950 m3 (TYPE-3) TANK CALCULATIONS A) SYSTEM AND DESIGN DATA Design pressure Atmospheric Tank inner diameter (m): Di 11.5 Tank height (m): H 11 Freeboard (m): fb 0.5 Liquid level (m): Hliq H fb Discharge pipe level (m): Hd 0 Tank usefull volume: V Stored material: Su Density of stored material: 1000 Hliq 10.5 m m 2 Di 4 3 ( Hliq Hd) V 1.091 10 m kg m 3 Specific gravity: G Wind Velocity: Vwm 36 G1 1000 m Vw Vwm 3.6 s Vw 129.6 km h Tank is outside the building. Design temperature: Td 30 Snow load (kg/m2): Sn 100 C kg m Live Load on Roof (kg/m2): 2 Lr 250 kg m Seismic Zone : (Turkis h Earthquake Code) 1 Corrosion allowance: CA 6 Material: ST37-2 Height of courses (m): h0 1.5 Minimum Yield Strenght (MPa): Sy 235 Minimum Tensile Strenght (MPa): Sut 485 2 mm The Maximum Allowable Product Design Stress (MPa): Sd1 2 3 Sy Sd1 156.667 1 MPa 3 Sd2 Sd Sd1 Sd2 2 5 Sut Sd2 194 Sd min ( Sd) MPa Sd 156.667 Mpa The Maximum Allowable Hydrostatic Test Stress (MPa): St1 St2 St St1 St2 3 4 3 7 Sy St1 176.25 MPa Sut St2 207.857 MPa St min ( St) Reference Standard: St 176.25 Mpa API Standard 650 12th Edition, 2013 B) SHELL DESIGN 1) 1 FOOT METHOD: Di 11.5 m API 650 Section 5.6.3 60 m 1 Foot method can be used Design shell thickness ( mm): td Hydrostatic test shell thickness ( mm): tt 4.9 Di ( Hliq 0.3) G Sd CA 4.9 Di ( Hliq 0.3) St td 9.669 mm tt 3.261 mm 2) VARIABLE DESIGN POINT METHOD: L ( 500 Di td) L 235.787 mm API 650 Section 5.6.4 L Hliq 22.456 1000 Variable Design Point Method can be used. 6 a) The bottom course thickness (t1): Design shell thickness (mm): t1d 1.06 0.0696 Di Hliq Hliq G 4.9 Hliq Di G CA Sd Sd t1d 9.929 mm Hydrostatic test shell thickness (in): t1t 1.06 0.0696 Di Hliq Hliq 4.9 Hliq Di St St t1t 3.496 mm 2 t t1d t1t max ( t) 9.929 t1 max ( t) t1 9.929 mm b) The second course thickness (t2): Ratio for the bottom course: h0 1000 ratio ratio 6.278 Ri 1000 t1 Calculation of t2a: H1 H H2 H1 h0 H2 9.5 m First trial for second course: t2d t2t t t2d t2t max ( t ) 9.669 Thickness of lower course: 4.9 Di ( Hliq 0.3) G Sd CA t2d 9.669 mm 4.9 Di ( Hliq 0.3) t2t 3.261 mm St tu max ( t) tu 9.669 Ratio: tL t1 tL K K 1.027 tu K (K 1) C mm 1 K1.5 C 0.013 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H2 x1 184.421 x2 1000 C H2 x2 126.849 x3 1.22 ( Ri 1000 tu) x3 287.66 x1 x x2 min ( x ) 126.849 xe min ( x ) x3 4.9 Di H2 t2d1 Sd 4.9 Di H2 t2t1 t t2d1 t2t1 max ( t) 9.371 xe G 1000 CA t2d1 9.371 mm xe 1000 St t2a max ( t) t2t1 2.997 t2a 9.371 mm t2 9.371 c) The third course thickness (t3): Ratio for the lower course: ratio h0 1000 ratio 6.462 ( Ri 1000 t2) Calculation of t3a: H3 H2 h0 H3 8 m 3 mm First trial for third course: t3d t3t t t3d t3t max ( t) 8.77 Thickness of lower course: 4.9 Di ( H3 0.3) G Sd CA t3d 8.77 4.9 Di ( H3 0.3) t3t 2.462 mm St tu max ( t) tu 8.77 Ratio: tL t2 mm K C mm tL K 1.069 tu K (K 1) C 0.034 1 K1.5 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H3 x1 223.265 x2 1000 C H3 x2 269.644 x3 1.22 ( Ri 1000 tu) x3 273.957 x1 x x2 min ( x ) 223.265 x3 xe min ( x ) 4.9 Di H3 t3d1 Sd 4.9 Di H3 t3t1 t t3d1 t3t1 t3 8.797 max ( t) 8.797 xe G 1000 CA t3d1 8.797 mm xe 1000 St t3a max ( t) t3t1 2.486 mm t3a 8.797 mm mm d) The fourth course thickness (t4): Ratio for the lower course: ratio h0 1000 ratio 6.669 ( Ri 1000 t3) Calculation of t4a: H4 H3 h0 First trial for fourth course: t4d t4t t t4d t4t max ( t) 8.23 H4 6.5 4.9 Di ( H4 0.3) G Sd 4.9 Di ( H4 0.3) St tu max ( t) CA t4d 8.23 mm t4t 1.982 mm tu 8.23 4 m mm Thickness of lower course: Ratio: tL t3 tL K K 1.069 tu K (K 1) C 1 K1.5 C 0.034 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H4 x1 203.091 x2 1000 C H4 x2 219.979 x3 1.22 ( Ri 1000 tu) x3 265.396 x1 x x2 min ( x ) 203.091 x3 xe min ( x ) xe 4.9 Di H4 t4d1 t4t1 t4d1 t4t1 t4 8.265 max ( t) 8.265 CA Sd 4.9 Di H4 t G 1000 xe t4d1 8.265 mm 1000 St t4a max ( t) t4t1 2.013 mm t4a 8.265 mm mm e) The fifth course thickness (t5): Ratio for the lower course: ratio h0 1000 ratio 6.881 ( Ri 1000 t4) Calculation