Experiment #3: Linear Heat Conduction Objective To use Fourier’s heat conduction equation to 1) determine the conduction heat transfer rate 𝑸̇, 2) the thermal conductivity of brass, and 3) the overall conduction heat transfer coefficient U for the brass assembly. Background According to Fourier’s law of heat conduction, if a plane wall supports a temperature difference ΔT then the heat transfer rate 𝑸̇ by conduction through the wall is: dT ΔT Q = −kA −kA dX ΔX where k and A are the thermal conductivity and area of the wall, ΔT = Tb – Ta and ΔX = Xb – Xa. Since heat transfer is positive in the direction of temperature drop, there is a the negative sign in the equation. For convenience the equation can be rearranged to avoid the negative sign simply by redefining ΔT to be ΔT = Ta – Tb, which we will do in this experiment. Experiment Apparatus The Armfield linear heat conduction apparatus has a heating section and cooling section, which can be clamped with interchangeable intermediate sections between them. The temperature difference created by the application of heat to one end and cooling at the other end results in the linear conduction of heat. Thermocouple positions T1 = Heated section high temperature T2 = Heated section mid temperature T3 = Heated section low temperature T4 = Test section high temperature T5 = Test section low temperature T6 = Cooled section high temperature T7 = Cooled section mid temperature T8 = Cooled section low temperature 1 Experiment Information Thermocouples are positioned along both the heated section and cooled sections at vertical intervals of 15 mm to measure the temperature gradient along the sections. A pressure regulator is incorporated to minimize the effect of cooling water fluctuations in the supply pressure. A control valve allows the flow of cooling water to be varied over the operating range of 0 to 1.5 liters/minute. In this experiment you will use the 30 mm-long brass section with two imbedded thermocouples and the same diameter as the heating and cooling sections. When this section is clamped between the heating and cooling sections a long plane wall of uniform material and cross-section is created with temperatures measured at eight positions Physical Data • • • The vertical distance between each thermocouple is 0.015 m. The diameter of each test section is 0.025 m, and its thickness is 30 mm. The thermal conductivities of the test sections are approximately: o brass is ≈120 W/mK, o stainless steel is ≈ 25 W/mK, o aluminum is ≈ 180 W/mK. Experiment Procedure, Calculations, and Results 1) Apply a light coat of thermal paste to both sides of the intermediate brass section containing thermocouples T4 and T5 and clamp it between the heated and cooled sections of the apparatus. 2) Connect all eight thermocouples to the National Instruments NI-9219 data acquisition unit. 3) Turn on the cooling water supply and set the heater voltage to 9 volts. When the temperatures have stabilized record the data for the items in Table 1 below. 4) Set the heater voltage to 12 volts. When the temperatures have stabilized record the data for the items in Table 1 below. 5) Set the heater voltage to 17 volts. When the temperatures have stabilized record the data for the items in Table 1 below. 6) Plot a graph of temperature vs thermocouple spacing for each of the heater power settings. Note: The distance between each thermocouple is 0.015 m = 0.6 inch, the distance between T3 and the top of the brass test section is 0.0075 m = 0.3 inch, and the distance between T6 and the bottom of the brass test section is also 0.0075 m = 0.3 inch. 2 7) Compute the thermal conductivity of brass in the hot, mid, and cold sections as shown in Table 2 below. Your results for brass should be in the range of 110 to 128 W/mK. 8) Finally, compute the overall conduction heat transfer coefficient U first using the thermal resistance of the material, R X hot Xmid X cold 1 U= R where R = k hot + k mid + k cold and then using Fourier’s Law U= Q A(T1 − T8) and enter the values in Table 2 below. Table 1: Thermocouple temperatures at three heater powers. Item Hot Section Heater Voltage V Hot Section Heater current I Hot Section Heater Power 𝑸̇ = VI Thermocouple temperature T1 Thermocouple temperature T2 Thermocouple temperature T3 Thermocouple temperature T4 Thermocouple temperature T5 Thermocouple temperature T6 Thermocouple temperature T7 Thermocouple temperature T8 Units Results volts amps watts ⁰C ⁰C ⁰C ⁰C ⁰C ⁰C ⁰C ⁰C 9 12 17 Table 2: Thermal conductivities of the heated, test, and cooled sections and the overall conduction heat transfer coefficient. Item Units Hot Section Heater Voltage V ΔThot = T1 – T3 ΔTmid = T4 – T5 ΔTcold = T6 – T8 A = πD2/4 ΔXhot = X3 – X1 = 0.030 ΔXmid = X5 – X4 = 0.015 ΔXcold = X8 – X6 = 0.030 khot = 𝑸̇Xhot/(ΔThotA) kmid = 𝑸̇Xmid/(ΔTmidA) kcold = 𝑸̇Xcold/(ΔTcoldA) U = 1/R U = 𝑸̇/([A(T1 – T8)] volts ⁰C ⁰C ⁰C m2 m m m W/mK W/mK W/mK W/m2K W/m2K 9 4.91×10-4 Results 12 17 4.91×10-4 4.91×10-4 3 Questions to Be Answered in Your Report 1) Compute the percent difference kbrass = 120 W/mK and the thermal conductivity of the three brass sections at the three-voltage setting in the table below. Hot Section Heater Voltage V Hot Section Heater Power 𝑸̇ = VI 9 12 17 khot − kbrass kbrass 100 k mid − kbrass 100 kbrass kcold − kbrass 100 k brass 2) Explain any differences in the overall conduction heat transfer coefficients U as determined by using the thermal resistance R and Fourier’s Law. 4