www.acsami.org Research Article Layered Antimicrobial Selenium Nanoparticle−Calcium Phosphate Coating on 3D Printed Scaffolds Enhanced Bone Formation in Critical Size Defects Cedryck Vaquette, Nathalie Bock, and Phong A. Tran* Downloaded via QUEEN'S UNIV OF BELFAST on January 23, 2022 at 10:21:00 (UTC). See https://pubs.acs.org/sharingguidelines for options on how to legitimately share published articles. Cite This: ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACCESS Metrics & More Read Online sı Supporting Information * Article Recommendations ABSTRACT: Preventing bacterial colonization on scaffolds while supporting tissue formation is highly desirable in tissue engineering as bacterial infection remains a clinically significant risk to any implanted biomaterials. Elemental selenium (Se0) nanoparticles have emerged as a promising antimicrobial biomaterial without tissue cell toxicity, yet it remains unknown if their biological properties are from soluble Se ions or from direct cell−nanoparticle interactions. To answer this question, in this study, we developed a layered coating consisting of a Se nanoparticle layer underneath a micrometer-thick, biomimetic calcium phosphate (CaP) layer. We showed, for the first time, that the release of soluble HSe− ions from the Se nanoparticles strongly inhibited planktonic growth and biofilm formation of key bacteria, Staphylococcus aureus. The Se-CaP coating was found to support higher bone formation than the CaP-only coating in critical-size calvarial defects in rats; this finding could be directly attributed to the released soluble Se ions as the CaP layers in both groups had no detectable differences in the porous morphology, chemistry, and release of Ca or P. The Se-CaP coating was highly versatile and applicable to various surface chemistries as it formed through simple precipitation from aqueous solutions at room temperature and therefore could be promising in bone regeneration scaffolds or orthopedic implant applications. KEYWORDS: selenium, coating, antimicrobial, bone formation, calcium phosphate, scaffolds 1. INTRODUCTION Infection control is important in tissue engineering because bacterial infection would delay or completely inhibit tissue regeneration. An important consideration in any antimicrobial strategies is the potential cytotoxicity. In tissue regeneration applications, there is a substantial need for antimicrobial treatment that is also supportive to mammalian cell functions. Compared to modifying the bulk biomaterials with antimicrobial agents, antimicrobial coatings of biomaterials (scaffolds, implants) have been a particularly attractive approach due to their versatility in antimicrobial loading and elution control without affecting the biomaterial’s bulk properties. A straightforward approach is coating and delivery of antimicrobials (such as antibiotics, antimicrobial peptides) and osteogenic/osteoconductive agents (such as bone morphogenic protein-2) from tissue engineering scaffolds. Qian et al.1 coated antimicrobial silver (Ag) and collagen type I on electrospun biodegradable polymer [poly(lactic−co−glycolic acid)/polycaprolactone (PLGA/PCL)] scaffolds and demonstrated the antimicrobial activity of the scaffolds against Staphylococcus aureus and Streptococcus mutans and the increased in vitro adhesion, proliferation, and differentiation of osteoblastic cells. The authors also used the scaffolds in a guided tissue regeneration approach in a mouse periodontitis model and showed significant alveolar bone regeneration. In another study, Chen et al.2 coated three-dimensional (3D) © 2020 American Chemical Society PLGA scaffolds with BMP-2 and an antimicrobial peptide (ponericin G1) using polydopamine (PDA) as a priming layer. The authors demonstrated the enhanced release duration of the growth factors and the antimicrobial peptide compared to the coating without PDA and that the coated scaffolds maintained the antimicrobial and osteogenic properties of these agents in vitro. Another example involved the deposition of an immunomodulatory antibiotic, azithromycin, in the porous network of a polycaprolactone electrospun membrane. This resulted in a prolonged antimicrobial activity and enhanced bone regeneration in a rodent calvarial model.3 As the task of achieving optimal antimicrobial activity and tissue formation without cytotoxicity remains challenging, research groups are motivated to explore new antimicrobial agents that have low or no cytotoxicity. Recently, there has been significant interest in selenium (Se) as a biomaterial for antimicrobial and tissue regeneration applications. As a trace element in the body, selenium is Received: September 22, 2020 Accepted: November 20, 2020 Published: December 3, 2020 55638 https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org important in a number of redox processes and therefore has been suggested to play key roles in protection mechanisms against oxidative stress. 