of t5a: H5 H4 h0 First trial for fourth course: t5d t5t t t5d t5t max ( t) 7.691 Thickness of lower course: tL t4 H5 5 4.9 Di ( H5 0.3) G Sd CA 4.9 Di ( H5 0.3) t5d 7.691 mm t5t 1.503 mm St tu max ( t) tu 7.691 Ratio: K C Distance of the variable design point from the bottom of the course: (x) 5 m tL mm K 1.075 tu K (K 1) 1 K1.5 C 0.037 x1 0.61 ( Ri 1000 tu) 320 C H5 x1 186.872 x2 1000 C H5 x2 183.117 x3 1.22 ( Ri 1000 tu) x3 256.549 x1 x x2 min ( x ) 183.117 x3 xe min ( x ) 4.9 Di H5 t5d1 t5t1 t5d1 t5t1 t5 7.733 max ( t) 7.733 G Sd 4.9 Di H5 t xe 1000 CA t5d1 7.733 mm xe 1000 St t5a max ( t) t5t1 1.54 mm t5a 7.733 mm mm f) The sixth course thickness (t6): Ratio for the lower course: ratio h0 1000 ratio 7.114 ( Ri 1000 t5) Calculation of t6a: H6 H5 h0 First trial for fourth course: t6d t6t t t6d t6t max ( t) 7.151 Thickness of lower course: tL t5 H6 3.5 4.9 Di ( H6 0.3) G Sd CA 4.9 Di ( H6 0.3) t6d 7.151 mm t6t 1.023 mm St tu max ( t) tu 7.151 Ratio: K C tL mm K 1.081 tu K (K 1) 1 K1.5 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H6 x1 168.278 x2 1000 C H6 x2 139.326 x3 1.22 ( Ri 1000 tu) x3 247.387 6 m C 0.04 x1 x x2 min ( x ) 139.326 x3 xe min ( x ) 4.9 Di H6 t6d1 Sd 4.9 Di H6 t6t1 t t6d1 t6t1 t6 7.209 max ( t) 7.209 xe G 1000 CA t6d1 7.209 mm xe 1000 St t6a max ( t) t6t1 1.074 mm t6a 7.209 mm mm g) The seventh course thickness (t7): Ratio for the lower course: h0 1000 ratio ratio 7.368 ( Ri 1000 t6) Calculation of t7a: H7 H6 h0 First trial for fourth course: t7d t7t t t7d t7t max ( t) 6.611 Thickness of lower course: H7 2 4.9 Di ( H7 0.3) G Sd CA t7d 6.611 mm 4.9 Di ( H7 0.3) t7t 0.544 mm St tu max ( t) tL t6 tu 6.611 Ratio: m K tL K 1.09 tu C mm K (K 1) 1 K 1.5 C 0.044 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H7 x1 147.168 x2 1000 C H7 x2 88.227 x3 1.22 ( Ri 1000 tu) x3 237.871 x1 x x2 min ( x ) 88.227 x3 xe min ( x ) 4.9 Di H7 t7d1 Sd 7 xe G 1000 CA t7d1 6.688 mm 4.9 Di H7 t7t1 t t7d1 t7t1 t7 6.688 max ( t) 6.688 xe 1000 St t7a max ( t) t7t1 0.611 mm t7a 6.688 mm mm h) The eighth course thickness (t8): Ratio for the lower course: h0 1000 ratio ratio 7.649 ( Ri 1000 t7) Calculation of t8a: H8 H7 h0 First trial for fourth course: t8d t8t t t8d t8t max ( t) 6.072 Thickness of lower course: H8 0.5 4.9 Di ( H8 0.3) G Sd CA t8d 6.072 mm 4.9 Di ( H8 0.3) t8t 0.064 mm St tu max ( t) tu 6.072 Ratio: tL t7 m K tL K 1.101 tu C mm K (K 1) 1 K1.5 C 0.049 Distance of the variable design point from the bottom of the course: (x) x1 0.61 ( Ri 1000 tu) 320 C H8 x1 121.877 x2 1000 C H8 x2 24.68 x3 1.22 ( Ri 1000 tu) x3 227.959 x1 x x2 min ( x ) 24.68 x3 xe min ( x ) 4.9 Di H8 t8d1 t8t1 t8d1 t8t1 max ( t) 6.171 G 1000 Sd 4.9 Di H8 t xe St t8a max ( t) 8 xe CA t8d1 6.171 mm 1000 t8t1 0.152 mm t8a 6.171 mm t8 6.171 mm 3) THICKNESSES OF ALL SHELL COURSES: Minimum shell thickness: According to API 650 Section 5.6.1.1. minimum shell thickness can not be less than this values: Tank Diameter (m): Di Di 15 15 Di 36 36 Di 60 5 6 8 Plate Thickness (mm): t Di 11.5 60 Di 10 m tmin 5 Selected Thicness of Shell Courses: Number of Shell Courses: nsh 8 i 1 nsh Course No Thickness (mm) Selected Thickness (mm) Course Height (m) 1 t1 9.929 th1 12 h1 h0 h1 1.5 2 t2 9.371 th2 12 h2 h0 h2 1.5 3 t3 8.797 th3 10 h3 h0 h3 1.5 4 t4 8.265 th4 10 h4 h0 h4 1.5 5 t5 7.733 th5 8 h5 h0 h5 1.5 6 t6 7.209 th6 8 h6 h0 h6 1.5 7 t7 6.688 th7 8 h7 h0 h7 1.5 8 t8 6.171 th8 8 h8 H8 h8 0.5 Mid Elevations of Shell Courses: Course No Mid Elevations of Shell Courses h1 1 hm1 2 hm2 h1 3 hm3 hm2 4 hm4 hm3 5 hm5 hm4 6 hm6 hm5 7 hm7 hm6 8 hm8 hm7 Mid Elevations (m) hm1 0.75 2 h2 hm2 2.25 2 h2 2 h3 2 h4 2 h5 2 h6 2 h7 2 h3 hm3 3.75 2 h4 hm4 5.25 2 h5 hm5 6.75 2 h6 hm6 8.25 2 h7 hm7 9.75 2 h8 hm8 10.75 2 9 mm hi thi Average Thickness of Tank Shell (mm): i tav tav 9.636 mm hi i 4 hi thi Wsh Di 7.85 Weight of Shell Courses (kg): Wsh 3.006 10 i hi thi hmi Center of Gravity of Shell Courses (m): i Hs Hs 4.991 hi thi i C) BOTTOM PLATES td CA Product Stress (MPa): PS