Zimbabwe Institute of Engineers (Zw.I.E.) Technical Project Report Telecel National Optical Fibre Transmission Backbone: Harare to Gweru. Prepared by: Wellington Guta: Specialist Engineer: Transmission Network Planning & Optimisation Table of Contents Table of Contents .............................................................................................................. ii 1 Abbreviations ............................................................................................................ 1 2 Executive summary ................................................................................................... 2 3 Introduction ............................................................................................................... 3 4 Project stakeholders.................................................................................................. 4 4.1.1 NRZ............................................................................................................... 5 4.1.2 Contractor (CCS) .......................................................................................... 5 4.1.3 Huawei .......................................................................................................... 5 4.1.4 Telecel procurement department................................................................... 5 4.1.5 Telecel commercial department: finance & legal ......................................... 5 4.1.6 Telecel Acquisition and construction department......................................... 5 5 Project detail.............................................................................................................. 7 5.1 Business case ........................................................................................................ 7 5.1.1 Microwave CAPEX and OPEX .................................................................... 7 5.1.2 Fibre CAPEX ................................................................................................ 9 5.1.3 Fibre vs. Microwave conclusion ................................................................. 10 5.2 Project design ..................................................................................................... 10 5.2.1 Feasibility study .......................................................................................... 10 5.2.2 RFP & RFQ preparation ............................................................................. 11 5.2.3 Fibre, duct & material specifications .......................................................... 13 5.2.4 Vendor selection and contract negotiation .................................................. 14 5.2.5 Route Survey & Familiarization ................................................................. 15 5.2.6 Equipment delivery ..................................................................................... 16 5.3 Project initiation, implementation and completion ............................................ 17 5.3.1 Termination equipment ............................................................................... 17 5.3.2 Civil works and supervision........................................................................ 18 5.3.3 PAT, commissioning and handover ............................................................ 19 5.4 Project Challenges .............................................................................................. 20 5.4.1 Over budget ................................................................................................. 20 5.4.2 ROW applications ....................................................................................... 20 5.4.3 Chegutu – Kadoma rodents ......................................................................... 21 5.4.4 Vandalism on NRZ locations ...................................................................... 21 5.5 Project lessons & recommendations .................................................................. 21 6 Conclusion ............................................................................................................... 22 7 Appendix A- Sample BOQ ...................................................................................... A 8 Appendix B – NRZ locations................................................................................... C 9 Appendix C – Telecel Sites ...................................................................................... D 10 Appendix D – Implementation schedule ................................................................ D ii 1 Abbreviations LD OFC OSP NRZ CCS OFC GSM RFP RFQ BOQ EMA MOT SDH ADM IP STM MGW CAPEX OPEX ISP ZINARA ZETDC GI PO PAC DDP WDM CWDM DWDM ODF PAT OTDR FAC Long Distance Optical Fibre Cable Outside Plant National Railways of Zimbabwe China Communications Services Optical Fibre Cable Global System for Mobile communication Request For Proposal Request for Quotation Bill Of Quantities Environmental Management Agency Ministry Of Transport Synchronous Digital Hierarchy Add and Drop Multiplexer Internet Protocol Synchronous Transport Module Media Gate Way Capital Expenditure Operational Expenditure Internet Service Provider Zimbabwe National Road Administration Zimbabwe Electricity Transmission & Distribution Company Galvanised Iron Purchase Order Provisional Acceptance Certificate Delivery Duty Paid Wavelength Division Multiplexing Coarse Wavelength Division Multiplexing Dense Wavelength Division Multiplexing Optical Distribution Frame Provisional Acceptance Test Optical Time Domain Reflectometer Final Acceptance Test 1 2 Executive summary This document is a report on the 3.5 million dollar optical fibre rollout project between Harare and Gweru. This was a partnership between Telecel Zimbabwe, National Railways of Zimbabwe (NRZ) and China Communication Services (CCS). The project involved installation of an Optical Fibre Cable (OFC) and terminal equipment from Harare to Gweru connecting intercity Telecel backbone sites and NRZ sidings and Power Remote Control (PRC) points. 2 3 Introduction Telecel Zimbabwe is one of the major telecommunications company in Zimbabwe that is committed to providing its customers with cutting edge technology, products and services. With the evolution of mobile technologies from GSM to 3G and now to 4G there has been an increase in demand of capacity for data enabled services. This has seen Telecel Zimbabwe embarking on projects to expand its network capacity by installing high capacity base stations meaning an increase in backhaul capacity. Telecel backbone transmission medium is predominantly microwave and an increase in microwave capacity meant an increase in operational expenditure through spectrum costs thus the need for an optical fibre cable for the backbone was prudent as it would offer reliable backhaul transmission at any desired capacity. The National Railways of Zimbabwe (NRZ) is a parastatal in Zimbabwe that offers rail transportation for bulk goods and to passengers. NRZ operates a single track that runs in two directions (Up and Down) and trains travelling in opposing directions cross at a siding. A siding is a place where two trains moving in opposite directions can effect a crossing. NRZ also has PRCs that are dotted along the railway corridor. PRCs are a telemetry system that is used to monitor and control remote substations feeding NRZ’s overhead catenary system that provides the tractive power to locomotives. There are concerns of reliability and availability that have to be well thought-out when coming up with such systems. This requires a reliable backhaul communication system that will provide accurate information about the status of equipment on the sidings and PRCs to the control centers. This saw the need for a fibre backhaul infrastructure to cater for NRZ communication requirements. CCS is a leading telecommunications service provider with interests in OSP Optical Fibre Cable deployment including design, construction, project management and supervision. They have deployed major optical fibre cable projects in African countries such as Ghana, Angola and Mozambique. With the need by most telecom operators to deploy fibre cable in, CCS set up an office in Zimbabwe so as to seek partnerships with telecom operators to deploy Optical Fibre Cable. It is in this regard that Telecel Zimbabwe and NRZ entered into a project agreement to deploy an optical fibre cable along the NRZ servitude from Harare to Bulawayo with the initial phase being from Harare to Gweru. Telecel was to provide all the technical details, i.e., planning and implementation of the project providing 4 fibre cores to NRZ sidings and PRCs. 3 4 Project stakeholders The Optical Fibre Cable rollout project to be undertaken by Telecel Zimbabwe was given to the Transmission planning department as owners of the project. I was tasked as the project engineer responsible for the end to end project management of the whole project. This included; Cost benefit study for the fibre project Terminal equipment planning for fibre termination for both NRZ and Telecel. Issuance and floating of RFP & RFQ to service providers/vendors Participate in tender bids by vendors Vendor selection and contract agreements BOQ preparation and validation Equipment procurement Project initiation and implementation supervision Testing and commissioning Acceptance and handover to operations department The above activities included participation and alignment from all business entities within Telecel including NRZ and the contractor of the project. Figure 1 which shows the stakeholder linkage. Local Authorities, EMA & MOT NRZ Huawei Telecel Acquisition & Construction Department Transmission Planning & Optimisation Department Contractor (CCS) Telecel Commercial Department Finance & Legal Telecel Procurement Department Figure 1. Project stakeholder linkage 4 In addition to the roles above I was also responsible for all the communication between all stakeholders holding weekly progress meetings as instructed by my superiors. 