Federal Democratic Republic of Ethiopia Ministry of Defense Defense University, College of Engineering Office of Postgraduate Programs and Research M-Tech Thesis Thesis Title: Designing of an Improved Distribution Substation to Mitigate the Power Reliability at Bishoftu City By Behailu Abebe Supervisor: Dr.-Ing. Getachew Biru Worku Department: Electrical power Engineering Specialization: Electrical Power and Automation Sep.2014 Bishoftu, Ethiopia CERTIFICATION I the undersigned, certify that I read and hereby recommend for the acceptance by Defense Engineering College a thesis entitled “Designing of an Improved Distribution Substation to Mitigate the Power Reliability at Bishoftu City” submitted by Behailu Abebe in partial fulfillment of the requirements for the Degree of Masters of Technology in Electrical Power System and Automation Engineering. Major Advisor: _____________________________ M-Tech Thesis, Defense Engineering College, 2014 Date________________________ I DECLARATION I, Behailu Abebe, declare that this thesis is my own original work and it has not been presented and will not be presented by me to any other university for similar or any other degree award. Signature ___________________________________ date _____________________ M-Tech Thesis, Defense Engineering College, 2014 II Dedicated to my family M-Tech Thesis, Defense Engineering College, 2014 III ACKNOWLEDGEMENTS First, my appreciation and gratitude to my major supervisor, Dr.Ing.Getachew Biru, for his enthusiastic effort, invaluable and stimulating guidance and constructive comments. His work rate and commitment has been a source of inspiration. I would like to thank those workers of EEPCO at Bishoftu Substation II and Distribution District and also at the central region, who helped me to collect the necessary data from the organizations. Finally, my family and friends have been a persistent source of encouragement not only during the thesis work but also throughout my academic career. I want them to know that I respect and always keep in my memory their boundless and invaluable support, beyond a simple thank you. Above and foremost, thanks to the Almighty God for granting me his limitless care, love and blessings all along my way. M-Tech Thesis, Defense Engineering College, 2014 IV TABLE OF CONTENTS Contents Page No. CERTIFICATION .................................................................................................................................. i DECLARATION ................................................................................................................................... ii ACKNOWLEDGEMENTS .................................................................................................................. iv TABLE OF CONTENTS ........................................................................................................................v LIST OF TABLES .............................................................................................................................. viii LIST OF FIGURES .............................................................................................................................. ix LIST OF ABBREVIATIONS .................................................................................................................x ABSTRACT ......................................................................................................................................... xii CHAPTER ONE .....................................................................................................................................1 INTRODUCTION ..................................................................................................................................1 1.1 Background ..............................................................................................................................1 1.2 Statement of the Problem .........................................................................................................1 1.3 Objectives of the Study ............................................................................................................2 1.3.1 General Objective ................................................................................................. 2 1.3.2 Specific Objectives ............................................................................................... 2 1.4 Materials and Methods .............................................................................................................3 1.4.1 Data Sources ......................................................................................................... 3 1.4.2 Methodology ......................................................................................................... 3 1.4.3 Simulation Software Dig Silent Power Factory 14.1 ............................................ 3 1.5 Significance of the Study .........................................................................................................4 1.6 Description of the Study Area ..................................................................................................4 1.7 Outline of the Thesis ................................................................................................................6 CHAPTER TWO ....................................................................................................................................7 LITERATURE REVIEW AND THEORETICAL BACKGROUND ....................................................7 2.1 Theoretical Background ...........................................................................................................7 2.1.1 Electrical Substation ............................................................................................. 7 2.1.2 Distribution Substation ......................................................................................... 7 2.1.3 Substation Design ................................................................................................. 8 2.1.4 Substation Layout ................................................................................................. 8 2.1.5 Switching Function ............................................................................................... 9 2.1.6 Load .................................................................................................................... 10 2.2 Distribution Substation Protection Needs ..............................................................................10 2.3 Distribution Substation Construction Methods ......................................................................11 2.4 Distribution Substation Reliability Configurations ................................................................11 2.5 Implementation of Distribution Automation System .............................................................14 2.5.1 Benefits of Distribution Automation System Implementation ........................... 14 2.6 Reliability Analysis of Electrical Power System ...................................................................15 2.6.1 Definition of Reliability ...................................................................................... 15 2.7 Electricity Service Interruptions.............................................................................................17 2.7.1 Terminology Related to Interruptions ................................................................. 18 2.7.2 Interruption Characteristics ................................................................................. 19 2.7.3 Momentary and Sustained Interruptions ............................................................. 19 M-Tech Thesis, Defense Engineering College, 2014 V 2.7.4 Planned and Unplanned Interruptions ................................................................. 20 2.8 Power System Reliability Indices ..........................................................................................20 2.9 Economics of Reliability Assessment ....................................................................................23 2.10 Review of Related Current Research Works ......................................................................26 CHAPTER THREE ..............................................................................................................................28 EVALUATION AND ANALYSIS OF THE EXISTING SUBSTATION ..........................................28 3.1 Description of Bishoftu Substation II.....................................................................................28 3.2 Reliability Related Data’s of Bishoftu Substation II ..............................................................34 3.3 Calculated Values of Selected Reliability Indices .................................................................38 3.4 Comparison of the calculated values of reliability indices with different standards .............41 CAHPTER FOUR .................................................................................................................................45 UPGRADING OF THE DISTRIBUTION SUBSTATION .................................................................45 4.1 The Need for Upgrading the Bishoftu Substation ..................................................................45 4.2 Estimation of Future Load......................................................................................................45 4.3 Substation Arrangement Selection .........................................................................................47 4.4 Specification of the Major Substation Equipment .................................................................48 4.4.1 Selection of Power Transformer ......................................................................... 49 4.4.2 Voltage Drop at Transformers ............................................................................ 49 4.4.3 Selection of Transformer Feeders ....................................................................... 50 4.4.4 Current Rating Calculations ................................................................................ 50 4.4.5 Voltage Drop Calculations .................................................................................. 51 4.4.6 Fault Current Calculations .................................................................................. 52 4.4.7 Selection of Bus Bars .......................................................................................... 56 4.4.8 Selection of Circuit Breakers .............................................................................. 57 4.4.9 Selection of Surge Arresters ............................................................................... 58 4.4.10 Selection of Isolators........................................................................................... 59 4.4.11 Selection of Current Transformers (CTS)........................................................... 60 4.4.12 Selection of Potential Transformer (PT) ............................................................. 61 4.4.13 Selection of RTU and computers ........................................................................ 62 4.5 Earth Mat Design ...................................................................................................................62 4.5.1 Resistivity of a Soil ............................................................................................. 63 4.5.2 Resistance of the Human Body ........................................................................... 64 4.5.3 Grid current calculation ...................................................................................... 64 4.5.4 Earth Conductor Sizing ....................................................................................... 65 4.5.5 Grid Resistance Calculation ................................................................................ 67 4.5.6 Calculation of Attainable Touch and Step Potential ........................................... 68 4.5.7 Calculation of Tolerable Touch and Step Voltage .............................................. 71 4.6 Distribution Substation Layout ..............................................................................................72 CHAPTER FIVE ..................................................................................................................................74 SIMULATION RESULTS AND DISCUSSION .................................................................................74 5.1 Introduction ............................................................................................................................74 5.2 Stochastic Failure Models ......................................................................................................75 5.3 Simulation Result of the Existing Substation .........................................................................78 5.4 Simulation Result of the Designed Substation .......................................................................82 5.5 Discussion ..............................................................................................................................85 5.6 Economic Aspects of the Designed System ...........................................................................86 M-Tech Thesis, Defense Engineering College, 2014 VI 5.6.1 Interruption Costs to Customers ......................................................................... 87 CHAPTER SIX .....................................................................................................................................88 CONCLUSIONS, RECOMMENDATIONS AND FUTURE WORKS ..............................................88 6.1 Conclusions ............................................................................................................................88 6.2 Recommendations ..................................................................................................................89 6.3 Future Work ...........................................................................................................................89 REFERENCE ........................................................................................................................................90 M-Tech Thesis, Defense Engineering College, 2014 VII LIST OF TABLES Table Page No Table 1 power transformer at the substation ................................................................................. 5 Table 2. The compiled data of the substation feeders ................................................................... 29 Table 3. Annual average energy and power consumption of each feeder bus bar ....................... 30 Table 4. Type and number of connected customers ...................................................................... 30 Table 5. Average Hourly Load (MW) of Each Feeder of BishoftuSubstation II........................... 31 Table 6. Frequency of interruptions ............................................................................................ 34 Table 7. Duration of interruption ................................................................................................. 35 Table 8.The average frequency and duration of interruptions per year....................................... 35 Table 9. The percentage of the causes of the average unplanned and planned interruptions ..... 36 Table 10. Calculated SAIFI value for each feeder and the system .............................................. 39 Table 11. Calculated CAIFI value for each feeder and the system .............................................. 40 Table 12 Calculated SAIDI value for each feeder and the system ............................................... 41 Table 13. Summary of comparisons of reliability indices............................................................. 44 Table 14: Power demand forecast for of Bishoftu city from 2014-2038 ...................................... 46 Table 15. Technical specification of selected power transformer ................................................ 49 Table 16. Ratings of Bus-bars within the guidelines of ANSI/IEEE Std.C37.20.2 ....................... 57 Table 17. Ratings of Circuit Breaker ............................................................................................ 58 Table 18. Ratings of Surge Arresters ............................................................................................ 59 Table 19. Ratings of Isolators ....................................................................................................... 60 Table 20. Ratings of Current Transformers .................................................................................. 61 Table 21. Ratings of Voltage Transformers .................................................................................. 61 Table 22: Ratings for RTU ............................................................................................................ 62 Table 23: Basic Range of Soil Resistivity Ref. IEEE Std. 80 ........................................................ 63 Table 24. Typical Values of DfRef. IEEE Std. 80-2000 ................................................................ 65 Table 25. Material constants Ref. IEEE Std. 80-2000 .................................................................. 66 Table 26: Bus Bar/Terminal Stochastic Model ............................................................................. 76 Table 27: Line/Cable Stochastic Model ........................................................................................ 76 Table 28: Transformer Stochastic Model ..................................................................................... 77 Table 29.Output of system reliability indices for the existing system ........................................... 80 Table 30.The Bus bar/ terminal indices of existing system ........................................................... 81 Table 31.The load point indices of the existing substation ........................................................... 81 Table 32 output of reliability indices for the designed system...................................................... 83 Table 33.The Bus bar/ terminal indices of designed system ......................................................... 84 Table 34.The load point indices of the designed substation ......................................................... 84 Table 35 Selected simulation results for comparison ................................................................... 85 Table 36 EEPCOS tariff for different applications....................................................................... 86 M-Tech Thesis, Defense Engineering College, 2014 VIII LIST OF FIGURES Figure Page No Figure 1.The general view of Bishoftu substation II....................................................................... 5 Figure 2.Oil circuit breakers and control room of Bishoftu substation II...................................... 6 Figure 3 single line diagram of substation ..................................................................................... 9 Figure 4. Single bus bar Configuration [52] ................................................................................ 12 Figure 5. Double bus configuration [52] ..................................................................................... 12 Figure 6. Double bus bar configuration with U form [52]........................................................... 13 Figure 7. Double bus bar with bypass configuration [52] ........................................................... 14 Figure 8. Ring configuration [52] ................................................................................................ 14 Figure 9.Bishoftusubstation drawn using Dig-Silent power factory software ............................. 28 Figure 10.Average residential Load (MW) of Each Feeder of Bishoftu Substation II ................. 