Hydrostatic Test Stress (MPa): HTS Stress in First Shell Course (MPa): th1 CA tt th1 Sd PS 95.795 St MPa HTS 47.898 MPa max ( PS HTS) 95.795 MPa According to API 650 Table 5.1 Annular Bottom Plate Thickness (tb): Plate Thickness of First Shell Course, t (mm) tb 6 Stress in First Shell Course, (MPa) 190 210 230 250 t 19 6 6 7 19 t 25 6 7 10 11 25 t 32 6 9 12 14 32 t 40 8 11 14 17 40 t 45 9 13 16 19 9 mm Selected Annular Bottom Plate Thickness (including Corrosion Allowance): tbs 12 mm Selected Bottom Plate Thickness: tbs 8 If annular plates are used, minimum radial width of annular plates: w 215 tbs ( Hliq G) D) TOP AND INTERMEDIATE WIND GIRDERS 1) TOP WIND GIRDER: 10 mm w 530.804 mm 2 Required minimum section modulus (cm3): Z Di H 17 Vw 190 2 3 Z 39.815 cm H1 94.477 m Profile UNP100 can be selected with section Z = 41.2 cm3. 2) INTERMEDIATE WIND GIRDER: The top shell course plate thickness: t 8 The maximum height of the unstiffened shell : H1 9.47 t mm t Di 3 190 Vw 2 Vertical distance between the intermediate wind girder and top wind girder H1: H1 94.477 m If the height of the transformed shell, Wtr, is greater than the maximum height H1, an intermediate wind girder is required. H1 94.477 m Wtr 8.806 m The intermediate wind girder is not required. E) ROOF PLATES Loads Dead Load (the weight of the roof): DL = t x (7.85) x 0.01 kPa Design External Pressure: Pe 0.25 kPa Roof Live Load: LR Lr 0.01 LR 2.5 kPa Snow Load: S Sn 0.01 S1 kPa Self supporting cone roof Self supporting cone roofs should conform to the following requirements: Angle of the cone roof elements to the horizontal (degree): 9.5 37 Assume an angle for plate thickness calculation: 18 Dead Load (with plate thickness assumption): DL 12 ( 7.85) 0.01 DL 0.942 kPa 1) DL + (Lr or S) + 0.4Pe T1 DL LR 0.4 Pe T1 3.542 kPa 2) DL + Pe + 0.4(Lr or S) T2 DL Pe 0.4 LR T2 2.192 kPa deg deg Greater of load combinations: 11 T max ( T1 T2) Minimum roof plate thickness: trmin T 3.542 Di 4.8 sin 180 T 2.2 kPa trmin 11.838 mm 2 Calculated minimum roof plate thickness should not be greater than 13 mm according to API 650. Therefore supported cone roof will not be considered. Selected plate thickness of the supported cone roof: tr 12 mm F) OVERTURNING STABILITY UNDER WINDLOAD The wind pressure on projected areas of cylindrical surfaces for 100 miles/h wind velocity: fw 0.86 kPa 2 Vw Di H 1000 9.81 190 The wind load acting on tank: Fw fw Overturning moment from wind load: Mw Fw 3 Fw 5.16 10 H kg 4 kg m 3 kg Mw 2.838 10 2 Weight of tank: Weight of Bottom Plates: Wb Di 0.001 th1 0.52 4 tbs ( 7.85) Wb 7.117 10 4 Weight of Shell Courses: Wsh 3.006 10 kg 2 ( Di 0.5) Weight of Roof (with stiffeners): Wro Resisting weight: Wres Wsh Wro Overturning moment from wind load: Mw 2.838 10 4 4 4 ( tr 1) ( 7.85) kg m Wro 1.154 10 kg 4 Wres 4.16 10 Wres Di 1.595 105 3 2 2 kg kg m There is no overturning due to wind load. Therefore anchor bolts are not required. G) SEISMIC DESIGN OF TANK (for MCE - Maximum Considered Earthquake) Reference Standard: API Standard 650, ASCE 7 SEISMIC DESIGN FACTORS Seismic Use Group: Effective Ground Acceleration Coefficient: (for Seismic Zone 1 according to TEC 2007) SUG 3 Seismic Zone A0 0.4 Acceleration Coefficient 12 1 2 3 4 0.4 0.3 0.2 0.1 Importance Factor: (API 650 Table E-5) I 1.5 Response Modification Factor - impulsive: (API 650 Table E-4) Ri 4 (mechanically anchored) Response Modification Factor - convective: (API 650 Table E-4) Rc 2 (mechanically anchored) 1.0 1.25 1.5 Seismic Use Group Importance Factor SITE GROUND MOTION Acceleration Parameters For sites not addressed by ASCE methods, the peak ground acceleration method shall be used. The peak ground acceleration parameter will be calculated by using the effective ground acceleration coefficient in TE C 2007. With a conservative approach, the effective ground acceleration coefficient in TEC 2007 will be multiplied by two. Peak Ground Acceleration Parameter: Sp A0 2 Sp 0.8 Mapped MCE, 5% damped, spectral