4.1.1 NRZ As the owners of the servitude that was going to be used to rollout the fibre project, NRZ provided personnel whom we would work with for initial route sidings and PRC surveys to help us prepare an RFP and RFQ for fibre materials. The NRZ personnel would also work with us during project implementation and the final testing and commissioning of the optical fibre cable. 4.1.2 Contractor (CCS) CCS as the contractor who was awarded the tender for rolling out the optical fibre cable was responsible for the rolling out of the OFC as well as providing fibre civil materials as designed by Telecel transmission planning department and as agreed in the BOQ with the Telecel finance and procurement department. CCS was also responsible for providing expert labour required for optical fibre installation, splicing and termination. CCS participated in the final route survey providing the detailed layout report as well as the final as built layout diagram 4.1.3 Huawei Harare to Gweru intercity Telecel backbone sites are connected through SDH Microwave radios and Huawei ADMs. To accommodate optical fibre transmission these ADMs needed to be upgraded to transmit IP traffic hence Huawei had to provide BOQs and recommendations for packet license and transmission as required by the transmission planning department. 4.1.4 Telecel procurement department The procurement department played a major role in assisting the transmission planning team with tender evaluation and vendor selection, BOQ validation, material procurement and delivery for the project to kick start. 4.1.5 Telecel commercial department: finance & legal After receiving a business case analysis from transmission planning on the need for optical fibre transmission to cater for the network expansion a budget was allocated and approved by the finance team. The finance and legal team also played a major role in tender evaluation and vendor selection as well as having the final say on contract agreements. 4.1.6 Telecel Acquisition and construction department Telecel intercity sites are located off the railway line and from the planning perspective this meant the fibre routes from the railway servitude to connect Telecel sites passed through farms, council land, Highways, bridges etc. To connect these sites ROW were sort from local authorities and MOT by the acquisition department. The ROW gave us 5 permission to rollout our optical cable through these areas. Acquisition department also sort permission from EMA after assessing the damage the project would have to the environment. The construction team was responsible for monitoring the contractor’s civil works if they adhered to the plans as set by the transmission planning department. 6 5 Project detail This section seeks to explain the project in detail from inception, implementation, evaluation and closure. 5.1 Business case A cost benefit analysis was conducted to see the benefits of an optical fibre network. Building an Optical Fibre network will allow Telecel to expand its network and services without recurrent expensive swaps. Telecel Transmission Network will offer the necessary robustness and flexibility to sustain the growing subscriber base. The current microwave backbone from Harare to Gweru was 4xSTM-1. As transmission planning department our aim is to plan transmission systems according to radio planning and core planning department. According to these respective departments, their capacity projections between Harare to Bulawayo and Harare to Mutare indicated that the current 4xSTM-1 would not meet their traffic demands. Below are a four year traffic projection that was used. 5.1.1 Microwave CAPEX and OPEX Core Transmission Needs 2013 Ha – Bu MGW (E1) 143 Ha – Mu MGW (E1) 72 2014 162 82 2015 170 86 2016 193 98 2013 2 2014 2 2015 4 2016 6 2013 3 2 2014 3 3 2015 4 3 2016 6 3 2013 65 32 2014 75 44 2015 80 52 2016 90 60 Data Transport Ha – Bu - Plumtree (VC3: 42M) Iub 3G Transport Ha – Bu (VC3:42M) Ha – Mu (E1) 2G Abis Transport Ha – Bu (E1) Ha – Mu (E1) 7 Total Capacity Evolution Addition of all traffic contributions on the main backbone sections. 