Vom Verfasser zum persönlichen Gebrauch überreicht Erschienen in Advances in Filtration and Separation Technology 15 (2001) (CD-ROM) INVESTIGATIONS ON WASHING OF COMPRESSIBLE FILTER CAKES Dipl.-Ing. Jürgen Heuser* Dipl.-Ing. B. Hoffner Dr.-Ing. H. Anlauf Prof. Dr.-Ing. Werner Stahl juergen.heuser@ciw.uni-karlsruhe.de bernhard.hoffner@ciw.uni-karlsruhe.de harald.anlauf@ciw.uni-karlsruhe.de werner.stahl@ciw.uni-karlsruhe.de Institut für Mechanische Verfahrenstechnik und Mechanik Universität Karlsruhe (TH) D-76128 Karlsruhe, Germany Phone: +49-721-608-2401 Fax: +49-721-608-2403 Abstract: In separation theory highly disperse particle systems are subsumed under the class of the compressible products: They form cakes with high porosity and structural parameters depending on the scale of the forces applied to the cake or sediment. We focus herein on the special characteristics caused by the surface effects. The class of impurities we look at are soluble salts. Equilibrium in dewatering by differential pressure or centrifugation can easily be measured as capillary pressure curve or Bond diagram assuming or forcing negligible influence of thermal effects. As the latter cannot be neglected for cake washing, such equilibrium has to be defined under certain assumptions. We define it herein as equilibrium inside of thin layers of the cake, i.e. the hypothetic case of completely adjusted equilibrium of diffusion and sorption at any time in any differential plane located vertically to the wash flow. One can get very near to this hypothetical case by slowing the wash flux down. We assume for the definition of equilibrium the short distance relaxation of concentration gradients would dominate in relation to the longrange diffusion, which is orientated up-stream opposing to the axial flow of wash liquor. Axial dispersion by hydrodynamic effects is neglected, too. Experimentally determined information of typically non-linear sorption isotherms was used, the experimental procedure for their determination is discussed in detail. By means of simulation, the optimal achievable purity of a cake in displacement washing is described for a variety of parameters and typical cases of process design. Included is counter current washing in mixing-settling cascades and on belt filters. For certain cases simulation is compared with experimental washing results from the lab. It is proven that equilibrium of sorption cannot just influence but even govern the washing process for highly disperse systems at very high purity. INTRODUCTION The dynamic development of the nano-technologies indicates the increasing economical importance of purification processes for highly disperse particle systems. Examples for such products are highly disperse silica or dyes. In life science technologies highly disperse silica gets increasingly common as carrier for active substances. Specific surfaces up to 400 m² / g are not seldom in the latter, whereas typical mineral products in the micron scale of particle size seldom reach more than 10 m²/g. In many cases the purification process is realized by washing a cake formed from aggregates of the nano-scale particles on a filter. Surface effects including sorption can affect these processes. The challenge of washing such products is the inherent discrepancy between the demand for a very high purity on one hand and on the other hand the fact that sorption increases the effort exponentially with this demanded purity. An optimum design procedure for such a washing process has to take care for the equilibrium limiting a certain washing method. Investigations of counter current multi staged washing in the lab are quite sophisticated. Simulation of kinetics and information about the optimum reachable result by improving the parameters of operation on continuous filters (belt, drum etc.) would be helpful to minimize the experimental effort. In [1] it has been shown how one can track the shape of single staged washing curves by means of a simple experimentally based model. The suggested model was developed under assumptions like constant quality of washing liquor and one staged washing. The main advantage of that kind of description was that it provided a strategy for the reduction of the experimental effort. As a substantial disadvantage such empirical models cannot describe cases with changing boundary conditions (i.e. quality of wash liquor, porosity of the cake). Thus, for more sophisticated process designs like counter current washing a differential approach will be chosen