response acceleration parameter at short periods (0.2 sec), %g Ss 2.5 Sp Ss 2 Mapped MCE, 5 percent damped, spectral response acceleration parameter at a period of 1 sec, %g S1 1.25 Sp S1 1 Modifications for Site Soil Conditions Site Class based on the Site Soil Properties: E Acceleration Based Site Coefficient - at 0.2 sec period: (API 650 Table E-1) Fa 0.9 Velocity Based Site Coefficient - at 1.0 sec period: (API 650 Table E-1 Fv 2.4 Adjusted Maximum Considered Earthquake (MCE) Spectral Response Acceleration Parameters: (According to ASCE 7-05 Section 11.4.3) For short periods: Sms Ss Fa Sms 1.8 For 1 second: Sm1 S1 Fv Sm1 2.4 Design Spectral Response Acceleration Parameters: (According to ASCE 7-05 Section 11.4.4) For short periods: Sds For 1 second: Sd1 2 3 2 3 Sms Sds 1.2 Sm1 Sd1 1.6 Design Response Spectrum (DRS): (According to ASCE 7-05 Section 11.4.5) Characteristic Periods: T0 0.2 Sd1 Sds 13 T0 0.267 s Sd1 Ts Ts 1.333 s Sds Regional Dependent Transition Period for Longer Period Ground Motion: TL 4 (Regions outside the USA) s Natural Vibration Period (s): T 0.01 0.015 6 Design Responce Spectrum When T T0 Sa ( T) Sds 0.4 0.6 When T0 T Ts Sa ( T) Sds When Ts T TL Sa ( T) TL T Sa ( T) Sd1 When Sd1 T TL T 2 Spectral Response Acceleration 1.2 1 0.8 Sa ( T) 0.6 0.4 0.2 0 1 2 3 4 T Period (s) STRUCTURAL PERIOD OF VIBRATION Impulsive Natural Period Density of Fluid: 1 10 3 kg m Height to Diameter Ratio: Hliq Di 0.913 Coefficient Ci: (API 650 Figure E-1) Ci 7.2 Elastic Modulus of Tank Material (MPa): E 2.1 10 5 14 3 5 6 T T0 Equivalent Uniform Thickness of Tank Shell: (mm) (Average thickness) tu tav Impulsive Natural Period (s): (API 650 Eq. E.4.5.1) Ti 1 Ci Hliq 2000 tu tu 9.636 mm Ti 0.127 s E Di Convective (Sloshing) Period Sloshing Period Coefficient: 0.578 Ks Ks 0.579 3.68 Hliq tanh The First Mode Sloshing Wave Period (s ): (API 650 Eq. E.4.5.2) Di Tc 1.8 Ks Di Tc 3.532 s DESIGN SPECTRAL RESPONSE ACCELERATIONS Impulsive Spectral Acceleration Parameter I Ri Ai Sds Ai 0.45 %g Convective Spectral Acceleration Parameter Coefficient to adjust the spectral acceleration from 5% - 0.5% damping: K 1.5 1 I Tc Ri When Tc TL Ac K Sd1 When Tc TL Ac K Sd1 TL I 2 Rc Tc Ac 0.255 %g DESIGN LOADS Effective Weight of Product Diameter to Height Ratio: Di Hliq 1.095 2 Total weight of tank contents (N): Wp Di 4 Hliq 9.81 15 Wp 1.07 10 7 N Effective Impulsive Weight (N): (API 650 Eq. E.6.1.1) Selection of Effective Impulsive Weight Equation: When Di Hliq When tanh 0.866 Di Hliq Wi 1.333 0.866 Hliq Wp Di Hliq 1.333 Di Wi 1.0 0.218 Di Wp Hliq 6 N Wi 8.144 10 Effective Convective Weight (N): (API 650 Eq. E.6.1.1) Wc 0.230 Di Hliq 3.67 Hliq Wp Di tanh 6 Wc 2.689 10 N Center of Action for Ringwall Overturning Moment The ringwall overturning moment is the portion of the total overturning moment that acts at the base of the tank shell perimeter. This moment is used to determine loads on a ringwall foundation, the tank anchorage forces, and to check the longitudinal shell compression. Height of the Lateral Seismic Force: Applied to Wi (m) (API 650 Eq. E.6.1.2.1) Selection of Height Equation: When Di Hliq When Di Hliq 1.333 1.333 Xi 0.375 Hliq Xi 0.5 0.094 Di Hliq Hliq m Xi 4.169 3.67 Hliq 1 cosh Di Hliq Xc 1.0 3.67 Hliq sinh 3.67 Hliq Di Di Height of the Lateral Seismic Force: Applied to Wc (m) (API 650 Eq. E.6.1.2.1) Xc 7.579 m Center of Action for Slab Overturning Moment The slab overturning moment is the total overturning moment acting across the entire tank base cross section. This overturning moment is used to design slab and pile cap foundation (if any). Height of the Lateral Seismic Force: Applied to Wi (m) (API 650 Eq. E.6.1.2.2) When Selection of Height Equation: Di Hliq 1.333 0.866 Di Hliq Xis 0.375 1.0 1.333 1.0 Hliq Di tanh 0.866 Hliq 16 When Di Hliq 1.333 Xis 0.5 0.06 Di Hliq Hliq m Xis 5.94 Height of the Lateral Seismic Force: Applied to Wc (m) (API 650 Eq. E.6.1.2.2) Xcs 1.0 3.67 Hliq 1.937 Di Hliq 3.67 Hliq 3.67 Hliq sinh Di Di cosh Xcs 7.785 m Overturning Moment The seismic overturning moment at the base of the tank is evaluated as the SRSS summation of the impulsive and convective components multiplied by the respective moment arms to the center of action of these forces. 