From May 2008 High Frequency Electronics Copyright © 2008 Summit Technical Media, LLC High Frequency Design SYNTHESIZER DESIGN Building a Microwave Frequency Synthesizer — Part 1: Getting Started By Alexander Chenakin Phase Matrix, Inc. T he frequency synthesizer is a key building block of virtually any microwave test and measurement, communication or monitoring system [1-5]. Synthesizers come in a variety of forms ranging from a tiny PLL chip to a bench-top signal generator. Traditionally we imagine them as a connectorized metal box or “brick” which can be put into a more complex instrument or subsystem. This series of articles presents an overview of microwave frequency synthesizer technologies and design techniques with a specific focus on the synthesizer “brick” modules. It starts with general requirements and specifications followed by a review of the main synthesizer architectures. Direct analog, direct digital, and indirect techniques are compared in terms of performance, circuit complexity, and cost impact. A simple, single-loop PLL example is used to demonstrate the most important aspects of the design process from a general block diagram and component selection to schematic, board layout, assembling, and testing. The design trade-offs are further analyzed and complemented with a detailed review of the most advanced synthesizer solutions including DDS-based and multiloop schemes. Synthesizer design methods have evolved over time, and this series of articles offers an update on wellestablished and recentlydeveloped techniques Reviewing the Specifications A frequency synthesizer can be treated as a black box that translates one (or more) input base (reference) frequency to a number of output frequencies as shown in Figure 1. The box contains individual components such as volt58 High Frequency Electronics Figure 1 · The fundamental concept of a frequency synthesizer. age-controlled oscillators, frequency dividers, multipliers, phase detectors, mixers, amplifiers, etc., which being properly connected, perform this translation function. Although all synthesizers exhibit significant differences as a result of specific applications, they share basic characteristics and design objectives as listed below. The synthesizer’s characteristics are divided into a few groups depicting its frequency and timing (i.e., frequency coverage, resolution, stability, switching speed); spectral purity (i.e., harmonics, spurious, phase noise); output power (i.e., output power, flatness, control range). In addition to these signal-related behaviors, a specification defines how it interfaces to the outside world (control interface, bias, power consumption, size, etc.). Frequency Coverage or Range and Frequency Resolution or Step Size are the fundamental synthesizer specifications set by a particular application. Some applications (e.g., test and measurement) require wide bandwidth and fine frequency resolution while others need a relatively narrowband (10-20%) coverage with a rough step or just a single fixed frequency. Frequency Stability is determined by the High Frequency Design SYNTHESIZER DESIGN Figure 2 · Synthesizer time base and synchronization. Figure 3 · Harmonics. Figure 4 · Switched filter bank. reference signal, which can be internal or external to the synthesizer. The synthesizer usually includes a temperature-compensated (TCXO) or ovenized (OCXO) crystal oscillator that serves as both an internal time base and low phase noise source (Figure 2). The internal time base (usually 10 MHz) can be locked to an external reference signal or used by itself for synchronization of external equipment. It is also good practice to use mechanical or electronic frequency adjustment means to compensate for internal time base aging. Switching or Tuning Speed determines how fast the synthesizer jumps from one desired frequency to another and is normally specified as time spent by the synthesizer between jumps. The switching speed is determined by a particular synthesizer scheme and is usually a trade-off among other synthesizer parameters, such as step size, spurious, or phase noise. Harmonics appear in the synthesizer spectrum as multiples of the output frequency due to signal distortion in non-linear components such as an amplifier (Figure 3). Harmonics usually do not cause serious trouble since they are very well separated from the main signal. The levels of –20 to –30 dBc are acceptable in many cases, although they should be reduced to –50 or –60 dBc in some harmonic-sensitive applications or test and measurement instruments. For a narrowband synthesizer, it is easily achieved by putting a low-pass filter at the output; a switched filter bank (Figure 4) is required for synthesizer band- 60 High Frequency Electronics widths reaching or exceeding an octave. Sub-Harmonics are created at frequencies that are “sub-harmonically” related to the main signal as shown in Figure 5. A typical example is a frequency doubler, which is often used to extend the output frequency range. As a non-linear device, the doubler generates a number of harmonics of the incoming signal. Moreover, it usually employs a balanced configuration that tends to suppress the odd harmonics and, therefore, accent the desired second harmonic. Since the second harmonic becomes our main signal, all the odd products do not meet the harmonic relationship in respect to the desired output anymore and are specified as sub-harmonics. Another example is divider leakage, which can be found in PLL circuits as shown in Figure 6. Spurious Signals or Spurs are undesired artifacts created by synthesizer components at discrete frequencies that are not harmonically related to the output (Figure 7). Spurious can come from different sources such as PLL reference spurs, DDS spurs, mixer sidebands and LO leakages, some internal auxiliary signals or even external signals coming through bias and control interface circuits. Although the spurs look randomly positioned in the synthesizer spectrum, their location is determined by a particular synthesizer architecture and frequency plan. In contrast to harmonics, the spurs are much more troublemaking products that can limit the ability of receiving systems to resolve and process a desired signal. They can be located very close to the main tone and, therefore, cannot be filtered. Thus, the spurious level has to be minimized, typically to –60 dBc relative to the main signal, although many applications require bringing this level down to –70, –80 dBc and even below. Phase Noise is another measure of the synthesizer frequency instability, High Frequency Design SYNTHESIZER DESIGN Figure 5 · Sub-harmonic generation scheme. which manifests itself as random frequency fluctuations around the desired tone (Figure 7). It is one of the major parameters that ultimately limits the sensitivity of receiving systems. Synthesizer close-in phase noise strictly depends on the reference signal as well as the particular architecture used to derive its output from the reference. Indirect synthesizers also rely on tunable oscillator noise, which can supersede the multiplied reference noise at high frequency offsets. Phase noise minimization is a primary design concern; it requires a specific effort and is usually a trade-off between other synthesizer parameters. Output Power can range in wide limits depending on a particular application. A typical scenario assumes the frequency synthesizer as an LO source driving a frequency mixer in a variety of up- and downconversion schemes. This normally requires +10 to +17 dBm output signal, although some applications need more power. The output power can be controlled with an attenuator as shown in Figure 8. The same control can be used to reduce output power variations versus frequency (specified as output power flatness) by applying a proper correction voltage setting, stored in synthesizer memory. A more precise control can be achieved with a closed-loop automatic level control scheme (ALC) by 62 High Frequency Electronics Figure 6 · Another sub-harmonic example. Figure 7 · Spurious and phase noise in the output spectrum. adding a directional coupler and detector, which generates a correction signal that is fed back to the attenuator (Figure 9). This configuration does not depend on the amplifier gain and power variations; it is also less sensitive to the output load mismatch due to the coupler directivity. The Control Interface should be fast, versatile, and easy to use. Although, there is no set industry Figure 8 · Output power control using an attenuator. standard for “brick” level products, serial peripheral interface (SPI) is the most prevalent, offering full duplex communication, relatively high throughput and flexibility. RS232 is a simple and useful interface used when the distance from the Figure 9 · Closed-loop digital ALC. High Frequency Design SYNTHESIZER DESIGN Figure 10 · Synthesizer design trade-offs. master controller exceeds SPI capability. Another very desirable interface is universal serial bus (USB), which allows instant deployment or just evaluation of the synthesizer from a laptop computer. All the mentioned interfaces require a CPU or microcontroller internal to the synthesizer to perform data communication or translation functions. The designer should be very careful selecting a processor to keep the processing time at a minimum. Ideally, the synthesizer should have a direct access option; in other words, the ability to communicate directly with the components within the synthesizer. Another way to eliminate the processing time is utilizing a “list mode” that defines a list of frequencies to jump between. Knowing these frequencies, one can pre-calculate and memorize all necessary parameters required to control individual components of the synthesizer. Other specifications cover bias, power consumption, mechanical and environmental characteristics as well as some special features such as a dual output, various modulation options, etc. Design Challenges The microwave industry feels persistent pressure to deliver higher performance, higher functionality, smaller size, lower power consumption, and lower cost synthesizer designs. What parameters are the most important? 