4−6 Selenium in the form of methylseleninic acid was shown to dampen the inflammatory stress response of osteoblasts to breast cancer cells.7 The specific metabolisms of Se in bone cells are still the subject of intensive investigation, yet it has been strongly suggested that Se is metabolized into the three major biologically active forms (H2Se, CH3SeH, and SeMet), which exert various effects (cell signaling, immune functions, osteoclast apoptosis) via the mechanisms such as redox recycling or modifying protein thiols.5 In the last several years, selenium in the form of zero oxidation state Se0 nanoparticles has emerged as a promising biomaterial with unique anticancer and antimicrobial activity while having significantly lower toxicity than the commonly used selenite form. Our group pioneered the research into the antimicrobial properties of these Se nanoparticles and have applied them as coatings onto a range of substrate chemistries.8−10 Our groups and others have shown that these nanoparticles were nontoxic to a number of mammalian cells at concentration as high as 250 μg/mL, while effective against several key opportunistic pathogens such as and S. aureus, Escherichia coli at concentration as low as 16 μg/ mL.11−13 We also demonstrated that Se nanoparticle coatings on titanium substrates significantly inhibited the biofilm formation of methicillin-resistant Staphylococcus aureus and methicillin-resistant Staphylococcus epidermidis in vivo,8 in agreement with the Se nanoparticle’s anti-biofilm activity as reported by other groups.13,14 Despite the promising properties of Se nanoparticles, it remains largely unknown how and to what extent they can be combined with other biomaterials to enhance bone tissue regeneration. Although research groups have used Se to modify biomaterials such as bioglass15,16 or chitosan,17,18 most are focused on doping calcium phosphate materials with selenite. Nie et al. doped selenite ions into calcium phosphate particles before coating them with Ag nanoparticles to create a complex nanostructure that was shown to kill several Gram-positive and Gram-negative bacteria.19 Selenium-substituted hydroxyapatite materials have also been developed and showed antimicrobial and anticancer properties and nontoxicity to osteoblasts.20−22 However, no studies have investigated the in vivo bone formation of these materials. In addition, the material preparation methods in these studies required high processing temperatures and therefore are not suitable for applying onto many polymeric substrates. In the current study, we developed a novel combination of selenium nanoparticles and biomimetic calcium phosphate material as a coating on 3D printed macroscale porous scaffolds for antimicrobial bone tissue regeneration. Using precipitation chemistry occurring at room temperature (RT), we first deposited elemental selenium as nanoparticles onto the surface of polycaprolactone (PCL) scaffolds before formation of a micrometer thick CaP coating on top. This synthesis route is mild and suitable for substrates such as PCL that melts at 60 °C. This novel design of layered coatings also allowed us to specifically investigate the roles of eluted soluble Se ions in the antimicrobial and bone-forming properties of Se nanoparticles. polycaprolactone (PCL) pellets (Purasorb PC12, Mw of 120 kDa, Purac) were heated to 100−110 °C for 30 min and then layer-by-layer extruded through a Gauge 22 nozzle with a 0/90° laydown pattern to create scaffolds with a dimension of 40 mm × 40 mm × 1.5 mm having a strut-to-strut distance of 1 mm. Subsequently, 5 mm biopsy punches were utilized to section 3D printed PCL scaffold discs, which were of use for all testing in this study. The porosity of the scaffolds was approximately 67%.23 A polymer film was also prepared for certain experiments (as specified below) by casting the PCL solution in chloroform (10% w/v) on a glass Petri dish; after the solvent completely evaporated, a film (∼80 μm thick) was obtained. 2.2. Surface Coatings. The selenium coating was prepared using a surface nucleation−precipitation chemistry as reported before by our group.8,9 Briefly, the PCL scaffolds were first treated in 2M NaOH for 30 min to enhance surface wetting. The scaffolds were then rinsed in ultrapure water and immersed in 3 mL of 10 mM Na2SeO3 solution to which 40 mL of 100 mM ascorbic acid was added dropwise to induce the reduction of SeO 3 to Se 0 and formation of Se 0 nanoparticles on the PCL surface. The scaffolds were then coated one more time with Se using the same procedure. Total Se coating was determined by dissolving the coating in nitric acid and measuring the Se concentration by inductively coupled plasma optical emission spectroscopy (ICP-OES) (n = 6). The calcium phosphate (CaP) coating was applied on PCL scaffolds as described before.24,25 Briefly, after NaOH etching, the scaffolds were rinsed with a copious amount of ultrapure water before being immersed in a supersaturated simulated body fluid (10× SBF) adjusted to pH 6 using NaHCO3 for 30 min at 37 °C. The scaffolds were rinsed with ultrapure water and coated with CaP one more time to obtain a homogeneous coating. The scaffold’s morphology was analyzed using scanning electron microscopy (Zeiss FESEM, Carl Zeiss) combined with energydispersive X-ray spectroscopy (EDX) after being gold or carboncoated, respectively. Fourier transform infrared spectroscopy (FTIR) analysis was performed in attenuated total reflection (ATR) mode with a KBr beam splitter (Nicolet iS50 FTIR, Thermo scientific) using a setting of 32 scans per sample and a resolution of four wavenumbers. CaP coatings were also detached by bending the scaffolds in liquid nitrogen and collected on a transmission electron microscopy (TEM) grid before being imaged on a Jeol 1400 TEM microscope. To study the release of Ca, P, and Se from the coatings, the scaffolds (at least three replicates) were immersed in ultrapure water, and extracted media were collected after predetermined time points and analyzed using ICP-OES (PerkinElmer 8300DV). Absorption spectra of the medium from PCL-Se-CaP scaffolds were also obtained using a spectrophotometer (xMar, Biorad) to identify the soluble Se species. 