here. IDEA OF THE EQUILIBRIUM MODEL We define the equilibrium of washing as a case of completely adjusted equilibrium of diffusion and sorption at any time in any differential plane located vertically to the flux of wash liquor. Thus, concentration gradients out of porous particles and interstices are assumed to be completely equilibrated. This does not mean they are no more existing: Sorption at the surface and inside of the double layer around of the particles causes gradients that are kept constant by electrostatic and van der Waals forces [2]. The flux of wash liquor is assumed to be plug-like. Thus, we assume the short distance relaxation of concentration gradients dominate in relation to the long range diffusion which is orientated in opposite to the axial flow of wash liquor. For a washing process these assumptions are theoretically valid at low Peclet numbers Pe = u * x50,3 / D combined with high Bodenstein-numbers Bo= u * hC / D. MEASUREMENT AND MATHEMATICAL DESCRIPTION OF SORPTION ISOTHERMES For comparison and calculation we need two types of experiments. One type is the standard washing experiment on a nutsch filter. A description of the experimental set-up, a strategy to reduce the experimental effort and typical washing diagrams can be found in [1]. Furthermore for the description of cases dominated by adsorption one has to perform experiments to determine the sorption equilibrium between liquid and solid phase. For that means a couple of suspensions with well defined masses of solids, de-ionized water and variable salt concentrations were equilibrated. We selected two different salts as impurities (NaCl, Na2SO4) and the insoluble solids TiO2 and quartz (99% SiO2) for our investigations. As liquor we used de-ionized water (conductivity <2µS/cm). The solids volume concentration cv had to be chosen depending on the type of solid. For quartz we chose cv=20%, whilst the high disperse TiO2 made it necessary to work with cv=10%. The concentration of the clear supernatant liquid was determined after a time of more than 1 day for equilibration and sedimentation at a temperature of tab. 1: properties of the systems of matter about 20°C. Analysis had to be done Sm solid x ρ salt k n by conductometry. As solids are not quartz SF600 3 4.4 2.7 NaCl 3.94E-06 0.6353 quartz SF600 “ “ “ Na SO 1.29E-05 0.6974 ever absolutely pure, an excess TiO 0.75 15.9 4.0 Na SO 6.67E-05 0.6560 µm m²/g g/cm³ mol/g conductivity in the suspension exists. Ignoring this fact can cause TiO2 / Na2SO4 1.E-04 tremendous errors especially for SF600 / Na2SO4 measurements at low concenSF600 / NaCl Freundlich isotherme trations. As there was no information 1.E-05 available about the ionic species causing this base conductivity, the 1.E-06 equivalent-concentration of an equilibrated “zero-probe”, i.e. a 1.E-07 probe made from pure water and solid without any addition of salt under identical conditions, was 1.E-08 0.0001 0.0010 0.0100 0.1000 1.0000 subtracted from the measured [mol/L] bulk concentration c values: fig.1: Sorption isotherms of the three systems of K o zero matter investigated. Freundlich-type due to linearity c eq = c eq κ eq − c eq (1) in double logarithmic scale This equation is valid only for small concentrations in the zero probes: The slight non-linearity of the relationship between conductivity and concentration would cause an error. Furthermore we assume there is no adsorption of this base impurity in concurrence with our model impurities. This for sure is not right and causes some deviations in our measured equilibrium at small concentrations. These deviations are reduced by evaluation with linear regression equivalent to fig. 1 - provided the type of isotherm chosen is correct. 50,3 solid 4 2 4 F specific adsorbed amount q / (mol/g) 2 F 2 GGW { } By a mass balance the load of salt q that has been eliminated by sorption K q = c eq ⋅ Vl / M S (2) can be calculated. Fig. 1 shows the isotherms we have determined for the regarded systems. For quartz SF600 the adsorbed amounts of salt (NaCl, Na2SO4) is very small compared to the case of TiO2/Na2SO4. The tendency to adsorb ions from a solution increases dramatically with the specific surface of the solid and the charge of the ions. For mathematical description of the sorption isotherms a number of theoretical approaches exists. Very common are the Langmuir-type and the Freundlich-type. The Langmuir-type in opposite to the Freundlich-type is characterized by a limit for the adsorbed mass. As the isotherms in fig. 1 do not converge, we