Laser Wobble
Welding
Plasma Beam
Welding
Class A++
Class A
YOUR SPECIALIST RETAILER
NOVICK SALES AND SERVICES EUROPE
West-E: Phone: +32 (0) 475 736 351 (Patrick)
East-E: Phone: +40 (0) 722 346 170 (Cézar)
E-mail: sales@novick.eu
Website: www.novick.eu
CNC EUROPE BV - LASERMACH
+32 (0) 475 736 351 West Europe
+40 (0) 722 346 170 East Europe
Metal Arc
Welding
(TIG/TAG)
Class B
www.novick.eu
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13.03.2018 V1.1
E-mail: sales@lasermach.eu
www.laserwobblewelding.com
Wobble6-PRO+ series
The killer of electric welding and argon arc welding
Europes N°1 in handheld Laser welding
HIGH SPEED DRILL EDM
2021
www.laserwobblewelding.com
YOUR SPECIALIST RETAILER
Wobble6-PRO+ series
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Are you looking for a very precise weld?- a very strong weld?
Do you want to have a significant cost reduction?
Do you want to increase drastically your production output?
Is minimal clean-up, low contamination risk, and low
environmental impact important?
· Do you have problems finding good trained people?
Staying competitive today requires cost reductions, efficiency
gains and repeatable part quality that cannot be met by
traditional techniques that rely on increasingly scarce, highlyskilled craftsmen. Enabled by unprecedented no-maintenance,
high-reliability and low-cost, fiber laser welding systems have
become the preferred welding solution for the manufacturing
industry.
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First Handheld laser torch with one finger welding control!
Market demands promote the idea of multifunctional processing. That has led to the
development of a combination head capable of laser welding and cutting 3-D metal
workpieces with unique control of the laser on the torch.
Dual Protection lenses!
Keeps your laser welding torch fully dust free!
Patented high level protection!
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Our Wobble laser welder gives you back the POLE position!
The "wobble-6PRO-Plus," can perform 3-D cutting and welding.
Part handling, positioning, clamping, cleaning, straightening, and
grinding steps are eliminated with this approach. The combi-head
opens up the door to fabricating complex metal components with a
range of variants, which could not be produced cost-efficiently before.
The result is reduced production time and costs, as well as
improved manufacturing accuracy. And easy to learn!
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Quality welds, speed and clean processing makes
Wobble laser welding “THE” favorite of manufacturers
Pressure to manufacture products in shorter time periods
and at lower costs is growing in conventional welding. With
fiber laser welding, entire process steps are no longer
necessary, and this means immediate savings. You expand
your part spectrum and your range of customers at the
same time. The laser’s versatility makes it possible to
produce small lot sizes quickly and efficiently and offers
the flexibility needed to tackle custom jobs. The broadened
spectrum of design possibilities offered by laser welding
gives both, you - manufacturers and your clients a clear
competitive edge over conventional methods.
The best way to compare laser welding to arc welding is
on the basis of your own product and production requirements.
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Others
Laser Wobble welding machines have many advantages
over traditional welding processes:
IT is very fast: Laser Welding is much faster and more versatile than traditional welding methods.
Laser energy provides consistent energy to the weld spot. This means excellent speed, thermal
control, and seam quality. Voids and pockets are eliminated and secondary finishing is
unnecessary.
Minimal Heat Input: The laser allows the metal to be heated extremely quickly, while limiting the
risk of deformation It reduces improper alterations to components. Less heat transfer to the
surrounding metal also means less distortion at the weld seam. Also a much smaller HAZ (Heat
Affected Zones) and much less crackings just beside the weld.
It is highly accurate: They allow a localized, very fine, very clean, almost invisible welding with high
precision. The laser beam can be easily controlled to weld the tiniest of parts without damaging
them. They are particularly suitable for welding small parts, they are extremely accurate .
They have a high consistency: It delivers consistent repeatability. One weld to the next can be
virtually indistinguishable.
They guarantee great strength: Laser Wobble welders do creates very high-strength welds.
They can be adapted to a wide variety of part shapes and materials: You can use them to weld
parts with very different shapes and to make complex Joints. It makes welding together materials
that differ from each other possible.
They do not wear out: Laser welding machines operate without contact, so there is no risk of wear
and tear on the machine. There is also no need to change tools or electrodes, which is a definite
advantage in terms of waste reduction.
They can be given orders digitally: It is now possible to control the quality of the welding from a
computer during the welding process.
They are VERY Profitable: Fiber laser welding is now with our Lasermach WOBBLE Handheld fiber
laser welding machine VERY affordable and accesable for every company
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What is Wobble Laser Welding?
