PROFESSIONAL TRAINING REPORT SUBMITTED TO THE COUNCIL OF REGISTERED PROFESSIONAL ENGINEERS OF MAURITIUS FOR REGISTRATION IN THE FIELD OF ELECTRICAL & ELECTRONIC ENGINEERING THROUGH TRAINING UNDERGONE AT CENTRAL ELECTRICITY BOARD MAURITIUS SATYAM DOOKHITRAM APRIL 2019 Table of Contents TABLE OF CONTENTS LIST OF FIGURES .................................................................................................. 6 LIST OF TABLES..................................................................................................... 8 ACKNOWLEDGEMENT .......................................................................................... 9 APPLICANT'S DECLARATION ............................................................................. 10 SUPERVISOR'S DECLARATION .......................................................................... 11 LIST OF ABBREVIATIONS ................................................................................... 12 CHAPTER 1: BACKGROUND ............................................................................... 13 1.1 Introduction ................................................................................................... 14 1.2 Time Utilisation ............................................................................................. 15 CHAPTER 2: TRAINING ENVIRONMENT ............................................................ 16 2.1 Introduction ................................................................................................... 17 2.2 Overview of the Central Electricity Board ..................................................... 17 2.3 The Transmission and Distribution (T&D) department .................................. 18 2.3.1 Engineering (District) Section ................................................................. 19 2.3.2 General Planning Section ....................................................................... 20 2.3.3 Technology and Procurement (T&P) Section ......................................... 22 2.3.4 System Control Section ......................................................................... 23 2.3.5 Construction & Maintenance (C&M) Section .......................................... 24 2.3.6 Project and Construction (P&C) Section ................................................. 26 2.4 The Production department (CMG)............................................................... 27 CHAPTER 3: NATURE OF TRAINING .................................................................. 29 3.1 The Engineering (District) Section ................................................................ 30 3.1.1 Introduction: The Distribution Process .................................................... 30 3.1.2 The Distribution System ......................................................................... 31 3.1.3 Primary and Secondary Distribution ....................................................... 31 2 Table of Contents 3.1.4 The Overhead System............................................................................ 32 3.1.5 Main components of overhead lines ....................................................... 33 3.1.6 Overhead line clearances with respect to structures .............................. 37 3.1.7 Underground Network ............................................................................ 37 3.1.8 Health and Safety ................................................................................... 40 3.2 The Project and Construction (P&C) Section ................................................ 42 3.2.1 Introduction ............................................................................................. 42 3.2.2 The Transmission Network ..................................................................... 42 3.2.3 Overhead line transmission .................................................................... 42 3.2.4 Project Management in implementing 66kV overhead transmission line 49 3.2.5 The Underground Transmission network ................................................ 51 3.3 Technology and Procurement (T&P) Section ............................................... 53 3.3.1 Introduction: ............................................................................................ 53 3.3.2 The Store Ordering Committee .............................................................. 53 3.3.3 Launching of Tenders or Quotations ...................................................... 54 3.3.4 Steps involved in the analysis of Quotations .......................................... 54 3.3.4.1 Quotation Procedure ........................................................................ 54 3.3.4.2 Evaluation stage of quotation ........................................................... 54 3.3.5 Request for inspection ............................................................................ 55 3.4 System Control Section ................................................................................ 56 3.4.1 Introduction ............................................................................................. 56 3.4.2 The Daily Load Curve ............................................................................. 56 3.4.3 Frequency Control .................................................................................. 57 3.4.4 Voltage Control ....................................................................................... 58 3.4.5 Spinning Reserve ................................................................................... 58 3.4.6 Automatic Load Shedding ...................................................................... 59 3.5 General Planning Section ............................................................................. 60 3.5.1 Introduction ............................................................................................. 60 3.5.2 The Planning Procedures ....................................................................... 60 3.6 The Construction and Maintenance (C&M) Section ...................................... 62 3.6.1 Introduction ............................................................................................. 62 3 Table of Contents 3.6.2 The distribution transformer .................................................................... 62 3.6.3 Main components of the distribution transformer .................................... 63 3.6.4 Power transformer .................................................................................. 65 3.6.5 Tests performed on distribution transformers ......................................... 65 3.6.6 The 66/22 kV substation ......................................................................... 67 3.7 Construction and Maintenance Gang (CMG)- Production Department ......... 71 3.7.1 Introduction ............................................................................................. 71 3.7.2 Project Background of St Louis power station ........................................ 71 3.7.3 Power Generation of St Louis power station .......................................... 71 3.7.4 The Wartsila 18V46 diesel engine .......................................................... 72 3.7.5 Excitation System ................................................................................... 73 3.7.6 The synchronous generator .................................................................... 74 3.7.7 The Governor ......................................................................................... 75 3.7.8 The Automatic Voltage Regulator ........................................................... 75 3.7.9 The Differential Amplifier ........................................................................ 77 CHAPTER 4: PERSONAL CONTRIBUTION ......................................................... 80 4.1 Introduction ................................................................................................... 81 4.2 Wind loading calculation on 14m concrete pole ............................................ 81 4.3 Evaluation of quotation for bimetallic lug ...................................................... 88 4.3.1 Use of bimetallic lug ............................................................................... 88 4.3.2 Requirements sent to bidders by CEB.................................................... 88 4.3.3 The Evaluation Process.......................................................................... 89 4.4 Supply to 41 housing units for NHDC morcellement at 16ème mille............. 91 4.4.1 The design process ................................................................................ 91 4.4.2 Cost Estimate ......................................................................................... 99 4.5 Load test and load balancing ........................................................................ 99 4.5.1 Load balancing at Montagne Blanche village ....................................... 100 4.6 Earth Resistance Test ................................................................................ 103 4.6.1 Importance of good earth resistance .................................................... 103 4.6.2 Three-point (Fall-of-potential) method .................................................. 104 4 Table of Contents 4.7 Transformer maintenance, repairs and testing ........................................... 109 4.7.1 Transformer 150DX3093 ...................................................................... 110 4.7.2 Preliminary tests ................................................................................... 110 4.8 Underground design for new Belle-Vue/Sottise 66kV transmission line ..... 115 4.9 Additional Design ........................................................................................ 120 4.9.1 Type of bonding for the UG cable ......................................................... 120 4.9.2 Sag calculation to determine clearance for Metro Express project at St Louis power station ....................................................................................... 123 CHAPTER 5: ANALYTICAL TOOLS .................................................................... 131 5.1 Introduction ................................................................................................. 132 5.2 Measuring and Testing Instrument ............................................................. 132 5.3 Software Application ................................................................................... 133 CHAPTER 6: CONCLUSION ............................................................................... 134 CHAPTER 7: SUMMARY OF STATEMENT OF COMPETENCIES .................... 136 APPENDIX A ....................................................................................................... 143 APPENDIX B ....................................................................................................... 147 REFERENCES .................................................................................................... 149 ANNEX 1: TRAINING RECORD BOOK ............................................................... 151 ANNEX 2 ............................................................................................................. 152 5 List of Figures LIST OF FIGURES Figure 1. 1: Percentage time utilisation .................................................................. 15 Figure 2. 1: Engineering (District) Section ............................................................. 20 Figure 2. 2: The General Planning Section ............................................................ 21 Figure 2. 3: The T&P Section ................................................................................. 22 Figure 2. 4: The System Control Section ............................................................... 23 Figure 2. 5: The C&M Section ................................................................................ 25 Figure 2. 6: The P&C Section ................................................................................ 26 Figure 2. 7: The CMG Section ............................................................................... 27 Figure 3. 1: Generation, Transmission and Distribution process ........................... 30 Figure 3. 2: Typical MV overhead network ............................................................. 33 Figure 3. 3: Underground cable structure .............................................................. 38 Figure 3. 4: The ring main unit .............................................................................. 39 Figure 3. 5: Sag calculation when supports are at equal level ............................... 46 Figure 3. 6: Sag calculation when supports are at unequal levels ......................... 47 Figure 3. 7: Steps involved in 66kV overhead line project ..................................... 50 Figure 3. 8: Gantt Chart for implementation of 66kV overhead line ....................... 51 Figure 3. 9: Different layers of 630mm2 XLPE UG cable ....................................... 52 Figure 3. 10: The Daily Load Curve ....................................................................... 57 Figure 3. 11: The distribution transformer .............................................................. 63 Figure 3. 12: Oil test ............................................................................................... 66 Figure 3. 13: Layout of 66/22kV substation ............................................................ 68 Figure 3. 14: Line diagram of incoming bay ........................................................... 70 Figure 3. 15: Electrical setup of G10 generating unit ............................................. 71 Figure 3. 16: Four stroke operating cycle ............................................................... 72 Figure 3. 17: The excitation system ....................................................................... 73 Figure 3. 18: The digital 723 plus Woodward governor .......................................... 75 Figure 3. 19: The AVR ........................................................................................... 76 Figure 3. 20: Operating function of AVR ................................................................ 76 Figure 3. 21: The differential operational amplifier ................................................. 77 Figure 4. 1: Wind loading due to conductor only .................................................... 83 Figure 4. 2: Wind loading on pole alone................................................................. 85 Figure 4. 3: Bi-metallic Al/Cu lug ............................................................................ 88 6 List of Figures Figure 4. 4: Proposed design to supply 41 housing units ....................................... 94 Figure 4. 5: LV distribution of 100kVA transformer ................................................ 95 Figure 4. 6: Single line diagram of LV distribution for distributor A (Phase R only) 95 Figure 4. 7: Current in different sections of distributor A (Phase R only) ............... 97 Figure 4. 8: Load test results................................................................................ 100 Figure 4. 9: Fall of potential method ..................................................................... 104 Figure 4. 10: Test set up for earth resistance measurement ................................ 105 Figure 4. 11: Graph of earth resistance versus percentage distance of D ........... 106 Figure 4. 12: Graph of earth resistance versus depth of rod ................................ 107 Figure 4. 13: Graph of % reduction in earth resistance v/s Number of rods ......... 109 Figure 4. 14: Dismantling and repairing of distribution transformer ...................... 111 Figure 4. 15: Testing of oil sample ....................................................................... 113 Figure 4. 16: Trench design along Terra Sugar Estate ........................................ 117 Figure 4. 17: Trench design across road ............................................................. 118 Figure 4. 18: Follow up works for Belle Vue/Sottise project ................................. 119 Figure 4. 19: Clearance for Metro Express project............................................... 123 Figure 4. 20: Survey results ................................................................................. 124 Figure 4. 21: Sag calculation ............................................................................... 125 Figure 4. 22: Work implementation on site ........................................................... 130 7 List of Tables LIST OF TABLES Table 1. 1: Training Schedule at the CEB .............................................................. 14 Table 1. 2: Time utilisation in each section ............................................................ 15 Table 2. 1:Plant capacity and generated voltage of CEB generating power plants 28 Table 3. 1: Overhead line clearances with respect to structures ............................ 37 Table 3. 2: 22kV Underground cable rating ........................................................... 38 Table 3. 3: Low voltage underground cable rating ................................................. 38 Table 3. 4: Safe working clearance ........................................................................ 41 Table 3. 5: Type of Towers .................................................................................... 43 Table 3. 6: Vertical clearance with respect to ground ............................................ 44 Table 3. 7: Load shedding program ....................................................................... 59 Table 3. 8: Tap changer voltage ............................................................................ 64 Table 4. 1: Calculated wind load on pole ............................................................... 87 Table 4. 2: Compliance with conditions of purchase .............................................. 89 Table 4. 3: Compliance with technical requirement................................................ 90 Table 4. 4: Summary of evaluation report .............................................................. 91 Table 4. 5: Total current on each poles of distributor A (Phase R only) ................. 95 Table 4. 6: Far end voltages on distributors A and B ............................................. 99 Table 4. 7: Phase and line voltages at far end ..................................................... 101 Table 4. 8: Earth resistance test results ............................................................... 106 Table 4. 9: Insulation resistance test before repair .............................................. 111 Table 4. 10: TTR test after repair ......................................................................... 112 Table 4. 11: Oil test results .................................................................................. 113 Table 4. 12: Voltage test result ............................................................................ 114 Table 4. 13: Load test results ............................................................................... 