5 Total weight of tank shell (N): Ws Wsh 9.81 Ws 2.949 10 Height of Shell's Center of Gravity (m) Xs Hs Xs 4.991 Weight of Roof (N): Wr Wro 9.81 Wr 1.132 10 Height of Roof's Center of Gravity (m) Xr H Ringwall Overturning Moment (Nm): (API 650 Eq. E.6.1.5) for global evaluations Mrw Slab Overturning Moment (Nm): (API 650 Eq. E.6.1.5) Ms m 5 Di tan 3 2 180 1 Xr 11.623 2 [ Ai ( Wi Xi Ws Xs Wr Xr) ] [ Ac ( Wc Xc) ] 2 7 2 [ Ai ( Wi Xis Ws Xs Wr Xr) ] [ Ac ( Wc Xcs ) ] 7 Vertical Seismic Effects The vertical seismic acceleration parameter Av is defined as 0.14*Sds in API 650 and as 0.2*Sds in ASCE 7 method. Conservatively 0.2*Sds is choosen in calculations. Av 0.24 Dynamic Liquid Hoop Forces Dynamic hoop tensile stress due to seismic motion of the liquid is calculated by the following formulas. Calculation for the 1.st shell course: Distance from liquid surface to analysis point (m): Y Hliq 17 Y 10.5 m Nm 2 Ms 2.363 10 Av 0.2 Sds N m Mrw 1.733 10 Vertical Seismic Acceleration Coeff. (%g): N Nm Impulsive Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) When Di Hliq When Di Hliq When Di Hliq Selection of Force Equation: 2 Y Y tanh 0.866 Di 0.5 Hliq Hliq Hliq Ni 8.48 Ai G Di Hliq 1.333 1.333 and Y 0.75 Di 2 Y Y Ni 5.22 Ai G Di 0.5 0.75 Di 0.75 Di 1.333 and Y 0.75 Di Ni 2.6 Ai G Di 2 2 N Ni 154.732 mm Convective Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) 2 1.85 Ac G Di cosh 3.68 Nc ( Hliq Y) Di 3.68 Hliq Di N Nc 4.325 mm cosh Liquid Hydrostatic Membrane Force in Tank Shell (N/mm): Y G Di Nh 2 Thickness of the shell ring under consideration (mm): Total Combined Hoop Stress (MPa): t ts th1 CA 2 Nh N Nh 592.279 9.81 ts 6 2 Ni Nc ( Av Nh) ts mm mm 2 t 133.74 MPa The maximum allowable hoop tension membrane stress for the combination of hydrostatic and dynamic membrane hoop effects should be less than allowable design stress of the shell increased by 33%. Allowable Stress for MCE seismic design: Comparison: t 133.74 Hoop Stress Ratio: all 1.33 Sd MPa all 208.367 SRhs t all all 208.367 MPa SRhs 0.642 OK MPa Calculation for the 2.nd shell course: Distance from liquid surface to analysis point (m): Y Hliq h0 18 Y9 m Impulsive Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) When Di Hliq When Di Hliq When Di Hliq Selection of Force Equation: 2 Y Y tanh 0.866 Di 0.5 Hliq Hliq Hliq Ni 8.48 Ai G Di Hliq 1.333 1.333 and 1.333 and 2 Y 0.75 Di Ni 5.22 Ai G Di Y 0.75 Di Ni 2.6 Ai G Di Y 0.75 Di 2 Y 0.75 Di 0.5 2 N Ni 154.732 mm Convective Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) 2 1.85 Ac G Di cosh 3.68 Nc ( Hliq Y) Di 3.68 Hliq Di N Nc 4.833 mm cosh Liquid Hydrostatic Membrane Force in Tank Shell (N/mm): Y G Di Nh 2 Thickness of the shell ring under consideration (mm): Total Combined Hoop Stress (MPa): t ts th2 CA 2 Nh N Nh 507.668 9.81 ts 6 2 Ni Nc ( Av Nh) ts mm mm 2 t 117.445 MPa The maximum allowable hoop tension membrane stress for the combination of hydrostatic and dynamic membrane hoop effects should be less than allowable design stress of the shell increased by 33%. Allowable Stress for MCE seismic design: Comparison: t 117.445 Hoop Stress Ratio: all 1.33 Sd MPa all 208.367 SRhs t all all 208.367 MPa SRhs 0.564 OK MPa Calculation for the 3.rd shell course: Distance from liquid surface to analysis point (m): Y Hliq 2 h0 19 Y 7.5 m Impulsive Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) When Di Hliq When Di Hliq When Di Hliq Selection of Force Equation: 2 Y Y Di Ni 8.48 Ai G Di Hliq 0.5 tanh 0.866 Hliq Hliq Hliq 1.333 1.333 and 1.333 and 2 Y 0.75 Di Ni 5.22 Ai G Di Y 0.75 Di Ni 2.6 Ai G Di Y 0.75 Di 2 Y 0.75 Di 0.5 2 N Ni 152.685 mm Convective Hoop Membrane Force in Tank Shell (N/mm): (API 650 Eq. E.6.1.4) 2 1.85 Ac G Di cosh 3.68 Nc ( Hliq Y) Di 