Original Article Exploring the effects of graphene oxide concentration on properties and antifouling performance of PEES/GO ultrafiltration membranes High Performance Polymers 2018, Vol. 30(3) 375–383 ª The Author(s) 2017 Reprints and permission: sagepub.co.uk/journalsPermissions.nav DOI: 10.1177/0954008317698547 journals.sagepub.com/home/hip Saranya Bala, Nithya D and Mohan Doraisamy Abstract In this study, asymmetric polyphenylene-ether-ether-sulfone (PEES) ultrafiltration (UF) membranes containing graphene oxide (GO) were prepared via non-solvent-induced phase separation process and N-methyl pyrrolidone was used as a solvent. The synthesis of GO was confirmed by Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction analysis. The morphology of the prepared GO nanosheets was observed by field emission scanning electron microscope (FESEM) and transmission electron microscope. The membranes prepared with increasing concentrations of GO nanosheets were characterized by attenuated total reflectance-FTIR, SEM, atomic force microscopy (AFM), contact angle, and UF studies. The FTIR spectra of the GO embedded membranes reveal large amounts of –OH groups present due to the existence of GO nanosheets which improved its surface hydrophilicity. The contact angle of PEES/GO membrane was significantly lower than PEES membrane. The SEM pictures showed that PEES/GO UF membranes had a sponge-like substructure with the increased porosity and pore size. An AFM topography imaging showed that roughnesses of the modified membranes were improved compared to the pristine PEES membrane. The UF studies showed that the pure water flux (JW) and the bovine serum albumin flux (JP) were increased with the incorporation of GO into the blend solution. For the membrane with 0.1% GO content, JW increased by 75% and JP improved twofold which correspond to the maximum values of 186 and 113 L m2 h1, respectively. Furthermore, the flux recovery ratio results suggested that PEES/GO membranes have better antifouling characteristics due to the changes in membrane morphology and surface hydrophilicity. Keywords Phase inversion technique, ultrafiltration membrane, antifouling properties, flux recovery ratio Introduction Membrane-based separation can be considered as a promising tool for water treatment processes due to its numerous advantages.1,2 However, low flux recovery, fouling, and high energy utilization are common drawbacks related to membrane applications.3,4 Many attempts have been made to improve overall membrane performance such as material modification, polymer blending,5,6 plasma treatment, grafting with short-chain molecules,7 hydrophilic monomers,8,9 embedding nanoparticles, 10,11 and surface modification.12,13 Here, physical blending is chosen as a suitable modification technique due to simple procedure.14 Among the various synthetic polymers, polyphenylene-ether-ethersulfone (PEES) is a type of thermoplastic, hydrophobic polymer. It has excellent thermal, mechanical, and filmforming properties.15 PEES has high stability and it is resistant to oxidation even under acidic conditions.16,17 Incorporation of inorganic nanoparticles into the membrane matrix can augment the membrane hydrophilicity, strength, permeability, antifouling performances,18,19 or change membrane morphology.20 The blending technique is the mixing of polymers with inorganic nanomaterials such as silica,21 ZnO,22 TiO2,23 and recently carbon allotropes.24–26 Membrane Laboratory, Department of Chemical Engineering, Anna University, Chennai, India Corresponding author: Mohan Doraisamy, Membrane Laboratory, Department of Chemical Engineering, Anna University, Chennai 600 025, India. Email: mohantarun@gmail.com 376 Graphene derivatives are exclusively a twodimensional structure, with an atom-layer-thickness. They also possess a large hypothetical surface area (2630 m2/g), high mechanical strength, and have quite nonharmful effects.27,28 Here, graphene oxide (GO) was prepared by the chemical oxidation method.29–31 GO is highly hydrophilic due to existence of oxygen-containing functional groups (e.g. hydroxyl, carboxyl, carbonyl, and epoxy).32,33 These functional groups make GO exceptionally hydrophilic, producing fine dispersions in water, and moreover GO can also limit the growth of Escherichia coli.2,34 The compatibility with polymer matrices can be enhanced due to an existence of polar group on the plane of graphene material, but it limits inherent thermal and electrical conductivity.35–38 Although there are many reports on poly ether sulfone, poly ether imide, poly sulfone, polyacrylonitrile, and polyvinylidene fluoride being blend with GO to prepare ultrafiltration (UF) membranes, our study is the first to report the effects of GO on PEES polymer matrix by varying GO composition. A novel and effective membrane material PEES/GO was found for UF applications. In this present work, the effects of GO concentration on permeate flux, pore size, contact angle, morphological change, porosity, and roughness parameters of the PEES UF membrane are investigated. The prepared GO is prepared by the modified Hummer’s method and characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), field emission scanning electron microscope (FESEM), and highresolution transmission electron microscope (HRTEM) analysis. The prepared GO is embedded into the PEES polymer matrix by physical blending and membranes fabricated by using immersion precipitation technique. The change in membrane morphological structure, surface roughness, membrane hydrophilicity, and permeability is characterized using SEM, atomic force microscopy (AFM), contact angle, water flux, and rejection studies. High Performance Polymers 30(3) Table 1. Casting solution composition of pure PEES and PEES/ GO UF membranes. Membrane code M1 M2 M3 M4 M5 PEES (wt%) GO (wt%) NMP (wt%) 16 16 16 16 16 0 0.025 0.050 0.075 0.1 84 83.9 83.9 83.9 83.9 NMP: N-methyl pyrrolidone; PEES: polyphenylene-ether-ether-sulfone; GO: graphene oxide; UF: ultrafiltration. GO synthesis and characterization GO was synthesized by modified Hummer’s method.2 It was characterized by FTIR (Nicolet Avatar 370, Thermo Electron Corp., Madison, WI, USA) and XRD (Bruker, Germany) to substantiate the existence of the functional group. The morphology of GO was examined by FESEM (Hitachi S4800, Japan) and HRTEM (JEM 3010; Jeol Ltd., Tokyo, Japan) analysis. Fabrication of membranes PEES and PEES/GO UF membranes were prepared by nonsolvent-induced phase separation (NIPS) technique using semiautomatic flat sheet membrane casting unit. A series of polymer dope solutions were prepared by varying the composition of GO as shown in Table 1. Various compositions of GO (0, 0.025, 0.05, 0.075, 0.1) wt% in NMP solvent were dispersed by sonication for 2 h after that PEES (16 wt%) was dissolved by constant mechanical stirring for 12 h at 55 C. The blended solution was tightly closed and kept for 3 h to get a clear solution without air bubbles.39 The homogenous solution was again sonicated for 10 min before casting on a glass plate and then immersed in a (0.2%) non-solvent bath. After 10 h, the membrane was removed and washed thoroughly with distilled water. These fabricated membranes were stored in distilled water containing 0.1% formalin solution at below 25 C.14 Experimental Materials Commercial grade of PEES pellets (Tg ¼ 465 K) was purchased from Aldrich (New Delhi, India). Analar grades of N-methyl pyrrolidone (NMP) solvent from SRL chemicals were acquired and stored in dried condition. Bovine serum albumin (BSA) and phosphate buffer solution (0.5 M, pH 7.2) were procured from SRL chemicals (Mumbai, India). Graphite powder, sodium nitrate, concentrated sulfuric acid, potassium permanganate, and hydrogen peroxide were procured from Aldrich. Distilled water was used for UF experiments and preparation of gelation bath. All chemicals were used without further purification. Characterization of membranes ATR-FTIR. The surface chemistry of pristine PEES and PEES/GO membranes was analyzed using ABB BOMEM MB-3000 (Canada) attenuated total reflectance (ATR) technique, in the range of 4000–400 cm1. SEM. All membranes were cut into small pieces and immersed in liquid nitrogen for 10–15 s and then kept in a refrigerator. Frozen bits of the membranes were broken and kept for air drying. These dry samples were loaded onto the SEM (Hitachi, CamScan MV2300, Japan) and were gold sputtered, and then photomicrographs were observed at high vacuum conditions. Bala et al. 377 Contact angle. The hydrophilicity of the membranes was inspected through sessile drop method in goniometer (DataPhysics, Germany). Distilled water 3 ml was carefully dropped on the membrane surface. The contact angle was measured within 10 s after placing the water droplet on each membrane and obtained the average value. AFM. Small portion of prepared membranes were cut and stick on a metal substrate. Top surface morphology of membranes was taken in (AFM) device (Dual ScopeTM scanning probe-optical microscope, DME model C-21, Denmark) by noncontact mode. The surface roughness values accounted were the average of three different scan areas of 5 mm 5 mm each. Porosity and mean pore radius. Membranes were cut into required size, were initially soaked in distilled water, and then weighed after wiping surface water with filter papers. The wet membrane