Maintenance and Warranty Manual Version : August 2003 Name Address Accura Model Serial Number Installed by Type of Extended Warranty • Briot ProCare (example) • Briot ProCare Plus (example) • Briot ProCare Premium (example) Warranty • Beginning date of limited warranty ____/____/____ • Ending date of limited warranty ____/____/____ • Beginning date of extended warranty ____/____/____ • Ending date of extended warranty ____/____/____ Review Checklist • Installation / Preparation of the Accura • System Introduction • Maintenance of the Accura Briot Representative Date Customer We recommend that the Customer maintains this book carefully during the life of the . It will help you, the Customer, with the following: • the basic maintenace and adjustments for continually maintaining the optimum performance of the machine • information guided by Briot In-house Support for technical questions which can be answered directly by phone. It will be beneficial to the Briot Representative: • during the installation and training of the Accura, to review with the Customer all the functions of the machine and to apply the step by step training program • providing an accurate, up-to-date record of all service and maintenance performed on the Accura. 3 Contents eparation Installation of the Accura System Introduction of the Accura Maintenance of the Accura p8 p9 p 10 W arranty Pr ograms p 13 p 14 p 15 p 17 p 19 p 20 Warranty Programs Briot Limited Warranty Briot Warranty Program Overview Service contract (example) Maintenance Schedule Service Calls / Visits Briot Technical Support Installation Preparation Installation/Pr A ccessories & Consumables p 22 p 23 p 24 O perating the Edger p 27 p 27 p 28 p 30 p 31 p 32 Basic Maintenance & Adjustments p 43 p 44 p 44 p 45 p 46 p 52 p 54 p 54 p 55 p 56 p 57 p 59 Differential Size Adjustment General Size Adjustment Safety Bevel Landing Position Adjustment Groove Landing Position Adjustment Groove & Safety Bevel Regularity Adjustment Scanform™ Adjustment Scanform™ Adjustment Troubleshooting p 63 p 64 p 65 p 66 p 67 p 72 p 76 p 80 System Adjustments System Adjustments Basic Maintenance & Adjustments Safety Precautions Daily Maintenance Wheel Cycle Counts & Resetting Cleaning and Emptying the Filtering Tank Scanform™ Set-up Wheel Dressing Basic Adjustments General Size Adjustment Lens Feeler Adjustment Landing Position Adjustment Axis Adjustment Stylus Introduction and Height Adjustment Operating the Edger Initialization Screen & Keyboard Icons Scanform™ Three Working Modes Starting a Job Accessories & Consumables Accessory Kit Wheels Consumables 5 Installation Preparation Installation/Preparation Installation of the Accura System Introduction of the Accura Maintenance of the Accura p8 p9 p 10 7 Installation of the The machine must be installed by an Authorized Briot Represenative (expected duration 1:30 hours) Installation of the edger • • • • • Lay-out of the edger Drilling the holes Connecting water supply Installing drainage system The electrical connection Setting-up the system • • • • • • Remove the packing, foam and bracket Clamp the translation screw Switch on the system Initialization Auto test Water flow adjustment Checking the edging parameters Edge lenses and inspect the following Axis • Distance • Height • 1/2-1/2 bevel • Expert bevel • Size • Checking the functions Pattern shape scanning and edging plastic lenses Polishing • Safety bevel on the front of a lens • Safety bevel on the rear of a lens • Grooving • Edging • 8 1/2 eye lens job (right eye & left eye) Introduction and training program by an Authorized Briot Representative Installation Preparation System Introduction of the Review of the machine • • • Screen and Keyboard Scanform™ Explain the 3 different modes and the icons Operating the Edger • • • • • • • • Frame Scanning Pattern & Lens Scanning Lay-out/Blocking Mode Edging a Lens Lens Re-feeling Controlled Bevel Auto Groove & Controlled Groove Re-touching 9 Maintenance of the Training on the basic maintenance of the machine and demonstration of the maintenance guided by Briot In-house Technical Support Basic Maintenance and Adjustments • • • • • • • • Wheel Cycle Counts and Resetting Cleaning and Emptying the Filtering Tank Scanform™ Setting Wheel Dressing Size Adjustment Lens Feeler Adjustment Landing Position Adjustment Axis Adjustment System Maintenance • • • • • • • • Briot Technical Support Differential Size Adjustment General Size Adjustment Safety Bevel Position Adjustment Groove Landing Position Adjustment Groove & Safety Bevel Regularity Adjustment Scanform™ Adjustment Scanform™ Adjustment Accessories & Consumables • • • 10 Accessory Kit Wheels Consumables Warranty Programs Warranty Programs Briot Limited Waranty Briot Waranty Program Overview Service Contract (example) Maintenance Schedule Service Calls / Visits Briot Technical Support p 13 p 14 p 15 p 17 p 19 p 20 11 Briot Limited Warranty • This warranty is valid only after the warranty registration card is properly completed and returned to our corporate headquarters within ten days after purchase/installation date. • This limited warranty is extended to the original consumer purchaser of the Briot product. Briot warrants all parts and components thereof, to be free of defects in material and warkmanship. The warranty does not cover chucks, plastic shields, plastic covers, fuses, disk drives, light bulbs, bearing parts, and diamond wheels which have been worn out by normal use. These are normal replacement items. • The warranty commences on the date of installation, provided the warranty registration card is submitted and shall remain in effect for a period of twelve months. Briot will not pay for loss of time, inconvenience, loss of use of your Briot product, or properly damage caused by your Briot product or its failure to work, or any other incidental or consequential damage. • The