64 High Frequency Electronics Figure 11 · Direct analog synthesizer concept. Although the answer strictly depends on a particular application, frequency coverage, resolution, spectral purity, and switching speed require most of the designer’s effort as illustrated in Figure 10. The ideal synthesizer should be preferably broadband with a fine frequency resolution that allows addressing a bigger number of potential applications. On other hand, the phase noise and spurious are even more important parameters since they determine the ultimate performance of a microwave system driven by the synthesizer. However, the major technology challenge is in increasing the synthesizer tuning speed as dictated by the ongoing increase of the data rates of modern microwave systems. The time spent by the synthesizer jumping between the frequencies becomes more and more valuable since it cannot be used for data processing. While many microwave systems still work adequately with millisecond switching speed, new equipment demands microsecond operation together with similar performance (phase noise, spurious) of the low speed designs [2, 3]. Obviously, this presents serious design difficulties and trade-offs. Another challenge is cost reduction. Although it is considered to be a “standard” requirement, it drastically narrows the designer’s choices. These particular requirements—fast switching speed, excellent spectral purity, and low cost—are the key drivers in the development of new frequency synthesizers. The synthesizer characteristics heavily depend on a particular technology. While reviewing traditional frequency synthesizer architectures, we specifically address the current technology trend toward increasing the synthesizer tuning speed, improving the spectrum purity as well as reducing its complexity and cost. The main architectures along with their characteristics and tradeoffs are described below. Direct Analog Synthesizers The direct analog synthesizer is today's most advanced technique offering unprecedented speed and phase noise performance [6, 7]. The desired signal is obtained by mixing base frequencies followed by switched filters as depicted in Figure 11. The base frequencies can be extracted from low-frequency (crystal, SAW) or high-frequency (CRO, DRO, metal cavity, sapphire, etc.) oscillators by frequency multiplication, division, or phase locking. The key advantage of the direct analog technique is extremely fast switching speed, ranging from microto nanoseconds. Another distinct advantage is the ability to generate very low phase noise output due to the usage of the components (e.g., mixers) with negligibly low residual noise in comparison with the base frequency sources. Thus, the direct Figure 12 · Direct analog synthsizer with extended coverage. Figure 13 · Direct digital synthsizer (DDS). analog synthesizer phase noise mainly depends on the noise of the available reference sources and can be potentially very low. The main disadvantage of the indicated topology is limited frequency coverage and step size. In our example (Figure 11) only eighteen output frequencies can be generated even by utilizing both mixer sidebands. The number of output frequencies can be increased by using a higher number of base frequencies and/or mixer stages as shown in Figure 12. However, this rapidly increases the design complexity and overall component count. Another serious problem is a large amount of undesired mixing products that have to be carefully planned and filtered out. Special attention should be paid to switched filter isolation and leakages too. Although a large variety of mixing and filtering organization schemes is possible, they tend to be hardware intensive if a small frequency step and wide coverage are required. Therefore, while this approach offers excellent tuning speed and phase noise characteristics, its usage is limited to applications where fairly high cost can be tolerated. Direct Digital Synthesizers In contrast to traditional analog concepts, direct digital synthesizers (DDS) utilize digital processing to construct an output signal waveform from a base (clock) frequency [8, 9]. Initially, a digital representation of a desired signal is created (Figure 13), then it is reconstructed with a digital-to-analog converter (DAC) to a sinusoidal or any other desired shape. This process is extremely fast (mainly limited by the digital control) that results in very high switching speeds, comparable with direct analog schemes. DDS also provides reasonably low phase noise even showing an improvement (limited by its residual noise floor) over the phase noise of the clock source itself. However, the most valuable DDS feature is its exceptionally fine frequency resolution, which is determined by the length of the DDS phase accumu- Figure 14 · DDS output spectrum. lator. Sub-Hz levels are easily achieved. The main disadvantages are limited usable bandwidth and inadequate spurious performance. While DDS starts working from nearly DC, its highest frequency is limited by the Nyquist criteria to within one half of the clock frequency. Moreover, a practical design requires an output lowpass filter for reconstructing the signal waveform, which further decreases the highest operation frequency to about 40% of the clock signal. Another serious problem is a high spurious content (Figure 14) due to quantization and DAC conversion errors, which generally prohibits direct multiplication of the DDS output. Due to the mentioned bandwidth and spurious limitations, the DDS technique alone is rarely utilized at microwave frequencies. Rather DDS is used as a fine frequency resolution block in direct analog and indirect architectures. Indirect Synthesizers Indirect frequency synthesizers utilize phase-lock loop (PLL) techniques offering smaller step size and lower complexity in comparison with direct analog schemes [10-22]. A typical single-loop PLL synthesizer includes a tunable voltage-controlled oscillator (VCO) generating a signal that is fed back to a phase detector through a frequency divider with a variable frequency division ratio N as May 2008 65 High Frequency Design SYNTHESIZER DESIGN Figure 16 · PLL phase noise. Figure 15 · PLL block diagram and noise sources. shown in Figure 15. The other input of the phase detector is a reference signal equal to a desirable step size. Also, the reference frequency can be divided down by another divider to reduce the step size. The phase detector compares the signals at both inputs and generates an error voltage, which following filtering and amplification, slews the frequency of the VCO to the lock frequency given by FOUT = FPD × N, where FPD is the comparison frequency at the phase detector input. The major advantages of this scheme are reduced levels of spurious signals owing to the low-pass filter action of the loop and much lower level of complexity compared to the direct analog synthesizers. The main disadvantages are longer frequency switching time (which is inversely proportional to the loop bandwidth and consequently step size) and considerably higher phase noise in comparison with direct analog techniques. The synthesizer noise outside the PLL filter bandwidth is mainly determined by the VCO free-running noise as shown in Fig. 16. The phase noise within the loop filter bandwidth is given by £ = £PD + 20 log N, where £PD is the cumulative phase noise of the reference signal, phase 66 High Frequency Electronics detector, reference and feedback divider, loop filter and amplifier referred to the phase detector input (Fig. 15). Thus, the close-in phase noise depends on the reference as well residual noise of individual synthesizer components and is further degraded by large division ratios required to provide a high-frequency output with a fine resolution. The single-loop synthesizer’s characteristics can be improved with a number of techniques such as fractional-N as well as employing a frequency conversion (mixing) within the synthesizer feedback path. Although these solutions complicate the synthesizer schematic, the complexity can be balanced to a high-performance and reasonably priced design. Next Month This article will be continued in the next issue, reviewing individual components used in the synthesizer design. References 1. J. Browne, “Frequency Synthesizers Tune Communications Systems,” Microwaves & RF, March 2006. 2. A. Chenakin, “Frequency Synthesis: Current Solutions and New Trends,” Microwave Journal, May 2007. 3. J. Regazzi, and R. Gill “Signal Generator Melds Speed With Low Phase Noise,” Microwaves & RF, October 2006. 4. M. Piloni, A. Milani, and M. Baggioli, “A New Millimeter-wave Synthesizer for Point to Point Radio supporting High Data Rates using Complex Modulation Formats,” 35th European Microwave Conf. Proc., October 2005, pp. 229-232. 5. J. Browne, “Synthesizers Squeeze Into Smaller Spaces,” Microwaves & RF, March 2008. 6. V. Manassewitsch, Frequency Synthesizers Theory and Design, John Wiley & Sons, 1987. 7. Z. Galani and R. Campbell, “An Overview of Frequency Synthesizers for Radars,” IEEE Transactions on Microwave Theory and Techniques, vol. MTT-39, May 1991, pp. 782-790. 8. V. Kroupa, Direct Digital Frequency Synthesizers, John Wiley & Sons, 1998. 9. J. Vankka and K. Halonen, Direct Digital Synthesizers: Theory, Design and Applications, Springer, 2001. 10. V. Kroupa, Frequency Synthesis Theory, Design and Applications, John Wiley & Sons, 1973. 11. U. Rohde, Microwave and Wireless Synthesizers: Theory and Design, John Wiley & Sons, 1997. 12. C. Vaucher, Architectures for RF Frequency Synthesizers, Springer, 2002. 13. J. Crawford, Frequency Synthesizer Design Handbook, Artech House, 1994. 14. J. Klapper and J. Frankle, Phased-locked and Frequency Feedback Systems, John Wiley & Sons, 1972. 15. W. Egan, Phase-Lock Basics, John Wiley & Sons, 1998. 16. F. Gardner, Phaselock Techniques, John Wiley & Sons, 2005. 17. W. Egan, Frequency Synthesis by Phase Lock, John Wiley & Sons, 1999. 18. R. Best, Phase-Locked Loops— Design, Simulation, and Applications, McGraw-Hill, 2003. 19. U. Rohde, Digital PLL Frequency Synthesizers: Theory and Design, Prentice Hall, 1982. 20. A. Blanchard, Phase-Locked Loops: Application to Coherent Receiver Design, John Wiley & Sons, 1976. 