2013 2014 2015 Ha – Bu (STM-1) 4 4 5 Ha – Mu (STM-1) 3 3 3 4xSTM-1 2016 6 4 5 x STM-1 Exceeded The traffic projections above show an increase from 4xSTM-1 to 6xSTM-1 in backbone traffic from Harare to Bulawayo thus there were two options, i.e., increasing the Microwave capacity or implementing a fibre backbone network. Below were the microwave and fibre CAPEX and OPEX evaluations that were carried out from Harare to Gweru. Harare-Gweru Microwave CAPEX Item Price QTY Total 7+1 MW trunk system (or equivalent) including installation $55,000.00 9 $450,000.00 OSN upgrade $5,000.00 9 $54,000.00 Shelters to transform indoor systems to outdoor $15,000.00 9 $135,000.00 Replacing Gweru Tower (60 Tower cost + CW) $120,000.00 1 $120,000.00 Replacing Kadoma with a 60m heavy duty Tower (60 Tower cost + CW) $120,000.00 1 $120,000.00 Needs a structural analysis, current towers are medium duty. Total $879,000.00 Harare-Gweru Microwave OPEX An increase in Microwave capacity requires an increase in frequency channels to be used meaning that the OPEX incurred would be from spectrum costs to the regulator. Upgrading the microwave backbone also requires extra frequency channels which are limited as most of the frequencies have been assigned to other operators. 8 5.1.2 Fibre CAPEX We gathered information from other operators and various vendors who had rolled out fibre projects. Initial estimates were based on the route length from Harare to Gweru along the national highway. Item Vendor Operator QTY Total Vendor CW (Per km) $12,000.0 0 $2,200.00 $8,000.00 270 $3,240,000.00 Total Operator $2,160,000.00 $2,000.00 270 $594,000.00 $3,834,000.00 $540,000.00 $2,700,000.00 Fibre Total 5.1.2.1 Fibre possible incomes Rolling out of fibre is a capital intensive project but with potential high returns. With infrastructure sharing regulations by the operator, Telecel is already leasing capacity on Microwave to ISPs, CDMA and WiMax operators who are requesting more capacity. With the installation of fibre, possible revenue streams from leasing capacity can be realized. We could also barter trade our capacity with other operators to create redundancy for our critical traffic. Over the years our income projections were as below, i.e. Projected Yearly income = Number of E1s x monthly rate x 10 months Number of E1s leased Yearly Income 2013 15 2014 30 2015 40 2016 50 $150,000.00 $300,000.00 $400,000.00 $500,000.00 9 5.1.3 Fibre vs. Microwave conclusion Below are findings from the transmission planning business case analysis. Item Capacity Upgrade Spectrum CAPEX OPEX (Yearly) Lifespan Incomes (Yearly) MW Need to swap to a trunk system when exceeding 4STM1. Maximum capacity of the trunk system is 7STM1 2 STM1 needs 1 channel using XPIC Telecel Zimbabwe has severe problems to secure spectrum for the backbone due to unavailability of frequencies 0.9M USD 50K USD 5 years due to technology changes None Fibre Unlimited None 3.8M USD None 20 – 25 years Approx. 300k 5.2 Project design 5.2.1 Feasibility study Initially the plan was to lay optical fibre cable along the Harare to Gweru national highway. On seeking approval from MOT, concerns were raised on the road expansion project that was being carried out by ZINARA. On the other hand ZETDC was rolling out overhead optical fibre cable with LIQUID telecommunications thus this led to Telecel Zimbabwe engaging NRZ. The timeframe of this project was set to six months. The fibre optical cable would create a logical network for Telecel as shown below; Harare HQ Banganyemba Makwiro Chegutu Kadoma Mkoba 7 Gweru Thema Kwekwe Water Tanks Munyathi Figure2 Network overview 10 5.2.2 RFP & RFQ preparation From a high level perspective Telecel required a 48 core duct buried optical fibre, 4 cores being used by NRZ for their PRC and Siding connectivity. For the purposes of creating an RFP & RFQ to float to vendors for tendering the following assumptions were made about the route. The route length estimate along the NRZ line to be 310km The optical fibre cable will be installed in the excavated land Along the cable route, normal soil accounts for 20%, hard soil accounts for 10%, gravelly soil accounts for 50%, soft rock accounts for 12%, hard rock accounts for 8%. Along the route, plain terrain accounts for 55%, hill terrain accounts for 35% and mountain terrain accounts for 10%. Timeframe to complete the project was 6 months Telecel Zimbabwe will be responsible for the agreement with NRZ as well as seek approvals from other municipalities, local councils and other interested parties. In tender submissions, prospective contractors of the project were supposed to indicate in their proposals and quotations the following technical and commercial guidelines as well as compliance to Telecel proposals Target price and payment terms as set by commercial and negotiations from acquisition departments. This included supply of OFC, materials, delivery, civil works, implementation