SPE 86707 3D Model for Qualitative Risk Assessment Robert S. Cram, Anadarko Algeria Corporation LLC Copyright 2004, Society of Petroleum Engineers Inc. This paper was prepared for presentation at The Seventh SPE International Conference on Health, Safety, and Environment in Oil and Gas Exploration and Production held in Calgary, Alberta, Canada, 29–31 March 2004. This paper was selected for presentation by an SPE Program Committee following review of information contained in a proposal submitted by the author(s). Contents of the paper, as presented, have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material, as presented, does not necessarily reflect any position of the Society of Petroleum Engineers, its officers, or members. Papers presented at SPE meetings are subject to publication review by Editorial Committees of the Society of Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper for commercial purposes without the written consent of the Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to a proposal of not more than 300 words; illustrations may not be copied. The proposal must contain conspicuous acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435. Proposal Conventional two dimensional qualitative risk assessment defines risk as the probability of an event multiplied by the consequence resulting from the event where the consequence is loosely defined as discrete components ranging from no consequence or minor consequence through to a catastrophe. In human terms, this is usually either a fatality or permanent disability. Typically, this type of risk matrix is split into regions indicating, for example, “unacceptable risk”, “acceptable risk” and “investigation required” categories. In the case of events involving risk to human beings, this type of approach is insufficient as the potential outcome is always in the most severe consequence category i.e. fatality or permanent disability. Risk assessment for activities involving human beings is therefore reduced to a one dimensional exercise focusing solely on the probability of the event. This paper describes a three dimensional approach to qualitative risk assessment which permits acknowledgement of the possibility for a catastrophic outcome and the same time provides a mechanism for addressing measures to reduce such a possibility to a minimum. X-axis) represents the probability or the event occurring and the other axis (Y-axis) represents the worst possible consequence should the event occur. Many organisations use a single matrix for qualitative risk assessment to cover human, environmental and plant risks. In such cases, the consequence axis bears multiple scales or ranges depending on the category being assessed i.e. human, environment or plant. Considerable diversity also exists in the dimensions of the risk matrices used by different organisations. Common risk matrices vary from a simple 3x3 matrix to larger 5x5 or more with various intermediate permutations e.g. 3x4, 4x5 3x5. The consequence and probability scales adopted also demonstrate considerable variation. There is no standard set of definitions in general use. Some risk assessment techniques express probabilities of event occurrence in terms of Low, Medium or High while others use numerical values. Consequence definitions also vary widely. In human terms, the consequences normally range from minor first aid up to permanent disability and fatality while others may extend the consequence range to include a multiple fatality level. Some risk assessment models (1) are described as three dimensional. These models incorporate the terms exposure, likelihood and consequence. Such a breakdown has the potential to be extremely useful however; exposure and likelihood are normally only related to the probability of the event occurrence. Models incorporating exposure and likelihood are therefore not truly three dimensional. This is not to say that there is not a need for such definitions rather that their combined use does not necessarily render the model 3D. In some instances, exposure is equally applicable to the probability of the consequence. It would be perfectly valid to develop a risk cube where the probabilities of both the event and the consequence were derived using exposure and likelihood in both cases. By introducing a 3rd axis - “probability of consequence”, the risk matrix becomes a risk cube. Each layer of the cube represents a level of consequence with the other two axes representing the probability of the event and the probability of the consequence occurring. A two dimensional matrix has been developed which looks at the probability of harm vs. severity (2) however this model does not take into consideration the probability of the initial event. Introduction Risk is defined as the probability of an event occurring times the worst possible consequence. The product of these two factors is then plotted on a matrix where one axis (usually the A conventional risk assessment meeting involves a team of knowledgeable people representing the different groups who will be involved in the supervision or execution of the task. The usual agenda normally includes:- 2 SPE 86707 • Identification of Hazards, • Estimation of potential consequences • Estimation of the probabilities of such events occurring • Evaluation