21. J. Crawford, Advanced PhaseLock Techniques, Artech House, 2007 22. V. Kroupa, Phase Lock Loops and Frequency Synthesis, John Wiley & Sons, 2003. Author Information Dr. Alexander Chenakin is the Director of the Frequency Synthesis Group at Phase Matrix, Inc., www.phasematrix.com. He earned his degree from Kiev Polytechnic Institute and has worked in a variety of technical and managerial positions around the world. He has led the development of advanced products for Celeritek (since acquired by Teledyne), Nextek, Micro Lambda Wireless, General Electronic Devices, and other companies. In 2005 Dr. Chenakin joined Phase Matrix, Inc., where he oversees the development of advanced frequency synthesizer products for test and measurement applications. He is an invited lector for the 2008 IEEE International Frequency Control Symposium tutorials. He can be reached by telephone at 408-954-6409 or by e-mail at achenakin@phasematrix.com. Editor’s Note—Readers are reminded that all technical articles are included in the Archives section of our web site: www.highfrequencyelectronics. com. PDF versions of articles are placed in the Archives approximately one month after they are published in the printed and online editions of High Frequency Electronics. May 2008 67 From June 2008 High Frequency Electronics Copyright © Summit Technical Media, LLC High Frequency Design SYNTHESIZER DESIGN Building a Microwave Frequency Synthesizer— Part 2: Component Selection By Alexander Chenakin Phase Matrix, Inc. A s discussed in the previous article, a frequency synthesizer can be thought of as a black box containing various components (e.g., oscillators, phase detectors, frequency dividers, multipliers, mixers, amplifiers, etc.), which being properly connected, translate an input reference signal to a number of output frequencies. The synthesizer implementation as well as its ultimate performance depends heavily on characteristics of the individual components used in the design. Although there is no set definition for the term “components” (they can be actually complex conectorized modules), in this article we will mostly refer them as surface-mount parts, which can be placed on a printed circuit board. The characteristics and behavior of the main synthesizer parts are reviewed from the perspective of their use in practical synthesizer designs. This series of articles continues with a review of individual components from the perspective of their practical use in microwave frequency synthesizers Reference Oscillator A reference oscillator is one of the most important parts that defines stability and phase noise characteristics of frequency synthesizer. Various reference oscillator schemes are possible as shown in Figure 17. A 10 MHz temperature-compensated crystal oscillator (TCXO) provides low size and cost benefits for low- to moderate-performance applications. Better stability and noise characteristics are achieved by using an oven-compensated crystal oscillator (OCXO), but this is a more expensive and bulky part with a higher power consumption. It is worth mentioning, that using a higher frequency OCXO (e.g., 100 18 High Frequency Electronics Figure 17 · Some common reference frequency generation schemes. MHz instead of 10 MHz) can potentially result in a better synthesizer noise. There is a comparable noise floor for both parts, but the high frequency reference requires a significantly lower overall multiplication factor. Even better phase noise performance at higher frequency offsets (100 kHz and above) can be obtained with additional low-noise oscillators (e.g., SAW, CRO, or DRO) locked to the main OCXO. The chain of oscillators (which can include two or even more parts) provides the lowest phase noise profile at any frequency offset and can be used in high-end synthesizer designs. The high-frequency oscillators are usually purchased parts, although, they can be built as a part of the synthesizer design to minimize the overall size and cost. However, building a low-noise microwave oscillator (e.g. a DRO) with adequate phase noise performance is not a trivial task; it requires careful design and optimization. The phase noise behavior of a microwave oscillator (shown conceptually in Figure 18) High Frequency Design SYNTHESIZER DESIGN Figure 18 · Oscillator block diagram Figure 19 · Oscillator phase noise characteristics. oscillator phase noise behavior in the frequency offset domain. Although the formula defines four basic frequency offset regions, in microwave oscillators the 1/f term is usually ignored due to 1/f2 noise domination that leads to a “classical” oscillator phase noise profile shown in Figure 19. For offset frequencies higher than the resonator half bandwidth f0/2Q, the phase noise is mainly determined by the available RF power level and active device thermal noise. This region shows nearly flat response called “noise floor.” For frequencies between the half bandwidth and flicker corner frequency fa , the phase noise increases at 20 dB per decade. In the last region, where the flicker noise dominates, the phase noise increases at 30 dB per decade. This graph gives simplified, but nevertheless, very helpful visualization of the phase noise behavior as well as some intuitive ideas how to reduce its appearance in the oscillator output spectrum. Clearly, utilizing low flicker noise devices (e.g. silicon bipolar transistors) and applying a high-Q frequency resonator technology are effective, and commonly used ways to minimize the phase noise. Alternatively, the entire noise curve can be shifted down by increasing the oscillator signal-to-thermal noise ratio. This can be practically achieved by maintaining a higher power level in front of the resonator or/and reducing the active device noise factor, while the active device gain should be set to its optimum value (determined be the resonator coupling). Oscillator design methods and phase noise reduction techniques are described in [28-32]. VCO or YIG? Figure 20 · A YIG resonator placed between poles of an electromagnet. has been extensively investigated [23-27] and can be represented as follows: where: G is active device gain, F is active device noise factor, k is Boltzman's constant, T is temperature, P is RF power applied to the resonator, Q is resonator loaded Qfactor, f0 is oscillation frequency, fa is active device flicker corner frequency, f is offset frequency. This expression is essentially a modified Leeson’s equation that depicts the 20 High Frequency Electronics Historically, high-performance PLL synthesizers have relied on YIG-oscillators featuring broadband operation and excellent phase noise characteristics. The YIG is an acronym for yittrium iron garnet, a ferrite material that displays a unique, high-Q frequency resonance characteristic when exposed to a magnetic field [33-37]. The YIG resonator represents a small (8-20 mils in diameter) sphere placed between two poles of cylindrically reentrant electromagnet and coupled with small wire loops (Fig. 20). Frequency tuning is possible since the resonant frequency of the spherical YIG resonator in uniform magnetic field is a function of the magnetic field strength. The basic relationship between the resonant frequency f and magnetic field strength H is given by: f = g H, where: g = 2.8 MHz/Oe is a physical constant called gyromagnetic ratio. Therefore, the resonant frequency is in direct proportion to the magnetic field, which can be controlled by changing DC current injected into the electromagnet tuning coil. Practical usable frequency range of pure YIG resonators lies between 2 and 50 GHz. While the higher frequency is mainly limited by the magnet saturation and high power dissipation, lower limit is governed by the YIG saturation magnetization. Lower operating frequencies (a High Frequency Design SYNTHESIZER DESIGN few hundred MHz) are obtainable adding special dopes (such as gadolinium) that, however, degrades the Q-characteristics. The YIG resonators offer a relatively high Q (greater than 4,000 at 10 GHz) that results in low phase noise performance. The YIG oscillators also feature very linear (and repeatable) tuning characteristics that simplify the synthesizer coarse tuning algorithm in multiloop schemes. The main disadvantages are high power consumption, large size, high cost, and especially low tuning speed due to high inductance of the tuning coil. Typical achievable switching time is in a milliseconds range. An alternative solution is a voltage-controlled oscillator (VCO) based on either lumped LC or distributed microstrip resonators. Unfortunately, Q-factors of these resonators are not so high; typical values are between a few tens and few hundreds dependent on a particular technology and tuning range. The frequency tuning is achieved using varactor diodes, whose capacitance depends on the applied tuning voltage. Unlike YIGs the VCOs are extremely fast; microseconds operation is easily achieved. VCOs are currently available as tiny ICs, whose size, power consumption and cost is negligible in comparison with the YIG devices. However, the noise performance is considerably worse because of the lower Q of the utilized resonators (which is further degraded by the varactor diodes). What technology is more preferable? The VCO clearly dominates in low-cost, low- to moderate-performance designs. However, for high-performance, broadband, lownoise applications (e.g., test and measurement) the answer is not so obvious. YIG-based solutions are usually simpler since the YIG-oscillator can forgive and mask many design imperfections. One can relatively easy achieve respectable phase noise performance with a simple single or dual-loop PLL by locking the YIG with a 10 kHz loop bandwidth and relying on its free-running noise at higher frequency offsets. Obtaining comparable noise performance with a VCO is much more challenging task since the designer can only rely on the reference oscillator and PLL characteristics. At a 100 MHz output frequency, today’s commercial OCXOs perform at –160 to –176 dBc/Hz at 20 to 100 kHz offset. These numbers can be potentially translated to –120 to –136 dBc/Hz at a 10 GHz output. This theoretical performance corresponds to or even exceeds the performance of the best YIG oscillators at the same offset frequencies. However, it is very hard (if possible at all) to provide such an ideal translation since some noise degradation always occurs. Thus, achieving YIG-comparable noise characteristics for a VCO-based design is not a trivial task that calls for advanced multiloop solutions and also requires a great deal of effort to treat various “secondary” effects (e.g. voltage regulator noise, etc.). Nevertheless, the current tech22 High Frequency Electronics Figure 21 · Analog regenerative divider concept. Figure 22 · Divider output spectrum. nology trend toward faster tuning and lower cost puts the VCO in a better position for many practical scenarios. Frequency Multipliers Frequency multipliers are used to multiply reference signals or to extend synthesizer operating frequency bands. The device behavior and practical implementation is very well treated in [6, 17, 38]. It should be highlighted that a frequency- modulated signal is affected by the frequency multiplication process; i.e., phase noise and PM spurs are degraded at 20logN rate, where N is the multiplication factor. Thus, the designer’s primary concern is to avoid any extra degradation above the baseline of 20logN. From this point of view, passive, diode-based solutions are obviously preferred. Frequency Dividers A frequency divider is an essential part in a PLL synthesizer. It works in the exact opposite way that multiplier does, i.e., it brings phase noise and spurious improvement at the same 20logN rate. Digital dividers (e.g., counters) are the most commonly used devices. The residual noise is probably the main concern since the divided sig- High Frequency Design SYNTHESIZER DESIGN [38]. Similar to frequency multipliers, passive (diode-based) solutions are obviously preferable. Phase Detectors Figure 23 · Spur propagation through the signal chain. Figure 24 detector. · Sampling phase Figure 25 detector. nal can easily hit into the divider