and project management Duct burried cable + One Empty Duct in same Trench Unit Price per KM (USD) Telecel Target $13,447 Technical guideline for civil works for trenching as advised by the Telecel construction team were as shown below and as highlighted in the cross section for excavation in figure3 for both normal land and concreted land. Soil Type H (m) Bottom Width (cm) Normal soil 1m 30cm Hard soil 0.8 30cm Gravel soil 0.8 30cm Soft rock 0.7 30cm Hard Rock 0.4 30cm 11 Figure3: Cross section for excavation requirements for normal and concreted land Vendors were also supposed to consider; Providing labour and machinery for excavation as well as experts with track records in splicing and termination. Splice Losses were set to 0.03 per splice giving solutions and cost for termites and rodents in their proposals. Consider constructing manholes after every 3km and in addition construction of manholes at all road and rail crossings, PRCs and Sidings and where fibre cable meet. Consider construction of fibre along bridge crossings, river crossings, culverts, pavements in cities. Consider placing stone marks every 3km and where a manhole is located. Fibre blowing to be used when installing fibre into the HDPE ducts Installation of GI pipes for all rail and road crossings Commercial guidelines as instructed by the finance department as below Telecel Target Payment Terms & Conditions 1) 20% down payment within 15 days after PO issuance. 2) 20% of the contract price shall be paid immediately after obtaining the PAC. 3a)60% of the contract price shall be paid within one year period after obtaining the PAC, 3b) During that 1 year, 15% of the contract price should be paid every 3 months. 4) The price should be based on DDP to Harare. 5) The price should be exclusive of VAT. 6) The price should be exclusive of ROW. 12 5.2.3 Fibre, duct & material specifications The fibre specifications adopted were supposed to satisfy requirement analysis of both NRZ and Telecel Zimbabwe current and future needs as well as projected leasing capacity within the availed budget. 48 core duct buried single mode hybrid fibre was selected which comprised of ITU-T 16 G656 + 32 G652D. A combination of G652D and G656 has the following advantages; G652D single mode fibre can support up to 10Gbps capacity depending on terminal equipment. G656 single mode fibre can support up to 100 Gbps capacity. G652D offers respectable attenuation coefficients thus reducing loss budgets significantly. G656 are optimized to support long haul transmission and show no attenuation losses at single mode transmission. G652D supports WDM and CDWM whilst G656 supports DWDM. This type of fibre positioned Telecel to transmit any desired capacity in the future. Duct specifications set were Able to be buried underground Two 32/26mm diameter HDPE ducts one to be used for future use Able to withstand rodents and termites as the cable route was passing through farms and rodent infested areas. 2 way 48 core Joint boxes were considered. In addition the boxes were to meet the following conditions. A sample of the Joint box had to be provided by the contractor for approval. Joint boxes had to meet the following conditions Water proof Rigid in structure Easy to work with for splicing and termination Should have all accessories used for splicing and termination ODF specifications were as follows. 96 Core ODF with FC connections at Telecel intercity backbone sites 4 Core ODF with FC connections at NRZ sidings and PRC sites To provide FC-LC patch cables for connection between ODF and ADM. The ODFs had to be of good strength, with the cable line flexible, meeting the requirements of the radius of curvature when the fibre is coiled and bended. The ODF 13 had to adopt the epoxy electrostatic spray, corrosion-resistant appearance with a lifespan equivalent to that of the optical fibre cable. A picture of a sample of an ODF tray is shown in figure 4 Figure4: ODF tray ADM control cards and line cards Huawei provided recommended specifications for Telecel to enable a hybrid of packet transmission of up to 10Gbps and SDH transmission of STM-16. The recommendations were within the allocated budget thus the terminal equipment was procured. 5.2.4 Vendor selection and contract negotiation After receiving tender bids from various vendors and suppliers, we sat in presentations were a panel from Telecel and NRZ were looking for the following pointers for adjudication; Compliance with technical specifications Compliance with commercial specifications Ability to complete such a project Traceable references where equipment has been used satisfactorily Inclusion of all necessary support documents in the form of detailed technical data sheets, diagrams, dimensions, type test results, catalogues and brochures. Valid ISO Certificate Company Profile to be submitted with the bid and to include copies of Certificate of Incorporation, Memorandum & Articles of Association, CR14, and CR6. After awarding the contract to the winning bidder, CCS who met all the requirement, a site survey was conducted so as to enable BOQ preparations and equipment procurement. 