of the risks • Identification of mitigation procedures • Re-evaluation of the residual risk This group may often (but not always) include a specialist from the Health, Safety & Environment department. The principal outcome from a risk assessment meeting is to identify measures which will reduce the perceived risks to a level defined As Low As Reasonably Practicable. It is often quite practical to reduce the potential consequence of an incident in terms of environmental or equipment damage through effective mitigation controls. Building a bund around an area with large quantities of hazardous liquids will limit the maximum consequence should a spill occur. Choice of working practices or provision of emergency equipment can and does have a significant impact on the maximum consequence of an incident in terms of equipment damage. It is not quite so straightforward when the human factor is brought into the equation. Whenever human beings are involved, it is not possible to state with certainty that the residual risk of a fatality, permanent disability or major injury has been eliminated. If we consider the two dimensional matrix in Fig 1, a common error by inexperienced teams conducting a risk assessment is to identify an estimated residual risk (after all mitigation controls have been established) which is less than catastrophic. By doing so, what is effectively being stated is that the potential consequence of the particular event under consideration can never be a fatality. This is clearly not the case. The definition of the two dimensional consequence axis is “potential consequence” and there is always the possibility for a fatality with any activity involving human beings. Two examples, land transportation and personal protective equipment are presented in the following sections to illustrate the limitations of the two dimensional model of probability of the event versus possible consequence in effective risk assessment. Land Transportation “The greatest risk of mortality or morbidity for those who travel abroad is the road traffic accident” (3). Driving or travelling as a passenger in a road vehicle is the most dangerous activity most of us will ever undertake. This is especially true in the developing world where traffic discipline is often less than in the developed world and the response of the emergency services is not up to the same standard as most of the developed nations. The mere fact of sitting in a parked car makes it possible to be struck by another vehicle and killed. Anyone could be sitting at a road junction waiting for the lights to change when a truck turns the corner and a tyre under maximum load bursts. The truck may slide out of control and crash into their stationary vehicle. Result? There have been too many instances of such collisions for us to doubt the potential under any circumstances for a catastrophic outcome. What this illustrates is that it is perfectly possible in the motor vehicle collision scenario to do everything right, to take every precaution and still end up with a fatality. In light of the fact that a fatality is always possible regardless of the precautions put in place, when using a conventional two dimensional risk matrix, we are always constrained to identify the residual risk in the same consequence level as the initial risk. The only criterion we can therefore affect is the probability of the collision occurring. Assuming that many organisations have either identified the topmost row of their two dimensional matrix to be unacceptable, or at least requiring further investigation then this obligation places us in the rather awkward position of having to accept the potentially fatal risks from all land vehicle transportation activities even though they fall outside the acceptable risk zone on the risk matrix. The next issue we face with the two dimensional approach is that there is no scope to identify the benefits of protective equipment. Regardless of what safety equipment we install in the vehicles; air bags, seat belts front and rear, cargo nets, head restraints etc, as we have seen above, we can never eliminate the potential for a fatal vehicle collision. As none of the measures described above have any effect on the probability of the occurrence of the collision it is apparent that our present approach to qualitative risk assessment using a two dimensional model does not enable us to demonstrate the advantages of any of these measures. Yet few would dispute that they play a significant role in saving lives and reducing injuries. Personal Protective Equipment The issues which have already been addressed in vehicle protective equipment are equally applicable to the issues surrounding the credit taken for Personal Protective Equipment (PPE) in the workplace. PPE is normally regarded as a last resort mechanism to mitigate the potential consequence of an incident. This is however misleading. The use of PPE can not totally eliminate the possibility of a catastrophic outcome. It is not unusual to see in 2D job risk matrices the residual risk potential being reduced from a catastrophic consequence to minor or at worst major consequence. Not only is this inaccurate but it has the adverse effect of instilling a false sense of security among the personnel involved in supervising or carrying out the