limited warranty does not apply if the failure is caused or contributed by any of the following: improper handling, improper use, improper transportation, improper reinstallation, abuse, unsuitable application of the unit, lack of reasonable and necessary maintenance, or repairs made or attempted by other than Briot or one of its authorized sales and service distributors. This warranty does not cover defects resulting from accidents, damage while in - transit to your place of business, fire, flood and acts of God. Briot will repair or replace, at its option, a unit or part proved to defective whitin the warranty period and under the conditions of the warranty. • Whereas consumer purchaser receives credit to any portion of the sale price with respect to defective or non conforming parts, the defective or non-conforming parts must be returned to Briot in order to obtain such a credit within 15 days. • The limited warranty is in lieu of all other warranties, expressed or implied, including the implied warranties of merchantability and fitness for particular pupose, and all such other warranties are disclaimed except to the extent of any implied warranty that may be imposed by State Consumer Law. Any implied warranty that may be imposed by Consumer Law is Limited in duration to one (1) year from date of installation. Warranty Programs Briot machinery and instruments are carefully tested and inspected prior to shipment. Every possible care has been taken to deliver them to you safely. E • X A M P LE 13 Briot Warranty Program Overview Standard Briot Warranty One year warranty Warranty coverage on all parts, labor and service calls* Unlimited toll-free technical assistance, Monday through Friday 8am to 7pm EST Second day UPS delivery for all covered parts Warranty is non-transferrable E X A M P LE • • • • • Briot Extended Warranties ProCare ProCare Premium Three year warranty • • • E • • • • • • • • • • • • Parts warranty* X Unlimited toll-free technical assistance A ProCare Rapid Response Status M No Travel charges for service calls Consumable Discount LE Preventative Maintenance Visits (Required twice annually) Labor charges only P Service visits 14 ProCare Plus 2 visits/year Unlimited visits/year 10% discount rate 20% discount rate 10% 20% Service Contract Terms and Conditions The Briot machine is warranted for a period of one year under the Briot Limited Warranty (See Agreement Details). Upon termination of the Briot Limited Warranty, the selected Briot ProCare Extended Warranty commences. The Briot ProCare Extended Warranty must be purchased at the time of the Briot machine perchase date. This Agreement shall become effective when signed by the customer and accepted by an authorized Briot Representative and shall continue in effect until terminated pursuant to Section 7. The terms and conditions contained in this Agreement, constitute the entire Agreement between Briot and the Customer. Warranty Programs 1. TERMS 2. WARRANTY SERVICES E Briot shall provide to the Customer, with respect to the Equipment purchased, Maintenance Service by a Briot Representative. Briot will provide unlimited toll-free technical support to the Customer to promptly restore equipment to good working order from Monday through Friday from 8:00am to 7:00pm (EST). On-site service will be determined at the discretion of a Briot Representative. If an on-site service call is determined to be necessary by a Briot Representative, the next available service visit will be scheduled. Parts supplied by Briot may be used, repaired or rebuilt and be furnished on an exchange basis. The replaced parts become the property of Briot. When replacement parts have been provided by Briot, without the services of a Briot Representative, the replaced parts must be returned to Briot by the Customer within fifteen (15) days. Any such parts not returned to Briot within that period will be deemed purchased by the Customer at Briot's current list price and shall be due within thirty (30) days of receipt of invoice. All covered parts under this Agreement will be shipped two-day UPS at the expense of Briot. X A M P LE 3. WARRANTY SERVICE FEES If an on-site service call is determined to be necessary by a Briot Representative, the next available service visit will be schedule. All Briot ProCare Plans provide covered travel expenses for the Briot Service Representative. The Briot ProCare Program provides service based on Briot's current hourly labor charges. The Briot ProCare Plus Program provides two (2) service calls at no charge with subsequent visits at Briot's current hourly labor charges. The Briot ProCare Premium Program provides unlimited service visits at no charge. 4. CUSTOMER OBLIGATIONS For the period of time Briot is providing service under this Agreement the Customer shall: (a) Provide a suitable environment to operate and service the equipment (b) Operate the equipment in accordance with Briot's Operating Instructions (c) Not permit any attachments, alterations, interconnections or modifications to the Equipment without the prior written authorization from Briot (d) Agree to perform the daily, weekly and monthly maintenance set forth in Schedule 1 (e) Use only Briot consumables or prior approved equivalent 15 5. PREVENTATIVE MAINTENANCE SERVICE VISITS All Briot ProCare Extended Warranty Programs are conditional of the Customer to schedule and Briot to perform two (2) Preventative Maintenance Service Visits per year during the Terms of this Agreement. The Briot ProCare Program charges standard hourly labor fees, the Briot ProCare Plus Program provides the Customer with a 10% discount on the hourly labor fees and the Briot ProCare Premium Program provides the Customer with a 20% discount on the hourly labor fee. 6. ADDITIONAL SERVICES E The additional services provided in this section are not provided as Warranty Services