114 Table A 1: Factor S2 for class C (Overhead line) ................................................. 144 Table A 2: Force coefficient Cf for conductors ..................................................... 144 Table A 3: Force Coefficient on reinforced concrete pole .................................... 145 Table A 4: Factor S2 for class B (pole h<50m) ..................................................... 146 8 Acknowledgement ACKNOWLEDGEMENT My training at the Central Electricity Board (CEB) has been the most enriching experience in my life. However, this would not have been possible without the help and advice of a number of people to whom I readily express my heart-felt thanks and gratitude. I am very grateful for the assistance and constant supports of all my supervising engineers. I thank the technical officers and technicians for their willingness to share their experience and practical knowledge with me throughout my pre-registration training. My heartfelt gratitude goes to the Ministry of Labour, Industrial Relations, Employment and Training, which gave me the opportunity to undergo my training at the CEB. I also wish to thank my parents who have always supported me throughout my studies and during these two years of traineeship. Special thanks go to Mr I. Lachmansing, Mr Ismael Essackjee and Mr Dikshin Sukhoo for their guidance and unconditional support, without which this report writing would have been a little bit more challenging. 9 Applicant's Declaration APPLICANT'S DECLARATION 10 Supervisor's Declaration SUPERVISOR'S DECLARATION 11 List of Abbreviations LIST OF ABBREVIATIONS AAAC All Aluminium Alloy Conductor ABIS Air Break Isolator Switch AC Alternating Current BS British Standard CEB Central Electricity Board CT Current Transformer HT High Tension IEC International Electrotechnical Commission IPP Independent Power Producer LV Low Voltage MUR Mauritian Rupees MV Medium Voltage PPE Personal Protective Equipment PT Potential Transformer RMU Ring Main Unit SCADA Supervisory Control and Data Acquisition SF6 Sulphur Hexafluoride T&D Transmission and Distribution 12 CHAPTER 1: BACKGROUND 13 Chapter 1: Background 1.1 Introduction I graduated from the University of Mauritius on 20th October 2015 in the field of Electrical and Electronic Engineering. Then I joined the Central Electricity Board (CEB) on 30th January 2017 as Trainee Electrical Engineer. During my traineeship at the CEB, I was posted at different departments and sections under the direct responsibility and supervision of a registered professional engineer as per Table 1.1 Table 1. 1: Training Schedule at the CEB Section Training Period Supervisor Post Held Engineering Section (District Mahebourg) Feb 2017 to Apr Mr S.Payen 2017 RPEM: 870 Construction and Maintenance Gang (Production) General planning Mr J. Kritsnasawmy May 2017 to Aug 2017 Mr N.Pooleecootee 2017 RPEM: 674 Nov 2017 to Dec Mr D.Doseeah 2017 RPEM: 1127 Jan 2018 to Jul Mr I.Essackjee 2018 RPEM: 1118 Technology & Aug 2018 to Sep Mr D.Seewoosunkur Procurement 2018 RPEM: 727 Project & Construction Construction & Mr S.Khodabocus Maintenance Oct 2018 to Nov (Workshop) 2018 (District Curepipe) Senior Engineer Senior Engineer Senior Engineer Senior Engineer Senior Engineer RPEM: 800 Engineering Section Senior Engineer RPEM: 1136 Sep 2017 to Oct System Control Senior Engineer Dec 2018 to Jan 2019 14 Mr V.Aodhora Ag Senior RPEM: 1266 Engineer Chapter 1: Background 1.2 Time Utilisation The time utilisation, as shown in Table 1.2, is based on the different tasks performed in each section. Table 1. 2: Time utilisation in each section Section Engineering Design (%) Engineering Functions(%) Allied Engineering (%) Administrative & Others(%) 55 25 10 10 30 35 30 5 65 20 5 10 System Control 40 35 20 5 Project & Construction Technology & Procurement Construction & Maintenance (Workshop) 65 20 10 5 5 45 30 20 30 40 20 10 Engineering Section (District) Construction and Maintenance Gang (Production) General planning The figure 1.1 below illustrates the time utilisation as a percentage of total time spent on Engineering Design, Engineering functions, Applied engineering and Administrative works. Figure 1. 1: Percentage time utilisation 15 CHAPTER 2: TRAINING ENVIRONMENT 16 Chapter 2: Training Environment 2.1 Introduction This chapter describes the organisational structure of the Central Electricity Board and gives an overview of the different sections and departments associated to the generation, transmission and distribution of electric power in Mauritius. 2.2 Overview of the Central Electricity Board The Central Electricity Board (CEB) is a parastatal body wholly owned by the Government of Mauritius and reporting to the Ministry of Energy and Public Utilities. It was established on 8th December 1952 and empowered by the Central Electricity Board Act of 25th January 1964. The main objective of the CEB is the sale of electricity to Mauritius and Rodrigues population through the generation, transmission and distribution process. The Board is subdivided into the following sections: Production Department Transmission and Distribution Department Human Resource Department Information Technology Internal Audit Department Corporate Planning and Research Department Finance Department Corporate Administration Department Non Utility Generation Department Customer Service Department Supply Chain Department The vision of the CEB is to become a world class, commercial electricity utility enabling social and economic development of the region. Its mission is to meet the expectations of their customers and stakeholders by: Delivering prompt and efficient customers services. Developing their employees and providing them with incentives. 17 Chapter 2: Training Environment Providing an affordable, safe and reliable electricity supply. Being the preferred employer in the region. The CEB normally consists of three main departments: The Production department which is involved in the generation of electric power at thermal power stations and hydro-power plants. In Mauritius there are 4 thermal power stations and 10 hydro power stations at Strategic places around the island. The Transmission and Distribution department which is responsible for transmitting electric power from power stations to main substations and distribute the power to consumers. The customer service department whose goal is to meet the customers' expectations. 2.3 The Transmission and Distribution (T&D) department The role and responsibility of the Transmission and Distribution Department is to transmit electric power generated from generating power plants to various substations and distribute the power to different load centres throughout the island. Its objective is to provide safe and continuous supply of power to consumers by minimizing outages and operating within the statutory limit of 230V ± 6%. The T&D Department is subdivided into different sections: Engineering (District) Section General Planning Technology and Procurement System Control Construction and Maintenance Meter Laboratory Project and Construction 18 Chapter 2: Training Environment 2.3.1 Engineering (District) Section The District Section is mainly associated to the distribution network. It helps to improve reliability of supply by performing proper maintenance of the distribution network from substations to low voltage (secondary) distribution level. The distribution network can be classified as primary distribution and secondary distribution. The primary distribution or high voltage distribution operates at 22kV and 6.6kV, whilst the secondary distribution is the voltage supplied to consumers. Electric power is distributed from 22kV substations to our distribution transformers through feeders in order to supply different categories of consumers (residential, commercial and industrial). Hence, for managing the distribution network of Mauritius, the island is divided into three areas: Area South which consists of Districts Mahebourg, Curepipe, Vacoas and Souillac. Area Centre which consists of Districts Rose-Hill, La Mivoie and Bramsthan. Area North which consists of Districts Plaine-Lauzun, Goodlands and Pamplemousses. Each district is clearly defined geographically and has electrical boundaries and is under the direct supervision of a Senior Engineer who is responsible for the administration and control of the labour force and the works being performed within his area. The organisational structure of a typical district section is given in figure 2.1 below. 19 Chapter 2: Training Environment Area Manager Senior Engineer Administrative Assistant Engineer Trainee Engineer Principal Technical Officer Senior Technical Officer Technical Officer Manual Workers Figure 2. 1: Engineering (District) Section The main tasks of the District Section are: Preparing and implementing construction files. Maintenance work on medium voltage (22kV) and low voltage (415V line voltage); overhead and underground works. Performing load test on existing transformers and take appropriate measures. Switching Operations on the Network. Locating and repairs of network faults. 2.3.2 General Planning Section The planning section normally deals with short-term projects initiated in response to the application of a customer from the district concerned. The section is headed by a Senior Engineer and is surrounded by a team consisting of planning engineers, land surveyors, way-leave officers and draughtsman. The figure 2.2 illustrates the organisational structure of the General Planning Section. 20 Chapter 2: Training Environment Senior Planning Engineer Administrative Assisstant Wayleave Officers Planning Engineers Land Surveyors Chief Draughtman Trainee Engineer Handymen/ Drivers Draughtmen Figure 2. 2: The General Planning Section Construction files dealing with simple low voltage (LV) extension to supply a consumer or other minor works are usually dealt within the Engineering Section. However, for more complex projects, be it overhead or underground, where there is a need for more complex design to extend the medium voltage (MV) network, install new transformers and distributing low voltage to supply consumers, the planning section caters for those. In dealing with the projects, the planning process constitutes fulfilling the following requirements: Optimising the reliability of supply. Satisfactory voltage drop (i.e. within the statutory limit of 230 V ± 6%). A shortlist of the various types of projects dealt by the General Planning Section is: Expansion of HT network to supply a parcelling of land. Undergrounding overhead HT/LV network close to building. Deviation of overhead network because of new construction. Undergrounding of overhead network for aesthetic reasons upon request. Supply to governmental institution and parastatal organisation. 21 Chapter 2: Training Environment 2.3.3 Technology and Procurement (T&P) Section The quality and availability of materials used on the CEB network has a direct impact on the reliability of supply. Therefore, it is essential to keep the stock level of materials within a reasonable level. The T&P Section is responsible for the procurement of materials in the T&D department and to monitor stock level of materials through the Store Ordering Committee held at the end of each month. The T&P section is under the supervision of a Senior Engineer who is assisted by Engineers. Senior Engineer Engineers Administrative Assisstant Trainee Engineers Figure 2. 3: The T&P Section Some of the responsibilities of the T&P are: Monitor the stock level of materials through the Store Ordering Committee and take necessary actions based on the availability of materials. Preparing of technical specifications of materials for quotations and tenders. Performing technical and financial evaluation of quotations and tenders. Verify quality of materials delivered at Main Store from suppliers if they comply to CEB requirements. Manage strategic stock for cyclonic weather condition. 22 Chapter 2: Training Environment 2.3.4 System Control Section The System Control Section is one of the most important section in the CEB organization. It helps to control and monitor the generation, transmission and distribution of electric power throughout the island. The System Control is headed by a Principal Engineer and is subdivided into four sub-sections: Operations Supervisory Control And Data Acquisition system (SCADA) and Equipment Radio and Communication Protection The section structure is as presented below in figure 2.4: Principal Engineer Senior Engineer Operations Administrative Assistant Cadet Engineer Load Dispatchers Trainee Engineer Assistant Load Dispatchers Senior Engineer SCADA & Equipment Senior Engineer Radio & Communication Senior Engineer Protection Engineer SCADA & Equipment Engineer Radio & Communication Engineer Protection Senior Technical Officers Senior Technical Officers Senior Technical Officers Technicians Technical Officers Technicians Technicians Figure 2. 4: The System Control Section During my traineeship I got the opportunity to work within the Operation subsection only. Some of the roles and responsibilities of the Operation sub-section are: Record power generated by each units running in power stations on an hourly basis in order to generate the daily load curve. 23 Chapter 2: Training Environment To monitor the overall generation, transmission and distribution networks in order to maintain the balance between supply and demand. Maintain the frequency of the network within the required limit of 50 ± 0.2 Hz. Carry out load shedding program in case there is an imbalance between supply and demand. Monitor and carry out switching operations in consultation with the district concerned. 2.3.5 Construction & Maintenance (C&M) Section The C&M section is divided into four subsections namely Construction, Maintenance, Transformer Workshop and Cable. The section is headed by the Senior Construction and Maintenance Engineer who is assisted by two Engineers as shown in figure 2.5. 2.3.5.1 Construction sub-section: The responsibilities of the construction sub-section are: Construction of new substations. Installing, testing and commissioning of power transformers and 66/22kV switchgears. Replacement of old and faulty equipment. 2.3.5.2 Maintenance sub-section: Repairs and maintenance of equipment of all substations. 2.3.5.3 Transformer Workshop: Faulty distribution transformers from different district sections are brought for repairs and testing. 24 Chapter 2: Training Environment The transformer workshop is also responsible for testing new transformers before commissioning. 2.3.5.4 Cable sub-section: This subsection is specialised in cable works consisting of cable jointing and terminations and fault finding and repairs. Senior Construction & Maintenance Engineer Engineer (Construction & Cable sub section) Engineer (Maintenance & Transformer workshop) Principal Technical Officer Senior Technical Officer Senior Technical Officer (Construction) (Maintenance) Technical Officer Technical Officer Technicians Technicians Figure 2. 5: The C&M Section 25 Chapter 2: Training Environment 2.3.6 Project and Construction (P&C) Section The P&C section is responsible for the transmission of electric power from generating stations to 66/22 kV substations. Electric power transmission is done by overhead or underground network. The supporting structures used are towers or reinforced concrete poles. The P&C section is subdivided into 3 sub-sections namely the substation design, transmission line design and implementation and maintenance tower. Each subsection is under the direct supervision of a Senior Engineer as illustrated in the figure 2.6 below. Principal Engineer Senior Engineer Substation Senior Engineer Transmission Line Senior Engineer Maintenance tower Engineer Engineer Principal Technical Officer Senior Technical Officer Trainee Engineer Technical Officer Technicians Figure 2. 6: The P&C Section Some of the roles and responsibilities of the P&C section are: Erection of new 66kV transmission line. Construction of new substation. Procurement of materials for the transmission network. Maintenance of network and their equipment. 26 Chapter 2: Training Environment 2.4 The Production department (CMG) The production department is involved in the generation of electric power by thermal power stations and hydro power plants. The Construction and Maintenance Gang (CMG) falling under the Production Department is responsible for commissioning, maintaining and repairing of mechanical and electrical systems in all CEB power plants in Mauritius. The section is under the direct supervision of a Principal Engineer as illustrated in figure 2.7 Principal Engineer Senior Engineer (CMG) Senior Engineer (C&I) Engineer Engineer Cadet Engineer Cadet Engineer Trainee Engineer Senior Technical Officer Senior Technical Officer Technical Officer Technical Officer Technicians Technicians Figure 2. 7: The CMG Section 27 Chapter 2: Training Environment The CEB produce only 45% of the total generated power in Mauritius while the rest (55%) is produced by Independent Power Producers (IPPs). Table 2.1 shows the plant capacity and the generated voltage of CEB generating power plants. Table 2. 1:Plant capacity and generated voltage of CEB generating power plants Power Stations Plant Type Plant Capacity /MW Generated Voltage /kV Fort George Fort Victoria St-Louis Nicolay Champagne Ferney Le Val Tamarind Falls Magenta Reduit Cascade Cecile La ferme La Nicoliere Midlands Thermal Thermal Thermal Thermal Hydro Hydro Hydro Hydro Hydro Hydro Hydro Hydro Hydro Hydro 138 109.6 108 78.4 30 10 4 11.7 0.94 1.2 1 1.2 0.35 0.35 11 11 11 11 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6 0.415 0.415 28 CHAPTER 3: NATURE OF TRAINING 29 Chapter 3: Nature of Training 3.1 The Engineering (District) Section 3.1.1 Introduction: The Distribution Process Power Stations Step Up Transformer Step Down Transformer 22kV 66kV Transmission over long distances Fuel Oil Coal Bagasse Hydro Voltage Level increases for transmission Voltage Level decreases for distribution (substation 66>22kV) Distribution Transformer 22kV>400/230 V 3-phase, 4-wire 400V 230V Phase R Phase Y Phase B Neutral 400V 400V 230V 230V 3-phase, 3-wire Primary Distribution Secondary Distribution Industry, 3-phase load House 1 House 3 House 2 Figure 3. 1: Generation, Transmission and Distribution process The Electric power system is made up of 3 major stages: The Generation Process The Transmission System The Distribution System 30 Chapter 3: Nature of Training The District Section is mainly concerned with the distribution system. Electric power in Mauritius is normally generated at 11 kV or 6.6 kV, transmitted at 66kV and is stepped down to 22kV by power transformers at our main substations. Different feeders carry the power to different distribution transformers in order to supply customers. Hence, the 22kV voltage is further stepped down to 400V line voltage (voltage between 2 phases) or 230V phase voltage (voltage between phase and neutral). The Distribution system in Mauritius is a ring based system where the feeders form a closed loop and distribution of power is done through a 3 phase, 4-wire system as shown in figure 3.1. 