32 Figure 11.Average total residential Load (MW) of Bishoftu Substation II .................................. 32 Figure 12. Average Industrial Load (MW) of Each Feeder of Bishoftu Substation II ................. 33 Figure 13 Average total Industrial Load (MW) of Bishoftu Substation II.................................... 33 Figure 14. Percentage (%) of Frequency of Interruptions of the Overall System ........................ 37 Figure 15. Percentage (%) of Duration of Interruption s of the Overall System ......................... 37 Figure 16. Comparison of the SAIFI value with different standards ........................................... 42 Figure 17. Comparison of the CAIFI value with different standards ........................................... 42 Figure 18 Comparison of the SAIDI value with different standards ............................................ 43 Figure 19: Double bus bar arrangement of substations............................................................... 48 Figure 20.Rectangular Ground Grid system with 44 ground rods ............................................... 67 Figure 21 complete single line diagram of the designed system .................................................. 73 Figure 22: flow chart for Reliability assessment using Dig silent software ................................. 75 Figure 23 switching configuration in the existing system ............................................................ 77 Figure 24. Switching configuration in the designed system ......................................................... 78 Figure 25 the existing substation .................................................................................................. 79 Figure 26 the layout of the new designed substation .................................................................... 82 Figure 27 comparing results of simulation................................................................................... 85 M-Tech Thesis, Defense Engineering College, 2014 IX LIST OF ABBREVIATIONS A Ampere AAC All Aluminum Conductors AC Alternating Current ACCI Average Customer Curtailment Index AENS Average Energy Not Supplied Index ALIDI Average Load Interruption Duration Index ALIFI Average Load Interruption Frequency Index AMI Advanced Metering Infrastructure AMR Automatic Meter Reading ASAI Average Service Availability Index ASUI Average Service Unavailability Index CAIDI Customer Average Interruption Duration Index CAIFI Customer Average Interruption Frequency Index DNP3 Distributed Network Protocol DPEF Distribution Permanent Earth Faults DPSC Distribution Permanent Short Circuit DTEF Distribution Temporary Earth Faults DTSC Distribution Temporary Short Circuit DTSC Distribution Temporary Short Circuit DUR Duration of Interruptions E.C Ethiopian Calendar EEA Ethiopia Eclectic Agency EEPCO Ethiopian Electric Power Corporation ENS Energy Not Supplied Index FRE Frequency of Interruptions G.C Gregorian Calendar M-Tech Thesis, Defense Engineering College, 2014 X H hour Hz Hertz ICS Interconnected System IEC International Electro technical Commission IEEE Institute of Electrical and Electronics Engineers Int interruption kV Kilo Volt L Load LDF Load factor MVA Mega Volt Ampere MVAr Mega Volt Ampere Reactive MW Mega Watt OPR Operational P Active Power Pf power factor Q Reactive Power RC Recloser Control RTU Remote Terminal Unit SAIDI System Average Interruption Duration Index SAIFI System Average Interruption Frequency Index SCADA Supervisory Control and Data Acquisition T Time of Interruption U Duration of Interruption W Watt Yr Year M-Tech Thesis, Defense Engineering College, 2014 XI ABSTRACT This thesis work is a study about Designing of an Improved Distribution Substation to Mitigate the Power Reliability at Beshoftu City. The first task of the study is evaluating the reliability of the existing distribution system by collecting and analyzes data from Bishoftu substation II and calculating the most powerful reliability indices. This calculated reliability indices are then compared with the EEPCO’s standard and the standard of other countries. As this study indicates, the existing power distribution system of the city has many problems. The main problems are high level of unreliability, low energy management, poor scheduled maintenance and operation. To address the challenges of the existing distribution system, designing of an improved substation has been proposed as a solution to tackle the problem. The new design can be considered as a modern distribution substation which includes automatic reclosing systems to minimize the durations of interruptions, remote telemetry units to communicate with the control room and load dispatch center and the grounding grid system for safety of personals and equipment in the substation. The design process starts from forecasting the future load of the substation and includes detail procedure of fault current and voltage drop calculations, selection of the major substation equipment, selection of protection devices and the earth mat design. The study utilized different meteorological and statistical data and software like MS-Excel, Dig Silent AutoCAD and ETAP Simulation, design and Optimization Software. The simulation is used to evaluate the designed power distribution substation to ascertain that, it produces the desired reliability improvements. The result of the simulation shows that the designed system can advance the reliability of the overall system by improving the reliability indices values. These improvements are 75% in SAIFI value, 70% in SAIDI value, 77% in ENS value and 97% in MAIFI value. And also, the EEPCO’s revenue can be increased by 78% for that area by reducing the energy not supplied (ENS) due to interruptions. Key words: Reliability, Distribution substation, Existing system, designed system, Dig SILENT, ETAP. M-Tech Thesis, Defense Engineering College, 2014 XII CHAPTER ONE INTRODUCTION 1.1 Background The power distribution system is made up of transformers, poles and wire seen in neighborhoods circuits. Distribution substations monitor and adjust circuits within the system. The distribution substations in Ethiopia lower the transmission line voltages to 33 kV and 15 kV or less. The voltage is then further reduced by distribution transformers to the utilization voltages of 380 volts three-phase or 220 volts single-phase supply required by most users. Substations are fenced yards with switches, transformers and other electrical equipment. Once the voltage has been lowered at the substation, the electricity flows to industrial, commercial, and residential centers through the distribution system. Conductors called feeders reach out from the substation to carry electricity to customers. At key locations along the distribution system, voltage is lowered by distribution transformers to the voltage needed by customers or end-users. Electric distribution system power quality is a growing concern. Customers require higher quality service due to more sensitive electrical and electronic equipment. The effectiveness of power distribution system is measured in terms of efficiency, service continuity or reliability, service quality in terms of voltage profile and stability and power distribution system performance. In the context of Ethiopia, electric power interruption is becoming a day to day phenomenon. Even there are times that electric power interruption occurs several times a day, not only at the low voltage but also at the medium voltage distribution systems. The drop of the voltage, especially at the residential loads, is causing early failure of equipment, blackening of light bulbs, and decreased efficiency and performance of high-power appliances. Damage of electronic devices and burning of light bulbs have also occurred due to over voltages. 1.2 Statement of the Problem Ethiopian Government is currently making all rounded effort to change the country’s economic status from the current least developed level to a medium income level. Of the many aspects of this effort, expanding and strengthening of the electric power supply sector is one among the most emphasized economic dimensions. Since Bishoftu city is one of selected areas as the industry zone by the government and is near to the capital city (Addis Ababa) this makes the city a preferred location for most of the industries in the M-Tech Thesis, Defense Engineering College, 2014 1 country, and hence considerable share of the electric power supply is supplied to the city. But, electric power interruption is becoming a day to day phenomenon. Even there are times that electric power interruption occurs several times a day, not only at the low voltage but also at the medium voltage distribution systems. Considering this fact, in this thesis work, a comprehensive investigation of Bishoftu’s power distribution problem will be conducted. Based on the result of the investigation, design and performance improvement measures will be identified and considered which can be used as proto-type to be implemented for other areas as well. Electrical power distribution is one among the major parts in Power System. Thus, the thesis work will investigate all the problems to the power distribution and also will cover all the technical design aspects of the power distribution. At the same time, the design tries to make a balanced optimization between up-to-date technology use and cost of constructing the power distribution system. In doing so, it is assumed that the thesis will have a positive contribution to the improvement on the reliability of power distribution system of the city. 1.3 Objectives of the Study 1.3.1 General Objective The main objective of this thesis work is to investigate and address the problems that consumers face due to the present state of the power distribution problem in the city, and recommend ways to better the situation through a design of the power distribution system. 1.3.2 Specific Objectives The specific objectives of this work are: To investigate the power distribution problems that arise from both the customer side and the electric utility side, at selected substations, To forecast future loads of the city. To design an improved power distribution system which is capable of solving the identified problems To estimate the economic impact of the designed system. Evaluate the designed power distribution system to ascertain that it produces the desired reliability improvements. M-Tech Thesis, Defense Engineering College, 2014 2 1.4 Materials and Methods 1.4.1 Data Sources Collecting the required data of different type was also one of the initial tasks in the study. Various data, software and methodologies have been employed throughout the performance of this thesis. A range of books, manuals, standards and researches, some of which are listed in the literature review, have been referred. The major data source for this work is EEPCO, since it is the only supplier in the country, then the interruption data, the power supply and other related data are collected from the Bisoftu city substation and EEPCO central office at Addis Ababa city. 1.4.2 Methodology Due to the nature of the study, it is started by reviewing literatures related to power distribution and reliability issues. The data collected from the field work is then analyzed. For the evaluation of the system, power simulation software (like dig silent, auto cad, Visio etc.) are utilized. Generally the following methodology is followed in conducting the thesis work; Site visit Technical data collection at selected substation Investigation of power distribution problems and reliability problems for power distribution systems in the city Estimate the load of the system Design of power distribution substation Analyzing the economic feasibility of the designed system Simulation of the reliability improvements 1.4.3 Simulation Software Dig Silent Power Factory 14.1 The calculation program Power Factory, as written by Dig SILENT, is a computer aided engineering tool for the analysis of transmission, distribution, and industrial electrical power systems. It has been designed as an advanced integrated and interactive software package dedicated to electrical power system and control analysis in order to achieve the main objectives of planning and operation optimization. The name Dig SILENT stands for "Digital Simulation and Electrical Network calculation program''. Dig SILENT Version 7 was the world's first power system analysis software with an integrated graphical single-line diagram interface. In order to meet today's power system analysis requirements, the Dig SILENT Power Factory power system calculation package was designed as an integrated M-Tech Thesis, Defense Engineering College, 2014 3 engineering tool which provides a complete 'walk-around' technique through all available functions, rather than a collection of different software modules. The following key-features are provided by the program: 1. Integrated interactive single line graphic and data case handling 2. Power system element and base case database 3. Integrated calculation functions (e.g. line and machine parameter calculation based 4. on geometrical or nameplate information) 5. Power system network configuration with interactive or on-line access to the SCADA system 6. Generic interface for computer-based mapping systems 1.5 Significance of the Study This study will be a detailed investigation of the general features of the power distribution problems of Bishoftu and a complete recommendation with a complete design of power distribution system by including detailed assessment of the power distribution and making an economic analysis of the designed system. And this result can be recommended to EEPCO for implementation at Bishoftu substation or other substations throughout the country as required. 1.6 Description of the Study Area Bishoftu city is situated in West Shewa, Oromiya, Ethiopia; its geographical coordinates are 9° 6' 0" North, 37° 15' 0" East. Since the location of bishoftu city is near to the capital city the Ethiopian government selects the city to be one of the industry zones in country. The city has also different natural resources which attract tourists come to the country, so it is also a place where different hotels and resorts are under construction. Bishotu substation II is located at Bishoftu town which is the main substation to supply Bishaftu town and small towns near to Bishoftu including Dire town, Amerti, Minjar and partial load of Dukem town. And there are many industries supplied from the substation. The incoming line from Kality substation which is called Koka tap carrying 132 KV is the input of the substation. Inside this substation there are three power transformers to convert the 132KV to 33KV and 15KV distribution voltage levels. M-Tech Thesis, Defense Engineering College, 2014 4 Table 1 power transformer at the substation Transformer 1 Transformer 2 Transformer 3 Type 2 winding 3 winding 2 winding MVA 16/20 16/8/8 16/20 HV/MV/LV 132KV/15KV 132KV/33KV/15KV 132KV/15KV This distribution substation is currently arranged in radial arrangement. The control and protection systems are also included, in the control room there are old type oil circuit breakers which are shown in Figure 2 and the control room is not well equipped, as there is no even one PC and all data collections and communications are done manually. Figure 1 and 2 are taken during site visit and data collection at Bishoftu Substation II and shows the transformers bus bars and control room. Figure 1.The general view of Bishoftu substation II M-Tech Thesis, Defense Engineering College, 2014 5 Figure 2.Oil circuit breakers and control room of Bishoftu substation II 1.7 Outline of the Thesis In this section, the outline of the thesis is presented. The thesis consists of 6chapters, which are briefly summarized below. Chapter 1 provides the background, the statement of the problem, objectives and methodologies of the study. Chapter 2 provides the literature review and the theoretical hints about power system reliability. Furthermore; it describes different mathematical descriptions of reliability indices. Chapter 3 presents data collected from the existing substation and the calculated results of reliability indices. Chapter 4 presents the designing of an upgraded substation, with major substation equipment specifications and some design calculations are included as well in this chapter. Chapter 5 describes the simulation and simulation result performed using the Dig silent power factory software. Chapter 6 gives the conclusion and recommendations drawn from the research to impact the reliability of the system M-Tech Thesis, Defense Engineering College, 2014 6 CHAPTER TWO LITERATURE REVIEW AND THEORETICAL BACKGROUND 2.1 Theoretical Background 2.1.1 Electrical Substation An electrical substation is a subsidiary station of an electricity generation, transmission and distribution system where voltage is transformed from high to low or the reverse using transformers. Electric power may flow through several substations between generating plant and consumer, and may be changed in voltage in several steps. A substation that has a step-up transformer increases the voltage while decreasing the current, while a step-down transformer decreases the voltage while increasing the current for domestic and commercial distribution [52] Substations generally have: Switching equipment Protection equipment Control equipment One or more transformers In a large substation circuit breakers are used to interrupt any short-circuits or over load currents that may occur on the network. In smaller distribution stations Recloser circuit breakers or fuses may be used for protection of distribution circuits. Other devices such as capacitors and voltage regulators may also be located at a substation. Substations may be on the surface in fenced enclosures, underground, or located in special-purpose buildings [52]. 2.1.2 Distribution Substation A distribution substation transfers power from the transmission system to the distribution system of an area. The input for a distribution substation is typically at least two transmission or sub transmission lines. Distribution voltages are typically medium voltage, between 2.4 kV and 33kV depending on the size of the area served and the practices of the local utility. Besides changing the voltage, the job of the distribution substation is to isolate faults in either the transmission or distribution systems. Distribution substations may also be the points of voltage regulation, although on long distribution circuits (several km/miles), voltage regulation equipment may also be installed along the line. Complicated distribution substations can be found in the downtown areas of large cities with high-voltage switching and backup systems on the low-voltage side [52]. M-Tech Thesis, Defense Engineering College, 2014 7 2.1.3 Substation Design The main considerations taking into account during the design process are [52]: 1. Reliability 2. Cost (sufficient reliability without excessive cost) 3. Expansion of the station. Selection of the location of a substation must consider many factors: [52] Sufficient land area Necessary clearances for electrical safety Access to maintain large apparatus such as transformers. The site must have room for expansion due to load growth or planned transmission additions. Environmental effects (drainage, noise and road traffic effects). Grounding must be taking into account to protect passersby during a short circuit in the transmission system. The substation site must be reasonably central to the distribution area to be served. 