Standard laser welding heads are designed to focus a laser
beam to ONE required spot size, keeping the beam path
static. This configuration limits the applications due to local
overheating and too small welding spot.
On the other hand, our Wobble heads incorporate scanning
technology inside our weld head. By moving the beam with
internal optics, the focal spot is no longer static and can be
dynamically adjusted by changing the shape, amplitude and
frequency.
Wobbling helps to meet the higher requirements
Wobbling effectively increases the beam diameter
during the welding, this to increase the width of the weld
while maintaining the high efficiency of deep keyhole
welding. The increase in effective beam diameter results
in a much more stable weldingpool which reacts like a
normal welding pool. You have to treat the welding pool
indentical like you know already, but much faster.
Laser welded with identical power settings
Wobble welding = Laser Stir Welding = Trepanning Laser Welding
Laser welding without Wobble
Laser Welding with Wobble
Wobbling laser beam reduces drastic the weldding defects
Thanks to the use of the Wobbling weaving technique, it is possible to bridge gaps
that are up to 30%~50% wider than is possible using conventional laser welding
systems while retaining the same high quality or even achieving better quality. A
factor of 2-4 increase in both process parameters can be achieved compared to
conventional laser welding without Wobbling!
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The beam oscillation/wobbling has a
positive impact on the laser welding
process since the welding mode is
shifting from keyhole to conduction.
welding.
Without oscillation, the samples
exhibit a large amount of surface
voids, spatters and small pores
caused by the keyhole instability.
Internal porosities are seen in most of
the welds but with wobbling the
porosities becomes much less and
with very small dimensions (2 to 16
µm) which can be considered
irrelevant, while without wobbling, the
pories and inclusions are evenn visible
with the naked eye.
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Continious welding and modulated pulse welding
With technology database inside
• Save or select your
different materials optimal
settingswith one fingertip.
• Keep special jobs with
special settings in the
memeory under a name
you give!
Modulated pulse laser welding: perfect pre-assembly
• Fully digital controlled Single
Pulses from 0 to 1000msec
• Optimal for fixing components
before welding,
• mould repair, super thin material
welding,
• pointwelding with identical welds
for perfect assembly
Continious Wave Laser welding: optimal seam welding
• CW Laser Welding Machine has
the characteristics of continuous
precision welding of various
materials which is optimal for
seam welding, assembly welding,..
• in combination with our Wobble
technology you can weld virtually
everything metal
Advanced parameter settings: optimized Laser welding!
• Every aspect of your welds
can be set to give you the
very best result.
• Extreme possibilities of
Finetuning to be able to run
your Wobble laser welder like
a winning F1-pilot.
• Ramping, pregas, aftergas,…
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Better welding methods reduces CO2 emissions!
Laser Wobble Welding = eco-friendly & cost-effective!
Industrial fabrication, and the welding process in particular, is a highly energy
intensive process involving the consumption of large quantities of gas,
electricity and consumables. Energy saving has become a priority for welding
industry. This is due to the recent increase in energy demand and constraints
in carbon emissions. Therefore, the minimum energy-oriented green welding
process is must. Wobble Laser Welding (WLW) is considered to be the most
significant development in metal joining and is a “green” technology due to its
energy efficiency, environment friendliness, increased speed, reduced
postprocessing and cleaning, and versatility. As compared to the
conventional welding methods, WLW consumes considerably less energy.
Lasermach is committed to the development of
technologies which reduce energy consumption, improve
the sustainability of our industry and improve occupational
health and safety.
Laser Wobble
Welding
Class A++
Plasma Beam
Welding
Class A
Metal Arc
Welding
(TIG/TAG)
Class B
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Carbon Footprint
drastic reduction
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Select Your optimal Wobbling Mode, your Power, your
wire Feed and more on your torch withone fingertip
Compared with traditional handheld
laser welding machine, the welding
advantages are obvious. The laser
swing amplitude (range: 0mm-4mm)
and swing pattern can be set through
the control system during the welding
process. The width of the weld seam
can be customized through the swing
amplitude, which solves the defect of
traditional hand-held laser welding that
requires high weld seams. Greatly
improve the welding fault tolerance rate.
With 6 kinds of spot modes
With adjustable spot size from 0-4mm Simple operation
and digital choice - Adjustment with a fingertip
Significant improvement of welding efficiency.
Wobble-6PRO-Plus
After continuous testing and improvement, we launched the latest
dual-drive swing/wobble laser welding machine. We use a dual-axis
high speed 400Hz swing welding head for our Wobble-6PRO-Plus
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Our newest designed Wobble-6-PRO-Plus Series, is completely re-engineered
with as only target to be the best and most safe Handheld Laser welding
machine on the market: and we did succeed!