work. Quite understandably, personnel may assume that because a risk assessment has been carried out and all the precautions put in place to minimise the potential consequence that they are no longer in any serious danger. In actual fact, the use or otherwise of PPE does not have any effect on the potential consequence following an incident. It only has an effect on the probability of the potential consequence being realised. Two examples are discussed briefly below. SPE 86707 Fall from a height Working on the assumption that a risk assessment has been carried out and all of the appropriate PPE has been issued including a fall arrestor, it could be assumed that every aspect of the individual’s safety when working at height had been taken into account and that the residual risk would now be, for example, minor injury. Recent research (4) has shown that this is far from the truth. People without any injury whatsoever have died from Suspension Trauma despite all the precautions, establishing that, although we have skewed the probability of the most serious consequence, the maximum potential consequence is still present. Motor Vehicle Collision Research has shown that lap/shoulder belts, when used properly, reduce the risk of fatal injury to front-seat passenger car occupants by 45 percent and the risk of moderate to critical injury by 50 percent (5). The provision and correct use therefore of PPE clearly does not eliminate the possibility of a fatal outcome following an incident. It simply makes it more unlikely. Conventional risk assessment matrices do not facilitate acknowledgement of the benefits of vehicle protective equipment. Probability of consequence As has been shown, the two dimensional risk matrix offers insufficient flexibility when it comes to risk assessment for activities involving human beings. The simple fact that the outcome of an event can not be predicted with absolute certainty means that the possibility for a catastrophic outcome will always exist. With many activities historical statistics are available and it is perfectly possible to determine a numerical probability for the potential outcome from such an event. For most activities in the workplace unfortunately, we do not have the statistics to accurately predict the outcome. It has already been stated that the use of PPE does not eliminate the most severe potential consequence following an incident. The risk is always in the catastrophic row; only the probability of the event can be reduced. From two dimensions therefore, we have been reduce to one. Put another way, conventional 2D risk assessment obliges us to consider elimination of the danger as the only acceptable mechanism to reduce the risk of fatality or major injury for all human activities. One solution to this problem is to introduce a third criterion, “Probability of Consequence”. Incorporating this criterion enables us to address the beneficial effects of protective equipment in risk mitigation. It has been clearly demonstrated through numerous research studies that a direct link exists between the correct use of vehicle PPE and the probability of being killed in a vehicle collision. This is equally true of incidents in the workplace. The introduction of the probability of consequence, results in the creation of a risk cube (Fig 2). The three axes of this cube are:- 3 • Probability of the event • Consequence • Probability of consequence It is now possible to incorporate the benefits of risk mitigation factors such as PPE in the risk assessment exercise while at the same time acknowledging that the potential outcome for all activities involving human beings remains catastrophic. 3D Risk assessment In practical terms, any attempt to model risk on paper using a three dimensional structure would suffer from significant problems. The most notable of these are clarity and ease of interpretation. A simple solution is to break the cube into individual layers each of which represents a specific consequence. The number of layers would equal the number of discrete consequences defined by the organisation. An example of a 3D risk assessment form is given in Figure 3. The 4x4x4 dimensions were selected deliberately to prevent inexperienced risk assessors from always selecting the middle value as is often the case with an odd number of options. In actual fact, just as with 2D matrices, there is no constraint which obliges the number of layers to equal the number of probability options. If required, a 4x4x5 structure could be used. It is as valid to vary the dimension of the 3D model as it is to vary a 2D model. Regardless of the number of consequence layers each has axes corresponding to the probability of the event occurring and the probability of a particular consequence. An additional benefit to a three dimensional approach is that it is possible to apply different values to the Y-axis (probability of consequence). There is no reason at all why the probability of a fatality needs to conform to the same scale as the probability of a minor injury. Certainly, it is not essential to define different probability ranges, it is simply an option available which is not possible using the two dimensional approach. This flexibility in varying the probability of consequence from one layer to another does not apply to the