2.1.4 Substation Layout The first step in planning a substation layout is the preparation of a one-line diagram which shows in simplified form the switching and protection arrangement required, as well as the incoming supply lines and outgoing feeders or transmission lines [51]. One-line diagram should include principal elements: Lines Switches Circuit breakers Transformers Incoming lines should have a disconnect switch and a circuit breaker. A disconnect switch is used to provide isolation, since it cannot interrupt load current. A circuit breaker is used as a protection device to interrupt fault currents automatically. Both switches and circuit breakers may be operated locally or remotely from a supervisory control center [45, 51 and 52]. Following the switching components, the lines are connected to one or more buses. An electrical bus, derived from bus bar, is a common electrical connection between multiple electrical devices. M-Tech Thesis, Defense Engineering College, 2014 8 Figure 3 single line diagram of substation The thick line is the bus, which represents three wires. The slash through the bus arrow and the "3" means that the bus represents 3 wires The arrangement of switches, circuit breakers and buses used affects the cost and reliability of the substation. For important substations a ring bus or double bus. Substations feeding only a single industrial load may have minimal switching provisions. Once having established buses for the various voltage levels, transformers may be connected between the voltage levels. These will again have a circuit breaker in case a transformer has a fault. A substation always has control circuitry to operate the various breakers to open in case of the failure of some component. [51] 2.1.5 Switching Function Switching is the operation of connecting and disconnecting of transmission lines or other components to and from the system. Switching events may be "planned" or "unplanned". A transmission line or M-Tech Thesis, Defense Engineering College, 2014 9 other component may need to be de energized for maintenance or for new construction. To maintain reliability of supply, it is not cost efficient to shut down the entire power system for maintenance. All work to be performed, from routine testing to adding entirely new substations, must be done while keeping the whole system running. Also, a fault may develop in a transmission line or any other component. The function of the substation is to isolate the faulted portion of the system in the shortest possible time. 2.1.6 Load The size of the load to be served determines the capacity of the substation. The load must be distributed such that it can be served with reasonable feeder loss or more. Critical loads (industrial districts) are served by more complex substations, designed for maximum reliability and speed of power restoration compare to the ones used in residential areas where a short time power loss is usually not a disaster. Other substations in the area influence the design of a new substation. The presence of other substations will increase the overall power capacity and as a result can satisfy the demand for heavy loads. Substations for critical loads usually use more than one transformer so that the load is served even if one transformer is out. Otherwise a single large three-phase transformer is used because it costs less per kVA of capacity, and requires less room, bussing, and simpler protective relaying. 2.2 Distribution Substation Protection Needs Distribution Substation needs a minimum protection to avoid injury to people and damage to equipment. The level of protection of a substation is determined by how critical the loss of power is to the load. The loss of electrical power to a hospital is very serious while the loss of power to a residence is inconvenient. In the event of a fault the hospital electricity must be restored in the shortest amount of time possible while the residence can be without electricity several hours without serious consequences. Equipping a substation with automatic switching to restore power when it is lost and to assure the least possible damage and repair time after a fault is expensive [51].For example, a small substation at the end of a radial sub transmission line that might be used to serve a small group of residences consists of two dead end poles to terminate the lines, two manual non-load break switches, and primary fusing. This substation can be used to serve a small commercial area. It has a circuit breaker as well as a primary fuse for back up, and more disconnect switches for isolation during maintenance. The circuit breaker will operate from relays that require a metal clad enclosure, instrument transformers, and a DC power supply for the trip circuit. The increased speed of fault removal supplied by the circuit breaker for this substation has substantially increased its cost. Both M-Tech Thesis, Defense Engineering College, 2014 10 substations are simple single-source, single-transformer, and single-feeder types. The cost differences increase with the size of the substation, and the size and number of transformers used [51]. 2.3 Distribution Substation Construction Methods Four basic methods exist for substation construction: Wood Steel lattice Steel low profile Unit. Wood pole substations are inexpensive, and can easily use wire bus structures. Wood is suitable only for relatively small, simple substations because of the difficulty of building complex bus and switch gear support structures from wood. Lattice steel provides structures of low weight and high strength. Complex, lattice steel is reasonably economical and is the preferred material for substation construction whenever possible. Solid steel low profile substations are superior to lattice or wood constructed substations. However, low profile construction is more expensive than either wood or lattice steel, and requires more land because multilevel bus structures cannot be used. The unit substation is a relatively recent development. A unit substation is factory built and tested, then shipped in modules that are bolted together at the site. Unit substations usually contain high and low voltage disconnect switches, one or two three-phase transformers, low voltage breakers, high voltage fusing, bus work, and relays[49,51,52]. 2.4 Distribution Substation Reliability Configurations Single bus bar configurations The single bus bar scheme has only one three-phase but to which the various incoming and outgoing circuits are connected as shown in Figure 4. It is not preferred for major substation. It lack operational flexibility and in case of bus fault or CB failure the entire bus has to be de-energized. Merits of single bus bar system are: low cost simple to operate simple protection Demerits of single bus bar system are: fault of bus or any CB results entire shut down of substation difficult to do maintenance and extend the circuit without completely de-energize substation M-Tech Thesis, Defense Engineering College, 2014 11 can be used only load can be interrupted or have other supply arrangements Its application is for LV, MV bus bar Figure 4. Single bus bar Configuration [52] Double bus configuration This scheme has two main buses connected to each line CB and a bus tie (coupler) breaker. This allows the transfer of line circuits from bus to bus by means of isolator. Figure 5 shows this scheme. This arrangement allows the operation of the circuit from either bus. The failure in one bus will not affect the other bus; however a bus tie CB failure will cause the outage of the entire system. Figure 5. Double bus configuration [52] M-Tech Thesis, Defense Engineering College, 2014 12 Double bus bar configuration with U form This scheme provides a very high level of reliability by having two separate breakers available to each circuit. In addition, with two separate buses, failure of a single bus will not impact either line. Maintenance of a bus or a circuit breaker in this arrangement can be accomplished without interrupting either of the circuits. This scheme is high cost arrangement Figure 6 shows double bus bar configuration with U form Figure 6. Double bus bar configuration with U form [52] Double bus bar with bypass configuration This scheme is a combination of the double bus system and transfer bus scheme. It has two main buses and one transfer bus. This scheme is costlier and requires larger space. Therefore it is used in very important substitution of 220kV and above voltage and when more number of circuit connections is required. Figure 7.shows this scheme M-Tech Thesis, Defense Engineering College, 2014 13 Figure 7. Double bus bar with bypass configuration [52] Ring (Mesh) bus system In this scheme, as indicated by the name, all breakers are arranged in a ring with circuits tapped between breakers. Figure 8 shows this bus system. Reliability of this scheme is higher, however the relaying is more complex and expansion is limited Figure 8. Ring configuration [52] 2.5 Implementation of Distribution Automation System 2.5.1 Benefits of Distribution Automation System Implementation The benefits of distribution automation system implementation can be classified in three major areas as follows: M-Tech Thesis, Defense Engineering College, 2014 14 Operational & Maintenance benefits[47,49] 1. Improved reliability by reducing outage duration using auto restoration scheme 2. Improved voltage control by means of automatic VAR control 3. Reduced man hour and man power 4. Accurate and useful planning and operational data information 5. Better fault detection and diagnostic analysis 6. Better management of system and component loading Financial benefits [47,49] 1. Increased revenue due to quick restoration 2. Improved utilization of system capacity 3. Customer retention for improved quality of supply Customer related benefits [47,49] 1. Better service reliability 2. Reduced interruption cost for Industrial/Commercial customers 3. Better quality of supply Areas of Distribution Automation System Implementation [47,49] The area distribution automation system can be divided in to two areas: 1. Distribution Substation & Feeder Automation 2. Consumer Location Automation 2.6 Reliability Analysis of Electrical Power System 2.6.1 Definition of Reliability Power reliability can be defined as the degree to which the performance of the elements in a bulk system results in electricity being delivered to customers within accepted standards and in the amount desired. The reliability of the interconnected bulk power system is defined in two ways. 1. Adequacy: The ability of the electric systems to supply the aggregate electrical demand and energy requirements of their customers at all times, taking into account scheduled and reasonably expected unscheduled outages of system elements; and 2. Security: The ability of the electric systems to withstand sudden disturbances such as electric short circuits or unanticipated loss of system elements. M-Tech Thesis, Defense Engineering College, 2014 15 In brief, reliability has to do with total electric interruptions and complete loss of voltage, not just deformations of the electric sine wave. Reliability does not cover sags, swells, impulses or harmonics. Reliability indices typically consider such aspects as [3, 12, 27 and 30]: The number of customers; The connected load; The duration of the interruption measured in seconds, minutes, hours, or days; The amount of power (kVA) interrupted; and The frequency of interruptions. Power reliability can be defined as the degree to which the performance of the elements in a bulk System results in electricity being delivered to customers within accepted standards and in the amount desired. The degree of reliability may be measured by the frequency, duration, and magnitude of adverse effects on the electric supply. [3, 12, 27 and 30]: There are many terms and definitions used in reliability engineering. Some of the frequently used terms and definitions are presented below [3, 12, and 30]: Reliability (𝐑(𝐭)): This is the probability that an item will carry out its assigned mission satisfactorily for the stated time period when used under the specified conditions. Or Reliability refers to the probability that a component experiences no failure during a time period. Failure: This is the inability of an item to function within the initially defined guidelines. Downtime: This is the time period during which the item is not in a condition to carry out its stated mission. And definitions used in reliability engineering. Some of the frequently used terms and definitions are presented below [3, 12, and 30]. Maintainability: This is the probability that a failed item will be repaired to its satisfactory working state. Availability: This is the probability that an item is available for application or use when needed. Mean time to failure (exponential distribution): This is the sum of the operating time of given items divided by the total number of failures. Useful life: This is the length of time an item operates within an acceptable level of failure rate. Failure Frequency(𝐟): The Failure frequency refers to the number of failures that may happen during a time period. In this study, the dimension of the failure frequency is failures per year. f= Number of failures studied period (x circuit length (for transmisson lines/cables )) M-Tech Thesis, Defense Engineering College, 2014 ( 2.1) 16 Mean Time to Failure(𝐌𝐓𝐓𝐅): The average time it takes to the occurrence of a component or system failure measured from t=0. Mean Time to Repair(𝐌𝐓𝐓𝐑) : The average time it takes to identify the location of a failure and to repair that failure. Then the relationship between the failure frequency and the Mean Time to Failure is: f= 1 Mean Time To Failure + Mean Time To Repair (2.2) In above equation, the unit for Mean Time to Failure is years. Failure Probability (Q(t)): The failure probability is the probability that, under stated conditions, the system or component fails within a stated period. It is identical to unreliability, which is denoted as (F(t)) Q(t) = 1 − R(t) (2.3) Availability (𝐀): Availability is the probability that the component is normal at an arbitrary time t, given that it was good at time zero [4]. A= MTTF MTTF + MTTR (2.4) Unavailability (𝐔): Unavailability is the probability that the component is down at an arbitrary time t and unable to operate [4]. A= MTTR f x MTTR = MTTF + MTTR 8760 (2.5) In the formula above, 8760 in the right part is the total hours of one year, because MTTR is measured in hours. According to the definition of availability and unavailability: [3, 12, and 30]: U=1−A (2.6) The concept pairs of reliability/failure probability and availability/unavailability are more or less the same. The difference between them is whether the maintenance of the component is considered. If a healthy component is under maintenance to be checked for its quality, then it is reliable, but unavailable. 2.7 Electricity Service Interruptions Interruption of electricity service to a customer involves a reduction in voltage magnitude to zero at the customer delivery point. [3, 18, 19]: M-Tech Thesis, Defense Engineering College, 2014 17 2.7.1 Terminology Related to Interruptions Transient Fault: A transient fault is a fault that disappears either by itself or by de-energization of the faulted circuit and it does not require any immediate repair work. The majority of the faults occurring on overhead feeders are transient faults. Common causes of transient faults are momentary tree contacts with conductor and flashovers initiated either by lightning or by conductors temporarily swinging together. In this thesis, it is assumed that in the event of a transient fault, reclosing of the associated circuit breaker or recloser is always successful, though it might not be successful on the first or second attempt. [3, 18, 19]: Underground Cable Internal Fault: Underground cable internal faults are shunt faults on underground cables, which occur due to insulation failures. Insulation failures develop over time. Moisture, temperature and electrical stresses are all factors that contribute to degrade the dielectric strength of insulation. Common causes of electrical stresses are lightning and switching surges. Thus, these faults occur in the absence of mechanical damage. In this thesis, all underground cable faults, except for faults caused by excavation damage, are underground cable internal faults.[3, 18, 29]: Underground Cable Fault Caused by Excavation Damage: One of the main fault causes in urban areas is excavation work in the streets causing damage to underground cables. Permanent Forced Outage Duration: The permanent forced outage duration is defined as the average time it takes to restore the affected component to service without deliberate delays when the component outage occurrence has been automatically initiated due to a permanent fault on the component [3, 18, and 19]. Transient Forced Outage Duration: The transient forced outage duration is defined as the average time it takes to restore the affected component to service without deliberate delays when the component outage occurrence has been automatically initiated due to a transient fault on the component [3, 18, and 19]. Travel Time: By travel time is meant the average time period from the moment of the outage occurrence until the repair crew arrives at the trouble area with appropriate equipment. Thus, this time does not only include the actual travel time of the repair crew. However, no deliberate delays are included. Causes of Interruptions: Interruptions are caused by either planned or unplanned opening operations of switching devices, disconnecting primary equipment from the network. Opening M-Tech Thesis, Defense Engineering College, 2014 18 operations of switching devices are initiated either by the protection system or by humans. The protection system may operate incorrectly and opening operations initiated by humans may be inadvertent. When the protection system functions as intended, it detects faults and initiates opening operations of circuit breakers to isolate faulted parts from the healthy parts of the power system in a selective manner. Faults are caused by external factors, such as road traffic accidents, digging into buried cable, vegetation, animals and severe weather, and by equipment failure.[3, 18, 29]: Incorrect Protection Operations: Incorrect protection operations initiate disturbances and may extend the consequences of faults. Unwanted protection operations initiate disturbances, while unwanted protection operations and failure to operate of protection systems may extend the consequences of faults. Non-Selective Fault Clearance Non-selective fault clearance means that a larger portion of the power system than necessary is disconnected in order to clear a fault. In case of a missing main protection operation, the corresponding backup protection will clear the fault. If the backup protection is remote, it operates non-selectively, which may result in an increased number of customers experiencing interruption. In addition, unwanted protection operations could result in non-selective fault clearance. Consequently, failure to operate of a protection system and unwanted protection operations may result in interruptions to customers who would not have been affected if the fault had been cleared selectively [3, 18, and 19]. Spontaneous Unwanted Protection Operation: An unwanted protection operation that occurs in the absence of a power system fault is referred to as a spontaneous unwanted protection operation. Such unwanted protection operations initiate disturbances, which in turn may cause interruptions to customers. 