was dried in a vacuum oven at 55 C for 24 h before it was weighed. From the two weights, the membrane porosity was calculated using the following formula: "¼ Ww Wd 100 Ah ð1Þ where Ww is the wet weight of the membrane (g), Wd is the dry weight of the membrane (g), A is the membrane area (m2), h is the membrane thickness (m), and is the density of water.13 Guerout–Elford–Ferry equation (equation 2) was utilized to examine membrane pore radius (rm) on the basis of pure water flux and porosity data. rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 8ð2:9 1:75"ÞlQ ð2Þ rm ¼ "ADP where is the water viscosity (8.9 104 Pa s), Q is the volume of pure water permeated per unit time (m3/s), and DP is the operating pressure.39 Permeation experiments. The prepared membranes were cut into desired shapes and fixed in UF cell to measure the permeation flux and antifouling properties of membranes. In the first 30 min, membranes were compacted at 414 KPa and then the pure water flux (JW1) was measured for every 1 h by reducing the pressure to 345 KPa, until the steady-state value obtained. After that, pure water was changed to BSA (0.1 wt%) used in the present study and was prepared by dissolving in phosphate buffer solution (PBS) (0.5 M, pH 7.2). Further, the permeate flux (JP) was recorded at specific time intervals. After filtering feed solution, the used membrane was rinsed thoroughly with distilled water three times, then again the water flux (JW2) recovered using distilled water was measured. The permeation flux was defined using the following equation: JW ¼ Q A:Dt ð3Þ Figure 1. FTIR spectrum of prepared graphene oxide (GO). FTIR: Fourier transform infrared. where JW is the pure water flux (l m2 h1), Q is the quantity of water permeated (l), Dt is the sampling time (h), and A is the membrane area (m2).39 To evaluate the antifouling property of PEES/GO blend membranes, the flux recovery ratio (FRR) was calculated12 using the following expression: FRRð%Þ ¼ JW 2 100 JW 1 ð4Þ Results and discussion The FTIR spectrum of the synthesized GO is shown in Figure 1. The GO curve shows a broad peak around 3429 cm1 corresponding to O–H stretching vibration and the peak at 1722 cm1 is due to the C¼O strong carbonyl stretching.40 The peaks at 1386 and 1217 cm1 correspond to C–OH and C–O–C stretching vibrations, respectively. This confirmed that the carboxylic acid groups are formed on the surface of graphene. The peak around 1088 cm1 is due to the C–O stretching vibrations of the epoxides group in the GO layers and peak 1622 cm1 is attributed to vibration of the adsorbed water molecules as well as from contributions of the aromatic C¼C.41,42 From the results, it can be confirmed that GO was prepared effectively. Other researchers also reported the similar results.43,44 Figure 2 shows the XRD spectrum of graphite and GO. Pristine graphite shows intense sharp peak at 2 ¼ 26.36 , whereas the GO illustrates a small peak at 2 ¼ 10.95 with d-spacing of 0.846 nm. The d-spacing of GO is larger than that of graphite layer 0.335 nm, which confirms the presence of the highly oxidized GO, and this increase is mainly due to the chemical oxidation that disrupts the ordering of graphite layers and introduces various oxygen functional groups in the graphite.45 The TEM and FESEM images of prepared GO nanosheets are shown in Figure 3. From the FESEM image, it can be visualized that the GO 378 Figure 2. XRD images of graphite and graphene oxide. XRD: X-ray diffraction. Figure 3. TEM and FESEM images of graphene oxide nanosheets. FESEM: field emission scanning electron microscope; TEM: transmission electron microscope. nanosheets tend to assemble together to form a multilayer agglomerates. The individual nanosheets have sizes extending from tens to hundreds of square nanometer.46 The HRTEM image shows each of single GO nanosheets with transparency and a number of GO nanosheets are arranged as layer by layer structure. It confirmed that large flakes of GO having few layer thickness were prepared successfully. The ATR-FTIR spectrum of pristine PEES and PEES/ GO blend membrane is shown in Figure 4. The pure PEES membrane showing a C–H stretching frequency of the benzene ring at 1596 cm1, the aromatic bands at C¼C bond stretching frequency at 1482 cm1, and aromatic ether bond around 1264 cm1 are observed. The symmetric and asymmetric stretching frequencies of SO2 group present in pure PEES membrane showed strong peaks at 1186 and 1223 cm1, respectively. In comparison with pure PEES membrane, the GO-modified membranes (M3, M4, and M5) had intense broader peaks at *3400 cm1, which signified that the surface hydrophilicity was evidently improved as the GO occupied