X-axis. The probability of the event is the same for all layers and is fixed for all possible outcomes. Most two dimensional risk matrices are segregated into three zones; unacceptable risk, investigation required and acceptable risk (Fig 1). The boundaries of each zone are however fixed for all probabilities and consequences. Using a 3D approach, different boundaries can (and should be) be applied to each consequence layer. Tolerance levels will of course vary from one organisation to another. It is for the individual organisation to determine the boundaries of unacceptability / investigation required / acceptability for each of the consequence layers. While a 3D approach to risk assessment does not attempt in any way to fulfill the role of Quantitative Risk Assessment, there is a small degree of freedom to define specific 4 SPE 86707 probability values to individual layers should this be deemed appropriate. 3D risk assessment procedure By it’s nature, a three dimensional approach is more exhaustive and requires more time than a two dimensional approach. Every mitigation measure needs to be assigned to either reducing the probability of the event or reducing the probability of the consequence of the event. An example procedure is provided here which can be used in conjunction with the form in Figure 3. Whether the organisation chooses to retain personal injury, environmental and plant consequences on the same form is purely optional. They have been included together here for the sake of brevity. Step 1 – Identify the Hazards and Risk Groups. This is exactly the same irrespective of whether a 2D or a 3D risk assessment is being conducted. Step 2 - Involves the identification of the initial and residual probabilities of the event occurrence. The initial event probability is evaluated based on the opinion of the experts in the team and is the probability that the event will occur if no mitigating steps are taken. Step 3 – Once the initial event probability has been evaluated, precautions to reduce it should be identified. For example:• Reducing the number of vehicle journeys • Placing guard rails around high areas • Ensuring non slip floor surfaces are laid Etc. Precautions such as these do not affect the outcome of the event. They do however have a direct impact on the probable number of events. For example fewer vehicle journeys mean a lower probability of a vehicle collision. This is one of the reasons insurance companies (who have vast databases of accident statistics) ask for the estimated annual mileage when providing an insurance quotation. Step 4 – When all of the precautions to reduce the probability of occurrence have been identified, an estimate of the residual probability can be determined. This is the value which should be used in all of the consequence layers in the next section of the 3D risk assessment form. It is not valid to have different probabilities for the event in different consequence layers. a) – The first layer is the fatality or permanent disability layer. This layer should have the highest unacceptable area. In many instances, discrete colouring of individual boxes is used as a mechanism to indicate acceptability ranges (Fig 1). For three dimensional risk assessments, a gradated indication from unacceptable to acceptable probabilities may be preferable. This will depend on the tolerance levels of the particular organisation and / or activity. An estimation of the initial probability of a fatality or permanent disability should be determined. This should be marked in the appropriate square. Once this has been done, precautions to reduce the probability of this consequence should be addressed. It is not necessarily the case that all precautions to prevent a fatality will be equally applicable to all other layers. For example, in a working at height scenario, the provision of a fall arrestor will contribute to a reduction in the probability of being killed by a fall and equally, it will reduce the probability of major, minor and first aid injuries. It has however been shown that fatalities can occur in individuals suspended in a harness even though they have no injuries. Prompt rescue within 10 min. (6) is the optimum precaution to reduce the probability of a fatality due to suspension trauma but this in itself does not contribute to a reduction in the probability of major, minor or first aid outcomes and so is only applicable to the fatality layer. All mitigating measures should be noted in the corresponding column under the catastrophic layer. When all precautions have been identified and noted, an estimation of the residual risk should be made. This should be indicated immediately below the initial risk. The residual risk should always appear in the same column as the initial risk as the residual probability of the event has already been established and it does not change as the result of identifying measures to reduce the probability of the consequence. b) - Once every measure has been identified to minimise the probability of a catastrophic consequence, the other layers should be addressed. For each in turn, the team should first identify the initial probability of the outcome and mark it in the appropriate matrix. Again, after identifying the initial risk, precautions to reduce the probability of each consequence