3.68 Hliq Di N Nc 6.476 mm cosh Liquid Hydrostatic Membrane Force in Tank Shell (N/mm): Y G Di Nh 2 Thickness of the shell ring under consideration (mm): Total Combined Hoop Stress (MPa): t ts th3 CA 2 Nh N Nh 423.056 9.81 ts 4 2 Ni Nc ( Av Nh) ts mm mm 2 MPa t 151.633 The maximum allowable hoop tension membrane stress for the combination of hydrostatic and dynamic membrane hoop effects should be less than allowable design stress of the shell increased by 33%. Allowable Stress for MCE seismic design: Comparison: t 151.633 Hoop Stress Ratio: MPa all 1.33 Sd all 208.367 SRhs t all all 208.367 MPa SRhs 0.728 OK MPa FOUNDATION LOADS Dead Load per Unit Length (N/m): (Shell and Roof) DL Ws Wr 20 Di DL 1.13 10 4 N m 2 Lr 9.81 ( Di 0.5) 4 Live Load per Unit Length (N/m): (Live Load on Roof) LL Total Dead Weight (N): (Shell, Roof and Liquid) Wt Ws Wr Wp Total Load per Unit Area during Operation (N/m2): (Shell, Roof and Liquid) Wo LL 7.677 10 Di N 3 m 7 Wt 1.111 10 Wt N N 5 Wo 1.069 10 Di2 4 m 2 Seismic loads: The equivalent lateral seismic forces are calculated by considering the effective mass and dynamic liquid pressures. The seismic base shear is evaluated as the SRSS summation of the impulsive and convective components. Base Shear due to Seismic Load (N): Seq 2 [ Ai ( Wi Ws Wr) ] ( Ac Wc ) 2 6 N 7 Seq 3.909 10 Ringwall Overturning Moment due to Seismic Load (Nm): Mrw 1.733 10 Nm Slab Overturning Moment due to Seismic Load (Nm): Ms 2.363 10 7 Nm 4 Vertical Seismic Force (N): (Shell and Roof) Fvs Av ( Ws Wr) Vertical Seismic Force per Unit Length (N/m): (Shel and Roof) VSF Total Vertical Seismic Force (N): (Shell, Roof and Liquid) Fvst Av Wt Fvst 2.666 10 N Total Vertical Load (N): (Total Vertical Seismic and Total Dead W.) Fvt Fvst Wt Fvt 1.377 10 7 N Fvs ( Di ) Fvs 9.795 10 3 VSF 2.711 10 6 N N m ANCHORAGE LOADS Resistance to the overturning (ringwall) moment at the base of the shell is provided by mechanical anchorage devices (anchor bolts). The resisting weight of the liquid is neglected in the calculation of the uplift load on the anchors. The anchors are sized to provide at least the minimum anchorage resistance calculated as follows: Distributed Compression Force due to Roof (N/m): wr Distributed Compression Force due to Shell (N/m): ws Total Distributed Compression Force (N/m): Wr Di Ws Di wt wr ws Vertical Seismic Acceleration (g's): Minimum Anchorage Resistance (N/m): (API 650 Eq. E.6.2.1.2) 3 wr 3.134 10 N m 3 ws 8.163 10 4 wt 1.13 10 N m N m Av 0.24 wab 1.273 Mrw wt ( 1 0.4 Av) wab 1.566 105 2 Di 21 N m ANCHOR BOLT VERIFICATION (LRFD CRITERION) Due to the adoption of shear keys, anchor bolts are subjected to traction loads only. Max applied tractions are evaluated from above calculated anchorage loads and anchor bolt capacity is determined according to ACI 318-05 Appendix D Requirements according to API 650 E.7.1.2: - Minimum 6 anchors should be provided. - The spacing between anchors should be less than 3 m. - Anchors should have a minimum diameter of 25 mm. Number of Equally Spaced Anchors Around the Tank Circumference: nb 24 Distance from bolt center to shell (mm): Dbs 92 Bolt Circle Diameter (m): Db Di 2 Bolt Spacing Angle: Bolt Spacing (m): Dbs th1 1000 360 Db 11.708 Db m degrees 15 nb Bsp mm Bsp 1.533 nb Concrete strength (MPa): flc 25 m MPa Anchor Bolt Characteristics Cast in headed stud anchor Nominal Diameter of Anchor (mm): db 48 Threaded Area of Bolt (mm2): Ath mm 2 0.75 db 4 3 Ath 1.357 10 Anchor bolt material: S275JR (St44-2) or equivalent Ultimate Tensile Strenght (MPa): Sub 430 Yield Strenght (MPa): Syb 275 Maximum traction As LRFD design method is used for anchor bolt verification, following load combination will be adopted U = 0.9 x D + E Bsp 1000 Bolt Spacing to Diameter ratio db Max traction on single bolt (kN) Tb wab Bsp 1000 22 Tb 240 31.929 kN 2 mm Bolts tension capacity (according to clause D.5) Reduction Factor (according to clause D.4.4.a) t 0.75 Additional seismic strength reduction