the top surface. Similar High Performance Polymers 30(3) Figure 4. ATR-FTIR spectrum of PEES (M1), PEES/GO (0.05%) M3, PEES/GO (0.075%) M4 PEES/GO (0.1%) M5 ultrafiltration membranes. ATR-FTIR: attenuated total reflectance-Fourier transform infrared spectroscopy; PEES/GO: polyphenylene-etherether-sulfone/graphene oxide. results were observed in other researchers also.47 The peaks at 2857 cm1 corresponded to C–H bond. The cross-sectional SEM images of pristine PEES and PEES/GO membranes are shown in Figure 5. The pristine PEES (M1) membrane has dense sponge-like structure. The morphology of PEES/GO membranes was deviated from that of pure PEES membrane. The GO-incorporated membranes have an asymmetric structure prepared by NIPS technique, which typically controls a quite thin skin (high resistance to material transport) to hold up on a much thicker sponge-like substructure (less resistance to material transport).13 The M2 membrane has fewer numbers of voids with spongy structure but the pores were not completely opened. The membrane M3 showed (0.025–0.05% GO) top skin layer and few number of interconnected pores in sublayer. On further increase in GO composition (0.05–0.075% and 0.1%), there are a greater number of macrovoids throughout the membrane cross section. This evidences that the incorporation of GO into the blend solution forms greater number of voids across the membrane surface which results in high porosity and pore size.2,43 The surface hydrophilicity of the membrane, determined by the contact angle measurement, plays a significant role in the flux and antifouling performance of the membrane. From Table 2, it can be seen that pristine PEES membrane has a contact angle of 96.4 + 1.8, which gradually reduced to 92.5 + 0.9, 85.6 + 1.5, 79.2 + 1.2, and 72.3 + 0.8 on increasing the concentration of GO. Incorporation of GO into the membrane shows decrease in the measured contact angle due to the Bala et al. 379 Figure 5. Cross-sectional SEM images of PEES and PEES/GO ultrafiltration membranes. SEM: scanning electron microscope; PEES/GO: polyphenylene-ether-ether-sulfone/graphene oxide. existence of large amounts of –OH groups on the membrane surface. The hydrophilicity is inversely proportional to the contact angle. These measurements confirm that even a small amount of GO improves the hydrophilicity of the membrane.39 The effects of GO composition on the porosity and mean pore size of the prepared membranes are recorded in Table 2. The increase in GO composition gradually improved both porosity and mean pore size, which is consistent with the SEM results also. GO accelerated the diffusion rate between gels (water) and solvent (NMP). The GO nanosheets assist the generation of polymer poor phase due to microphase separation and this could be beneficial for the development of membranes with high porosity and mean pore size.33,48 AFM was used to scrutinize the surface morphology and surface roughness of the GO-embedded membranes. The top surface morphologies of the M1, M3, and M5 membranes are shown in Figure 6. From the topography imaging, we have concluded that PEES and PEES/GO membranes have a nodule-valley-like arrangement. In these images, the brightest spot corresponds to the highest 380 High Performance Polymers 30(3) Table 2. Porosity, mean pore radius, and contact angle of pure PEES and PEES/GO UF membranes. Membrane code M1 M2 M3 M4 M5 Porosity (") (%) 43.2 47.5 51.8 54.2 65.6 + 0.6 + 0.2 + 0.9 + 0.5 + 0.8 Mean pore radius (rm) (109 m) 45.61 + 51.85 + 58.78 + 63.56 + 72.69 + 0.08 0.10 0.02 0.05 0.15 Contact angle (deg) 96.4 + 92.5 + 85.6 + 79.2 + 72.3 + 1.8 0.9 1.5 1.2 0.8 PEES: polyphenylene-ether-ether-sulfone; GO: graphene oxide; UF: ultrafiltration. points or nodules on the membrane surface and a dimmer region represents the valleys or membrane pores. Pristine PEES membrane has low surface roughness than PEES/GO membranes; the surface properties of the PEES membrane were changed significantly by blending PEES with GO. The roughness parameters Ra, Rq, and Rz of membrane surface are presented in Table 3, which was calculated for a scanning area of 5 mm 5 mm. With the increase in composition of GO nanosheets in the PEES/GO membranes, the roughness parameters are also increased. This possibly reveals that the hydrophilic nature of GO directs to a faster exchange of solvent and non-solvent during the Figure 6. AFM images of (M1) PEES, (M3) PEES/GO (0.05%), and (M5) PEES/GO (0.1%) ultrafiltration membranes. AFM: atomic force microscopy; PEES/GO: polyphenylene-ether-ether-sulfone/graphene oxide. Bala et al. 381 Table 3. Surface roughness parameters of M1, M3, and M5 membranes. Surface roughness (mm) Membrane