should be identified and noted in the corresponding columns. Step 5 – Once the appropriate column for event probability has been identified, attention should be focused on the individual consequence layers in the model. It is unnecessary to repeat precautions which have been identified in a higher consequence layer. There will however be precautions which are specific to one particular outcome which would not be applicable in preventing more serious consequences. A simple example is the provision of work gloves. By themselves, they contribute to reducing the possibility of a first aid or minor injury but are not normally effective mitigation measures to prevent a fatality. Each of the consequence layers has two axes; Probability of Event (already determined and fixed) and Probability of Consequence i.e. the probability that the outcome of the event will be in that particular layer Finally, the residual probability for the remaining consequence layers should be indicated in the appropriate matrices. As with the catastrophic consequence, the same residual event probability should be used throughout. SPE 86707 Environmental and Plant Risk Assessment Most of the focus so far has been on risk assessment in the context of harm to people. The layered consequence model is equally applicable to both environmental and equipment risks. As with a conventional matrix, multiple severity categories can be used on the same layers. Alternatively, separate sheets can be produced with specific probability scales and acceptability regions. Regardless of whether a single sheet is used for all types of risk, or whether specific sheets are developed, the procedure for carrying out environmental and equipment risk assessment remains the same as described for personnel risks. Conclusions Two dimensional consequence versus event probability risk matrices are insufficient to model the effects of protective measures especially in terms of risk to personnel. In the human situation, the conventional risk matrix is reduced in all cases to the catastrophic top row of the matrix and the risk assessment exercise is effectively reduced to answering one over simplistic question “What is the probability of a fatality or permanent disability?” The inclusion of a 3rd axis – Probability of Consequence enables the effects of protective equipment and other mitigating procedures to be incorporated into the risk assessment process. This has the benefit of increasing the awareness of the team to the constant possibility of a fatality / permanent disability while at the same time enabling them to continue to operate within the constraints of a potential catastrophic outcome for all events involving personnel. Acknowledgements The author would like to thank Anadarko Algeria Corporation for permission to publish this paper. References 1. Risk Management Office, University of Melbourne; Environment, Health & Safety Manual, Hazard Identification, Assessment and Control (May 2000) 2. American National Standards Institute, Risk Assessment and Risk Reduction - A Guide to Estimate, Evaluate and Reduce Risks Associated with Machine Tools, ANSI B11.TR3-2000 3. Professor David Warrell, Head of the Nuffield Department of Clinical Medicine, Oxford. 4. Weems, B. et al.: “Will your safety harness kill you?” Occupational Health & Safety magazine, Vol. 27, No. 3, Mar. 2003, 86-90 5. US Dept. of Transportation, National Highway Traffic Safety Administration, “Occupant Protection”, Traffic Safety Facts 1994. 6 Greenfield, J., Suspension Trauma?, Who is at risk?, Institute of Occupational Safety and Health & Health and Safety Executive, Safe Working at Height Conference, Aston Villa Football Club, Birmingham, Oct. 2002 5 6 SPE 86707 Figure 1 2D Risk Assessment Matrix (injury) 1 Major injury requiring hospital stay 2 Injury requiring treatment beyond first aid First aid event Category Fatality or permanent disability 3 4 VL Figure 2 L M Probability or event H SPE 86707 7 Figure 3 Risk Assessment Form for 3D model Department Task Description Risk Assessment Ref: Area / Zone Assessed Work Description Hazard Description Hazard Category Risk Groups Initial Event Probability V. Low Low Medium High Precautions taken to reduce the probability of the event occurring Residual Event Probability V. Low Low Medium High Use the same Residual Event Probability in each of the Cube Layers below Consequence Layers L VL M L VL VL L M H Probability of Event H M L VL VL L M H Probability of Event Plant / Prod. Loss <$5K Environmental damage <$5K First Aid Probability of Consequence M H Plant / Prod. Loss $5K $249K Environmental damage $5K - $249K Minor Injury Probability of Consequence H Plant / Prod. Loss $250K $1M Environmental damage $250K - $1M Major Injury Probability of Consequence Probability of Consequence Plant / Prod. loss >$1M Environmental damage >$1M Fatality / Perm. Disab. H M L VL VL L M H Probability of Event VL L M H Probability of Event Precautions taken to reduce the Precautions taken to reduce the Precautions taken to reduce the Precautions taken to probability of a catastrophic probability of a major incident probability of a minor incident reduce the probability of incident occurring occurring a first aid or <$5K Plant or Env. Loss incident occurring Assessor’s Name Job Title Signature Date Review Date