described in Section 2. These services are provides at Briot's current rate for hourly service and spare parts based on: (a) Neglect or use of the equipment for purposes other than that for which it was designed or failure to operate this Equipment in accordance with Briot's operating instructions (b) Accident or disaster including acts of nature, vandalism, burglary or abuse (c) Alterations to the Equipment including any deviation from the original design (d) The use of improper or inadequate supplies or replacement parts (e) Repairs necessary due to lack of proper daily, weekly or monthly maintenance per the attached Schedule (f) Training of new staff or supplemental training of existing staff (g) Packing, moving, relocating and re-installing of Equipment (h) Consumable items such as grinding wheels, belts, lamps, fuses, disk drives, pattern setting assemblies, adapters dressing sticks and panel sheets (see Page X for additional cosmetic consumables (i) Accessories such as pattern setting assemblies, tank and pumps (j) Cosmetic damage (k) Labor for upgrades (l) Other services and parts not contained within this Agreement. All consumable parts purchased in Section 6 (h) above under the Briot ProCare Plus Program will receive a 10% discount from current parts price and Briot ProCare Premium Program Customers will receive a 20% discount from current parts price. X A M P LE 7. DISCLAIMERS AND TERMINATION OF WARRANTY This Agreement does not apply to any equipment damaged by accident, natural force, misuse, use of parts or consumables not approved by Briot. Briot reserves the right to cancel this agreement immediately for non-payment; modifications made to the equipment, installation or repairs by personnel not prior to approval by Briot; non-compliance with Section 4 or Section 5 or for any other violation of this Agreement by the Customer. This Agreement is only for machines cutting 12,500 lenses per year for four years, or a maximum of 50,000 lenses or four years, which ever comes first. This Agreement commences one year from the Standard Briot Warranty date and continues for three years as otherwise provided within this Agreement. 8. EXECUTION If the Customer is a corporation or partnership, the person signing the Agreement on it's behalf certifies that (s)he is an officer or partner thereof and has the authority to enter into this Agreement. 8. MISCELLANEOUS This Agreement is not transferable without prior approval from an authorized Briot Representative. 16 Maintenance Schedule Yearly maintenance of the Year 1 Year 2 Year 3 Year 4 Year 1 Year 2 Year 3 Year 4 Year 1 Year 2 Year 3 Year 4 MODULE 1 Water System Water Box Warranty Programs Visual Controls Cover Sizing Axis Stylus Insertion DATE Cleaning MODULE 2 Scanform™ Fan Circuit Boards Lifting Jack Assembly Sizing Contact DATE MODULE 3 Checking Lifting Jack Translation Lens Feeler Condition Belt Tightness (main motor, scanform™, blocking process) DATE 17 MODULE 4 Adjustments/Calibrations Year 1 Year 2 Year 3 Year 4 Year 1 Year 2 Year 3 Year 4 Year 1 Year 2 Year 3 Year 4 Year 1 Year 2 Year 3 Year 4 Solenoid Valves Water Box MODULE 5 DATE To be replaced Water Supply Filter (open circuit) DATE MODULE 6 Lubrications Clamping Block (cleaning, greasing) Blocking System Fluting DATE MODULE 7 Evaluation with the Customer Wheel Condition (glass, TP, roughing, finishing, polishing, CBR) Blocks Use of 3M™ Leap™ II Briot Blocking Tapes DATE 18 Service Calls / Visits Date Briot Service Representative Report # Comments Warranty Programs 19 Briot Technical Support Call Write here your Support call free number Office hour Write here your Office hour For After Hours Technical Support Write here your After hours technical support 20 Accessories & Consumables Accessories & consumables Accessory Kit Wheels Consumables p 22 p 23 p 24 21 Accessory Kit Accessories 22 Briot Order # Case 11 77 007 Accura edger adjustment tool 14 04 199 Scanform gain adjustment tool 14 04 218 Adjustment tool Scanform™ IV 14 04 185 Axis adjustment tool Scanform™ V 14 04 195 Axis adjustment lens to lens and former 14 04 191 Lens to lens adjustment tool 14 04 192 Pattern holder and lens to lens adapter 11 90 157 Lens clamping adpter articulated (small model) 01 14 004 Deblocking plier 14 06 217 Plastic for LCD screen 11 22 154 Lens holder ring 02 20 150 Key for cover 37 30 003 Bulb 12 01 057 Weco Block Support (small model) 11 90 406 Weco Block (1/2 eye) 21 53 013 Weco Block (full eye) 21 53 012 Fuse 10 AT - 250 V - 6,3x32 22 29 052 Fuse 5 AT - 250 V - 5x20 22 29 002 Fuse 25 AT - 125 V - 6,3x32 22 29 056 Small lens pad 11 38 161 Large lens pad 11 38 162 Fuse 3.15 AT - 250 V - 5x20 22 29 043 Fuse 2 AT - 250 V - 5x20 22 29 038 Accessories Briot Order # 2 mm allen wrench 14 01 003 2.5 mm allen wrench 14 01 004 3 mm allen wrench 14 01 005 5 mm allen wrench 14 01 006 1.5 mm allen wrench 14 01 009 4 mm allen wrench 14 01 011 6 mm allen wrench 14 01 012 Accessories & Consumables Wheels Wheels Briot Order # Glass roughing wheel (width: 16 mm) 15 47 109 Glass roughing wheel (width: 17.1 mm) 15 47 104 Glass roughing wheel (width: 16 mm) 15 47 111 All plastic roughing wheel (width: 20 mm) 15 47 110 All plastic roughing wheel (width: 21.1 mm) 15 47 105 All plastic roughing wheel (width: 20 mm) 15 47 112 Finish wheel bevel and rimless (width: 13+5=18 mm) 15 77 405 Finish wheel bevel and rimless (width: 13+5+1.1=19.1 mm) 15 77 402 Finish wheel bevel and rimless (width: 13+5=18 mm) 15 77 407 23 Wheels Briot Order # Polishing wheel (13+5=18 mm) 15 77 406 Polishing wheel (13+5+1.1=19.1 mm) 15 77 403 Safety bevel and grooving wheel (for 5 000 lenses) 01 64 020 Safety bevel and grooving driving disk (for 10 000 lenses) 11 29 022 Consumables Consumables Briot Order # Feeler Tips 11 38 154 Feeler Tips 11 38 157 Roughing dressing disk 24 07 020 Finishing dressing disk 24 07 021 Polishing dressing disk 24 07 022 Bulb 12 01 057 Set of 14 blocks (10 large & 4 small) 01 80 031 Lens clamping adapter articulated (small model) 01 14 004 Lens clamping adapter articulated (large model) 01 14 005 Blocking tapes (500 per box) 60 21 004 Small lens pad 11 38 161 Large lens pad 11 38 162 Lens clamping adapter (small model) 11 35 161 Lens clamping adapter (large model) 11 35 162 In order to improve its products, BRIOT may change without notice some of its accessories and consumables as well as order numbers. 