2.3. In Vitro Antimicrobial Test. S. aureus (ATCC 29213) was used as a model bacterium. Fresh colonies were prepared by streaking the bacteria on a Mueller−Hinton (MH) agar and incubated overnight. A bacterial suspension in MH broth was prepared from several fresh colonies and its absorbance at 600 nm was adjusted to 0.1 (corresponding to McFarland 0.5 and approximately 108 CFU/ mL) before being diluted 100 times to submerge the scaffolds. PCLCaP or PCL-Se-CaP scaffolds (eight replicates) were immersed in 0.5 mL of the 100× diluted bacterial suspension and placed in an incubator. Typically, 100 μL of the bacterial suspension was sampled at 6 and 48 h to evaluate planktonic bacterial growth by measuring its absorbance at 600 nm (xMark, Biorad). Biofilm formation on the scaffolds was evaluated at 48 h after incubation, and the scaffolds (eight replicates) were rinsed with ultrapure water and crystal violet was used to stain the biofilm; some samples were processed for SEM imaging of the microscopic morphology of the biofilm on the scaffolds as described before.26 2.4. In Vitro Osteoblast Adhesion and Proliferation. Primary human osteoblasts (hOB) were isolated from the trabecular tibial bone from healthy donors as approved by the Ethics Committee of the Queensland University of Technology and the Prince Charles Hospital as described before.27 The cells were cultured in complete αMEM culture medium supplemented with 10% fetal bovine serum 2. MATERIALS AND METHODS 2.1. Scaffold Preparation. Scaffolds were prepared using a screwextrusion 3D printer as described before. 23 Medical grade 55639 Research Article https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 1. Coating characterization. Microscopic surface morphology of the 3D printed PCL scaffold surface without (a) and with (d) Se nanoparticle coating; insets are the gross morphology of the scaffolds. Microscopic morphology of the scaffolds after CaP coatings at low and high magnifications (b, c for PCL-CaP; e, f for PCL-Se-CaP) showing the porous CaP layer. Insets (c1) and (f1) show the characteristic Ca and P peaks for the PCL-CaP scaffold and Ca, P, and Se peaks for the PCL-Se-CaP scaffold. reagent were added to each well and incubated for 4 h at 37 °C and 5% CO2. Next, the plate was brought back to ambient temperature (20 °C) for 5 min, and fluorescence (excitation 544 nm, emission 590 nm) was measured using a POLARStar OPTIMA plate reader (BMG LABTECH). 2.5.2. Immunofluorescence Staining and Imaging. After 3 and 7 days, the media was aspirated and the samples were washed with phosphate-buffered saline (PBS) twice before fixing with 4% paraformaldehyde (PFA, Sigma-Aldrich) for 20 min at room temperature (RT) and washed in PBS two times (10 min each), before permeabilization in 0.2% Triton X-100 in PBS for 5 min at RT. After two washes in PBS (5 min each), samples were transferred into 0.5% bovine serum albumin (BSA) in PBS for at least 10 min. Then samples were incubated with Alexa Fluor 488 phalloidin (A12379, Invitrogen, 1:40) and 4′,6-diamidino-2-phenylindole (DAPI, 5 μg/ mL) for 2 h. After three washes in PBS (10 min each), fresh PBS was added. The plate was covered by foil and kept at 4 °C until imaging. Imaging was done using a Nikon spectral spinning disc confocal microscope (SDC, X-1 Yokogawa spinning disc with Borealis modification) fitted with a Plan Fluor ELWD 20× objective. Images are shown as maximum projections following z-stack imaging (25 μm, 2 μm step size). 2.6. In Vivo Experiments. A guided bone regeneration model was used, in which the macroscale porous scaffolds (n = 6 for each group PCL-CaP and PCL-Se-CaP) were placed into calvarial defects that were protected from soft tissue infiltration using occlusive membranes.3 Ethic approval was obtained from the University Animal Ethics Committee (UAEC) of Queensland University of Technology (approval number 16−821). The 5 mm diameter scaffolds were sterilized by 70% ethanol for 1 h and UV-irradiated for 20 min on each side. Six Sprague-Dawley (SD) male rats (the Animal Resources Centre, WA, Australia) were used to create a 5 mm calvarial defect on each side of the skull midline, which was then fitted with a scaffold as described before.3 Briefly, this guided bone regeneration model was formed using an occlusive membrane (made of PCL by electrospinning, ∼0.5 mm thick, mean pore size of 0.5−1 μm, 7−8 mm in diameter), which was placed on top of the exposed dura mater to prevent soft tissue infiltration. Afterward, the scaffolds were gently press-fitted into the defects, another occlusive membrane was used to cover the scaffold, and the defect before the wound was closed in the layer using Vicryl 5.0/4.0 resorbable sutures (Ethicon, Germany). The animals were sacrificed at week 8 after implantation and the calvaria collected, fixed in 