14 5.2.5 Route Survey & Familiarization Telecel Zimbabwe, NRZ and CCS then conducted a detailed route survey so as to quantitate the materials needed for the project and to validate the locations for both Telecel sites and NRZ. Appendix A, B and C show sample BOQ covering all aspects of the project, NRZ locations and Telecel site locations respectively. The survey also assisted Telecel acquisition team to identify areas that needed authorization first from Local authorities and interested parties before trenching commenced. From the survey a Google earth network diagram, figure 5, depicting all the captured data was compiled and was adopted as the working document for the project. The conclusion of the survey initiated ROW applications from local authorities and MOT. BOQ validation as well as Equipment and material procurement. Figure5.Google Earth Network diagram 15 5.2.6 Equipment delivery On delivery of all materials, a Cable Reel Test of the fibre cable was conducted to ensure no defects occurred due to shipping. This was a fibre quality assurance test with the results being compared to factory test results. The tests were conducted at both 1310nm and 1550nm according to IEC 60793 specifications 16 5.3 Project initiation, implementation and completion The project comprised of two main parts. The termination equipment which was to be done by Telecel and Huawei and then the fibre laying. 5.3.1 Termination equipment Huawei provided additional line cards to install on our ADMS at all the backbone sites between Harare and Gweru. Each site was to be installed with Packet control card: this card enabled Telecel to transmit 10Gbps IP traffic over the fibre 2x STM-16 line cards: this enabled Telecel to transmit 2x STM-16 capacity between Harare and Gweru over 4 cores of fibre Installation of these cards meant downtime, thus affecting all the backhaul traffic between Harare and Gweru. Telecel MW backbone is made of rings as depicted below that are used to protect critical traffic. Figure6: Telecel backbone network All the critical traffic was rerouted before the cutover of new line and control cards was done. Control cards and the new line cards were to be installed During Telecel window period where there is minimum traffic, i.e., 12am – 3am. This would minimize revenue losses to Telecel Zimbabwe. One site a day starting from Gweru monitoring performance of the installed cards during the day. 17 5.3.2 Civil works and supervision Civil works started after the issuance of a PO from the Telecel Zimbabwe procurement department and payment by Telecel Zimbabwe Finance department. This part of the project was split into three sections and was supervised by Telecel transmission planning department i.e. Harare to Chegutu, Chegutu to Kwekwe and Kwekwe to Gweru. Appendix D shows the proposed schedule timeline and the below diagrams show some of the civil works along the route, i.e., the manhole type used, bridge crossing using GI pipe , warning tape in a trench and ODF equipment at Telecel site. Figure7: Part of the civil works Sectional progress reports were compiled every week which led to the following final report. This report was to be used as a guide for PATs Section Harare - Banganyemba Banganyemba - Makwiro Makwiro - Chegutu Chegutu - Kadoma Kadoma - Munyati Munyati - kwekwe Kwekwe - Thema Farm Thema Farm - Mkoba 7 Mkoba7 - Dabuka Redcliff (NRZ) Total Telecel Fibre Project progress Joint Fibre testing Digging splices distance (km) works (km) (pcs) 56.652 57.365 22 49.305 36.677 16 39.55 38.563 13 39.203 37.314 13 62.527 59.294 20 32.611 29.198 10 57.101 53.379 19 26.612 21.16 9 11.265 5.946 3 8.99 8.625 2 383.816 347.521 127 Manholes (pcs) Hard rock(m) 24 15 17 15 24 12 24 10 3 2 146 2850 1900 900 2900 1026 350 2660 2220 0 850 15656 18 5.3.3 PAT, commissioning and handover After completion of all civil works and termination of all fibre equipment to all Telecel backbone sites and NRZ sidings & PRCs, PATs were conducted separated into two parts; the civil PATs and the link PATs per section. PATs would then lead to issuance of a PAC. In the Civil PATs the following were used as guidelines to accept if the contractor had met Telecel requirements as prescribed in the initial plan; Random tests to measure depth of the trenches along the route Manhole installation and strength Backfilling properly done Correct labelling of manholes, fibre cable, stone marks