2.7.2 Interruption Characteristics 2.7.3 Momentary and Sustained Interruptions Sustained interruptions are long-duration interruptions lasting longer than a certain period, usually defined in the interval of 1-5 minutes. Interruptions with a shorter duration are termed momentary interruptions. Usually, only data on sustained interruptions is reported to the regulatory authority. Permanent faults on distribution circuits usually cause sustained interruptions to at least some customers. However, automatic fault isolation and automatic upstream and downstream service restoration reduces the number of customers that experience a sustained interruption. In the event of a M-Tech Thesis, Defense Engineering College, 2014 19 transient fault on a distribution circuit, the customers on that circuit will only experience a momentary interruption if the circuit is reclosed after it has been interrupted to clear the fault. [15] 2.7.4 Planned and Unplanned Interruptions A planned interruption occurs at a selected time less inconvenient for the customers and the customers have been notified beforehand of the interruption. On the other hand, if the occurrence time of the interruption has not been selected, then the interruption is unplanned. Unplanned interruption occurs, for example, due to fault clearing, unwanted operation of the protection system or due to inadvertent initiation of opening operation of a switching device by a human. Planned interruptions occur mainly for the purpose of construction, preventative maintenance or repair. [15] 2.8 Power System Reliability Indices The degree of reliability may be measured by the frequency, duration, and magnitude of adverse effects on the electric supply. There are many indices for measuring reliability. The three most referred indices are SAIFI, SAIDI, and CAIDI, as defined in IEEE Standard 1366. System Average Interruption Frequency Index (SAIFI): It is the average frequency of sustained interruptions per customer over a predefined area. It is the total number of customer interruptions divided by the total number of customers served. [3, 13, 14]: SAIFI = Total number of customer interruptions ∑i λi Ni = ∑i Ni Total number ofcustomers served (2.7) Where: λi is the failure rate at load point i and Ni is the number of customers at load point i. Customer Average Interruption Frequency Index (CAIFI): This index gives the average frequency of sustained interruptions for those customers experiencing sustained interruptions. The customer is counted once regardless of the number of times interrupted for this calculation. CAIFI = Total number of customer interruptions ∑(No ) = Total number ofcustomers affected ∑(Ni ) (2.8) Where: No =number of interruptions Ni =Total number of customers interrupted System Average Interruption Duration Index (SAIDI): It is commonly referred to as customer minutes of interruption or customer hours, and is designed to provide information as to the average time the customers are interrupted. It is the sum of the restoration time for each interruption event times the number of interrupted customers for each interruption event divided by the total number of customers M-Tech Thesis, Defense Engineering College, 2014 20 SAIDI = Sum of customer interruptions durations ∑i Ui Ni = ∑i Ni Total number ofcustomers served (2.9) Where: Ui is the annual outage time at load point i and Ni is the number of customer at load point i. Customer Average Interruption Duration Index (CAIDI): It is the average time needed to restore service to the average customer per sustained interruption. It is the sum of customer interruption durations divided by the total number of customer interruptions. CAIDI = Total number of customer interruptions ∑i Ui Ni SAIDI = = ∑i λi Ni Total number ofcustomers served SAIFI (2.10) Where:λi is the failure rate at load point i Ui is the annual outage time at load point i and Ni is the number of customer at load point i. Average Service Availability Index (ASAI): This index represents the fraction of time (often in percentage) that a customer has power provided during one year or the defined reporting period ASAI = ∑i Ni X 8760 − ∑i Ui Ni Customer hours ofavaliuavle service = ∑i Ni X8760 Customers hours demanded (2.11) Where:Ui is the annual outage time at load point i and Ni is the number of customer at load point i. Average Service Unavailability Index (ASUI): This index is the complementary value to the average service availability index (ASAI). ASUI = 1 − ASAI = ∑i Ui Ni Customer hours of unavaliuavle service = (2.12) ∑i Ni X8760 Customers hours demanded Where:Ui is the annual outage time at load point i and Ni is the number of customer at load point i. II. Load or Energy-Oriented Indices [3, 13, 14] Energy Not Supplied Index (ENS): This index represents the total energy not supplied by the system. ENS = ∑ La(i) Ui (2.13) i Where:La(i) is the average load given by : La(i) = Lp(i) LF(i) = M-Tech Thesis, Defense Engineering College, 2014 Ed(i) t (2.14) 21 Lp Is the peak load demand LF is the load factor Ed is the total energy demanded in the period of interest t. Average Energy Not Supplied Index (AENS): This index represents the average energy not supplied by the system.[3, 13, 14] AENS = ∑i La(i) Ui Total energy not supplied = ∑i Ni Total number ofcustomers served (2.15) Average Customer Curtailment Index (ACCI): This index represents the total energy not supplied per affected customer by the system. ACCI = ∑i La(i) Ui Total energy not supplied = ∑i No Total number ofcustomers affected (2.16) Where: La(i) is the average load,No is the number of affected Average Load Interruption Frequency Index (ALIFI): This factor is analogous to the System Average Interruption Frequency Index (SAIFI) and describe s the interruptions on the basis of connected load (kVA) served during the year by the distribution system m Total load interuptions Li ALIFI = =∑ Total connected load L (2.17) i=1 Where: m is number of interruptions in a subdivision of the network (feeder, substation, operating district, etc.) for a given time period, L is total connected load (kVA) in subdivision, Li is total connected load (kVA) interrupted byith interruption Average Load Interruption Duration Index (ALIDI): This factor is analogous to the System Average Interruption Duration Index (SAIDI) and describes the number of hours on average that each kVA of connected load was without service: m ki lij Tij Total KVA − hours interupted ALIDI = = ∑∑ Total connected KVA L (2.18) i=1 j=1 Where: m is number of interruptions in a subdivision of the network (feeder, substation, operating district, etc.) for a given time period,k i is number of restoration steps associated with the ith interruption, L is total connected load (kVA) in subdivision,lij is connected load restored during jth restoration step, Tij is cumulative interruption duration (hours) for customers/load affected by jth restoration step associated with ith the interruption.[3, 13, 14] M-Tech Thesis, Defense Engineering College, 2014 22 A reliability index that considers momentary interruptions is Momentary Average Interruption Frequency Index (MAIFI) is the total number of customer momentary interruptions divided by the total number of customers served. Momentary interruptions are defined in IEEE Std. 1366 as those that result from each single operation of an interrupting device. The momentary interruptions are the interruptions that occur in a specified time not to exceed five minutes. MAIFI = ∑ IDi XNi Total number ofcusutomer momentary interuptions = Total number ofcusutomer served NT (2.19) Where: IDi is the number of interrupting device operations, Ni is the number of customers experiencing momentary interruptions, andNT is the total number of customers served. [3, 13, 14]. 2.9 Economics of Reliability Assessment Typically, as investment in system reliability increases, the reliability improves, but it is not a linear relationship [5]. By calculating the cost of each proposed improvement and finding a ratio of the increased benefit to the increase cost, the cost effectiveness can be quantified. Once the cost effectiveness of the improvement options has been quantified, they can be prioritized for implementation. This incremental analysis of how reliability improves and affects the various indices versus the additional cost is necessary in order to help ensure that scarce resources are used most effectively. Quantifying the additional cost of improved reliability is important, but additional considerations are needed for a more complete analysis. The costs associated with an outage are placed side by side against the investment costs for comparison in helping to find the true optimal reliability solution. Outage costs are generally divided between utility outage costs and customer outage costs. [3]. Utility outage costs include the loss of revenue for energy not supplied and the increased maintenance and repair costs to restore power to the customers affected. The maintenance and repair costs can be quantified as [5]: n Cm&𝑟 = ∑ Ci + Ccomp (2.20) i Where: Ci is the labor cost for each repair and maintenance action, and Ccomp is the component replacement or repair cost. The total utility cost for an outage is: Cout = (ENS) × (cost/KWh) + Cc&𝑟 M-Tech Thesis, Defense Engineering College, 2014 (2.21) 23 Where: ENS is the Energy Not Supplied Cc&𝑟 is cost for customer sector type and geographical location While the outage costs to the utility can be significant, often the costs to the customer are far greater. These costs vary greatly by customer sector type and geographical location. Industrial customers have costs associated with loss of manufacture, damage equipment, extra maintenance, loss of products and/or supplies to spoilage, restarting costs, and greatly reduced worker productivity effectiveness. Commercial customers may lose business during the outage, and experience many of the same losses as industrial customers, but on a possibly smaller scale. Residential customers typically have costs during a given outage that are far less than the previous two, but food spoilage, loss of heat during winter or air conditioning during a heat wave can be disproportionately large for some individual customers. In general, customer outage costs are more difficult to quantify. Through collection of data from industry and customer surveys, a formulation of sector damage functions is derived which lead to composite damage functions. The sector customer damage function (SCDF) is a cost function of each customer sector (industrial, commercial and residential customers). SCDF depict the sector interruption cost as a function of interruption duration. The composite customer damage function (CCDF), is an aggregation of the SCDF at specified load points and is weighted proportionally to the load at the load points [3, 5, 27]. For n number of customers, n CCDF = ∑ Ci × SCDFi × i=1 cost KW (2.22) Where: Ci is the energy demand of customer type i, Therefore, the customer outage cost by sector is: n COSTi = ∑ SCDFi × Li (2.23) i=1 Where:Li is the average load at load point i.SCDFi Is sector customer damage function at load point i Since the CCDF is a function of outage attributes, customer characteristics, and geographical characteristics, it is important to have accurate information about these variables. Although outage attributes include duration, season, time of day, advance notice, and day of the week, the most heavily M-Tech Thesis, Defense Engineering College, 2014 24 weighted factor is outage duration. The total customer cost for all applicable sectors can be found for a particular load point [3, 5, and 27]. n COSTi = ∑ SCDFi × Li i=1 or n COSTi = ∑ Ci × SCDFi × Li (2.24) i=1 However, using the CCDF marks the outage cost that is borne disproportionately by different sectors. For a reliability planning, in addition to the load point indices ofλ, r, and U, one has to determine the following reliability cost/worth indices [3, 5, and 27]: 1. Expected Energy Not Supplied (EENS) index. Energy per customer unit time is defined as: Ne EENSi = ∑ Li × rij × λij (2.25) i=1 Where: Ne isthe total number of elements in the distribution system, Li is the average load at load point i,rij is the failure duration at point i due to component j, and λij is the failure rate at load point i due to component j. 2. Expected customer outage cost (ECOST) index. It is defined as n ECOSTi = ∑ SCDFij × rij × λij (2.26) i=1 Where: SCDFij is sector customer damage function at load point i due to component j. 3. Interrupted energy assessment rate (IEAR) index. It is defined as IEAR i = ECOSTi EENSi (2.27) Where ECOSTi is Expected customer outage cost at load point i, And EENSi is Expected Energy Not Supplied at load point i, This index provides a quantitative worth of the reliability for a particular load point in terms of cost for unit of energy not supplied [3, 5, and 27]. M-Tech Thesis, Defense Engineering College, 2014 25 2.10 Review of Related Current Research Works Robert E. Goodin. al. 2010, [19]: This paper presents a comparative analysis of distribution reliability improvements that can be achieved by using various outdoor distribution devices. First, it discusses the application of the most common types of devices, including line reclosers, automatic sectionalisers and manual switches. And analyzes to quantify the reliability improvements that can be achieved by using each (or a combination) of these devices. The paper concludes, all devices offer an improvement in reliability. Switches will improve SAIDI. Midpoint switches also possess significant value for tie-point applications where feeder ties are possible. Sectionalisers and reclosers perform relatively closely for the various configurations except that reclosers offer more improvement for MAIFI. The highest possible across the board improvement is achieved by using single-phase reclosers and single-phase reclosing loop schemes. Y.V. Makarov and N.S. Moharari, Member, 2009, [1]: This paper develops a new reliability and security index that reflects both on direct and indirect characteristics. Direct characteristics deal with the risk to not fully supply load in various contingencies. Indirect characteristics address such undesirable conditions as circuit overloads, voltage problems, low stability margins, area interchange violations, in-sufficient generation reserves, unfeasible power flows, etc. Although indirect characteristics do not necessarily cause load losses, they nevertheless signal about a reduced security/reliability margin. This reduced margin may lead to sometimes hardly predictable and quantifiable load losses (via remedial actions, islanding, and instability), unforeseen events (cascading outages), severe system failures (voltage collapse), etc. The new index gives a more comprehensive answer regarding the general degree of both reliability and security in the system by combining diverse contributing factors using a fuzzy logic like approach. It is designed to flexibly accommodate various priorities and admittance of power utilities regarding particular characteristics integrated in the index. The existing indices such as expected unserved energy, system minutes, stability margins, and others can be linked to or derived from the general index. The index meets the need in a practical, flexible, and effective security and reliability index Fredrik Roos, 2005, [15]: In this thesis, implementations of reliability improvement solutions on a test system have been evaluated from a socio-economical point of view. For each of the alternative solutions implemented on the test system, the average annual supply interruption cost to the customers supplied from the test system has been estimated. Furthermore, the maximum annual capital cost associated with the implementation of each solution has been estimated. Then, a reliability M-Tech Thesis, Defense Engineering College, 2014 26 improvement solution is considered justified socio-economically if the capital cost associated with its implementation is less than the resulting reduction in the interruption cost to the customers. Hag-Kwen Kim, 2009, [14]: This paper focuses on aging power systems. Aging of components is an important fact in power system reliability assessment. It results from a number of different reasons: deterioration, erosion, or damage of equipment. Regardless of reasons, most equipment may develop aging trend over time. As a result, aging may become the cause of load curtailments because of higher system failure probability. So it is necessary to examine aging characteristics in system reliability or in economic evaluation. Power systems with high reliability at low costs offer many benefits in competitive environment. This thesis illustrates effect of aging on composite power system reliability evaluation. Ying Zhang, al, 2010, [21]: This paper outlined a technique for assessing the reliability of alternative conceptual design architectures. The method is based on identification of criticality and sensitivity of system components, and a simulation model that incorporates probability and failure rates of individual components such that system level reliability measures can be computed. This analysis at the system level supports decision making early in the design process and assists the designers evaluate and identify critical elements of different conceptual architectures, and to select among or integrate different architectural solutions to ensure improved reliability. Solomon Derbie, 2014, [3]: This thesis-work mainly focuses on the reliability problem of the existing power grid of Adama city and the smart grid has been proposed as a solution. Therefore, the appropriate components of smart grid are selected to design the overall system. Smart Reclosers are the key components of Smart Grid which are used for fault detection, isolation and restoration programs in the distribution systems and the result of this fact has been an unprecedented increase of global demand for this product. A smart recloser offers a complete design solution with integrated smart grid capabilities offering not only remote control but automation and the analogue data measurement and logging capabilities to achieve the utilities business drivers. The designed system is simulated using the softwares DigSILENT and WindMil that are used to analyze the reliability of the overall system. The simulation of the designed model shows that the application of smart reclosers can improve the reliability of the overall system from 50% to 75%. M-Tech Thesis, Defense Engineering College, 2014 27 CHAPTER THREE EVALUATION AND ANALYSIS OF THE EXISTING SUBSTATION 3.1 Description of Bishoftu Substation II Bishoftu city is now supplied from national grid that is, interconnected system (ICS). Ethiopian Electric Power Corporation (EEPCO) is a provider of electric power in the country. A 132 kV transmission line is stretched into the substation. Then, the distribution system in the city has a primary voltage of 33 kV and 15 kV. And also, this voltage value is stepped down to 380 and 220 volts to customer’s level. The network topology for Bishoftu substation II is radial. The bus bar schemes or bus bar layout is parallel Single bus bar system. The single bus bar scheme has only one three-phase but to which the various incoming and outgoing circuits are connected. It is not preferred for major substation and it lack operational flexibility and in case of bus fault or CB failure the entire bus has to be de-energized, but it is low cost, simple to operate and requires simple protection. Figure 9 illustrates the current arrangement of the distribution substation of Bishoftu town. Figure 9.Bishoftu substation drawn using Dig-Silent power factory software M-Tech Thesis, Defense Engineering College, 2014 28 Table 2 contains the data about the 33 kV feeder (bus bar 2) and 15kV feeder’s data (bus bar1,3, and 4). In this table L (n) represents the outgoing feeder lines from 33 kV bus bars K (n) represents the outgoing feeder lines from 15 kV bus bars. Table 2. The compiled data of the substation feeders Feeder Customer 33kV feeder L1 Abisinia L2 Eastern industry zone L3 ArertiMinjar&Chefedo nsa 15 kV feeders K1 Steely K2 Steely K6 Steely and partial Bisoftu town K7 Bisoftu town K8 Industry zone partial Dukem town K9 Air force and partial Bishoftu K 12 Abyssinia K13 Abyssinia K14 Abyssinia & dire town K15 East Africa Ziquala and partial Bishoftu town Total number of distribution Transformer Total capacity of distribution transformer (kVA) Total length of feeder (km) Conductor