4% paraformaldehyde for 24 h at 4 °C, and stored in PBS at 4 °C. μ-CT scanning (μ-CT40 Scanco Medical AG, Switzerland) was used to evaluate new bone formation within the defect using the setting of 55 kWp, 145 μA, 8W, and a voxel size of 30 μm. Samples (FBS) and 1% penicillin and streptomycin (PS) (Sigma-Aldrich) and used at a passage number between 2 and 5 to seed onto 1.5 mm (height) × 5 mm (diameter) scaffolds at a density of 10 000 cells per scaffold. The cell-seeded scaffolds were cultured in complete αMEM culture medium in a CO2 incubator (37 °C, 5% CO2), and the medium was changed every 2 days. Cell adhesion was evaluated at 4 h post-seeding by nuclei (4′,6-diamidino-2-phenylindole, DAPI) staining and imaging with a confocal fluorescence microscope, followed by counting the number of cells in the images using ImageJ. Cell proliferation was evaluated by DNA quantification at day 3 and day 7 of culture using a PicoGreen assay following the manufacturer’s instruction. At least six independent samples were used for each experiment. 2.5. In Vitro Osteogenesis of Mesenchymal Stem Cells (MSCs). In this experiment, two-dimensional (2D) film samples were used to avoid the low seeding efficacy of the macroscale porous 3D printed scaffolds.28 Samples of diameter 5 mm were sectioned using a biopsy punch from the PCL film and sterilized by ethanol 80% and UV irradiation. The coated samples were placed in 96-well plates and seeded with bone marrow MSCs at a density of 20 000 cells/cm2 in 100 μL of Dulbecco’s modified Eagle’s medium (DMEM). The plates were kept in a CO2 incubator (37 °C, 5% CO2) for 3 and 7 days, and the medium was changed every 2 days. Two sets of samples were used: one set was cultured in basal medium (DMEM supplemented with 12% FBS and 1% P/S) and the other set with osteogenic medium (DMEM supplemented with 12% FBS, 1% P/S, ascorbic acid 0.17 mM, dexamethasone 100 nM, and β-glycerophosphate 10 mM). 2.5.1. Alkaline Phosphatase (ALP) Activity. Alkaline phosphatase (ALP) activity was measured from the media at 7 days, after a 24 h release period as follows. Briefly, samples (8 replicates) grown with MSCs for 7 days were incubated in DMEM medium without phenol red two times (10 min each). Samples were then transferred to a new 96-well plate, and 220 μL of this medium was added before the samples were placed back in the incubator for 24 h. The ALP activity was measured using the SigmaFASTTM kit (Sigma, Australia), as per the manufacturer’s instructions. A volume of 100 μL of p-nitrophenyl phosphate in Tris-base buffer was added to 100 μL of the culture medium in a 96-well plate (two technical replicates per sample) and incubated at 37 °C and 5% CO2 for another 24 h. At the end of the second incubation period, the plate was brought back to ambient temperature (20 °C) for 5 min and the absorbance was read at 405 nm using a plate reader (Benchmark Plus microplate spectrophotometer, BIO-RAD). The signal of the control medium was subtracted from those of all samples. The ALP absorbance was further normalized to the metabolic activity taken at the same time point (7 days), as measured by a Prestoblue assay (Invitrogen, Australia). Briefly, 90 μL of DMEM medium and 10 μL of Prestoblue 55640 https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 2. FTIR and TEM analysis of CaP coatings showing similar chemical groups (a) and multicrystalline structures (b1−c2) on PCL-CaP and PCL-Se-CaP. were then decalcified, paraffin-embedded, sectioned, deparaffinized, and stained with hematoxylin−eosin (H&E) and Masson’s trichrome. Histomorphometry analysis (Osteometrics) was used to measure the new bone area on at least three representative tissue sections per animal, and each was at least 10 sections apart from each other. Immunohistochemistry was also implemented as described before.23 Data were reported as mean ± standard error of means (SEM), and the difference was analyzed using the Student’s t-test. The gross morphology of the PCL scaffold after coating with Se nanoparticles clearly showed the characteristic reddish color of amorphous selenium (inset in (d)).9,11,29,30 Calcium phosphate (CaP) coating was then applied using a precipitation method from a highly concentrated simulated body fluid solution, 10× SBF. The CaP coating appeared as a micrometer-thick porous layer (1.6 ± 0.2 μm for PCL-CaP samples and 1.7 ± 0.2 μm for PCL-Se-CaP samples) consisting of vertically oriented plates, which are typical morphological features for CaP formed through precipitation from supersaturated solutions25,31 (Figures 1c,f and S1c,d in the Supporting Information). The random large pores on the strut surfaces (Figure 1b,e) were the gaps between PCL spherulites created during 3D printing. EDX analysis confirmed the Ca−P chemistry of the coatings and the peaks of Se in the PCL-Se-CaP samples (insets of Figure 1c1,f1). 3. RESULTS 3.1. Selenium−Calcium Phosphate Coating. Selenium nanoparticles were first deposited onto the scaffold surface using an in situ precipitation method where selenite salt was reduced to generate surface-bound elemental selenium nanoparticles.8,9 The particles were about 70−120 nm in diameter with some aggregates of larger size (∼200−600 nm) (Figure 1d) and of zero oxidation state (i.e., elemental Se0) as expected from previously reported studies11 (Figure S1a). 