will safely pass through all equipment that is located below them. Wireline Entry Guide With Pumpout Plug Product Family No. H46921 Wireline Entry Guide With Shear-Out Ball Seat Sub Product Family No. H79927 117 Notes 118 Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. www.bakerhughes.com © 2012 Baker Hughes Incorporated. All rights reserved. 15056 REV.1 09/2012