Size (mm) 2 3 9 2500 3300 930 3.5 5.8 45 AAC95 AAC 95 AAC 95 2 2 16 2500 2500 5650 2.3 2.3 34 AAC95 AAC 95 AAC 95 58 6 10435 6390 19 14.5 AAC50 AAC 95 65 21925 4.9 AAC 95 2 2 5 12 3750 3750 4350 4020 3.5 3.5 54 24 AAC95 AAC 50 AAC 95 AAC50 Table 3contains annual average energy and power consumption of each feeder bus bar. The annual average energy is calculated using the recorded data from 2010/11 G.C (2003 E.C) to 2012/13 G.C (2005 E.C). M-Tech Thesis, Defense Engineering College, 2014 29 Table 3. Annual average energy and power consumption of each feeder bus bar 33 KV line BB1 Average Energy consumption Active KWh Reactive KVRh 7444666.67 947770.00 Average power consumption Active (MW) Reactive (MVAr) 10.34 1.32 15 KV line BB2 15 KV line BB3 15 KV line BB4 Total 13837260.00 975000.00 6606779.17 28863705.83 8.65 1.35 9.18 29.52 line /Bay 7352760.00 392250.00 4486230.00 13179010.00 4.55 0.54 6.23 12.64 Based on Table 3, the power factor (pf) for the system can be calculated as: Q Pf = cos (tan−1 ( )) P (3.1) Where Pf = power factor P= active power in (MW) Q= reactive power in (MVAr) Hence, the power factor of the overall system is 0.91 and it is a good value. If power factor is lower than 0.9, it reduces electrical system’s distribution capacity by increasing current flow and causing voltage drops. Table 4. Type and number of connected customers Feeders L2 L3 K1 K2 K6 K7 K8 K9 K12 K13 K14 K15 System Residential 789 3200 9600 69 5128 1452 3250 23488 Type of customers Commercial Industrial Total 8 8 64 6 859 1 1 1 1 142 3342 240 15 9855 4 7 80 1 12 5141 1 1 1 1 27 6 1485 165 16 3431 643 74 24205 M-Tech Thesis, Defense Engineering College, 2014 Remark dedicated dedicated dedicated dedicated dedicated 30 Table 5. Average Hourly Load (MW) of Each Feeder of BishoftuSubstation II Feeder Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 L2 0.58 0.58 0.58 0.58 0.58 0.58 0.58 1.55 3.11 3.30 3.30 3.89 3.50 2.72 2.33 2.53 6.80 3.89 3.89 6.80 5.83 8.75 2.33 0.58 L3 1.07 1.17 1.17 1.12 1.17 1.94 2.48 2.43 0.49 3.26 3.26 3.45 3.45 3.94 2.87 2.43 3.11 3.11 0.73 6.28 0.87 3.94 1.75 1.36 K1 3.53 3.53 3.53 3.53 3.53 2.98 2.98 1.94 2.39 4.15 3.93 3.93 3.58 1.28 3.07 2.10 4.97 6.44 3.78 3.62 2.98 2.98 2.12 2.47 K2 3.47 3.47 3.31 3.31 3.31 2.98 2.98 1.94 2.39 4.04 4.02 3.31 4.11 1.15 2.34 2.23 5.12 4.33 4.00 3.25 3.07 2.98 2.23 2.56 K6 4.86 4.86 4.86 3.78 3.53 1.57 3.36 3.84 4.06 4.06 3.98 2.01 4.22 4.26 2.50 3.78 2.58 4.00 4.64 2.16 1.90 2.87 3.53 3.80 K7 1.1 1.08 1.15 1.06 1.24 1.55 1.9 1.81 3.14 3.53 3.67 4.26 3.56 0.97 4.22 3.78 3.86 3.89 3.86 3.89 4.2 0.93 3.78 3.78 K8 0.71 0.75 0.75 0.84 0.84 1.08 1.21 1.55 1.72 1.66 1.66 2.67 2.69 3.07 2.63 2.30 3.09 3.18 2.98 2.98 3.31 3.03 2.30 2.30 K9 1.15 1.19 1.24 1.24 1.79 2.80 2.74 2.69 3.20 3.14 3.14 2.89 2.69 2.89 2.52 2.05 2.34 2.27 2.34 6.10 2.41 3.03 2.05 1.81 K12 1.06 1.08 1.15 1.10 1.24 2.10 1.90 1.81 3.14 3.53 3.67 4.26 3.56 0.97 4.22 3.78 3.86 3.89 3.86 3.89 4.00 0.93 3.78 3.78 K13 6.85 6.40 6.85 6.40 6.18 5.76 6.07 6.23 2.74 5.98 4.64 3.60 6.76 2.08 3.80 6.80 1.90 7.07 7.20 5.37 6.80 3.40 6.32 5.98 K14 4.86 4.86 4.86 3.78 3.53 1.57 3.36 3.84 4.06 4.06 3.98 2.01 4.22 4.26 2.50 3.78 2.58 4.00 4.64 2.16 1.90 2.87 3.53 3.80 K15 3.58 3.58 3.60 3.62 3.64 1.72 1.59 4.95 3.67 4.26 4.33 2.41 3.25 4.06 4.48 1.72 3.62 3.53 3.91 3.86 3.75 4.00 3.80 3.67 Total 32.72 32.55 33.05 30.36 30.58 26.63 31.15 34.58 34.11 44.97 43.58 38.69 45.59 31.65 37.48 37.28 43.83 49.6 45.83 50.36 40.82 39.71 37.52 35.89 By referring Table 2 we can categorize the feeders in two groups the first category is feeders which supply residential loads includes L3, K6, K7, K8, K9and K15. The second category is feeders which supply industrial loads includes L2, K1, K2, K12, K13 and K14. Figures 10 and 11 shows average residential load of each feeder and average residential total load, Figures 12 and 13 average industrial load of each feeder and average industrial total load. M-Tech Thesis, Defense Engineering College, 2014 31 Average Residential Load at Each Feeder 7 L3 6 K6 5 4 K7 3 K8 2 K9 1 K15 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Figure 10.Average residential Load (MW) of Each Feeder of Bishoftu Substation II Average Residential Total Load 30 L3 25 K6 20 K7 15 K8 10 K9 K15 5 total 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Figure 11.Average total residential Load (MW) of Bishoftu Substation II From figure 10 and 11 the following conclusions can be made: (1) The maximum load of the residential load of the system occurs from 19:00 to 22:00; that is, from 12:00 to 4:00 o’clock local time. (2) From all the residential feeders, the minimum load is 0.49MW while the maximum load is 6.28MW. (3) For the residential load of the system the minimum load is 10.66MW while the maximum load is 25.27MW. M-Tech Thesis, Defense Engineering College, 2014 32 Average Industrial Load at Each Feeder 10 L2 9 8 K1 7 6 K2 5 4 K12 3 K13 2 1 K14 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Figure 12. Average Industrial Load (MW) of Each Feeder of Bishoftu Substation II Average Industrial Total Load 35 L2 30 K1 25 K2 20 K12 15 K13 10 K14 5 total 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Figure 13 Average total Industrial Load (MW) of Bishoftu Substation II From figure 12 and 13 the following conclusions can be made: (1) The maximum load of the industrial loads of the system occurs from 18:00 to 22:00; that is, from 12:00 to 4:00 o’clock local time. (2) From all the feeders, the minimum load is 0.58MW while the maximum load is 8.75MW. (3) For the industrial load of the system the minimum load is 12.46MW while the maximum load is 29.62MW. M-Tech Thesis, Defense Engineering College, 2014 33 3.2 Reliability Related Data’s of Bishoftu Substation II This section contains the compiled reliability related data that are collected from Bishoftu Substation II and Table 6 contains the frequency of interruptions due to non-momentary and planned interruptions from 2010/11 G.C (2003 E.C)to 2012/13 G.C (2005 E.C) Table 6. Frequency of interruptions 2010/11 G.C (2003 E.C) Feeders NonPlaned Total momentary 33KV Feeder L2 28 42 70 L3 290 149 439 15KV Feeder K1 32 45 77 K2 10 42 52 K6 21 37 58 K7 167 93 260 K8 97 84 181 K9 190 89 279 K12 9 22 31 K13 2 37 60 K14 53 65 118 K15 58 71 129 System 978 776 1,754 2011/12G.C (2004 E.C) NonPlaned Total momentary 2012/13 G.C (2005 E.C) NonPlaned Total momentary 30 389 25.00 200.00 55 589 37 278 46 185 83 463 17 21 12 187 114 253 6 13 45 40 1,127 45 41 32 109 96 115 25 29 64 96 877 62 62 44 296 210 368 31 42 109 136 2,004 8 15 13 162 89 155 2 21 54 38 872 44 44 34 86 86 80 20 40 70 73 808 52 59 47 248 175 235 22 61 124 111 1,680 The duration of interruptions due to non-momentary and planned interruptions in the existing distribution system of city from 2010/11 G.C (2003 E.C) to 2012/13 G.C (2005 E.C) are shown in Table 7. And Table 8 contains the average frequency and duration of interruptions per year of each feeder and the whole system from September 2010 G.C to august 2013 G.C (from Meskerem 2003 E.C to Nehase 2005 E.C). M-Tech Thesis, Defense Engineering College, 2014 34 Table 7. Duration of interruption 2010/11 G.C (2003 E.C) NonFeeder momentar Planed Total y 33 KV feeder L2 55.45 9.25 46.20 L3 185.46 94.80 90.66 15 KV feeder K1 127.42 36.05 91.37 K2 114.98 6.11 108.87 K6 94.81 18.95 75.86 K7 213.85 124.34 89.51 K8 177.62 84.73 92.89 K9 227.89 136.63 91.26 K12 58.88 19.97 38.91 K13 175.82 16.50 159.32 K14 124.76 61.00 63.76 K15 184.57 108.30 76.27 System 716.63 1,024.88 1,741.5 2011/12 G.C (2004 E.C) NonPlaned momentary Total 2012/13 G.C (2005 E.C) Nonmomentar Planed Total y 4.49 119.89 19.38 81.11 23.87 201.00 30.11 106.44 17.89 13.15 51.93 213.64 109.57 302.56 4.19 13.78 40.73 65.57 957.39 76.07 61.52 60.84 75.83 73.42 82.67 24.80 95.58 50.45 79.08 780.75 93.96 74.67 112.77 289.47 182.99 385.23 28.99 109.36 91.18 144.65 1,738.1 12.47 7.34 9.34 122.54 97.29 178.31 0.40 15.26 50.34 105.32 735.16 50.05 112.02 80.16 218.46 119.45 106.98 134.52 127.18 91.86 82.52 235.24 112.70 190.69 93.40 261.57 83.26 37.54 37.14 181.79 166.53 108.16 57.82 171.43 66.11 1,095.71 1,830.8 Table 8.The average frequency and duration of interruptions per year Frequency of Interruption (int/year) Duration of Interruption (hours/year) Feeders NonNonplaned Total planed Total momentary momentary 33 KV feeder L2 69.33 38.54 53.16 31.67 37.67 14.62 L3 497.00 94.59 201.64 319.00 178.00 107.04 15 KV feeder K1 63.67 91.47 113.61 19.00 44.67 22.14 K2 57.67 99.19 108.06 15.33 42.33 8.87 K6 49.67 73.07 99.81 15.33 34.33 26.74 K7 268.00 92.68 246.19 172.00 96.00 153.51 K8 188.67 86.57 183.77 100.00 88.67 97.20 K9 294.00 85.73 291.56 199.33 94.67 205.83 K12 28.00 33.62 41.80 5.67 22.33 8.19 K13 54.33 140.48 155.66 19.00 35.33 15.18 K14 117.00 57.34 108.03 50.67 66.33 50.69 K15 125.33 73.82 166.88 45.33 80.00 93.06 System 1,812.67 967.11 1,770.17 992.33 820.33 803.06 M-Tech Thesis, Defense Engineering College, 2014 35 According to the data collected from the substation, the causes of non-momentary (unplanned) interruptions are: Distribution Permanent Earth Faults (DPEF) Distribution Permanent Short Circuit (DPSC) Distribution Temporary Earth Faults (DTEF) Distribution Temporary Short Circuit (DTSC) The percentage of the causes of the average unplanned (non -momentary) interruptions and planned interruptions are given in Table 9 Table 9. The percentage of the causes of the average unplanned and planned interruptions DPEFT FRE DUR DPSC FRE DTEF FRE DUR DTSC FRE OPR FRE Feeder DUR DUR DUR 33KV feeder L2 0.073 0.111 0.055 0.565 0.201 0.033 1.409 0.106 2.068 2.148 L3 2.288 3.294 2.251 1.473 6.698 0.891 6.277 0.309 9.773 5.273 15KV feeder K1 0.201 0.691 0.348 0.428 0.403 0.052 0.092 0.063 2.452 5.099 K2 0.073 0.049 0.275 0.353 0.092 0.043 0.403 0.049 2.324 5.529 K6 0.037 0.007 0.146 0.986 0.329 0.486 0.329 0.011 1.885 4.073 K7 0.659 1.668 1.336 4.469 3.258 2.074 4.191 0.344 5.271 5.166 K8 1.025 2.103 1.336 2.634 1.299 0.342 1.830 0.339 4.868 4.825 K9 1.794 4.122 2.672 4.646 3.294 2.369 3.184 0.336 5.198 4.779 K12 0.037 0.061 0.110 0.085 0.092 0.258 0.073 0.052 1.226 1.874 K13 0.110 0.141 0.055 0.022 0.348 0.048 0.531 0.634 1.940 7.830 K14 0.238 0.709 0.659 1.795 0.384 0.098 1.501 0.223 3.642 3.196 K15 0.256 0.802 1.080 4.170 0.146 0.090 1.007 0.125 4.392 4.115 System 6.790 13.759 10.322 21.627 16.545 6.785 20.827 2.592 45.040 53.907 On Table 9 DPEFT is distribution permanent earth faults, DPSC is distribution permanent short circuit, DTEF is distribution temporary earth faults, DTSC is distribution temporary short circuit, OPR is operational interruptions, FRE frequency of interruption and DUR is duration of interruption . Based on Table 9, it is possible to analyze the percentage contributions of each cause of Interruptions for the total frequency and duration of interruptions of each feeder and the overall system. Figure 14 and Figure 15 represent the percentage of the causes of interruptions for the total duration of interruptions of the overall system M-Tech Thesis, Defense Engineering College, 2014 36 Percentage (%) of frequancy of Interruption s of the Overall System DTSC 21% DPEFT OPR 45% DTEF 17% DPSC DTEF DPSC 10% DTSC DPEFT 7% OPR Figure 14. Percentage (%) of Frequency of Interruptions of the Overall System Percentage (%) of Duration of Interruptions of the Overall System DTSC DTEF 2% 7% DPSC 22% DPEFT OPR 55% DPSC DTEF DPEFT 14% DTSC OPR Figure 15. Percentage (%) of Duration of Interruption s of the Overall System M-Tech Thesis, Defense Engineering College, 2014 37 In general, based on the analysis results illustrated in Figure 14 and 15, from the total frequency of interruption, 45% is occurred due to operational and maintenance tasks. Similarly, 55% of the total duration of interruptions is caused by planned (operational) interruptions. This shows that the distribution technicians take more time to locate a fault occurred during maintenance since, as there is no automatic fault locating mechanisms. 3.3 Calculated Values of Selected Reliability Indices The reliability indices can be calculated using equations from (2.1) to (2.26) which are studied in the literature review part (chapter two). Based on the data given in Table6 and 7, we calculate some of the reliability indices for each year. Similarly, it is possible to calculate the average reliability indices using the data given in Table 8 Therefore, Table 10, 11 and 12 show the SAIFI, CAIFI and SAIDI values from 2010/11 (2003 E.C) to 2012/13 (2005 E.C), respectively. System Average Interruption Frequency Index (SAIFI): It is the average frequency of sustained interruptions per customer over a predefined area. It is the total number of customer interruptions divided by the total number of customers served. 𝑆𝐴𝐼𝐹𝐼 = 𝑇𝑜𝑡𝑎𝑙𝑛𝑢𝑚𝑏e𝑟𝑜𝑓𝑐𝑢𝑠𝑡𝑜𝑚𝑒𝑟𝑖𝑛𝑡𝑒𝑟𝑟𝑢𝑝𝑡𝑖𝑜𝑛𝑠 ∑𝑖 𝜆𝑖 𝑁𝑖 = ∑𝑖 𝑁𝑖 𝑇𝑜𝑡𝑎𝑙𝑛𝑢𝑚𝑏𝑒𝑟𝑜𝑓𝑐𝑢𝑠𝑡𝑜𝑚𝑒𝑟𝑠𝑠𝑒𝑟𝑣𝑒𝑑 Where: 𝜆𝑖 is the failure rate at load point i and 𝑁𝑖 is the number of customers at load point i. The SAIFI value of each feeder and the system is calculated using equation 2.7 and given in the table 10 M-Tech Thesis, Defense Engineering College, 2014 38 Table 10. Calculated SAIFI value for each feeder and the system Feeders L2 L3 K1 K2 K6 K7 K8 K9 K12 K13 K14 K15 System SAIFI value 2010-2013 (2003-2005 E.C) 2010/11(2003 E.C) 2011/12(2004E.C) 2012/13(2005E.C) 33KV Feeders 70 55 64 439 589 491 15KV feeders 77 62 56 52 62 54 58 44 45 260 296 273 181 210 177 279 368 280 31 31 23 60 42 57 118 109 111 129 136 127 124.41 252.34 219.69 Customer Average Interruption Frequency Index (CAIFI): This index gives the average frequency of sustained interruptions for those customers experiencing sustained interruptions. The customer is counted once regardless of the number of times interrupted for this calculation. 𝐶𝐴𝐼𝐹𝐼 = 𝑇𝑜𝑡𝑎𝑙𝑛𝑢𝑚𝑏𝑒𝑟𝑜𝑓𝑐𝑢𝑠𝑡𝑜𝑚𝑒𝑟𝑖𝑛𝑡𝑒𝑟𝑟𝑢p𝑡𝑖𝑜𝑛𝑠 ∑(𝑁𝑜 ) = 𝑇𝑜𝑡𝑎𝑙𝑛𝑢𝑚𝑏𝑒𝑟𝑜𝑓𝑐𝑢𝑠𝑡𝑜𝑚𝑒𝑟𝑠𝑎𝑓𝑓𝑒𝑐𝑡𝑒𝑑 ∑(𝑁𝑖 ) Where: 𝑁𝑜 is number of interruptions 𝑁𝑖 is Total number of customers interrupted The CAIFI value of each feeder and the system is calculated using equation 2.8 and given in the table 11 M-Tech Thesis, Defense Engineering College, 2014 39 Table 11. Calculated CAIFI value for each feeder and the system CAIFI value 2010-2013 (2003-2005 E.C) FEEDER 2010/11(2003 E.C) 2011/12(2004E.C) 2012/13(2005E.C) 33KV Feeders L2 8.75 6.88 0.09 L3 0.51 0.69 2.04 15KV feeders K1 77 62 0.02 K2 52 62 0.02 K6 0.02 0.01 0.13 K7 0.03 0.03 35.16 K8 2.26 2.63 0.03 K9 0.05 0.07 1.07 K12 31 31 0.04 K13 60 42 0.02 K14 0.08 0.07 8.72 K15 0.04 0.04 5.08 System 13.80 12.08 6.76 System Average Interruption Duration Index (SAIDI): It is commonly referred to as customer minutes of interruption or customer hours, and is designed to provide information as to the average time the customers are interrupted. It is the sum of the restoration time for each interruption event times the number of interrupted customers for each interruption event divided by the total number of customers 𝑆𝐴𝐼𝐷𝐼 = 𝑆𝑢𝑚𝑜𝑓𝑐𝑢𝑠𝑡𝑜𝑚𝑒𝑟𝑖𝑛𝑡𝑒𝑟𝑟𝑢𝑝𝑡𝑖𝑜𝑛𝑠𝑑𝑢𝑟𝑎𝑡𝑖𝑜𝑛𝑠 ∑𝑖 𝑈𝑖 𝑁𝑖 = ∑𝑖 𝑁𝑖 𝑇𝑜𝑡𝑎𝑙𝑛𝑢𝑚𝑏𝑒𝑟𝑜𝑓𝑐𝑢𝑠𝑡𝑜m𝑒𝑟𝑠𝑠𝑒𝑟𝑣𝑒𝑑 Where: 𝑈𝑖 is the annual outage time at load point i and 𝑁𝑖 is the number of customer at load point i. The SAIDI value of each feeder and the system is calculated using equation 2.9 and given in the table 12 M-Tech Thesis, Defense Engineering College, 2014 40 Table 12 Calculated SAIDI value for each feeder and the system SAIDI value 2010-2013 (2003-2005 E.C) FEEDER 2010/11(2003 E.C) 2011/12(2004E.C) 2012/13(2005E.C) 33KV Feeder L2 55.45 23.87 50.19 L3 185.46 201 176.56 15KV feeder K1 127.42 93.96 103.64 K2 114.98 74.67 115.63 K6 94.81 112.77 102.93 K7 213.85 289.47 243.88 K8 177.62 182.99 171.62 K9 227.89 385.23 218.79 K12 58.88 28.99 39.81 K13 175.82 109.36 172.66 K14 124.76 91.18 138.26 K15 184.57 144.65 185.33 System 189.5847127 249.1040781 226.5016921 3.4 Comparison of the calculated values of reliability indices with different standards The assessment of reliability indices for a power system network or of parts thereof, is the assessment of the ability of that network to provide the connected customers with electric energy of sufficient availability, as one aspect of power quality. Once we calculate the reliability indices then we have to compare it with the benchmark values of that network, in this case the calculation results is compared with benchmark value set by EEPCO to say the part of network (the distribution substation of Bishoftu city) is reliable or not. And also the result is compared with standards of different countries by selecting three most widely used reliability indices which are SAIFI CAIFI and SAIDI values. Figures.16,17 and 18.Sows the comparison of the most commonly used reliability indices (SAIF, CAIFI and SAIDI). Their calculated value for each year is given in Table 10, 11 and 12. M-Tech Thesis, Defense Engineering College, 2014 41 1000 198.81 SAIFI VALU 100 10 1.2 2.5 1.2 1 2.3 5 20 3.4 0.1 0.8 countries with diferent standards CAIFI Value Figure 16. Comparison of the SAIFI value with different standards Countries with diferent standards Figure 17. Comparison of the CAIFI value with different standards M-Tech Thesis, Defense Engineering College, 2014 42 SAIDI value 1000 221.73 100 10 2.3 5.4 2.5 3.3 6.9 25 6.9 1 1.1 Countries with diferent standards Figure 18 Comparison of the SAIDI value with different standards As it is clearly shown in the figures 16,17 and 18 the calculated values of the SAIFI ,CAIFI and SAIDI values for Bishoftu city is far from the standard value set by EEPCO and standard values of some other reference countries. This indicates the distribution system of Bishoftu city has a serious reliability problem. And another problem which is observed during this system evaluation process is, there is an overloading problem so, we have to find mechanisms to mitigate the reliability problems, one of such mechanisms is designing of an improved distribution substation to mitigate the power reliability and to solve the overloading problems which will be discussed in the next chapter. The Table 13 summarizes the comparisons of reliability indices by indicating all the feeders and the whole system at Bishoftu substation II. M-Tech Thesis, Defense Engineering College, 2014 43 Table 13. Summary of comparisons of reliability indices Standard SAIFI value (int./year/customer ) Standard CAIFI value (int./year/customer ) Standard SAIDI value (int./year/customer ) USA 1.2 1.4 2.3 Europe 2.5 0 5.4 Sweden 1.2 0 2.5 Australia 2.3 1.5 3.3 Finland 5 1.3 6.9 Canada 3.4 0 6.9 Unite Kingdome 0.8 2.3 1.1 Ethiopia 20 5 25 L2 63 5.24 43.17 L3 506.33 1.08 187.67 K1 65 46.34 108.34 K2 56 38.01 101.76 K6 49 0.05 103.50 K7 276.33 11.74 249.07 K8 189.33 1.64 177.41 K9 309 0.40 277.30 K12 28.33 20.68 42.56 K13 53 34.01 152.61 K14 112.67 2.96 118.07 K15 130.67 1.72 171.52 system 198.81 10.88 221.73 Country Bisoftu distribution substation M-Tech Thesis, Defense Engineering College, 2014 44 CAHPTER FOUR UPGRADING OF THE DISTRIBUTION SUBSTATION 4.1 The Need for Upgrading the Bishoftu Substation As it was discussed in Chapter three of this thesis, evaluation of the existing distribution substation of Bishoftu city has two serious problems: 1. Overloading problem because of the rapidly increasing power demand in the city 2. Poor reliability because of the substation is single bus bar system and not equipped with remotely controlled automatic reclosers and circuit breakers (lack of automation system). In order to solve the above problems of the distribution system and meet consumers demand with great capacity and reliability, it is necessary to upgrade the substation by designing the distribution substation with proper rating of distribution substation equipment and by making the system capable of performing some distribution automaton functions. This chapter gives the important mathematical design calculations and decisions for selecting the necessary equipment for upgrading the substation to improve the performance of the distribution system in terms of monitoring and automatic fault locating functions. 