CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein CHAPTER TWO 2.1 Introduction We now wish to examine the applications of Fourier’s law of heat conduction to calculation of heat flow in some simple one-dimensional systems. Several different physical shapes may fall in the category of one-dimensional systems: cylindrical and spherical systems are one-dimensional when the temperature in the body is a function only of radial distance and is independent of azimuth angle or axial distance. The heat transfer through the wall is in the normal direction to the wall surface, and no significant heat transfer takes place in the wall in other directions (Fig. 2–1). FIGURE 2–1 Heat flow through a wall is one dimensional when the temperature of the wall varies in one direction only. 2-2 THE PLANE WALL 2.2.1 Thermal conductivity (function of temperature) First consider the plane wall where a direct application of Fourier’s law may be made. Integration yields: 1 CHAPTER TWO Steady-State Conduction—One Dimension q = KA Dr. Haider Ali Hussein T2 − T1 ΔX when the thermal conductivity is considered constant. The wall thickness is Δx, and T1 and T2 are the wall-face temperatures. If the thermal conductivity varies with temperature according to some linear relation k =K 0 (1+βT) 2.2.2 The Thermal Resistance Concept At this point we note that, for the special case of one-dimensional heat transfer with no internal energy generation and with constant properties. Defining resistance as the ratio of a driving potential to the corresponding transfer rate, it follows from Fourier’s law that the thermal resistance for conduction in a plane wall is: q = KA T2 − T1 ΔX 2 CHAPTER TWO Steady-State Conduction—One Dimension π π πΆπΆπΆπΆπΆπΆπΆπΆ = Dr. Haider Ali Hussein ππ2 −ππ1 ππ = πΏπΏ πΎπΎπΎπΎ A thermal resistance may also be associated with heat transfer by convection at a surface. From Newton’s law of cooling, q= hA(π»π»πΊπΊ - π»π»∞ ) The Composite Wall π π πΆπΆπΆπΆπΆπΆπΆπΆ = ππππ − ππ∞ ππ = 1 βπ΄π΄ Equivalent thermal circuits may also be used for more complex systems, such as composite walls. Such walls may involve any number of series and parallel thermal resistances due to layers of different materials. Consider the series composite wall of Figure 3.2. The one-dimensional heat transfer rate for this system may be expressed as where ππ∞1 , ππ∞4 is the overall temperature difference and the summation includes all thermal resistances. Hence Alternatively, the heat transfer rate can be related to the temperature difference and resistance associated with each element. For example, 3 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein FIGURE 2.2 Equivalent thermal circuit for a series composite wall. With composite systems it is often convenient to work with an overall heat transfer coefficient, U, which is defined by an expression analogous to Newton’s law of cooling. Accordingly Q =UA ΔT where ΔT is the overall temperature difference. The overall heat transfer coefficient is related to the total thermal resistance 4 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein EXAMPLE 2.1 Consider a 0.8-m-high and 1.5-m-wide glass window with a thickness of 8 mm and a thermal conductivity of k = 0.78 W/m · °C. Determine the steady rate of heat transfer through this glass window and the temperature of its inner surface for a day during which the room is maintained at 20°C while the temperature of the outdoors is 10°C. Take the heat transfer coefficients on the inner and outer surfaces of the window to be h1 = 10 W/m2 · °C and h2 = 40 W/m2 · °C . SOL 5 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein EXAMPLE 2.2 Consider a 0.8-m-high and 1.5-m-wide double-pane window consisting of two 4mm-thick layers of glass (k = 0.78 W/m · °C) separated by a 10-mm-wide stagnant air space (k= 0.026 W/m · °C). Determine the steady rate of heat transfer through this double-pane window and the temperature of its inner surface for a day during which the room is maintained at 20°C while the temperature of the outdoors is 10°C. Take the convection heat transfer coefficients on the inner and outer surfaces of the window to be h1 = 10 W/m2 · °C and h2 = 40 W/m2 · °C. SOL 6 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein GENERALIZED THERMAL RESISTANCE NETWORKS The thermal resistance concept or the electrical analogy can also be used to solve steady heat transfer problems that involve parallel layers or combined series-parallel arrangements. Consider the composite wall shown in Fig. 2.3, which consists of two parallel layers. The thermal resistance network, which consists of two parallel resistances, can be represented as shown in the figure. Noting that the total heat transfer is the sum of the heat transfers through each layer, we have. 7 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein FIGURE 3.2 Thermal resistance network for two parallel layers 8 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein EXAMPLE 2.3 A 3-m-high and 5-m-wide wall consists of long 16-cm 22-cm cross section horizontal bricks (k = 0.72 W/m · °C) separated by 3-cm-thick plaster layers (k = 0.22 W/m · °C). There are also 2-cm-thick plaster layers on each side of the brick and a 3-cm-thick rigid foam (k = 0.026 W/m · °C) on the inner side of the wall. The indoor and the outdoor temperatures are 20°C and 10°C, and the convection heat transfer coefficients on the inner and the outer sides are h1 = 10 W/m2 · °C and h2 =25 W/m2 · °C, respectively. Assuming one-dimensional heat transfer and disregarding radiation, determine the rate of heat transfer through the wall. SOL 9 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein HEAT CONDUCTION IN CYLINDERS AND SPHERES Consider a long cylinder of inside radius ri, outside radius ro, and length L, such as the one shown in Figure 2.4.We expose this cylinder to a temperature 10 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein differential Ti −To and ask what the heat flow will be. For a cylinder with length very large compared to diameter, it may be assumed that the heat flows only in a radial direction, so that the only space coordinate needed to specify the system is r. Again, Fourier’s law is used by inserting the proper area relation. The area for heat flow in the cylindrical system is Figure 2.4 One-dimensional heat flow through a hollow cylinder and electrical analog 11 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein Spheres Spherical systems may also be treated as one-dimensional when the temperature is a function of radius only. The heat flow is then 12 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein EXAMPLE 2.4 A thick-walled tube of stainless steel [18% Cr, 8% Ni, k =19 W/mγ» β¦C] with 2-cm inner diameter (ID) and 4-cm outer diameter (OD) is covered with a 3-cm layer of asbestos insulation [k =0.2 W/mγ» β¦C]. If the inside wall temperature of the pipe is maintained at 600β¦C, calculate the heat loss per meter of length. Also calculate the tube–insulation interface temperature SOL where Ta is the interface temperature, which may be obtained as Ta =595.8β¦C Case 1 13 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein Case 2 Observe that the value 1/hA is used to represent the convection resistance. The overall heat transfer by combined conduction and convection is frequently expressed in terms of an overall heat-transfer coefficient U, defined by the relation for wall for cylinder 14 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein Case 3 Critical insulation thickness EXAMPLE Calculate the critical radius of insulation for asbestos [k =0.17 W/mβ¦C] surrounding a pipe and exposed to room air at 20β¦C with h=3.0 W/ππ2 β¦C. 15 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein Calculate the heat loss from a 200β¦C, 5.0-cm-diameter pipe when covered with the critical radius of insulation and without insulation Sol HW 2-1 A wall 2 cm thick is to be constructed from material that has an average thermal conductivity of 1.3 W/mγ» β¦C. The wall is to be insulated with material having an average thermal conductivity of 0.35W/mγ» β¦C, so that the heat loss per square meter will not exceed 1830W. Assuming that the inner and outer surface temperatures of the insulated wall are 1300 and 30β¦C, calculate the thickness of insulation required. 2-2 A certain material 2.5 cm thick, with a cross-sectional area of 0.1 m2, has one side maintained at 35β¦C and the other at 95β¦C. The temperature at the center plane of the material is 62β¦C, and the heat flow through the material is 1 kW. Obtain an expression for the thermal conductivity of the material as a function of temperature. 16 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein 2.3 Find the heat transfer per unit area through the composite wall in Figure . Assume one-dimensional heat flow. 2.4 A steel tube having k =46W/mγ» β¦C has an inside diameter of 3.0 cm and a tube wall thickness of 2 mm. A fluid flows on the inside of the tube producing a convection coefficient of 1500W/m2 γ» β¦Con the inside surface, while a second fluid flows across the outside of the tube producing a convection coefficient of 197 W/m2 γ» β¦C on the outside tube surface. The inside fluid 17 CHAPTER TWO Steady-State Conduction—One Dimension Dr. Haider Ali Hussein temperature is 223β¦C while the outside fluid temperature is 57β¦C. Calculate the heat lost by the tube per meter of length. 2.5 A spherical tank, 1 m in diameter, is maintained at a temperature of 120β¦C and exposed to a convection environment.With h=25W/m2 γ» β¦C and T∞ =15 β¦C, what thickness of urethane foam should be added to ensure that the outer temperature of the insulation does not exceed 40β¦C? What percentage reduction in heat loss results from installing this insulation? 2.6 Derive an expression for the thermal resistance through a hollow spherical shell of inside radius ri and outside radius ro having a thermal conductivity k. 18