Jan Pikul, Fastening Technology
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www.kistler.com
Welcome
Rolf Sonderegger – CEO Kistler Group
Kistler has been a measuring technology pioneer for 50 years.
Our claim – measure. analyze. innovate. – neatly sums up what we
do: measure, evaluate, draw conclusions and feed this data back into
the process.
Thanks to our solutions, our customers can analyze physical
processes, optimize their products, and control industrial production.
Our technology helps advance global megatrends – by reducing
emissions or enhancing energy efficiency and traffic safety, for
example.
Last but not least, we create ideal conditions for Industry 4.0: our
measuring data feeds self-regulated production processes in today’s
smart factories.
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www.kistler.com
Creating Benefits
Did you know that Kistler's measuring technology …
… helps maximize engine
performance?
… paves the way for Industry
4.0?
... helped Rosetta to reach
comet Chury?
Kistler's measuring solutions
monitor combustion processes in
Formula 1 racing.
Kistler's measuring solutions
make self-regulated production
processes possible.
Kistler's measuring solutions
monitor fuel consumption on
space probes.
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www.kistler.com
Applications and Markets
Divisions and Strategic Business Fields
Automotive
Research
and Test
Plastic Process
Monitoring
Engine Research &
Development
Marine & Stationary
Engines
Vehicle Dynamics &
Durability
Vehicle Safety
NC Joining System
Business
Process Monitoring
Forming/Joining
Industrial Test
Systems
Customized
Industrial Solutions
Fastening Technology
Test Automation
High Speed
Dynamics
Test & Measurement
Thermoacoustics
Weigh-In-Motion
Speed Enforcement
Rail Technology
Industrial
Process
Control
Biomechanics and
Force Plates
Sensor
Technology
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Cutting Force
Measurement
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Kistler Worldwide
Global Presence
Sindelfingen (DE)
Lorch (DE)
Meerane (DE)
München (DE)
Tettnang (DE)
Aachen (DE)
Wetzlar (DE)
Heidelberg (DE)
Remscheid (DE)
Straubenhardt (DE)
Tokio (JP)
Detroit (US)
Bratislava (SK)
Shanghai (CN)
Buffalo (US)
HQ Winterthur (CH)
Vertriebsstätte
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Tech Center
Produktionsstätte
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Fastening Technology – Kistler Remscheid
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www.kistler.com
Fastening Technology
Kistler Remscheid
• Specialist in bolted joint technologies
• Founded in 1955
• Since May 2016 member of the Kistler Group
• About 80 employees
• Head office Fastening Technology
• Accredited Laboratory – Torque, Angle and Force
• Our markets:
❖ Automotive, Bus and Trucks,
❖ Aerospace,
❖ Coating manufacturers,
❖ Job coaters,
❖ Bolt and nut manufacturers
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www.kistler.com
What is Fastening Technology doing?
Our systems are designed for quality assurance in thread connection applications.
Our product range supplies solutions for different applications:
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•
Tool Testing systems, dynamic testing of torque tools,
•
Fastener Components, determination of fastener components as bolts, nuts and other parts.
•
Quality assurance , quality assurance of fastening processes
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Why do we measure torque?
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
R&D Department
Quality Assurance
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Maintenance
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Quality Assurance
© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Tool Testing Systems, Dynamic testing of tools and calibration devices for torque and torque/angle tools
in fastening applications.
Examples:
Electronic controlled
tools
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Mechanical click
wrench
Electronic displayed
tools
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Battery tools
Pneumatic / Impulse
tools
© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
cerTEST basic – tool calibration and testing – low end solution
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
cerTEST system mobile – tool testing according to VDI/VDE 2647 and VDI/VDE 2645 part 2
• Max. 4 simulators (2, 10, 20,
50, 120, 250 oder 500 N·m)
• Ext. Sim. from 0,2 Nm to
6.000Nm
• IPC or Laptop
• 19“ IPC with Touchscreen
• Internal bat. 24 V
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
cerTEST system stationary – tool testing according to VDI/VDE 2647 and VDI/VDE 2645 part 2
• Max. 4 simulators (2, 10, 20,
50, 120, 250 oder 500 N·m)
• Ext. Sim. from 0,2 Nm to
6.000Nm
• IPC or Laptop
• 19“ IPC with Touchscreen
• Internal bat. 24 V
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
caliTEST system stationary
• Calibration of torque wrenches
according to DIN/ISO 6789
and VDI/VDE 2645
(50, 300, 1000, 1500 Nm )
• 2 channel system
• External transducer
connection possible
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
combiTEST system mobile
Calibration of torque wrenches and
power tools according to:
DIN/ISO 6789
VDI/VDE 2645
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Fastener Components, Determination of mechanical functional characteristics of fastener components as
bolts, nuts and other parts as well as coatings in fastening technology application
• Friction coeficient,
• Breaking load,
• Relaxation,
• Vibration system for dynamic tests for locking behavior
Bolts M3 – M72
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Bolts with locking
element
Nuts M3 – M72
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Nuts with looking
element
Other parts
with thread
Wooden screws
© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Analyze System
▪ Horizontal max. 40 000 Nm
▪ Vertical max. 200 Nm
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Quality assurance, Quality assurance of fastening processes like random-sample and breakaway tests
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•
Residual torque,
•
Relaxation.
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© 2019 Kistler Group
kistler.com
What is Fastening Technology doing?
Quality assurance, comfort measurment
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© 2019 Kistler Group
kistler.com
Fastening Technology OE4
Software solution
Central Database
CEUS workstation
Oracle Database
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© 2019 Kistler Group
kistler.com
Fastening Technology OE4
Special solution
High torque measurment for hydraulic tools and torque multiplicator
- measuring units 2000 Nm, 10 000 Nm, 50 000 Nm
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© 2019 Kistler Group
kistler.com
Fastening Technology OE4
Where to look for the new business opportunities?
➢ Manufacturing Plants
• Maintenance
• Qauality Assurance
• R&D
➢ Tool producers
➢ Tool dealers
➢ Repair shops
➢ Calibration and testing laboratories
➢ Universities
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© 2019 Kistler Group
kistler.com
Fastening Technology OE4
Our Markets
Automotive
Aerospace
Screw manufacturer and their service provider
General supply industry and mechanical engineering
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© 2019 Kistler Group
kistler.com
Thank you for your attention.