code M1 M3 M5 Rq Ra Rz 0.012 + 1.4 0.013 + 2.4 0.016 + 1.8 0.009 + 1.6 0.011 + 2 0.013 + 2.2 0.085 + 12.4 0.106 + 14.8 0.167 + 18.6 Figure 8. Effect of GO content on flux recovery ratio. GO: graphene oxide. Figure 7. Effect of GO loading percentage on water permeation flux. GO: graphene oxide. NIPS process. The increase in the rate of solvent exchange accounts for the spheres or nodules on the top surface of the membrane, which accounts for its greater roughness.2,43 The influences of GO nanosheets on water permeation flux through the embedded membranes were investigated using a UF system. Figure 7 illustrates the resultant pure water flux (JW1) and permeation flux (JP) of pristine PEES and PEES/GO UF membranes. The JW1 of the membranes is increased on incorporation of greater quantity of GO. The membrane with the GO content of 0.1% reached maximum value of JW1 186 L m2 h1 and which is a 75% increase compared with pure PEES membrane. The GOmodified membranes attract hydrophilic substances by dipole–dipole interaction, hydrogen bonding, and dispersion forces.48 Similarly, JP reached its peak value of 113 L m2 h1, which increased twofold compared with pure PEES membrane. This improvement of JW1 and JP flux values confirms that there is a significant increase in membrane hydrophilicity (Table 2), and this enhancement of flux is because of attraction of the water molecules to the membrane matrix and which assists their passage through the membrane.39 In addition, the increase in both porosity and pore size also improved water permeability (Table 1). The extent of flux recovery after BSA fouling was evaluated by FRR. The antifouling property of membrane was characterized in terms of FRR during the UF of BSA protein solution. FRR results showed that M1 membrane possessed low flux recovery. However, even a small amount of the GO showed significant improvement in FRR values, as seen in Figure 8. The enhancement of flux obtained by the incorporation of GO is due to the formation of interconnected pores in larger number as well as the increase in pore size and the presence of micro surface defects due to aggregation of the more hydrophilic GO on the membrane surface.2 PEES/GO (0.1%) membrane showed the highest FRR (83%) which is an indication that the increase in membrane hydrophilicity made the membranes more fouling resistant to protein fouling.47 Conclusion The present investigation deals with the preparation of PEES UF membranes with GO that were prepared via immersion precipitation technique. The existence of GO in PEES/GO membranes was confirmed by FTIR spectra. The effect of GO on PEES UF membranes morphology, hydrophilicity, porosity, and mean pore size of the resultant membrane was evaluated. In PEES UF membrane, addition of GO led to developing of more number of macrovoids across the membrane along with increasing pore size and porosity. Hydrophilicity of GO-embedded membranes was significantly improved due to the large amount of hydroxyl group existence on the membrane surface. The morphological analysis revealed that GO-incorporated membranes have typical asymmetric structure membranes and have a spongy sublayer in contrast to the macrovoids of the PEES membranes. GO-modified membranes have significantly higher surface roughness compared with pure PEES membrane. The PEES/GO membranes exhibited higher water flux and BSA permeability than pure PEES membrane. The 382 overall results suggest that membrane hydrophilicity, water content, porosity, morphology, and pure water flux of PEES/GO blend membranes improved significantly by the incorporation of GO. Thus, the higher antifouling PEES UF membrane was developed by the incorporation of GO. Furthermore, the flux recovery rate indicated that PEES/ GO membranes had better antifouling performances due to the hydrophilicity enhancement. Declaration of Conflicting Interests The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article. Funding The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: The authors are grateful to thank the financial support from the Anna Centenary Research Fellowship (Procs. No. CR/ACRF/2015/25), Anna University, Chennai. References 1. Jafari A, Mahvi AH, Nasseri S, et al. Ultrafiltration of natural organic matter from water by vertically aligned carbon nano tube membrane. J Environ Health Sci Eng 2015; 13: 51. 2. Kaleekkal NJ, Thanigaivelan A, Durga M, et al. Graphene oxide nano composite incorporated poly (ether imide) mixed matrix membranes for in vitro evaluation of its efficacy in blood purification applications. Ind Eng Chem Res 2015; 54: 78997913. 3. Shi X, Tal G, Hankins NP, et al. 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