3.1.2 The Distribution System The distribution system may be classified according to: Type of construction According to type of construction, the distribution system may be classified as: (a) Overhead System (b) Underground System Scheme of Connection According to scheme of connection, the distribution system may be classified as: (a) Radial System (b) Ring main System 3.1.3 Primary and Secondary Distribution The distribution system may be divided into: a) Primary Distribution The primary distribution operates at voltages of 22 kV and 6.6 kV in Mauritius. It is that part of the network that runs from the 66/22 kV 31 Chapter 3: Nature of Training substations to the distribution transformers and is done through 3 phase 3wire system. b) Secondary Distribution It is that part which includes the range of voltages at which the ultimate consumer utilises the electrical energy delivered to him. The secondary distribution employs 400/230V, 3 phase 4-wire system. 3.1.4 The Overhead System The 22 kV medium voltage (MV) overhead network in Mauritius consists of: 1) The Main Line/Feeder The main line connects the substation to the area where power is to be distributed. It comprises of that part of the network that links two switching stations or originates from a switching stations. It is generally controlled at one end or both ends by means of circuit breakers. 2) Sub Main Line A sub-main line or main spur is comprised of the network that branches off a main-line, having a total connected transformer capacity of 1000kVA or more or having more than five distribution transformers connected on that line. At the point of tap off, the sub main is controlled by an ABIS and each distribution transformer is controlled by a set of fuses. 3) Spur A spur is comprised of the network that branches off a main line or a submain and onto which not more than five distribution transformers with a total connected transformer capacity of less than 1000kVA are connected. The transformers are protected individually by a corresponding set of fuses. The figure below illustrates a single line diagram representation of the overhead line network: 32 Chapter 3: Nature of Training Substation Substation A A Substation B Main line Sub Main Transformer Spur Figure 3. 2: Typical MV overhead network 3.1.5 Main components of overhead lines Overhead lines may be used to distribute electric power. The successful operation of an overhead line depends to a great extent upon the mechanical design of the line. While constructing an overhead line, it should be ensured that mechanical strength of the line is such so as to provide against the most probable weather conditions. In general, the main components of an overhead line are: 1. Line Supports The line supports are simply wooden or reinforced concrete poles. The choice of supports depends mainly on whether high or low voltages are to be distributed, the line spans and also on local conditions. For the implementations of low voltage networks, poles of the height of 9m and 10m are normally used, while for medium voltage networks, 11m to 15m poles are used. Also, a pole is said to be of composite type, when used to support both medium and low voltage simultaneously. 33 Chapter 3: Nature of Training 2. Cross-arms Cross arms act as holders that support the conductors on insulators attached to poles. They are fixed at a certain height so as to keep the conductors at suitable level above ground and to provide reasonable clearance between the conductors. Cross-arms can be either wooden or metallic. Bare conductors are normally supported on poles using wooden cross-arms. The standard dimensions of wooden cross-arms are: 1800mm (6ft)- 2400mm (8ft)3000mm (10ft). Metallic cross-arms are now being employed since they offer better resistance to the forces transmitted to poles by the conductors and do not rot easily. 3. Fittings During implementation of LV extension or fault repair, several types of materials are used. Fittings are used to support cables and exist as suspension type, single anchor clamp, double anchor clamp and LV connector for service line. 4. Insulators Insulators on overhead line conductors prevent currents from conductors to flow to earth through line supports; i.e. they insulate line conductors from support. Insulators are made of high resistance insulation material and have good mechanical strength to withstand the conductors load and wind load. The different types of insulators used on the network are the pin type, suspension type and strain type. Pin type insulator: The pin-type insulator is made of porcelain and is normally installed on the cross arm. The insulator is screwed on a spindle which is mounted on the cross arm and the conductor is tightened at the top on the insulator groove. 34 Chapter 3: Nature of Training Suspension type Insulators: They consist of a number of porcelain discs connected in series by metal links in the form of a string. One end is fixed on the cross-arm and the line conductor is attached to its lower end. Strain insulator: The strain insulator is a similar to the suspension insulator except that it is used to sustain greater pulls. Sometimes a line must withstand great strain, for instance at a corner, at a sharp curve, or at a dead-end. In such a circumstance the pull is sustained and insulation is provided by a strain insulator. 5. Lightning arresters The purpose of lightning arresters on the network is used for protection against voltage surges due to lightning and switching operation. These over-voltages can cause breakdown of the various equipment on the power system. 6. Conductors For the distribution of electric power, insulated twisted cables (torsadé cables) and bare conductors are normally used. Bare Conductors The overhead bare conductors used on the CEB network are made up of All Aluminium Alloy (AAAC) or SILMALEC (Alloy of silicon, magnesium and aluminium). Bare conductors are more commonly employed for primary distribution. The sizes of overhead bare conductors that are more often used for MV network are 25mm2, 50mm2, 100mm2 and 150mm2 and their current carrying capacity are 190A, 295A, 450A and 585A respectively. 35 Chapter 3: Nature of Training Insulated twisted cable (Torsadé cables) The torsadé cable consists of multiple conductors of aluminium each individually insulated with XLPE (cross linked polyethylene) coating and are twisted together with a messenger in order to improve their capability to withstand mechanical stress. The LV torsade cable consists of 3 phase, a neutral and a conductor for street lighting. The MV torsade cable consists of 3 phases and a messenger to hold the three phases in a more compact way and be able to withstand mechanical stress. The torsade cables used for HT primary distribution are: - 3 x 35 + 50 mm2 - 3 x 95 + 50 mm2 - 3 x 150 + 50 mm2 The torsade cables used for LV distribution network and service lines are: Torsade for LV distribution network: - 3 x 70 + 54.6 + 16 mm2 - 3 x 35 + 54.6 + 16 mm2 Torsade for service lines: - 2 x 25 mm2 - 2 x 16 mm2 7. ABIS- Air Break Isolated Switch ABIS commonly used on the distribution network act as a mechanical operated switch. It is installed at strategic locations to enable the technical personnel to effect isolation of part of the network for maintenance. It provides visible isolation of part of the line that has been switched off. ABIS are also used to ring two feeders, at boundary locations or at regular intervals along a main line. 36 Chapter 3: Nature of Training 3.1.6 Overhead line clearances with respect to structures When implementing overhead network, the following clearances need to be respected relative to any building. Table 3. 1: Overhead line clearances with respect to structures Voltage /V 400/230 V 6600 V 22000 V Type of Conductor Horizontal Clearances (m) Vertical clearances (m) Bare 3.0 3.0 Insulated 0.5 2.0 Bare 3.8 3.2 Insulated 0.5 2.0 Bare Insulted 3.8 0.5 3.2 2.0 3.1.7 Underground Network 3.1.7.1 Introduction Electric power may be distributed by overhead system or underground cables. The underground system has several advantages, some of which are: Less liable to damage by cyclones or trees or accidents. Less chances of faults. More aesthetic However, although the cost of installation is high, the CEB is trying to underground most of the overhead network as it involves less maintenance cost and it increases the reliability of supply as there is less chance of fault occurring. 3.1.7.2 Underground Cables Underground cables essentially consist of one or more conductors covered with suitable insulation and surrounded by a protecting cover. Although several types of cables are available, the type of cable to be used will depend upon the working voltage. 37 Chapter 3: Nature of Training The underground cables used for primary and secondary distribution are as per tables 3.2 and 3.3 below. (i) For primary distribution i.e. 22kV Table 3. 2: 22kV Underground cable rating UG Cables- 22kV Current Rating 3 × 35 mm2 AL (XLPE) 155 3 × 95 mm2 AL (XLPE) 270 2 3 × 240 mm AL (XLPE) 345 2 3 × 300mm Cu (XLPE) 594 (ii) For secondary distribution i.e. 415 V Table 3. 3: Low voltage underground cable rating UG Cables- 22kV Current Rating 4 × 25 mm2 AL (XLPE) 110 2 4 × 95 mm AL (XLPE) 236 2 4 × 240 mm AL (XLPE) 354 2 1 × 240mm AL (XLPE) 424 1 × 500mm2 Cu (XLPE) 765 2 The 3 × 95 mm AL (XLPE) high voltage distribution cable is as shown in figure 3.3. It consists of three cores (conductor) used for three phase service. Each core or conductor is provided with a suitable thickness of insulation, the thickness of layer depending upon the voltage to be withstood by the cable. The armouring is made of galvanized steel wire. Figure 3. 3: Underground cable structure 38 Chapter 3: Nature of Training 3.1.7.3 Ring Main Units (RMU) The SF6 insulated ring main unit is a compact switchgear for application in underground medium voltage distribution networks. There are different types of RMUs depending on incoming and outgoing feeders and outgoing transformers. The most common RMUs used on the network are: 2 +2 where there are ‘2’ feeders and ‘2’ outgoing transformers 3+1 where there are ‘3’ feeders and ‘1’ outgoing transformer 22kV Busbar Earth Fuse Fuse TX 1 Incoming Feeder Outgoing Feeder TX 2 Figure 3. 4: The ring main unit RMUs enable: Two or more feeders to be interconnected to improve reliability of supply in an area by setting up a ring circuit. One or more transformers to be connected to the distribution network Maintenance of network to be carried out with minimum outages. 39 Chapter 3: Nature of Training 3.1.8 Health and Safety 3.1.8.1 Safety Measures at work At the CEB, safety at work is a measure that is very essential and every worker or employee has to strictly abide to it. Employees have to carry out risk assessments prior to any task on network to avoid electric shock or electrocution. Therefore, before performing any operation on the CEB electrical network, the following procedures are mandatory. 1. Switch off the system by opening circuit breakers or make it dead. 2. Isolate the system from all possible sources of supply by opening ABIS. 3. Lock in open position circuit breakers, switches etc. When an authorised person is to proceed to an isolation, he shall install personal padlocks wherever applicable and affix safety labels to avoid the system being re-energized. In exceptional cases where padlocking arrangements cannot be effected, the authorised person shall station a person near the point of isolation. This person will ensure that the switch position is not altered while work is in progress. 4. Test- The authorised person shall test on site, by means of voltage detector, the circuit and ascertain that the system on which work is to be carried out is not live 5. Earthed- After the system has been made dead and isolated from all possible sources of supply, earthing equipment must be used to connect it to ground. 6. Issue permit-to-work certificate to proceed with work. 3.1.8.2 Safe working clearances When carrying out work in the vicinity of live conductors, no workman shall enter beyond a position in which it would be possible for him to bring any part of his body or any working tool or material within the distances of any exposed live conductor, as listed in Table 3.4 below. 40 Chapter 3: Nature of Training Table 3. 4: Safe working clearance Rated Voltage Minimum Clearances Not exceeding 1000 V 1m Exceeding 1000 V but not exceeding 33 kV 1.2 m Exceeding 33 kV but not exceeding 66 kV 1.8 m Exceeding 66 kV but not exceeding 145 kV 2.2 m 3.1.8.3 Personal Protective Equipment (PPE) The provision and use of personal protective equipment is regarded as a means of avoiding or minimizing injury and the use of such equipment is mandatory at all times when there is a risk of bodily injury against which the equipment affords protection. 1. Safety Helmets Safety helmets shall be used in situations where there exist the risks of objects falling in the head, the danger of being struck by swinging loads or the hazard of striking the head against stationary objects. Only helmets of non conductive type shall be used. 2. Safety Gloves Safety gloves shall be worn to provide protection to the hand against cut, abrasion, heat burns when performing work such as pole climbing, tree lopping, handling of sharp or rough materials and so on. 3. Safety Belt The use of safety belts when working on poles or high structures are compulsory. 4. Safety Shoes/Boots They provide protection to the feet against falling objects, when striking against objects or when stepping on sharp protrusions. 41 Chapter 3: Nature of Training 3.2 The Project and Construction (P&C) Section 3.2.1 Introduction The electric supply system in Mauritius is made up of the generation process, transmission system and the distribution system. The Project and Construction department deals with the transmission part of carrying electric power from our generating stations to our major substations throughout the whole island. 3.2.2 The Transmission Network Electric power is generated at 11kV and 6.6kV by thermal stations and hydroelectric power plants respectively. This voltage is then stepped up by power transformers and is transmitted at 66kV for economic purposes. The 66kV transmission network in Mauritius is a ring based system in order to improve reliability of supply. The electric power is transmitted by means of underground cables and overhead lines. The total length of the transmission network is 326 km with underground cables covering 26 km and overhead line around 300 km. 3.2.3 Overhead line transmission The overhead transmission line transmit bulk power over long distances. Power is transmitted by using line supports which are towers and reinforced concrete poles. The choice of using either depends upon the environmental conditions, span length, number of circuits and so on. 3.2.3.1 Towers Towers are manufactured in a number of different designs to accommodate different: (1) Voltage levels (2) Span length (3) Ground profiles and environmental conditions (River crossing) (4) Angle of line (deviation from straight route) (5) Number of circuits 42 Chapter 3: Nature of Training The size of the tower is affected by the rated voltage, clearances and the mechanical load it is required to carry. Transmission line conductors are strung on in-line suspension towers and strain (angle) towers. The suspension tower is typically employed along straight section of the line route, while the strain towers are used where there is a bend in the power-line alignment. The strain tower is of heavier construction to compensate for the forces applied including the conductors and wind loading while suspension towers are of lighter construction as it supports the weight of the conductors without tension. Depending on the angle of deviation of the transmission line, towers can be categorised into 5 types as illustrated in table 3.5 below. Table 3. 5: Type of Towers Type of Tower A Tower Duty Used on straight lines up to 2° deviation B Small angle tower used on line deviations from 2° to 15° C Medium angle tower used on line deviation from 15° to 30° D Large angle tower used on line deviation from 30° to 60° E Large angle tower used on line deviation from 60° to 90° and used as line terminal tower. 3.2.3.2 Pole Mounted Transmission Line Insulator Type Suspension Strain Strain Strain Strain Another overhead method for transmitting electric power over long distances is pole mounted transmission system. Reinforced concrete poles of 14m are normally used. Poles configuration can be single type poles or H-poles. The selection of the poles depends upon the span length and ground profiles of the line routing. Furthermore, when designing a 66kV overhead pole mounted transmission network, it is very important to have safe vertical clearance from ground. Therefore sag calculation is very important. 43 Chapter 3: Nature of Training 3.2.3.3 Conductors In order to increase the conducting properties of conductors, improve their performance in corrosive environment and retain sufficient mechanical strength, homogeneous all alloy conductors with different sizes and stranding are being employed. The standard, most common material is aluminium-magnesium-silicon alloy wire also referred to as All Alloy Aluminium conductor (AAAC). For CEB overhead transmission network, ASTER 366 and ASTER 570 are used, which are both all alloy aluminium conductors. The choice of the conductor depends on the power that needs to be transmitted. ASTER 366 consists of 37 strands while ASTER 570 is made up of 61 strands, having maximum current carrying capacity of 800A and 1200A respectively. 3.2.3.4 Clearances and Sag 1. Clearance The overhead transmission line is designed with respect to the required clearances that need to be allocated. The normal clearances for overhead 66kV lines are as shown in the table below. Table 3. 6: Vertical clearance with respect to ground Clearance to ground Vertical (m) Across road 6.1 Along road 2. Sag 6.1 When erecting transmission line, it is important that the conductors are under safe tension. If the conductors are too much stretched, the stress in the conductor may cause the conductor to break due to excessive tension. Therefore, the conductor is allowed to have a sag. Sag is defined as the vertical distance between the point of support on the poles and the lowest point on the line. 44 Chapter 3: Nature of Training The sag is as a result of the tensioning of the line and must not be too low otherwise the safety clearances may not be met. (i) Sag calculation when supports are at equal level The sag for a conductor between two equilevel supports is given by the formula: Sag, S = ......................................................................................... equation:(1) where, L = Length of span W= Weight per unit length of conductor T = Tension in the conductor In our case for sag calculation, the ASTER 570 conductor was chosen. ASTER 570 Weight = 1574 kg/km Tensile Strength = 185.3kN Safety factor = 10 Span Length = 70m 45 Chapter 3: Nature of Training Figure 3. 