factor s 0.75 Design tensile strength (ACI 318 D.5.1.2) (MPa) futa min ( Sub 860 1.9 Syb) Nominal bolt strength in tension (kN) Nsa Ath min ( futa 860) 10 Nsa 583.582 Bolt tension capacity (kN) Nsa s t Nsa Nsa 328.265 kN Bolt tension demand (kN) Nua Tb Nua 240 Comparison: futa 430 3 Nsa 328.265 kN Nua 240 Bolt usage ratio: kN kN kN Nua FUt MPa OK FUt 0.731 Nsa Pullout strength in tension (according to clause D.5.3) Modification Factor: cp 1.4 Reduction Factor: p 0.75 Bearing area at head of anchor bolt (mm2): db2 Abrg 160 4 Pull out strength in tension of an headed bolt (kN): Np 8 Abrg flc 10 Nominal pull out strength (kN): Npn Np cp Npn 6.661 10 kN Design pull out strength (kN): Np p s Npn Np 3.747 10 kN Comparison: 3 Np 3.747 10 kN 2 Nsa 328.265 2 4 Abrg 2.379 10 mm 3 3 Np 4.758 kN 10 3 3 OK kN Bolt adequacy for uplift loads According to Table 3.21 of API 650 Dead load of shell minus any corrosion allowance and any dead load including roof plate acting on the shell minus any corrosion allowance (N): tav CA Wro tr CA 9.81 tav tr W2 Wsh Seismic uplift loads (N): U 4 Ms Di 5 N 7 Nm W2 1.679 10 W2 ( 1 0.4 Av) As Ms is used for a verification based on ASD criterion a new evaluation can be made as follows: Slab Overturning Moment (Nm): Ms 2 [ Ai 0.7 ( Wi Xis Ws Xs Wr Xr) ] [ Ac ( Wc Xcs ) ] 23 2 Ms 1.698 10 Levhali Seismic uplift loads (N): Uplift load per anchor (N): Uasd 4 tb Ms Di Uasd al 0.8 Syb Average induced stress (MPa): ub 5 6 Nm N MPa al 220 tb ub 176.627 MPa Ath ub SRu Uasd 5.753 10 tb 2.397 10 nb Allowable Ancher Bolt Stress (MPa): according to Table 3.21 of API 650 Uplift stress ratio W2 ( 1 0.4 Av) OK SRu 0.803 al SHEAR KEY VERIFICATION (ASD CRITERION) Shear keys characteristics Depth of shear key (mm): dp 100 mm Width of shear key (mm): wsk 100 mm Thickness of shear key (mm): tsk 20 Number: nsk 24 Material: S275 JRG2 Plate minimum yield stress (MPa) ysk 275 mm Verification procedure The shear keys are verified for the bending moment and shear stresses in the plates produced by the concrete bearing reaction in the contact area, assumed as uniformly distributed. Two verifications are performed: A global verification at the shear key connection to the annular plate A local verification at the connection of the two vertical plates forming the shear key. 6 Total Base Shear due to seismic load (N): 0.7 Seq 2.736 10 Shear for each shear key (N): Ssk Concrete compression (MPa): fc 0.7 Seq nsk Ssk wsk dp Concrete allowable compression (MPa): fcall 0.65 0.85 flc Concrete compression ratio SRck fc fcall N 5 Ssk 1.14 10 fc 11.402 MPa fcall 13.813 MPa OK SRck 0.825 Global verification Shear area (mm2): Assk tsk wsk 24 Assk 2 10 3 2 mm Shear stress (MPa): Ssk Shear key allowable bending stress (MPa): allsk Shear key allowable shear stress (MPa): allsk MPa 57.009 Assk 2 3 allsk 183.333 MPa ysk allsk MPa allsk 129.636 2 Shear stress ratio: SR dp Arm of the global concrete reaction (mm): afc Global bending moment (Nmm): Mgk Ssk afc Global inertia moment (mm4): Igk afc 50 2 1 mm 6 Mgk 5.701 10 3 12 OK SR 0.44 allsk ( wsk) tsk ( wsk tsk) tsk 3 4 6 Igk 1.72 10 Global section modulus (mm3): Shear key global bending stress (MPa): Shear key global bending stress ratio. Igk Wgk gk wsk mm 3 4 Wgk 3.44 10 2 Mgk mm gk 165.723 MPa Wgk SRgk Nmm gk OK SRgk 0.904 allsk Local verification Conservatively we consider a simple cantilever beam of unit width Shear key overhang (mm): esk wsk tsk Bending moment due to concrete reaction (Nmm/mm): Mlk fc esk 1 Shear key section modulus per unit depth (mm3/mm): Wlk Shear key bending stress (MPa): Shear key local bending stress ratio: esk 40 2 lk 6 2 Mlk Wlk SRlk 25 tsk esk lk allsk 2 mm 3 N mm Mlk 9.121 10 mm 3 Wlk 66.667 lk 136.821 SRlk 0.746 mm mm MPa OK MAXIMUM LONGITUDILAN SHELL MEMBRANE COMPRESSION STRESS Shell Compression in Mechanically Anchored Tanks The maximum longitudinal shell compression stress at the bottom of the shell for mechanically anchored tanks is evaluated according to API 650 