55641 https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org FTIR and TEM were used to compare the CaP coatings in the two groups. FTIR spectra of the CaP coating formed directly on PCL and on Se-coated PCL exhibited the same phosphate group peak location (562 and 601 cm−1), suggesting no chemical bonding with the PCL or Se underneath (Figure 2a). TEM analysis showed clearly the platelike structures of the CaP coating (Figure 2b1,c1). Combined with selected area electron diffraction (SAED, Figure 2b2,c2), this TEM analysis indicated that the CaP in both groups was composed of randomly oriented crystalline CaP plates. Next, we analyzed the release of the key elements Ca, P, and Se from the coatings into ultrapure water. Overall, the release of Ca and P was consistently similar between PCL-CaP and PCL-Se-CaP scaffolds over the testing period of 3 weeks (Figure 3a,b). Together with the spectroscopy data above, this release result strongly suggested the same chemical properties of the CaP layers in both groups. CaP coating, which allows us to specifically evaluate the inhibitory effects of the soluble Se ions released from the coating. The coated scaffolds were challenged with S. aureus by immersing the scaffolds in a suspension of bacteria. These are among the most found bacteria in infected implants or bones. The bacterial growth in the suspension was determined by measuring its absorbance at 600 nm and the biofilm formation on the scaffold surface determined by measuring the staining of crystal violet. The bacterial growth was significantly lower when treated with PCL-Se-CaP samples compared to PCLCaP samples at 6 h of incubation (Figure 4c). Importantly, the bacteria growth appeared to be completely inhibited on PCLSe-CaP samples as the absorbance did not increase at 48 h after incubation. The biofilm formation was also inhibited on the PCL-SeCaP samples as indicated from the significantly lower staining with crystal violet. Microscopically, the biofilm was clearly present as a dense layer on the PCL-CaP scaffolds while only small patches on the PCL-Se-CaP scaffolds (Figure 4a,b). The antimicrobial effects were consistent with the results of Se release from the PCL-Se-CaP samples (Figure 3c,d), which showed a strong release at day 1 (ca. 0.25ug/mg scaffold) and a continuous release afterward. The release of Se was possible because of the porous nature of the top CaP layer. 3.3. In Vitro Mammalian Cell Culture. We next investigated the adhesion and proliferation of bone-forming cells, osteoblasts on the coated scaffolds. Human primary osteoblast (hOB) cells were seeded onto the scaffolds, and cell adhesion was evaluated at 4 h (by DAPI staining and imaging) and cell proliferation assessed on days 3 and 7 (by measuring total cellular DNA content using a Picogreen assay). Cell adhesion was found to be similar in both groups (Figure 5a− c). In terms of cell proliferation, DNA content measurements indicated that there was no significant difference between PCL-CaP and PCL-Se-CaP groups (compared within the same time point) and that the cells appeared proliferating normally as evident from the increase in DNA content from day 3 to day 7 in each group. Similar cellular adhesion and proliferation were expected because of the similarity in the CaP layers described above. Next, we investigated the osteogenesis of mesenchymal stem cells (MSCs) on the coatings. The cells were cultured on the coatings for 3 and 7 days in basal culture media and osteogenic media, and their alkaline phosphatase activity and morphology were investigated. MSC cultured on PCL-Se-CaP samples exhibited larger cell areas in basal media (Figure 6a,b,e,f) with the characteristic elongated spindlelike morphology on day 3, which clearly became a more cuboidal morphology of osteoblasts at day 7. Similar morphological changes were also observed in osteogenic media (Figure 6c,d,g,h). The cells on PCL-Se-CaP samples showed significantly higher alkaline phosphate (ALP) activity than those on PCLCaP in basal media (p < 0.05). In osteogenic media, no significant difference in ALP activity was found (Figure 6i). 3.4. In Vivo Study. The scaffolds were implanted into critical-size calvarial defects in rats to investigate bone formation. After the animals were sacrificed at week 8, the specimens were retrieved, fixed, and analyzed for new bone formation. μCT scanning showed strong bone formation in both scaffold groups with new bone appearing to form from the defect edge toward its center (Figure 7a,b,e,f). Figure 3. Ca, P, and Se release from the PCL-CaP and PCL-Se-CaP scaffolds measured by ICP-OES. The two groups showed similar release of Ca and P (a, b). Se was found to release continuously over the 3-week testing period (c). Extracted medium from PCL-Se-CaP scaffolds showed absorption at 250 nm (d, d1), characteristic of HSe− ions.32 The release of Ca and P was also relatively monotonic at the levels of about 0.07 μg/mg/day for Ca and 0.3 μg/mg/day for P over the course of 3-week immersion in ultrapure water. Se also exhibited similar monotonic, relatively linear (R2 = 0.95) release except at a much lower rate of approximately 0.02 μg/ mg/day. Considering the total Se loading of 4.1 ± 0.5 μg/mg scaffold (average ± standard deviation, n = 6), the cumulative release of Se was only about 15% in the first 3 weeks. It is, therefore, expected that a complete Se release will only occur after about 6 months. Absorption spectra of the extracted medium showed a characteristic absorption of HSe− at around 250 nm32 (Figure 3d,d1), which was not present in a freshly prepared Se nanoparticle suspension (Figure S1b,b1). 