24 O perating the Edger p 27 p 27 p 28 p 30 p 31 p 32 Operating the Edger Initialization Screen & Keyboard Icons Scanform™ Three Working Modes Starting a Job 25 Initialization Turn on the switch located on the back right side of the machine. Screen & keyboar Access to calibrations if combined with other key d Enter the numerical values Confirm the numerical value entered Emergency stop Moves the lens left during roughing and/or rimless Opens the visor (inactive during edging cycle) Unmarked key to select a function Corrects error while in entry process Moves the lens right during roughing and/or rimless Operating the Edger Unmarked key to select a function Press when ready for scanning, blocking or edging cycle Increases the selected numerical value Decreases the selected numerical value Opens/Closes chucks 27 Icons Scanning Mode Right side only Left side only Both sides Frame PD or Bridge size Symmetry No symmetry Automatic scanning Manual scanning Blocking/Lay-out Mode 28 Right side Left side Single vision Bifocal Horizontal millimeter decentration Monocular pupil distance Binocular pupil distance Vertical millimeter decentration BOX Height MIX Height Segment width Optical center blocking Geometrical center blocking BOX decentration MIX decentration Edging Mode Left side Bevel Rimless Grooving Front side bevel 1/3-2/3 bevel 1/2-1/2 bevel Rear side bevel Controlled bevel Esthetical bevel Expert bevel Expert * single groove Expert * double groove Controlled * grooving Retouch No SB * on front side SB on front * side No SB * on rear side Thin SB on rear side * Medium SB on rear side * Thick SB on rear side* Minimum pressure Medium pressure Maximum pressure Fragile lens Hydrophobic lens Polishing No polishing Operating the Edger Right side * There is no safety bevel and gr ooving on the 29 Scanform ™ • Automatic blocker and stylus insertion • Automatic scanning • Specific keyboard Opens/Closes chucks for edging (press and hold the key to clamp) F1 STOP START ON F2 F3 Calibration keys for tehcnician or operator use Interrupts the frame shape scanning Executes the frame shape sanning Displays the ON message for regular operations • Manual blocker and stylus insertion • Automatic scanning • Executions of calibrations through the screen Frame positioning Station Clips lever Translation contr ol knob (Right/Left) 30 Three Working Modes Scanning, Blocking/Lay-out & Edging Key allowing to go from one to another mode Scanning mode Edging mode Access to the Pr evious Job Access to the pr evious job Access to a new job and delete the previous job Access to the curr ent job Whatever the mode In scanning mode only Whatever the mode Operating the Edger Blocking/Lay-out mode 31 Starting a Job Frame Shape Scanning Select Scanning mode. Using the keypad, enter a job number. Select frame type. Select side to scan. If desired, select Symmetry function. Select scanning type. Cx Press the key. Place the frame into the scanform™. Press the START key. Place the top of the frame into the "V" of the scanform™. Use the lever to clamp the frame in place. Press the key. If you want both side scanning: 1 Use the lever to move the stylus to the left when the icon comes up 2 Press the 32 key. Patter n or Lens Shape Scanning Select Scanning mode. Using the keypad, enter a job number. Select PATTERN. Select side to scan (see the label on the pattern holder). Select Symmetry function. Place the lower part of the pattern holder in order to push away the nose of the pattern holder and to insert the lower pins between of the scanform clips. Make the top of the pattern holder rest on the upper jaw of the scanform in the positioning lugs. Press the START key. 1 Using the lever, move the stylus to the left when the icon comes up. 2 Press the Emergency stop Operating the Edger Select AUTO scanning mode. key. Enter a frame or a bridge value different to zero. Remove the frame holder. 33 Edging Select the Lay-out mode. Select side to lay-out. Select vision type. Enter patient pupillary distance. Enter height of optical center or segment height. If desired, enter segment width. If desired, select height reference. If desired, select blocking mode. Place the block into block receptacle. Lay-out the lens on the screen. Cx 1 Press the key. 2 Press and hold the key until automatic blocker comes down. 34 Use the manual blocker to block the lens. Select Edging mode. Select side to edge. Select lens material. Select bevel location. Select bevel or grooving type. If desired, select polishing. Operating the Edger Select edging pressure or slow edging. If desired, select safety bevel on the rear side. If desired, select safety bevel on the front side. Load the lens in the edger. Press the key. 35 Press the key. Lens-feeler corr ect Lens-feeler incorr ect Re-feel the lens (see paragraph Refeeling p 37 ). Automatic bevel Manual bevel Control bevel manually (see paragraph Controlled bevel p 37 ). Cx Automatic gr oove No gr oove Manual gr oove Control groove manually (see paragraph Controlled groove p 39 ). After edging cycle, hold the lens while pressing the key. If necessary, re-edge the lens (see paragraph Retouch p 40 ). 