5: Sag calculation when supports are at equal level The figure above illustrates the sag in ASTER 570 conductor for a span length of 70m. Therefore, Weight of conductor/meter run, W = 1574/1000 = 1.574 kg. Working Tension, T = = 1888.89 kg Sag, S = = = 0.51m Therefore, vertical clearance of the lowest conductor to ground = 9.8-0.51 = 9.3 m, which satisfy the required clearance. 46 Chapter 3: Nature of Training (ii) Sag calculation when supports are at unequal level In hilly areas, we generally come across conductors suspended between two poles at unequal levels. Following our above example, figure 3.6 illustrates the ASTER 570 conductor suspended between two 14m poles which are at different ground levels. S2 1.8m h S1 9.8m x1 x2 L Vertical clearance of lowest conductor to ground θ 2.4m a b p Ground Figure 3. 6: Sag calculation when supports are at unequal levels Let, L = Length Span h = Difference in levels between the two poles = Distance of lower pole from lowest point of conductor = Distance of upper pole from lowest point of conductor T =Tension in the conductor W = Weight per unit length of conductor Then, Sag is given by: = ......................................................................................... equation:(2) 47 Chapter 3: Nature of Training = ......................................................................................... equation:(3) where, = and = By finding the values of and , values of and can be easily calculated. Hence, following the previous example above, the vertical clearance from ground is calculated. Effective height of each pole from ground to point of support is 9.8m. Assume b = 1m Difference in levels between the two poles, h = 1m Horizontal distance between the pole is assumed to be 70m i.e. the span length Therefore, Solving for Applying θ= + = 70m and from above equation, we get in equation (3), ( ⁄ ) ( ⁄ = 18m and = 52m = 1.13m ) ° Therefore, vertical clearance of lowest point on conductor from ground is: ( ) ( ) ( tanθ) =( ) ( ) =9.41m, which satisfy the required clearance. 48 Chapter 3: Nature of Training 3.2.3.5 Line Inspection The task of maintaining and inspecting high voltage transmission line can be difficult and dangerous, mainly for towers. This necessitates to switch off the part of the network where inspection is required to be done. During my training I participated in introducing the use of drone technology for line inspection. Drone helps to improve reliability of supply and imposes less risks on CEB personnel from any potential hazards. Accessing areas of high voltage power lines either when conducting routine inspection or surveying damage after cyclones may be easily carried out with the use of drones 3.2.4 Project Management in implementing 66kV overhead transmission line Before starting any project it is important to have a good project planning in order to have a proper understanding about the objectives and goal of the project. Project management for transmission line installation is very important. The reason for such importance is the level at which the resources are at stake for such project. Projects normally have three interrelated objectives, which are to: Finish on time Meet and satisfy the requirements of the project (scope) Meet the budget As work progress on a project, unexpected problems may usually arise that will threaten to throw the project off schedule. Project management involves applying a schematic approach to achieve the objectives of the project, and when the project management is done properly, the probability of a successful outcome to the project is increased. During my traineeship at the P&C, I got the opportunity to follow up works at BelleVue/Sottise. In order to improve reliability of supply in this region a second 66kV overhead transmission line was being implemented. The project was broken down 49 Chapter 3: Nature of Training into a number of subsidiary tasks and project management tool (Gantt Chart) was used to schedule each of these respective tasks. The different steps involved in the project are as described in figure 3.7 below. Implementation of 66kV Overhead Transmission Line Site Survey Network Design Tree Lopping Obtain wayleave Peg location for poles Cost Estimate Line routing Type of poles to be used Cable Sizing Materials Transportation Labour Tasks Excavation of holes Transportation of poles Erection of poles Concreting of poles Erection of stays Stringing of conductors Figure 3. 7: Steps involved in 66kV overhead line project Therefore, from the diagram above it can be observed that when initiating the project, a site visit was conducted to examine the ground profiles and environmental conditions. The site plan was obtained to scale from the drawing office and the line routing was proposed. The appropriate line support was chosen and the cable was sized accordingly depending on the power that need to be transmitted. The exact locations of each poles were pegged and necessary wayleaves were obtained. Tree lopping is applicable only when there is the need for access creation. The cost estimate for materials, transport and labour was prepared and finally the implementation process was supervised according to the Gantt Chart below. 2. Gantt Chart The Gantt Chart prepared illustrates the implementation phase of a portion of the 66kV line routing. The Gantt Chart is a useful way of showing what work is scheduled to be done on a specific day. It also helps us view the start and end dates of the implementation process in one simple view. 50 Chapter 3: Nature of Training Figure 3. 8: Gantt Chart for implementation of 66kV overhead line 3.2.5 The Underground Transmission network Overhead transmission network is more vulnerable to external causes like cyclones, lightning etc. Therefore, the application of underground system is becoming more frequent. However, due to their high installation cost, their use is limited. Underground cables are directly buried in ground or laid inside pipes. 3.2.5.1 Underground cable The underground cable used for transmission of 66kV voltage is a single core conductor, 630 mm2 XLPE copper cable. A typical construction of the UG cable is as shown in figure 3.9 below. The various parts are: Conductor: Copper Conductor Screen: Semi-conductive Insulation: XLPE Insulation Screen Water blocking tape: Non conductive Copper wire screen Aluminium foil Outer sheath 51 Chapter 3: Nature of Training Figure 3. 9: Different layers of 630mm2 XLPE UG cable 3.2.5.2 Laying of underground cables The reliability of the underground network depends to a considerate extent upon the proper laying conditions of the cable. There are two main methods that is employed in CEB underground transmission network of laying underground cables. (i) Direct laying This method of laying UG cables is simple and effective. In this method a trench is dug to the required depth and width. It is then backfilled with a layer of rocksand and the cables are laid. The rocksand is used as it allows pulling the UG cables without causing any serious damage to the outer layer of the cables. Once laid, it is covered with yet another layer of rocksand. On top, warning slabs are placed to inform other services like CWA, Telecom etc. of the presence of CEB UG cables. The trench is further backfilled with loose soil. Finally, warning tapes are placed along the whole area of the trench. The warning tapes and warning slabs are safety measures to avoid any unnecessary hazards. 52 Chapter 3: Nature of Training (ii) Laying in pipes method In this method of laying, the cables are placed inside pipes which are laid along the cable route. This method is normally employed on road crossing. The backfilling process is same as the direct laying method except that concrete is used instead of rocksand and crusher run in place of loose soil. 3.3 Technology and Procurement (T&P) Section 3.3.1 Introduction: The electrical network (Transmission and Distribution) in Mauritius is comprised of different types of materials and equipment. The quality and availability of materials used affects reliability of supply. Hence, proper use of good quality materials is recommended. The availability of these materials is crucial for the proper operation of different sections that fall under the Transmission and Distribution department. Therefore, the role of the Technology and Procurement section is to ensure that availability of materials is continuous by monitoring their stock levels. Quotations or tenders are launched whenever stock levels of materials reaches a minimum level. During my traineeship in this section, I was involved in the technical and financial evaluation of quotations. 3.3.2 The Store Ordering Committee At the CEB, all the transactions performed in each and every sections are recorded and maintained up-to-date by a computerised database (SAP Software). This helps to have an overview of quantity of materials being utilised for each project and enables efficient materials management. All the materials used in the CEB is recorded in the above-mentioned database and each material has a predefined minimum level allocated based on yearly rate of use. The Store Ordering Committee is held at the end of each month so as to keep track and monitor stock level of materials and thus recommendations are made, if necessary, of whether quotations and tenders need to be launched for materials procurement. The Store Ordering Committee normally consists of a Principal Engineer (for Distribution), Senior Engineer and Engineer of the T&P section, 53 Chapter 3: Nature of Training District Engineer, Supply Chain Executive, Principal Store Officer and Trainee Engineers. The Principal Engineer acts as the chairman of the committee and takes decision of the materials to be procured and in which quantity. 3.3.3 Launching of Tenders or Quotations Following the store ordering committee, tenders or quotations are launched by the procurement section. Normally, quotations can be launched both for local and overseas bidding for estimated amount not exceeding MUR 2,000,000. However, if are to be procured locally, quotations are launched for an estimated amount not exceeding MUR 500,000. Otherwise, for an estimated amount exceeding MUR 2,000,000, tenders are launched which can either be open advertised bidding or restricted bidding exercises. 3.3.4 Steps involved in the analysis of Quotations 3.3.4.1 Quotation Procedure Once the Store Ordering Committee has decided upon which materials and how many need to be ordered, a purchase requisition is issued by the Principal Store Officer. The purchase requisition is then released by the senior engineer of the T&P section. Afterwards, the procurement section sends Request For Quotation (RFQ by fax) to different potential bidders. After having received the requested quotations from the bidders, opening of bids is carried out. The Procurement section then performs a preliminary evaluation and sends the bids to the Materials section. The Engineers at the Materials section carry out financial and technical evaluation of the bids. 3.3.4.2 Evaluation stage of quotation Technical evaluation of the quotation involves different details that need to be taken into consideration as listed below: The offer proposed by the supplier is verified if it meets the terms and conditions (mode of payment, validity period etc) stipulated by the CEB. 54 Chapter 3: Nature of Training It is then checked if the properties of the materials comply with the standards of IEC (International Electrotechnical Commission) or BS (British Standards). Suppliers test reports attached are analysed (if test comply with the required IEC) and it is required that the manufacturer is ISO certified. Submitted drawings of the material are verified to check whether the material is suitable for CEB usage. If in case some further information are required from the supplier, queries are sent to request for clarification. These steps are repeated for each and every bidder and the bidder which is technically responsive is selected. Financial evaluation is then carried out by ranking the bidders with respect to their quoted price. After successful evaluation of the quotation, a Purchase Authorisation Form (PAF) is filled (by the Senior Engineer of the T&P section) and a Purchase Order (PO) is issued by the Procurement section and sent to the successful bidder. 3.3.5 Request for inspection After choosing a bidder, it is sometimes required to have an inspection of the materials at the manufacturer's place. Request for inspection is launched only if inspection is required. Sample test reports are asked to manufacturers in case inspection is not required. Inspection is carried out at manufacturer's premises by CEB's designated Inspection Agent. After having selected the particular bidder, a request for inspection of the materials is sent to the Supply Chain Executive of the CEB by the 55 Chapter 3: Nature of Training Contract Management Office. A quotation is sought from the usual inspection service providers. Pre-Shipment Clearance shall be given by the chosen independent inspectors, after approval of the tests and submission of all test reports and related documents. An inspection note is delivered to the manufacturer for releasing the goods for shipment if inspection is satisfactory. Otherwise, a non acceptance note listing the deviations from specifications is given if inspection is unsatisfactory. After shipment has been approved and materials delivered at the Main Store of the CEB, the Engineers at the T&P have to check the materials for conformity to CEB's specifications. An inspection of goods report is then issued so that the materials can be recorded on the stock and payment can be done to supplier. 3.4 System Control Section 3.4.1 Introduction The System Control Section maintains the equilibrium between power supply and demand. It helps to control and monitor the generation, transmission and distribution of electric power throughout the island via the SCADA (Supervisory Control and Data Acquisition) system. During my training I got the opportunity to work in the Operation sub-section only and it is described as follows. 3.4.2 The Daily Load Curve The load on the network is never constant; it varies continuously. The load variations during the whole day (i.e. 24 hours) are recorded at regular time intervals and are plotted against time in order to generate the daily load curve. Figure 3.10 shows a typical daily load curve. It is clear that load is varying being maximum at 6:30 P.M. in this case. The various colours represents the different power stations running to meet consumer demand. From midnight to 5 A.M, the demand is low. It then rises to a relatively high value known as morning peak at around 10.30 A.M. From 10.30 A.M to 4 P.M, load on power stations remains almost constant. At around 6:30 P.M, curve reaches a maximum value of around 56 Chapter 3: Nature of Training 380 MW, known as evening peak. This maximum value is also referred to as the maximum demand of the day. Normally, the time at which the peaks (morning and evening) occur varies during winter and summer. Finally, from 6:30 P.M to midnight, load on power stations keeps on decreasing. Figure 3. 10: The Daily Load Curve 3.4.3 Frequency Control The system frequency is ideally 50 Hz with an allowable deviation of ±0.2 Hz and this frequency is achieved when power generated equals demand. However, this is not always possible because frequency will continue to fluctuate since the demand on the system is never constant. The variation in frequency is carefully monitored by the operators and appropriate actions are taken to maintain the frequency within the permissible limit. Hence, in order to maintain the system frequency within the required limit, the following methods are normally used: 57 Chapter 3: Nature of Training Primary Frequency Control: This method is carried out at generating station. This is achieved by making some generators on the network operate in frequency control mode. Thus, they automatically respond to frequency changes on the network by increasing or decreasing their rotor speed and power output as a result of their governor action. Secondary Frequency Control: This is achieved by adding or removing generators on the grid as per the operators’ instructions. 3.4.4 Voltage Control Voltage fluctuation is due to the continuous variation in load. This results in the increased/decreased voltage available at receiving end (consumers' terminals). This is undesirable because it may cause malfunction or damage of consumers' appliances. Therefore, in order to keep the receiving end voltage within permissible limit, the following methods are used: At power stations, voltage is controlled by varying the excitation of the alternators. At the substations, voltage is regulated by activating the on load tap changers of power transformers. In order to monitor the 66kV and 22kV voltages in the substations, potential transformers are installed on both bus bars. The turns-ratio of the power transformer is varied from the System Control in order to regulate the distribution voltage. By changing the tap, the voltage in the secondary circuit is varied and voltage control is obtained. Voltage is also regulated by compensating for the reactive power in the network through the use of capacitor banks installed at various substations. 3.4.5 Spinning Reserve The spinning reserve is normally equivalent to at least the power production capacity of the largest unit on the network. In Mauritius, the largest power generation unit is at CTSAV with a capacity of 37 MW. In case of a breakdown of 58 Chapter 3: Nature of Training the unit during generation of power, the spinning reserve should be able to compensate for this power outage and hence restore the system frequency. Therefore, it is important to always keep a safe and sufficient spinning reserve. Some generators are normally run below their rated capacity in case a shortfall of power occurs and system frequency need to be restored. However, in case one or more large generating units on the network fail and spinning reserve is not sufficient to compensate for this power outage, an automatic process known as automatic load shedding occurs. 3.4.6 Automatic Load Shedding Load shedding is activated when the largest unit on the network has failed or two or more units have failed and spinning reserve is not sufficient to restore system frequency. The load shedding process is an automatic process of disconnecting pre-selected feeders from the network when system frequency has dropped below a preset value of 48.6Hz. The process normally consists of 6 levels as shown in table 3.7. Table 3. 