190 ATA 21 Air Conditioning 170/190 MAINTENANCE TRAINING MANUAL Table of Content Smoke detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 The ram air ventilation system . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 21-00 Air Conditioning general The emergency ram air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Air conditioning packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Valve actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Re circulation fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Emergency ram air check valve . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Gasper ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Ram air valve operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Trim air (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Smoke removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Electronic compartments ventilation . . . . . . . . . . . . . . . . . . . . . . . . 5 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 21-21 Avionics compartment Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 21-20 Air conditioning distribution Forward avionics compartment fan . . . . . . . . . . . . . . . . . . . . . . . . .3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Forward avionics compartment ventilation ducts . . . . . . . . . . . . . . .3 Air supply to the flight deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Forward avionics compartment flow sensor . . . . . . . . . . . . . . . . . . .3 The Cabin air distribution system . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 The distribution duct system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 The middle avionics bay fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Fuselage thermal acoustic insulation . . . . . . . . . . . . . . . . . . . . . . . . 7 Middle avionics compartment fan . . . . . . . . . . . . . . . . . . . . . . . . . .7 Fuselage drain valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Middle avionics compartment fan (2-speed) . . . . . . . . . . . . . . . . . .7 The Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Middle avionics compartment flow sensor . . . . . . . . . . . . . . . . . . . .7 The gasper ventilation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Middle Avionics Compartment Fan Operation . . . . . . . . . . . . . . . . .9 Cabin air re circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 The re circulation fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Re circulation fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Re circulation fan filter (HEPA-type) . . . . . . . . . . . . . . . . . . . . . . . 17 Issue: Feb06 Revision: 00 21-27 Forward cargo compartment Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Forward cargo compartment fan . . . . . . . . . . . . . . . . . . . . . . . . . . .3 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-TOC Page I 170/190 MAINTENANCE TRAINING MANUAL Forward cargo compartment check valve . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Forward cargo compartment shut off valve . . . . . . . . . . . . . . . . . . . 3 The cabin pressure control system . . . . . . . . . . . . . . . . . . . . . . . . .3 Forward cargo compartment ventilation ducts . . . . . . . . . . . . . . . . . 3 The pressurization control panel . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The cabin pressurization controller . . . . . . . . . . . . . . . . . . . . . . . . .7 ECS Built-in Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Positive Differential Pressure Limitation . . . . . . . . . . . . . . . . . . . . .7 Auto pressure control loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 21-28 Electronic Rack Ventilation System The Cabin Pressure Control System modes . . . . . . . . . . . . . . . . .11 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Climb and Cruise modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Descent and Abort modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Airflow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Built-in Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Ventilation ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Outflow valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Shutoff valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The positive pressure relief valve . . . . . . . . . . . . . . . . . . . . . . . . .23 Maintenance Test Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Negative pressure relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Monitoring Panel (LEDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 EICAS indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 21-40 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Ground Shutoff Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Floor panel heaters operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Vent Shutoff Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 The floor panels heaters construction . . . . . . . . . . . . . . . . . . . . . . .5 Air Flow Switch Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Maintenance Test Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . 13 21-50 Cooling Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 21-30 Pressurization Issue: Feb06 Revision: 00 ECS pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-TOC Page II 170/190 MAINTENANCE TRAINING MANUAL The flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The two cabin zone configuration . . . . . . . . . . . . . . . . . . . . . . . . . .7 The flow sensing venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Trim modulating valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Venturi Delta-P sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Automatic temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Air conditioning pack flow controls . . . . . . . . . . . . . . . . . . . . . . . . . . 7 The dual heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fan bypass check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 21-MEL (Example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 The air cycle machine components . . . . . . . . . . . . . . . . . . . . . . . . 11 Air cycle machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Condenser/Reheaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Water collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Water spray nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 The bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Add heat, and low limit bypass valve . . . . . . . . . . . . . . . . . . . . . . . 19 The low limit bypass valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Add heat valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ECS Off Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Pack related messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 21-60 Temperature control Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Zone Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Cockpit zone control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Single cabin zone configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Issue: Feb06 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-TOC Page III 170/190 MAINTENANCE TRAINING MANUAL Intentionally left blank Issue: Feb06 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-TOC Page IV 190 21-00 Air Conditioning general Introduction The Environmental Control System (ECS) provides air conditioning for the flight deck and passenger cabin, filtered cabin air re circulation, conditioned air supply for gaspers, fan air cooling for avionics and emergency ram air ventilation for flight deck smoke clearance. The ECS provides cargo bay ventilation. The cargo bay ventilation system is optional. • Two identical ECS packs which condition fresh bleed air for cabin and flight deck heating and cooling • Optional trim air system to provide two cabin zone temperature control • Flow control valves to provide accurate modulation of pack air flow, and all associated valves and sensors used for system built in test • Avionic fan control and cargo compartment ventilation • Cockpit smoke removal • Provides environmental control system flow rate data used by the cabin pressure control system to anticipate changes in cabin pressure. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 1 Figure 1: The air conditioning system Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 2 190 Air conditioning packs Trim air (optional) Two ECS packs are installed in the wing-to-fuselage fairing. The AMS controller controls the bleed airflow to each pack independently, through the respective pack flow control valve (FCV). Engine # 1 supplies bleed air to the pack # 1 while engine # 2 supplies bleed air to pack # 2. A single pack is capable of keeping adequate cabin/cargo hold pressurization and temperature. Single engine bleed can supply both ECS packs using the cross bleed. The trim air system controls the amount of hot bleed air from the pack 2 into the mixer for independent control of forward and aft cabin zones temperatures. The trim air system is used for temperature control improvement. Re circulation fans Re circulated air from the passenger cabin and cockpit is ducted to the mixing manifold via two re circulation fans located in the pressurized section of the airplane. The re circulation fans draw air from the re circulation bays and impel the air back into the flight deck and cabin distribution system. The total flow entering the cockpit and the passenger cabin is made up of approximately 52% fresh air and 48% of re circulating air. The re circulation fans are commanded off when DUMP button is pressed or smoke is detected in the re circulation bay. Gasper ventilation The gasper air distribution system provides air to each pilot and passenger positions.Air flowing from the mixing manifold through the gasper ducts supplies the gasper ventilation system. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 3 Figure 2: Air conditioning block diagram COMPARTMENT RECIRCULATIOM FILTER RECIRCULATION FAN FILTER F FAN E-BAY FORWARD RECIRCULATION FAN FLIGHT DECK FROM LEFT BLEED SYS LEFT ECS PACK T T F F F F T F E-BAY MID FORWARD CABIN T F F GROUND CONN. MIXER F1 SAFETY VALVES CABIN P T MUFFLER OUTFLOW VALVES P T MUFFLER FROM RIGHT BLEED SYS T RIGHT ECS PACK AFTCABIN FROM RIGHT BLEED SYS PRESSURIZED UNPRESSURIZED TO GASPERS RECIRCULATION FAN RECIRCULATION FAN FILTER FAN FILTER COMPARTMENT RECIRCULATIOM Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 4 190 Electronic compartments ventilation Emergency ram air ventilation Forward electronic bay (E-Bay) The forward e-bay comprises three fans, which provide forced cooling air for # 1 Secondary Power Distribution Assembly (SPDA 1), Emergency Integrated Control Centre (EICC) and all other avionics located in this e-bay. The fans draw air from the cockpit and expel air toward the underfloor re circulation bay. A flow sensor is used for fan/flow health monitoring to ensure forward e-bay flow requirements. The pack 1 ram air ventilation consists of a ventilation valve installed in emergency ram ducting that connects the ram air duct to the pack 2 outlet ducting. The emergency ram air valve is commanded open any time the airplane is in flight and both air conditioning packs are commanded OFF or failed OFF and the airplane’s flight altitude is less than 25000 ft. The pack 2 ram air ventilation consists of a check valve installed in the emergency ram air ducting that connects the ram air duct to the pack 2 outlet ducting. The emergency ram air check valve does not require electronic control. The emergency ram air check valve will be open whenever the pressure in the ram air circuit is greater than cabin pressure. Centre electronic bay (E-Bay) The centre e-bay comprises three fans, which provide forced cooling air for the centre e-bay electronics, Left Integrated Control Centre (LICC), Right Integrated Control Centre (RICC) and SPDA 2. The fans draw air from the rear cabin return and expel it toward the underfloor re circulation bay. Flow sensors are used for fan/flow health monitoring. Forward cargo bay ventilation (Optional) The ECS provides ventilation for live animals in the forward cargo bay. This optional system contains a fan on the side of the bay to provide underfloor re circulation air into the bay. The system also contains a shutt off valve at the outlet of the bay that closes in the event of fire and thus preventing halon from leaving the bay. In addition, in the event of fire, forward cargo compartment fans are commanded OFF to prevent halon from entering the cabin. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 5 Figure 3: Passenger-cabin zone temperature control block diagram TEMPERATURE SETTING LOW C HIGH OFF DOOR ZONE TEMPERATURE H ON CEILING BRIGHT DIM SIDEWALL BRIGHT DIM EMERGENCY LIGHT ON/ ARMED TEST SPDA 1 DISCRETE I / O MODULE (SDS 24-61) (MPP 24-61-05) (WM 24-61-50) GALLEY MASTER ON ON FWD ENTRANCE FWD GALLEY AREA BRIGHT PANEL LIGHTS BRIGHT DIM TEST DIM COURTESY LIGHT RESET OFF AUTO LAVATORY SMOKE TEST SPDA 2 AMS CONTROLLER INPUT / OUTPUT MODULES (SDS 21-61) (MPP 21-00-01) (WM 21-61-50) SPDA 2 AMS CONTROLLER PROCESSOR MODULES (SDS 21-61) (MPP 21-00-01) (WM 21-61-50) SPDA 2 AMS CONTROLLER MOTOR DRIVER MODULES (SDS 21-61) (MPP 21-00-02) (WM 21-61-50) ENABLED CABIN TEMPERATURE CABIN LIGHTING ON TEMPERATURE SETTING AIR COND / PNEUMATIC RECIRC CKPT PAX CABIN LOW PSU AFT LH AFT RH TEST RESET C HIGH OFF FWD DOOR ZONE TEMPERATURE C H C ATTND ATTND CALL PACK 1 RESET CABIN LIGHTING XBLEED WING 1 START 1 BLEED 1 ON CEILING SIDEWALL FWD ENTRANCE BRIGHT BRIGHT BRIGHT DIM DIM DIM EMERGENCY LIGHT ON/ ARMED BLEED APU TEST FWD GALLEY AREA PANEL LIGHTS BRIGHT TEST DIM COURTESY LIGHT RESET OFF BLEED 2 RECIRCULATION FAN FAN (MPP21-24-01) M F1 PAX CABIN PSU AFT RH TEST RESET RESET AIR COND/PNEUMATIC PANEL COCKPIT OVERHEAD PANEL FWD ATTENDANT PANEL (MPP31-17-04) (MPP25-25-01) F FLIGHT DECK T T AFT LH ATTND CALL E-BAY FORWARD (MPP21-24-02) ZONE TEMP FAN FILTER FWD SENSOR SIGNAL FILTER LEFT ECS WING 2 START 2 ON LAVATORY SMOKE TEST COMPARTMENT RECIRCULATION RECIRCULATION FROM LEFT BLEED SYS GND CONN ON AUTO PAX CABIN DUCT TEMP SENSOR SIGNAL TRIM AIR BYPASS VALVE SIGNAL VALVE SIGNAL PACK OUTLET TEMP. SENSOR SIGNAL (MPP25-25-02) ENABLED GALLEY MASTER PACK 2 ON AFT ATTENDANT PANEL H CABIN TEMPERATURE H T PACK (MPP F F SPDA 1 DISCRETE F I / O MODULE 21-51-00) F FORWARD CABIN F E-BAY MID T T F F GROUND CONN. TRIM AIR MIXER F1 (MPP21-20-03) VALVE (MPP21-62-05) SAFETY VALVES (MPP21-32) CABIN P T MUFFLER PT OUTFLOW VALVE (MPP21-31-02) (MPP21-62-06) MUFFLER FROM RIGHT BLEED SYS T RIGHT ECS PACK (MPP CABIN DUCT AFTCABIN T TEMPERATURE SENSOR 21-51-00) M F1 RECIRCULATION FAN PRESSURIZED UNPRESSURIZED M F1 (MPP21-24-01) (MPP21-62-02) TO GASPERS FAN RECIRCULATION FILTER FAN FILTER (MPP21-24-02) COMPARTMENT RECIRCULATION CABIN ZONE TEMPERATURE SENSOR PACK OUTLET PACK BYPASS (MPP21-51-18) (MPP21-51-10) Issue: Aug05 Revision: 00 (MPP21-62-01) TEMPERATURE SENSOR VALVE FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 6 190 Distribution The distribution system receives airflow from the re circulation fans, cooling packs, ram air system and ground equipment and distributes this air to the cockpit, passenger cabin, gaspers, avionics compartments and forward cargo compartment. Pressurization control The aircraft operates at altitudes where the oxygen density is not sufficient to sustain life. The pressurization control keeps the aircraft cabin interior at a safe pressure altitude. This protects the passengers and crew from the effects of hypoxia (oxygen starvation). Cooling The cooling system receives hot bleed air from the APU (Auxiliary Power Unit) or engines and supplies conditioned air to the distribution system. Temperature control The temperature control system provides independent closed loop temperature control for the cockpit and one or two separate passenger cabin zones. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 7 Figure 4: Passenger-cabin zone temperature control block diagram TEMPERATURE SETTING LOW C HIGH OFF DOOR ZONE TEMPERATURE H ON CEILING BRIGHT DIM SIDEWALL BRIGHT DIM EMERGENCY LIGHT ON/ ARMED TEST SPDA 1 DISCRETE I / O MODULE (SDS 24-61) (MPP 24-61-05) (WM 24-61-50) GALLEY MASTER ON ON FWD ENTRANCE FWD GALLEY AREA BRIGHT PANEL LIGHTS BRIGHT DIM TEST DIM COURTESY LIGHT RESET OFF AUTO LAVATORY SMOKE TEST SPDA 2 AMS CONTROLLER INPUT / OUTPUT MODULES (SDS 21-61) (MPP 21-00-01) (WM 21-61-50) SPDA 2 AMS CONTROLLER PROCESSOR MODULES (SDS 21-61) (MPP 21-00-01) (WM 21-61-50) SPDA 2 AMS CONTROLLER MOTOR DRIVER MODULES (SDS 21-61) (MPP 21-00-02) (WM 21-61-50) ENABLED CABIN TEMPERATURE CABIN LIGHTING ON TEMPERATURE SETTING AIR COND / PNEUMATIC RECIRC CKPT PAX CABIN LOW PSU AFT LH AFT RH TEST RESET C HIGH OFF FWD DOOR ZONE TEMPERATURE C H C ATTND ATTND CALL PACK 1 RESET CABIN LIGHTING XBLEED WING 1 START 1 BLEED 1 ON CEILING SIDEWALL FWD ENTRANCE BRIGHT BRIGHT BRIGHT DIM DIM DIM EMERGENCY LIGHT ON/ ARMED BLEED APU TEST FWD GALLEY AREA PANEL LIGHTS BRIGHT TEST DIM COURTESY LIGHT RESET OFF BLEED 2 RECIRCULATION FAN FAN (MPP21-24-01) M F1 PAX CABIN AFT RH TEST RESET RESET AIR COND/PNEUMATIC PANEL COCKPIT OVERHEAD PANEL FWD ATTENDANT PANEL (MPP31-17-04) (MPP25-25-01) F FLIGHT DECK T T AFT LH PSU ATTND CALL E-BAY FORWARD (MPP21-24-02) ZONE TEMP FAN FILTER FWD SENSOR SIGNAL COMPARTMENT RECIRCULATION FILTER LEFT ECS WING 2 START 2 ON LAVATORY SMOKE TEST RECIRCULATION FROM LEFT BLEED SYS GND CONN ON AUTO PAX CABIN DUCT TEMP SENSOR SIGNAL TRIM AIR BYPASS VALVE SIGNAL VALVE SIGNAL PACK OUTLET TEMP. SENSOR SIGNAL (MPP25-25-02) ENABLED GALLEY MASTER PACK 2 ON AFT ATTENDANT PANEL H CABIN TEMPERATURE H T PACK (MPP F F SPDA 1 DISCRETE F I / O MODULE 21-51-00) F FORWARD CABIN F E-BAY MID T T F F GROUND CONN. TRIM AIR MIXER F1 (MPP21-20-03) VALVE (MPP21-62-05) SAFETY VALVES (MPP21-32) CABIN P T MUFFLER PT OUTFLOW VALVE (MPP21-31-02) (MPP21-62-06) MUFFLER FROM RIGHT BLEED SYS T RIGHT ECS PACK (MPP CABIN DUCT AFTCABIN T TEMPERATURE SENSOR 21-51-00) M F1 RECIRCULATION FAN PRESSURIZED UNPRESSURIZED M F1 (MPP21-24-01) (MPP21-62-02) TO GASPERS FAN RECIRCULATION FILTER FAN FILTER (MPP21-24-02) COMPARTMENT RECIRCULATION CABIN ZONE TEMPERATURE SENSOR PACK OUTLET PACK BYPASS (MPP21-51-18) (MPP21-51-10) Issue: Aug05 Revision: 00 (MPP21-62-01) TEMPERATURE SENSOR VALVE FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 8 190 Controls Feet valves selector The air conditioning controls and indications are: Purely mechanical control of the feet valves to direct more warm air to the pilot feet. Pressurization Control Panel Controls the pressurization of the aircraft, in AUTO and MANUAL mode. The mode selector switch facilitates auto, manual mode selection or landing field elevation settings. Manual selector enables direct control of the outflow valve. Dump switch controls auto depressurization of the aircraft. Air conditioning panel PACK 1 switch controls the left Cooling Pack (AUTO-OFF) CKPT knob - Controls the cockpit between 19 and 30 °C. RECIRC switch - Controls the re circulation system (AUTO - OFF) PAX CABIN knob - Controls the passenger cabin temperature between 19 and 30 °C. PACK 2 switch - Controls the right Cooling Pack (AUTO - OFF) Flight attendant panel Zone temperature control selector enables attendant cabin temperature control for zone 1, zone 2 when on the cockpit temperature selector knob the ATT position is selected. MCDU data set menu Take off data set menu enables pilot selection of the ECS system for take off, ON or OFF. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 9 Figure 5: Indication panels Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 10 190 Indications Four typed of indication are used to monitor Environmental Control System operation: • The EICAS provides indication of the pressurization system parameters • The CAS field display shows warning, caution and advisory messages • By selecting the MFD menu bar, the ECS synoptic page will provide system status and indications concerning the environmental control system • CMC messages can be viewed on the co-pilot multi-function display by selecting maintenance on the menu bar. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 11 Figure 6: Indications 70. 0 11. 1 CABIN DOOR OPEN 70. 0 ATTCS 11. 1 N1 T R T R IGN A B 655° I TT 655° 90. 0 N2 90. 0 5 FF PPH 5 FU LBS FQ LBS 5 5 IGN A B UP FUEL QTY 900 900 APU 1 100% VI B OI L DN 1020° C CABI N ALT RATE P OFV 64° PRES TEMP FLIGHT CONTROL HP LP LFE FLAP Issue: Aug05 Revision: 00 99° 20 38 PITCH UP 0 15 25 FT FPM PSI DEG FT TRIMS ROLL SPOILER -5 -5 - 96. 7 5 1200 YAW 13 45 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-00 Page 12 190 21-20 Air conditioning distribution Introduction The air that is already pressure-regulated by the pneumatic system passes through the two packs where duct flow and temperature are adjusted to the required level. At the packs outlet, temperature sensors monitor duct temperature. Before the distribution ducts enter the pressurized area, there are ground and ram air connections. Check valves make sure that there is no back-flow into the packs. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 1 Figure 1: Air conditioning schematic Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 2 190 Air supply to the flight deck Air supplied to the flight deck is distributed through ducts which run along the left-hand side of the cabin underfloor area. These ducts then form a loop to supply the following outlets and areas: • The raiser will direct air to the rear ceiling outlets, • from the main and the cross feed supply, air is directed to the side windows • The front section of the distribution loop provides display ventilation through the piccolo duct. The pilot and first officer positions have handle-actuated butterfly valves that provide air for foot warming or cooling. Normally 60% of the mixed air from the left side ECU (Environmental Control Unit) goes to the cockpit and 40% goes to the passenger cabin through the mixing manifold (H-duct). Air passages located in the cockpit floor, under the pilots seats, lateral consoles, and the control column opening let the air return to the re circulation fans and to the aircraft outflow and pressure relief valves. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 3 Figure 2: Air supply to the flight deck Left hand side TR M Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited U Chapter 21-20 Page 4 190 The Cabin air distribution system The cabin air distribution system starts at the mixer duct. From this point the conditioned air is distributed to the gasper system, and to the front and rear passenger cabin sections. Ducts from the mixer duct direct air to the raisers and to the upper plenums. In the gasper system the air exits through the individual outlets above the passenger seats. For the main distribution system, the air exits above and below the overhead bins. Return air passes to the underfloor areas through "DADO" panels located just above the floor on the fuselage side panels. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 5 Figure 3: Cabin air distribution system COCKPIT FWD CABIN RAISERS AFT CABIN Mixer duct GASPER SYSTEM FRONT and REAR PASSENGER CABIN sections OUTLETS above the passenger seats Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 6 190 The distribution duct system Bays). The lower part of electronic bays has a non-insulated area of 41.4ft2 for the mid E-Bay, 42.3ft2 for the forward E-Bay and 15ft2 for the aft E-Bay where neither acoustic nor thermal requirements is needed for occupants. The distribution duct system has the following main sections: • • • • Fuselage drain valve mixer duct, cockpit distribution ducts, cabin front zone distribution ducts and cabin rear distribution ducts. The ducts are made of composite material and are protected by adhesive tape to retain thermal energy. The ducts are designed to handle temperatures from -40°C to +70°C. (8) Duct connections are elastomeric sleeves or metal clamps, with ports provided to drain condensation. The valve assembly consists of a Valve retainer that is fastened to the inner fuselage wall. A valve housing is inserted (or removed) through this hole from the aircraft exterior. The valve housing consists of a pre-assembled valve, which is made of piston-like reciprocating cylinder, a helical compression spring and an aperture-retaining cap. When the valve is in the OPEN position, collected condensed water (or whatever other fluid inside the fuselage) and air are free to flow overboard through cutouts in the valve housing, and out the open valve (between the upwardly biased valve member and valve seat on the inside surface of the bottom of the valve housing). Fuselage thermal acoustic insulation This material has the following functions: • Reduce heat transmissions through fuselage for thermal comfort. • Noise attenuation through fuselage. It is made of fiberglass and non-hygroscopic blankets. The blankets are involved by a thin, film for mechanical protection and better workmanship, forming thus a bag. Each bag has a breather, always facing down, to allow for pressure equalization during aircraft operation. Placement of breather intends to prevent water penetration into the bags. The pressurized zone is internally insulated with this material, except in the zones where frame systems installations required differently and in some case the insulation is not installed for specific purposes (for example E- Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 7 Figure 4: The distribution duct system Ducts ADHESIVE TAPE COCKPIT DISTRIBUTION ducts CABIN FRONT ZONE DISTRIBUTION ducts MIXER duct CABIN REAR DISTRIBUTION ducts Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 8 190 The Mixer From the two ECS packs and the two re circulation fans, the air flow is directed to the mix-manifold. If the optional two-zone system is installed, additional hot air is supplied to the mix-manifold via trim check valves and trim by-pass valves. The total air flow entering the flight deck, the cabin compartments and the gaspers is made up of approximately 50% fresh air and 50% re circulated air. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 9 Figure 5: Mixer Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 10 190 The gasper ventilation system The gasper ventilation system is supplied by air flowing from the mix manifold through the gasper check valve. The check valve allows air flow to the front and rear gasper ducts, and through the gasper plenum to the gasper outlets. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 11 Figure 6: TThe gasper ventilation system MIXER FWD CABIN TO GASPERS F F RECIRCULATON FAN FAN RECIRCULATON FAN FILTER FILTER FWD CARGO Front gasper ducts COMPARTMENT RECIRCULATION Gasper plen AFT CABIN Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Rea r ducts Chapter 21-20 Page 12 190 Cabin air re circulation Re circulation of the cabin air is controlled by two re circulation fans. The fans draw air from the re circulation bay through glass-fibre filter elements and direct the air back to the mixer duct. The re circulation fans are single-speed fans driven by three-phase 115/ 200V AC motors. The motors contain internal thermal protection circuits to shut down the fan in case of an over temperature condition. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 13 Figure 7: Cabin air re circulation diagram C B OVERHEAD PANEL AIR COND/PNEUMATIC PNL (31-17-04) RECIRC SWITCH E A A (24-61-54) ON GND (ANNUNCIATOR TEST RELAY SSM 33-12-80) MIDDLE AVIONICS COMPARTMENT SPDA 2 (SSM 24-61-80) DC BUS 2 D B OFF 5V DIMMER (SSM 33-12-80) LICC MIDDLE AVIONICS COMPARTMENT LEFT RECIRCULATION FAN D RECIRCULATION DUCTS RICC (24-61-55) MIDDLE AVIONICS COMPARTMENT DC BUS 2 AC BUS 1 AC BUS 2 DC BUS 1 C B A CMD STAT C B A SPDA 1 (SSM 24-61-80) RIGHT STAT CMD RLY BIT RECIRC RECIRC BIT RLY PWR FEED1 FAN FAN FEED1 PWR SMOKE DETECTOR (SDS 26-10) CENTRAL FUSELAGE II Issue: Aug05 Revision: 00 C C CENTRAL FUSELAGE II SPDA 2 (SSM 24-61-80) MIDDLE AVIONICS COMPARTMENT FOR TRAINING ONLY Reproduction Prohibited RIGHT RECIRCULATION FAN CHASSIS SW THERMAL THERMAL SW J9 RLY CMD J7 RLY STAT J5 RLY STAT RLY CMD J11 D THERMAL SW SW CHASSIS SMOKE DETECTOR LEFT RECIRC FAN (SDS 21-24) (SSM 21-24-01) THERMAL DC GROUND ALARM OUTPUT TEST INPUT POWER INPUT CHASSIS GND ARINC 429 RECIRC SW LEFT J9 (24-64-50) J11 CBP SMK DET RECIRC FAN INPUT: 28V/OPEN 5 OUTPUT: 28V/OPEN COCKPIT FWD AVIONICS COMPT RIGHT RECIRC FAN (SDS 21-24) (MPP 21-24-01) E CENTRAL FUSELAGE II E Chapter 21-20 Page 14 190 The re circulation fans The re circulation fans will be commanded ON whenever the cockpit control panel switch is in the AUTO position, with two exceptions: • The fans will be commanded OFF if the Cabin Pressurization Control System dump switch is depressed, or • if smoke is detected in the re circulation bay. An EICAS caution message will illuminate in case: • smoke is detected, or • if the smoke detector fails. On the ECS synoptic page the re circulation fans will be indicated in green when they operate, and in red if they are switched off. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 15 Figure 8: The re circulation fans OFF Both Fans OFF OFF DUMP SIGNA L FROM CPCS PANEL OR RECIRC BA Y SM OKE SIGNA L OFF SPDA RECIRC SMOKE DETECTOR FAILED AMS ASSOCIATED PACK OFF PLA NE IN AIR (WOW FA LSE) Left (or Right) Fan OFF AND OFF ASSOCIATED PACK OFF OR OPPOSITE PACK ON SPDA AND GROUND OPS (WOW TRUE)) AMS FAN OVERTEM P Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 16 190 Re circulation fans The unit consists of a cover assembly and a base plate assembly. The cover assembly contains holes that permit air and smoke to pass to the internal chamber of the detector. The re circulation fan is a 7.25 in diameter single-speed mixed flow fan. Each aircraft is provided with two re circulation fans. The fan has the following features: • The fan wheel is contained in a cylindrical aluminium housing. • It incorporates a twin flapper check valve design to prevent flow in reverse direction. • It is driven by a three-phase 115/200 VAC, 400 Hz motor. • It contains an internal thermal protection circuit which is used to shut down the fan in the event of an over temperature condition. Smoke detection will command the Re-Circulation Fans and FWD Cargo Bay fans off, and command the FWD Cargo Bay Shut Off valve closed. If smoke in the recirculation bay is detected, a CAS message RECIRC SMK will be generated. Re circulation fan filter (HEPA-type) The re circulation fan filter assembly consists of an 11.5 in diameter cylindrical glass-fiber filter element which is encased in a protective aluminium grid. The filter is mounted on a bracket in line with both the left and right circulation fans (two per aircraft). The filters cannot be bypassed and become more efficient with increased service life. The fan filter has the following features: • An upper-and-lower composite flange connects the filter element and protective grid as one assembly. • A rubber gasket is mounted on the lower flange to provide the sealing mechanism for installation on the aircraft. Smoke detector There is one smoke detector attached below the passenger cabin floor structure, in the re circulation area, between the re circulation filters. The smoke detector is a photoelectric type sensor that operates on the principle of light scattering by suspended smoke particles. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 17 Figure 9: Smoke detector (10 second Delay) RECIR Smoke Detected Smoke Detector Fail Issue: Aug05 Revision: 00 RECIRC SMOKE RECIRC SMK DET FAIL FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 18 190 The ram air ventilation system The ram air ventilation system allows outside ambient air to enter the flight deck and passenger compartment when the air conditioning packs are shut down. The system is normally not actuated when packs are operating, and ram air is passing through the heat exchangers to provide duct cooling. The ram air system includes a ram air valve installed in the left ram air inlet duct, and ram air check valve installed in the right ram air duct. The ram air ventilation valve is a butterfly valve powered by 28 VDC. Micro switches are provided for position indication. The manual override feature allows manual opening and closing of the valve. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 19 Figure 10: Ram air ventilation system Emergency ram air ventilation valve Micro switch Manual override COMPARTMENT RECIRCULATION RECIRCULATION FAN FILTER FILTER L.H. ECS PACK 1 (FLIGHT RECIRCULATION FAN FAN F COCKPIT T F F T F F T F T ambient air MIXER F F CABIN SAFETY VALVES F OUTFLOW VALVE ECS PACK 2 (CABIN) TO GASPERS F F RECIRCULATION FAN FAN RECIRCULATION FAN FILTER FILTER FWD CARGO COMPARTMENT RECIRCULATION Emergency ram air heck valve Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 20 190 The emergency ram air valve The AMS controller controls the emergency ram air valve. The emergency ram air valve is commanded open whenever the ram air valve is commanded open whenever both packs are commanded off or failed off, the aircraft is below 25000 ft and is weight off wheels. During smoke removal both packs will be shut off, and therefore the ram air valve and the ram air check valve will open. EICAS advisory and CMC messages are provided if one or more of the valves fail closed. The synoptic page shows the ram air valve in green when the valve is open, and in red when the ram air valve is closed. Valve The ram air valve is a 5-inch diameter electrically-actuated butterfly valve. The valve is opened and closed by a 28 VDC (Volt Direct Current) electric actuator which rotates a splined butterfly shaft. The ram air valve also contains a manual actuation lever which can be used to manually position the valve in the event of actuator electrical failure. The valve and actuator require no lubrification or servicing. of micro switches which are used for valve open/close indication and actuator overtravel protection. The linear actuator electrical travel is limited by two limit switches, one in the retracted position and the other in the extended position. Emergency ram air check valve The emergency ram air ventilation system allows outside ambient air to enter the cockpit and passenger cabin when the air conditioning pack is shut down. The emergency ram air check valve is a five inch diameter twin petal check valve which is located on the right pack ram.air inlet ducting. It is controlled by the AMS controller. The emergency ram air check valve does not require electronic control. It has: • Two aluminium check valve petals retained in the check valve housing by a common hinge pin. • A wire retention spring used to hold the check valve petals in the closed position. • A mechanical bar type stop. Valve actuator The ram air valve actuator moves the ram air valve through a movable arm. When ram air flows to the heat exchanger, the flow to the ram air duct closes, and vice-versa. The electric actuator utilizes a 28 VDC motor which acts on a worm type gear and wheel assembly to rotate the valve shaft. The actuator contains two sets Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 21 Figure 11: Emergency ram air valve Emergency Ram Air Ventilation Valve Emergency Ram Check Valve FWD Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 22 190 Ram air valve operation The ram air valve is commanded open any time both cooling packs are commanded or failed off. When the ram air valve is commanded open, fresh air entering the left ram air inlet flows through the valve, bypassing the air conditioning pack, to provide ventilation for the flight deck. This provides additional fresh air ventilation. The ram air ventilation system is also used for emergency cockpit smoke removal. If there is evidence of smoke in the cockpit, the flight crew will press the cabin pressure control system DUMP switch. Upon receipt of the dump switch signal the AMS controller will command both the left and right pack flow control valve closed. The left and right re circulation fans will be commanded of to eliminate re circulation of cockpit air flow. The forward electronics compartment backup ventilation fan will be commanded on to increase ventilation flow through the cockpit area. The ram air valve will be commanded open.These actions will permit the flow of fresh air through the ram air valve to clear smoke in the cockpit area. Fresh air will also flow through the emergency ram air check valve to equalize pressure in the mixing duct and provide emergency ventilation for the passenger cabin zones. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 23 Figure 12: Ram air valve operation Open Ram Valve Backup E-Bay Fans On Both Packs Failed Off Ram Air Flow ALT< 25K FT OR Both Packs Commanded Off Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 24 190 Smoke removal The ram ventilation system is also used for cockpit smoke removal. Flight crew will depress cockpit DUMP switch as an emergency procedure for cockpit smoke removal. When the dump switch is depressed the CPCS (Cabin Pressure Control-System) will depressurize the cabin at a rate of 2000 ft/min. The AMS (Air Management System) controller will then shut down both air conditioning packs, turn off both re circulation fans and open the emergency ram air check valve. This will allow fresh air to flow through the cockpit. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 25 Figure 13: Smoke removal A/C Packs Off Recirc Fans Off Ebay Fan 3 On Ram Valve Open AMS Controller Outflow Valve open command SPDA 1 CPCS Controller Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-20 Page 26 190 21-21 Avionics compartment Introduction The avionics compartment ventilation system incorporates forward and middle compartments. The main function of the forward avionics compartment ventilation system is to provide a reliable ventilation source that will maintain a safe temperature in the forward avionics compartment. The forward avionics compartment ventilation system utilizes three 4.5 in diameter single-speed fans to pull air from the avionics compartment to the re circulation area. The fans contain an integral check valve to prevent reverse flow when the fan is not in use. The fans are connected in parallel to a common supply duct. An electronic flow sensor is mounted in the main ventilation supply duct and is used for system health monitoring. The main function of the middle avionics compartment ventilation system is to provide a reliable ventilation source that will maintain a safe temperature in the middle avionics compartment. The middle avionics compartment ventilation system utilizes two 5.25 in diameter single-speed fans and one 5.25 in diameter, 2-speed fan to pull air from the middle avionics compartment to the re circulation area. The fans contain an integral check valve to prevent reverse flow when the fan is not in use. The fans are connected in parallel to a common distribution duct. An electronic flow sensor is mounted in the main ventilation duct and is used for system health monitoring. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 1 Figure 1: Forward electronic bay EICAS CMC FWD EBAY FANS FAIL EBAY MID FANS FAIL MAU 1 MAU 2 See 170ICD0156 CGO FWD SOV FAIL CGO FWD FAN FAIL Power: DC battery Power: DC battery SIGNAL LEGEND Power: DC battery ASCB bus ASCB bus NIC works to DC ESS Air flow 1 Forward SPDA 1 EICC Cooling Duct FWD SPDA Signals MID SPDA Signals ARINC 429 CAN 2 1 Forward SPDA controls forward ebay fans ARINC 429 Pwr: DC ESS 1,DC Bus 2,Gnd SVC Power: DC ESS 2, Gnd SVC 1 2 3 4 6 1 1 1 Stat 5 Relay On/Off Relays default powered on 2 1 2 IO 1 e I/O 2 RICC RIGHT AMS IO RS422 LEFT AMS Power: DC ESS 6 RLC Mid SPDA oto rD riv Relays default powered on Mid SPDA controls mid ebay fans 1 Pr oc es so r 3 NC LICC M 1 1 e 1 T I/O 2 oto rD riv T NC M AC ESS Bus ICC Signals Power: DC battery 1 EICC TRU Pr oc es so r Power: DC ESS 2 2 1 1 Forward E-bay Issue: Aug05 Revision: 00 4 1 Item 59-6 SOV Item 59-2 Cargo Bay Fan Power: AC 1 Forward Cargo Bay Ducted Flow LICC RICC SPDA 2 Item 47D Fan 2, Two speed F 3 1 Item 128 Flow Sensor mounted on L-ICC duct 1 1 Item 47B Fan 3 Therm SW Load Current Monitoring BIT 28V 3 Therm SW Item 47A Item 47A Item 47A Fan 3 Fan 1 Fan 2 Ducted Flow EICC SPDA 1 Power: Fan 1 = AC 1; Fan 2 = AC 2; Fan 3 = Ess AC 1 High Speed 3 1 Equipment: See 170ICD0155 Appendix C 28V Low Speed 3 Therm SW Therm SW 1 F 1 Therm SW Item 128 Flow Sensor mounted on E-ICC duct 1 Therm SW 3 Therm SW Equipment: See 170ICD0155 Appendix B 1 Item 47B Fan 1 Power: Fan 1 = AC 1; Fan 2 = AC 2; Fan 3 = Ess AC Mid E-bay FOR TRAINING ONLY Reproduction Prohibited Cargo Bay Chapter 21-21 Page 2 190 Forward avionics compartment fan The forward avionics compartment fan is a 4.5 in diameter single-speed axial flow fan, weighing 4.5 lb with an overall length of 6.5 in,and produces a volumetric flow rate of 224 ft3/min. The fan wheel is contained in a cylindrical aluminium housing which incorporates a twin flapper check valve design to prevent flow in the reverse direction. The fan is driven by a 3 - phase 115/200 VAC 400 Hz motor. The motor contains an internal thermal protection circuit which is used to shut down the fan in the event of an over temperature condition. Maintenance of the fan is on condition. Forward avionics compartment ventilation ducts A common supply duct has three fans that are connected in parallel to it. An electronic flow sensor is mounted in the main ventilation supply duct and is used for system health monitoring. The ducts are made of composite materials. Forward avionics compartment flow sensor The forward avionics compartment flow sensor consists of CRH (Constant Resistance Heating) element and a platinum RTD (Resistance Temperature Device) mounted in a stainless steel probe. A constant voltage is applied to heat the CRH element to a known value. The CRH elements temperature and electrical resistance will change with variations in mass flow rate. The RTD element measures the ambient air temperature in the duct. The AMS (Air Management System) controller uses the CRH element resistance changes, along with the ambient temperature from the RTD element to calculate a local mass flow rate in the duct. If the local mass flow rate falls below a certain level (indicating no duct flow) the AMS controller will alert the flight crew of a low flow condition using the EICAS (Engine Indicating and Crew Alerting System). Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 3 Figure 2: Fan failures MODE FAN 1 FAN 2 FAN 3 ON OFF OFF FAN 1 FAIL FAIL ON OFF O FAN 2 FAIL ON FAIL OFF O FAN 1 AND 2 FAIL FAIL FAIL ON EMERGENCY RAM ON ON OFF SMOKE REMOVAL ON ON ON GROUND SERVICE ON OFF OFF NORMAL (3) FORWARD ELECTRONICS BAY FANS •Same Part Number(P/N 4101634A) • 4.50 in Diameter •224 CFM •Integral check valve Center electronic bay fans AC bus 1 ESS bu 3 Recirculation bay (return air) AC bus Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 4 190 Operation The forward avionics compartment architecture consists of one flow sensor, two fans for normal operation and one emergency backup fan.During normal system operation, the left fan operates and the right and the emergency backup fan (center) remain in standby mode.If there is a failure of the left fan, the right fan is commanded on.If there are failures of both left and right fans, the emergency fan (center) is commanded on.This also turns on, in low speed mode, the emergency backup fan in the middle avionics compartment.The system utilizes an electronic flow sensor, installed on the ventilation duct, to detect a low flow condition.The low flow sensor switch set point is adjusted for the flow of one fan in the forward avionics compartment. Hot Day Ground Operation For ground operation with the ambient temperature above 86 Deg F (30 Deg C) both Fan 1 and Fan 2 will be turned on to meet a two fan flow threshold. Fan 3 will be in standby mode and will be turned on only if Fan 1 or Fan 2 has failed. The FWD E-BAY FANS FAIL messages shows on the EICAS if: • the two fans for normal operation (left and right) are failed AND the aircraft is on ground, OR; • The emergency backup fan is failed AND the aircraft is on ground, OR; • The flow sensor is failed AND the aircraft is on ground,OR; • The flow sensor indicates that there is NOT at least one fan operating (low-flow sensor reading),OR; • All three fans are failed AND the aircraft is in flight. A single fan failure results in only one CMC (Central Maintenance Computer) message.It is important to note that the forward avionics compartment ventilation system can maintain adequate compartment cooling with one fan operational. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 5 Figure 3: Forward electronic fan operation FLOW THESHOL D An electronic flow sensing device is also used to verify that there is adequate airflow in the ventilation duct. ALTITUD E < Low Flow Sensor Reading Below 1 Fan Limit Valid Flow Sensor Failed WOW Switch FWD E-Bay Fan 1 Failed OR AND AND FWD E-Bay Fan 2 Failed (60 second Delay) FWD E-Bay Fan 3 (Backup) Failed OR FWD E-BAY FAN FAIL FWD E-Bay Fan 1 Overtemp FWD E-Bay Fan 2 Overtemp FWD E-Bay Fan 3 Overtemp Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited AND Ventilation fans in the forward and mid electronics bay are continuously monitored by the AMS controller using load current monitoring. Chapter 21-21 Page 6 190 The middle avionics bay fans tion circuit which is used to shut down the fan in the event of an over temperature condition. Maintenance of the fan is on condition. The centre avionics bay ventilation system contains fans that pull air from the passenger cabin under floor areas through the centre avionics compartment, and exhaust the air into the re circulation bay. Middle avionics compartment flow sensor The two single-speed fans and one two-speed fan are connected in parallel to a common distribution duct, and contain integral check valves in order to prevent reverse flow. A sensor mounted in the fan supply duct provides system health monitoring. Middle avionics compartment fan The middle avionics compartment fan is a 5.25 in diameter single-speed axial flow fan, weighing 6.1 lb with an overall length of 7.25 in, and produces a volumetric flow rate of 547 ft3 /min. The fan wheel is contained in a cylindrical aluminium housing which incorporates a twin flapper check valve design to prevent flow in the reverse direction. The fan is driven by a 3-phase 115/200 VAC 400 Hz motor. The motor contains an internal thermal protection circuit which is used to shut down the fan in the event of an over temperature condition. Maintenance of the fan is on condition. The middle avionics compartment flow sensor consists of a CRH element and a platinum RTD element collocated in a stainless steel probe. A constant voltage is applied to heat the CRH element to a known value. The CRH elements temperature and electrical resistance will change with variations in mass flow rate. The RTD element measures the ambient air temperature in the duct. The AMS controller uses the CRH element resistance changes, along with the ambient temperature from the RTD element to calculate a local mass flow rate in the duct. If the local mass flow rate falls below a certain level (indicating no duct flow) the AMS controller will alert the flight crew of a low flow condition using the EICAS Middle avionics compartment fan (2-speed) The 2-speed middle avionics compartment fan is a 5.25 in diameter axial flow fan, weighing 6.7 lb with an overall length of 7.25 in, and produces a volumetric flow rate of 370 ft3/min. under low speed operation and 547 ft3/ min. in the high speed mode of operation. The fan wheel is contained in a cylindrical aluminium housing which incorporates a twin flapper check valve design to prevent flow in the reverse direction. The fan is driven by a 3-phase 115/200 VAC 400 Hz motor. The motor contains an internal thermal protec Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 7 Figure 4: Fan failures MID ELECTRONICS BAY FANS MO DE FAN 1 FAN 2 ON OFF O FAN 1 FAIL FAIL ON OFF FAN 2 FAIL ON FAIL OFF O FAIL FAIL ON O EMERGENCY RAM ON ON SMOKE REMOVAL ON ON OFF ON GROUND SERVICE ON OFF OFF NORMAL FAN 1 AND 2 FAIL Issue: Aug05 Revision: 00 FAN 3 OFF • (2) Single speed fans(P/N 410724A (2 SPD) •5.25 Diameter •547 CFM •Integral check valve •(1) Two speed fan (P/N 410638A) •5.25 Diameter •547, 370 CFM •Integral check valve FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 8 190 Middle Avionics Compartment Fan Operation The central electronics bay ventilation system consists of one flow sensor, two single speed fans for normal operation and one two speed emergency backup fan. The central electronics bay fans are controlled by the Secondary Power Distribution Assembly. During normal system operation Fan 1 operates normally with Fan 2 and Fan 3 in standby mode. If there is a failure of Fan 1, Fan 2 will be automatically turned on. If both Fan 1 and Fan 2 have failed, Fan 3 will be commanded on high speed. The low speed on the two speed fan is used during Ram Air Turbine deployment to minimize power consumption. Fan number 3 will be turned on low speed by default any time the backup fan in the forward E-Bay is activated. A single fan failure will result in only one CMC message.It is important to note that the middle avionics compartment ventilation system can maintain adequate compartment cooling with one fan operational. NOTE: When the RAT is deployed, the middle avionics compartment emergency fan uses the low speed setting to minimize power consumption. Hot Day Ground Operation For ground operation with the ambient temperature above 86 Deg F (30 Deg C) both Fan 1 and Fan 2 will be turned on to meet a two fan flow threshold. Fan 3 will be iln standby mode and will be turned on (high speed) only if Fan 1 or Fan 2 has failed. The CENTER E-BAY FANS FAIL message shows on the EICAS if: • The two fans for normal operation (left and center) are failed AND the aircraft is on ground, OR; • The emergency backup fan (right) is failed AND the aircraft is on ground, OR; • The flow sensor is failed AND the aircraft is on ground, OR; • The flow sensor indicates that there is NOT at least one fan operating (low-flow sensor reading), OR; • All three fans are failed, the aircraft is in flight AND the RAT (Ram Air Turbine) is not deployed. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 9 Figure 5: Centre electronic bay FLOW THRESHOLD An electronic flow-sensing device is also used to verify that there is adequate airflow in the ventilation duct. ALTITUD E < Low Flow Sensor Reading Flow Sensor Failed WOW Switch Mid E-Bay Fan 1 Failed OR AND Mid E-Bay Fan 2 Failed AND Mid E-Bay Fan 3 (Back-up) Failed (60 second Delay) Ventilation fans in the forward and mid electronics bay are continuously monitored by the AMS controller using load current monitoring. WOW Switch RAT Deployed Switch Issue: Aug05 Revision: 00 NOT OR CENTER EBAY FAN FAIL AND NOT FOR TRAINING ONLY Reproduction Prohibited Chapter 21-21 Page 10 190 21-27 Forward cargo compartment Introduction The forward cargo compartment ventilation system draws air from the cabin underfloor area by means of a single fan, and exhaust the air through the cargo compartment shut-off valve into the re circulation bay area to the outflow valve. During normal operation the fan is operating, and the shut-off valve is open and monitored by the AMS controller. In case of fire, the fan is turned off and the valve is immediately closed. A check valve ensures that there is no airflow toward the passenger compartment. Note: This cargo compartment ventilation system is optional. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 1 Figure 1: Forward cargo compartment Fan Cabin air Animal Cargo Bay Shut off valve Outflow valve AMS Note: This cargo compartment ventilation system is optional. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 2 190 Forward cargo compartment fan The forward cargo compartment fan is a 4.5 in diameter single-speed axial flow fan. The fan is driven by a 3-phase 115/200 VAC 400 Hz motor. The motor contains an internal thermal protection circuit which is used to shut down the fan in the event of an over temperature condition. The fan wheel is contained in a cylindrical aluminium housing. Forward cargo compartment check valve The forward cargo compartment check valve is a 3.5 in diameter dual-flapper check valve. The valve is mounted downstream of the forward cargo ventilation fan in the forward cargo compartment supply duct. Forward cargo compartment shut off valve The forward cargo compartment shut off valve is a 3.5 in diameter pneumatic actuated valve. The valve is mounted in the forward cargo ventilation system outlet duct and utilizes a 28 VDC (Volt Direct Current) solenoid for open/ close function. Forward cargo compartment ventilation ducts Air is distributed to the forward cargo compartment by underfloor ducts, on the LH side of the cargo compartment (upstream and downstream of the fan) and one in the right aft bulkhead of the cargo compartment. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 3 Figure 2: Fwd cargo compartment Outlet Shutoff Valve ((Pneumatically Actuated)) Air Entrances Bleed/Fairing Duct Inlet Fan Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 4 190 Indications If the forward cargo fan fails, the EICAS message CARGO FWD FAN FAILS will illuminate, or if the shut-off valve fails, the EICAS message CARGO SHUT-OFF VLV FAIL will be displayed, either on ground or in the air. Valve position failures are indicated on the CMC. On the MFD Environmental Control System synoptic page the fan operation, valve position and the cargo compartment temperature are displayed. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 5 Figure 3: Indications Load current monitoring is used to monitor ventilation fan operation. Forw ard Cargo Bay Fan Failed ON (60 second Delay) CGO FWD FAN FAIL AND Forward Cargo Bay Fire OR AND Forw ard Cargo Bay Valve Failed OPEN CGO FWD V ENT FAIL CGO FWD SOV FAIL (60 second Delay) MAU Logic The Forward Cargo Shutoff Valve is tested each time the AMS controller is powered up. The AMS controller commands the valve full open and then closed. This valve has position switch feedback for position indication. EICAS message CGO FWD VENT FAIL will be displayed if the valve has failed in the open position. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 6 190 ECS Built-in Test E-Bay fans in the forward and mid E-Bays are continuously monitored by the AMS controller using load current monitoring and overheat detection. E-Bay flow sensors are also used to verify that there is adequate airflow in the EBay ventilation duct. In addition, the E-Bay fans in the forward and mid EBays are checked for proper operation each time the AMS controller is powered up, and two minutes after each aircraft landing. This BIT is automatically initiated by the AMS controller to ensure that each fan is operational and is capable of providing adequate airflow. This test will detect fan failures that are not detected by continuous load current monitoring. During this power up/ post landing fan operational test the AMS controller commands only one E-Bay fan on in each E-Bay and uses the E-Bay flow sensor to verify that the fan is operating. This test is performed on each fan. If all the fans in a common electronics bay (forward or mid) do not meet the minimum flow requirements of this test, the AMS controller will determine that the E-Bay flow sensor in the associated bay has failed. The forward cargo compartment shutoff valve is tested each time the AMS controller is powered up. The AMS controller commands the valve full OPEN and then CLOSED. This valve has position switch feedback for position indication. EICAS message CRG FWD VENT FAIL will be displayed if the valve has failed in the OPEN position. The recirculation bay smoke detector is tested by the AMS controller using the recirculation bay smoke detectors automated BIT function. The BIT is performed whenever the AMS controller is powered up (after shut down) and two minutes after each aircraft landing. The AMS controller sends a test signal to the recirculation bay smoke detector that causes the recirculation bay smoke detector to perform an internal BIT: The recirculation bay smoke detector BIT sequence includes fan current monitoring and a test of the smoke detecting and alarm capability. If the recirculation bay smoke detector does not pass the BIT sequence the AMS controller will generate the EICAS message RECIRC SMK DET FAIL to alert the flight crew that the recirculation bay smoke detector is inoperative. In addition, continuous BIT monitors sets the RECIRC SMK DET FAIL EICAS Message if the recirculation bay smoke detector has been failed due to an electrical power supply lost (open circuit) or Smoke Detected signal is not valid for 10 or more seconds. The emergency ram air ventilation valve is tested each time the AMS controller is powered up. The AMS controller commands the valve full OPEN and then CLOSED. This valve has position switch feedback for position indication. EICAS message RAM AIR FAULT will be displayed if the valve has failed in the CLOSED position. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-27 Page 7 Figure 4: ECS Built in test MIDDLE AVIONICS COMPARTMENT FWD AVIONICS COMPT DC GND SVC BUS J7 DC BUS 2 J3 PRESS 10R ANALOG 2R J22 PRESS 10L ANALOG 2L J21 PRESS 9R ANALOG 1R J24 ANALOG 1L J19 PRESS 9L DC GND SVC BUS FAN AVIONICS COMPARTMENT FLOW SENSOR (SDS 21-26) (MPP 21-26-02) C GROUND TEMPERATURE MASS FLOW TEMPERATURE MASS FLOW +28 VDC FLOW SENSOR C GROUND VENTILATION DUCTS +28 VDC 28VDC 28VDC J3 B SPDA 2 (SSM 24-61-80) J2 A DC BUS 1 SPDA 1 (SSM 24-61-80) AVIONICS COMPARTMENT FLOW SENSOR (SDS 21-26) (MPP 21-26-05) D MIDDLE AVIONICS COMPARTMENT FORWARD AVIONICS COMPARTMENT VENTILATION DUCTS A VENTILATION DUCTS VENTILATION DUCTS FAN FLOW SENSOR VENTILATION DUCTS Issue: Aug05 Revision: 00 B D FOR TRAINING ONLY Reproduction Prohibited FORWARD AVIONICS COMPARTMENT FLOW SENSOR MIDDLE AVIONICS COMPARTMENT FLOW SENSOR C D Chapter 21-27 Page 8 190 21-28 Electronic Rack Ventilation System Introduction The electronic-equipment-rack ventilation system provides airflow for cooling of nonessential electronic equipment installed in a dedicated equipment rack.In the event of smoke resulting from failure of electronic equipment, the rack ventilation system provides a mean to discharge the smoke overboard. The electronic-equipment-rack is installed in the lower compartment, behind the aft partition of the aft cargo compartment. The shelves of the rack contain the several units required for the proper functioning of the in-flight entertainment system.Some of these units require forced ventilation, supplied by a dedicated and independent ventilation system, in order to minimize effects on air-conditioning distribution, pressurization and smoke management. The rack ventilation system comprises: • • • • • • • One electric-motor-driven fan An overboard air-discharge port Two electric-motor-driven air shutoff valves One smoke detector One airflow switch Three airflow-limiting venturis Associated air collection and conveyance ducts Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 1 Figure 1: System layout ZONE 250 OVERBOARD DISCHARGE A VENT SHUTOFF VALVE VENTILATION DUCTS GROUND SHUTOFF VALVE FAN SMOKE DETECTOR A Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 2 190 System description Plenums and ducts collect air from the rack and discharge it overboard forced by a fan (on-ground) or by cabin differential pressure through a venturi (in-flight). The discharge duct system splits into three branches and later joins together to form a common exhaust duct.The branches are called: ground line, vent line and bypass line.The ground line has an electric-motor-driven air shutoff valve.The ground valve is always open on ground when the fan is ON.It closes in flight to prevent excessive flow leakage.The vent line is the main path for the ventilation flow in flight.It contains an electric-motor-driven air shutoff valve and a flow limiting venturi.The vent valve is always open, except under certain conditions when evacuation of smoke generated in other aircraft regions could be affected.The bypass line is always open to ensure a minimum amount of cooling flow, whenever the vent valve is closed.It contains a flow-limiting device to prevent excessive flow leakage that could jeopardize the smoke containment in other areas of the airplane.An additional venturi is installed in the common exhaust duct, downstream of the valves.Its purpose is to minimize the impact on the cabin pressurization control system.The venturi is sized to ensure that cabin pressure remains below the “HI CABIN” indication set point, even in single-pack mode with the ground valve failed open. A smoke detector is installed in the rack ventilation duct.In the event of smoke resulting from failure of electronic equipment, the smoke detector generates an EICAS (Engine Indicating and Crew Alerting System) message for the crew, and automatically shuts down the electronic equipment rack.The pilot is also required to manually shut off the rack as an added precaution. There is also an airflow switch used to detect loss of cooling flow. Exhaust air or smoke is captured from the upper part of the rack and discharged overboard through a dedicated fuselage port located at the RH (Right-Hand) side, aft part of the aircraft fuselage, opposite to the vacuum and waste fuselage port.The cooling air is enclosed and does not enter the cargo compartment.It is totally exhausted overboard on the ground and in flight. Issue: Aug05 Revision: 00 Control function, fault indication, and testing of the electronic-equipmentrack ventilation system operation is accomplished by dedicated electrical circuits that are independent of other aircraft control circuits. Airflow Switch The airflow switch is a flow-sensing unit that uses thermal dispersion technology where two platinum RTD (Resistance Temperature Detector) are located in the airflow element.It is a solid state unit powered by 28 VDC (Volt Direct Current). The airflow switch is installed in the rack exhaust-air discharge-line (upstream the smoke detector) and has the function of protecting the electronic equipment from an overheat condition due to lack of air cooling.It is only deactivated (without shutting down the system) during an aircraft single pack operation.At this time, both shutoff valves are closed and the minimum required airflow to cool the rack is obtained through the bypass line. Fan The function of the fan (brushless type) is to provide ventilation to the electronic equipment rack when the aircraft is on the ground.The fan draws air from the rack and discharges it overboard through the ground and vent shutoff valves. The ventilation fan is of the 4.5 in diameter, single speed and axial flow type.It is driven by a 3-phase 115/200 VAC/ 400 Hz motor.The motor contains an internal thermal protection circuit which is used to shut down the fan in the event of an overtemperature condition.The fan wheel is installed in a cylindrical aluminium housing. The fan is attached to a structure support and stays on aircraft during the rack removal.A rubber flexible sleeve makes the connection to the exhaust duct of the rack and absorbs excessive vibration. FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 3 Figure 2: Components view B ZONE 250 A FAN A AIRFLOW DIRECTION SMOKE DETECTOR AIRFLOW SWITCH B Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 4 190 Ventilation ducts The air/smoke extracted from the electronic equipment rack passes the fan and reaches the shutoff valves through a set of 4.5 in diameter aluminium ducts.Then the air/smoke is directed to the atmosphere through a vent duct and a fuselage port located at the right hand side of the fuselage, behind the aft avionics compartment. The 3 in diameter vent duct is also made of aluminium and runs from the shutoff valves to a 2.5 in diameter vent port at the right side of the fuselage skin.The vent duct has an upward loop to avoid de-icing fluids ingestion and water ingression during ditching.A venturi in the overboard exhaust duct prevents excess loss of cabin pressure in case of a duct failure. A duct bypasses the ground shutoff valve and prevents excessive loss of cabin pressure in case of duct failure.It also keeps a minimum required airflow for the rack cooling when the vent shutoff valve is closed due to smoke detection in the air conditioning system (basically in the recirculation bay), single pack operation or for dispatch ability when one pack is inoperative. Shutoff valves The ground and vent shutoff valves are identical.They are attached to the aft floor panel (aft avionics compartment) close to the aft pressure bulkhead. These valves are of the electric-motor-driven butterfly type and consists of two major subassemblies: an actuator and a butterfly valve.The actuator assembly controls the position of the valve.It comprises of an electric motor, a gear train, position control/indication switches, an electrical connector, and a housing.The actuator moves the valve to each of the two desired discrete positions, fully closed and fully open, based on command from the aircraft.The motor is a precision, aircraft-quality, brush-type 28 VDC permanent magnet. The valves contain limit switches that control the motor and provide valve position indication. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 5 Figure 3: Components view ZONE 250 A OVERBOARD DISCHARGE VENTILATION DUCTS AIRFLOW DIRECTION B A GROUND SHUTOFF VALVE B VENT SHUTOFF VALVE Issue: Aug05 Revision: 00 GROUND/VENT SHUTOFF VALVE (SAME PART NUMBER) C C REDUCED FLOW DUCT FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 6 190 Maintenance Test Panel The maintenance test panel is installed in the aft electronics-compartment rack on the right-hand side at the upper shelf.It provides a mean for testing the smoke detector and also to verify the operation of the shutoff valves (ground/vent).The panel also indicates failures of the smoke detector, vent shutoff valve, ground shutoff valve and rack cooling system (fan and airflow switch) through 4 LED (Light-Emetting Diode)s (amber color).These failure indications are latched in order to enable the maintenance crew to evaluate the problem on the ground. Monitoring Panel (LEDS) The ventilation system monitoring panel consists of 4 LEDs installed near the G2 Galley, on the side panel, forward of the LH passenger entry-door: • • • • COOLING FAIL SMOKE DETECTOR FAIL GROUND VALVE FAIL VENT VALVE FAIL Just like the maintenance test panel, these LEDs also indicate eventual failures of the rack ventilation system LRU (Line Replaceable Unit)s.The main difference is that the monitoring panel has an easier access and is much simpler (it does not have test functions, for instance).The monitoring panel is used for maintenance purposes only (such as troubleshooting). Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 7 Figure 4: Maintenance Test Panel ZONE 252 B A IFE VENT/SMK DET VENT VALVE CLOSE OPEN CLOSE FAIL CLOSE GROUND VALVE SMK DET TEST PASS VENT/SMK DET DC POWER COOL FAIL FAIL AMBER LEDS RESET TEST 5 A MAINTENANCE/TEST PANEL B MAINTENANCE/TEST PANEL Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 8 190 Operation During ground operation, the fan draws the air from the underflow compartment through the rack equipment and exhausts it to the outside.The ground valve and vent valve are open.The airflow switch monitors the airflow rate to ensure adequate cooling capacity for the electronic units. During takeoff, when the TLA (Thrust Lever Angle) is moved above 60 degrees and the parking brake is released, the ventilation system is automatically configured to the flight mode.During descent and landing, this configuration will remain until 20 s after touchdown, when the system reverts back to ground mode. In the flight mode, the ground valve is closed and the fan is shut off.The vent valve and the bypass line are open.The pressure difference between the cabin and the outside air serves as the driver for cabin air to flow through the rack ventilation system discharging the exhaust air to the outside.The airflow switch monitors the airflow rate to ensure adequate cooling capacity for the electronic units.Its signal is inhibited during flight under 17500 ft +/- 500 ft, when the ventilation system has not reached its nominal capability. Fan Operation During normal ground operation, the fan is commanded ON and both shutoff valves are commanded OPEN.After takeoff or in response to a smoke detection on ground, the fan is commanded OFF and the ground shutoff valve is commanded CLOSED. The fan operates on the ground even when only the ground service power bus is available, in order to ventilate the Wireless Aircraft Unit (WAU). Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 9 Figure 4: Operation OVERBOARD DISCHARGE FLOW LIMITING NOZZLE ELECTRONIC RACK EQUIPMENT VENT SHUTOFF VALVE SMOKE DETECTOR MRM MRM WAU VSU XM RADIO FLOW LIMITING NOZZLE AIRCRAFT SKIN Issue: Aug05 Revision: 00 GROUND SHUTOFF VALVE COOLING FAN VENTILATION DUCTS FOR TRAINING ONLY Reproduction Prohibited RDA AIRFLOW SWITCH MRM VMU Chapter 21-28 Page 10 190 Ground Shutoff Valve Operation Vent Shutoff Valve Operation When the aircraft is on the ground, the normal rack ventilation system operation uses the ambient air from the under-floor compartment.A dedicated electric fan draws this ambient air through the rack equipments and discharge it overboard through the ground shutoff valve. The vent shutoff valve is normally in the OPEN position.In flight conditions, the cabin differential pressure draws air from the rack and discharge it overboard through the vent shutoff valve and the fuselage port. The ground shutoff valve is commanded to the open position after the following conditions have been achieved: • • • • The vent shutoff valve is commanded to the closed position after the following conditions have been achieved: • single pack operation • smoke detected in the recirculation bay TLA < 60° Time delay after WOW (Weight-on-Wheels) - 20s Parking brake switch - ON Rack power - ON Air Flow Switch Operation At the same time, the ground shutoff valve is commanded OPEN, the fan is commanded ON. The ground shutoff valve is commanded to the closed position after the following conditions have been achieved: • TLA > 60° • Parking brake switch - OFF The airflow switch is a unit installed in the rack exhaust line, upstream of the smoke detector.The function of the airflow switch is to protect the rack equipments from an overheat due to a lack of air cooling. Upon detection, the signal from the switch is sent via relays to the SPDA, which then automatically removes the electrical power to the rack to protect the LRUs.The airflow switch signal is inhibited during flight under 17500 ft +/ - 500ft, when the ventilation system has not reached its nominal capability. At this time, the electrical power is removed from the fan. A bypass line around the ground shutoff valve allows a minimum airflow required for the rack equipment cooling when the aircraft is dispatched with single pack operation and the vent shutoff valve is in the closed position. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 11 Figure 5: Operation OVERBOARD DISCHARGE FLOW LIMITING NOZZLE ELECTRONIC RACK EQUIPMENT VENT SHUTOFF VALVE SMOKE DETECTOR MRM MRM WAU VSU XM RADIO FLOW LIMITING NOZZLE AIRCRAFT SKIN GROUND SHUTOFF VALVE COOLING FAN RDA AIRFLOW SWITCH VENTILATION DUCTS MRM VMU TABLE - ELETRONIC-EQUIPMENT-RACK VENTILATION SYSTEM - SYSTEM SCHEMATIC SYSTEM OPERATION CONDITION AIRCRAFT OPERATION CONDITION On the ground, EXCEPT takeoff (TLA > 60É and parking brake released); and during landing (until 20 s after WOW) System normal operation In flight, INCLUDING takeoff (TLA > 60Éand parking brake released) and landing (until 20 s after WOW) Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited LOGIC DESCRIPTION · · · Fan commanded to ON · · · Fan commanded to OFF Ground valve commanded to OPEN Vent valve remains OPEN Ground valve commanded to CLOSE Vent valve remains OPEN Chapter 21-28 Page 12 190 Maintenance Test Panel Operation The single 3-position momentary toggle switch (with normal central position lever-lock) provides a mean for operationally checking the vent shutoff valve and the ground shutoff valve.When the aircraft is on the ground, in normal operation condition, both SOV (Shutoff Valve)s must be in the OPEN position, confirmed by the LED “OPEN” indication illuminated in green color. The operational checks are achieved by lifting the toggle switch and moving it UP (to test the vent valve) and DOWN (to test the ground valve).At this time the LED “OPEN” indication will turn OFF and after a few seconds (5-8 s) the LED “CLOSED” indication will turn ON indicating full traveling of the applicable shutoff valve.When you release the toggle switch and locks it in the central position, that will open the applicable shutoff valve and the LED “CLOSED” indication will turn OFF.Consequently, the LED “OPEN” indication will turn ON. The circuit breaker is installed to permit maintenance on the applicable LRU powered by 28 VDC such as: smoke detector, airflow switch, SOVs, relays and LEDs. The LED RESET 2-position momentary toggle switch (with normal position lever-lock) allows the LED “FAIL” indication (amber color) to be cleared after the cause of the fault indication has been fixed. The LED TEST 2-position momentary toggle switch (with normal position lever-lock), when activated, will send a ground and indicate that all LEDs (amber) are operational.The other five LEDs (green) can be tested during the ground and vent valve operational checks and the smoke detector test. The smoke detector test switch allows complete testing of the smoke detection and indication system for the electronic equipment rack.When the test switch is momentarily pressed, it illuminates in white color indicating that the test has initiated.When the test is successfully completed, the LED “PASS” indication will illuminate in green color and the “IFE RACK SMOKE” caution message is displayed on the EICAS.At the same time, an aural warning activated in the cockpit. When the test switch is held pressed longer than 10 s, the auto shutdown function is checked.In this case, the power is removed from rack components and the IFE RACK SMOKE message is displayed on EICAS.At the same time, an aural warning is activated in the cockpit. There are four failure LEDs (amber color) on the maintenance test panel: vent valve, ground valve, smoke detector (auto test) and rack cooling system (ducting, fan or airflow switch).They are intended to help the ground crew to determine which LRU needs troubleshooting.These failure indications are latched once they occur. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-28 Page 13 Figure 7: Maintenance Test Panel Operation SYSTEM OPERATION CONDITION AIRCRAFT OPERATION CONDITION On the ground: ground valve failed closed · Maintenance Test Panel indicates ground valve failed · · · IFE (In Flight Entertainment) power commanded to OFF · · IFE power commanded to OFF In flight (including takeoff and landing): ground valve failed open · · IFE power remains ON Maintenance Test Panel indicates ground valve failed Any flight condition: vent valve failed closed · Maintenance Test Panel indicates vent valve failed · · IFE power commanded to OFF · · · · · IFE power commanded to OFF · · · · · IFE power commanded to OFF · · · · IFE power remains ON Fan remains OFF On the ground: loss of cooling In flight: loss of cooling IFE VENT/SMK DET VENT VALVE CLOSE OPEN CLOSE FAIL CLOSE System abnormal operation GROUND VALVE SMK DET TEST PASS VENT/SMK DET DC POWER In flight: smoke detector failure COOL FAIL FAIL In flight: smoke detected in the rack AMBER LEDS RESET TEST 5 On the ground: smoke detected in the rack MAINTENANCE/TEST PANEL In flight and: Aircraft abnormal operation Issue: Aug05 Revision: 00 LOGIC DESCRIPTION · · Single pack operation and; Recirculation-bay smoke detector failed or; smoke in the avionics compartments FOR TRAINING ONLY Reproduction Prohibited Fan commanded to OFF Maintenance Test Panel indicates cooling failure Maintenance Test Panel indicates cooling failure Maintenance Test Panel indicates cooling and smoke detector failure Fan remains OFF Ground valve remains CLOSED Vent valve remains OPEN EICAS message ²IFE RACK SMOKE² and aural message Fan remains ON Ground valve remains OPEN Vent valve remains OPEN EICAS message ²IFE RACK SMOKE² and aural message Ground valve remains CLOSED Vent valve commanded to CLOSED Chapter 21-28 Page 14 190 21-30 Pressurization Introduction The Cabin Pressure Control System is designed for completely automatic operation. The pressurization controller has two fully independent channels, which alternate after each flight (70 seconds after touchdown). Both channels provide a manual back up function. The system utilizes digital electronics to communicate with the other aircraft systems via ARINC 429 buses and discrete signals. The Cabin Pressure Control System, in automatic mode, will control the pressurization in the cabin to a maximum cabin altitude of 8,000ft. The system will also control the maximum differential pressure of 8.4psi up to 41,000ft aircraft altitude with a comfortable rate of change in climb and descent modes. These limits are achieved by modulating the airflow through the outflow valve. Separate mechanical positive and negative relief valves satisfy the safety relief functions. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 1 Figure 1: The Cabin Pressure Control System MAU 3 MAU 2 Safety Valve Static Port Heater MAU 1 Neg Relief Valve Channel 1 Auto/ Manual SPDA Forward SPDA RS422 Channel 2 Auto/ Manual LEFT AMS RIGHT AMS OFV CPCS Controller PRESSURIZATION OUTFLOW O2 Altitude Switch MODE STOP DOWN AUTO UP DUMP DOWN Issue: Aug05 Revision: 00 LFE CTRL MAN STOP UP FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 2 190 The cabin pressure control system The Cabin Pressure Control System includes the following components: • • • • The pressurization controller, the cabin outflow valve, the negative pressure relief valve and safety valve. The flight deck interface contains the pressurization control panel, including an auto and manual selector rotary switch, the EICAS display with Cabin Pressure Control System related messages, and the EICAS display lower section where cabin altitude, rate of change, maximum differential pressure and landing field elevation are displayed. The system also includes the multi-function display, for viewing CMC messages, and the Multi function Display ECS synoptic page to monitor the outflow valve position. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 3 Figure 2: The cabin pressure control system components ARINC INPUTS PRESSURE SCHEDULES PRESSURE SCHEDULES SELECTOR RATE SCHEDULES RATE SCHEDULES SELECTOR MODE LOGIC RATER LIMITER P REF LIMITER MAXIMUN DELTA-P LIMITER SPEED PRESSURE SERVO COMMAND CABIN PRESSURE MOTOR INTERFACE DC MOTOR 1 BITE INDICATION POTENTIOMETER 1 CPCS CONTROLLER CHANNEL 1 (SDS 21-31) (MPP 21-31-01) (WM 21-31-50) DISCRETE INPUTS OUTFLOW VALVE (SDS 21-31) (MPP 21-31-02) (WM 21-31-50) ARINC INPUTS PRESSURE SCHEDULES MODE LOGIC RATE SCHEDULES PRESSURE SCHEDULES SELECTOR RATER LIMITER RATE SCHEDULES SELECTOR P REF LIMITER MAXIMUN DELTA-P LIMITER SPEED PRESSURE SERVO COMMAND CABIN PRESSURE MOTOR INTERFACE DC MOTOR 2 BITE INDICATION POTENTIOMETER 2 CPCS CONTROLLER CHANNEL 2 (SDS 21-31) (MPP 21-31-01) (WM 21-31-50) DISCRETE INPUTS Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 4 190 The pressurization control panel The PRESSURIZATION control panel is installed on the right hand side of the overhead panel in the cockpit. It has these switches: • A rotary MODE selector switch • A rotary spring-loaded LFE (Landing Field Elevation) switch • A rotary spring-loaded CABIN ALT switch • A guarded DUMP push-button switch The LFE switch is spring-loaded to the STOP position. When it is turned to the UP position, the LFE is increased. When it is turned to the DOWN position, the LFE is decreased. The LFE increases by 50 ft every 0.5 s. After 2 s, the LFE increases by 500 ft every 0.5 s. The DUMP switch is used to depressurize the cabin in the event of emergency evacuation, smoke evacuation or to rapidly equalize differential pressure. The cabin is depressurized at a rate of 2000 SL ft/min. up to 12400 ft +/- 50 ft cabin altitude. The MODE selector switch has three position: • AUTO for automatic operation • LFE CTRL for manual selection of LFE • MAN for manual operation When the MODE switch is set to AUTO, the CPCS operates fully automatically without any crew attention during flight. The CPCS takes the LFE value from the FMS. When the MODE switch is set to LFE CTRL, the CPCS is still in automatic operation, but the LFE values are selected manually via the LFE switch. The LFE CTRL is used together with the LFE switch to select LFE. The LFE ranges from -2000 ft to 14000 ft. When the MODE switch is set to MAN, the CPCS operates in manual mode. The MAN switch is used together with the CABIN ALT switch to manually control the position of outflow valve. The CABIN ALT switch controls the position of the outflow valve in the manual mode of operation. It only functions when the MODE selector switch is set to MAN. It has these positions: • UP • DOWN • STOP The OUTFLOW switch is spring-loaded to the STOP position. When it is turned to the UP position, the outflow valve is driven to the open position. When it is turned to the DOWN position, the outflow valve is driven to the closed position. The outflow valve is driven at a rate of 2 degrees per second. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 5 Figure 3: The pressurization control panel PRESSURIZATION A/C Packs Off Recirc Fans Off Ebay Fan 3 On Ram Valve Open OUTFLOW STOP CLOSE AUTO OPEN LFE CTRL MAN DUMP LFE - + AMS Controller Outflow Valve Command Forward SPDA CPCS Controller Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 6 190 The cabin pressurization controller Positive Differential Pressure Limitation The CPCS controller provides automatic cabin pressure control, failure monitoring and recording and communication with other aircraft systems. The CPCS controller has two separate, but identical, fully independent control channels. Each control channel includes: • Two cabin pressure sensors • Cabin pressure control circuit • BITE (Built-in Test Equipment) control circuit • Motor driver circuit • ARINC (Aeronautical Radio Incorporated) 429 I/O Interface • Discrete I/O interface • Serial Interface for software down load and shop interrogation purposes • EMI (ElectroMagnetic Interference) protection circuits on separate board • Non-volatile fault and flight data storage The control channels communicate with each other via internal communication buses. Each control channel is supplied by two separate aircraft power supply sources for redundancy. In automatic mode, only one control channel controls the outflow valve at any time, the other is in hot stand-by. The CPCS controller switches active control from one control channel to the other after each flight or when an auto failure occurs. This gives the CPCS a dual redundant architecture. The manual mode of operation overrides and bypasses the CPCS. The crew controls the cabin pressure by manual control of the outflow valve. This gives the CPCS a triple redundant architecture. The CPCS provides positive pressure relief to avoid damage to the aircraft due to positive over pressure. When the differential pressure exceeds the maximum differential pressure of 597.08 hPa (8.66 psi), the CPCS software control logic opens the outflow valve. This function is only available in the automatic mode of operation. Whenever the differential pressure exceeds the nominal differential pressure by +4 hPa (+.06 PSID) the control logic will automatically open the outflow valve to limit differential pressure (available only in AUTO mode). Issue: Aug05 Revision: 00 An additional Independent control function will open the outflow valve if the nominal differential pressure +20 hPa (+.29 PSID) is reached. This function is available in both Auto and Manual modes. A pneumatically actuated safety valve is also used to limit differential positive pressure to +597 hPa (+8.66 PSID ) Auto pressure control loop The CPCS controller controls the cabin pressure by generating a speed command for the outflow valve. The outflow valve maintains a safe cabin pressure by modulating the rate at which the air flows out of the cabin. The CPCS controller calculates a cabin reference from the ambient pressure (PA) and inputs from the FMS. The difference between the reference pressure (PC REF) and the actual cabin pressure (PC ACT), named DELTA PC, produces a speed and direction command for the motor interface. The motor interface directly controls its associated motor of the outflow valve. For BITE purposes and cockpit indication on EICAS, the position of the outflow valve is taken from one channel of a dual potentiometer. Speed control is achieved via a motor revolution counter fed by signals from the three hall sensors in the motor. FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 7 Figure 4: The cabin pressurization controller CH 1 (OR 2) ARINC INPUTS FROM MAU 1 & MAU 3 -Baro correction -Cruise flight Level -WOW, engine , door discretes -Gross weight -Landing field elevation -Ambient pressure DISCRETE INPUTS FROM FD PANEL -Dump switch -Ditch switch (If installed) -Manual command -Mode selector -LFE selection ANALOG INPUT FROM OUTFLOW VALVE -Potentiometer feedback -Motor hall sensor signals ARINC OUTPUTS TO MAU 1 & MAU 3 -Airfield altitude -BIT fault matrix (EICAS,CMC) -Cabin diff pressure, pressure rate -Cabin altitude -Channel status word -Landing field elevation -Outflow valve position DISCRETE OUTPUTS TO MAU 1 & MAU 2 -Automatic mode fail -Manual mode fail -Safety valve status DISCRETE OUTPUT TO FD PANEL -28VDC Power (for ditch,dump,manual) ANALOG OUTPUT TO OUTFLOW VALVE -Motor power signals -Potentiometer power supply -Hall sensor power supply OFV Position Feedback Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 8 190 The CPCS controller provides automatic cabin pressure control. It also performs BITE power-up, continuous and initiated tests. The CPCS controller is installed in the forward avionics compartment. It has four built-in pressure sensor ports, two for each control channel. One sensor of the control channel is used for the control loop and indications, the other is used as a backup for safety functions and indications. Four electrical connectors, two on each end of the unit, provide interconnection to other aircraft systems. The independent control channels communicate via an internal CAN (Controller Area Network) bus and internal discrete signals. Each control channel is powered by two separate aircraft power supply sources for redundancy. Channel one is powered by the 28 VDC (Volt Direct Current) essential buses 1 and 2. Channel two is powered by the 28 VDC essential buses 1 and 3. The CPCS controller is part of a dual redundant system. It is active when the system operates in the automatic mode. Only one control channel operates the outflow valve at any given time. The other control channel is in hot standby. Pressure sensor signals are transmitted via ARINC 429 to the control circuits and are used for cabin pressure control logic. The control channel calculates a reference value for cabin pressure from external aircraft inputs and internal logic.The reference value is compared with the actual cabin pressure and when a difference exists, an error signal is output.This error signal is fed to one of the motors in the actuator to drive the outflow valve to the desired position. • Fail state The initialization state performs these tasks: • Power-up BIT (Built-in Test) • Initialization of software • Initialization of hardware • Control channel determination for flight • Resets all flight indications • Initialization of pressure control loop • Synchronisation to the other control channel • Start normal control function In the stand-by state, the control channel switches off drive power to the outflow valve and some system performance monitoring tests are disabled. If no faults are detected and manual mode is not selected, the pressure control loop and the position control loop are held initialized to actual values. This achieves a smooth transfer to the operational state in respect to cabin pressure rates. In the fail state, the control channel switches off drive power to the outflow valve because faults have been detected. All outputs to other aircraft systems are flagged invalid except ARINC information about the status of the system. In the operational state, if the control channel detects no faults and all BIT functions are enabled, the pressure control is activated. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 9 Figure 5: Fwd E-Bay compartment access Forward E-Bay Compartment Access Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 10 190 The Cabin Pressure Control System modes During ground and flight operation the CPCS determines the current flight mode depending on ARINC information. The system operates with the following flight modes: • Ground (GN) • Takeoff (TO) • Climb (CI, CE) • Cruise (CR) • Descent (DI) • Abort (AB) The mode logic uses the following information from the MAU (Modular Avionics Unit) to determine the current flight mode: • Landing gear status and validity (generated by FADEC (Full-Authority Digital Engine-Control) • Engine takeoff power status and validity (generated by FADEC) • Ambient pressure (generated by ADC) • Cruise Flight Level (CRFL) and validity (generated by FMS) The flight mode transitions for a normal flight are as follows: • Ground Mode - The ground mode is active when the landing gear status shows that the landing gears are compressed and the engines takeoff power signals are not set. • Ground to Taxi Mode - The taxi mode becomes active as soon as the doors signal indicates the doors are closed and both engines rotation (N2) are higher than 60%. This mode is only possible to be activated from the ground mode. • Climb Mode to Abort - If the aircraft stops climbing and begins an immediate descent, the CPCS interprets this as a flight abortion.The abort is only possible if the cruise mode has not been entered and either the aircraft is below 10000 ft absolute or is less than 5000 ft above the takeoff field. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 11 Figure 6: Ground and takeoff modes MODE GROUND TRANSITION INDICATOR TARGET CABIN PRESSURE RATE •WOW SIGNAL PRESENT •NO ENGINE POWER SIGNAL 0.7 hPA LOWER THAN SENSED CABIN PRESSURE (OUTFLOW VALVE COMMANDED FULL OPEN) +500 SLFPM INCREASING -300 SLFPM DECREASING MODE TRANSITION INDICATOR TARGET CABIN PRESSURE RATE TAXI •WOW SIGNAL PRESENT •DOORS CLOSED •N2 > 60% =AMBIENT PRESSURE + 7.5 hPA (OUTFLOW VALVE CLOSES CPCS TAKES CONTROL) +300 SLFPM INCREASING -300 SLFPM DECREASING Cruise Ground Taxi Climb Takeoff Descent CPCS Flight Mode Logic Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 12 190 Climb and Cruise modes • Climb external is used when a valid CRFL is received from the FMS. Climb internal is used if the CRFL is invalid or the FMS fails. • Climb Mode to Abort - If the aircraft stops climbing and begins an immediate descent, the CPCS interprets this as a flight abort. The abort is only possible if the cruise mode has not been entered and either the aircraft is below 10000 ft absolute or is less than 5000 ft above takeoff field. • Climb Mode to Cruise - In the climb external mode, the mode logic switches from climb to cruise when the aircraft reaches the planned CRFL. In the climb internal mode, the mode logic switches from climb to cruise when the aircraft stops climbing. • Cruise Mode to Descent - The descent mode becomes active when the aircraft starts descending after the cruise. • Descent to Ground - The ground mode is active when the landing gear status indicates that the aircraft is on the ground. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 13 Figure 7: Climb and cruise modes MODE TRANSITION INDICATOR CLIMB INTERNAL (NO CRFL AVAILABLE) •WOW SIGNAL NOT PRESENT CLIMB EXTERNAL (VALID CRFL AVAILABLE) TARGET CABIN PRESSURE RATE CALCULATED VALUE BASED ON AMBIENT PRESSURE +750 SLFPM INCREASING -500 SLFPM DECREASING CALCULATED VALUE BASED ON CRFL, NOMINAL ∆P*, AND SELECTED LFE. *NOM ∆P 535.99 Hpa FOR CRFL<37k *NOM ∆P 535.99 Hpa FOR CRFL>37k INCREASE RATE BASED ON AIRCRAFT GROSS WEIGHT AND AMBIENT PRESSURE AT TAKEOFF FIELD ALTITUDE -500 SLFPM DECREASING Cruise Ground Taxi Climb Takeoff Descent CPCS Flight Mode Logic Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 14 190 Descent and Abort modes The CPCS will transition to DESCENT mode by selecting the landing field altitude before the aircraft leaves the cruise flight level. The target pressure will be set to landing field altitude plus 0.12 psi to ensure landing with the CPCS in control. Cabin rate of change depends on cabin pressure, landing field pressure and ambient pressure within 200 and 750 fpm. If the aircraft stops climbing and begins immediate descent, the CPCS transits to ABORT mode. This transition is only possible from climb mode when the aircraft altitude is below 10000 ft absolute or 5000 above the takeoff field. In this mode, cabin pressure will be scheduled back to the take-off altitude, with a 5000 fpm rate of change. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 15 Figure 8: Descent and abort modes MODE TRANSITION INDICATOR TARGET CABIN PRESSURE RATE DESCENT •START OF AIRCRAFT DESCENT BASED ON ALTITUDE CHANGE •BASED ON SELECTED LFE BASED ON CABIN PRESSURE, LANDING FIELD PRESSURE AND AMBIENT PRESSURE MODE TRANSITION INDICATOR TARGET CABIN PRESSURE RATE •AIRCRAFT REACHES CRFL (CLIMB EXT MODE) •AIRCRAFT STOPS CLIMBING (CLIMB INT MODE) BASED ON ALTITUDE •CLIMB EXT ⇒ CRUISE PRESSURE CALCULATED IN SAME WAY AS CLIMB EXT MODE •CLIMB INT ⇒ CRUISE PRESSURE BASED ON AMBIENT PRESSURE AND ∆P AT TIME OF CLIMB/CRUISE MODE CHANGE.. +500 SLFPM INCREASING -300 SLFPM DECREASING CRUISE Cruise Ground Taxi Climb Takeoff Descent CPCS Flight Mode Logic Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 16 190 Manual mode The manual mode of operation gives the flight crew manual control of the cabin pressure. When the MODE selector switch on the pressurization control panel is in the MAN position, it configures the CPCS for manual operation. Both automatic channels revert to the stand-by state. The manual operation is performed by one control channel which is selected automatically. The crew has direct manual control of the outflow valve via the CABIN ALT switch on the pressurization control panel. The CPCS detects any failure in the manual mode and provides fault messages to the EICAS and CMC (Central Maintenance Computer). The EICAS shows the message “PRESN MAN FAIL” if the manual function of both channels has failed. Failures detected during flight which do not require crew action are displayed on the CMCM (Central Maintenance Computer Module) after landing. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 17 Figure 9: Manual mode AUTO CHANNELS REVERT TO STANDBY MANUAL MODE Max Delta-P Limitation (+29 PSID above nominal) provided by independent logic Max Delta-P limitation Only No Altitude limit No Automatic Ground Depressurization Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 18 190 Built-in Test The CPCS controller has BIT logic to detect failures within each control channel or in the CPCS functions. If the BIT logic detects a fault in the active control channel, the control channel goes into automatic fail. The CPCS switches automatically to the other control channel without any workload to the crew. A channel Fail message is displayed on the CMC display. All detected faults are stored in NVM (Non-Volatile Memory) and can be down loaded for maintenance purposes off-wing. All faults are continuously transmitted to EICAS and CMCM via the ARINC 429 output bus. The CPCS checks internal parameters and functionality. The internal fault detection logic detects and isolates single LRU (Line Replaceable Unit) and interconnection failures that cause loss of functionality or redundancy. The CPCS performs these tests: • Power-up test • Continuous hardware and software tests • Continuous function tests The power-up test is done after a cold start, a reset or a power supply interrupt. During the power-up test internal devices initialize and check the hardware and software of the CPCS. When the test has passed, the main page is shown on the EICAS display. When the power-up test fail, the PRSN AUTO FAULT message is displayed on the EICAS. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 19 Figure 10: Built-in Test PRESN AUTO FAULT Continuous Communication MAU ,ADS,FMS ARINC Comm ICDL test Discrete Info word test Landing gear input Continuous Hardware BIT Analog digital converter checks ARINC power supply checks ROM CRC/ RAM tests Pressure sensor signal/check sum OFV Potentiometer tests Watchdog timer Power On Issue: Aug05 Revision: 00 NO Both AUTO Channels ? Pass Continuous Function BIT Position Loop Closure Cabin Pressure rate OFV Position/Drive direction Low power Input voltage Press Sensor Comparison PRESN AUTO FAIL YES NO Manual Channel Fail YES Controller Power On BIT ARINC Read / Write NVM Data Range test LRU P/N Compare test Watch hardware test Pressure Sensor Calibration Current/high side checks FOR TRAINING ONLY Reproduction Prohibited NO Both Channel s YES PRESN MAN FAIL Chapter 21-30 Page 20 190 Outflow valve The outflow valve controls the air flow out of the aircraft fuselage. It is installed on the forward fairing bulkhead. The outflow valve consists of a valve body and a rotary actuator. The valve body comprises a 8.5 in diameter butterfly valve, a two-piece butterfly valve flap, a splined shaft and an actuator housing. The valve body, valve flap and actuator housing are made of anodized aluminium alloy. The valve flap is bolted around the splined shaft and moves to the closed if loss of mechanical actuation occurs. The rotary actuator consists of two brush less DC (Direct Current) motors, a gear train and a dual channel potentiometer. Each DC motor is controlled and monitored by a separate channel of the CPCS controller. Only one DC motor drives the outflow valve at any time. Both DC motors use the same actuator mechanism. The gear train consists of two irreversible worm screws, a differential gear stage and two stages of spur gears. The worm screws are linked directly to the output shafts on the DC motors. The spiral angle of the worm screw prevents back driving of the motors. The dual potentiometer sends a position signal to each control channel of the CPCS controller. This provides position feedback of the outflow valve in automatic and manual modes of operation. The CPCS has a fail-safe software logic to close the outflow valve if the cabin pressure altitude reaches 14500 ft. This function overrides the normal automatic operation only, it does not effect the manual operation of the outflow valve. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 21 Figure 11: Outflow valve Looking Aft from Forward Cargo Compartment Cabin Outflow Valve located on forward fairing bulkhead 45 DEG CONTROL 14,500 FT 12,700 FT Control features are independent of normal pressure control logic Not available in manual mode Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 22 190 The positive pressure relief valve The positive pressure relief valve is a pneumatically actuated gate valve, located on the rear pressure bulkhead, normally held in the closed position by a pre-loaded spring. Valve operation is independent of the Cabin Pressure Control System controller. The relief valve provides both positive and negative pressure relief. It contains a pilot valve that compares cabin pressure to ambient pressure. If the pressure difference exceeds 8.66 psid, the pilot valve will open and the differential pressure will act on the diaphragm to open the valve. A micro switch is mounted on the valve to provide input to the Modular Avionics Unit for status reporting. The static port connects the positive pressure relief valve to ambient pressure. The port is located at the rear fuselage section and has an integral heater powered by 28 VDC to eliminate ice blockage. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 23 Figure 12: Positive pressure relief valve POSITIVE PRESSURE RELIEF VALVE 28 VDC I HEATER STATIC PORT Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 24 190 Negative pressure relief Under normal flight conditions, the valve is in the closed position. The valve is mechanically actuated using the self-balanced spring forces at the valve gate and the ambient-to-cabin differential pressure. If the ambient pressure exceeds the aircraft cabin pressure, the valve gate opens and limits the negative pressure. The springs set the cap to open at a differential pressure of -10 hPa (-0.15 psi). The valve is fully open at -35 hPa (-0.51 psi). The safety valve has also a negative relief function. If the ambient pressure acting on the underside of the gate valve exceeds the cabin pressure, the gate valve opens allowing air from ambient to flow into the cabin. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 25 Figure 13: Negative pressure relief NEGATIVE PRESSURE RELIEF VALVE limits maximum negative pressure differential to 0.5psi Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 26 190 EICAS indications In case of a Cabin Pressure System fault, EICAS messages are displayed: • If one controller channel fails, the EICAS advisory message PRESN AUTO FAULT will be displayed • If both controller channels fail, the EICAS caution message PRESN AUTO FAIL will be shown • When both channels are unable to operate in manual mode, the caution message PRESN MAN FAIL will be displayed • If cabin altitude exceeds 9700 ft, a warning message HI CABIN ALT will illuminate, and an aural warning, CABIN, will sound. The EICAS Display also provides a continuous status of cabin altitude, cabin rate, differential pressure, and landing field elevation. Display color indicates current status of displayed value. Green - Normal range Amber - Advisory range Red - Warning Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 27 Figure 14: EICAS indications (2 second Delay) CPCS Controller AUTO FAIL Channel 1 CPCS Controller AUTO FAIL Channel 2 AND PRES N AUTO FAIL (2 second Delay) CPCS Controller AUTO FAIL Channel 1 OR CPCS Controller AUTO FAIL Channel 2 PRES N AUTO FAULT (2 second Delay) CPCS Controller MANUAL FAIL Channel 1 CPCS Controller MANUAL FAIL Channel 2 Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited AND PRES N MAN FAIL Chapter 21-30 Page 28 190 AMBIENT PRESSURE FROM MAU1 MAU2 MAU3 Cabin Differential Pressure >8.5 psid Cabin Differential Pressure <-0.3 psid OR CABIN DIFF PRESS FAIL CABIN PRESSURE Cabin Altitude 14,500 +250/-500 Feet Cabin Altitude >9,700 Feet For Airfield Operations <9,400 Feet Or Airfield Altitude +500 Feet For Airfield Operations >9,400 Feet OR CABIN ALTITUDE HI Aural Warning “CABIN” Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 29 Figure 15: EICAS indications LFE: 3000 CTRL 2700 Cyan (CTRL) Manual Green- FMS 93. 8 T 0- 1 T/ OFF 94. 0 OFF N1 0. 0 26° I TT T 0. 0 FF PPH0. 0 0. 0 11 12 1 5520 DN VP 1 45° SLA LAT/ FLA LAP/ SPD DBRK APU 48° T MP TE L LP HP F FU ULL DN MODE AUTO STOP CLOSE OPEN DN LFE CTRL MAN OFF ALT RATE P 9800 200 8. 32 FT FPM PSI LFE 2915 FT TRI MS TR SPD DBRK S PRESSURIZATION OUTFLOW LANDI NG GEAR LA 11030 PRE RESS Cyan Dash Invalid Data HI CABIN PRESN MAN FAIL PRESN AUTO FAIL PRESN AUTO FAULT FU UEL QTY OI L Green Dash Man Mode 28° N2 FQ LB L ------ 0. 0 0. 0 5510 ------- ROLL RO DUMP LFE - + PI TC TCH 0 S F S/ Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-30 Page 30 190 21-40 Heating Introduction The door sill heaters are electric heating pads located in the forward and aft doorway entrances, attached to the floor panels. These pads provide heating during cold weather icing conditions, to prevent snow accumulation at the door entry. The unit includes: • a panel shaped to fit the mounting holes, • an internal heating element and • a temperature control sensor. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 1 Figure 1: The door sill heaters Heating element temperature control sensor Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 2 190 Floor panel heaters operation The floor panel heaters operate when the aircraft is on the ground with the doors open, and an outside air temperature below 40°F/4.4°C. The power source to the heater is 115v single phase AC. If the ambient temperature increases above 45°F/7.2°C or if the door is closed, the power to the heater will be disconnected. When the heating element is powered, the internal thermostat will regulate the temperature. If internal temperature rises above 68°F/20°C, the thermostat will open and disconnect heating. If the temperature drops below 59°F/15°C, the thermostat will close the circuit and heating will begin. An over temperature protection switch is included in the circuit. The switch will disable heating on rising temperature of 149°F/65°C, and it will reset if panel temperature drops below 104°F/40°C. In case of heater failure, a message is generated on the CMC. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 3 Figure 2: Floor heating operation The floor heaters operate if: An outside air temperature below 40°F/4 The aircraft is on ground With the doors open 115 V single phase AC Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 4 190 The floor panels heaters construction The heating panel is a Kapton foil heater bonded to an aluminium cover and skin. This construction provides a thin flexible heating element. Epoxy adhesive is used to bond the Kapton foil to the metal element, to prevent moisture penetration. The foil heater is rated for continuous use at 302°F/150°C, which is well above the normal operating temperature of the mat. The heated floor panels have an electrical lead of sufficient length to allow easy removal and installation. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 5 Figure 3: The floor panel heaters construction Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-40 Page 6 190 21-50 Cooling Introduction The air conditioning system utilizes two identical cooling packs that provide condition bleed air for cabin heating and cooling. The packs provide condition bleed air for cabin heating and cooling, and include the following components: • • • • • • Dual heat exchanger, Air cycle machine, Condenser-reheater, Water collector, Add heat bypass valve and temperature sensors. There are also two external components: • The Pack bypass valve, and a • Pack flow control valve which together control pack operation. During normal operation, each cooling pack provides half of the total fresh airflow; however, a single pack is capable of providing 67% of the total flow and ensuring safe aircraft ventilation and temperature control capability. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 1 Figure 1: The air conditioning system Low Limit Valve Air Cycle Machine Condenser / Reheater Fan Inlet Diffuser Housing Water Collector Add Heat Valve Spray Nozzle Ram Inlet Duct Issue: Aug05 Revision: 00 Dual Heat Exchanger Pack Outlert Duct FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 2 190 ECS pack The air conditioning system utilizes two identical air cooling packs, right and left, to condition bleed air for cabin heating and cooling. Each air cooling pack consists of a dual heat exchanger, air cycle machine, condenser/reheater, water collector, valves and temperature sensors. The primary function of the air cooling pack is to supply conditioned air to the cabin distribution system for environmental control. The air cooling pack also contains an internal condensing water collection system which removes moisture from the cooling pack air flow. Hot air from the engine bleed system is precooled in the dual heat exchanger using cold ram (outside) air to remove the heat. An air cycle machine within the pack contains two cooling turbines which generate cold air, through expansion, for cooling cabin. The high air exchange rate is necessary to control temperature gradients, prevent stagnant cold areas, and maintain air quality. The cooling pack system conditions hot bleed air for cabin air conditioning. There are two identical cooling packs (right and left) per aircraft and they are located in the ECS (Environmental Control System) pack bay in the forward fairing of the aircraft. The cooling pack is an air cycle refrigeration system that uses air passing through and into the airplane as the refrigerant. The cooling pack system automatically controls the temperature and decreases the humidity of the cockpit and cabin air. The two cooling packs, which are installed in the forward part of the wing-to-fuselage fairing, provide dry, sterile, and dust free, conditioned air to the flight deck and passenger cabin at the proper temperature, flow rate, and pressure to satisfy pressurization and temperature control requirements. An equal quantity of filtered, re circulated air is mixed with air from the cooling packs. A flow control valve regulates flow of bleed air into the air conditioning packs. The refrigeration pack is out fitted with sensors and valves for temperature and operational control, and heat exchangers that use outside ram air for excess heat dissipation. An equal quantity of filtered re circulated air is mixed with air from the air conditioning packs. The high quantity of supply air results in a complete cabin air exchange about every 2.5 to 3.5 minutes (based on aircraft configuration and altitude), or about 18 to 25 times an hour. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 3 Figure 2: ECS pack GROUND CONNECTION Ovb d P rim a ry He a t Exc h a n g e r RAM air Em e rg Ra m S e c o n d a ry He a t Exc h a n g e r Co n d e n s e r Re h e a te r RAM AIR INLET Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 4 190 The flow control valve The pack flow control valve is located upstream of the left and right air cooling packs. The valve is torque motor controlled and modulated by the AMS controller, but has a pneumatically actuated butterfly valve. It incorporates a closed position switch to provide position feedback to the AMS controller. A filter removes air supply contaminants. A locking screw installed in the actuator housing can be used to lock the valve in a closed position. The valve operates as follows: • the flow sensing venturi differential pressure signal is sent to the AMS controller for calculation. For internal calculation, the AMS also uses the manifold bleed pressure and the pack inlet temperature to determine air flow to the packs. The controller millivolt signal is sent to the flow control valve to define the valve position that will modulate the air flow. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 5 Figure 3: The flow control valve Torque motor Spring force Supply pressure Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Butterfly disc Chapter 21-50 Page 6 190 The flow sensing venturi The flow sensing venturi is a steel duct. The venturi contains pressure-sensing ports on the upstream and downstream side of the duct orifice. Airflow across this duct is measured by a differential pressure sensor mounted on the venturi and is used by the AMS Controller to calculate the air flow. The sensor provides a zero to 10 volt DC electronic signal to the AMS controller. The sensor is hermetically sealed and has two input pressure ports, an internal pressure transducer and an electric connector. Venturi Delta-P sensors The differential pressure sensor is mounted on the flow sensing venturi duct directly upstream of the pack flow control valve. The sensor provides a 0 to 10 VDC (Volt Direct Current) electronic signal to the AMS controller, which is used to calculate the air flow that goes into the environmental control system. The sensor is hermetically sealed and consists of two input pressure ports, and internal pressure transducer, and an electrical connector. There are two differential pressure sensors per aircraft (one per cooling pack). Air conditioning pack flow controls The flow of air to the air conditioning packs is measured using a differential pressure sensor which is mounted on a venturi duct. The differential pressure sensor sends an electronic signal to the AMS controller. The AMS controller uses the differential pressure, the bleed manifold pressure, and the pack inlet temperature to calculate airflow going to the air conditioning pack. The AMS controller then supplies a torque motor current command to modulate the pack flow control valve to obtain the desired pack airflow rate. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 7 Figure 4: The flow sensing venturi Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 8 190 The dual heat exchanger ceeds the ACM fan outlet pressure. This fan bypass function is necessary to prevent ACM damage caused by excessive fan surge margins. There are two fan bypass check valves per aircraft (one per cooling pack). A dual heat exchanger and a fan inlet diffuser housing assembly are installed into each ECS pack. The heat exchanger has three different circuits: • The primary circuit removes heat from bleed air before entering the compressor section. The primary section is a single-pass cross flow configuration. • The secondary circuit removes heat from the compressor outlet air before it goes towards the reheater. The secondary section is a two-pass cross-counter flow configuration. • Both bleed circuits are cooled by ram air in series - first the secondary then through the primary heat exchanger sections. Ram air exiting the heat exchangers enters the fan inlet diffuser housing and is either pulled through to ambient by the fan or passes through the fan bypass check valve. The heat exchanger contains access windows for inspection and cleaning of the heat exchanger ram air circuit. Fan bypass check valve The fan bypass check valve is a 12 in diameter hinged, petal-type check valve which has six petals that cover six orifice windows in a single valve seat. The valve allows airflow through the orifice windows in one direction. Flow in the opposite direction (reverse flow) is prevented by the petals closing on the aluminium check valve frame. The fan bypass check valve is installed in the cooling pack between the fan inlet diffuser housing and the ram air outlet duct, and allows ram air to bypass the air cycle machine fan whenever pressure in the ram air circuit ex- Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 9 Figure 5: The dual heat exchanger ECS PACK Bypass check valve T T Primary Secondary Condenser Reheater Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 10 190 The air cycle machine components The air cycle machine provides the source for pack cooling. The external structure consists of a fan and compressor housing, a first stage turbine housing, and a second stage turbine housing. Each housing is made of cast aluminium. The ACM internal structure has two turbine rotors which drive a compressor rotor and a cooling fan rotor. The four rotors and two shaft segments turn as one assembly locked together by a tie rod. The assembly rotates in a pair of hydrodynamic, foil-type journal bearings. Axial movement is limited by a pair of hydrodynamic thrust bearings. These hydrodynamic foil-type bearings use no oil and require no scheduled maintenance. The fan rotor is attached to one end of the assembly and is positioned adjacent to the fan shaft segment followed by the compressor rotor, first turbine rotor, turbine shaft segment, and second turbine rotor. The turbine shaft segment includes both a journal bearing surface and the thrust disk on which the two bearings act. A tie-rod goes through the centre of the shaft and rotor segments and holds the assembly together axially. The tie-rod is assembled with a high preload which permits all components of the assembly to operate as a one shaft system. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 11 Figure 6: The air cycle machine components 2 turbine stages Fan and compressor housing First stage turbine housing 2 compressor stages Second stage turbine housing Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 12 190 Air cycle machine operation Air is cooled in the primary section of the dual heat exchanger using ram air to remove the heat. The air is then compressed by the compressor portion of the dual turbine ACM. The heat generated by compression is removed by the secondary portion of the dual heat exchanger, using ram air. The air is then passed through the condenser/reheater where it is sub-cooled within the condenser using the cold exhaust air from the first stage turbine. This cooling process condenses water from the air to permit it to be collected by the water collector. The collected water is moved to the spray nozzle, which is located in the secondary ram inlet header of the dual heat exchanger. The water is sprayed on the ram air face of the core to increase the heat exchanger performance through evaporative cooling. After exiting the water collector, the air flows through the re-heater portion where it is preheated to increase first stage turbine performance. After expansion through the first stage turbine portion of the ACM, the air passes through the cold side condenser portion of the condenser/ reheater where it removes the heat for condensation. After exiting the cold side of the condenser, the air enters the second stage turbine of the ACM where it is expanded to provide the cold air source for cabin cooling. The condenser inlet temperature is continuously monitored by the AMS controller using electronic feedback from the condenser inlet temperature sensor. The condenser inlet temperature is controlled by adding warm compressor outlet air to the condenser inlet airflow. This is achieved by modulation of the low limit valve and/or the opening and closing of the add heat valve. The condenser inlet temperature is controlled to 34 °F/ 1.1°C under most pack operating conditions to prevent water from freezing in the condenser. In certain low humidity conditions the condenser inlet may be controlled to 50 °F/ 10 °C. Pack outlet temperatures are continuously monitored by the AMS controller using electronic feedback from the pack outlet temperature sensor. The pack outlet temperature is controlled by adding hot pack inlet air to the pack outlet airflow. This is accomplished by modulation of the pack bypass valves. The AMS controller reads actual pack outlet temperatures and sends a torque motor current command to modulate the pack bypass valves to obtain the desired pack outlet temperatures. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 13 Figure 7: Air cycle machine operation P=41 T=447 T=447 WF=4 P=15 T=255 P=58 T=447 P=32 T=-32 P=40 T=188 P=41 T=447 P=56 T=272 P= 54 T= 84 P=32 T= 34 P=15 T-3 P=15 T=30 P=31 T=62 P=55 T=-53 P=55 T=-53 P=15 T= 90 ACM SPEED: 39,000 RPM T=Temperature Degrees F P=Pressure PSIA WF=Flow PPM Issue: Aug05 Revision: 00 PACK FLOW: 44 LB/MIN FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 14 190 Condenser/Reheaters The condenser/re-heater is an aluminium dual-heat exchanger consisting of headers and mounts welded to a core. Both core sections are single pass, cross flow, plate-and-fin designs. The condenser cold circuit is situated between the two turbine stages of the air cycle machine and is never subjected to sub-freezing air temperatures, therefore, it does not require complicated features for the prevention of ice buildup, which other systems using the conventional chilled re circulation cycle demand. Water collectors The water collector is a brazed and welded assembly. The collector body is constructed of two aluminium-brazed sub assemblies welded together at the outside diameter. Each section of the sub assembly is made of spun and hydro-formed sheet metal parts. The water collector removes water from the condenser/reheater heat exchanger and sends the dry air to the air cycle machine. A swirl vane at the water collector inlet sends the water to the duct walls. A clearance between the diffuser section and the air return diffuser section catches most of the water from the airflow. A drain boss located at the lowest section of the collector lets water drain by gravity and air pressure. An overflow drain boss located slightly above the lowest point lets water drain if the primary port is clogged. Water spray nozzles The water spray nozzle is mounted in the ram air inlet ducting directly upstream of the dual heat exchanger. Water, which is collected in the water collector, is routed through drain line to the water spray nozzle. The water spray nozzle sprays the water on the ram inlet face of the secondary heat exchanger. This cools the air that goes into the secondary heat exchanger and improves heat exchanger performance. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 15 Figure 8: The condenser T1 T2 T Water collector Primary Condenser Reheater Secondary RAM AIR INLET Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 16 190 The bypass valve The pack bypass valve is installed parallel to the air conditioning packs. It is a butterfly valve powered by a pneumatic actuator. The valve maintains the required hot air flow to the pack outlet, as directed by the downstream duct supply temperature sensor output, which directs the pack controller to modulate current to the valve's torque motor. The valve position is controlled by the pneumatic servo pressure generated by the torque motor. The valve can be locked in the closed position by removing the lock bolt. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 17 Figure 9: The bypass valve ECS PACK BYPASS VALVE Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 18 190 Add heat, and low limit bypass valve Bleed air passing by the pack inlet temperature sensor and through the primary heat exchanger enters the air cycle machine compressor. Compressor inlet and outlet temperature is sensed by temperature sensors and forwarded to the AMS controller. The main flow from the compressor goes through the secondary heat exchanger and on to the condenser/reheater. Some hot air is tapped and directed to the Add Heat Valve to maintain turbine second stage inlet temperature. Air from the condenser/reheater is directed to the first stage turbine, where the temperature will drop. The Low Limit Bypass Valve is installed parallel to the first stage turbine. The valve provides additional warm air to maintain condenser inlet temperature. Air flows through the condenser and enters the second stage turbine for a further temperature reduction. A linear actuator is used to rotate a piston that meters the amount of warm air bypass flow, in order to control condenser inlet duct temperature. The downstream duct temperature is used as feedback for positioning of the valve. The AMS control logic is based on BUMP/STOP/CHECK, and the signal is sent to the actuator to extend or retract in steps. A knob on the linear actuator housing permits manual valve position adjustments. Add heat valve Each air conditioning pack incorporates an ON/OFF Add Heat Valve which supplies warm air from the compressor outlet to the condenser inlet. This is used to maintain a minimum turbine inlet temperature of 15.5 +C/60 °F. The Add Heat Valve is controlled by the AMS controller as a function of ambient temperature and altitude, and is opened and closed using a solenoid. Turbine outlet cold air is mixed with pack bypass air to achieve the requested duct temperature. The low limit bypass valve The Low Limit Bypass Valve is an electrically-actuated valve installed on the air cycle machine turbine housing. The valve limits condenser inlet temperature to a minimum of 1.1 °C/34 °F up to 25000 ft, or to 10 °C/50 °F above 25000 ft. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 19 Figure 10: The low limit bypass valve, Add heat valve and ECS pack bypass valve ECS pack bypass valve Low limit bypass valve Add heat valve GROUND CONNECTION Ovb d P rim a ry He a t Exc h a n g e r Em e rg Ra m S e c o n d a ry He a t Exc h a n g e r Co n d e n s e r Re h e a te r RAM AIR INLET Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 20 190 Temperature sensors The air conditioning pack temperature control has five temperature sensors, which supply data to the AMS controller. The sensors are: • • • • • Pack inlet temperature sensor, Compressor inlet temperature sensor, Compressor outlet temperature sensor, Condenser inlet temperature sensor and Pack outlet temperature sensor. All of these sensors are dual element sensors (except the pack inlet temperature sensor, which has a single element) in order to improve system reliability. The AMS controller monitors all sensor voltages in order to control pack operation or determine pack failure. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 21 Figure 11: Temperature sensors Test Inhibits Invalid temp sensor signals Minimum Pack Flow PBV position limit Compressor Outlet Temp exceeds Compressor Inlet temp by 30 Deg F Min for 2 Minutes, and Aircraft In Air OR Condenser Inlet temp greater than 180 Deg F and Pack Outlet Temp greater than 120 Deg F 10 seconds, and Aircraft on Ground CONDENSER INLET TEMP COMPRESSOR INLET TEMP ACM FAIL Issue: Aug05 Revision: 00 PACK OUTLET TEMP COMPRESSOR OUTLET TEMP FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 22 190 ECS Off Request The FADEC may send an ECS OFF signal to the AMS controller, requesting that no bleed air be extracted from the engine for the air-conditioning system. The FADEC sets this signal depending on the TDS input (REF ECS OFF), pressure altitude, flight phase and engine failure detection. If the ECS is bleeding air from the engine and the FADEC ECS OFF request is true and Altitude is below 15 000 ft, both ECS packs will be commanded OFF. The ECS cooling packs will be shut down at -30 ppm/ sec after receiving the ECS OFF signal from the FADEC. The APU can be used as a valid bleed air source when the ECS OFF signal is set to true and Anti-ice is not required. In response to the ECS OFF signal the AMS controller has the following requirements: If the FADEC transitions the ECS OFF signal from true to false, the both ECS cooling pack FCV’s will be automatically opened without any pilot action. The AMS will disregard the FADEC ECS OFF signal if aircraft altitude is above 15,000 ft. In general, the AMS controller will use the ECS OFF signal from the in-control FADEC channel. If the AMS controller loses communication from one SPDA then AMS controller will use the other SPDA as a backup source of information for the ECS OFF and channel in control signals. The time from the ECS OFF signal being received in the AMS controller to ECS cooling pack FCV’s closing will be less than 5 seconds when commanded ON again by the AMS controller. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 23 Figure 12: ECS OFF LOGIC PALT < 500ft ATOA ECS OFF (X-eng signal) OEI (local engine) TO mode at Thrust Set ECS OFF signal TLA > TO/GA REF ECS OFF TLA > MAX TO mode at Thrust Set PALT < PALT ENV GA mode at Thrust Set PALT < 9700ft Issue: Aug05 Revision: 00 OEI (either engine) FOR TRAINING ONLY Reproduction Prohibited If TOPALT < 8000ft, then PALT ENV = 9700ft else PALT ENV = 15000ft Chapter 21-50 Page 24 190 Pack related messages The Pack-related EICAS messages are: • PACK FAIL CAUTION if any pack component develops a fault, • PACK OFF advisory message if the pack is switched off, or • PACK LEAK caution message when an overheat is detected in the pack high pressure bleed duct. CMC messages will be provided to determine failed pack components if the PACK FAIL message is present. The pack will be disabled in the following conditions: • bleed source not available, • pack switch is OFF, • left or right engine start with weight on wheels, duct leak or if the AMS built-in-test detects failure. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 25 Figure 13: Pack related messages The pack will be disabled in the following conditions: Bleed source not available POWERPLANT AMS built-in-test fail START/STOP Pack switch is OFF RUN STOP RUN START STOP 1 eft or right engine start with weight on wheels Duct leak or if the AMS built-in-test detects failure AIRCOND / PNEUMATIC RECIRC CKPT C H H PACK 2 RECIRC CKPT C H BLEED 1 LEAK Issue: Aug05 Revision: 00 APU BLEED AUTO OFF 1 ON 2 H PACK 2 XBLEED WING 2 START 2 GND CONN ON PAX CABIN C ATTND PACK 1 XBLEED WING 1 START 1 IGNITION AIRCOND / PNEUMATIC PAX CABIN C ATTND PACK 1 2 AUTO OFF START WING 1 START 1 BLEED 2 BLEED 1 LEAK LEAK FOR TRAINING ONLY Reproduction Prohibited WING 2 START 2 GND CONN APU BLEED BLEED 2 LEAK Chapter 21-50 Page 26 190 Figure 14: Pack1 off Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 27 Figure 15: Indications Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-50 Page 28 190 21-60 Temperature control Introduction The temperature control system provides closed loop control for the flight deck and passenger cabin. The cabin two-zone configuration is an aircraftselectable option. The flight deck and passenger cabin temperatures are electronically controlled by the AMS controller between 19°C and 30°C. The AMS controller compares the actual temperature provided by the temperature sensors to the selected temperature. If a difference exists, the AMS controller will adjust the target duct temperature by modulating the pack bypass valve position until the selected temperature is achieved. In case of ambient sensor failure, the system defaults to the duct temperature sensor, and if the selector fails, the system defaults to a 75°F/ 24°C zone temperature. Zone Temperature Control Cabin Zone Temperature Sensor locations. • Cabin Zone Temperature Sensor also uses ejector to draw ambient air across sensor element. • Ambient air is drawn from space between overhead bins. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 1 Figure 1: The AMS temperature controller AMS Map Pl an CKPT Sys t ems ECS 15 FWO CAB AFT CAB CKPT 15 FWD CAB AFT CAB TCAS Weat her Checkl i s t Cabin The AMS provides temperature control between 19° to 30° Issue: Aug05 Revision: 00 light deck FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 2 190 Cockpit zone control The cockpit zone receives airflow from the left air conditioning pack. Conditioned air from the left pack is mixed with the re circulated air from the left re circulation fan. Cockpit zone control is achieved by changing the left air conditioning pack outlet temperature. The cockpit temperature control system includes two dual temperature sensors. One sensor is located in the cockpit under the ceiling panel and the other is in the cockpit zone duct downstream of the mixer duct. Each sensor contains two independent sensing elements to provide signals for AMS channels 1 and 2. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 3 Figure 2: Cockpit zone control Temperature sensor Temperature sensor Channel 2 SPDA 2 Channel 1 F F F (FLIGHT DECK) F F T F F MIXER F CABIN SAFETY VALVES F OUTFLOW VALVE R.H. ECS PACK 2 (CABIN) TO GASPERS F F RECIRCULATION FAN FAN RECIRCULATION FAN FILTER FILTER FWD CARGO COMPARTMENT RECIRCULATION Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 4 190 Single cabin zone configuration The passenger cabin receives air from the left and right air conditioning packs, routed through the mixer duct, where it is blended with re circulated air from the fans. Air is then routed to the front and aft passenger cabin distribution ducts. In the single cabin zone configuration, the passenger cabin temperature is controlled by changing the right air conditioning pack outlet temperature. The single configuration includes two dual sensors, one ambient temperature sensor located under the cabin side panel above the floor, and the other cabin duct temperature sensor downstream of the mixer. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 5 Figure 3: Single cabin zone configuration Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 6 190 The two cabin zone configuration The two cabin zone configuration uses a separate trim system for independent control of forward and aft cabin zones. Hot air is tapped from the right air conditioning pack for zone temperature control. The system includes: • two trim modulating valves, • two ejectors and • three dual temperature sensors. for both the forward and aft cabin zone ducts. The AMS controller will then modulate the right pack bypass valve, via the torque motor command, to meet the coldest cabin duct target temperature. The trim bypass valve for the coldest zone will be sent a signal to close. The AMS controller will then modulate the opposite zone trim modulating valve to meet the warmest cabin duct target temperature. The trim air system utilizes two trim air modulating valves, two hot air ejectors, and associated ducting to independently control the air temperature entering the forward and aft passenger cabin distribution ducts. This is accomplished by mixing hot air from the ejectors directly into the forward and aft distribution duct openings within the mixing duct. The amount of hot air flowing to the ejectors is controlled electronically by the AMS controller through modulation of two trim air modulating valves. The AMS will compare the actual temperature to the selected temperature and calculate a target zone temperature for the forward and aft cabin zones. The controller then modulate the right pack bypass valve to meet the selected coldest cabin zone duct target temperature. The cold zone trim modulating valve closes. The controller modulates the opposite trim valve to meet the selected warmest cabin zone duct temperature. The passenger cabin temperature is selected by the flight crew using the PAX CABIN selector. The forward and aft passenger cabin zone temperatures can be selected by the flight attendant using CABIN TEMPERATURE selectors located on the attendant control panels. The passenger cabin zone requiring the coldest air is controlled by modulation of the right pack bypass valve. The opposite zone (warmest zone) temperature is controlled by modulation of the trim air modulating valve related to that zone. Temperature sensors located in the forward and aft cabin zone and in the forward and aft cabin ducts provide actual temperature via electronic signals to the AMS controller. The AMS controller compares the selected zone temperatures to actual zone temperatures. The difference between the selected temperature and the actual zone temperature is used to calculate a target duct temperature Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 7 Figure 4: The two cabin zone configuration Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 8 190 Trim modulating valves The zone trim valves regulate hot bleed flow to the trim ejectors, which are installed in the mixer duct. The valves are electronically controlled and pneumatically operated butterfly valves. The valves are fail-safe closed and can be manually locked in the closed position. The trim ejectors directionally inject hot bleed air into the forward and aft cabin outlet ducts. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 9 Figure 5: Trim modulating valves Compartment recirculation Trim modulating valves FILTER FAN T F Forward Cabin Mixer Mid E-bay T F F F F Muffler Aft Cabin Muffler T Outflow Valve FAN FILTER Compartment recirculation Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 10 190 Automatic temperature control Note that the temperature control system operates only in AUTOMATIC mode, where: • dual temperature sensors provide increased reliability, and • each AMS channel is capable of controlling the entire temperature control system. • A CMC message is provided in case of ambient, duct sensor or trim valve failure. The ECS synoptic page provides monitoring of actual cockpit and passenger cabin zone temperatures. Issue: Aug05 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 11 Figure 6: Automatic temperature control ZONE 131 ZONE 223 A D E B D C F A E C B Issue: Aug05 Revision: 00 COCKPIT DUCT TEMPERATURE SENSOR F COCKPIT ZONE TEMPERATURE SENSOR FOR TRAINING ONLY Reproduction Prohibited Chapter 21-60 Page 12 190 21-MEL (Example) ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-1 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 00-01 Air Management ¦ System (AMS) ¦ Channels C ¦ 2 ¦ ¦ ¦ 1 ¦ ¦ ¦ One may be inoperative provided ¦ flight is conducted at or below ¦ FL 310. ¦ ¦ ¦ ¦ 21-04 Pilots Feet ¦ Outlet Shutoff ¦ Valves C ¦ 2 ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 23-00 Gasper System C ¦ 1 ¦ 0 ¦ ¦ ¦ 24-01 Recirculation ¦ Fans C ¦ 2 ¦ ¦ 0 ¦ ¦ (M)May be inoperative provided ¦ affected fan is deactivated. ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ 0 ¦ ¦ ¦ (M)May be inoperative closed ¦ provided associated fan is ¦ deactivated. ¦ ¦ ¦ ¦ 24-02 Recirculation Air C ¦ 2 ¦ Filters ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ May be inoperative or missing ¦ provided Recirculation Fans ¦ (RECIRC) remain selected off. ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ (M)May be inoperative or missing ¦ provided associated Recirculation ¦ Fan is deactivated. ¦ ¦ ¦ 1) Recirculation Fan Check Valves C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-2 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 24-04 Recirculation ¦ System Smoke ¦ Detector ¦ ¦ ¦ ¦ ¦ ¦ B ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative or missing ¦ provided: ¦ a) Recirculation Fans (RECIRC) ¦ remain selected off, ¦ b) Both air conditioning packs ¦ are operating normally, and ¦ c) Live animals are not carried ¦ in the forward cargo ¦ compartment. | | | | | | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ B ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative or missing ¦ provided: ¦ a) Recirculation Fans (RECIRC) ¦ remain selected off, ¦ b) One air conditioning pack is ¦ operating normally, ¦ c) Live animals are not carried ¦ in the forward cargo ¦ compartment, and ¦ d) Both engine ITT margins are ¦ verified to be within ¦ limits. | | | | | | | | | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 25-01 Emergency Ram Air C ¦ 1 ¦ Valve ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ a) Air Conditioning Pack 01 ¦ remains selected off, ¦ b) Valve is secured open, and ¦ c) Flight is conducted at or ¦ below FL 310. | ¦ ¦ ¦ ¦ ¦ ¦ ¦ 25-03 Emergency Ram Air C ¦ 1 ¦ Check Valve ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative open ¦ provided: ¦ a) Air Conditioning Pack 02 ¦ remains selected off, and ¦ b) Flight is conducted at or ¦ below FL 310. | ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 1 MEL (Example) ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 27-04 Forward Cargo ¦ *** Compartment ¦ Shutoff Valve ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (M)May be inoperative provided: ¦ a) Valve is secured closed, ¦ b) Fan is deactivated, and ¦ c) Live animals are not carried ¦ in the cargo compartment. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ NOTE: ¦ ¦ ¦ ¦ ¦ 28-02 In-Flight ¦ *** Entertainment ¦ (IFE) System ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ | ¦ | ¦ | ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-3 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 27-01 Forward Cargo ¦ *** Compartment Fan ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ (M)May be inoperative provided: ¦ a) Fan is deactivated, and ¦ b) Live animals are not carried ¦ in the cargo compartment. ¦ ¦ ¦ ¦ ¦ 27-03 Forward Cargo C ¦ 1 ¦ *** Compartment Check ¦ ¦ Valve ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (M)May be inoperative closed ¦ provided: ¦ a) Fan is deactivated, and ¦ b) Live animals are not carried ¦ in the cargo compartment. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ NOTE: ¦ ¦ ¦ ¦ (O)May be inoperative open provided procedures are established and used to ensure the associated compartment remains empty, or is verified to contain only empty cargo handling equipment, ballast, (ballast may be loaded in ULDs), and/or Fly Away Kits. Operator MELs must define which items are approved for inclusion in the Fly Away Kits, and which materials can be used as ballast. ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-4 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ Issue: Feb06 Revision: 00 Operator MELs must define which items are approved for inclusion in the Fly Away Kits, and which materials can be used as ballast. ¦ ¦ ¦ ¦ ¦ ¦ ¦ 1) Ventilation Fan D ¦ 1 ¦ ¦ 0 ¦ ¦ (O)May be inoperative provided IFE ¦ is used in-flight only. | ¦ | ¦ ¦ ¦ 2) Airflow Switch D ¦ 1 ¦ ¦ 0 ¦ ¦ (O)May be inoperative provided IFE ¦ is used in-flight only. | ¦ | ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ a) Affected valve is secured ¦ closed, and ¦ b) IFE is used in-flight only. ¦ | | | | | ¦ 28-03 In-Flight ¦ *** Entertainment ¦ System (IFE) ¦ Ground-Shutoff¦ Valve ------------------------------------------------------------------------------- (O)May be inoperative provided procedures are established and used to ensure the associated compartment remains empty, or is verified to contain only empty cargo handling equipment, ballast, (ballast may be loaded in ULDs), and/or Fly Away Kits. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ D ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------- FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 2 190 ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 31-01 Cabin Pressure ¦ Control System ¦ (CPCS) Controller ¦ Channels MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-5 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 28-04 In-Flight ¦ *** Entertainment ¦ System (IFE) ¦ Vent-Shutoff¦ Valve D ¦ 1 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (M)May be inoperative provided: ¦ a) Affected valve is secured ¦ closed, and ¦ b) IFE is deactivated. ¦ | | | | | ¦ 29-02 Low Pressure C ¦ 2 ¦ Ground Connection ¦ ¦ Check Valves ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)One may be inoperative open ¦ provided: ¦ a) Associated Air Conditioning ¦ Pack remains selected off, ¦ and ¦ b) Flight is conducted at or ¦ below FL 310. | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative open ¦ provided: ¦ a) Both Air Conditioning Packs ¦ remain selected off, ¦ b) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ 0 ¦ ¦ ¦ May be inoperative closed provided ¦ Low Pressure Ground Connection is ¦ not used. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 1) Automatic Mode C ¦ 2 ¦ ¦ ¦ 1 ¦ ¦ ¦ One may be inoperative provided ¦ PRESN MAN FAIL Caution message is ¦ not displayed on EICAS. ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve is positioned ¦ open, ¦ b) Extended overwater flight is ¦ prohibited, and ¦ c) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ (Continued) ¦ | ¦ | ¦ | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------- ------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-6 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 3 MEL (Example) ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 31-02 Outflow Valve ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve Indication on ¦ MFD operates normally, ¦ b) Outflow Valve is verified ¦ open, ¦ c) Extended overwater flight is ¦ prohibited, and ¦ d) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ ¦ a) Outflow Valve is removed, ¦ ¦ b) Extended overwater flight is | ¦ ¦ prohibited, and | ¦ ¦ c) Flight is conducted in an | ¦ ¦ unpressurized configuration. ¦ ¦ 31-05 Outflow Valve ¦ Indications on ¦ MFD C ¦ 2 ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 31-07 Cabin Rate of ¦ Climb Indication ¦ on EICAS C ¦ 1 ¦ ¦ ¦ 0 ¦ ¦ ¦ May be inoperative provided ¦ Automatic Mode operates normally on ¦ both channels. ¦ ¦ ¦ ¦ 31-09 Cabin ¦ Differential ¦ Pressure ¦ Indication on ¦ EICAS ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Cabin Altitude Indication ¦ operates normally, and ¦ b) A table is available to ¦ convert Cabin Altitude to ¦ Cabin Differential Pressure. ¦ ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-7 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 31-01 Cabin Pressure ¦ Control System ¦ (CPCS) Controller ¦ Channels ¦ (Cont'd) ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ May be inoperative provided: ¦ a) Automatic Mode on both ¦ channels operates normally, ¦ and ¦ b) Extended overwater flight is ¦ prohibited. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve Indication on ¦ MFD operates normally, ¦ b) Outflow Valve is verified ¦ open, ¦ c) Extended overwater flight is ¦ prohibited, and ¦ d) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ ¦ a) Outflow Valve is removed, ¦ ¦ b) Extended overwater flight is | ¦ ¦ prohibited, and | ¦ ¦ c) Flight is conducted in an | ¦ ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ ¦ 2) Manual Mode ¦ ¦ ¦ ¦ ¦ | | | | | | | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------- ------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-8 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 4 190 ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 31-02 Outflow Valve ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve Indication on ¦ MFD operates normally, ¦ b) Outflow Valve is verified ¦ open, ¦ c) Extended overwater flight is ¦ prohibited, and ¦ d) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ ¦ a) Outflow Valve is removed, ¦ ¦ b) Extended overwater flight is | ¦ ¦ prohibited, and | ¦ ¦ c) Flight is conducted in an | ¦ ¦ unpressurized configuration. ¦ ¦ 31-05 Outflow Valve ¦ Indications on ¦ MFD C ¦ 2 ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 31-07 Cabin Rate of ¦ Climb Indication ¦ on EICAS C ¦ 1 ¦ ¦ ¦ 0 ¦ ¦ ¦ May be inoperative provided ¦ Automatic Mode operates normally on ¦ both channels. ¦ ¦ ¦ ¦ 31-09 Cabin ¦ Differential ¦ Pressure ¦ Indication on ¦ EICAS ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Cabin Altitude Indication ¦ operates normally, and ¦ b) A table is available to ¦ convert Cabin Altitude to ¦ Cabin Differential Pressure. ¦ ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-7 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 31-01 Cabin Pressure ¦ Control System ¦ (CPCS) Controller ¦ Channels ¦ (Cont'd) ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ May be inoperative provided: ¦ a) Automatic Mode on both ¦ channels operates normally, ¦ and ¦ b) Extended overwater flight is ¦ prohibited. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve Indication on ¦ MFD operates normally, ¦ b) Outflow Valve is verified ¦ open, ¦ c) Extended overwater flight is ¦ prohibited, and ¦ d) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ ¦ a) Outflow Valve is removed, ¦ ¦ b) Extended overwater flight is | ¦ ¦ prohibited, and | ¦ ¦ c) Flight is conducted in an | ¦ ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ ¦ 2) Manual Mode ¦ ¦ ¦ ¦ ¦ | | | | | | | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ | | | | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------- ------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-8 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 5 MEL (Example) ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 51-01 Pack Flow Control C ¦ 2 ¦ Valves ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)One may be inoperative ¦ provided: ¦ a) Affected valve is secured ¦ closed, ¦ b) Associated Air Conditioning ¦ Pack remains selected off, ¦ and ¦ c) Flight is conducted at or ¦ below FL 310. ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ (M)(O)May be inoperative provided: ¦ a) Affected valves are secured ¦ closed, ¦ b) Both Air Conditioning Packs ¦ remain selected off, ¦ c) Flight is conducted in an ¦ unpressurized configuration. ¦ 51-02 Flow Sensing ¦ Venturis ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ (O)One may be inoperative provided: | ¦ ¦ a) Associated Air Conditioning ¦ ¦ Pack remains selected off, ¦ ¦ and ¦ ¦ b) Flight is conducted at or ¦ ¦ below FL 310. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Both Air Conditioning Packs ¦ remain selected off, ¦ b) Flight is conducted in an ¦ unpressurized configuration. MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-9 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ 31-11 Cabin Altitude ¦ Indication on ¦ EICAS ¦ ¦ ¦ ¦ C ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Cabin Differential ¦ Pressure Indication ¦ operates normally, and ¦ b) A table is available to ¦ convert Cabin Differential ¦ Pressure to Cabin Altitude. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 32-01 Positive Pressure C ¦ 1 ¦ Relief Valve ¦ ¦ (Including Static ¦ ¦ Port and Tubing) ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve is positioned ¦ OPEN, and ¦ b) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ 32-04 Negative Pressure C ¦ 1 ¦ Relief Valve ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Outflow Valve is positioned ¦ OPEN, and ¦ b) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ 32-14 Positive Pressure C ¦ 2 ¦ Relief Valve ¦ ¦ Indication on MFD ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 51-00 Air Conditioning ¦ Packs ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ (O)One may be inoperative provided: | ¦ ¦ a) Associated Air Conditioning ¦ ¦ Pack remains selected off, ¦ ¦ and ¦ ¦ b) Flight is conducted at or ¦ ¦ below FL 310. ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Both Air Conditioning Packs ¦ remain selected off, ¦ b) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ | ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-10 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ------------------------------------------------------------------------------- FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 6 190 ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ------------------------------------------------------------------------------¦ U.S. DEPARTMENT OF TRANSPORTATION ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-11 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 51-08 Water Spray ¦ Nozzles ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ ¦ 1 ¦ ¦ ¦ ¦ ¦ ¦ (O)One may be inoperative provided: | ¦ ¦ a) Associated Air Conditioning ¦ ¦ Pack remains selected off, ¦ ¦ and ¦ ¦ b) Flight is conducted at or ¦ ¦ below FL 310. ¦ ¦ ¦ C ¦ 2 ¦ ¦ 0 ¦ ¦ (M)May be inoperative provided ¦ affected Spray Nozzle is removed. ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ 2 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ (O)May be inoperative provided: ¦ a) Both Air Conditioning Packs ¦ remain selected off, ¦ b) Flight is conducted in an ¦ unpressurized configuration. ¦ ¦ ¦ ¦ ¦ ¦ 61-00 Cockpit Zone ¦ Temperature ¦ Control on Air ¦ Conditioning/ ¦ Pneumatic Panel C ¦ 1 ¦ ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 61-01 Cockpit Zone ¦ Temperature ¦ Sensor C ¦ 1 ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 61-05 Cockpit Zone C ¦ 4 ¦ Temperature ¦ ¦ Indication on MFD ¦ ¦ (SET or ACTUAL) ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 62-00 Passenger Cabin ¦ Zone Temperature ¦ Control ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 1) On Air Conditioning/ Pneumatic Panel C ¦ 1 ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 2) On Flight Attendant Panel C ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ C ¦ ¦ ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 62-04 Passenger Cabin C ¦ 8 ¦ Zone Temperature ¦ ¦ Indication on MFD ¦ ¦ (SET or ACTUAL) ¦ ¦ 0 ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ ¦ 62-05 Trim Air C ¦ 2 ¦ *** Modulating Valves ¦ ¦ 0 ¦ ¦ (M)May be inoperative provided ¦ affected valve is secured closed. ¦ ¦ ¦ 62-01 Passenger Cabin ¦ Zone Temperature ¦ Sensors ------------------------------------------------------------------------------- ------------------------------------------------------------------------------- Issue: Feb06 Revision: 00 MASTER MINIMUM EQUIPMENT LIST FEDERAL AVIATION ADMINISTRATION --------------------------------------------------------------------------AIRCRAFT: ¦ REVISION NO: 3 ¦ PAGE: ERJ-170, ERJ-190 ¦ ¦ ¦ DATE: 08/26/2005 ¦ 21-12 --------------------------------------------------------------------------1. ¦ 2. NUMBER INSTALLED SYSTEM & ¦ -------------------------------------------SEQUENCE ITEM ¦ ¦ 3. NUMBER REQUIRED FOR DISPATCH NUMBERS ¦ ¦ --------------------------------------------------------------- ¦ ¦ ¦ 4. REMARKS OR EXCEPTIONS 21 AIR CONDITIONING ¦ ¦ ¦ FOR TRAINING ONLY Reproduction Prohibited Chapter 21-MEL Page 7