36 Re-feeling You can re-feel the lens up to 3 times. When the message Lens too small is displayed, press the key. Press the key below the icon. Re-feeling incorr ect Re-feeling corr ect Start the finishing cycle. Operating the Edger (page 36) Contr olled Bevel Front side bevel Front rear bevel 1/3-2/3 bevel 1/2-1/2 bevel Esthetical bevel Expert bevel Base bevel identical to frame Defined curve bevel 3D bevel 37 After roughing and lens-feeling, if necessary, modify bevel type. If necessary, re-feel the lens. Select the bevel point where position will be modified. Press + and/or + keys to modify the bevel point on selected place. Press and/or keys to move forward the curve drawn by the bevel towards the front or the back. Rotates the lens around to display the lens section. When the bevel position is correct, press the key. After the edging cycle, hold the edged lens while pressing and holding the key. If necessary, re-edge the lens (see paragraph Retouch p 40 ). 38 Contr olled Gr ooving Automatic groove (0.6 mm) Simple groove (0.6 mm) Double groove (1 mm) Double expert groove (1 mm) After roughing and lens feeling, if necessary, modify the grooving type. Select groove base. Sleect the grooving point where position will be modified. Press and/or keys to move forward the curve drawn by the bevel towards the front or the back. Operating the Edger Press + and/or + keys to modify the bevel point on selected place. Rotates the lens around to display the lens section. When the grooving position is correct, press the key. After the edging cycle, hold the edged lens while pressing and holding the key. If necessary, re-edge the lens (see paragraph Retouch p 40 ). 39 Re-touch In Edging mode, place the lens in the edger again. Be sure the parameters entered are for one of the lenses to be re-touched. Select the Re-touch function. Using the keypad or and/or keys, display the value to cerrect the size. Press the key. Hold the edged lens while pressing and holding the key. Safety mode Wheel rotation • The main motor starts only if the visor is closed. • The door opening key is inactive during the wheels rotation. Opening manually the visor stops the wheel motor and switches the machine in error “visor function”. • Clamping • To clamp the lens you have to hold the key in contact with the lens. • • Releasing this key when clamping will automatically open the clamp. You have two seconds to release the key when the clamp is in contact with • the lens otherwise the clamp opens back if this delay is over. Starting the cycle with the clamp open will generate the warning message Clamp the lens before start. 40 until the clamping shaft gets Basic Maintenance & Adjustments p 43 p 44 p 44 p 45 p 46 p 52 p 54 p 54 p 55 p 56 p 57 p 59 Basic Maintenance & Adjustments Safety precautions Daily Maintenance Wheel Cycle Counts & Resetting Cleaning and Emptying the Filtering Tank Scanform™ Set-up Wheel Dressing Basic Adjustments General Size Adjustment Lens Feeler Adjustment Landing Position Adjustment Axis Adjustment Stylus Introduction and Height Adjustment 41 Safety Precautions • Turn off the water supply EVERY NIGHT • Use the 3M™ Leap™ II Briot blocking edging tapes • Lubricate and clean the lens clamping adapters, ON A REGULAR BASIS • Check the blue lens pads, small and large models, ON A REGULAR BASIS • Check the blocks to be sure they are clean and the tape side of the block is smooth • ONLY use small lens clamping adpter to mount a 1/2 eye lens • If necessary, operate a manual scanning ( ) for a very curved frame, a distorted or used frame or a very bad quality frame • Use the function FRAGILE LENS ( ) to edge a very thin lens, a lens with a strong decentration or high index Basic Maintenance & Adjustments BEFORE SCANNING A FRAME SHAPE, CLEAN THE FRAME WITH AN ULTRASONIC DEVICE IN ORDER TO TAKE ALL THE DEBRIS OFF THE SCANFORM™. 41 43 Daily Maintenance To ensure the highest performance of your Accura, clean the filtering tank and dress the wheels on a regular basis. Wheel Cycle Counts & Re-setting Analyze the edging of your machine per type of edged lenses to check the need to dress the wheels In Scanning mode, press simultaneously the and Using the key, select the counter to reset. Press the key. Press the key. Re-set the following counter. Yes No (or end) Press the key until finished adjusting. 44 keys. Cleaning & Emptying the Filtering Tank We recommend cleaning and emptying the recirculating tank every 800 lenses minimum. Turn off the edger. Press the key while you switch on the edger. Connect the hose to the main drain (bucket, sink, sewer). Press the unmarked key until you enter OFF. Turn ON the pump. Turn OFF the pump. Press the key to re-boot the machine. Basic Maintenance & Adjustments When the tank is empty, press the unmarked key to display ON. Empty the filter bag. 41 45 Scanform™ Set-up This operation is recommended to change the screen contrast, the user's language & other setting. Entering the Configuration Mode CONFIGURATION ADJUSTMENT MTR COUNTER Turn on the Accura. Press and hold down the F2 key for approximatively two seconds before the loading bar disappears. Otherwise: 1. Wait until the initialisation phase has finished. 2. Turn the Accura off and on again. 3. Repeat this procedure. Press the START key to enter the Configuration mode. Exiting the Mode In the menu Configuration, press F3 to scroll down the menu until Exit is displayed between the two arrows and press START . In the general menu, press F3 to scroll down the menu until Exit is displayed between the two arrows and press 46 START . Setting the screen contrast Access to Configuration mode (See paragraph Entering the configuration mode p46). Press the START key to activate the Screen contrast mode. Press the F1 key (clearer) or F3 (darker) to adjust the screen contrast. Press the START key. Exit the Configuration mode (See paragraph Exiting the mode p46). Setting the Operator Language of the scanform™ Press the F3 key to scroll the line Text language up to the first line (between the two arrows) and press START . Basic Maintenance & Adjustments Access to Configuration mode (See paragraph Entering the configuration mode p46). Select the appropriate language and press the START key. In the menu Text language, select Quit and press START . Exit the Configuration mode (See paragraph Exiting the mode p46). 