7: Load shedding program Level Frequency/Hz 1 48.6 2 48.4 3 48.2 4 48.0 5 47.8 6 47.6 59 Chapter 3: Nature of Training The pre-selected feeders are normally those which do not supply essential services like hospitals, clinics, water pumps, etc. 3.5 General Planning Section 3.5.1 Introduction In this section, I got the opportunity to learn about the procedures involving the planning and preparation of cost estimates regarding application for supplying an NHDC plot of land. Electricity request by any client is termed as a project and is designed in the most economical and technically reliable way. 3.5.2 The Planning Procedures The planning section deals with short-term projects normally initiated upon the application of a client. Upon submitting all legal documents such as site plan and location, land deeds etc, the planning procedures starts with the preparation of a construction file concerning the client's project. Projects are planned so as to be: Economical and safe to implement. Technically reliable. Environmental friendly. Extendable (for future use). The procedures below involve the planning process to implement a project. 1. Meeting with the client Meeting with client to determine the site location and discuss about details of load requirement. A load list is requested from client, which includes the diversity factor. 2. Site visit and survey A preliminary field survey is carried out to evaluate the practical implication of the project and the following information are gathered: Type of existing network (MV, LV, Overhead, Underground). 60 Chapter 3: Nature of Training Distance of the nearest network to the proposed project. Load being supplied to the region for ultimate decision whether the proposed project can be supplied from existing network. Information concerning the existing services along the proposed line routing (e.g. CWA, sewerage, telecom) if underground required by client. Alternative solution are also analyzed on site. Following the survey on site, a set of drawings from the drawing office for the existing MV and LV network in the area are requested. The existing system layout of the region concerned is examined to determine the feasibility of the project. 3. Way-leave procedures Way-leave officers are responsible for seeking way-leave for erection of lines, stays, transformer etc. 4. Design of the project Voltage drop is calculated in order to ensure that the receiving voltage at the far end of the distributor is within the permissible limit of 230 V ± 6%. Calculation of cable current carrying capacity to determine the size of cable. Poles to be used and fittings. 5. Preparation of cost estimate The preparation of the cost estimate include: Material Cost : Cost estimate is prepared for erection of HT network, erection of transformer and erection of LV network. Labour/Transport Cost: The CEB/Contract labour and transport cost include: 61 Chapter 3: Nature of Training - Strength of labour force and number of working hours required. i.e. whether the work will be implemented by CEB labour or by Contractors or both and whether project will be implemented on normal working hours or overtime. - Preparation of rates to be paid to contractors. - Preparation of rates for transportation of materials to and from sites. 6. File recommendation and Approval After the cost estimate has been prepared, the file is sent to the Senior Planning Engineer for recommendation. An official letter is sent to the client to settle payment by the Area Manager. Once the payment is carried out by client, the construction file is sent to the District concerned for the implementation process. 3.6 The Construction and Maintenance (C&M) Section 3.6.1 Introduction The roles and responsibilities of the C&M section is to repair and maintain distribution transformers, power transformers and to construct and maintain substations and their equipment throughout the whole island. Power transformers and distribution transformers play an important role in the transmission and distribution system. Therefore, it is essential to carry out proper maintenance and tests. 3.6.2 The distribution transformer Alternating voltage can be raised or lowered as per requirement in the generation, transmission and distribution process. This is possible by using a static device known as a transformer. The transformer works on the principle of mutual induction. The distribution transformer shown in figure 3.11 is used to step down medium distribution voltage of 22kV or 6.6kV to low voltage distribution of 400/230V. The transformers used are of capacity 25, 50, 100, 150, 250, 500 and 1000KVA depending upon load demand. 62 Chapter 3: Nature of Training Figure 3. 11: The distribution transformer 3.6.3 Main components of the distribution transformer (i) The Core The core of the transformer is divided into two parts. The vertical portion on which the coils are wound is referred to as the limb while the top and bottom horizontal portion is known as the yoke of the core. The core is made up of laminations. Because of the laminated type of construction, eddy current losses get minimized. The core provides a path for magnetic flux to link the primary and secondary windings. (ii) The windings One of the two coils is connected to a source of alternating voltage. This coil in which electrical energy is fed with the help of the source is known as the primary winding. The other winding is connected to load. This winding is called the secondary winding. The size of the coils depends on the amount of current that will flow through it. In step-down transformers, the primary windings are of smaller cross-sectional area whereas the secondary coils much larger in size. 63 Chapter 3: Nature of Training (iii) Transformer Oil The core and windings of the transformer are immersed in oil. The oil serves for insulation and cooling purposes. For distribution transformers mineral insulating oil is normally used. Any impurities in the oil are removed using an oil filtration plant. (iv) Tank The tank contains the core and the windings and is filled with oil. It is made of galvanized iron. (v) Bushings Bushing of transformers can be of porcelain type or plug-in type. They are used to insulate the live conductors from the earthed transformer tank. The internal windings of the transformer are connected to the external network via the bushings. (vi) Tap changer The presence of a tap changer is to regulate voltage along the line. If the secondary line voltage is observed to be falling below or going beyond tolerable values, then the primary voltage has to be regulated. A number of tapings as shown on table 3.8, are provided on the primary side of the transformer and thus the voltage can be adjusted accordingly by changing the number of primary turns. Table 3. 8: Tap changer voltage Tap Position Primary Voltage /(V) 1 23100 2 22550 3 22000 4 21450 5 20900 64 Secondary Voltage /(V) 415V Chapter 3: Nature of Training (vii) Fins They are used to increase the surface area to volume ratio of the transformer, which increases the rate of cooling. (viii) Drain valve The drain valve is situated at the bottom of the transformer and is used to easily remove the oil during maintenance and repairs. 3.6.4 Power transformer These transformers are used for stepping up or down the voltage levels for transmission or distribution purposes. In generating stations, they step up voltage form 11kV to 66kV for transmission purposes. In substations, they step down the voltage from 66kV to 22kV for distribution. 3.6.5 Tests performed on distribution transformers The transformer workshop sub-section is responsible for maintaining, repairing and testing of all distribution transformers brought from all district sections throughout the whole island. After performing a visual inspection and confirming no external damage or oil leakage was observed, the following tests are normally carried out. 1. Continuity test and Insulation test The continuity test is carried out to verify open circuits, i.e. whether the coils of the transformer are opened or not. Insulation resistance is measured between each phase and the transformer frame as well as between each MV phase and LV phase. It gives an indication of the state of the insulation between MV and LV windings and between MV and the frame of the transformer. A transformer in good working condition should have resistance greater than 500 MΩ. 65 Chapter 3: Nature of Training 2. Transformer Turns Ratio (TTR) test The TTR test measures the ratio of the number of turns of the MV and LV windings. The test is repeated for each tap position in the transformer. The aim of the test is to determine that the tap changer has been correctly connected and operating properly. 3. Dielectric test of oil One terminal of the test jar is connected to a source of supply. The other terminal is earthed. Voltage is applied at the source terminal starting from 0V and gradually increasing the voltage until a spark is observed between the gap of the two electrodes. The voltage at which the spark is formed is referred to as the breakdown voltage. The test is repeated 6 times and the average value is taken. Figure 3. 12: Oil test 4. Pressure test The insulation of the transformer are sometimes subjected to voltage greater than its rated value. Therefore, the pressure test is carried out to test whether the insulation of the transformer can sustain its rated voltage, as well as a higher 66 Chapter 3: Nature of Training voltage. During the test, 18 kV is applied for 2 min between MV phases and the frame, which is earthed. The test is successful if the breaker does not trip. Tripping indicates the flow of leakage current, which imply that the insulation between the MV and the transformer frame has deteriorated. 5. Load test (short circuit test) This test is performed by short-circuiting the three LV phases and applying the percentage impedance voltage to the primary windings. This test helps to confirm that the secondary windings can successfully carry the full load current without overheating. The currents flowing in the LV phases are measured using a clampon ammeter and the test is repeated for different tap positions. 6. Voltage test For the voltage test, the secondary LV terminals are opened, while rated voltage is applied to the primary. The secondary voltage is measured for each tap to verify the voltage transformation. 3.6.6 The 66/22 kV substation A Substation is an important part of power system. The continuity of supply depends considerably upon successful operation of substations. Each substation is fed from the generating station via incoming transmission lines and power flows via outgoing feeders to the distribution transformers to supply consumers. Power transformers in these major substations step down the transmission voltage to the primary distribution voltage. The typical layout of a 66/22 kV substation can be illustrated in figure 3.13. 67 Chapter 3: Nature of Training COMBO 66/22kV SUBSTATION CTDS HENRIETTA CASE NOYALE C571 C568 C586 C583 C569 C572 C582 C570 C573 C581 C574 C575 UNION VALE C585 C584 C576 66kV ODD 66kV EVEN C577 C579 C578 C580 Power Transformer 66>22 kV (TX CB1) Power Transformer 66>22 kV (TX CB2) B9555 B9553 B9554 22kV ODD B9552 B9551 22kV EVEN B9556 Local TX 1 LA PRAIRIE B9557 Local TX 2 UNION VALE C.CECILE/ BEL OMBRE LE MORNE Figure 3. 13: Layout of 66/22kV substation The enclosed area in the figure consists of the line bay and transformer bay, which normally consist of: 68 Chapter 3: Nature of Training Line side ABIS and Bus Bar side ABIS It is installed to enable the technical personnel to effect isolation of part of the network for maintenance. It provides visible isolation of part of the network that has been switched off. Lightning Arrester The lightning arrester (also known as surge diverter) is the first protective equipment that is connected at the incoming bay. It is a protective device which conducts the high voltage surges on the transmission line to the ground. Circuit Breaker A circuit breaker is a device that can open or close a circuit under normal, as well as under fault conditions. It is designed to be operated locally or remotely under normal conditions and automatically under fault conditions. For the latter operation, a relay circuit is used with the circuit breaker. Oil Circuit Breakers, which use oil as an arc quenching medium and Gas Circuit Breakers which use Sulphur Hexafluoride (SF6) gas as medium are the most common types of circuit breakers. Current transformer and Potential transformer (CT and PT) CT and PT are referred to as instrument transformers. The current and voltage on the system are too high to be measured directly. Therefore, they need to be stepped down into a safe and measurable value so that they can be used in relation to protective relays and metering devices. Therefore, CT and PT step down the high current and voltage respectively to a value measurable and easy to handle by relays. The 66kV transmission line enters the substation via the incoming bay where it is fixed onto insulators and connected to the air break isolating switch known as the line side ABIS. A set of lightning arresters is connected in parallel to the line which provides path to ground when high voltage surges are present on the circuit. 69 Chapter 3: Nature of Training Current transformer is connected in series to the line for measuring and protection purposes. A 66kV circuit breaker is used to open or close the circuit during fault conditions or during maintenance and repairs. Before being connected to the 66kV bus bar, the circuit is connected to another air break isolating switch known as the bus bar side ABIS. Same equipment are used on the other side of the 66kV bus bar before being connected to the 66/22kV power transformer. Figure 3.14 illustrates a more detailed representation of the incoming bay. Figure 3. 14: Line diagram of incoming bay 70 Chapter 3: Nature of Training 3.7 Construction and Maintenance Gang (CMG)- Production Department 3.7.1 Introduction During my training at the Construction and Maintenance gang section, I had the opportunity to participate in the redevelopment phase of St Louis Power Station. 3.7.2 Project Background of St Louis power station The St Louis power station was the first diesel power station commissioned by the CEB back in October 1955 and was operating with a generation capacity of approximately 70MW. However with the increase in electricity demand, the CEB undertook a major redevelopment of the St Louis power station. It was intended to replace the older inefficient Pielstick units with more powerful and more efficient engines. 3.7.3 Power Generation of St Louis power station The project involved the installation and commissioning of four generating sets (G10, G11, G12 and G13), each consisting of a Wartsila 18V46 diesel engine as prime mover driving a three phase 11kV generator. The capacity of each generator is 21.345 MVA. Figure 3. 15: Electrical setup of G10 generating unit 71 Chapter 3: Nature of Training The electrical setup of the G10 generating unit is as shown in the Figure 3.15. Electric power is generated at 11 kV by the synchronous generator. The generator terminal is connected to 11 kV bus-bar via a circuit breaker. A Unit Auxiliary Transformer (UAT), steps down the 11 kV to 415 V in order to supply the different engine auxiliaries of the generating unit. The generated power is also stepped up to 66 kV by a power transformer and is exported to the 66 kV busbar for transmission. 3.7.4 The Wartsila 18V46 diesel engine The prime mover is a medium speed, 4 stroke diesel engine which has a speed of 500 revolution per minute. It utilizes four piston strokes to complete one operating cycle as shown in the figure. Figure 3. 16: Four stroke operating cycle 1. Intake stroke The intake stroke is also referred to as the suction stroke. For this stroke, the piston is initially at the top of the cylinder and moves to the bottom. When the piston is on its way to the bottom of the cylinder, the intake valve opens simultaneously. Air enters the engine cylinder through the intake valve by a pump. The intake valve remains open until the piston reaches the bottom end of the cylinder. At the bottom the intake valve closes. 72 Chapter 3: Nature of Training 2. Compression stroke After the piston passes the bottom end of the cylinder it starts moving upward. At that time, both intake and exhaust valves are closed and the cylinder is completely sealed. This upward movement of the piston compresses the air into a small space between the top of the piston and the cylinder head. A high temperature is generated inside the cylinder. Fuel is then injected into the cylinder by fuel injection pump. At the end of the compression stroke, the piston is at top end of the cylinder. 3. Power stroke The heat of the compressed air ignites the fuel and creates a high pressure which forces the piston down. The connecting rod which connects the piston to the crankshaft carries this force to the crankshaft which tends to move the engine. At the end of the power stroke the piston is at the bottom end of cylinder. 4. Exhaust stroke When the piston reaches the bottom end of cylinder, the exhaust valves opens. The products of the combustion of fuel are removed from the cylinder, completing the cycle. The piston then moves to the top of the cylinder. The exhaust valve closes. When the piston reaches the top of the cylinder the intake valve opens and the process is continued for another cycle. 3.7.5 Excitation System Figure 3. 17: The excitation system 73 Chapter 3: Nature of Training The Figure 3.17 illustrates the excitation system for power generation. The Automatic Voltage Regulation (AVR) measures the generator’s terminal voltage via a potential transformer (PT) and then determines the field current to transmit to the exciter stator coils. When the exciter stator coils receives a direct current from the AVR, a stationary flux is set in these coils. The exciter rotor is mounted on the same shaft as the main rotor. The exciter rotor consists of the armature windings which rotates. Based on the Faraday’s Law of Electromagnetic Induction, a voltage is induced in the exciter rotor coils and the resulting alternating current is rectified by the diode bridge into a direct current which is fed to the field winding of the main rotor. 3.7.6 The synchronous generator Generators are rotating machines that converts mechanical power from the prime mover into electrical power. The synchronous generator installed at St Louis power station has a capacity of 21.345 MVA. It consists of a rotating part known as the rotor and a stationary part known as the stator. Synchronous generators operate based on the principle of Faraday’s Law of Electromagnetic Induction. DC current is applied to the rotor winding (field winding) to produce a rotor magnetic field. The rotor is then turned by external means producing a rotating magnetic field, which induces a three phase voltage within the stator winding (armature winding). The rotor rotates at the same speed as the rotating magnetic field and this speed is known as the synchronous speed and is given by: Where, : Synchronous speed : Frequency : Number of poles 74 Chapter 3: Nature of Training 3.7.7 The Governor The purpose of the governor is to control the amount of fuel injected to the engine in order to maintain the speed at the desired level. When there is a frequency change on the network, the governor response to this change in order to increase or decrease the fuel injected into the engine. The governor installed at St Louis is a digital 723 plus Woodward governor. Figure 3. 