decided to choose a Freundlich-type: q=k ⋅ c / c° F eq n (3) This decision is proven to be right: In double logarithmic scale each of the three isotherms results in a straight line, fig. 1. The slope provides the Freundlich-exponent n, the value of q at ceq=c° is the Freundlich-coefficient kF. A collection of the parameters for the investigated systems and further information can be taken from tab 1. CONSEQUENCES OF SORPTION FOR THE DISTRIBUTION OF IMPURITY BETWEEN SOLID AND LIQUID PHASE The importance of adsorption in the washing process especially at high purities can be estimated by fig. 2. Distribution coefficients KD (=adsorbed mass/total mass in the system) of the salt between the solid and liquid phase as a function of the solid concentration on one hand and of the salt concentration on the other hand are shown there. The graph is true for a homogeneous suspension. The investigated system was TiO2/Na2SO4. Starting for example at a chosen cv=10% / c=0.1 mol/L gives KD≈ 5%. Moving to cv=40% - that’s equivalent to the concentration in a filter cake of this product – KD is increased up to ≈25%. 0,7 TiO / Na SO (aqueous) ceq= 1 mmol/l This is true under the assumption 0,6 ceq= 10 mmol/l sorption would behave at any time ceq= 100 mmol/l 0,5 equivalent to the isotherm, fig. 1. 0,4 Possible dependencies from the solids washing concentrations are neglected. The 0,3 vertical arrow in fig. 2 illustrates the 0,2 direction of change of the distribution 0,1 cake formation ratio during cake washing: The fraction 0,0 adsorbed on the surface of the solids 0,0 0,1 0,2 0,3 0,4 0,5 inside of a layer of cake increases and vol.-concentration of solids c [-] reaches KD≈70% for layers with a bulk concentration of 1mmol/L. Thus, the achievable purification ratio x* that can fig. 2: Adsorbed fraction of impurity in a be reached by displacement decreases suspension depending on solids and bulk dramatically with growing initial purity. concentration 2 4 ads. fraction of impurity K D [-] 2 V EQUILIBRIUM MODEL FOR MIXER-SETTLER-DEVICES An alternative to cake washing and a very common procedure is mixing in a stirred tank and separation by methods like settling, centrifugation or filtration afterwards. In fig. 3 an elementary cell representing such a procedure and the relevant fluxes of matter are illustrated. Very often these elementary cells are combined in cascades with counter current flux of liquor and solids. An analogous application is the paddle washer [3]. We assume constant solids concentration at the in- and outlet of each cell, stationarity, ideal mixing and spontaneous adsorption inside of the mixing tanks here. Thus, the mass balance for the concentration of impurity inside of the kth cell is (fig. 3): M S ⋅ (q k −1 − q k + F ⋅ (c k −1 − c k )) + Vw (c k +1 − c k ) = dN / dt = 0 (4) with Vw = W ⋅ ε ⋅ Vc = W ⋅ F ⋅ M s . Eq. 4 cannot be solved analytically. We chose the strategy to Vw Ck+ 1 M s M s qk −1 qk F ck −1 F ck Vw ck remaining fraction of impurity X* [-] estimate the concentration in the last elementary cell and compute up-stream. Thus the concentration in the bulk of the inlet of the first stage is obtained. As long as this calculated inlet concentration has an intolerable deviation from the known true one the calculation is repeated with a new estimation of the concentration in the last cell. 1.0E+00 adsorption 1.0E-01 1.0E-02 TiO2/ 0.1M Na2SO4 cw=0 mol/L F =3,73e-4 L/g W=4 1.0E-03 1.0E-04 1.0E-05 neglecting adsorption 1.0E-06 1.0E-07 1 2 3 4 5 6 7 8 9 10 number of mixing-settling cells nk fig. 3: Elementary cell for counter current mixing-settling fig. 4: Comparison of nk-staged mixing – settling with and without sorption In fig. 4 the purities achievable by such a multi staged mixer settler at a certain wash ratio have been calculated with and without sorption. The system was TiO2/0.1 M Na2SO4. The effect of a higher number of stages is dramatically overestimated for purities beyond an absolute load X* = 1e-3 in the latter case. This emphasizes again the importance of keeping adsorption in mind for this type of products. MODELLING OF THE CAKE WASHING EQUILIBRIUM As described we regard the equilibrium of cake washing to be governed by sorption in discrete thin layers of the cake. As the description of counter current washing on a belt- or drum filter follows later on, we choose a numerical method to calculate the washing progress. We equidistantly divide the cake into nx layers, the total washing time into nt steps. Furthermore we assume that the concentration in