41 47 Checking the communication protocol Access to Configuration mode (See paragraph Entering the configuration mode p46). Press the F3 key to scroll the line Protocol up to the first line (between the two arrows) and press the Select Scan4 and press the START START key. key. In the menu Protocol, select Exit and press the START key. Exit the Configuration mode (See paragraph Exiting the mode p46). Activating/Deactivating the scanform™ security Access to Configuration mode (See paragraph Entering the configuration mode p46). Press the F3 key to scroll the line Photocell up to the first line (between the two arrows) and press the START Select ON or OFF and press the key. START key. In the menu Photocell, select Exit and press the START key. Exit the Configuration mode (See paragraph Exiting the mode p46). 48 Setting the stylus type of the scanform™ Access to Configuration mode (See paragraph Entering the configuration mode p46). Press the F3 key to scroll the line Tip version up to the first line (between the two arrows) and press the START key. Set the type of stylus present on your scanform™ an press the START key: • ••V1: The second stylus tip will not be used • ••V3: Using the second stylus tip In the Tip version, select Exit and press the START key. Exit the Configuration mode (See paragraph Exiting the mode p46). Basic Maintenance & Adjustments Set the interface by icons Enter into the Icon mode. Select On or Off and press START . Exit from the Icon menu. 41 49 Set the tracing speed Enter into the Scanning speed menu. Select Fast scan or Slow scan and press START . Exit from the Scanning speed menu. Set the calibration test Enter into the Calibration test menu. Select On or Off and press START . Exit from the Calibration test menu. 50 Enable / disable the display of the parameters Enter into the Adj. Param. Disp menu. Select On or Off and press START . Exit from the Adj. Param. Disp menu. Basic Maintenance & Adjustments 41 51 Wheel Dressing • To make sure your Briot unit is continually edging at peak efficiency, it is important to perform wheel dressings on a regular basis. • Briot advises dressing wheels every 800 glass lenses. • Not dressing the wheels will affect the sizing and edging time. • The message Finishing wheel dressing recommended indicates you that you can dress the finishing wheel ( only). Automatic Wheel Dressing In Scanning mode, press simultaneously the and keys. Select Automatic Dressing. Select the wheel to dress. Follow the steps displayed on the screen. Wheel Briot references Glass roughing 24 07 020 Finishing 24 07 021 Polishing 24 07 022 When the dressing is completed, press the Confirm key. Press several times on Esc to end the adjustment. Adjust the sizes (See paragraph General Size Adjustment p 54). 52 Manual Wheel Dressing Arm with a dressing stick adapted to the wheel to dress. Wheel Dressing stick color Mineral roughing Briot's reference Orange 24 07 016 Finishing Grey 24 07 017 Polishing Green 24 07 018 Never apply a dressing stick to the plastic (organic) roughing wheel, serious damage will occur. Make sure you have an ample flow of water over the diamond wheels. In the Edging mode, press the key to start the edging cycle without clamping a lens in the edging station. Apply the dressing stick on to the diamond wheel by exerting a radial pressure to use (according to the wheel type) of the following value. Usure Mineral roughing 20-25 mm Finishing 15-20 mm Polishing 2-3 mm Basic Maintenance & Adjustments Wheel As you apply the dressing stick on the diamond wheel, cover the full width of the groove. Do not sweep the dressing stick left to right. Adjust the sizes (See paragraph General Sizes Adjustment p 54). 41 53 Basic Adjustments This process is recommended when you see your edging results are not at optimum performance. General Size Adjustment This process is recommended systematically after a wheel dressing or when you re-touch number increases. In Scanning mode, press simulanteously the and keys. Select Size adjustment. Insert a lens with a diameter Press the 60 mm. key. When the edging cycle is complete, measure the diameter of the edged lens with a digital caliper. Adjustment Lens using 1 Finishing Rimless Glass 2 Glass Roughing Glass 3 Plastic Roughing Plastic 4 Finishing Bevel Glass 5 Polishing Rimless Plastic 6 Polishing Bevel Plastic Using the and/or keys (or the keyboard) enter the measured value. Press the key. Adjust the next size. Yes End Save the adjustment. 54 Lens Feeler Adjustment It is recommended to re-calibrate the lens feelers when: • the bevel position is not where it was selected • the feeler tips have been replaced • the warning "Lens too small" appears erroneously. In Scanning mode, press simultaneously the and keys. Press the Yes key. Put adjustment tool # 14 04 199 on the lens adpter shaft (left side). Press and hold the key. Press the Confirm key. Press the key pointing at the highlighted diskette. Basic Maintenance & Adjustments When the adjustment is complete, remove the tool. 41 55 Landing Position Adjustment This process is recommended to offset wheel use. While turning on the edger, press and hold the key until the initialisation screen is displayed. Press the No key until Landing position & wheels radius adjustment is displayed. Press the Yes key. Press the Next key. Put adjustment tool # 14 04 199 on the lens adapter shaft (left side). Press the Confirm key. Make sure the tool is well placed at the bottom of the bevel. Press the Confirm key. Adjust the next landing position Yes End After adjusting all landing positions, press the Next key. Save the adjustment. 