3.2. In Vitro Bacterial Studies. Se nanoparticle suspension and Se nanoparticle coatings have been previously demonstrated by our groups and others to strongly inhibit the growth and colonization of key bacteria such as S. aureus and S. epidermidis.8,10−12,14,33 Therefore, in this study, we studied the antimicrobial effects of this coating when combined with the 55642 Research Article https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 4. In vitro antibacterial properties. (a, b) SEM images of scaffold surfaces after 48 h of culture with S. aureus showing extensive biofilm formation on PCL-CaP scaffolds compared to PCL-Se-CaP scaffolds. (c) Growth of planktonic bacteria was significantly inhibited in the presence of PCL-Se-CaP scaffolds. (d) Quantitative comparison using crystal violet staining showed significant lower biofilm formation on PCL-Se-CaP. Figure 5. In vitro osteoblast adhesion and proliferation were found to be similar on PCL-CaP and PCL-Se-CaP. (a, b, c) Fluorescence images of DAPI-stained scaffolds. (d) Quantification of DNA content in cells on the scaffolds using a Picogreen assay. Measurements using μCT showed a significantly higher new bone volume in the PCL-Se-CaP groups (Figure 7c, p = 0.04). The bone volumes were calculated to be approximately 40− 50% of the defect volume. Bone mineral density determined by thresholding intensity in μCT scans against a hydroxyapatite standard showed no significant differences between the two groups, indicating a somehow similar level of bone maturity (Figure 7d). Analysis of tissue sections showed clearly the new bone formation in the macroscale pore of the scaffolds in both groups (Figures 7e,f and S2). The new bone formed a tight bond with the CaP layer, which appeared to retain some of its original thickness, indicating that the CaP coating had not fully resorbed during the 8-week implantation as expected with crystalline calcium phosphate materials (Figure S2). The morphology of the new bone appeared less dense and under remodeling compared to the resident host bone outside the defect area (Figure 7e,f). Bone fill (reported as % of defect area) measured from the tissue sections showed a significant increase (p < 0.05) in the PCL-Se-CaP group (Figure 7g). Analysis of fibrous tissue area within the defect region also showed a significantly lower value in the PCL-Se-CaP group (Figure 7h, p < 0.05). New bone formation was also validated by Masson’s trichrome staining (Figure 7i,j) and immunohistochemistry (Figure S3). 4. DISCUSSION As bacterial infection to implanted biomaterials remains a clinically significant risk, there is a strong research interest in 55643 https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org Research Article Figure 6. In vitro osteogenesis experiments on PCL-CaP and PCL-Se-CaP. (a−h) Fluorescence imaging of MSCs on the coatings. (i) Quantification of alkaline phosphatase activity (*p < 0.05). Figure 7. Guided bone regeneration in vivo. Scaffolds were fit to critically sized defects (5 mm in diameter) and sandwiched between two occlusive membranes to investigate bone formation originating from the defect edges. μCT scanning (a, b) allowed for measurement of new bone volume and bone mineral density (c, d). Histological analysis on H&E-stained tissue sections (e, f) showed a new bone within the macroscale pores (white areas are the void after the polymer dissolved during tissue embedding) and the quantification of bone and fibrous tissue areas (g, h). Masson’s trichrome staining highlights the new bone (red) and collagen (blue) around the scaffolds (i, j). suggested that antimicrobial surfaces should be designed to actively kill bacteria in the surrounding environment through antimicrobial agent release. In the current study, we aimed to develop a “bifunctional” coating for applications in bone tissue regeneration that had a top layer for stimulating osteoblast cell functions and a bottom layer for releasing an antimicrobial agent. multifunctional coatings that can impart both antimicrobial properties and enhanced tissue regeneration capacity. Recently, we used a surface that supported osteoblastic cell adhesion while repelling S. aureus and demonstrated in a coculture that the bacteria were more prone to the osteoblastic cells rather than on the biomaterial surface and formed a biofilm-like community that was resistant to gentamicin.34 We thus 55644 https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org We created a layered coating that has Se nanoparticle coating underneath a micrometer-thick biomimetic CaP coating on 3D printed scaffolds. This innovative design allowed us to examine specifically the effects of the released soluble Se ions on bacteria and bone-forming cells as these cells were never in direct contact with the Se nanoparticles. We used 3D printed polycaprolactone (PCL) as a model scaffold because of PCL’s slow degradation (∼2−3 years for complete degradation at physiological pH) and its well-investigated properties in the regeneration of tissues including