noise floor. On the other hand, analog dividers (e.g. a regenerative scheme shown in Figure 21) provide the best noise performance but are rarely used due to their narrowband behavior as well as sensitivity to circuit parameters and signal level [39-41]. It is worth mentioning that the digital frequency divider tends to suppress even harmonics and accents odd products as shown in Figure 22. This is simply because the output of a digital counter is a square-wave signal that ideally contains odd harmonics only. This feature can be utilized to obtain fraction frequency multiplication and division coefficients (e.g., 3/2, 3/4, 5/4, etc.) that can be desirable in certain cases. · Digital phase-frequency Mixers Mixers are utilized in direct analog architectures as well as indirect schemes where frequency offsetting (mixing) is involved. In contrast to frequency dividers and multipliers, an ideal mixer provides a frequency shift without disturbing signal spurious and phase noise characteristics. A propagation of an FM-modulated signal with –60 dBc spurious level through a hypothetical, ideal multiplier-mixer-divider chain is illustrated in Figure 23 (it assumes that the signal has a pure close-in PM spur; practical scenarios are usually more complicated since AM-to-PM conversion and other effects can take place). Mixers are available in IC form and can be also built from discrete parts A phase detector compares two signals and generates a voltage, which is a measure of the phase difference between the signals [17]. The phase detector residual noise is one of the key parameter that affects the performance of a PLL synthesizer. From this point of view, a balanced mixer can be a good candidate for low-noise designs, especially if a high reference signal is used. A harmonic (sampling) mixer can be used as phase detector as well. It combines an SRD multiplier and mixing diodes in a common package (Figure 24) that leads to considerable reduction in synthesizer component count. It is worth mentioning, however, the sampling detector is very sensitive to circuit parameters; making one work properly is not trivial. The main disadvantages of the mixer-based phase detectors are relatively high undesired signals (e.g. reference harmonics and DC offset) and initial frequency acquisition problem when the PLL is out of lock. A digital phase-frequency detector is a very popular and frequently used alternative since it provides a frequency-sensitive signal to aid acquisition. The detector can be constructed from discrete logic components as shown in Figure 25; it is also available in IC form (usually with an integrated charge-pump circuit). The main disadvantage of digital detectors is a higher residual noise in comparison with analog, mixer-based parts. Integrated PLL ICs Figure 26 · Simplified depiction of integrated PLL functions on an IC. 24 High Frequency Electronics Some vendors (e.g., Analog Devices, National Semiconductor and others) provide fully integrated ICs containing all necessary components required to build a whole synthesizer (Figure 26). A nice example is ADF4106 PLL IC from Analog lines in the assembly shown in Figure 27. The advantages of using printed components are obviously their low cost (just the PCB material itself) and more predictable frequency response due to the absence of package parasitics effects. The main disadvantage is that more “real estate” is required for some compo- Figure 27 assembly. · nents in comparison with packaged versions. And finally, the simplest but very important element of any microwave design is a 50-ohm transmission line used to connect the mentioned above individual parts. The transmission line impedance depends on the line width as well as the thickness and dielectric constant of the Example of a PCB Devices, which includes a digital phase detector with an integrated charge pump, RF and reference dividers, lock detector, and other circuits. All division coefficients can be programmed through a built-in 3wire serial interface (clock, data, and chip select lines). The user can also program charge pump current (to adjust PLL bandwidth), change phase detector polarity (this feature can be very helpful if a frequency mixing employed), monitor frequency lock, or access some internal signals. The IC allows building a simple single-loop PLL synthesizer or can be used in more complex schemes. Other synthesizer-oriented ICs may include more phase detector/ divider sets to build a dual-loop synthesizer, fractional-N dividers, DDS, parallel interface for faster control, on-chip memory, etc. Other Components Depending on a particular architecture, frequency synthesizers can include many other components both active (e.g., amplifiers, switches, attenuators, phase shifters, etc.) and passive (e.g., resistors, capacitors, inductors, transformers, fixed attenuators, power splitters, couplers, filters, etc.) available in surface-mount packages. Many passive components can also be printed directly on a PCB, such as the coupler and transmission Get info at www.HFeLink.com High Frequency Design SYNTHESIZER DESIGN utilized PCB material. FR-4 works well at relatively low frequencies (a few GHz), while lower loss materials (such as Rogers 4003C) are preferable at higher frequencies. Also, it si preferred that a solder mask should be removed from high-frequency elements since it introduces extra loss and slightly changes the impedance. It is also worth mentioning that all packaged parts introduce discontinuity effects, which should be minimized (or compensated) to avoid any unexpected issues and provide a robust and reproducible design. This article will be continued in the next issue, demonstrating the most important aspects of the synthesizer design process. Part 3 will show all design stages from a general block diagram to schematic, PCB layout, assembly, troubleshooting, testing, and documentation release. A simple, single-loop PLL architecture is used to discuss all aspects of the design process. References 23. D. Leeson, “A Simple Model of Feedback Oscillator Noise Spectrum,” IEEE Proc. Letters, vol. 54, Feb. 1966, pp. 329-330. 24. G. Sauvage, “Phase Noise in Oscillators: A Mathematical Analysis of Leeson’s Model,” IEEE Trans. on Instrumentation and Measurement, vol. 26, Dec. 1977, pp. 408-410. 25. B. Parzen, “Clarification and a Generalized Restatement of Leeson’s Oscillator Noise Model,” IEEE Int. Frequency Control Symposium Proc., June 1988, pp. 348-351. 26. F. Dacus, J. Van Niekerk, and S. Bible, “Tracking Phase Noise in Short-Range Radios,” Microwaves & RF, March 2002, pp. 57-64. 27. E. Rubiola, “The Leeson Effect: Phase Noise in Feedback Oscillators,” IEEE Int. Frequency Control Symposium Tutorial, June 2006. 28. I. Bahl and P. Bhartia, Microwave Solid State Circuit Design, Wiley, 2003. 29. U. Rohde, A. Podar, and G. Bock, The Design of Modern Microwave Oscillators for Wireless Applications: Theory and Optimization, Wiley, 2005. 30. J. Everard, “A Review of Low Noise Oscillator. Theory and Design,” IEEE Int. Frequency Control Symposium Proc., May 1997, pp. 909-918. 31. U. Rohde and A. Podar, “Noise Minimization Techniques for RF and MW Signal Sources,” Microwave Journal, Sept. 2007, pp. 136-162. 32. C. McNeilage, E. Ivanov, P. Stockwell, and J. Searls, “Review of Feedback and Feedforward Noise Reduction Techniques,” IEEE Int. Frequency Control Symposium Proc., May 1998, pp. 146-155. 33. R. Trew, “Design theory for broad-band YIG-tuned FET oscillators,” IEEE Trans. on Microwave Theory and Techniques, vol. MTT-27, Jan. 1979, pp. 8-14. 26 High Frequency Electronics 34. T. Heyboer and F. Emery, “YIG-tuned GaAs FET oscillators,” IEEE Int. Microwave Symposium Dig., June 1976, pp. 48-50. 35. J. Papp, “An 8-18 GHz YIG-Tuned FET Oscillator,” IEEE Trans. on Microwave Theory and Techniques, vol. MTT-28, July 1980, pp. 762-767. 36. C. Schiebold, “An Approach to Realizing MultiOctave Performance in GaAs YIG-Tuned Oscillators,” IEEE Int. Microwave Symposium Dig., 1985, pp. 261-263. 37. A. Khanna and J. Buenrostro, “2-22 GHz Low Phase Noise Silicon Bipolar YIG-Tuned Oscillator Using Composite Feedback,” IEEE Int. Microwave Symposium Dig., June 1992, pp. 1297-1299. 38. S. Maas, The RF and Microwave Circuit Design Cookbook, Artech House, 1998. 39. R. Harrison, “Theory of Regenerative Frequency Dividers Using Double Balanced Mixers,” Int. Microwave Symposium Dig., June 1989, pp. 459-462. 40. E. Ferre-Pical and F. Walls, “Microwave Regenerative Frequency Dividers with Low Phase Noise,” IEEE Trans. on Ultrasonics, Ferroelectrics, and Frequency Control, vol. 46, Jan. 1999, pp. 216-219. 41. A. Sen Gupta, J. Garcia Nava, and F. Walls, “Conjugate Regenerative Dividers,” IEEE Trans. on Ultrasonics, Ferroelectrics, and Frequency Control, vol. 51, March 2004, pp. 271-276. Author Information Dr. Alexander Chenakin is the Director of the Frequency Synthesis Group at Phase Matrix, Inc., (www.phasematrix.com) where he oversees the development of advanced frequency synthesizer products for test and measurement applications. He earned his degree from Kiev Polytechnic Institute and has worked in a variety of technical and managerial positions around the world. He has led the development of advanced products for Celeritek, Nextek, Micro Lambda Wireless, General Electronic Devices, and other companies. Dr. Chenakin was a lecturer for the 2008 IEEE International Frequency Control Symposium tutorials. He can be reached by phone at 408954-6409 or by e-mail at achenakin@phasematrix.com. Visit the Archives Readers are reminded that all technical articles are archived and available at www.highfrequencyelectronics.com. Each issue’s articles are placed in the Archives section of our Web site one month after they appear in the printed and online editions of High Frequency Electronics. This service makes it easy for new subscribers to access past articles, or for readers to send a link to colleagues who may not yet be subscribers. From July 2008 High Frequency Electronics Copyright © 2008 Summit Technical Media, LLC High Frequency Design SYNTHESIZER DESIGN Building a Microwave Frequency Synthesizer— Part 3: From Sketch to Product By Alexander Chenakin Phase Matrix, Inc. D evelopment of a new product usually starts from an idea or concept, followed by several design steps. In this article, a simple single-loop PLL example is used to demonstrate the most important aspects of the design process, beginning with a specification and block diagram, then proceeding to schematic, PCB layout, assembly, troubleshooting, testing, and documentation release. This series continues with a step-by-step review of the design sequence, from basic diagram and specifications to production The synthesizer should come in a connectorized metal box and be programmed to any desired frequency within the indicated frequency range and 1 MHz step size using a personal computer. The 10 MHz