56 Axis Adjustment It is recommended to check the following before you adjust the axis. Make sure: • • • you ALWAYS use 3M™ Leap™ II Briot Blocking Tapes blocks are in good condition and clean chuck inserts (wahsers) are clean and not worn. While turning on the edger, press and hold the key until the initialisation screen is displayed. Press the No key until Axis adjustment is displayed. Press the Yes key. Select the side to edge. Make a line on a flat glass lens & center it on the screen. Start the edging cycle. Block and edge the left lens. Basic Maintenance & Adjustments Press the Ok key to block the right lens. Yes End Put the 2 edged lenses back to back. 1 2 3 41 57 1 The lens lines superimpose: Press the Confirm key. Save the adjustment. 2 The line points down at the temple of the right lens: Temple Increase the value displayed using the key. Edge 2 others symmetrical lenses and check the axis again. (page 57) 3 The line points up at the temple of the right lens: Temple Decrease the value displayed using the key. Edge 2 other symmetrical lenses and check the axis again. (page 57) 58 Stylus Introduction and Height Adjustment This process is recommended when the stylus is not correctly inserted in the frame, whatever the frame shape is to scan. In Scanning mode, press simultaneously the and keys. Press the Yes key. Insert the tool # 14 04 185 on the frame holder (round side to the right). Press the key. Place the stylus at the bottom of the tool plane area. Press the key. Press the key. Basic Maintenance & Adjustments Move the stylus to the left. Place the stylus at the bottom of the tool plane area. 41 59 Press the key. Press the Next key. Press the Yes key. 60 System Adjustments Differential Size Adjustment General Size Adjustment Safety Bevel Landing Position Adjustment Groove Landing Position Adjustment Groove & Safety Bevel Regularity Adjustment Scanform™ Adjustment Scanform™ Adjustment Troobleshooting p 63 p 64 p 65 p 66 p 67 p 72 p 76 p 80 System Adjustments 41 61 Differential Size Adjustment In Scanning mode, press simultaneously the and keys. Press the Press key. the key until the value to modify is displayed. Enter the desired value. Differential Value by default Roughing before bevel + 1.20 Roughing before rimless + 2.00 Finishing before polishing + 0.20 Press the key. Adjust the next value. No (or end) Press the key to end the adjustment. System Adjustments Yes 41 63 General Size Adjustment In Scanning mode, press simultaneously the and keys. Press the Press key. the key until the value to modify is displayed. Enter the desired value. To enter a negative value, press the Press the and keys. key. Adjust the next size. Yes No (or end) Press several times the to end the adjustment. 64 key Safety Bevel Landing Position Adjustment While turning on the edger, press and hold the key until the initialization screen is displayed. Press the No key until Safety bevel landing position adjustment is displayed. Press the Yes key. Put the tool # 14 04 199 on the lens adpater shaft (left side). Press the Confirm key. When the adjustment is complete, remove the tool. Press the Confirm key. Save the adjustment. System Adjustments There is no Safety Bevel on the 41 65 Groove Landing Position Adjustment While turning on the edger, press and hold the key until the initialization screen is displayed. Press the No key until Groove landing position adjustment is displayed. Press the Yes key. Put the tool # 14 04 199 on the lens adpater shaft (left side). Press the Confirm key. When the adjustment is complete, remove the tool. Press the Confirm key. Save the adjustment. There is no Groover on the 66 Groove & Safety Bevel Regularity Adjustment While turning on the edger, press and hold the key until the initialization screen is displayed. Press the No key until SB / Groove edging adjustment is displayed. Press the Yes key. Check the SB Wheel radius value given by the machine. Block manually as glass square flat lens side (# 10 00 185). 50 mm Please, do not use glass lens if the Eprom of the Accura is V2.90. You may damage All Plastic and Groove wheels. Press the key. When the edging is completed, check the SB and the grooving. Incorrect 1 2 3 4 5 6 7 System Adjustments Correct 41 67 1 Safety bevel (on both sides) meets exactly with the square lens and the groove is marked on the edge of the lens: Safety bevel Press the Confirm key. Edged lens Block manually a glass lens 50 mm. Depth Press the Groove mark key. When edging is complete, check the safety bevel & the groove. Incorrect Correct 2 3 6 Press the Confirm key. Save the adjustment. 2 Safety bevel is not present or is too thin on one or both sides of the lens: Press the key to select the line(s) confirmed. Using the key, increase the safety bevel depth on the affected side(s). (page 67) 68 7 3 The safety bevel is too thick on one or both sides of the lens: Press the key to select the line(s) confirmed. Using the key, decrease the safety bevel depth on the affected side(s) of the lens. (page 67) 4 The safety bevel is as follows: Safety bevel Using the key, select the line Safety bevel axis. Edged lens Using the key, enter a more negative value for the safety bevel axis. (page 67) 5 The safety bevel is as follows: Safety bevel Using the key, select the line Safety bevel axis. Using the key, enter a more positive value for the safety bevel axis. (page 67) System Adjustments Edged lens 41 69 6 The gr oove is too deep: Using the key, select the line Grooving correction. Using the key, enter a smaller grooving value. (page 67) 7 The gr oove is not accurately traced: Using the key, select the line Grooving correction. Using the (page 67) 70 key, enter a larger grooving value. To summarize These schemes indicate the key to press ( or ) to get the wished correction in the calibration called Safety bevel and groove finishing adjustment. Safety bevel