Laser beam Emission indicator + external emission warning indicator control
· The smallest sized with the biggest power (62% smaller size than others)
· The most energy efficient of the market (14 % less energy consumption)
· The only Continue Wave Laser Welder fully designed in Europe .
· Laser beam Emission indicator + external emission warning indicator control
· Remote interlock connector with Multi safety interlocks: nozzle contact interlock,
door contact (external) interlock, foot pedal (dead’s men pedal) interlock (opt.),
key control lock, internal and external emergency stop (opt.)
· Failsafe start-stop control
· Automatic command and control for external fume extraction system
Lasermach paid a lot of attention to
safety when developing its WobblePRO+ laser welding machine. We
learned a lot from the response of our
customers and took our whole team
to redesign our succesfull WOBBLE+
fiber laser Welding machine. Besides
complete new cabinet, an improved
cooling sytem, another interface for
the operator, reduced size, and more
simple, we arranged the welding gun,
with triple protected fiber cable to be
stored away in the cabinet together
with the expensive torch. Easy
transport and torch and cable stay
clean and neat and have an increased
lifetime with the newly designed
revolutionary ergonomic wobbling
welding torch!
· The Safest handheld laser welding machine respecting on all following CE regulations:
Patented
high level
protection!
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EC 2006/42/EC – EC Directive Machinery
EC 2006/35/EU – Low voltage directive
ISO 12100 P1,P2 – Basic Standards Safety of Machinery
ISO 13857 Generic Standards Safety on hazard zones around Machinery
ISO 13849-1 Generic Standards Safety related Parts of Control System
ISO 13850 Generic standards Safety design of emergency stops
ISO 14119 Generic standards interlocking devices associated with guards
ISO 11145 laser equipment Vocabulary and symbols
ISO 11553-1 Safety standards of laser processing devices
ISO 11553-2 Safety standards of handheld laser processing devices
EN 60204-1
EN 60825-1
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PLUS stands for: “adjustable” welding width
Perfect welding control with a single
finger directly from our new welding torch
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Compared with traditional
handheld laser welding
machine,
the
welding
advantages are obvious.
The laser swing amplitude
(range: 0mm-4mm) and
swing pattern can be set
through the control system
during
the
welding
process. The width of the
weld
seam
can
be
customized through the
swing amplitude, which
solves the defect of
traditional hand-held laser
welding that requires high
weld
seams.
Greatly
improve the welding fault
tolerance rate.
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Wobble-6PRO+ & SAFETY FIRST
WOBBLE-PRO+ Series = LASER RADIATION CLASS 4
This is the highest class of laser radiation and this class is very dangerous,
and viewing of even the diffuse reflection may be dangerous.
Different measures are therefore required on the customer side to ensure laser safety,
such as the appropriate training of employees, wearing special protective equipment and
setting up a separate laser safety area.
How to make my own safe Laser Welding workshop?
Specific Controls and actions to take for Class 4 Lasers
Considerations for workshop and laboratory design for class 4 lasers include:
 no normal windows, only with protective filterglass
 a warning light must be located outside of the room to indicate when the laser if firing
 key locks to prevent unauthorised and unprotected personnel from entering
 an external emergency stop for laser source with CE-conform 4 wire protection
 non-defeatable door interlock at entry door of the space (open door shuts down laser)
 Laser safety signs at entrance to lab/workshop
 an area for storing protective eyewear near the entrance
 laser beam must be positively terminated when stopping (no accidentaly start possible)
 laser work area must be free of unnecessary specular surfaces
 curtain materials (if used) must be fire resistant
 a clearly visible power cut-off switch which kills power to the laser
 other controls as necessary
Class 4 lasers like our Wobble6PRO+ are required to have:
 provision of appropriate training on safe use of equipment including maintenance
 use of eye protection where there is a potential eye hazard
 specific safety protocols including remote interlock
 beam stop or attenuator
 warning signs and labelling
 use of protective clothing
 requirement for medical examination immediately if there is a suspected injury
 safe work procedures for control of hazards
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• Our dimensions are till 61
% smaller for the same
power
• Better performance for
identical power: minimal
+6% better
• Saving More energy by
using more high tech
solutions: -till 11% more
energy savings
• Full CE Safety
• Continious wave welding
AND Modulated Pulse
Weldding in ONE
left pictures:
on top 1000 and 1500 Watt,
on the bottom 2000 Watt
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