18: The digital 723 plus Woodward governor Therefore, the governor regulates the speed of the engine by controlling the amount of fuel injected to the cylinders. 3.7.8 The Automatic Voltage Regulator The Automatic Voltage Regulator (AVR) is Unitrol 1020 from ABB. It is a device that continuously monitors the voltage of the generator and automatically initiates corrective measures to maintain the terminal voltage of the generator. The AVR makes sure that the synchronous generator operates within pre-set value. AVR supplies excitation power to the field winding of the synchronous generator. Two AVRs are operated in parallel. One is referred to as the MAIN AVR and the other one called the REDUNDANT AVR which normally comes in operation when the MAIN AVR fails. 75 Chapter 3: Nature of Training Main AVR Redundant AVR Figure 3. 19: The AVR The output of the generator is measured using a potential transformer and fed to the AVR. The measured value is compared with a reference or set value. The difference between the reference voltage and the measured voltage is computed using a differential amplifier and the error signal obtained is used by integrated electronic modules to produce the required field current to be supplied to the exciter stator coils as represented in the Figure 3.20 below. Figure 3. 20: Operating function of AVR 76 Chapter 3: Nature of Training 3.7.9 The Differential Amplifier The error signal used by the integrated electronic modules is normally generated using a differential operational amplifier. Figure 3. 21: The differential operational amplifier The differential amplifier amplifies the voltage difference present on its inverting and non-inverting inputs. By adjusting the values of the resistors , , and , the differential amplifier is made to perform subtraction operation. The set voltage or reference voltage is fed to the non-inverting input (+) of the op amp and the measured voltage is fed to the inverting input (-). By using the method of superposition, the output voltage ( ) is calculated as follows: Assumption: (1) = (2) No current flows into the inverting and non-inverting terminal 77 Chapter 3: Nature of Training Superposition method: Make =0 first ( ) and from assumption 2 Therefore, ( ) = taken as zero ( ( ) Make ) =0 = From assumption 1, = . Therefore, = ( ) ( ) ( ( ) ) ( ) Finally, ( ) ( ) ( ) ( ) ( 78 ) Chapter 3: Nature of Training By making = = output expression: = , the op amp gives the difference of voltage where the voltages may be considered as: : measured voltage : reference or set voltage : error 79 and with CHAPTER 4: PERSONAL CONTRIBUTION 80 Chapter 4: Personal Contribution 4.1 Introduction This chapter describes some of my personal works that I have contributed to at the CEB. 4.2 Wind loading calculation on 14m concrete pole During my training at the Project and Construction section, I got the opportunity to perform site visit and inspection. While inspecting one site it was noted that two or three poles were inclined. As a new 66kV transmission line was being implemented along the route of Belle Vue/Sottise, the supervising engineer gave me the assignment to assess what could have been the cause to this problem and what could be the possible solution so that this problem do not repeat while implementing the new 66kV line. According to experience acquired on site, the most possible reasons to the problem were due to bad workmanship and the probability that the pole could not sustain all the load imposed on it and the effect of wind load acting on the surface on the pole. So, I proposed to perform wind loading calculation to verify if the maximum load the pole can sustain was exceeded. Therefore during my traineeship at the CEB, I got the opportunity to calculate the wind loading on 14m concrete poles for 66kV overhead line. The wind acting on the equipment that are attached to the poles are usually minor in comparison to the wind blowing on the surface of the poles and on the conductors. Therefore while calculating wind loading, only wind effect on pole surface and conductors will be considered. (1) Wind Loading on 14m concrete pole due to 366 AAAC The most significant factor in determining the pole strength is the impact of wind on the conductors attached to the pole. 81 Chapter 4: Personal Contribution The total wind load is given by the formula: F= .................................................................... equation (4) where, : Force Coefficient : Effective frontal area q: Dynamic Pressure, given by the formula: q=K ................................................................................. equation (5) where, K: Constant, 0.613 : Design wind speed, given by the formula: :=V .........................................................................equation (6) where, V: Basic wind speed : Topography factor taken as 1 (Assume site is flat) : Factor which takes account of: Cables height above ground Ground roughness and obstruction : Statistical Factor is taken as 1, which corresponds to a probability level of 0.63 for a period of exposure of 50 years. It means there is only a probability of 0.63 that the basic wind speed be exceeded at least once in a period of 50 years. 82 Chapter 4: Personal Contribution For the calculation of the wind loading on the 14m concrete pole due to 366 AAAC, consider figure 4.1 below which illustrates the point of fixation of conductors above ground. Based on this figure, the wind loads of all 3 phase conductors are calculated. 11.6m 11.3m 10.6m 9.8m Ground 0.5m TGL 2.4m Figure 4. 1: Wind loading due to conductor only Therefore, Basic wind speed, V = 280 km/h (Reference, Gervaise winds) =77.78 m/s Topography factor, =1 Line Class, = 0.9 (Open country with no obstruction- As per table A1 in Appendix A) 83 Chapter 4: Personal Contribution Statistical factor, =1 Design wind speed, =V = 77.78 1 0.9 1 = 70 m/s Dynamic pressure, q=k = 0.613 70 70 = 3003.7 N/ Force Coefficient, Diameter of 366 AAAC, D = 27.85 mm = 0.02785 m D = 0.02785 70 = 1.95 m/ From table A2 in Appendix A, for fine stranded cables, if D = 0.9 Effective frontal area, Diameter of conductor, D = 0.02785 m Span Length, L = 70 m =D L =1.95 Wind force on one conductor, F= = 0.9 3003.7 = 5271 N Now, considering figure 4.1 above, Height of 1st phase conductor above TGL = 11.8 m Height of 1st phase conductor above TGL = 11.1 m 84 1.95 , then Chapter 4: Personal Contribution Height of 1st phase conductor above TGL = 10.3 m Equivalent load at 250mm from top = Distance between 250mm from top to TGL = 11.85 m Using moments with TGL as fulcrum, ( = ) = 14.8 kN Wind load on all 3 phase conductors = 14.8 kN (2) Wind Loading on 14m concrete pole alone When calculating wind loading, it is important to know the force acting on the pole alone. Consider figure 4.2 below. 11.6m Hg Ground 0.5m TGL 2.4m Figure 4. 2: Wind loading on pole alone 85 Chapter 4: Personal Contribution Therefore, Basic wind speed, V = 280 km/h (Reference, Gervaise winds) =77.78 m/s Topography factor, =1 Line Class, = 0.95 (Open country with no obstruction- As per table A4 in Appendix A) Statistical factor, =1 Design wind speed, =V = 77.78 1 0.95 1 = 73.89 m/s Dynamic pressure, q=k = 0.613 73.89 73.89 = 3346.82 N/ Force Coefficient, From table A3 in Appendix A, = 1.4 Effective frontal area, Top pole width, a = 250 mm Pole base width at ground level, b = 490 mm Height above ground exposed, h = 11.6 m Therefore, = Area of trapezium = ( ) = 4.292 Force at center of gravity ( ) of pole, F = = 1.4 3346.82 = 20.1 kN 86 4.292 Chapter 4: Personal Contribution Center of gravity above ground, = ( ( ) ) = 5.17 m Center of gravity above TGL, Equivalent load at 250mm from top = Distance between 250mm from top to TGL = 11.85 m Using moments with TGL as fulcrum, = ( = 5.67 m ) = 9.62 kN Therefore, Total force on pole due to wind is the summation of the force due to wind on the conductors and the force due to wind on the pole alone. Total force obtained = 14.8 + 9.62 = 24.42 kN The total force acting on the pole exceeds the nominal pole strength which is 21.6 kN. Therefore, the solution proposed was to reduce the effective area upon which the wind is acting by reducing the span length and see the effect of wind loading on the pole for span length of 60m and 50m. The results obtained were tabulated as shown in table 4.1 below. Table 4. 1: Calculated wind load on pole Nominal Pole Strength /kN Calculated force on Pole /kN Span Length /m 21.6 21.6 21.6 24.42 22.32 20.12 70 60 50 87 Chapter 4: Personal Contribution From table above it could be observed that there was a probability that the pole could not sustain all the load acting on it. So the solution I proposed was to, if possible, perform site inspection more regularly to verify the quality of work being done and to reduce the span length from 70m to 50m so that the nominal pole strength is not exceeded. 4.3 Evaluation of quotation for bimetallic lug During my traineeship at the Technology and Procurement Section, I got the opportunity to evaluate various quotations under the guidance of engineers. In this chapter, I will explain about the evaluation process of a quotation for the procurement of bimetallic lug to be used for 150 mm2 AL cable that I was assigned to. Following decision taken at the Store Ordering Committee, there was need to order 2500 bimetallic lugs for 150 mm2 aluminium insulated twisted medium voltage cable. Therefore, request for quotations was sent to different bidders. Upon receiving the bids, the quotations were evaluated both technically and financially. 4.3.1 Use of bimetallic lug Bi-metallic Al/Cu lugs are used at the ends of aluminum conductors to allow connection of the cable to a copper terminal. Details of such lug are as shown in figure 4.3. Figure 4. 3: Bi-metallic Al/Cu lug 4.3.2 Requirements sent to bidders by CEB The bimetallic lug shall be used for the connection of 150 mm 2 aluminium overhead insulated twisted MV cables to a copper terminal. 88 Chapter 4: Personal Contribution The lug shall be manufactured with an aluminium barrel and effectively friction welded onto a copper terminal. The aluminium barrel shall be coated with grease internally. The dimensions of the lug shall be according to EDF ref C2 AU 150 or ref XCX-150. Other information to be submitted by bidders: The name of the manufacturer. Technical brochure with photos and dimensional drawings. Detailed breakdown of freight and insurance cost. Country of origin of goods 4.3.3 The Evaluation Process Only two bidders responded to the request for quotations. For the sake of confidentiality, they will be denoted as Bidder A and B. The evaluation process will be divided into various steps. Step 1: The first step in evaluating the quotation was to verify the commercial terms stipulated by CEB to the bidders. If the quotations fail to abide by these terms, they are rejected straightaway. Table 4.2 below illustrates the terms satisfied by the bidders. Table 4. 2: Compliance with conditions of purchase 89 Chapter 4: Personal Contribution Step 2 : A technical analysis was then performed for each criteria required by the CEB. Table 4.3 below illustrates the technical requirements satisfied by Bidders A and B and their technical responsiveness. Table 4. 3: Compliance with technical requirement Note: While evaluating the quotations it was found that bidder B did not specify about whether the dimensions of the lug were according to EDF ref C2 AU150 or ref XCX-150. Therefore, a query for clarification was sent to bidder B. EDF ref C2 AU150 or ref XCX-150 specifies the main characteristics of the bi-metallic lug as well as the tests they shall comply with. After receiving the required information from bidder B, a financial evaluation was carried out. Step 3: Once the technical evaluation was completed, a financial analysis was performed. The quotations submitted by the bidders, their responsiveness and their ranks are illustrated in table 4.4 below. 90 Chapter 4: Personal Contribution Table 4. 4: Summary of evaluation report Following steps 1 to 3, it can be found that bidder A was responsive both technically and financially and having quoted the lowest price. The budget provided was Rs 312,220. Therefore, the item was proposed for recommendation to be procured from bidder A. 4.4 Supply to 41 housing units for NHDC morcellement at 16ème mille When initiating the planning process of the project, the following activities were carried out: A preliminary survey was carried out and a site meeting was arranged with the client to discuss about load requirement. The type and distance of the nearest network to the proposed project was analyzed. A load test was carried out to determine whether the morcellement could be supplied from an existing transformer. However, it was decided that installation of a new transformer was required to meet the load requirement. An electrical network design was proposed. Cost estimate for the project was prepared and sent for approval. 4.4.1 The design process While designing for this type of project, the following need to be taken into consideration: The conductors used (both MV and LV) should be of insulated type in order to guarantee safety and respect clearances requirement inside the morcellement. 91 Chapter 4: Personal Contribution The service lines should not cross any other individual property. The distribution transformer shall be located as close as possible to the centre of load so that receiving end voltage at the far end of each distributor is within the limit of 230 V ± 6 %. The aim of this project was to provide an overhead electrical supply to 41 housing units for NHDC at 16ème mille. After the preliminary survey was conducted, it was found that supply of electricity for this project involved: Erection of MV network Installation of a 22kV/415V transformer Erection of LV network 4.4.1.1 Transformer Capacity In order to determine the capacity of the distribution transformer to be installed, it is assumed that the load per housing unit is 2kVA which is the ADMD (After Diversifying Maximum Demand) value for a customer in a residential rural area. It is the load that a customer takes after diversity factor has been taken into consideration. Therefore for 41 plots, the total load = 41 × 2kVA = 82 kVA Therefore, one (22kV/415V) 100kVA pole-mounted distribution transformer was proposed to supply the load of 82kVA. The percentage loading of the transformer with full load applied would be = × 100 = 82 % 92 Chapter 4: Personal Contribution 4.4.1.2 Cable Sizing 1. Sizing of MV cable The primary side of the 100kVA distribution transformer is supplied from 22kV feeder. Apparent Power, S = √ × I × V Primary Current, √ = 2.62 A Therefore, a current of 2.62 A will be flowing on the MV side. In order to be able to carry this current, 3 × 35 mm2 torsadé conductor cable was proposed to supply the transformer which has a current carrying capacity of 155 A at 30°C. 2. Sizing of LV torsade cable The 100kVA transformer has an output of about 140A per phase when fully loaded. Therefore, 3 × 70 mm2 torsade conductor cable which has a current carrying capacity of 213A at 30°C with voltage drop of 0.87 V/A/km was proposed for the secondary distribution. Note: Distribution transformers are normally installed at center of load in order to minimize voltage drop across the distributors and that voltage at far end is within the limit required. However, for this project the client refused this proposal. Therefore, the transformer was installed in a green space reserve and the design proposed was as shown in figure 4.4 below. 93 Chapter 4: Personal Contribution Figure 4. 4: Proposed design to supply 41 housing units Other assumptions made during design process: Load is balanced across the three phases. Voltage drop up to LV poles only is taken. The voltage drop in the service cables is assumed negligible. 4.4.1.3 Voltage Drop calculation Voltage drop calculation is important so that consumers at the far end of the distributor receives the nominal voltage of 230V with allowable deviation of ±6 %. For my project, the design from figure 4.4 above is illustrated in a more simplified version with consumers receiving voltage from distributors A and B. The load current per service line will be, = 2kVA/230V = 8.7 A per service line Considering figure 4.5 below, voltage drop calculation is performed on distributors A and B and the far end voltage on poles 13 and 10 are recorded. 94 Chapter 4: Personal Contribution Proposed LV cable Proposed service cable Distributor A Proposed LV Pole 27 26 98m 28 29 17m 100 kVA 16 7 17m 6 5 17m 1 39 15 2 10 38 8 17m 11 3 40 14 12 30m 13 12 33 37 36 17m 11 32 13 35 22m 6 41 34 31 25m 5 1 30 17m 2 4 7 8 17m 3 17 9 20 17m 24 35m 4 19 11 17m 5 10 9 25 21 22 23 Distributor B Figure 4. 5: LV distribution of 100kVA transformer 4.4.1.3.1 Voltage drop calculation on Distributor A (Phase R only) Using figure 4.5 above, the current from each service lines on each LV pole is tabulated as shown below. Table 4. 5: Total current on each poles of distributor A (Phase R only) Pole Number Current in one service Line /A 5 6 11 12 13 Consider figure 4.6 below. Number of service lines Total current on pole (Phase R) on pole /A 8.7 8.7 8.7 8.7 8.7 X 98 m 1 1 1 1 2 5 17m r1 230V from TX 6 r2 I1 25m 8.7 8.7 8.7 8.7 17.4 11 12 r4 r3 I2 22m I3 17m r5 I4 Figure 4. 6: Single line diagram of LV distribution for distributor A (Phase R only) 95 13 I5 Chapter 4: Personal Contribution Where, r1, r2, r3, r4 and r5 are the impedances of the LV cable. X is the start of the cable from transformer I1 is the total current on pole 5 I2 is the total current on pole 6 I3 is the total current on pole 11 I4 is the total current on pole 12 I5 is the total current on pole 13 Current in section X-5, = I1 + I2 +I3 + I4 + I5 = 8.7 + 8.7 + 8.7 + 8.7 + 17.4 = 52.2 A Current in section 5-6, = I2 + I3 + I4 + I5 = 8.7 + 8.7 +8.7 +17.4 = 43.5 A Current in section 6-11, = I3 + I4 + I5 = 8.7 +8.7 +17.4 = 34.8 A Current in section 11-12, = I4 + I5 = 8.7 +17.4 = 26.1 A Current in section 12-13, = I5 = 17.4 A 96 Chapter 4: Personal Contribution The impedance per 1000m of distributor = 0.87 Impedance of section X-5, r1 = 0.87 × 0.098 = 0.08526 Impedance of section 5-6, r2 = 0.87 × 0.017 = 0.01479 Impedance of section 6-11, r3 = 0.87 × 0.025 = 0.02175 Impedance of section 11-12, r4 = 0.87 × 0.022 = 0.01914 Impedance of section 12-13, r5 = 0.87 × 0.017 = 0.01479 Therefore, X 98 m 17m 5 52.2A 43.5A 8.7A 230V from TX 6 25m 11 22m 34.8A 8.7A 26.1A 8.7A Figure 4. 7: Current in different sections of distributor A (Phase R only) Voltage at Pole 5, = Voltage at X Voltage drop in section X-5 = 230 ( r1) = 230 (52.2 0.08526) = 225.55 V Voltage at Pole 6, = Voltage at pole 5 = 225.55 ( = 225.55 (43.5 Voltage drop in section 5-6 r2) 0.01479) = 224.91 V 97 12 17m 13 17.4A 8.7A 17.4A Chapter 4: Personal Contribution Voltage at Pole 11, = Voltage at pole 6 = 224.91 ( = 224.91 (34.8 Voltage drop in section 6-11 r3) 0.02175) = 224.15 V Voltage at Pole 12, = Voltage at pole 11 = 224.15 ( = 224.15 (26.1 Voltage drop in section 11-12 r4) 0.01914) = 223.65V Voltage at Pole 13, = Voltage at pole 12 Voltage drop in section 12-13 = 223.65 ( r5) = 223.65 (17.4 0.01479) = 223.39 V Total voltage drop on distributor A for phase R =( r1)+ ( r2)+ ( r3)+ ( r4)+ ( = 4.45 + 0.643 + 0.757 + 0.5 + 0.257 = 6.607 V Percentage voltage drop on distributor A for phase R = 100 = 2.87 % 98 r5) Chapter 4: Personal Contribution It can be observed that the percentage voltage drop is less than 6%. Hence, it can be concluded that voltage drop obtained was acceptable and that far end voltage (voltage on pole 13, 223.39V) is within the range of 230 V ± 6 %. The same procedures were utilized for the calculation of voltage drops in phase Y and B for distributor A and for the phases of distributor B. The results were tabulated as shown in table 4.6 below. Table 4. 