the bulk liquid in each of the layers is constant. During a time step, the liquid content of each layer moves down one layer-position towards the filter cloth. The upper layer is filled with pure wash liquor. Sorption equilibrates in each layer spontaneously at the end of the time step. Mathematically this methodology can be described by q{i, j} ⋅ Vs ⋅ ρ s + Vl ⋅ c {i, j - 1} = q{i + 1, j} ⋅ Vs ⋅ ρ s + Vl ⋅ c{i + 1, j} (5) with t = i ⋅ ∆t , x = j ⋅ ∆x , ∆t = tW / nt , ∆x = hk n x (5b) Eq. 5 rewritten with eq. 2 is c{i, j} c{i + 1, j} kF ⋅ Vs ⋅ ρ s + Vl ⋅ c{i, j - 1} = k F ⋅ ⋅ Vs ⋅ ρ s + Vl ⋅ c{i + 1, j} c° c° n n (6) Where in general 0<n<1. Eq. 6 can – with some exceptions – not be solved analytically. A numerical method has to be used. The accuracy of such a scheme can depend strongly on the numerical parameters. fig. 5 compares calculations for the case of a single staged washing of quartz SF600. In the range of the numerical parameters selected for the three cases, there obviously is an influence of nt and nx on the result of calculation. Comparing the deviation to the accuracy of measurements, it is tolerable to use even the low number of layers and time steps. The case of multi staged washing on a continuous belt- or drum filter can now be described easily and quite analogous to the single staged case, fig. 6: A compartment of cake is traced on its way through the nz washing stages. On each of these stages it is washed with wash liquor of a certain concentration of impurity. This concentration of impurity is unknown except for the last stage. We assume the effluent filtrate on each washing stage k to be mixed ideally before it is used on the stage k-1 as wash liquor. Thus, the quality of wash liquor is constant on each stage remaining fraction of impurity X*= N/N0 1 number of time steps x number of slices / computing-time (Intel PIII500): 181 x 45: 1s 901 x 227: 25 s 3601 x 908: 390 s Cex(2) Cex(3) ∆V ∆V 0.1 CW, ∆V ... TiO2 / 0.1 M Na2SO4 (aqueous) Cex (1) 0.01 0 1 2 3 4 5 wash ratio W fig. 5: Influence of the chosen numerical parameters on the calculated washing result Cex (2) Cex(nz) ∆V ∆V ∆V fig. 6: Scheme of a staged filter in the stationary case. As the purity of the effluent on stage k influences itself - it is lead back to stage k-1 - a mathematical solution can only be found by iteration: The concentrations of the wash liquor on all stages except of the last stage nz have to be estimated in a first step. With these estimated concentrations the effluent concentrations for each of the washing stages can be calculated and compared to the estimated. As long there is intolerable deviation of estimated and calculated concentrations of the wash liquor on each stage, the calculation is repeated with a new estimation. Convergence of this iteration scheme occurred to be quite good. The iteration can be terminated when the calculated effluent on each stage k is with some tolerable deviation identical with the estimated impurity of the wash liquor. MODEL REGARDING KINETICS The suggested scheme can be modified with regard to additional mechanisms. The assumed new structure of a layer of cake can be seen in fig. 7: We separate a stagnant region I from a flow channel II as suggested in [4]. Both regions again are separated in liquid and solid phase. Mechanisms that shall be regarded here are horizontal diffusion from stagnant regions Drad into the flow channel, axial diffusion (or dispersion) up-stream. To ease the mathematical handling of the model, we assume a quasi-stable process in any time step ∆t, ideal mixing inside of each of the two regions and constant resistance for transport of mass. Again convective transport is decoupled from the other mechanisms by assuming the liquid volume in section II of I D DkonvII ax each layer moves one layer downwards and all other fig. 7: Separation of the mechanisms take place spontaneously at the end of each time matter in stagnant and step. The mass balance for the impurity in each of the regions convected regions at a certain time step i in a layer j can now be written as VsII ⋅ ρ s ⋅ (q{i, j} − q{i + 1, j}) + VLII ⋅ (c {i, j - 1} − c{i + 1, j}) = ∆t (Drad + Dax ) VsI ⋅ ρ s ⋅ (q{i, j} − q{i + 1, j}) + VLI ⋅ (c {i, j} − c{i + 1, j}) = ∆t (− D rad ) (7a,b) With the assumption of short time steps ∆t and a gradient of concentration that is only slightly changing in a time step ∆t we describe the two fluxes of diffusion in eq. 7 as: ( ) D ax = ∆NII ∆t = −k ax ⋅ (c II {i − 1, j + 1} + c II {i − 1, j − 1} − 2 ⋅ c{i − 1, j}) Drad = ∆NI ∆t = −k rad ⋅ c II {i − 1, j} − c I {i − 1, j} (8a,b) Thus, the transported mass in every time step can be calculated by means of eq. 7, 8 with ∆t and Darcy’s law – provided it is allowed to use the latter. EQUILIBRIUM OF CAKE WASHING: VALIDATION FOR SINGLE STAGED CASES Simulation of the washing process with the equilibrium model unveils a strong dependency of the success of washing from the initial impurity level, fig. 8. Thus it is not allowed to assume a constant ratio of reduction of the impurity level for each stage of a counter-current washing process or after an intermediate mixing and settling. Comparison of the experimentally determined washing results with simulated curves shows a large deviation in the case of quartz SF600/0.1 M NaCl, fig. 9. For TiO2/0.1 M Na2SO4 there is only a slight deviation. The deviation is a measure for the lack of ideality. The non-ideality is to a large extent caused by differing time-scales of diffusive reduction velocity and convective flux. The potential to improve washing in the case of TiO2 by synchronization of convective flux and mass transport by diffusion is small. Washing SF600 is obviously governed by slow diffusion: It shows a large potential for reducing the amount of wash water needed for a certain level of purity by making a break for diffusion or reducing the wash liquor flux. TiO2 in Na2SO4 solution (aqueous) 1.0E+00 1.0E-01 remaining fraction of impurity X*= N/N0 remaining fraction of impurity X*= N/N0 1.0E+00 1.0E-02 1.0E-03 1.0E-04 1.0E-05 0.001 M 0.01M 0.1M 1M 1.0E-06 0 0.5 1 1.5 2 2.5 wash ratio W [-] fig. 8: Influence of the initial concentration on the shape of the washing curve for cases influenced by sorption (simulation) 1.0E-01 1.0E-02 1.0E-03 TiO2 in 0.1M Na2SO4 sol. 1.0E-04 SF600 in 0.1M Na2SO4 sol. 1.0E-05 SF600 in 0.1 M Na2SO4 sol. 1.0E-06 0 0.5 1 1.5 2 2.5 wash ratio W [-] fig. 9: Simulated equilibrium and measured washing results in comparison Comparison of fig. 8 with the multi staged mixing-settling in fig. 4 shows a great advantage for single staged cake-washing: The equilibrium of single staged filter cake washing at W=2 can be estimated in fig. 9 to be X*=5%. One needs a 4 staged mixing-settling at W=4 to reach the same result, fig. 4. MULTI STAGED EQUILIBRIUM OF WASHING Multi staged washing procedures are frequently used to have a maximum concentration difference for diffusion and adsorption at the end of the washing process. In fig. 10 a case governed by sorption (TiO2/1e-3 M Na2SO4) was simulated. Compared are a 3-staged counter current and a single staged simulation. The wash ratio was the same in both cases. There is only a small advantage of the multi-staged application. On the second stage there is only a slight decrease of impurity. In the shape of the curves a displacement phase can only be detected for the first stage. The second and third stages show a monotone change: At the high purities the largest part of the remaining impurity is no more replaceable as it is adsorbed at the solids surface. remaining fraction of impurity X*=N/N0 [mol/mol] single stage quasi-continuous: τ = t / tcycle continous: τ= x / Lstage 1 1st of 3 stages 2nd of 3 stages 3rd of 3 stages W=4 0,1 stage 1 stage 2 stage 3 0,01 0 0,5 1 1,5 2 2,5 3 τ / [-] fig. 10: Comparison of simulated 3-staged washing and single staged washing under equilibrium conditions for W=4. Only slightly deviating final result MULTI STAGED WASHING REGARDING KINETICS remaining fraction of impurity X*= N/N0 The case of kinetically influenced washing shall be shown for a coarse product with only slight tendency to 1.00 Quarz SF300/0.1M NaCl (aqueous) adsorb impurities. From fig. 11 the volume of the stagnant region in the filter cake and the mass transfer coefficient were estimated for the kinetically dominated washing of 0.10 quartz SF300/NaCl (x50,3=10µm, 99% SiO2). The validity of the single staged washing curves is acceptable up to approximately W=5. With an estimated stagnant pore volume of 4% of the total 0.01 cake volume and mass transfer 0.1 1.0 10.0 coefficients krad=2e-11 m³/s, kax=0 (ref. to wash ratio W [-] eq. 8) we obtain the washing curve for 3 fig. 11: Adaptation of stagnant volume and mass stages in fig. 12. transfer coefficient for quartz SF300: Calculated The shape of washing curve on each of curves and measured data the stages shows an unsteady change where the washing front breaks through the cake. Obviously on each stage a N/N 0 displacement and a diffusion phase exist. For comparison two single staged simulations