4.2 Estimation of Future Load Load forecasting addresses the annual changes in demand that reflect changes in population and GDP. Although weather is a major driver for short-term forecasting with an explicit role, it plays a background role in long-term forecasting [50]. For a base case scenario weather is not assumed to change dramatically from year to year. Currently there are two official forecasts used by EEPCo, namely the moderate, which presumes an annual average growth of 14% and the ambitious target of 17% [50]. In order to be more realistic, the World Bank’s annual average growth rate of 6% of a power demand forecast have been used to estimate the capacity of the distribution substation. This estimated power demand forecast is tabulated in Table 14. M-Tech Thesis, Defense Engineering College, 2014 45 Table 14: Power demand forecast for of Bishoftu city from 2014-2038 Year 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2036 2037 2038 Forecasted Demand in (MW) 53.38 56.58 59.98 63.58 67.39 71.44 75.72 80.27 85.08 90.19 95.60 101.33 107.41 113.86 120.69 127.93 135.61 143.74 152.37 161.51 171.20 181.47 192.36 203.90 216.14 Forecasted Demand in (MVA) 58.66 62.18 65.91 69.87 74.06 78.50 83.21 88.20 93.50 99.11 105.05 111.36 118.04 125.12 132.63 140.58 149.02 157.96 167.44 177.48 188.13 199.42 211.39 224.07 237.51 From table 14 the power demand at Bishoftu city after 25 years will be approximately 216.14MW of active power and 237.51MVA by considering a power factor of 0.91. Therefore the power demand after 25 years will be approximately 230 MW. This indicates that the new design substation should have a capacity of supplying 230 MW. In the following sections, the calculations for selecting different substation equipment are done with the consideration of the maximum load of the substation is 250MVA. M-Tech Thesis, Defense Engineering College, 2014 46 4.3 Substation Arrangement Selection In planning an electrical substation or switchyard facility, one should consider major parameters as discussed in the literature review part which are: Reliability, Cost Available area [52]. In order to provide a complete evaluation of the configurations described, other circuit-related factors should also be considered. The arrangement of circuits entering the facility should be incorporated in the total scheme. This is especially true with the ring bus and breaker-and-a-half schemes, since reliability in these schemes can be improved by not locating source circuits or load circuits adjacent to each other. Arrangement of the incoming circuits can add greatly to the cost and area required. Also, the profile of the facility can add significant cost and area to the overall project [52]. A high-profile facility can incorporate multiple components on fewer structures. Each component in a low-profile layout requires a single area, thus necessitating more area for an arrangement similar to a high-profile facility. Based on the following reliability based comparison from different literatures the new design arrangement of the substation is decided to be a double bus bar type. Because it is highly reliable and arrangement of circuits entering the facility is easier as compared to others. [52] Configuration Reliability Single Bus List Reliable: Single failure can cause complete outage Double Bus Highly reliable: Duplicated components; single failure normally isolates single component Main bus and transfer Least reliable: same as Single bus, but flexibility in operating and maintenance with transfer bus Double bus-Single breaker Moderately reliable: depends on arrangement of components and bus Ring bus High reliability: single failure isolates single component M-Tech Thesis, Defense Engineering College, 2014 47 Figure 19: Double bus bar arrangement of substations 4.4 Specification of the Major Substation Equipment In every electrical substation, there are various indoor and outdoor equipments. The choice of the equipment depends on technical consideration, rated voltages, rated MVA and the type of substation [52]. Also the design of the high-voltage substation must include consideration for the safe operation and maintenance of the equipment. Switching equipment is used to provide isolation, no load switching, load switching, and/or interruption of fault currents. The magnitude and duration of the load and fault currents will be significant in the selection of the equipment used. System operations and maintenance must also be considered when equipment is selected. One significant choice is the decision of single-phase or three-phase operation [52]. High-voltage power systems are generally operated as a three-phase system, and the imbalance that will occur when operating equipment in a single-phase mode must be considered [52]. Air-insulated high-voltage electrical equipment is generally covered by standards based on assumed ambient temperatures and altitudes. Ambient temperatures are generally rated over a range from –40°C to +40°C for equipment that is air insulated and dependent on ambient cooling. Altitudes above 1000 meters (3300 feet) may require de-rating. At higher altitudes, air density decreases, hence the dielectric strength is also reduced and de-rating of the equipment is recommended [51, 52]. Operating (strike distances) clearances must be increased to compensate for the reduction in dielectric strength of the ambient air. Also, current ratings generally decrease at higher elevations due to the decreased density of the ambient air, which is the cooling medium used for dissipation of the M-Tech Thesis, Defense Engineering College, 2014 48 heat generated by the load losses associated with load current levels[52]. Galvanized steel towers for incoming and outgoing lines are located near the fencing of the substation. In some cases the incoming and out gong Lines may in the form of underground power cables or SF6 gas insulated cables. The main HV, MV and LV equipment in the substation are generally located outdoor. All the live parts at HV, MV and LV are supported on insulators. Sufficient phase to phase, phase to ground, section clearances are provided. For live parts a substation is composed of the following distinct circuits [52]: A power circuits through which the power flows from incoming lines to the outgoing lines 1. A power circuits through which the power flows from incoming lines to the outgoing lines 2. AC control and protection circuits connected to the secondary of CT’s and VT’s. These circuits are at low AC or DC voltages. 3. Auxiliary AC and DC power circuits, carrying high power at high voltage. 4.4.1 Selection of Power Transformer By using the IEC standards for power transformer ratings the power transformer is selected. As the future power demand is approximately 230MVA.Selection of five 50 MVA each power transformers with 132/33kV ONAN/ONAF is suitable. Table 15. Technical specification of selected power transformer 1 2 3 4 5 6 7 8 9 10 11 MVA KV Ratio Cooling Impedance Winding resistance Tapping Mode Tapping Range Temp Rise (Oil/Winding) Vector Group Phases Frequency 50 132/33KV ONAN/ONAF 8% at 25.2 MVA 10% at25.2MVA OLTC +/- 10% @ 1.25% (16 steps) 50/55 Deg C YNd11 3 50Hz 4.4.2 Voltage Drop at Transformers The voltage drop in power transformer is due to the leakage reactance and the winding resistance. Rather than expressing the impedance in ohms per phase the normal convention with the transformer is to express the impedance as a percentage value referred to the KVA or MVA rating of transformer. The change in the transformer terminal voltage from no load to full load is the regulation of the transformer. The voltage drop is calculated as [51] M-Tech Thesis, Defense Engineering College, 2014 49 1 Δ𝑈 = [(𝑅 ∗ 𝑃)2 + (𝑥 ∗ Q)2 ]2 ÷ 100% (4.1) Where: 𝑥 Is Leakage reactance (%) =8 𝑅 Is Winding resistance (%) =10 𝑃 Is Power factor 𝐶𝑜𝑠𝛷 (%) =0.91 𝑄 Is 𝑠𝑖𝑛𝛷 (%) =0.41 Δ𝑈 Is % voltage drop at full load 1 Δ𝑈 = [(𝑅 ∗ 𝑃)2 + (𝑥 ∗ 𝑞)2 ]2 ÷ 100% Then according to equation (4.1) the voltage drop at each transformer is 0.096%. 4.4.3 Selection of Transformer Feeders In order to select an appropriate cable for the primary and secondary transformers, it is necessary to know the following: 1. Size and type of load to be supplied 2. Permissible voltage drop 3. Protective fault current 4. Circuit protection 5. Environmental conditions of installation 4.4.4 Current Rating Calculations In order to select the appropriate cable size, it is necessary to know the voltage and load current in Amperes or as MW or MVA. The rated current of the primary cable is calculated by equation (4.2) as follows [59]. 𝐼𝑟𝑎𝑡𝑒𝑑 = = 𝑀𝑉𝐴 (4.2) √3 ∗ 𝑉 50 ∗ 106 𝑉𝐴 √3 ∗ 132 ∗ 103 𝑉 = 218.69𝐴 De-rating is a technique used in electrical power where devices are operated at a condition greater than their rated maximum power dissipation. De-rating increase the margin of safety between part design limits and applied stress there by providing extra protection for the part. By applying de-rating in an electrical design its degradation rate is reduced, the reliability and life expectancy are improved [51]. M-Tech Thesis, Defense Engineering College, 2014 50 By considering a De-rating factor of 0.85, the standard current that flows through the primary cable is given by 𝐼𝑠𝑡𝑎𝑛𝑑𝑎𝑟𝑑 = = 𝐼𝑟𝑎𝑡𝑒𝑑 𝐷𝑒𝑟𝑎𝑡𝑖𝑛𝑔𝑓𝑎𝑐𝑡𝑜𝑟 (4.3) 218.69 = 257.28𝐴 0.85 The stranded copper conductors table shows that a 3x95 mm2 single core unarmoured XLPE insulated PVC sheathed 600/1000V stranded copper conductors cable would be capable of carrying a load of 300 A. The rated current of the secondary cable is also calculated by equation (4.4) as follows 𝐼𝑟𝑎𝑡𝑒𝑑 = = 𝑀𝑉𝐴 (4.4) √3 ∗ 𝑉 50 ∗ 106 𝑉𝐴 √3 ∗ 33 ∗ 103 𝑉 = 874.77𝐴 De-rating is a technique usually in electrical power where in the devices are operated at less than their rated maximum power dissipation, De-rating increase the margin of safety between part design limits and applied stress there by providing extra protection for the part. By applying de-rating in an electrical design its degradation rate is reduced, the reliability and life expectancy are improved [51]. By considering a De-rating factor of 0.85, the standard current that flows through the secondary cable is given by equation (4.3) 𝐼𝑠𝑡𝑎𝑛𝑑𝑎𝑟𝑑 = = 𝐼𝑟𝑎𝑡𝑒𝑑 𝐷𝑒𝑟𝑎𝑡𝑖𝑛𝑔𝑓𝑎𝑐𝑡𝑜𝑟 874.77 = 1.29𝐾𝐴 0.85 From the stranded copper conductors table we can get a 3x800 mm2 single core unarmoured XLPE insulated PVC sheathed 600/1000V stranded copper conductors cable would be capable of carrying a load of 1086 A. 4.4.5 Voltage Drop Calculations Permissible voltage drop is computed by calculating the highest current drawn by the load multiplied by an appropriate factor. The maximum voltage drop according to IEEE standard for distribution system is 5%.The voltage drop can be calculated multiplying the current by the impedance of the length of the cable. Calculate the percentage voltage drop by reference to the phase to earth voltage [51]. M-Tech Thesis, Defense Engineering College, 2014 51 The voltage drop is calculated by equation (4.5) 𝑧 ) ∗ 𝐼𝑟𝑎𝑡𝑒𝑑 ∗ 𝐷 𝑘𝑚 𝑉𝑑𝑟𝑜𝑝 = √3 ∗ ( (4.5) Where: D Is distance in Km z Is impedance in Ω/km From data table of conductor specifications impedance per kilometer for 3x95 mm2cable is 0.2631Ω/km and considering a distance from Kaliti substation to Bishoftu substation is 30km distribution substation, the voltage drop in the primary feeder is calculated as follows 𝑧 ) ∗ 𝐼𝑟𝑎𝑡𝑒𝑑 ∗ 𝐷 𝑘𝑚 𝑉𝑑𝑟𝑜𝑝 = √3 ∗ ( 0.2631𝛺 = √3 ∗ ( 𝑘𝑚 ) ∗ 218.69𝐴 ∗ 30𝑘𝑚 = 2989.72V Percentage voltage drop = (2989.72/132000)* 100 =2.26% which is acceptable value. From data table of conductor specifications impedance per kilometer for 3x800 mm2cable is 0.0963Ω/km and considering an average distance from to the load is 12 km, the voltage drop in the primary feeder is calculated as follows 𝑧 ) ∗ 𝐼𝑟𝑎𝑡𝑒𝑑 ∗ 𝐷 𝑘𝑚 𝑉𝑑𝑟𝑜𝑝 = √3 ∗ ( 0.0963𝛺 = √3 ∗ ( 𝑘𝑚 ) ∗ 874.77𝐴 ∗ 12𝑘𝑚 = 145.9 V Percentage voltage drop = (1550.9/33000)*100 = 5.03% which is acceptable value. 4.4.6 Fault Current Calculations Electric cables are designed to operate below a certain maximum temperature, this being dependent on the conductor material and the type and the thickness of the insulation. Cable selection for a particular installation must therefore be made on the basis of not exceeding these temperature limits. For a power transformer with 132/33 kV with 50 MVA rating, the short-circuit capacity is 1000 MVA [IEC 60076-5]. The earth fault level is 100 MVA, and it may be assumed that a fault will be cleared in half a second. The supply impedance seen from the primary side is given by equation (4.6) 𝑍𝑠𝑦𝑠 M-Tech Thesis, Defense Engineering College, 2014 (𝑉𝑃 )2 = 𝑆𝑠𝑐 (4.6) 52 = (132)2 𝑘𝑣 = 17.42 𝜴 1000𝑘𝑣/𝛺 The short circuit current that can exist on the primary feeder is calculated by equation (4.7) 𝐼𝑆𝐶 = 𝑉𝑃 √3 ∗ 𝑍𝑠𝑦𝑠 132 = √3 ∗ 17.4 (4.7) = 4.36 Or the short circuit current that can exist on the primary feeder can be calculated by equation (4.8) 𝐼𝑆𝐶 = 𝑆ℎ𝑜𝑟𝑡𝐶𝑖𝑟𝑢𝑖𝑡𝑀𝑉𝐴 1000 ∗ 106 = (4.8) √3 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒𝑅𝑎𝑡𝑖𝑛𝑔 √3 ∗ 132 ∗ 103 = 4.37𝐾𝐴 The short circuit current withstand capacity of the cable is calculated by equation 4.9 𝐼𝑆𝐶 = 𝐾∗𝐴 (4.9) √𝑡 Where: A Is Cross-section of conductor (mm2) 𝐼𝑆𝐶 Is Short circuit rating of cable (kA) A Is Cross-section of conductor (mm2) t Is time to trip (in seconds) K Is A constant that depends on conductor material and temperature = 143 A/mm2 for XLPE, Copper conductor = 92 A/mm2 for XLPE, Aluminum conductor 𝐼𝑆𝐶 = 143 ∗ 95 √0.5 = 19.21 Therefore the cable can withstand the prospective short circuit current. The cable earth fault current that can exist in the secondary feeder is calculated by equation 4.10 𝐼𝐸𝐹 = = M-Tech Thesis, Defense Engineering College, 2014 𝐸𝑎𝑟𝑡ℎ𝐹𝑎𝑢𝑙𝑡𝑀V𝐴 √3 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒𝑅𝑎𝑡𝑖𝑛𝑔 100 ∗ 106 √3 ∗ 132 ∗ 103 (4.10) = 437.39𝐴 53 The cable earth fault current withstand capacity is calculated by equation (4.11) 𝐼𝐸𝐹 = 𝐾∗𝐴 (4.11) √𝑡 Where: IEF Earth fault current (kA) A Cross-sectional area of earth path (mm2) t Fault duration in seconds (0.50sec) K A constant that depends on earth path material = 143 A/mm2 for Copper tape = 76 A/mm2 for Aluminum wire amour 𝐼𝐸𝐹 = 143 ∗ 95 √0.5 = 19.21 Therefore the cable can withstand the prospective earth fault current. In many cases, the cable conductor size is larger than dictated by the full load current, and is chosen in order to withstand the prospective short-circuit current. The use of large conductors can be avoided by improving the speed of protection and in the case of earth fault current, by the use of sensitive earth fault protection. The supply impedance transferred to the secondary side is given by equation (4.12) 2 𝑉s 𝑍𝐿 = 𝑍𝑠𝑦𝑠 ∗ ( ) 𝑉𝑝 𝑍𝐿 = 17.424 ∗ ( (4.12) 33 2 ) = 1.089𝛺 132 The short circuit current that can exist on the primary feeder is calculated by equation (4.13) 𝐼𝑆𝐶 = 𝑉𝑠 (4.13) √3 ∗ 𝑍𝑠𝑦𝑠 𝐼𝑆𝐶 = 33 √3 ∗ 1.089 = 17.5𝐾𝐴 Or the short circuit current that can exist in the secondary feeder is calculated by equation (4.14) 𝐼𝑆𝐶 = M-Tech Thesis, Defense Engineering College, 2014 𝑆ℎ𝑜𝑟𝑡𝐶𝑖𝑟𝑐𝑢𝑖𝑡𝑀𝑉𝐴 √3 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒𝑅𝑎𝑡𝑖𝑛𝑔 (4.14) 54 = 1000 ∗ 106 √3 ∗ 33 ∗ 103 = 17.5𝐾𝐴 The short circuit current withstand capacity of the cable is calculated by equation (4.15) 𝐼𝑆𝐶 = 𝐾∗𝐴 (4.15) √𝑡 Where: 𝐼𝑠𝑐 Is Short circuit rating of cable (kA) A Is Cross-section of conductor (mm2) t Is time to trip (in seconds) K Is a constant that depends on conductor material and temperature = 143 A/mm2 for XLPE, Copper conduct = 92 A/mm2 for XLPE, Aluminum conductor 𝐼𝑠𝑐 = 143 ∗ 500 = 101.12 √0.5 Therefore the cable can withstand the prospective short circuit current. The cable earth fault current that can exist in the secondary feeder is calculated by equation (4.16) 𝐼𝑆𝐶 = 𝑆ℎ𝑜𝑟𝑡𝐶𝑖𝑟𝑐𝑢𝑖𝑡𝑀𝑉𝐴 √3 ∗ 𝑉𝑜𝑙𝑡𝑎𝑔𝑒𝑅𝑎𝑡𝑖𝑛𝑔 = 100 ∗ 106 √3 ∗ 33 ∗ 103 (4.16) = 1.75𝐾𝐴 The cable earth fault current withstand capacity is calculated by equation (4.17) 𝐼𝐸𝐹 = 𝐾∗𝐴 √𝑡 (4.17) Where: IEF 𝐼𝐸𝐹 = Earth fault current (kA) 143 ∗ 500 √0.5 = 101.12𝐾𝐴 Therefore the cable can withstand the prospective earth fault current. In many cases, the cable conductor size is larger than dictated by the full load current, and is chosen in order to withstand the prospective short-circuit current. The use of large conductors can be avoided by M-Tech Thesis, Defense Engineering College, 2014 55 improving the speed of protection and in the case of earth fault current, by the use of sensitive earth fault protection. 4.4.7 Selection of Bus Bars The main functional requirement of bus bar system is: To carry 𝐼𝑟𝑎𝑡𝑒𝑑 continuously and limited over loading To withstand the rated voltage of system ( 𝑉𝑟𝑎𝑡𝑒𝑑 ) and the specified transient over voltage of the system without flashover To provide low resistance path for current flow Outdoor bus bars should have minimum corona losses The bus bar for the new substation is selected by using the IEEE standards for bus bar ratings. The bus bar is designed with the consideration of not only the present load but also the future loads. Rating calculations for the bus bar: Rated Load Capacity = 230MW Voltage = 132 KV The rated current (𝐼𝑟𝑎𝑡𝑒𝑑 ) of the bus-bar is calculated by equation (4.18) 𝐼𝑟𝑎𝑡𝑒𝑑 = 𝑃 √3 𝑉 cos 𝛷 = 230 √3 ∗ 132 ∗ 0.91 = 1.12 𝐾𝐴 (4.18) So a bus-bar with a current rating of 1.25 kA is selected for the 132 kV side. Rated Load Capacity = 250 MW Voltage = 33 KV The rated current (Irated) of the bus-bar is calculated by equation (4.18) 𝐼𝑟𝑎𝑡𝑒𝑑 = 𝑃 √3 𝑉 cos 𝛷 = 230 √3 ∗ 33 ∗ 0.91 = 4.47𝐾𝐴 So a bus-bar with a current rating of 5 kA is selected for the 33 kV side. Short Time Withstand Current This is the maximum rms total current that can be carried momentarily without electrical, thermal, or mechanical damage. Standard ratings for a bus and its extensions should be matched to the breaker rated value [51]. The ratings of 132 and 33 kV bus-bars are indicated in Table 16 M-Tech Thesis, Defense Engineering College, 2014 56 Table 16. Ratings of Bus-bars within the guidelines of ANSI/IEEE Std.C37.20.2 Description Type of Bus-bar Rated Current Rated Insulation Voltage Rated Short Time Withstand Current Conductors a) Bar Dimensions For 132KV Copper 1.25 kA 3000kV 65 kA For 33KV Copper 5 kA 1000 kV 100 kA 90 mm * 6 mm2 2 * 200 mm * 6 mm2 b) Cross Sectional Area Resistance Reactance Impedance Voltage Drop ( line to line at Power factor of 0.9) 540 mm2 ( 0.036 mΩ/m) (0.01 mΩ/m) (0.038 mΩ/m) (0.08 V/m) 2400 mm2 ( 0.0091 mΩ/m) (0.0025 mΩ/m) (0.0094 mΩ/m) (0.08 V/m) 4.4.8 Selection of Circuit Breakers Circuit breakers are a piece of electrical device that: Make or break a circuit either manually or by remote control under normal conditions. Break a circuit automatically under fault conditions. Make a circuit either manually or by remote control under fault conditions Rated voltage, rated current and rated short-circuits breaking (interrupting) capacity of circuit breaker must be determined. Short circuit capacity of the circuit breaker must be above the maximum short circuit current exists in the location. The ratings of 132 and 33 kV circuit breakers are indicated in Table17.Standard Rating Structure for AC High-Voltage Circuit Breakers Rated on a Symmetrical Current Basis. ANSI/IEEE Std. C37.04 Rated Short-Circuit Current The rated short-circuit current of a circuit breaker is the highest value of the symmetrical component of the poly phase or line-to-line short-circuit current in rms amperes measured from the envelope of the current wave at the instant of primary arcing contact separation that the circuit breaker is required to interrupt at rated maximum voltage and on the standard operating duty. It also establishes, by fixed ratios as defined in ANSI/IEEE Std. C37.04-5.10.2, the highest currents that the breaker is required to close and latch against, to carry, and to interrupt. [51] M-Tech Thesis, Defense Engineering College, 2014 57 Rated Insulation Levels Rated insulation levels consist of two items: 1. 