reference is from the customer’s own equipment. Obviously, the specification is not complete; however, we have enough information to start defining the synthesizer architecture and selecting its main components. Other parameters can be marked as TBD (to be determined)—that gives us some flexibility at this stage, and those parameters can be analyzed and negotiated later in the process. Specification A specification is a set of requirements that have to be met by a product. It can be generated through market research identifying particular customer needs and market demands. Alternatively, it can come from a customer, sometimes in a form of a “wish list.” The requirements are analyzed and then gradually nailed down to a formal document that establishes all parameters describing the product. As an example, let’s consider a customer who needs a signal between 5 and 5.5 GHz to be used as a stimulus source for some experiments. Although the requirements have not been completely defined, some desirable characteristics are as follows: Frequency Range: 5.0-5.5 GHz Resolution: 1 MHz Tuning Speed: 1 msec Output Power: +7 dBm Spurious: –60 dBc Harmonics: –25 dBc Phase Noise: –90 dBc/Hz at 100 kHz offset External Reference Frequency: 10 MHz 18 High Frequency Electronics Block Diagram A block diagram is a high-level pictorial model of a product that helps to understand the overall design concept. Taking a quick look at the indicated above parameters, one can conclude that the spec is straightforward: a single-loop PLL should probably do the job. What components should be used? First of all we need a VCO. Hittite’s HMC430LP4 seems to be an excellent candidate. It provides the desired frequency coverage and is available in a low-cost, surface-mount form. Moreover, we can also rely on the VCO freerunning noise at 100 kHz frequency offset, which is better than –100 dBc/Hz [42]. We also need PLL components (phased detector, dividers) to lock the VCO. Analog Devices’ ADF4106 should be a perfect choice. The part supports the required frequency range and includes a digital phase-frequency detector, both RF and reference dividers as well as lock detector circuitry [43]. All division coefficients are programmed through a built-in 3-wire serial interface. The part also allows program- High Frequency Design SYNTHESIZER DESIGN Figure 28 · A simple block diagram sketch is the usual starting point for synthesizer design. ming the phase detector charge pump current to adjust PLL loop filter bandwidth if required. This is an especially useful feature for broad bandwidth synthesizers, since the VCO tuning sensitivity and the loop division coefficients may change with frequency. Now we can draft a very simplified block diagram sketch like the one shown in Figure 28, which helps to quickly estimate some key design characteristics, such as phase noise, loop bandwidth, and tuning speed. According to the ADF4106 data sheets, the effective phase detector noise at 1 MHz comparison frequency is about –159 dBc/Hz. Assuming that PLL noise dominates (that means the external reference noise is sufficiently low), we can estimate the RF output phase noise generated by the PLL itself at –84 dBc/Hz. Since the VCO free-running noise at 10 kHz frequency offset is worse, the PLL bandwidth should be set slightly above 10 kHz (let’s say 20 kHz) for optimal phase noise performance. The tuning speed corresponding to this loop bandwidth is in the order of 200 microseconds for a 45-degree phase margin. This should be verified with your choice of simulation methods. Now, it is probably a good time to contact the customer again to discuss the characteristics we can potentially achieve (some margin should be added, of course) and clarify other parameters such as external reference phase noise. Then, we come back and proceed with the block diagram. What else are we missing? The VCO tuning curve indicates that we need about 7.5V to steer the VCO to 5.5 GHz. However, the maximum voltage provided by the phase detector output is only 5.5V. Thus, an operational amplifier (such as AD820 by Analog Devices) should be added to scale up the charge pump output. Moreover, we also need to boost the VCO RF output in order to get the Figure 29 · A block diagram with additional operating information. 20 High Frequency Electronics desired output power. A number of parts can be used; Hittite’s HMC476MP86 gain block should work sufficiently well. Thus, we can further refine our block diagram by checking all the system parameters and adding more parts as necessary. A good block diagram also includes extra information (e.g., signal frequencies and power levels, bias conditions, etc.) required to understand the circuit operation; an example is shown in Figure 29. Creating a Schematic The next step is to create a schematic, which is a detailed circuit diagram that shows all individual components as graphic symbols as well as connections between the components (Figure 30). The schematic is accomplished with specialized software (e.g., OrCAD) that allows creating a library of component symbols for use in schematic entry. In contrast to the block diagram, the schematic represents an exact model of the desired product; thus, all the details (such as component values) should be thoroughly checked and optimized. Although the schematic shown in Figure 30 will probably work (after some manipulations), it is too far from perfect. What can be improved? Let’s examine the RF signal path first. The RF output power looks too low, since some power will be lost in the output connector. On the other hand, we can save quite a bit of the energy we are losing in the resistive splitter (6 dB loss). Since the ADF4106 RF divider only needs –15 dBm signal to operate, putting a directional coupler (see Fig. 31) is a better alternative. It properly balances the RF power budget and also provides isolation between the synthesizer output and RF divider path. This helps to reduce undesired subharmonics products, which are generated by the dividers and reflected back to the RF output. From this point of view, the coupler should be preferably placed after the RF ampli- High Frequency Design SYNTHESIZER DESIGN Figure 30 · Example of a basic schematic diagram. fier to avoid unnecessary amplification of these products. It is worth mentioning, that the coupler can be printed on a PCB, which can lead to an overall component count reduction. Further subharmonic reduction is achieved by putting a surfacemount high-pass filter such as HFCN-4600+ manufactured by MiniCircuits. For very tight spurious requirements, an additional RF amplifier can be inserted into the RF divider path to increase the isolation. After removing the resistive power splitter we get more power in front of the amplifier, which puts it in a saturation regime. This stabilizes its output level and improves the output power flatness. On the other hand, keeping the amplifier oversaturated is not a good idea since it results in higher current consumption and can also reduce the device lifetime. Putting a small fixed attenuator between the VCO and amplifier allows us to keep the amplifier slightly compressed (but not oversaturated) and also provides a better termination for the VCO output. We can also add an attenuator at the amplifier output that improves the synthesizer output match. Another potential problem is the output harmonics generated by the VCO and amplifier. The indicated spec of –25 dBc can be handled by putting a low-pass filter at the amplifier output. The filter can be a purchased surface-mount part (such as LFCN-7200+ from Mini-Circuits) or can be printed on the board. The next part to focus on is the ADF4106 PLL IC. The reference input exhibits very high impedance and should work well with squarewave CMOS signals. However, an additional resistor together with DC blocking caps is required to work in a 50-ohm environment. In contrast, the ADF4106 RF input looks fine, since its impedance at the indicated fre- Figure 31 · Schematic diagram, with locations noted for performance optimization. 22 High Frequency Electronics High Frequency Design SYNTHESIZER DESIGN From Schematic to PCB Figure 32 · Common PCB layer arrangements. quencies is close enough to 50 ohms. Nevertheless, additional matching components may be needed at lower frequencies or to achieve better highpass filter termination. The major area of optimization is the loop filter. The configuration shown in Figure 30 is probably not the best since the operational amplifier boosts both the phase detector output DC voltage and the noise. Thus, the amplifier gain should be optimized. There are many different types of loop filters well described in [10-22]; an operational amplifier integrator can be a better choice. Although the 45-degree phase margin provides the best trade- off between the stability, noise picking and tuning speed, a better (flatter) noise performance can be achieved by increasing the phase margin to higher numbers. The penalty is a slower tuning speed that, perhaps, is not a problem at all. The final optimization should be done after clarifying all the key specifications, such as the required phase noise and tuning speed, available reference noise, etc. It is worth mentioning that this optimization could be done earlier at the block diagram stage. However, for more complex designs it is usually a back-andforward process due to the number of trade-offs and possible solutions. Once we have refined the schematic, it is time to turn it into a printed circuit board. The PCB layout is the physical form of the circuit; thus, all connections are derived from the schematic. There are many computer-added PCB design packages tied to a schematic. Most of the job is performed automatically, although, the best results for high-frequency designs are still achieved with a certain amount of manual placement and routing in order to control various signal interactions effects. A typical PCB design uses surfacemount components soldered flush to PCB pads. The components and connecting traces are preferably placed on the top of the board, while the bottom layer is used as a ground. This arrangement allows natural 50-ohm microstrip environment (Figure 32); the RF trace width is defined by the board material thickness and its dielectric constant. A multilayer board can be used for more complex designs such as multiloop synthesizers. The board is constructed as a sandwich where each layer is dedicated for specific signals as shown in Figure 32. Connections between layers are performed with metalized via holes. The components can also be mounted on both sides of a PCB to utilize the available space more efficiently. A solder mask is normally put on a PCB exposing only the areas to be soldered. It should be, however, removed from certain high-frequency areas, too, since it introduces extra loss and slightly changes the impedance. The