have been transformed: The first is for washing on the area of just one of the three stages with the same pressure difference and thus the same amount of wash liquor. The second curve was calculated assuming that the area of all three stages can be Quarz S F300/0.1M NaC l (aquous), 1,0E +00 used for single staged washing W =2, ∆ p=3.5 bar, hc =9mm with the same total amount of fresh wash liquor as employed in the multi-staged case. Thus, 1,0E-01 the pressure difference in that case is assumed to be reduced to a third of the proceeding stage 1 case. stage 2 Multi staged washing gives a 1,0E-02 much better result than any of these two single staged cases. stage 3 quasi-continuous: τ = t / tcy cle continous: τ = x / L stage CONCLUSIONS 1,0E-03 0 0,5 1 1,5 2 2,5 3 Sorption effects are proven to have a large importance for washing. They govern the progress of washing for nonfig. 12: kinetically influenced washing, counter current linear sorption isotherms, high multistage; system quartz SF300 / 0.1M NaCl specific surfaces and high purity demands or/and low initial impurity contents. By means of simulation with the suggested equilibrium model one can appreciate very easily, whether a certain need for purity can be reached or not. Deviation of the calculated equilibrium from the measured results of typical washing experiments is a measure for the importance of kinetics of mass transport for the special washing process. A small deviation is a hint for a sorption-governed process. For such a system the question is how to get as much as possible washing liquor in contact with the solid. For a process with a large deviation the question is how to reduce non-idealities and how to shorten the distance the impurity has to overcome by means of diffusion. Multi staged washing on filters is not of much use for sorption controlled cases whereas for diffusion-controlled cases it can be favorized. τ [-] 1st of 3 stages 3rd of 3 stages single-staged, 1.2bar 2nd of 3 stages single-staged 3.5 bar ACKNOWLEDGEMENTS This work was supported by funds of the “Deutsche Forschungsgemeinschaft” (DFG, Geschäftszeichen AN248/4-1). We gratefully thank the DFG for this support. LITERATURE [1] Heuser, J.; Stahl, W.: Experimentally Supported Modeling of Filter Cake Washing Performance, Advances in Filtration and Separation Technology 14 (2000), 447-454 [2] Hunter, R. J.: Zeta-Potential in Colloid Science, Academic Press, London 1981 [3] Stahl, W.; Langeloh, T.: The paddle washer – a mighty clean washer; Aufbereitungstechnik 6 (1988) [4] Wakeman, R.J.; Rushton, A.: A structural model for filter cake washing; Chem. Eng. Sci. 29 (1974) NOTATION Bo c c° mol/L mol/L Bodenstein number concentration of the impurity normal concentration =1 mol/L ceq mol/L mol/L corrected concentration in equilibrium concentration in equilibrated state mol/L mol/L m²/s m²/s Pa m m L/g m - apparent concentration in equilibrated state due base conductivity concentration in the filtrate volume concentration of solid diffusion coefficient flux of matter by axial diffusion or dispersion, radial diffusion and convection driving pressure difference duration of a single time step thickness of a layer porosity ratio volume liquid per mass solid in cake or sediment cake height index of the time step, the layer of cake, the stage or elementary cell S/m m³/s mol/L m conductivity in equilibrium state referred to 25°C axial and radial mass transport coefficient (m³/s due to unknown area) distribution coefficient of the impurity Freundlich coefficient total length kg/s kg mol mol/g mass flux of solid mass of solid amount of matter, initial amount of matter Freundlich exponent total number of elementary cells, time steps, cake layers, washing stages Peclet number of the particle adsorbed amount of matter per mass of solid c eq , cggw zero c eq cex cV D Dax,Drad,Dconv ∆p ∆t ∆x ε F hC i, j, k o κ eq kax, krad KD kF L M S MS N, N0 n, nF nk,nt,nx,nz Pe q ρS Sm t,tcycle τ u kg/m³ m²/kg s m/s solids density mass specific surface of the solid matter time, time of the cycle time related to the total cycle time or position in a zone related to the total length velocity of the wash water in the cake zone V phase m³ volume of phase (liquid (l) or solid (s)) in the balance zone I or II m³/s m m volume flux of cake or sediment, wash liquor flux volume wash liquor per pore volume of the cake or sediment absolute position inside of a stage or the cake impurity amount remaining related to the amount at the beginning mean particle size VC , Vw W x X* x50,3