6: Far end voltages on distributors A and B Distributor Phase Far end Pole Far end voltage on pole /V % Voltage Drop per Phase A A A B B B R Y B R Y B 13 13 13 10 10 10 223.39 224.75 224.43 224.98 225.08 225.21 2.87 2.28 2.42 2.18 2.14 2.08 4.4.2 Cost Estimate The cost for the supply to the Morcellement was estimated at around Rs 613,706. The detailed estimate is given in Annex 2. 4.5 Load test and load balancing The aim of load test is to monitor the loading of the distribution transformer and associated networks with a view to operate at optimum efficiency and reliability. The test is carried out when the load is expected to be at its maximum value on the transformer. The load test is normally performed around 18hr to 19:30 P.M in the evening on transformers supplying domestic load and during the day for industrial loads. The current is measured on each distributor from the transformer using a clamp on type ammeter. Line and phase voltages were taken at: LV switch fuse of the transformer. The far end of the distributor to ensure voltage is within the required limit of 230 V ± 6 %. 99 Chapter 4: Personal Contribution From the results of the load test obtained, the actions that may be taken into consideration are: Load balancing on the network Increase or decrease in kVA capacity of the transformer Installation of additional transformer 4.5.1 Load balancing at Montagne Blanche village On 5th December 2018, I got the opportunity to assist a load test performed on a 150kVA transformer with Transformer Workshop Number 150 DX 724 situated at Montagne Blanche. The substation has two outgoing LV feeders, one towards Chaillet street and the other towards Boulanger street. The load test was essential because this formed part of the maintenance works that needed to be carried out on the network at Montagne Blanche. 4.5.1.1 Load test results for Transformer 150DX724 The load test was done at 18:15 and repeated at 18.30, 18:45 and 19.00. Figure 4.8 shows the loadings on each outgoing way at the four different times. 1. Current (A) 18:15 18:30 R Y B N Tot KVA R Y B N Tot KVA (a) Towards: Chaillet Street 52 108 80 53 240 55 75 145 87 52 307 71 (b) Towards: Boulanger Street 04 11 03 08 18 4 13 11 09 07 33 8 56 119 83 X 258 59 88 156 96 X 340 79 Feeder Total Phase Current Figure 4. 8: Load test results 100 Chapter 4: Personal Contribution 2. Voltage (V) The phase and line voltages at the LV switch fuse terminals and at far end for each phase were recorded and tabulated as shown below. Table 4. 7: Phase and line voltages at far end RY YB BR RN YN BN (a) Measured at switch fuse terminal 399 399 396 229 228 228 376 375 383 220 223 222 (b) Measured at end of line The results illustrated that a peak load of 92 kVA occurred at 18:45 P.M. The % load of the 150 kVA transformer is 100 = 61.3 %. At the CEB, the loading of distribution transformer is kept around 80% in order to cater for abnormal load conditions. If load requirements exceeds this value, increase in kVA capacity (IKC) is normally requested. However, in our case IKC was not required. But load balancing on each feeder was required because at the peak load, the total current on one phase is far from being equal to the total current on the other phase, i.e. ( ) ( ) and ( ) . 4.5.1.2 Determination of load balancing In order to balance load on the three phases, the number of service lines that needs to be shifted from one phase to another are calculated. The average current per service line was assumed to be about 5 A. Let, ), ( ( ), ( ), ( ) be the average currents on each phase of a distributor and the average current of the three phases of a distributor. 101 Chapter 4: Personal Contribution Calculation : - Distributor towards Chaillet street ( ) =( ( ) =( ( ) =( ( ) =( )⁄ = 77 A )⁄ = 143 A )⁄ = 88 A )⁄ = 102 A - Distributor towards Boulanger street ( ) =( )⁄ = 11 A ( ) =( )⁄ = 11 A ( ) =( )⁄ = 8 A ( ) =( )⁄ = 10 A For distributor towards Boulanger street, the currents were almost balanced and did not require any load shifting. However, for the distributor towards Chaillet street, the service lines were shifted as follows: Distributor R /A Y /A B/A Towards Chaillet Street +25 -41 +14 Therefore, 3 service lines from Y phase to B phase 5 service lines from Y phase to R phase. 102 Chapter 4: Personal Contribution A second load and voltage tests were performed at peak loading on the transformer after load balancing was performed. LV Distributor Current ( A ) R Y B N Towards Chaillet Street 103 105 104 7 Towards Boulanger Street 13 15 14 5 Total phase current 116 122 118 X Location Phase Voltage ( V ) RN YN BN Switch fuse terminals 233 234 234 End of LV Leg 1 (Chaillet Street) 227 226 226 It could be observed that after load balancing was performed, the voltage was within the required limit of 230 V ± 6% and the current per phases was almost balanced. 4.6 Earth Resistance Test During my traineeship at the Engineering section of Curepipe, I got the opportunity to perform an earth resistance test to assess the earth resistance of a distribution transformer before commissioning. 4.6.1 Importance of good earth resistance The objective of earth resistance testing is to achieve the lowest ground resistance value possible. A good grounding system will improve the reliability of equipment and reduce the likelihood of damage due to lightning or fault currents. If fault currents have no path to the ground through a properly designed and maintained grounding system, they will find unintended paths that could include people. 103 Chapter 4: Personal Contribution Ideally, a ground should be zero ohm resistance, which practically is impossible to achieve. However, the NEC (National Electrical Code) has stated that earth resistance should not be more than 25 ohms. 4.6.2 Three-point (Fall-of-potential) method The fall of potential or 3 point measurement method was used for the earth resistance test. This method comprises of the earth electrode to be measured and two other electrodes labelled P (potential) and C (current) as shown in figure 4.9 below. Figure 4. 9: Fall of potential method A current flows along the path rod1 – Soil – rod2. The potential between rod1 and rod3 is measured by a voltmeter and the current flowing between rod1 and rod2 is read by an ammeter. The voltmeter and ammeter are all in-built in the earth resistance test equipment. The earth resistance R is determined through Ohm’s law: R=V/I Objective: The aim for this test was to determine the earth resistance value for a distribution transformer before commissioning. 104 Chapter 4: Personal Contribution Apparatus used: Megger DET4TD2 Earth rods Procedures: 1. Before starting the test it was ensured that the system was dead and the earth electrode under test was disconnected from the installation. 2. The electrical setup was as illustrated in figure 4.10 below. Figure 4. 10: Test set up for earth resistance measurement 3. The megger DET4TD2 is a four terminal tester. In order to perform the 3point method, P1 and C1 terminals on the instrument were linked and connected to the earth electrode under test. C2 is referred to as the current reference probe (connected to rod C) and P2 the potential reference probe (connected to rod P). 4. Rod C was driven into the earth straight out at a distance D (approximately 20m) from the electrode under test. 5. Rod P was then driven into the earth at a set number of points, roughly on a straight line between the earth electrode and rod C. The resistance readings were recorded for each rod P point. 6. Measurements were plotted on a curve of resistance versus distance. 105 Chapter 4: Personal Contribution 7. The correct earth resistance was read from the curve for the distance that was roughly 62% of the total distance D. Test results: The test results obtained were tabulated in table 4.8 below and a graph of earth resistance value against percentage distance of D was plotted. Table 4. 8: Earth resistance test results Percentage Distance D Earth Resistance / Ω 0 10 20 30 40 50 60 70 80 90 0 11.6 28.2 33.1 33.9 34.2 35.8 37.8 57.4 90.4 Figure 4. 11: Graph of earth resistance versus percentage distance of D 106 Chapter 4: Personal Contribution Conclusion: From the graph obtained it could be observed that the value of earth resistance obtained at 62% of distance D was around 36 . According to NEC, section 250- 56, the earth resistance should be less than 25 . Therefore solutions needed to be proposed in order to reduce the earth resistance value. Methods to improve the earth resistance value Due to the high value of the earth resistance, different proposals needed to be revised to improve the reading and the best practical solution was chosen. In order to improve the earth resistance the following methods could be used: Lengthen the earth electrode in the earth Treat the soil Use multiple rods Effect of the rod size Driving a longer rod deeper into the earth, decreases the resistance. In general, doubling the rod length reduces resistance by about 40 percent. The curve of figure 4.12 below shows this effect. Figure 4. 12: Graph of earth resistance versus depth of rod 107 Chapter 4: Personal Contribution However, this solution was not possible due to the hard underlying rocks on site. Increasing the earth electrode depth was difficult to achieve. Treatment of the soil Chemical treatment of soil is a good way to improve earth electrode resistance when earth rod cannot be driven deeper because of hard underlying rock. However, chemical treatment is not a permanent way to improve earth resistance. The chemicals are gradually washed away by rainfall and natural drainage through the soil. Depending upon the porosity of the soil and the amount of rainfall, the period of replacement varies. This method was not chosen because of the high amount of rainfall that normally occurs in the region. Use of multiple rods In order to improve the earth resistance value, the method of using multiple rod was employed. When using multiple rods, they must be spaced apart further than the length of their immersion. Referring to figure 4.13 below, if we have two rods in parallel and a spacing of around 1.2m between the two earth rods, earth resistance value is lowered about 35%. Therefore for earth resistance improvement, two earth electrodes driven in the earth in parallel were employed. The burial depth of the electrode was about 1m, so a spacing of 1.2 m was considered. From graph, earth resistance will be lowered about 35%. The actual reading obtained was 36 was 35% less, which was about 23.4 . 108 and the expected result Chapter 4: Personal Contribution Figure 4. 13: Graph of % reduction in earth resistance v/s Number of rods Therefore, using two earth electrodes in parallel and a spacing of 1.2m between them, the same procedures described above were repeated. The reading obtained was 24.3 which conforms to the National Electrical Code, section 250-56. 4.7 Transformer maintenance, repairs and testing During my traineeship at the Construction and Maintenance section, I got the opportunity to attend and assist in the maintenance and repairs of some distribution transformers. Some of the nature of damage of the transformers that requires maintenance and repairs are: Oil leakages Tap changer blocked HV/LV windings damaged The procedures for repairs and testing of one faulty distribution transformer is described below. 109 Chapter 4: Personal Contribution 4.7.1 Transformer 150DX3093 In October 2018, I was following training in the transformer workshop and the distribution transformer 150DX3093 was brought from district section for testing and repairing. Some technical details of the transformer were: Workshop Number: 150DX3093 Rated kVA: 150 Voltage Ratio: 22000/415V Vector Group: Dyn11 Impedance: 4.22% 4.7.2 Preliminary tests Before dismantling the transformer, some preliminary tests were performed. 1. Visual Inspection: Before carrying any test the transformer was visually inspected to verify if there are any visible damage HT terminal: OK LV terminal: OK Oil level: OK Tap changer: OK (from outside) Oil leakage: NIL Tank condition: Good 2. Insulation resistance test: The insulation resistance between MV phases and frame of transformer, LV phases and frame of the transformer and between MV and LV phases were measured. The results were tabulated as shown below. 110 Chapter 4: Personal Contribution Table 4. 9: Insulation resistance test before repair Tests MV phases & Frame LV phases & Frame MV phases &LV phases Test Results /Ω >500M >500M >500M Expected Results / Ω Infinity Infinity Infinity 3. Transformer Turns Ratio (TTR): A TTR test was performed to measure the turn ratio of the high voltage and low voltage windings of each phase of the transformer and to detect faults in the windings. It was found that the TTR handle was hard to rotate. Possible causes included a faulty tap changer or open circuited MV/LV windings. 4.7.3 Dismantling, Repairs and Testing The core assembly was removed from the tank in order to verify for any damage. It was observed that the MV coil of phase Y was burnt and broken. The possible reasons could have been surges due to lightning strikes or severe overloading. The transformer oil was contaminated with carbon and the paper insulation was burnt. I got the opportunity to assist in the reparation works of the transformer. The transformer oil was fed to the oil filtration plant in order to remove the presence of carbon. The top part of the laminated core was removed first and the windings of phase Y were removed as shown in figure below. Figure 4. 14: Dismantling and repairing of distribution transformer 111 Chapter 4: Personal Contribution The transformer workshop is no longer involved in the rewinding process and thus, windings from another transformer (no longer in use) of same make, model and rating but which had one phase in good condition were used. After replacement of the windings, the laminations were put back and the core assembly mounted inside the tank again. A series of tests were then performed to assess the proper operation of the transformer. 1. TTR test The TTR test was again carried out but this time to ensure that: Whether the tap changer connections have correctly been made Whether there is a short circuit between the phases. The results obtained were tabulated in table 4.10 below. Table 4. 10: TTR test after repair Tap Position MV /V 1 2 3 4 5 23100 22550 22000 21450 20900 LV /V 239.6 Expected Ratio 96.41 94.12 91.92 89.52 87.23 Measured Ratio AB BC CA 96.44 96.14 91.84 89.54 87.25 96.46 94.16 91.88 89.57 87.24 96.38 94.10 91.90 89.48 87.20 2. Dielectric test of oil A sample of oil from oil filtration plant was taken and tested as shown in figure 4.15 below. 112 Chapter 4: Personal Contribution Figure 4. 15: Testing of oil sample One terminal of the test jar was connected to a source of supply and the other terminal was earthed as shown in figure. Voltage was applied at the source terminal starting from 0V and gradually increasing the voltage until a spark was observed. The voltage was recorded and the test was repeated 5 times and the average value was taken. Table 4. 11: Oil test results Tests Test Results / kV Average result /kV 1 36 2 37 37.6 3 40 4 38 5 37 The results obtained showed that the transformer oil has good insulating properties and can withstand the normal operating voltage of the transformer. 3. Pressure test This test was meant to verify if the insulation of the transformer can sustain its rated voltage. 18kV was applied between the MV terminals and the frame of the transformer for 2 minutes. The test was successful as the circuit breaker did not trip due to low leakage current flowing. This therefore implies that the insulation between the MV and the transformer frame was good. 113 Chapter 4: Personal Contribution 4. Voltage test (No load) 22kV was applied between the phases of the primary of the transformer. The secondary LV terminals were opened and secondary voltage was measured to check the voltage transformation for each tap position. The results obtained were tabulated as shown in table 4.12. Table 4. 12: Voltage test result Phase Tap Position and Voltage/V Red/Yellow Yellow/Blue Red/Blue Red/Neutral Yellow/Neutral Blue/Neutral 1 2 3 4 5 380 380 380 220 220 220 390 390 390 225 225 225 400 400 400 230 230 230 410 410 410 235 235 235 420 420 420 240 240 240 5. Load test The LV phases of the transformer were short circuited and 4% of the primary voltage was applied between primary phases. The percentage impedance of the transformer was 4.22% but the test was carried out at 4% since test facilities available was at 3%, 4% and 5%. The current flowing in the LV phases were measured and the test was repeated for the different tap position shown in table 4.13. Table 4. 13: Load test results Current /A Red Phase current Yellow phase current Blue Phase current Tap Position 1 3 5 182 180 180 192 189 189 202 200 197 114 Chapter 4: Personal Contribution The full load current of the transformer is calculated as: = √ = = 208 V √ The transformer has rated impedance voltage of 4.22%. However, since only 4% impedance voltage (880 V) was applied on the transformer MV windings, the short circuit current obtained was less than that calculated for full load current. Following repairs and successful testing, the transformer was ready to be sent to the district concerned. 4.8 Underground design for new Belle-Vue/Sottise 66kV transmission line The CEB had embarked on the construction of a second 66kV transmission line from Belle-Vue to Sottise, so as to be able to maintain reliability and security of supply in the Sottise and Grand Bay region. Part of this 66kV line was proposed to be underground for its entry in CEB substation at Belle-Vue. At the project and construction section, I got the opportunity to carry out cable sizing, to design trenches and follow up the implementation of the line. The procedures were as listed below: 1. Perform a preliminary survey A preliminary survey was carried out to identify the possible routes for the proposed network. After analyzing different possibilities, the best line routing was selected. 2. Initiate wayleave procedures Part of the underground network was along Terra Sugar Estate with a road cross on Plaine des Papaye road near Belle Vue substation. Therefore, wayleave had to be obtained from Terra Sugar Estate and the Road Development Authority (RDA). 