bones.35 Calcium phosphate (CaP) coating was formed on top of the Se nanoparticle coating via in situ precipitation from a supersaturated 10× SBF solution. This CaP coating has been routinely used as a biomimetic coating to a number of implant surfaces and bone tissue engineering scaffolds.25 With this design, the CaP coating provided a biomimetic, microscopically rough surface for interacting with osteoblasts and its porous structure allowed the release of antimicrobial ions from underneath. The Se nanoparticle coating underneath appeared to have no detectable effects on the microscopic morphology or the chemical properties of the CaP coating on top based on the results from SEM, FTIR, and TEM analyses. Previous studies by our group have shown that Se nanoparticles have a small negative charge;11 thus it could be that the slightly charged Se coating was quickly neutralized by the excess of counterions in the high ionic strength 10× SBF solution as previously suggested.36 The CaP coating therefore showed no significant morphological and compositional differences when formed on the PCL surface or on the Se-coated PCL surface. The similarity in the CaP coating layers in both groups then explained the observed similar adhesion and proliferation of osteoblasts. The inhibition of S. aureus biofilm formation on the PCL-SeCaP coating and planktonic bacterial growth strongly suggested that these effects were a result of the released soluble Se species. This result was supported by the ICP results that showed a significant release of Se in the first day and a steady release over 3 weeks. Our group and others have shown that the selenium nanoparticles prepared using the same reduction−precipitation method were amorphous11,37 and thus their relatively high release at physiological pH (−log K0 ∼ 6)32 could be attributed to their gradual dissolution. Despite the initial high release of Se, the total release of this ion was only 15% after 3 weeks, suggesting that the antibacterial activity could be sustained for a prolonged time period. The in vivo model used in our study was chosen to evaluate specifically the bone formation induced by the selective cellular migration from the bone and vasculature located at the edge of the defect into the implanted scaffolds. The membranes on top and at the bottom of the scaffolds were used as a barrier occlusive to cellular migration and tissue infiltration according to the guided bone regeneration principles.38 Upon implantation into the defects, blood clots would form onto the scaffolds, establishing a temporary matrix for cellular migration from the defect edge. The scaffolds in our study had an interconnected macroscale pore network created by the layerby-layer additive manufacturing methodology with the smallest pore size of approximately 0.3−0.4 mm. In vivo, blood would readily infiltrate into this network upon scaffold implantation and form clots that allowed cell migration to the center of the scaffolds. The in vivo results of bone formation from the defect edge were in good agreement with this. In vivo results showed an increase in bone formation in the PCL-Se-CaP groups compared to the PCL-CaP groups. The scaffolds in both groups had the same architecture and macroscale 3D porous morphology. The CaP layers in both groups presented similar surface chemistry and microscale morphology to the osteoblasts. The different bone formation level observed could then only be attributed to the release of Se ions from the Se0 nanoparticle coating through the pores in the CaP layer. It is established in the literature that Se is important in several redox enzymes in mammalian cells including osteoblasts.4−7 In the current study, soluble Se ions were shown to release through the porous CaP coating in the form of HSe− and therefore could be attributed to the observed higher bone formation in vivo, likely through mechanisms related to osteoblast differentiation or metabolism. The enhanced bone formation in vivo is also supported by the in vitro results that suggested higher osteogenesis of MSCs when grown on the Se-CaP coating. The osteogenic properties of Se have been reported by other groups,39−42 which showed the increased expression of osteogenesis genes (e.g., alkaline phosphatase, osteocalcin, and collagen-I) and osteogenesis activity with Se treatment. The bone formation in our antimicrobial scaffolds was similar compared to that in other, albeit a small number of studies using antimicrobial scaffolds. For example, Qian et al.1 demonstrated in vivo bone formation for Ag-coated electrospun scaffolds with a bone volume/total volume of about 35% (compared to about 40% in our current study). It should also be noted that our study used a different animal model and longer time point (8 vs 6 weeks), but our study also used Se nanoparticles that have much lower mammalian cell toxicity compared to Ag nanoparticles.8,11 Another interesting study concerning antimicrobial tissue regenerating scaffolds is by Mathew et al.3 who loaded azithromycin onto calcium phosphate-coated electrospun membranes and tested bone formation in a skull defect model similar to the one in our current study. They showed nearly complete bone filling of some of the defects at 8 weeks and attributed this result to the immunomodulatory effects of the antibiotic. Their