and routes Figure 8 shows some Telecel personnel conducting civil PATs with the contractor Figure8: Civil work PATs The link PATs were done using an OTDR and a pocket visual tracer testing all the hops along the route. Link losses were measured and these were supposed to be within the link budgets of the hops. All fibre cores were tested and had to conform to +/-1dB loss of equation 1 Equation1: a = (Lx0.25) + (No. S x 0.08) + (No. C *0.5) Where a = link attenuation L = the length of the route with a factor of 0.25) No. S = number of splices along the link No. C = No of connectors 19 Figure9: OTDR tests After PATs were done the fibre link from Harare to Gweru was commissioned and the following services were tested Kwekwe 3G traffic to Harare RNC Gweru Gb traffic to Harare SGSN Battlefields 2G traffic to Harare After monitoring the link performance which was rendered satisfactory over a month’s period, and FAT was conducted which led to the fibre network being accepted and handed over to Telecel operations team for their daily maintenance and monitoring. 5.4 Project Challenges There were problems encountered during the course of the project and some saw the project being delayed and not meeting the set timeframes. 5.4.1 Over budget The initial budget for the project was for 310km but on conducting a detailed survey and connecting all the required locations, the route length was 347km.Approvals from Telecel Zimbabwe finance department were needed for the project to go ahead. For us to get the approval we had to wait for the management meeting on projects which took place every quarter. We asked for an emergency consultation to avoid stalling the project 5.4.2 ROW applications We had areas where we passed through Local council land and highway crossings. Getting way leaves from these authorities took three to four months. Seeing that they would affect the project timeframes the affected areas were the last to be connected. 20 Figure10: Banganyemba route One particular case to note was connecting Telecel backbone site, Banganyemba, shown in figure 10 above. This site is located between Harare and Norton and its route from the railway line servitude passes through the Harare – Bulawayo Highway and a farm to the site. MOT granted permission to trench along the highway after highway upgrades were done. The owner of the farm granted us permission after he had finished harvesting his crops. 5.4.3 Chegutu – Kadoma rodents The area between Chegutu and Kadoma is infested with rodents. Concrete encasement of the buried duct and fibre along the whole route was advised. This meant an increase in the Telecel budget which was rejected. A temporary solution of using rodent repellents is being implemented. 5.4.4 Vandalism on NRZ locations NRZ’s PRC and sidings have over the years been vandalized and most have been neglected with no security so most of the cable installed into their shelters was stolen as it was mistaken for copper wire. We decided not to install any cable into the shelters, rather leave it in manholes next to the shelter until such a time when round the clock security is availed. 5.5 Project lessons & recommendations Despite the project eventually being a success there are areas that could have been done differently. Projects of this magnitude needed an internal detailed survey before issuance of RFPs and RFQs. Estimates made from RFP and RFQ saw the final project over budget. An internal detailed survey could also assist the Acquisition teams to seek ROW well in time. It is highly recommended that Telecel Zimbabwe continue with the fibre expansion along their backbone network to create a world class transmission backhaul network 21 6 Conclusion Despite the challenges faced, the first phase of the implementing a national optical fibre cable between Harare and Gweru was a success. Capacity requirements that were projected from the different department are now being provisioned on the fibre network as well as creation of redundant links for the Microwave backbone offering great resilience and protection to the Telecel traffic. Telecel Zimbabwe is now engaging ISPs and the business community with of capacity lease proposals for their connectivity along Harare and Gweru on Telecel fibre. 