PCB is also silkscreened with component identification lettering and some other information, which assists people to assemble and troubleshoot the board. Housing Design The PCB assembly is placed into a metal housing, which is usually made from an aluminum alloy with a proper coating. The synthesizer connects to the outside world through RF connectors (such as SMA, K, etc.), while screw-in EMI feed thrus can be used to bring the external voltages. A certain effort should be applied to minimize discontinuity effects at the RF connector transition. For a singlelayer board the design is pretty straightforward since the RF ground is in direct contact with the housing floor as shown in Figure 33. For a multilayer board, however, the RF ground is in-between the layers and is connected to the bottom layer through multiple via holes. This connection represents a relatively high inductance in the ground path that can affect the performance at high frequencies. A better grounding can be achieved through the top layer (e.g., using an edge-mount connector shown in Fig. 34) due to a shorter distance between the RF ground plane and connector body. From this point of view, the upper level material should be as thin as possible, while other layers can be accommodated using a Figure 33 · RF connector interface example. Figure 34 · Top layer grounding with metal and via holes. thicker, lower-frequency material. Using a coplanar waveguide transition is a good solution as well. Control Software To program the output frequency and other parameters, synthesizers require a control mechanism, which can be implemented in many differ- ent ways depending on a particular application. Designing software for complex microwave synthesizers can be a challenging task, which is usually developed by a separate team. In our case no internal controller is required since the software resides in an outside computer and is connected through a PC interface. The control High Frequency Design SYNTHESIZER DESIGN Moving to Production Figure 35 · Amplifier failure symptom, determined by using circuit probes. Figure 36 · RF test points aid in circuit troubleshooting. algorithm is fairly simple and well documented in the ADF4106 data sheets [43]. Troubleshooting and Testing Very few microwave synthesizer designs work perfectly from the first cut. More likely, they exhibit some undesirable behavior and need troubleshooting. A basic principle in troubleshooting is to reproduce and isolate a particular problem. There is no troubleshooting harder than fixing a symptom that has more than one cause. The process normally starts from a visual inspection of a PCB assembly to look for obvious construction flaws, followed by checking DC bias for all active components. The next step is to check the RF power signal at the output, which should be in expected limits. Otherwise, the RF signal path is inspected by measuring and comparing signal levels at the individual components with an RF probe. Although, the probe does not provide accurate power reading, it can give an idea if a component is functional. For example, measuring no power difference (or even power drop) between the amplifier input and output (Fig. 35) indicates that the part is probably damaged. It is also a good idea to include designated RF test points at critical locations, using miniature coaxial connectors, which can be connected or disconnected as required (Figure 36). The PLL debugging is greatly simplified since the ADF4106 IC provides 26 High Frequency Electronics a programmable access to some internal points such as RF and reference divider outputs. Measuring output frequencies at these points (which should be equal to the desired step size) can give an idea on what path is functioning. You can also check how the charge pump output responds on a division coefficient change. No response indicates a possible phase detector failure; otherwise, the problem can relate to the operational amplifier or VCO parts. The VCO can be checked manually by connecting its tuning port to an external DC supply; the VCO output frequency should follow the control voltage. Some of the most difficult troubleshooting issues relate to symptoms that are intermittent. This often is the result of components that are thermally sensitive. Compressed air can be used to cool down specific spots on a PCB, while a heat gun raises the temperatures, if necessary. The main idea is to reproduce a problem and then find and replace a part responsible for the failure. Besides fixing the damaged parts, some component adjustments or tuning may be required, for example, with printed filters. A PLL loop filter is another sensitive area that needs further optimizing. Finally, all necessary parameters are measured, and various other specific functional and performance tests are conducted as well. The process is accomplished with a detailed failure analysis and possible design changes. At a certain point all necessary design documents (e.g., specifications, block diagram, schematic, PCB and mechanical drawings, assembly drawing and bill of materials, test procedure, etc.) should be properly documented and released. All further changes are implemented as an ECO (engineering change order) in accordance with a specific company’s rules and standards. A good documentation system is vital for quality manufacturing of any product. To test the product manufacturability, a pilot run of a greater number of units (typically 10 to 25) follows the prototyping stage. It is an opportunity to evaluate the reproducibility of the design as well as documentation completeness. Following the pilot run there will likely be additional small changes until the design develops into a stable product. This series will be continued in the next issue, showing how to improve the main synthesizer characteristics. Synthesizer design trade-offs and various solutions will be discussed. Past articles are available online at: www.highfrequencyelectronics.com References 42. HMC430LP4 data sheets, available at www.hittite.com 43. ADF4106 data sheets, available at www.analog.com Author Information Dr. Alexander Chenakin is the Director of the F r e q u e n c y Synthesis Group at Phase Matrix, Inc., (www.phasematrix.com). He earned his degree from Kiev Polytechnic Institute and has worked in a variety of technical and managerial positions around the world. He can be reached by telephone at 408-954-6409 or by e-mail at achenakin@phasematrix.com. From August 2008 High Frequency Electronics Copyright © Summit Technical Media, LLC High Frequency Design SYNTHESIZER DESIGN Building a Microwave Frequency Synthesizer— Part 4: Improving Performance By Alexander Chenakin Phase Matrix, Inc. T his series of articles continues with an analysis of PLL synthesizer design tradeoffs. The simple singleloop PLL synthesizer approach exhibits various limitations and trade-offs. Thus, achieving a good performance combination (e.g., small step size and low phase noise) usually requires more sophisticated solutions. The common design trade-offs as well as various methods to improve synthesizer characteristics are discussed. In this article, the author examines design alternatives to achieve different performance objectives such as fast switching speed or fine resolution PLL Design Trade-offs The main PLL synthesizer parameters, such as output frequency range, step size, switching speed, spurious, and phase noise heavily depend on each other. First of all, the synthesizer switching speed is a function of its loop bandwidth, which is, in turn, defined by the phase detector comparison frequency or the step size. Thus, the smaller the step size, the slower the switching speed. Trying to increase the loop bandwidth may lead to higher reference spurs due to insufficient loop filter rejection. Clearly, increasing the phase detector comparison frequency will benefit the switching speed and spurious performance. On the other hand, for a simple single-loop PLL the phase detector frequency equals to the frequency step size and, therefore, can not be arbitrarily increased. A simple solution to overcome this problem is presented in Figure 37. The idea is to increase both phase detector input and VCO output frequencies by K times, and then bring the synthesizer output frequency and step size 44 High Frequency Electronics Figure 37 · A simple way to improve singleloop PLL performance. down to desired numbers with an additional divider. This scheme allows higher phase detector comparison frequencies that lead to improved performance, e.g., faster tuning speed or better spur rejection. Besides, it can potentially provide better phase noise characteristics too. Although the phase detector noise normally exhibits 10logK degradation with the phase detector comparison frequency increase, this degradation will be offset by a factor of 20logK by the output frequency divider. Assuming that the phase detector noise dominates (in certain cases) and the loop division coefficient N remains unchanged, the scheme will demonstrate 10logK overall noise improvement. Let’s step back to the general single-loop PLL case (Fig. 15). The main impact on the synthesizer performance is posted by large division ratios required to provide a high-frequency output with a fine resolution. For example, in order to get 10 GHz output with 1 MHz step size, the feedback divider ratio has to be 10000 that corresponds to 80 dB phase noise degradation. Moreover, programmable dividers are usually not available at high frequencies, thus an additional fixed divider (prescaler) is required. In this case the total High Frequency Design SYNTHESIZER DESIGN Figure 38 · The fractional division concept. division ratio will increase by the prescaler division coefficient resulting in further phase noise degradation. Furthermore, the discrete spurs at multiples of the reference frequency tend to be proportional to the loop division ratio that leads to spurious degradation too. As a result, the simple single-loop schemes are only used in low-performance applications. Fractional-N Techniques In the PLL example above we assumed that the RF signal was divided by integer numbers only. Let’s come back to our example where we need to synthesize some frequencies around 10 GHz with 1 MHz step size, i.e., 10.000, 10.001, 10.002, etc. Note, that we could get these numbers using 10 MHz reference if we could set the loop division coefficient to fractional numbers, i.e., 1000+0/10, 1000+1/10, 1000+2/10, etc. Thus, we would be able to reduce the maximum loop division coefficient and use a higher phase detector comparison frequency that would benefit virtually all synthesizer parameters. How fractional division coefficients can be realized? In general it is possible by alternating two dividers (Fig. 38) and averaging the output frequency over a certain period of Figure 39 · Using DDS as a reference. 