Self-Study Quizzes for Final Exam Self-Study Quiz Week 6 – Inventory Retail Stores Typically Hold 3 Types of Inventories: Raw Materials, Work-In-Process, and Finished Goods. FALSE An Important Function of Inventories in Manufacturing is to Decouple Operations. TRUE The Two Main Concerns of Inventory Management Relate to the Costs of Ordering and Holding Inventories and the Level of Customer Service (Item Availability). TRUE The Principal Objective of Inventory Management is the Maximize Customer Service Levels by Ensuring Items are Available at All Times. FALSE A Two-Bin System for Inventory Control Eliminates the Need for Perpetual Inventory Tracking. TRUE Inspection of Goods for Quality and Quantity Upon Arrival is Part of Ordering Cost. TRUE Warehousing Costs, Insurance Costs, and Spoilage Costs are all Associated with Holding Costs. TRUE In the A-B-C Classification of Inventory, Items Classified Under the “A” Category Typically have High Unit Costs, but Low Levels for Annual Dollar Value (ADV). FALSE The EOQ Approach Minimized the Annual Ordering Cost of Inventory. FALSE The Average Inventory Level and the Number of Orders Per Year are Inversely Related; As One Increases, the Other Decreases. TRUE Using the EOQ Model, the Higher an Item’s Holding Costs, the More Frequently it will be Ordered. TRUE The EOQ Should be Regarded as an Approximate Quantity Rather than an Exact Quantity, so Rounding off the Calculated Value is Acceptable. TRUE The Reorder Point (ROP) Models Determine the Point at Which the Inventory, in Terms of Quantity Must be Reordered. TRUE In the Basic EOQ Model, if D = 60 Per Month, S = $12 and H = $10 Per Unit Per Month, EOQ Is: 12 Self-Study Quiz Week 8 - Job Scheduling Scheduling Work Centre Loading Must be Completed before Starting Materials Requirement Planning (MRP). FALSE For the Jobs Listed Below, which Processing Sequence would Result Using Johnson’s Rule? Processing Time (Hrs). C-A-B-D Loading Refers to the Assignment of Jobs to Work Centres. TRUE A Gantt Chart is a Specialized Scheduling Tool Specifically for Planning Construction Projects. FALSE Sequencing is Concerned with the Order in Which Jobs are Processed, while Loading is Concerned with Assigning Jobs to Work Centres or Workstations. TRUE All Priority Rules are Designed to Ensure that the Most Urgent Jobs (Earliest Due Date) are Scheduled First. FALSE Priority Rules Generally Assume that a Job’s Setup Time is Independent of the Sequence of Processing Jobs. TRUE Make-Span is the Total Time Needed to Complete a Group of Jobs. TRUE The Shortest Processing Time (SPT) Rule Minimizes Downstream Idle Time. TRUE Johnson’s Rule is a Technique used to Sequence Jobs through a Two-Step Work Sequence. TRUE Jack, the owner of Jack’s Electronic Repair, currently has Five Jobs to be Scheduled, Shown in Order in which they Arrived. If Jack uses the Shortest Processing Time First (SPT) Priority Rule to Schedule these Jobs, What will be the Average Job Lateness? 2 HRS The Operations Manager of a Body and Paint Shop has 5 Cars to Schedule for Repair. He would like to Minimize the Make-Span to Complete All Work on these Cars. Each Car Requires Body Work Prior to Painting. The Estimates of the Times Required to do the Work at Each of the Two Stations are as Follows: Using Johnson’s Rule where in the Optimum Sequence should Car E be Scheduled? FIRST What is the Make-Span for the Optimal Schedule? 28 HRS Self-Study Quiz Week 9 – Quality Management Broadly defined, Quality refers to the Ability of a Product or Service to consistently Meet or Exceed Customer Expectations. TRUE Performance and Special Features are BOTH considered to be Dimensions of Product Quality. TRUE Various Dimensions of Quality are required to reflect Various Connotations of Quality that Customers Value in Products and Services. TRUE One of the Primary Determinants of Product Quality includes the Translation of Product Characteristics into Process Design. TRUE Responsiveness is a Dimension of Quality that only Applies to Services, Not Products. TRUE Quality is Primarily Determined by Product Design, while Process Design and Conformance