antibiotic coating was based on physical adsorption and surface tension caused by the microscale pores (e.g., in their electrospun membranes or in a new type of macroscale porous scaffold that has microscale intra-strut pores reported by Dang et al.43,44 or Visscher et al.45). In comparison, the surface modification in this present study is based on surface-induced nucleation and surface-bound growth of particles in solution and therefore could be applied to even scaffolds of large macroscale porosity as demonstrated in the current study. Compared to other studies that use different scaffold designs or scaffolds such as those using cell constructs for bone regeneration, the bone formation in our animal study was also comparable. For example, mesenchymal stem cell (MSC) sheets implanted in a calvarial defect in rabbits showed 20− 30% of the defect volume filled with a new bone at 8 weeks46 or 10−20% in a rat femur defect model by scaffolds derived from a cell-seeded decalcified bone matrix47 and 15−25% in periodontal defects in sheep at 10 weeks by a multiphasic 3D construct that deliver in vitro matured cell sheets.48 A study by Probst et al. reported roughly 40% filling of mandibular defect volume after 12 weeks in minipigs using tri-calcium phosphate (TCP)-poly(D,L-lactide-co-glycolide) scaffolds seeded with MSC.49 55645 Research Article https://dx.doi.org/10.1021/acsami.0c17017 ACS Appl. Mater. Interfaces 2020, 12, 55638−55648 ACS Applied Materials & Interfaces www.acsami.org Our findings of enhanced bone formation in vivo in Secoated scaffolds were also consistent with a study by Wang et al.50 who developed a complex composite of selenite− hydroxyapatite−chitosan. They showed that the composite generated more bone than the control without selenite in rat calvarial defects. Even though these authors used a similar model and reached a similar conclusion, their composite with SeO3− ions was fundamentally different from our coating that has a much lower solubility of the zero oxidation state Se0. Importantly, the Se-CaP material in our study was designed as a coating and the versatile surface nucleation and precipitation synthesis could be readily applied to a range of scaffold materials or implants. We have demonstrated that Se coatings can be applied on titanium, stainless steel, glass, and polymers (PVC, PU, silicone),8,9,51 and CaP coating from 10× SBF has been shown to form on a range of surface chemistries.25,36,52 In our labs, we have successfully applied the Se-CaP layered coating on titanium, chitosan, and PLGA substrates and are in the process of in-depth testing of its effects on tissue cells and bacteria. This coating is envisioned to be applicable to a number of scaffolds or implant materials and to enhance their antimicrobial properties and support bone formation. The main limitation of our study is that the antimicrobial efficacy was tested only in vitro. Despite the fact that selenium coatings on implant surfaces had been shown to inhibit biofilm formation of methicillin-resistant S. aureus (MRSA) and methicillin-resistant S. epidermidis (MRSE) in vivo,8 the selenium−CaP coating in our current study needs to be further tested for its antimicrobial activity in vivo using a model that has bacterial challenge during tissue regeneration. Future work should also focus on assessing bone formation in such a model to correlate successful tissue regeneration and effective infection control. Engineering Group, Queensland University of Technology, Brisbane, QLD 4000, Australia; orcid.org/0000-00032820-7399; Email: phong.tran@qut.edu.au Authors Cedryck Vaquette − School of Dentistry, The University of Queensland, Herston, QLD 4059, Australia; orcid.org/ 0000-0001-7937-4432 Nathalie Bock − School of Biomedical Sciences, Faculty of Health, Queensland University of Technology, Brisbane, QLD 4059, Australia; Translational Research Institute, Woolloongabba, QLD 4102, Australia Complete contact information is available at: https://pubs.acs.org/10.1021/acsami.0c17017 Notes The authors declare no competing financial interest. ■ ACKNOWLEDGMENTS P.A.T. acknowledges the support from his Advance Queensland Research Fellowship, C.V. and P.A.T. acknowledge the support from QUT’s Vice-Chancellor Research Fellowship and Australian Dental Research Foundation. N.B. acknowledges the TRI microscopy facility. The Translational Research Institute is supported by grants from the Australian Government. Dr. Hoang Phuc Dang is acknowledged for his assistance with animal surgeries, and Thao Tran is acknowledged for her assistance with ICP-OES and histological analysis. ■ ASSOCIATED CONTENT * Supporting Information sı The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/acsami.0c17017. Further physicochemical characterization of the coatings; electron microscopy analysis of resin-embedded tissue sections; and validation of new bone formation via immunohistochemistry staining (PDF) ■ REFERENCES (1) Qian, Y.; Zhou, X.; Zhang, F.; Diekwisch, T. G.; Luan, X.; Yang, J. Triple PLGA/PCL scaffold modification including silver impregnation, collagen coating, and electrospinning significantly improve biocompatibility, antimicrobial, and osteogenic properties for orofacial tissue regeneration. ACS Appl. Mater. Interfaces 2019, 11, 37381− 37396. 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