46 High Frequency Electronics time. Another way to look at this process is to calculate the number of pulses delivered by this circuit for a given time interval, let’s say 1 sec. Obviously, the total number of pulses depends how the processing time is split between these two dividers. Thus, the average division coefficient will be between 2 and 3 depending on how many pulses are processed by each divider. There are a number of fractional divider implementation techniques, which are well described in [16-17]. However, for practical purpose, the fractional dividers are usually purchased parts, which are also integrated with phase detector, reference divider and other circuitry. A good example is a family of fractional-N PLL ICs from Analog Devices, which are pin-to-pin compatible with integer PLL ICs discussed in the previous part. The main disadvantage of the fractional-N technique is excessive spurious levels due to phase errors inherent to the fractional division mechanism. Nevertheless, it is a simple and elegant solution for many applications where spurious performance is not the main concern. Using a DDS The DDS is another very effective solution to provide a very fine frequency resolution without a common penalty of the phase detector frequency reduction. The DDS is essentially a fractional divider that can be inserted into the reference or RF feedback path as shown in Figure 39 and Figure 40, respectively. In the first case, the DDS provides a fine- resolution and relatively high-frequency reference signal that allows reducing the loop division coefficient for a given step size. Moreover, since the DDS output can be programmed in wide limits, the loop division coefficient can be kept unchanged. Thus, a programmable divider is not required. The configuration shown in Figure 40 employs DDS as a fractional divider, whose division coefficient is set by DDS tuning command. An additional divider may be required in front of the DDS to keep its input clock frequency within specified limits. In both cases, the overall loop division coefficient is defined by the ratio between the VCO output and phase detector input frequencies. Special attention should be paid to the DDS spurious signals, which are degraded by the loop division ratio for both configurations. A number of solutions (both hardware and software based) can be utilized to reduce the DDS spurs. Hardware techniques are usually based on upconversion of the DDS signal followed by a frequency divider as shown in Figure 41. Since the frequency mixing does not affect DDS spurs (assuming that undesired mixer products are properly filtered), the circuit reduces the DDS spurious content at 20 dB/decade rate inherent to the frequency division process. Unfortunately, it also reduces the output bandwidth, which may be a limiting factor in certain cases. The DDS bandwidth can be extended by applying more LO frequencies and filters as depicted in Figure 42 that, however, results in a higher component count similar to the direct ana- Figure 40 · Using DDS as a fractional divider. High Frequency Design SYNTHESIZER DESIGN Figure 41 · DDS spur reduction. Frequency Mixing Figure 42 · DDS bandwidth extension. log schemes. On the other hand, software techniques involve frequency planning to move DDS spurs in the frequency domain. These techniques are based on the fact that DDS spur location is a function of its output and clock frequencies. Therefore, for a given output frequency one can Figure 43 · DDS spur filtering. 48 High Frequency Electronics move and then filter out an undesired spur by adjusting the DDS input clock frequency and frequency tuning command as shown in Figure 43. This technique can be easily combined with PLL architectures, which provide a variable clock source as well as very efficient PLLbased filtering. The synthesizer’s main characteristics can be dramatically improved by employing a frequency conversion (mixing) within the synthesizer feedback path [44] as shown in Figure 44. The VCO output frequency is converted to a much lower frequency with the aid of an offset frequency source in order to minimize the maximum frequency division ratio. The offset signal can be produced using an additional PLL or a chain of frequency multipliers. An attractive solution is a harmonic mixer that utilizes multiple harmonics created by a built-in step recovery diode. This approach usually leads to a shorter bill of materials in comparison with fundamental mixing schemes; however, it is more sensitive to circuit parameters. The offset signal can be generated within the same PLL (Fig. 45) by adding two programmable dividers at the mixer terminals as suggested in [45]. This scheme allows fractional division coefficients that can lead to the overall performance improvement. One of the problems associated with any frequency-mixing scheme is a possible false lock due to undesired mixing products. This type of failure requires a sufficiently accurate coarse-tuning mechanism. A digitalto-analog converter (DAC) may be included to coarse-tune the VCO to approximately the correct frequency as shown in Figure 46. This acquisition aid requires linear (and repeat- High Frequency Design SYNTHESIZER DESIGN Figure 44 · Frequency mixing within RF feedback path. Figure 45 · Self-offset loop. Figure 46 · Initial frequency acquisition. Figure 47 · Dual-loop synthesizer example. able) VCO tuning characteristics over operating temperature range as well as precise frequency calibration to compensate the VCO temperature drift. Moreover, DACs are usually too noisy, adversely affecting the synthesizer phase noise performance if they are not properly removed after the initial frequency acquisition. Another potential problem is due to undesired mixer signals (e.g., LO leakage, intermodulation products), which can leak to the synthesizer output. Thus, a certain effort is required to provide required isolation between the mixer ports and the synthesizer output. Multiloop Synthesizers The main disadvantage of the simple frequency offset schemes is limited frequency coverage. Increasing the output frequency range for a fixed offset signal leads to a higher IF at the mixer output. This requires a divider with a larger division coefficient that defeats the idea of this method. The offset frequency signal should preferably be as close 50 High Frequency Electronics as possible to the VCO output frequency in order to keep the division ratio at minimum. Thus, a variable frequency offset signal is desired. The variable offset signal can be generated with another PLL as depicted in Figure 47. What do we gain with this approach? Let’s revise again our need for a 1 MHz-step synthesizer operating between 9 and 10 GHz. The first PLL provides 9 to 10 GHz frequency coverage with a 100 MHz step size by varying the division ratio N1 between 90 and 100. The output of the first PLL is used as an offset signal for the second loop to keep the mixer output below 100 MHz. Thus, for the desired 1 MHz step size, the maximum division ratio for the second loop does not exceed 100 as well. The phase noise degradation for both loops (set by the maximum division ratio) does not exceed 40 dB versus 80 dB for the single-loop alternative. Therefore, splitting the design in two loops can potentially result in overall 40 dB phase noise improvement compared to the singleloop approach. Greater phase noise improvement (or smaller step sizes) can be achieved using a larger number of PLLs as shown in Figure 48. The number of loops and frequency plan depend on particular synthesizer requirements (step size, phase noise, etc.). Since there are a number of choices for managing the individual loop characteristics, the frequency planning is not trivial; some scenarios are discussed in [10-22]. An original mathematical algorithm based on Diophantine equations is described in [47]. It worth mentioning, however, that in many cases the synthesizer architecture is also governed by available components and their cost. Thus, the designer’s experience and intuition are probably the most important factors in the synthesizer development equation. This series of articles will conclude next month reviewing advanced synthesizer solution. It will discuss how to remove the YIG oscillator still preserving good phase noise characteristics. Complex multiloop synthesizers, modulation http://www.synergymwave.com. 47. P. Sotiriadis, “Diophantine Frequency Synthesis,” IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, vol. 53, Nov. 2006, pp. 1988-1998. Author Information Figure 48 · Multiloop synthesizer concept. options, various platforms and interfaces will be also discussed. References 44. D. Pedreira, J. Alonso, F. Perez and C. Briso-Rodriguez, “High Performance Offset Synthesizer,” 35th European Microwave Conf. Proc., October 2005. 45. B. Sadowski, “A Self-offset Phase-locked Loop,” Microwave Journal, April 2008. 46. “Fractional-N Synthesizer,” Application Note, available at Dr. Alexander Chenakin is the Director of the Frequency Synthesis Group at Phase Matrix, Inc., (www.phasematrix.com) where he oversees the development of advanced frequency synthesizer products for test and measurement applications. He earned his degree from Kiev Polytechnic Institute and has worked in a variety of technical and managerial positions around the world. He has led the development of various products for Celeritek, Nextek, Micro Lambda Wireless, General Electronic Devices, and other companies. His professional achievements have been widely presented in professional magazines and international conferences. Dr. Chenakin also was a lecturer for the 2008 IEEE International Frequency Control Symposium tutorials. He can be reached by telephone at 408-9546409 or by e-mail at achenakin@ phasematrix.com. August 2008 51 From September 2008 High Frequency Electronics Copyright © 2008 Summit Technical Media, LLC High Frequency Design SYNTHESIZER DESIGN Building a Microwave Frequency Synthesizer—Part 5: Advanced Techniques By Alexander Chenakin Phase Matrix, Inc. T his is the final article in a five-part series on microwave frequency synthesizers. It concludes with a review of advanced synthesizer solutions. Although synthesizers can be found in virtually any microwave system, test and measurement (T&M) is probably the most challenging application that calls for advanced synthesizer techniques. This final article addresses some specific T&M requirements and possible solutions. This series concludes with notes on advanced design options and features for greater functionality, with descriptions of their implementation in test and measurement products T&M Synthesizer Considerations Broadband operation, very fine frequency resolution, low spurious and low phase noise are the key specifications for T&M applications. More recently a lot of interest has been focused on fast frequency switching. This has been motivated