to Design Specifications are Secondary, Less Significant Determinants of Quality. FALSE Quality Control and Quality Assurance are Equivalent Approaches to Managing Quality. FALSE The Cost of Quality includes Appraisal Costs, Failure Costs, and Prevention Costs. TRUE Cost of Inspectors, Testing, Test Equipment, and Labs are Examples of Appraisal Costs. TRUE The ISO 9001 is a Quality Standard developed by the Standards Council of Canada specifically for Canadian Companies. FALSE TQM Expands the Traditional View of Quality which is looking ONLY at the Quality of the Final Product or Service to Looking at Every Aspect of an Organization that Affects Quality and Customer Satisfaction. TRUE The Basic Steps in the PDSA Cycle do NOT Include: Delegate Pareto Charts, Cause-and-Effect Diagrams and Design of Experiments are used in which step of the Problem-Solving Process for Quality Improvement: Problem Analysis A Chart showing the Number of Occurrences by Category would be used in: A Pareto Analysis Cause-and-Effect Diagrams are sometimes called: Ishikawa Diagrams and or Fishbone Diagrams Which of the Following are Key Elements of Deming’s Beliefs? The Need to Reduce Variation in Output Self-Study Quiz Week 10 – Product Design Phased Reviews of New Product Projects are Intended to Delay Changes Until Close to the Launch of New Products so all Changes Needed can be Dealt with at the Same Time. FALSE Core Teams are Teams of Operations Personnel that are Empowered to Plan and Lead Product Development Projects. FALSE Production Process Design Involves Translating the “Voice of the Customer” Into Technical Product or Service Specifications. TRUE Designing Production Processes Includes Building Prototypes of Processes and Revising the Process if Necessary. TRUE The Process of Dismantling and Inspecting a Competitor’s Product to Discover Opportunities for Product Improvement is Called “Reverse Engineering”. TRUE Modular Design is a Form of Standardization. TRUE Design for Environment (DFE) Stipulates Product Packaging Should be Biodegradable Rather than Re-Used. FALSE “Concurrent Engineering” Refers to Having Newly Trained Engineers Involved in Product Design. FALSE Design for Assembly means Focusing on Reducing the Number of Parts in a Product and the Methods for Putting it Together. TRUE All Products Exhibit a Life Cycle. FALSE In the Area of Product and Service Design the Acronym CAD Refers to is Computer Aided Design. Self-Study Quiz Week 11 – Demand Forecasting Forecasting Techniques generally assume that the Same Casual System that Existed in the Past will Continue to Exist in the Future. TRUE The Purpose of the Forecast should be Established First so that the Level of Detail, Amount of Resources, and Accuracy Level can be Indicated. TRUE Time Series Techniques Involve Identification of Explanatory Variables that can be used to Predict Future Demand. FALSE The Delphi Approach Involves the Use of a Series of Questionnaires to Achieve a Consensus Forecast. TRUE Forecasts based on Time Series (Historical) Data are Referred to as Associative Forecasts. FALSE The Naïve Forecast is Limited in its Application to Series that Reflect no Trend or Seasonality. FALSE In Order to Update a Moving Average Forecast, the Values of Each Data Point in the Average must be Known. TRUE An Advantage of a Weighted Moving Average is that More Recent Experience is given more Weight than Less Recent Experience. TRUE One Reason for Using the Delphi Method in Forecasting is: Responses are Anonymous Given the Data below, Develop a Forecast for the Following Period using a Three-Period Weighted Moving Average and Weights of .5, .3, and .2. For the Data Given Below, if the Time Series was Assumed to be Stable, what would the Naïve Forecast be for the Next Period? 61 Moving Average Forecasting Techniques: Smooth Variations in the Time Series Given Forecasting Errors of 5, 0, -4, and 3, what is the Mean Absolute Deviation (MAD)? 12/4 = 3 Assignment 7 If a system is composed of two parts which must both operate, and each has a probability of .7 of operating, it is more likely than not that the system will fail. TRUE