60 Hz, one-minute withstand voltage, and 2. Impulses withstand voltage or BIL [51]. The standard values are defined in IEEE Std. C37.20.2. Table 17. Ratings of Circuit Breaker Description Type of Circuit Breaker Rated Service Voltage Rated Maximum Voltage For 132 kV Outdoor Type 132 kV 145 kV For 33 kV Outdoor Type 33 kV 36 kV Type of Quenching Medium Rated Current Rated Short Circuit Current Number of Poles Rated Frequency Rated Short Circuit Making Current Short Circuit withstand current duration Insulation level a) Power Frequency Withstand ( kV RMS for 1 min) b) Impulse Withstand (1.2/50 μsec) kV Peak SF6 400A 31.5 kA 3 50 Hz 63 kA 0.5 Sec SF6 1250A 25 kA 3 50 Hz 100 kA 0.5 Sec 170 kV 650 kV 70 kV 170 kV 4.4.9 Selection of Surge Arresters The lightning arrester mainly differs in their constructional features. However they work with the same operating principle, i.e. providing low resistance path for the surges. They are mainly classified as: 1) Rod gap arrester 2) Metal Oxide without gap arrester 3) Horn gap arrester 4) Multi-gap arrester 5) Expulsion type lightning arrester Selection of the proper ratings of a metal oxide arrester without gap is considered in this design; this is because currently EEPCo is using metal oxide without gap arresters. The ratings of 132 and 33 kV circuit breakers according to ANSI/IEEE Std. C37.04 indicated in Table 18. M-Tech Thesis, Defense Engineering College, 2014 58 Table 18. Ratings of Surge Arresters For 33 KV Outdoor 30 kV Description Type of Surge Arresters For 132 KV Outdoor Rated Operating Voltage (Ur) 108 kV Rated Continuous Operating Voltage (Uc) Nominal Discharge Current Rated Short-time- Current Rated Frequency Insulation level a) Power Frequency Withstand Voltage ( kV RMS for 1min) b) Impulse Withstand Voltage (1.2/50 μsec) kV Peak Residual voltage for a) Lightning current 8/20 impulse b) Step current 1/20 impulse of 10 Ka c) Switching Current 30/60 Impulse of 500 A/1000 A High current 4/10 impulse withstand value Low current, long duration current impulse withstand (upper value) 84 kV 10 kA 31.5 kA 50 Hz 21 kV 170KV 650KV 70 kV 170 kV 100 kA 100 kA 1000 kA 1000 kA 10 kA 25 kA 50 Hz 4.4.10 Selection of Isolators Isolator shall be designed such that in fully open position, it shall provide adequate electrical isolation between the contacts on all the three switches. Isolator shall be horizontal side opening, double side break rotating post type for use on a 132kV, 50 Hz, 3 - phase system. The isolator shall be motorized and also fitted with manual operation facility. All the three switches shall be arranged to ensure simultaneous operation of all switches by drive rods and operating handle for both manual and motor operation. Auxiliary dry contacts, five normally open and five normally closed shall be provided for electrical interlocks such that the isolator and associated 132 kV circuit breakers can be interlocked with each other. The contacts shall be rated to continuously carry at least 10Amps at voltages up to 500V dc/ac. The ratings of 132 and 33 kV isolators according to ANSI/IEEE C62.2, including their operating devices and auxiliary equipments are indicated in Table 19. M-Tech Thesis, Defense Engineering College, 2014 59 Table 19. Ratings of Isolators Description Rated Service Voltage Rated Maximum Voltage Rated Current Rated Short-time- Current Number of Poles Rated Frequency Rated Maximum Withstand current Closing or Opening Time Insulation level a) Power Frequency Withstand Voltage ( kV RMS for 1 min) b) Impulse Withstand Voltage (1.2/50 μsec) kV Peak For 132 KV 132 kV 145 kV 400A 25 kA 3 50 Hz 100 kA ≤ 30 Sec For 33 KV 33 kV 36 kV 1250A 31.5 kA 3 50 Hz 100 kA ≤ 30 Sec 170KV 650KV 70KV 170KV 4.4.11 Selection of Current Transformers (CTS) A CT is essentially a step up transformer which steps down a current to known ratio. The primary of this transformer consists of one or more turns of thick wire connected in series with the line. The secondary consists of a large no. of turns of a fine wire and provides for the measuring instruments and relays a current which is a constant fraction of current in the line. For example, protection devices and revenue metering may use separate CTs to provide isolation between metering and protection circuits, and allows current transformers with different characteristics (accuracy, overload performance) to be used for the devices. Current transformers are used for measurement of current and to provide secondary current for protection purposes. The ratings of 132 and 33 kV current transformers according to ANSI/IEEE Std. C57.13 indicated in Table 20. M-Tech Thesis, Defense Engineering College, 2014 60 Table 20. Ratings of Current Transformers Description Rated Service Voltage Rated Maximum Voltage Rated Primary Current a) for line feeder b) for transformer feeder Rated secondary currents Short-time- Current Ratings Rated Short Circuit Maximum Current Rated Frequency Insulation level a) Power Frequency Withstand Voltage ( kV RMS for 1 min) b) Impulse Withstand Voltage (1.2/50 μsec) kV Peak For 132 KV 132 kV 145 kV For 33 KV 33 kV 36 kV 800 - 400 - 200 800 - 400 - 200 5-5–5 25 kA 100 kA 50 Hz 400 - 200 - 100 800 - 400 - 200 5-5-5 31.5 kA 60 kA 50 Hz 170 kV 650KV 70 kV 170 kV 4.4.12 Selection of Potential Transformer (PT) PT is essentially a step down transformer and steps down the voltage to a known ratio. The primary of PT consists of a large number of turns of fine wire connected across the line. The secondary winding consists of a few turns and provides for measuring instruments and relays a voltage which is known fraction of the line voltage. It is connected right on the point where line is terminated. Voltage transformers are used for measurement of voltage and to provide secondary voltage for protection purposes and measurements. The ratings of 132 and 33 kV voltage transformers according to ANSI/IEEE Std. C57.13 indicated in Table 21. Table 21. Ratings of Voltage Transformers Description Rated Maximum Voltage Rated Primary Voltage Rated Secondary Voltage (second winding) Rated Frequency Insulation level a) Power Frequency Withstand Voltage ( kV RMS for 1 min) b) Impulse Withstand Voltage (1.2/50 μsec) kV Peak Power frequency withstand voltage secondary winding ( kV RMS for 1 min) M-Tech Thesis, Defense Engineering College, 2014 For 132 KV 145 kV 132/√3 kV 0.1/√3 kV 50 Hz For 33 KV 36 kV 33/√3 kV 0.1/√3 kV 50 Hz 170 kV 650KV 70 kV 170KV 2 kV 2 kV 61 4.4.13 Selection of RTU and computers Remote Telemetry Units (RTUs) are multiplexed addressable I/O device with communications. They have input and out-put points and they are connected to a more intelligent controller. The controller is responsible for the control algorithm. This kind of RTU has very little computing power and is specified for use in installations like substation automation. The Remote Telemetry Unit is strictly a slave device. It is not programmable and cannot be used as a stand-alone controller, but it is usually addressable. We can use it to relay status and values both from the remote site to a controller and from the controller down [47]. Table 22: Ratings for RTU Discretion Temperature range CPU size Total memory Ethernet ports Input isolation mechanical vibrations Size +10 to +50𝑜𝐶 32 bit 50MHz 16MB 2/2 2.5 kV AC 0.035 mm @ 50 Hz 4.5 Earth Mat Design Safety and reliability are the two major concerns in the operation and design of an electrical substation. These concerns also pertain to the design of substations. To ensure that substations are safe and reliable, the substation must have a properly designed earthling (grounding) system. Earthing or grounding means connecting all parts of the apparatus (other than live part) to the general mass of earth by wire of negligible resistance. This ensures that all parts of the equipment other than live part shall be at earth potential (i.e., zero potential) so that the operator shall be at earth potential at all the time, thus will avoid shock to the operator. The neutral of the supply system is also solidly earthed to ensure its potential equal to zero. The substation ground grid design is based on the substation layout plan. The following points serve as guidelines to start a grounding grid design [51]: 1. The substation should surround the perimeter and take up as much area as possible to avoid high current concentrations. Using more area also reduces the resistance of the grounding grid. 2. Typically conductors are laid in parallel lines. Where it is practical, the conductors are laid along the structures or rows of equipment to provide short ground connections. M-Tech Thesis, Defense Engineering College, 2014 62 3. Typical substation grid systems may include 4/0 bare copper conductor buried 0.3-0.5 m below grade and spaced 3-7 m apart in a grid pattern. The conductors should be securely bonded at cross-connections 4. Ground rods may be installed at grid corners and junction points along the perimeter. They may also be installed at major equipment, especially near surge arresters. 5. The grid should extend over the entire substation and beyond the fence line 6. The ratio of the sides of the grid meshes is usually 1:1 to 1:3 Conductors can be of various materials including copper, copper-clad steel, aluminum, or steel. Each type of conductor has advantages and disadvantages. Copper is the most commonly used material for grounding. Copper has high conductivity. Also, it is resistant to most underground corrosion because it is cathode with respect to most other metals. It also has good temperature characteristics and thermal capacity [51]. 4.5.1 Resistivity of a Soil The earth’s soil can be considered to be a pure resistance and thus is the final location that a fault current is dispersed. Soil resistance can contain a current up to a critical amount which varies depending on the soil and at this point, electrical arcs can develop on the surface of the soil that can electrify objects on the surface such as a person [51]. Table 22 shows a basic collection of soil resistivity depending on the moisture and type. Table 23: Basic Range of Soil Resistivity Ref. IEEE Std. 80 Type of Earth Wet Organic Soil Moist Soil Dry Soil Bedrock Average Resistivity (Ω-m) 10 100 1000 10000 Table 23 shows that wet or even moist soil have very small resistances so it is beneficial to keep the grounding soil as damp as possible. In order to greatly reduce the shock current and increase the contact resistance between the soil and the feet of people in a substation, a thin layer of a highly resistive protective surface material just as crushed rock (gravel) is spread above the earth grade at a substation. M-Tech Thesis, Defense Engineering College, 2014 63 4.5.2 Resistance of the Human Body The internal resistance of a human body is approximately 300 Ω [51]. The body resistance including skin ranges from 500-3000 Ω [51]. For simplicity, IEEE Std. 80-2000 represents the resistance of a human body from hand-to-feet and also from hand-to-hand, or from one foot to the other as RB = 1000 Ω The Earth-Mat Design is done according to design procedure on referred ANSI/IEEE standard: Basic design data Design rectangle (total area) 250m x 200m = 50000 m2 Area occupied (A) 10000 m2 Fault current (IEF =Ig) 101.12 kA Fault duration 0.5 sec Soil resistivity 100 ohm-m Depth of burial 0.5 m Earth electrode 40 mm dia. hard-drawn copper wire, 3 m long Earth mat conductor Copper Round X/R ratio 10 4.5.3 Grid current calculation A portion of the fault current will flow through the grounding grid to the earth. This is called the grid current and must be calculated. The maximum grid current, IG is calculated by equation (4.17) 𝐼𝐺 = 𝐷𝑓 ∗ 𝐼𝑔 (4.17) Where: 𝐼𝐺 Is maximum grid current/ asymmetrical fault current (A) 𝐷𝑓 Is decrement factor for the duration of the fault (From Table 23) 𝐼𝑔 =IEF RMS symmetrical grid/fault current (A) M-Tech Thesis, Defense Engineering College, 2014 64 Table 24. Typical Values of DfRef. IEEE Std. 80-2000 Decrement factor, Df Fault Duration, tf Cycles at 50 Hz Seconds X/R =10 X/R = 20 X/R = 30 X/R = 40 0.00833 0.4165 1.576 1.648 1.675 1.688 0.05 2.5 1.232 1.378 1.462 1.515 0.1 5 1.125 1.232 1.316 1.378 0.2 10 1.064 1.125 1.181 1.232 0.3 15 1.043 1.085 1.125 1.163 0.4 20 1.033 1.064 1.095 1.125 0.5 25 1.026 1.052 1.077 1.101 0.75 37.5 1.018 1.035 1.052 1.068 1 50 1.013 1.026 1.039 1.052 Using Table 23 for a fault duration of 0.5 seconds and the X/R ratio of 10, the decrement factor 𝐷𝑓 = 1.026. The asymmetrical fault current is calculated as follows: 𝐼𝐺 = 1.026 ∗ 101.12 = 103.75𝐾𝐴 4.5.4 Earth Conductor Sizing The cross-section area of main earth conductor should be decided by considering mechanical thermal and electrical considerations. The equation 4.18 is based on referred ANSI/IEEE standard. 𝐴= 𝐼𝐺 𝑇𝐶𝐴𝑃∗10−4 √( 𝑡𝑐 𝛼𝛾 𝜌𝛾 𝐾𝑜 +𝑇𝑚 ) 𝑙𝑛 ( 𝐾 𝑜 +𝑇𝑎 (4.18) ) Where: IG Asymmetrical fault current (kA) = 104.78 kA A Conductor cross section (mm2) Tm Maximum allowable temperature (°C) = 1084 °C Ta Ambient temperature (°C) = 40 °C αr Thermal coefficient of resistivity at reference temperature Tr (1/°C) =0.00381(1/°C) ρr resistivity of the ground conductor at reference temperature Tr (µΩ-cm) = 1.78 tc Duration of fault current (sec) = 0.5 M-Tech Thesis, Defense Engineering College, 2014 65 K0 Equals 1/ α0 or (1/ αr) - Tr (°C) = 242 TCAP Thermal capacity per unit volume (J/𝑐𝑚2∙℃) = 3.42 Common values of αr, K0, Tm, ρr, and TCAP values can be found in Table 18. The cross-section area of the earth conductor is then calculated by equation (4.18) as follows 103.75 𝐴= √( 3.42∗10−4 242+1084 = 265.18𝑚𝑚2 ) 𝑙𝑛 ( 242 + 40 ) 0.5∗0.00381∗1.78 The diameter of a conductor (dc) can be calculated by equation (4.19) 𝑑𝑐 = 2 √ 𝐴 𝛱 (4.19) 265 𝑑𝑐 = 2 √ = 18.38𝑚𝑚 𝛱 From the results of cross-section area of the earth conductor determination we get 265.18𝑚𝑚2 the standard copper value near to the calculated value is then 300𝑚𝑚2 . However, 300𝑚𝑚2 Hard-drawn copper conductor is used. Table 25. Material constants Ref. IEEE Std. 80-2000 Description Copper, annealed soft-drawn Copper, commercial hard-drawn Copper-clad steel wire Copper-clad steel wire Copper-clad steel rod Aluminum, EC grade Aluminum, 5005 alloy Aluminum, 6201 alloy Aluminum-clad steel wire Steel-1020 Stainless-clad steel rod Zinc-coated steel rod Stainless steel, 304 Material αr factor at Ko at Conductivity 20°C 0°C (%) (1/°C) (0°C) 100 0.00393 234 97 0.00381 242 40 0.00378 245 30 0.00378 245 20 0.00378 245 64 0.00403 228 53.5 0.00353 263 52.5 0.00347 2268 20.3 0.0036 258 10.8 0.0016 605 9.8 0.0016 605 8.6 0.0032 293 2.4 0.0013 749 M-Tech Thesis, Defense Engineering College, 2014 Fusing ρr at temperature 20°C Tm(°C) (μΩ-cm) 1083 1.72 1084 1.78 1084 4.4 1084 5.86 1084 8.62 657 2.86 652 3.22 654 3.28 657 8.48 1510 15.9 1400 17.5 419 20.1 1400 72 TCAP thermal capacity (J/cm3°C) 3.42 3.42 3.85 3.85 3.85 2.56 2.6 2.6 3.58 3.28 4.44 3.93 4.03 66 4.5.5 Grid Resistance Calculation The ground resistance for a substation needs to be very low to minimize the ground potential rise and increase the safety of the substation. The ground resistance is usually 1 Ω or less for transmission and other large substations [51]. In distribution substations, the usual acceptable range is 1-5Ω. Resistance primarily depends on the area to be occupied. Also resistance can be decreased for a given area by using ground rods and adding more grid conductors. If it is impossible to reach a desired ground resistance by adding more grid conductors and/or ground rods, the soil surrounding the electrode can be modified [51]. Considering the area occupied by the grounding grid a layout of 100m x 100m with equally spaced conductors in ETAP software we can see the results of ground grid design as shown in figure 17with spacing distance D = 20m and a grid burial depth h = 0.5m. Figure 20.Rectangular Ground Grid system with 44 ground rods M-Tech Thesis, Defense Engineering College, 2014 67 The grid wire pattern is 11 x 11 and the grid conductor combined length (LC) is 𝐿𝐶 = (11 ∗ 250) + (11 ∗ 200) = 4950𝑚 Assume that the 44 ground rods, 3m long are used as shown in Figure 18 𝐿𝑅 = 44𝑥3 = 132𝑚 The total length of buried conductor (LT) is 𝐿𝑇 = 𝐿𝐶 + 𝐿𝑅 (4.20) = 4950 + 132 = 5082𝑚 Using the total length of buried conductor calculated in the previous step LT = 5082m and having the grid area A = 50000 m2, the substation grounding resistance (Rg) is calculated by equation (4.21) by considering dry soil. 𝑅𝑔 = 𝜌 [ 1 1 1 + (1 + )] 𝐿𝑇 √20𝐴 1 + ℎ√20/𝐴 (4.21) Where: 𝑅𝑔 Is substation ground resistance (Ω) Ρ Is soil resistivity (Ω-m) = 1000 Ω-m LT Is total length of buried conductor = 5082 m A Is area occupied by the ground grid (𝑚2) = 50000 m2 H Is ground rod height = 3 m 𝑅𝑔 = 1000 [ 1 1 1 + (1 + )] = 1.94𝛺 5082 √20𝑥50000 1 + 3√20/50000 4.5.6 Calculation of Attainable Touch and Step Potential Attainable touch voltage is a form of touch voltage. Attainable touch voltages represent the highest possible touch voltages that may be encountered within a substation’s grounding system. Attainable touch voltage is the basis for designing a safe grounding system, both inside the substation and immediately outside. In order for the grounding system to be safe, the attainable touch voltage has to be less than the tolerable touch voltage. Otherwise the substation ground grid design needs modification [51]. The attainable touch voltage can be calculated by equation (4.22) M-Tech Thesis, Defense Engineering College, 2014 68 𝐸𝐴𝑡𝑡𝑎𝑖𝑛𝑎𝑏𝑙𝑒𝑡𝑜𝑢𝑐ℎ = 𝜌 × 𝐼𝐺 × 𝐾𝑚 × 𝐾𝑖 𝐿𝑀 (4.22) Where IG Is Asymmetrical fault current (kA) = 104.78 kA ρ Is resistivity of the earth (Ω/m) = 1000(Ω/m) LM Is effective burial length (m) Km Is geometrical spacing factor Ki Is irregularity factor The geometrical spacing factor, Km, for attainable touch voltage is calculated by equation (4.23) [28] (𝐷 + 2 ∗ ℎ) 1 𝐷2 ℎ 𝐾𝑖𝑖 ℎ 𝐾𝑚 = [𝑙𝑛 [ + − ]] + 𝑙𝑛 [ ] 2×𝛱 16 ∗ ℎ ∗ 𝑑 8∗ℎ∗𝑑 4∗𝑑 𝐾ℎ 𝛱(2 ∗ 𝑛 − 1) (4.23) Where D Is spacing between parallel conductors (m) = 25 m d Is diameter of grid conductors (m) = 18.38 mm h Is depth of ground grid conductors (m) = 0.5 m Kii Is corrective weighting factor adjusting for the effects of inner conductors on the corner mesh =1 Kh Is corrective weighting factor adjusting for the effects of grid depth =1.225 n Is geometric factor The corrective weighted factor Kh is calculated by equation (3.22) [51] 𝐾ℎ = √1 + ℎ ℎ𝑜 (4.24) Where: h0 𝐾ℎ = √1 + Is grid reference depth (h0 =1) 0.5 = 1.225 1 M-Tech Thesis, Defense Engineering College, 2014 69 For ground grids with ground rods along the perimeter and throughout the grid, as well as in the corners, the corrective weighting factor, Kii =1 [51]. The geometric factor n is calculated by equation (3.23) [51]. 𝑛 = 𝑛𝑎 ∗ 𝑛𝑏 ∗ 𝑛𝑐 ∗ 𝑛𝑑 (4.25) Where: 𝑛𝑎 = 𝑛𝑎 = 2 ∗ 𝐿𝐶 𝐿𝑃 2 ∗ 6650 = 12.09 1100 nb=1 for square grids nc=1 for square and rectangular grids nd=1 for square, rectangular, and L-shaped grids 𝑛 = 12.09 × 1 × 1 × 1 = 12.09 The irregularity factor Ki, is used in conjunction with n and it is calculated (4.23) [46] 𝐾𝑖 = 0.644 × 0.148 ∗ 𝑛 𝐾𝑖 = 0.644 × 0.148 × 12.09 = 2.434 𝐾𝑚 = (25 + 2 ∗ 0.5) 1 252 0.5 1 8 [𝑙𝑛 [ + − ]] + 𝑙𝑛 [ ] = 1.33 2×𝛱 16 ∗ 0.5 ∗ 0.01838 8 ∗ 25 ∗ 0.1838 4 ∗ 0.01838 1.255 𝛱(2 ∗ 12.09 − 1) For ground grids with ground rods along the perimeter and throughout the grid, as well as in the corners, the effective buried length LM, is calculated by equation (4.26) [51]. 