axis Groove landing Safety bevel depth front Grooving correction Safety bevel depth back For example, if you want the groove to be placed more to the back of the lens, press on the key to change the value on the calibration menu. System Adjustments There is no Safety bevel & Groover on the 41 71 Scanform™ Adjustment START Select Run and press When the icon . comes up, insert the gain adjustment jig as requested and press START . + When the icon - comes up, if necessary, press the or F3 keys to modify in increments of 0.01 mm the tool lenght engraved on the tool (default = 40 mm). F1 Press the START key to confirm. + When the icon - comes up, F1 if necessary, press the or F3 keys to modify in increments of 0.01 mm the tool height engraved on the tool (default = 24 mm). Press the START key to confirm. When the machine has finished, use F1 and F3 to scroll through the following values: • ••Tip offset • ••Rho gain • ••Z gain. 72 ! signifies that the value is out of range, in which case you must perform the present calibration procedure again. Yes Press the F2 No key. Press the START key. (page 72) When the icon comes up, insert the axis adjustment jig and press the START key. + When the icon - comes up, if necessary, press the F1 or F3 keys to modify in increments of 0.01 mm the tool diameter of the round part engraved on the tool (default = 40 mm). Press the START key to confirm. When the machine has finished, use F1 and F3 to scroll through the following values: System Adjustments Thickness • •Offset ••••• ••R insertion ••••• ••Rho ••••• ••Circumference • •Radius ••••• ••Minimum ••••• ••Maximum. 41 73 ! signifies that the value is out of range, in which case you must perform the present calibration procedure again. Yes No Press the F2 key. Press the START key. (page 73) Press the START key to scan the rectangular section on the left. When the machine has finished, use F1 and F3 to scroll through the following values: • • • • • ••Frame axis ••Circumference ••Right Dx ••Left Dx ••R Dx - L Dx. Repeat the adjustment Press F2 . Confirm the values Press START . (page 73) When the icon comes up, insert the scanform axis adjustment jig and press START . + When the icon - comes up, if necessary, press the F1 or F3 keys to modify in increments of 0.01 mm the diameter engraved on the tool (default = 40 mm). 74 Press the START key to confirm. When the machine has finished, use F1 and F3 to scroll through the following values: • ••Pattern offset • ••Circumference • ••Radius • ••Minimum ••••••• ••Maximum. Repeat the adjustment Confirm the values Press the F2 key. Press the START key. (page 74) When the icon comes up, insert the pattern jig with the round pattern attached and press the START key. When the machine has finished, use F1 and F3 to scroll through the following values: • • • • ••Pattern axis ••Circumference ••Pattern Dx ••PAttern Dy. Save the adjustments AND return to the Adjustment menu Press the F2 key. Press the START key. System Adjustments Repeat the adjustment Return to the adjustment menu WITHOUT saving the parameters Press the STOP key. 41 75 Scanform™ Adjustment While turning on the edger, press and hold the key until the initialization screen is displayed. Validate the serial number. Press the No or keys until Do you want to adjust the Scanform? is displayed. Press the Yes key. Insert the tool # 14 04 190 on the turret protector. Press the and/or keys until the real value engraved on the tool (example: R 40.01) is displayed. Press the key. Press the Next key. Press the key. When the adjustment is completed, remove the tool. Press the Next key. Insert the tool # 14 04 195 on the frame holder. 76 Press the and/or keys until the real value engraved on the tool (example: R 40.01) is displayed. Press the key. Press the Next key. Press the key. Place the stylus in the bottom of the tool area plane. Press the key. When the adjustment is complete, press the Next key. Using the knob of the scanform™, move the stylus to the left. Press 2 times on the key. Place the stylus in the bottom of the tool area plane. key. System Adjustments Press the 41 77 When the adjustment is complete, press the Next key. Move the stylus to the right. Turn the tool adjustment around to have the rectangular shape on the right side. Press the key. When the adjustment is complete, remove the adjustment tool. Press the Next key. Insert the pattern # 14 04 192 (diameter 40 mm) on the pattern holder. Insert the pattern holder on the frame holder. Press the and/or keys until the pattern dimater value is displayed. Press the key. Press the Next key. Press the 78 key. Move the stylus to the left. Press the key. Move the stylus to the right. Press the Next key. Insert the pattern # 14 04 191 on the pattern holder. Insert the pattern holder on the frame holder. Press the key. Move the stylus to the left. Press the key. Move the stylus to the right. System Adjustments Remove the pattern holder. Press the Next key 2 times. Press the Yes key 2 times. 41 79 Troubleshooting List of the most frequent problems on the Accura and their solutions. Problem The scanform goes wrong The bevel is bad placed The edging sizes go wrong The stylus is out of the groove while scanning The scanform™ stylus is broken or twisted 80 Possible cause Solution The stylus tip is twisted or worn Scanform™ adjustment (page 72) or (page 76) The landing positions were modified, lens feelers go wrong or are worn out Adjust lens feeler (page 55) and/or adjust landing position (page 56) The wheels are worn out Adjust general sizes (page 54) Frame very curved, the stylus guide is fouled up Use manual scanning mode Clean the stylus rod with a brush Rough non-stopping of the frame Change the stylus and adjust the scanform™ (page 72) or (page 76) 2, rue Roger Bonnet - BP 8 27340 PONT DE L'ARCHE - FRANCE Tél. 00 33 (0)2 32 98 91 32 - Fax 00 33 (0)2 35 02 02 94