115 Chapter 4: Personal Contribution 3. Cable sizing Manufacturers provide standard current ratings for their cables for standard conditions. Derating factors (correction values) are also provided to allow the current to be corrected for different site conditions. Derating factors are provided for variation of: Ground temperature Thermal resistivity of the soil Spacing between groups of cables Depth of laying The maximum power that shall be transmitted along the line was 75MVA. Therefore, the current carrying capacity required for the cable can be calculated as: I= √ = 656 A Taking into consideration the derating factors so as to correct current for the site condition, the current carrying capacity of the cable is: From manufacturer's catalog (Appendix B): Ground temperature, 25° C = 0.93 Thermal resistivity of soil, 1.2km/W = 0.92 Depth of laying, 1200mm = 0.97 According to manufacturer, the current carrying capacity for 630mm2 66kV XLPE copper cables laid in air has a current carrying capacity of 840A. Therefore, Icorrected = 840 0.93 0.92 0.97 = 697 A 116 Chapter 4: Personal Contribution After applying derating factors, it can be observed that the current carrying capacity of 630mm2 66kV copper cable is 697 A, which is more than sufficient to carry the required power. Therefore, the 630mm2 XLPE copper cable was selected. Its current carrying capacity makes it possible to transmit more power in case there are future development in the region. 4. Trench design (i) Direct laying in ground Part of the underground network was along the Terra sugar state. For this portion, the 66kV transmission line was directly buried in ground. The trench depth was 1200mm. The single circuit 66kV cables was laid and trench was backfilled with compacted rocksand. Warning slabs were then placed for safety precautions. The trench was then filled with compacted loose soil. Warning tapes were placed at 150mm from top of trench to indicate that the area contains CEB underground cables. The trench design for direct laying is as illustrated in figure 4.16 below. 150 Ground Level Warning Tapes 650 Compacted Loose Soil 1200 Concrete Warning Slabs 2 PVC- Optic Compacted Rocksand 550 63mm 150 UG Cables 800 Figure 4. 16: Trench design along Terra Sugar Estate 117 Chapter 4: Personal Contribution (ii) Laying in pipes for road cross A portion of the underground network was across the road near Belle Vue substation. For this section of road cross, the cables were placed in pipes and trench backfilled with concrete. During the trench design, additional pipes were placed for another single 66kV circuit and for 22kV circuits. These were placed in order to cater for future developments in the region and hence avoiding excavating the road again. Warning slabs were then placed and covered with crusher run. Warning tapes were then placed and a layer of bituminous concrete was used. The trench design is illustrated as shown in figure 4.17 below. 120 Bituminous concrete surface 770 Warning Tapes 1500 Compacted Crusher run 63 100 Concrete Warning Slabs Concrete Jacket 50 160 30 160 47 2 PVC- Optic 63mm 610 160mm PVC pipes 100 160 30 160 150 160 30 160 550 160 30 160 100 1900 Figure 4. 17: Trench design across road 5. Follow up works Figure 4.18 illustrates the work progress of the implementation of the underground network. 118 Chapter 4: Personal Contribution Figure 4. 18: Follow up works for Belle Vue/Sottise project The main problems that were encountered on site were the presence of a water pipe and telecom underground pipes along the proposed line route. Therefore, care had to be taken while digging the trench. Normally, CEB underground cables should have a minimum clearance of 500mm from any other services and is always placed below the other services. Before carrying any work on site, a letter was sent to the police commissioner to request the assistance of a police officer on site in order to ensure road safety and allow smooth road traffic since the laying of cables on the road cross was done in two steps. The road was a two way traffic and hence, in order to not interrupt the traffic, excavation of the trench was done on one lane first. The pipes were laid and was covered with concrete. The trench was then backfilled with crusher run and a layer of bituminous concrete was placed on top. Afterwards, the second lane was excavated and the step was repeated. 119 Chapter 4: Personal Contribution 4.9 Additional Design 4.9.1 Type of bonding for the UG cable Bonding is the term used to indicate connection of the cable metallic sheath to earth. When the conductor carries an alternating current, the current induces a voltage in the sheath known as the sheath voltage. This induced voltage depends on: The inductance between core and sheath The conductor current The length of the cable When the sheath of the single core cable is bonded to earth or to other sheaths at more than one point, a current (circulating current) flows in the sheath due to the emf induced by the ac conductor current. It is important to limit the sheath voltage to an acceptable level (65 V/km) in order to avoid electric shock. The voltage is maximum at the farthest point from the ground bond. Also, it is required to reduce the circulating current in the sheath due to its undesirable effects. For the purpose of minimizing the sheath current and voltage, methods of bonding is used. At the CEB the three methods used are: Single point bonding Mid-point bonding Cross- bonding Depending of the length of the cable routing, the appropriate methods are used. Sheath bonding or grounding must perform the following operations: Limit sheath voltage Reduce or eliminate sheath losses by reducing circulating current 120 Chapter 4: Personal Contribution The voltage induced in the sheath is given by: V/m Where, : conductor current (A) :2 M ( ) The mutual inductance M between conductor and sheath is given by: M = 0.2 ( ) (mH/km) Where, S : Axial spacing between cables : Mean diameter of sheath/screen The details for the 630mm2 UG cable is obtained from the manufacturer’s catalog and is as listed below: Overall diameter of cable: 85.3 mm Conductor diameter: 30.4 mm Conductor screen: 1.0 mm XLPE: 9.1 mm XLPE screen: 0.9 mm Copper wire/Tape: 0.1 mm Therefore, using the details given above, the mutual inductance, M, is calculated: S = 85.3 mm D = (30.4 + (2 x (1.0+9.1+0.9+0.1)) = 52.5 mm 121 Chapter 4: Personal Contribution ( M = 0.2 = 2 x 10-7 ) (mH/km) ( ) = 2.357 x 10-7 H/m =2 M ( ) = 2 × π × 50 × ( 2.357 x 10-7) = 0.00007404 The induced sheath voltage, V/m = 656 × 0.00007404 = 0.04858 V/m The length of the underground cable was 275 m. Therefore, the sheath voltage induced for the cable run of 275m: ( ) V = 13.4 V The induced sheath voltage is 13.4 V, which is well below the acceptable limit (65 V). Therefore, single point bonding is required. 122 Chapter 4: Personal Contribution 4.9.2 Sag calculation to determine clearance for Metro Express project at St Louis power station Problem Analysis: In the context of implementing the light rail project in Mauritius, I got the opportunity to attend meeting held with Larsen and Toubro (L&T) contractors in order to discuss the consequences the project is imposing on the transmission network. One major problem that needed to be taken into consideration was the vertical clearance from the last span of the St Louis-Ebene 66 kV overhead transmission line. It was suspected that due to the height of the railway track in that region, there would not be the minimum required clearance that need to be respected. The situation is as represented in the Figure 4.19 below. Figure 4. 19: Clearance for Metro Express project 123 Chapter 4: Personal Contribution From the figure, it could be observed that the railway track was passing just below the lowest conductor. Therefore, it was necessary to perform sag calculation in order to verify if there would be the minimum required clearance between the lowest conductor and the train. Survey Results Due to the major importance of the project, a geographical survey was conducted by the CEB land surveyor so as to obtain the required parameters to perform the calculations. The result obtained from the survey is as represented in the figure below. Figure 4. 20: Survey results G , G and G are the heights above mean sea level. They represent the elevation (on the ground) where tower 1, railway track and tower 2 are situated respectively with respect to the mean sea level (MSL). The MSL is the datum (a fixed starting point of a scale) for measurement of elevation and altitude. 124 Chapter 4: Personal Contribution Sag calculation Sag is the difference in level between the point of support and the lowest point on the conductor. Conductor sag should be kept to a reasonable value in order to reduce conductor material and to respect the minimum required clearance to ground. It also provide a safe tension to the cables to prevent them to be too stretched and break. From Figure 4.20 above, the smallest value of ground level, G , was taken as reference and this value was subtracted from the other ground level values. The differences were then added to their respective values of height so that all calculations and results obtained would be based on a common ground (reference) level. Figure 4. 21: Sag calculation 125 Chapter 4: Personal Contribution From Figure 4.21 above, the conductor is suspended between points of support A and B at different level represented by the slope. The conductor used is ASTER 366 having the following information. ASTER 366 conductor Properties Value Weight (kg/km) 1009 Ultimate Tensile Strength (UTS)/ kN 115.35 Safety factor 10 The lowest point on the conductor is at a distance of m from point of support A. m is the distance between lowest point on conductor and point of support B and m is the distance from lowest point on conductor to the 9m pole on the railway track. The span length i.e. the length between points of support A and B was 244.63 m. Therefore, Weight of conductor/ meter run, W = 1009/1000 = 1.009 kg Working tension, T = = = 1176 kg …………………………………………………….. (i) Sag, = ( ) and Sag, ( ) ( ) ( )( = ( ) ) 126 Chapter 4: Personal Contribution Using equation (i), ( ( ( ) ) ) …………………………………………….................(ii) Solving equation (i) and equation (ii), we get and h = (19.12-18.9)+3.97= 4.19 m = 102.35 m Having found Therefore, = , the value of ( ) = can easily be found: ( ) = 4.49 m The vertical clearance of the lowest point on the conductor from ground is then: =Height of point of support A - -y = 18.90-4.49-y =14.41-y The value of ‘y’ is obtained by finding the angle of the slope ‘θ’. 127 Chapter 4: Personal Contribution θ= ) = 0.93⁰ ( Thus, tan θ = ( )= tan (0.93)× 102.35 = 1.66 m The vertical clearance of lowest point to ground = 18.90-4.49-1.66 = 12.75 m The lowest point on the conductor was found to be at a distance of 9m pole on the railway track. By finding the value of m from the m, the sag was calculated. = 6.91 m = ( ) = ( ) = 0.02 m Therefore, the maximum height of the conductor to ground at the railway track would be: = Height of lowest point on conductor to ground + + (y-1.55) = 12.75 + 0.02 + (1.66-1.55) =12.88 m The vertical clearance from the conductor to the top of the 9m pole would then be: = 12.88 – railway height – 9m height of pole = 12.88 – 8.65 – 9 = -4.77 m 128 Chapter 4: Personal Contribution Conclusion From the result obtained, it could be observed that the 66kV overhead transmission line would be 4.77m below the 9m pole, which is not acceptable. According to the Electricity regulation in Mauritius, the minimum distances from any building or structure to any position to which a conductor in an overhead line may swing under the influence of wind shall be as specified below. Nominal Voltages Not exceeding 1000 V (bare conductors) Clearance Distance Distance Radius (vertical) (Horizontal) 4.0 m 4.0 m 4.0 m 2.0 m 0.5 m 4.0 m 4.0 m 2.0 m 0.5 m 4.0 m 4.0 m 2.0 m 0.5 m 4.6 m 4.6 m 4.0 m 7.5 m 7.5 m 7.5 m 7.5 m 7.5 m 7.5 m ( Insulated) Exceeding 1000V but not exceeding 11kV (bare) 4.0 m ( Insulated) Exceeding 11kV but not exceeding 33kV (bare) 4.0 m ( Insulated) Exceeding 33kV but not exceeding 132kV(pole 14m) ( Tower) Exceeding 132kV but not exceeding 220kV (Tower) Solution The solution proposed was to remove the existing tower 1 at St Louis power station and implement a new tower just before the railway track with the required clearances. Part of the line for the new proposed tower was also required to be underground to be fed to the 66 kV bus-bar inside the power station. The work was planned according to the Gantt chart below. 129 Chapter 4: Personal Contribution The figure below illustrates the work implementation on site. Figure 4. 22: Work implementation on site 130 CHAPTER 5: ANALYTICAL TOOLS 131 Chapter 5: Analytical Tools 5.1 Introduction During my training at the CEB, I had been exposed to a number of test tools and measuring equipment which I have deemed important to elaborate in this chapter. 5.2 Measuring and Testing Instrument These instrument are used for taking measurements during pre-commissioning tests on new equipment and cables, test for trouble-shooting and fault finding or to test status of line and equipment. Some of the measuring and testing equipment used at the CEB are: 1. Line Voltage Detector The line voltage tester is used to ensure that the 22kV line is de-energised before any work or intervention need to be carried out on the network by the technical staffs. The tester consists of a normally open relay which is energised when the line tester is in contact with a live conductor. The relay then closes a circuit containing a dc battery, a buzzer and a light emitter and the sound and light emitted indicate that the line is alive. 2. Digital Multi-meter The digital multi-meter is used to measure electrical quantities such as resistance, alternating and direct current and voltages, capacitance etc. Each quantity has a different full scale range provided in the meter. It is useful as a trouble shooting equipment for carrying out continuity test. The continuity test is carried out using the ohm mode or by using the buzzer mode to ascertain continuity through its beeping sound. 3. Oil Dielectric test set (Megger OTS80PB) This oil tester set measures the electric breakdown strength of both new and used oil in transformers. It is fully automatic with all test standards built into the unit. All the operator needs to do is to load the oil sample into a test jar and press the start button and record the results after every time interval set. 132 Chapter 5: Analytical Tools 4. Transformer Turn Ratio (TTR) test set The TTR test set simply verifies the turns ratio between the primary and secondary windings of a distribution transformer. The transformer turn ratio is given by where, is the number of turns in the primary winding and is the number of turns in the secondary winding . 5. Earth Resistance Test Set (Megger DET4TD2) Megger's DET4TD2 is an enhanced earth loop tester that is capable of performing 2, 3 and 4 point testing with selectable 25V or 50V output. This earth tester also automatically evaluates and displays the connection and condition of any connected P and C spikes, showcasing the results on the built-in LCD screen. The instrument is able to measure earth resistance from 0.01 to 20k . 5.3 Software Application Software application like Microsoft Word, Excel and Visio have been a very helpful tool in the realisation of a large number of engineering tasks. It has been used for various works such as performing engineering design works of network, administrative works, monitoring of works, report writing and so on. At the CEB, the SAP (System, Application and Product in Data Processing) software is a vital program which is applicable in almost every tasks of the CEB such as doing purchase requisition, monitoring of stock level of materials, preparing estimates for projects and so on. 133 CHAPTER 6: CONCLUSION 134 Chapter 6: Conclusion During my two years of pre-registration training at the Central Electricity Board, I have been able to acquire knowledge and skills in the field of electrical engineering and also gain experience in the field of work. This has been a very enriching experience both on professional level and also as a human being. At the CEB, the concept of engineering learnt from the University is of great importance and is applicable in many of the different sections. I have participated in various engineering activities ranging from site visits, design of HT and LV networks, applying engineering knowledge to locate faults, evaluation of bidding documents, site supervision and inspection of network, project management and others. Moreover, we never stop learning. As an engineer, we have to continuously keep track on new findings and research so as to improve our knowledge and skills and gain further experience to better serve the profession. Finally from my training, I believe that I have acquired enough knowledge and experience, as so to be proficient and have a better approach towards the role and code of ethics of a full-fledged professional Engineer. 135 CHAPTER 7: SUMMARY OF STATEMENT OF COMPETENCIES 136 Chapter 7: Summary of Statement of Competencies 137 Chapter 7: Summary of Statement of Competencies 138 Chapter 7: Summary of Statement of Competencies 139 Chapter 7: Summary of Statement of Competencies 140 Chapter 7: Summary of Statement of Competencies 141 Chapter 7: Summary of Statement of Competencies 142 APPENDIX A 143 Appendix A Table A 1: Factor S2 for class C (Overhead line) H (m) (1) Open country with no obstructions (2) Open country with scattered windbreaks (3) Country with many windbreaks; small towns; outskirts of large cities (4) Surface with large and frequent obstructions, e.g. city centres 3 or less 5 10 0.73 0.78 0.90 0.63 0.70 0.83 0.55 0.60 0.69 0.47 0.50 0.58 15 20 30 0.94 0.96 1.00 0.91 0.94 0.98 0.78 0.85 0.92 0.64 0.70 0.79 40 50 60 1.03 1.06 1.08 1.01 1.04 1.06 0.96 1.00 1.02 0.89 0.94 0.98 H= Height of conductors above ground Table A 2: Force coefficient Cf for conductors Force coefficient Cf Flow regime D.Vs < 0.6 m²/sec subcritical flow D.Vs 0.6 m²/sec supercritical flow Smooth surface 1.2 0.5 Fine stranded cables 1.2 0.9 Thick stranded cables 1.3 1.1 Type of surface 144 Appendix A Table A 3: Force Coefficient on reinforced concrete pole 145 Appendix A Table A 4: Factor S2 for class B (pole h<50m) H (m) (1) Open country with no obstructions (2) Open country with scattered windbreaks (3) Country with many windbreaks; small towns; outskirts of large cities (4) Surface with large and frequent obstructions, e.g. city centres 3 or less 5 10 0.78 0.83 0.95 0.67 0.74 0.88 0.60 0.65 0.74 0.52 0.55 0.62 15 20 30 0.99 1.01 1.05 0.95 0.98 1.03 0.83 0.90 0.97 0.69 0.75 0.85 40 50 1.08 1.10 1.06 1.08 1.01 1.04 0.93 0.98 146 APPENDIX B 147 Appendix B 148 REFERENCES 149 References REFERENCES Distribution System Study: Construction Manual. Tractabel (December 2001). Mehta V.K and Mehta Revised edition. "Principles of Power System", S. Chand & Co. Ltd, New Delhi. B.R.GUPTA, 2006. "Power System Analysis and Design". S. Chand & Co. Ltd, New Delhi. U.A.Bakshi and M.V.Bakshi, 2014. "Electrical Machines I & II". Repro India Ltd, Mumbai. 150 ANNEX 1: TRAINING RECORD BOOK 151 ANNEX 2 152