𝐿𝑀 = 𝐿𝐶 [1.55 + 1.22 ( 𝐿𝑟 √𝐿2𝑥 +𝐿2𝑦 )] 𝐿𝑅 (4.26) Where: LC Is total length of conductor in the horizontal grid(m)=(11 × 250) + (11 × 200) = 5082 LP Is peripheral length of grid (m) =2*250+2*200=900m Lx Is maximum length of grid in the x-direction (m) = 11*250 =2750 m Ly Is maximum length of grid in the y-direction (m) = 11*200 = 2200 m Lr Is total length of each ground rods (m) = 3 m LR Is total length of all ground rods (m) = 44*3= 132 m M-Tech Thesis, Defense Engineering College, 2014 70 3 𝐿𝑀 = 4950 + [1.55 + 1.22 ( )] 132 = 5154.74𝑚 √27502 + 22002 𝐸𝐴𝑡𝑡𝑎𝑖𝑛𝑎𝑏𝑙𝑒𝑡𝑜𝑢𝑐ℎ = 1000 × 104.78 × 1.33 × 2.434 = 65.18V 5154.74 If a grid system is designed for safe attainable touch voltages, the step voltages will be within tolerable limits. Step voltages are usually smaller than touch voltages because both feet are in series rather than parallel. Also, the body can tolerate higher currents through a foot-to-foot path because it doesn’t pass through vital organs such as the heart. For the ground system to be safe, the attainable step voltage has to be less than the tolerable step voltage [51]. The attainable step voltage is calculated by equation (4.27) [51] EAttainabl step = ρ × K s × K i × IG LS (4.27) The effective buried conductor length LS is calculated by equation (3.27) [51] LS = 0.75 × LC + 0.85 × LR (4.28) LS = 0.75 × 4950 + 0.85 × 132 = 4987.5m The step factor KS for the step voltage is calculated by equation (4.29) [51] KS = 1 1 1 1 [ + + (1 − 0.5n−2 )] Π 2×h D+h D (4.29) Where: D spacing between parallel conductors (m) h depth of ground grid conductors (m) n geometric factor composed of factors na, nb, nc, and nd KS = 1 1 1 1 [ + + (1 − 0.512.09−2 )] = 0.3308 Π 2 × 0.5 25 + 0.5 25 Therefore the attainable step voltage is EAttainabl step = 1000 × 0.3308 × 2.434 × 103.75 = 16.74 V 4987.5 4.5.7 Calculation of Tolerable Touch and Step Voltage For a crushed rock surfacing layer (hS) of 0.1m with surface layer resistivity of 3000 Ω-m, and with the soil resistivity of 1000 Ω-m, the reduction factor (CS) can be calculated by equation (4.30) [51]. M-Tech Thesis, Defense Engineering College, 2014 71 ρ Cs = 1 − 0.09 (1 − ρ ) s (4.30) 2hs + 0.09 1000 Cs = 1 − 0.09 (1 − 3000) 2 × 0.1 + 0.09 = 0.79 The tolerable step and touch potentials are calculated by using equations (4.31) and (4.32) respectively [51] ETolerable step = (1000 + 6 × Cs × ρs ) 0.116 (4.31) √t s ETolerable step = (1000 + 6 × 0.79 × 3000) ETolerable touch = (1000 + 1.5 × Cs × ρs ) 0.116 √0.5 = 2496.82V 0.116 (4.32) √t s ETolerable touch = (1000 + 1.5 × 0.79 × 3000) 0.116 √0.5 = 747.24V Once the attainable touch and step voltages are calculated, the results are compared with the tolerable touch and step voltages in order to see if the attainable touch and step voltage are below the tolerable touch and step voltages. EAttunable touch<<ETolerable touch EAttunable step <<ETolerable step Since attainable touch voltage is less than the tolerable touch voltage and the attainable step voltage is less than the tolerable step voltage therefore, the grounding system is safe. 4.6 Distribution Substation Layout The drawing included in this section is drawn by using AutoCAD software and includes: Primary circuit which includes bus bars ,transformers and feeder lines Switching Functional Relaying Advanced Monitoring (Automation) Automatic meter reading (AMR) M-Tech Thesis, Defense Engineering College, 2014 72 Figure 21 complete single line diagram of the designed system This drawing will be visible during print directly from AutoCAD, it is now invisible because I bring it to word file. M-Tech Thesis, Defense Engineering College, 2014 73 CHAPTER FIVE SIMULATION RESULTS AND DISCUSSION 5.1 Introduction Reliability assessment involves determining, generally using statistical methods, the total electric interruptions for loads within a power system. The interruptions are described by several indices that consider aspects such as [63]: The number of customers The connected load The duration of the interruptions The amount of power interrupted and The frequency of interruptions. In Power Factory, Reliability assessment uses a system state enumeration to analyze all possible system states, one by one. A fast 'topological' method is used which ensures that each possible system state is only analyzed once. State frequencies (average occurrences per year) are calculated by considering only the transitions from a healthy situation to an unhealthy one and back again. The software needs the one line diagram, the voltage and power levels for each component, and the stochastic failure models for each components as an input and gives the system reliability indices, the load point reliability indices as an output. These are some of the units used in the reliability assessment [63]: 1. Frequencies are normally expressed in [1/a] = 'per annum' = per year 2. Lifetimes are normally expressed in [a] = 'annum' 3. Repair times are normally expressed in [h] = 'hours' 4. Probabilities or expectancies are expressed as a fraction or as time per year ([h/a], [min/a]). The simulation is done using Dig silent power factory software. Using this software the existing and the new substations are compared based on the stochastic failure models. Stochastic Failure models define the probability that a component will fail and when it does fail, the mean time to repair the component. The following Stochastic failure models are used for this simulation: M-Tech Thesis, Defense Engineering College, 2014 74 Bus bar/Terminal Stochastic Model Line/Cable Stochastic Model Transformer Stochastic Model Double Earth Fault Failure Model The following flow chart shows how to perform reliability assessment using Dig silent power factory software [63]. Create stochastic models Define radial feeders Configure switchs Define loads Run Reliability assessment Figure 22: flow chart for Reliability assessment using Dig silent software 5.2 Stochastic Failure Models This section describes the stochastic failure models of different substation components using this stochastic failure model the two substations are evaluated in the Dig silent software. Stochastic Failure models define the probability that a component will fail and when it does fail, the mean time to repair the component. A stochastic reliability model is a statistical representation of the failure rate and repair duration time for a power system component. For example, a line might suffer an outage due to a short circuit. After the outage, repair will begin and the line will be put into service again after a successful repair. M-Tech Thesis, Defense Engineering College, 2014 75 Bus Bar/Terminal Stochastic Model The probability of the bus bar failure is the sum of the failure data for the bus bar and the failure data per connection. For example a bus bar with 3 connections, a failure frequency for the bus bar of 0.002 and a failure frequency of 0.005 per connection will have a total probability of failure of 0.002 + 3 * 0.005 = 0.017. Table 26: Bus Bar/Terminal Stochastic Model Bus bar Failure frequency (1/a) 1 2 3 4 5 5 3 4 3 9 Additional failure per connection (1/a) 4 2 8 8 12 Repair duration (h) 30 25 12 15 25 Line/Cable Stochastic Model The probability of the line failure is determined using the Sustained failure frequency and the length of the line. For example, a 12 km line with a Sustained failure frequency of 0.032 (1/ (a*km)) will have a failure probability of 12 * 0.032 = 0.384 (1/ (a*km)). Table 27: Line/Cable Stochastic Model Line No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Failure frequency (1/a(km) 8 6 4 3 9 7 12 10 19 22 20 13 11 14 8 M-Tech Thesis, Defense Engineering College, 2014 Repair duration (h) Fault frequency 1/(a*km) 15 18 21 20 28 24 19 22 28 17 20 16 18 32 21 3 2 4 6 8 10 12 14 7 6 7 14 12 9 16 76 Transformer Stochastic failure Model The probability of the transformers is also includes the failure frequency (1/a) and the repair durations (h). The failure data for the transformer is given in table 28. Table 28: Transformer Stochastic Model Transformer No Failure frequency (1/a) 1 0.005 2 0.004 3 0.006 4 0.007 5 0.006 Double earth fault failure model Repair duration (h) 1 2 1.5 2.3 3.2 A double earth fault might occur after voltage rises on healthy phases on a feeder following a single phase to earth fault on the feeder, causing a second phase to earth fault on the same feeder. For all the substation equipments it is assumed that the double earth fault occurs with probability of single earth fault and the frequency of single earth fault is assumed to be 12 /a and the conditional probability of second earth fault is 20% will take a repair duration of 3 hours. The reliability configurations of CBs for the existing and the new systems are shown in figures 23 and 24. Figure 23 switching configuration in the existing system M-Tech Thesis, Defense Engineering College, 2014 77 Figure 24. Switching configuration in the designed system 5.3 Simulation Result of the Existing Substation The result of reliability analysis is obtained by performing the following procedures in the Dig Silent power factory software Draw the one line diagram on the working plane of the software Specify the voltage and power levels for each component Enter the created stochastic models in each component Specify the type and operation characteristics of switching and protection devices Run the reliability assessment The following figure illustrates the existing substation of Bishoftu city. In this figure, it is shown that the existing system is a single bus bar arrangement and there is no any radial feeder. The circuit breakers and isolators are aged and all of the switching equipments are manually operated. So, that the fault clearing operations takes longer time. M-Tech Thesis, Defense Engineering College, 2014 78 Figure 25 the existing substation The system reliability indices and load point reliability indices are given in the output window of the software from this output it is observed that the existing substation have reliability problems since the indices given here are higher for the failure models used as input. The following figure shows the reliability indices for the system. M-Tech Thesis, Defense Engineering College, 2014 79 Table 29.Output of system reliability indices for the existing system The Additional Calculated Indices for Bus bars/Terminals and load point indices on the simulation of the existing system are given in the output window of the software which is shown in Table 30 and 31. M-Tech Thesis, Defense Engineering College, 2014 80 Table 30.The Bus bar/ terminal indices of existing system Table 31.The load point indices of the existing substation M-Tech Thesis, Defense Engineering College, 2014 81 5.4 Simulation Result of the Designed Substation The result of reliability analysis is obtained by performing similar procedures as it is done for the existing system in the Dig Silent power factory software this procedures are: Draw the one line diagram on the working plane of the software Specify the voltage and power levels for each component Inter the created stochastic models in each component Specify the type and operation characteristics of switching and protection devices Run the reliability assessment The following figure illustrates the new designed substation for Bishoftu city. In the figure it is shown that the new designed system is double bus bar arrangement and there feeders are arranged to be radial feeder. This means by connecting the outgoing feeders with circuit breakers to the nearby feeder, we can achieve high reliability. And all switching devices are changed by automatically operated circuit breakers, isolators and load switches. Figure 26 the layout of the new designed substation M-Tech Thesis, Defense Engineering College, 2014 82 From the following outputs we can observe that the designed system gives an improved output of system reliability indices, load point reliability indices and energy reliability based indices. And these achievements are only by considering the primary system design. Table 32 output of reliability indices for the designed system The Additional Calculated Indices for Bus bar/Terminals and load point indices on the simulation of the designed system are given in the output window of the software which is shown in Table 33 and 34. M-Tech Thesis, Defense Engineering College, 2014 83 Table 33.The Bus bar/ terminal indices of designed system Table 34.The load point indices of the designed substation M-Tech Thesis, Defense Engineering College, 2014 84 5.5 Discussion As it is explained above the simulation is done to check if the new designed substation can improve the reliability of the power supply system. This can be done by comparing the outputs of the simulation. This section takes some of the reliability indices such as System Average Interruption Frequency Index (SAIFI), System Average Interruption Duration Index (SAIDI), Energy Not Supplied (ENS) and Momentary Average Interruption Frequency Index (MAIFI) to compare the new and existing substation and to check the benefit to both supplier and customer from the new system. Table 35 Selected simulation results for comparison SAIFI [1/C/a] SAIDI ENS MAIFI [h/C/a] [MWh/a] [1/Ca] The existing sub station 129.326130 2885.851 154773.142246 22005.142246 The new substation 32.483425 877.667 35409.669 704.797565 comparing results of simulation 1000000 154773.1422 SAIFI 100000 22005.14225 10000 [1/C/a] 35409.669 2885.851 877.667 SAIDI [h/C/a] ENS [MWh/a] 704.797565 1000 129.32613 100 32.483425 MAIFI 10 [1/Ca] 1 The existing sub station The new substation Figure 27 comparing results of simulation M-Tech Thesis, Defense Engineering College, 2014 85 5.6 Economic Aspects of the Designed System Using the energy not supplied index (ENS) we can see how much Birr will be lost in the existing and the new substations. And we can compare the savings from these systems. Since the minimum value of the tariff is 0.273 Birr/kWh and the maximum value is 0.6943 Birr/kWh then we can take the mean value of this to perform this analysis which is equal to 0.4835 Birr/kWh. Table 36 EEPCOS tariff for different applications Customers Active energy range (Kwh) Rate price birr/kWh 0-50 0.273 51-100 0.3564 101-200 0.4993 Residential 201-300 0.55 301-400 0.566 401-500 0.588 Above 500 0.6943 Commercial 0-50 0.6088 Above 50 0.6943 Industrial >15KV 0.4086 The ENS of both systems is given in Table 35and based on that, we can calculate the amount of money lost in both systems For the existing system = ENS ∗ tariff = [(154773.142246[MWh/a])*(0.4835birr/kWh.)] = [(154773.142246 *103kWh/a)*(0.4835birr/kWh.) =74,832,814.275941 Birr/a For the new system = ENS ∗ tariff = [(35409.669MWh/a)*(0.4835birr/kWh.)] = [(35409.669*103KWh/a)*(0.4835birr/kWh.) = 17,120,574.9615 Birr/a From this analysis we can see that the existing substation lost 74,832,814.275941 birr/a. only because of the interruptions, and the designed substation can reduce this loss by77.12% and the loss will be come17, 120,574.9615birr/a. M-Tech Thesis, Defense Engineering College, 2014 86 5.6.1 Interruption Costs to Customers Access to electricity supplies at reasonable cost and quality levels has become a basic condition for development, economical growth and welfare. The more developed societies are, the more vulnerable they are to electricity supply interruptions. This dependence on reliable electricity supplies implies that costs are associated with electricity supply interruptions. The size of the economical losses due to interruptions depends largely on the composition of the customers that experience interruptions. Customers at Bishoftu city are roughly divided into three categories: residential, commercial, and industrial customers. For industries, electricity supply interruption costs are strongly related to production losses and to costs involved in restoring production. In addition, interruptions also cause property damages and revenue loses for industries, commercial customers and for private individuals. Wide-spread long-lasting blackouts put the vulnerable society to the test and involve extra expenses required to maintain tolerable living conditions. It is difficult to estimate the exact value interruption costs and economical loses, since the properties of each customer are different. M-Tech Thesis, Defense Engineering College, 2014 87 CHAPTER SIX CONCLUSIONS, RECOMMENDATIONS AND FUTURE WORKS Based on the results obtained from this research work which studies the reliability problems of Bishoftu distribution substation and designing of an improved distribution substation for mitigating the reliability and overloading problem, this section discusses the major conclusions, the most important recommendations and the suggested areas of future research work. 6.1 Conclusions This research work shows that the reliability of the Bishoftu substation II (distribution system of Bishoftu city) does not meet the requirements set by the regulatory body that is, Ethiopian Electric Agency (EEA). The average frequency of interruptions at the existing substation is 1812.67 interruptions per customer per year and the average duration of interruptions is 1770.17 hours per customer per year. There is extremely high unavailability of electric power in the distribution network. The power supply of the overall system is unavailable for 1770.17 hours per year. There is also much loss of unsupplied energy due to both planned and non-momentary outages in the existing system. And also, the reliability of Bishoftu city power supply is very poor as compared to the international reliability indices and the reliability indices set by EEPCO. There are many reasons for these reliability problems according to this work, the low capacity, arrangement, aging of the substation equipment, poor trained of scheduled maintenance and operation and lack of new technologies such as remotely controlled smart reclosers and circuit breakers are recognized as the main causes for the identified problems. Therefore, redesigning the existing substations changing the equipment arrangements as they can perform their operations in more reliable way, replacing the aged manual switchgear devices, implementing substation automation and developing awareness of scheduled substation maintenance and operation are given as the key solutions to solve the problems of the distribution system in this research work. By implementing these we can improve the reliability of the power supply system from the current status. In general, based on simulation results of reliability indices values, the new designed substation achieved 75% improvement in SAIFI value, 70% improvement in SAIDI value, 77% improvement in ENS value and 97% improvement in MAIFI value since, the new substations arranged in double bus bar manner and equipped with remotely controlled circuit breakers and switches which are parts of M-Tech Thesis, Defense Engineering College, 2014 88 substation automation system. And also, EEPCO can increase its revenue by 78% for that area by reducing the energy not supplied (ENS) due to interruptions. 6.2 Recommendations Based on the findings of the research work these important recommendations are given: The Ethiopian Electric Power Corporation (EEPCO) should work to improve the reliability of the power grid at Bishoftu city and in the country as a whole to meet the customer need and the country’s development need. The existing substation should be upgraded to meet the reliability standards. Based on the thesis results, we recommend that changing the substation arrangement from single Bus Bar to double Bus Bar system with the automatic switching devices can improve the reliability of the existing distribution system. EEPCO should implement substation automation technologies to improve the quality and reliability of the power supply. The trainings of the maintenance personnel should be high priority so that maintenance works of the distribution system is conducted with good skill at required quality on regular basis. As maintaining power reliability is very essential for economic development of the country and improving livelihood of the whole population, the problem needs a continuous research and improvement. Hence, it is recommended to make detailed studies to solve the serious distribution reliability problems. 6.3 Future Work The following tasks are suggested as most important areas of study in the future. 1. In-depth study of substation automaton systems for power system reliability. 2. Designing of the whole distribution system for Bishoftu city by implementing network reduction and distribution automation to achieve better power quality and reliability. 3. Designing of distribution substations with options to accommodate distributed generations. 4. Smart grid technology for power system reliability. 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