E.6.2.2.2 Thickness of Bottom Shell Course less CA (mm): tsb th1 CA c wt ( 1 0.4 Av) 1.273 Mrw 1 1000 tsb 2 Di tsb 6 mm MPa c 29.865 Allowable Longitudinal Shell Membrane Compression Stress The seismic allowable stress Fc is evaluated according to API 650 E.6.2.2.3 2 The Parameter: Para G Hliq Di Para 38.573 2 tsb The Allowable Compression Stress (MPa): (API 650 Eq. E.6.2.2.3) Selection of Stress Equation: 2 G Hliq Di When 44 2 Fc tsb 83 tsb Di 2 G Hliq Di When 2 44 tsb Fc 83 tsb 2.5 Di 7.5 ( G Hliq) 0.5 Sy Fc 41.625 Comparison: c 29.865 Compression Stress Ratio: Rcs MPa c Fc 41.625 MPa MPa OK Rcs 0.717 Fc ANCHOR CHAIR VERIFICATION (ASD CRITERION) The tank is anchored to the foundation by mean of anchor bolts and chairs. The verification of various components of the chair (top plate and gussets) is performed according to procedure 3-14 "Design of base details for vertical vessels" of Pressure Vessel Design Manual by D. Moss. Used symbols are shown in next figure. Input data Material S235 JRG2 Plate minimum yield stress (MPa): y Sy y 235 Plate allowable stress (MPa): ball Sd ball 156.667 MPa Bolt eccentricity (mm): a Dbs a 92 26 MPa mm Height from top of annular plate (mm): h 250 mm Distance between gussets (mm): b 100 mm Thickness of bottom shell (mm): ts th1 Bolt diameter (mm): ts 12 mm db 48 mm Bolt hole in the top plate (mm) dbh db 24 Top plate thickness (mm): tc 30 Top plate width (mm): A 400 mm Top plate edge distance from bolt axis (mm): c 85 Top plate width ouside bolt hole (mm): e c Thickness of gussets (mm): tg 25 mm Bolt pitch (mm): bp Bsp 1000 bp 1.533 10 3 mm Base plate span between chairs (mm): bs bp ( b 2 tg) bs 1.383 10 3 mm Number of gussets per chair: ng 2 Shell reinforcement plate thickness (mm:) rpt 20 mm Shell reinforcement plate halfwidth (mm): rpw 200 mm dbh 72 mm mm mm dbh e 49 mm 2 Design loads Bolt traction As ASD design method is used for anchor chair verification, a new evaluation of max bolt traction is done as follows: Maximum traction on single bolt (N): Tbc 1.273 Mrw wt ( 1 0.4 Av 0.7) bp 1000 2 Db Tbc 2.305 10 5 N For additional conservatism we consider the max between the computed traction and the ASD bolt capacity Maximum load considered for the chair verification (N): Tbc max Tbc0.7Nsa1000 Tbc 2.305 10 Maximum compression per unit length (N/m): C wt ( 1 0.4 Av 0.7) 5 N 1.273 Mrw 2 Di 5 C 1.789 10 27 N m Annular bottom plate characteristics Selected bottom plate thickness (mm): tb tbs tb 8 Annular plate width (mm): mm w 530.804 mm Top plate verification The top plate is assumed as a beam, with dimensions e x A, with partially fixed ends, and a portion (1/3) of the total anchor bolt force Tbc, distributed along part of the span. Maximum induced bending stress (MPa): Tbc tp 2 ( 0.375 b 0.22db) tp 140.808 MPa e tc Top plate bending stress ratio SRtp tp OK SRtp 0.899 ball Gusset verification Gusset maximum axial compression force (N): Tbc Cg 5 Cg 1.152 10 ng Gusset width at bottom edge (mm): wo 15 mm Gusset mean width (mm): bg ( a c ) wo bg 96 2 mm Gusset thickness (mm): tg 25 Shell reinforcement plate thickness (mm): rpt 20 mm Shell reinforcement plate halfwidth (mm): rpw 200 Section total area (mm2): Neutral axis distance from midsurface of reinforcement plate (mm): N mm mm 2 3 Ag bg tg rpt rpw Ag 6.4 10 bg rpt 2 2 na tg bg na 21.75 Ag mm mm Longitudinal inertia moment (mm4): 3 Il tg bg 12 2 3 bg rpt na rpw rpt rpt rpw ( na) 2 2 12 2 6 tg bg Transv ersal inertia moment (mm4): It Inertia radius (mm): rl 12 1 Ag 28 3 bg tg rpt rpw Il rt Il 7.023 10 It Ag 3 7 It 1.346 10 rl 33.125 mm rt 45.857 mm 4 mm 4 mm rmin min ( rl rt) Instability Factor: IF 1 Young's modulus (MPa): E 210000 MPa Yield s tress (MPa): rmin 33.125 mm y 235 Cc factor: 2 E Cc 2 y MPa Cc 132.813 Allowable compression stress (MPa): cgall 2 IF h rmin 1 2 2 rmin 3 5 h IF h 1 3 IF 3 3 8 Cc rmin rmin 8 Cc Max compression stress (MPa) Compression stress ratio cg Cg Ag SRcg 29 y cg cgall cgall 135.608 MPa cg 18.008 SRcg 0.133 MPa OK