22 7 Appendix A- Sample BOQ 1 1.1 1.2 1.3 2 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.2 2.2.1 2.2.2 2.2.3 2.3 2.3.1 2.3.2 2.3.3 2.4 2.4.1 2.4.2 2.4.3 2.5 2.5.1 2.5.3 2.5.4 3 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.2 3.4 3.4.1 Right Of Way Acquisition Right of Way acquisition from the Authority/private land owners. Right of way from Irrigation department in case crossing of rivers ROW Acquisition for Railway Crossing from NRZ Railway Supply of Material (Cable, Accessories & Ducts) Fibre Cable 4F Standard Direct buried cable as per technical specification 4F Duct buried cable as per technical specification 48F Standard Direct buried cable as per technical specification 48F Duct buried cable as per technical specification 36F Standard Direct buried cable as per technical specification 36F Duct buried cable as per technical specification Fibre Cable accessories ( Fibre Splicing Closures) Sleeves including splicing material with all accessories for 4 FO Sleeves including splicing material with all accessories for 48 FO Sleeves including splicing material with all accessories for 36 FO Optical termination Pigtail with FC/PC connector G652 Pigtail with FC/PC connector G656 Optical Coupling Unit Optical Distribution Frame Optical Distribution Frame (4 fibres) Optical Distribution Frame (48 fibres) Optical Distribution Frame (36 fibres) Ducts GI-PIPE SUB-DUCTED WITH PVC PIPE HDPE-pipes Warning Tape Civil Works Digging Works including backfilling Urban Area Non-Urban Area Urban Rocky Area Non-Urban Rocky Area Breaking & Reinstatement Road Surface (width: 0.3m). Concrete road surface (thickness<=0.15m) Tarmacadam road surface (thickness<=0.15m) Brick road surface Ducts (Laying & Installation of HDPE / PVC Pipe direct in an open trench). Lay-out & Installation of HDPE Pipes direct in trench Lay-out & Installation of PVC Pipes direct in trench Construction of Hand holes and Man holes. Installation of joint chamber Meter Meter No. Meter Meter Meter Meter Meter Meter No. No. No. No. No. No. No. No. No. Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter No. A 3.4.2 3.4.3 3.4.4 3.5 3.5.1 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 Installation of Concrete Pre-cast Manhole Construction of Brick manhole as per design Installation of Stone Marker supply and installation Pulling/Blowing works. Laying/puling of Cable/duct in trench including protection of cable in MH with plastic and sealing. Crossings. Bridge, Road and Canal Crossing with Galvanized Steel Pipes (including supply) Underwater Canal Crossing with two PE endless Pipe (including supply) Horizontal Directional Drilling with HDPE Pipe (incl. supply) Crossing by Boring with Galvanized Steel Pipes .(including supply) Railway crossing with Steel Pipe. (including supply) Railway crossing Manhole for Boring Machine Installation Jointing and Termination 4 FO Installation and termination of ODF 4 fibres Jointing and Termination 48 FO Installation and termination of ODF 48 fibres Jointing and Termination 36 FO Installation and termination of ODF 36 fibres Services Survey and Design (issuing of construction drawings) As built drawings and documentation (including maps). Testing and Commissioning Project Management VAT (If Applicable) No. No. No. Meter Meter Meter Meter Meter Meter No. No. No. No. No. No. No. KM KM Section B 8 Appendix B – NRZ locations Siding Name Dabuka Kadoma Siding Latitude Longitude S19°31'06.0 29°46'52.0 S18°20'26.3 29°54'52.7 Zaloba Signal 180/181 Zaloba Siding Willowvale Umsweswe Siding Somerby Siding Sherwood Siding Shamwari Siding Selous Siding Sekope Siding Rimuka Siding Redfields Siding Redcliff Norton Ngwena Siding Nahla Siding Munyati Siding Martin Siding Manyame Siding Makwiro Siding Lydiate Siding Lochinvar Kwekwe Kutama Siding Kintyre Siding Hunyani Siding Hunters Road Siding Harare Gweru Gado Siding Chiwundula Siding Chigwell Siding Chegutu Siding Battlefields Siding Total Distance S19°14'57.0 S19°16'08.0 S17°52'15.2 S18°26'05.0 S17°49'55.6 S18°45'00.0 S18°49'41.0 S18°01'06.0 S19°23'49.0 S18°20'11.0 S19°00'32.0 S19°00'32.0 S17°53'19.0 S18°32'03.0 S19°20'28.0 S18°39'29.0 S18°15'31.0 S19°18'08.0 S17°58'00.0 S17°53'18.0 S17°51'47.7 S18°55'54.0 S17°54'03.0 S17°51'49.0 S17°52'54.0 S19°09'24.0 S17°50'00.0 S19°27'33.4 S19°00'01.7 S19°05'50.0 S18°12'02.1 S18°08'06.0 S18°36'16.0 29°44'34.0 29°49'10.0 30°57'58.0 29°48'57.0 30°49'30.2 29°47'00.0 29°49'19.0 30°21'14.0 29°47'21.0 29°49'57.0 29°44'52.0 29°44'52.0 30°04'36.0 29°49'46.0 29°46'17.0 29°46'46.0 29°59'48.0 29°49'50.0 30°25'42.0 30°34'42.0 30°59'21.0 29°49'56.2 30°26'42.0 30°47'27.0 30°45'09.0 29°47'26.0 31°03'17.0 29°48'29.4 29°49'26.5 29°48'38.0 30°03'48.4 30°08'17.0 29°49'21.0 Elevation 1406 1207 1361 1336 1447 1085 1403 1179 1192 1263 1167 1112 1187 1187 1085 1137 1450 1097 1194 1361 1315 1358 1450 1213 1337 1387 1354 1289 1476 1424 1239 1250 1171 1189 1120 C 9 Appendix C – Telecel Sites Site Name Latitude Longitude Thema Farm Telecel HQ Railway Makwiro Mkoba 7 kwekwe water tank Chegutu Munyati Banganyemba Kadoma Total S19°20'06.4 S17°51'01.3 S17°58'15.3 S19°27'55.7 S18°57'15.4 S18°08'06.2 S18°44'26.9 S17°56'52.5 S18°20'05.5 29°48'05.4 31°03'06.6 30°25'30.4 29°45'52.1 29°47'52.1 30°08'26.8 29°47'58.7 30°40'44.5 29°54'27.5 10 Appendix D – Implementation schedule D E