by a need for increased data throughput of ATE systems, and the frequency agility demands of wide bandwidth receivers and transmitters [2, 3]. Besides the spectral purity and switching characteristics, the T&M applications require extended functionality that include output power leveling and control, frequency and power sweep, modulation, etc. These options can be realized by adding additional separate modules or can be incorporated into the synthesizer core module. For example, the amplitude and pulse modulators can be either external or internal to the synthesizer itself (Figure 49), while the phase and frequency modulation components are usually included into the synthesizer as a part of the PLL circuitry. Test and measurement applications are 50 High Frequency Electronics Figure 49 · Adding modulation capabilities. usually associated with big bench-top instruments, which can be found in every engineering lab. Synthetic instrumentation is a costeffective alternative for building complex test and measurement equipment [48-49]. It enables the emulation of various traditional bench-top instruments employed in automatic test systems using a reconfigurable combination of core hardware components (such as a signal generator shown in Figure 50). Figure 50 · VXI signal generator covers 0.01 to 20 GHz. High Frequency Design SYNTHESIZER DESIGN Figure 51 · Microwave synthesizer module for the PXI platform. Synthetic instrumentation utilizes various platforms (VXI, LXI); more recently a lot of effort has been put on PXI platform, which offers a lower size and cost benefits. A practical PXI microwave synthesizer example is shown in Figure 51. It is based on a small (4" × 6" × 1.5") module that covers 3 to 9 GHz frequency band with 0.1 Hz resolution and less than 500 µs tuning speed. The module construction and design details are presented in [50]. Thus, today’s T&M market requirements demand that new synthesizers must be faster and smaller; simultaneously their other characteristics (e.g., resolution, phase noise, spurious) and functionality must be kept unaffected. Since the available space is continuously diminishing, it requires a certain engineering effort to compact all necessary hardware into available space. Figure 52 · VCO and YIG oscillator phase noise comparison. One of the main contributors to the synthesizer speed and size parameters is the YIG oscillator, which has been widely used in T&M synthesizers due to its unique lownoise features. Today’s market requirements (specifically, fast switching speed) encourage the use of VCO-based technologies, which, however, normally exhibit higher phase noise. How can the VCO phase noise be controlled? First, let’s compare phase noise behavior (Figure 52) of two hypothetical oscillators (YIG and VCO), which utilize identical active device arrangement. At very high frequency offsets both oscillators should demonstrate the same behavior (noise floor) defined by the ratio of the available RF power and active device thermal noise. The noise starts degrading at 20 dB/decade rate at lower frequency offsets set by the resonator Q. Clearly, the VCO demonstrates significantly higher phase noise in comparison with the YIG-oscillator due to the difference in their resonator Q-factors. Let’s build a synthesizer using these oscillators or, in other words, lock them to a low-noise reference source. What phase noise behavior is expected? A very typical YIG-based synthesizer phase noise profile is shown in Figure 53 (blue curve). The reference source noise normally dominates at very low frequency offsets (region 1), while a relatively flat noise plateau in the region 2 is mainly due to PLL components (e.g., phase detector, dividers, etc.) residual noise limitations. Outside the loop filter bandwidth the noise follows the YIG oscillator freerunning curve (region 3). The loop filter bandwidth is Figure 53 · Locking VCO and YIG oscillators within the same PLL bandwidth. Figure 54 · Locking VCO and YIG oscillators within their optimal bandwidths. Removing the YIG 52 High Frequency Electronics High Frequency Design SYNTHESIZER DESIGN Figure 55 · QuickSyn frequency synthesizer. preferably set at its optimal frequency (which is the cross point of the PLL multiplied noise and oscillator free-running noise curves) that provides the lowest overall phase noise response. Trying to lock the VCO within the same loop bandwidth results in a very ugly noise profile due to excessive VCO noise at these offsets (Figure 53, red curve). A smoother phase noise profile can be obtained by locking the VCO within its own optimal bandwidth as shown in Figure 54. Nevertheless, it is still much higher in compassion with the YIG-based counterpart. The difference is indicated as a hatched area in Figure 52 and can be minimized as follows: Figure 56 · QuickSyn phase noise at 2 GHz output. provide better phase noise performance (recalculated to the same output frequency) at offset frequencies up to a few hundred kHz. A combined reference (OCXO + CRO or OCXO + DRO) will exceed the YIG-oscillator performance at any frequency offset. Therefore, the limitations are mainly set by a PLL residual noise or, in other words, by a particular synthesizer architecture. Design Examples 1. 2. 3. A very low-noise reference source has to be used. The PLL residual noise floor has to be reduced. The PLL loop bandwidth has to be extended. Can a VCO-based design achieve YIG-comparable performance? We have already discussed that today’s OCXOs 54 High Frequency Electronics A good example demonstrating the indicated above concept is QuickSyn synthesizer (Figure 55) manufactured by Phase Matrix, Inc. The core model covers 2 to 10 GHz frequency range with about 100 µs tuning speed using a broadband fundamental VCO. The VCO is locked to a built-in DDS that provides sub-Hz frequency resolu- High Frequency Design SYNTHESIZER DESIGN tion without the common penalty of slower tuning. Since DDS-based designs are normally prone to increased spurious content, both hardware and software techniques are extensively utilized to suppress DDS spurs to negligible levels (in comparison with more copious PLL reference spurs). Though PLL spurs dominate, they are easily managed down to about –80 dBc level by optimizing the loop filter. The VCO phase noise is controlled by utilizing an ultra low-noise reference OCXO as well as very wide (a few MHz) loop bandwidth as suggested above. Thus, the synthesizer phase noise within its PLL filter bandwidth mainly depends on the multiplied reference noise as well as residual noise characteristics of the locking mechanism. A novel phase-refining technique (patent pending) is used to minimize the residual PLL noise floor [51]. The technique allows inverting the PLL division ratio (i.e., applying a multiplier within the PLL feedback path) that drastically improves both phase noise and spurious characteristics. The typical phase noise measured at the 10 GHz output and 10 kHz offset is –120 dBc/Hz. The phase noise at the 2 GHz output drops down to –131 dBc/Hz (Figure 56) that exceeds the performance of traditional YIG-based synthesizer designs at the same frequency settings. Phase hits (usually inherent to YIGs) are also 56 High Frequency Electronics Figure 57 · Synthesizer technologies comparison. reduced due to the use of a low-mass VCO and very wide loop filter bandwidth. QuickSyn also offers a great functionality including an output power calibration and control, various modulation options (AM, PM, FM, Pulse), external ALC input, independent power and frequency sweep, and list mode. A built-in power equalizer easily sets a flat or virtually any desirable output power-to-frequency profile. It is worth mentioning that these noteworthy characteristics are compacted into a relatively small package (5" × 7" × 1") ideal for a variety of stand alone and embedded OEM applications. Future Developments Microwave synthesizers have been continuously evolving and will continue to do so with time. The advancements will be made through architecture optimization, as well as the introduction and improvement of individual components such as VCOs, phase detectors, DDS, fractional-N dividers, etc. What architecture will gain in popularity? A quick comparison between the most popular architectures is shown in Figure 57. The direct analog synthesizer is obviously the most advanced solution providing unsurpassed tuning speed and phase noise characteristics. Unfortunately, today’s direct analog designs are hardware intensive and, therefore, are limited to the applications where fairly high cost can be tolerated. Although, some cost reduction is expected with the introduction of new devices (such as a wideband DDS), the most practical near-term developments are likely to be associated with multiloop VCO-based designs. Much of the progress here will be brought by reduction of the PLL residual noise characteristics and simultaneous extension of the PLL bandwidth (targeting the VCO noise floor region). Equipping the synthesizer with a low-noise reference will provide very fast microseconds tuning speed with a “YIGgrade” noise performance at much lower cost in comparison with traditional direct analog and YIG-based techniques. The continuous performance improvement, functionality extension, reduction in cost and size are targets for the new synthesizer designs. References 48. M. Granieri, “Synthetic Instrumentation: An Emerging Tech- nology,” RF Design, February 2004, pp. 16-25. 49. D. Menzer, “Synthetic Instruments: A New Horizon,” Microwave Journal, March 2006, pp. 22-36. 50. A. Chenakin and S. Ojha, “A Small Form Factor 3-9 GHz Synthesizer Module for Use in Synthetic Instrumentation Applications,” Microwave Product Digest, April 2008, pp. 58-62. 51. A. Chenakin, “Method for Low Phase Noise Frequency Synthesis,” patent pending. Author Information Dr. Alexander Chenakin is the Director of the F r e q u e n c y Synthesis Group at Phase Matrix, Inc., (www.phasematrix.com) where he oversees the development of advanced frequency synthesizer products for test and measurement applications. He earned his degree from Kiev Polytechnic Institute and has worked in a variety of technical and managerial positions around the world. He has led the development of advanced products for Celeritek, Nextek, Micro Lambda Wireless, General Electronic Devices, and other companies. His professional achievements have been widely presented in professional magazines and international conferences. Dr. Chenakin was also a lecturer for the 2008 IEEE International Frequency Control Symposium tutorials. He can be reached by phone at 408-954-6409 or by e-mail at achenakin@phasematrix.com. Editor’s Note The first four parts of this series on synthesizer design are now available online in the Archives section of www.highfrequencyelectronics.com. This final part will be placed in the archives in mid-October.