PROJECT
Industrial Hopper for BOROUGE - ADNOC
Founded in
in the
the UAE
UAE in
in 2002,
2002, ETST
ETST has
has aa long
long track
track
Founded
record of
of innovation
innovation in
in furnishing
furnishing complete
complete turnkey
turnkey
record
solutions for
handling
to meet
demands
solutions
formaterial
material
handling
tothemeet
the
of
various
industries.
demands of various industries.
We listed
ETST
helped
for the
We
listed down
downfew
fewclients
clients
ETST
helped
for
same
requirements:
the
same
requirements:
 ADEKA
ADEKA AL
AL OTAIBA
OTAIBA MIDDLE
MIDDLE EAST
EAST LLC
LLC

Today, our
our company
company proves
proves to
to be
be one
one of
of the
the most
most 
Today,

popular engineering
popular
engineeringcompanies
companiesininthe
theregion.
region.

GHAF POLYMERS PLASTIC INDUSTRIES CO.
GHAF POLYMERS PLASTIC INDUSTRIES CO.
KUWAIT PACKING MATERIALS
KUWAIT PACKING MATERIALS
MANUFACTURING COMPANY
We have
have been
been honored
honored to
to work
work for
for ADNOC
ADNOC in
in
We
 ASTRA
POLYMERS COMPANY
MANUFACTURING
beginning
of
this
year
for
the
Engineering,
beginning of this year for the Engineering,
Maintenance and
and Commissioning
Commissioning of
of Screw
Screw Conveyor
Conveyor
Maintenance
installed inside
house
in carbon
black
unit  ASTRA POLYMERS
installed
insideaabag
bagfilter
filter
house
in carbon
black
of ADNOC
Refining.
unit
of ADNOC
Refining.
In this
this presentation,
presentation, we
we will
will outline
outline our
our proposal
proposal for
for
In
your request
request of
your
of industrial
industrialhopper.
hopper.
INITIAL LAYOUT FOR BOROUGE
ETST have doubts that this proposed design will be implementable for the following reasons:
 Feasibility - By the angle of walls, product inside hopper will not be discharged by gravity
 Safety Risk - Lifting a 40’ container with 30t weight to an elevation of 12m is not an easy operational task
and will raise safety risks
 Cost - It is not budget friendly to build a warehouse which will allow to take static force of 40t (container
+ tilting station)
 Manpower - If you will push through the lifting of container to 12m elevation, operators have to work on
this elevation the entire shift
 Resources – Power supply at the elevation of 12m as the tilting station is working with a hydraulic
power pack
PROPOSED CONCEPT
ETST propose the loading of pellets from a 40’
container into the FFS/big bag bagging machine. We
will be showing you on the next slides what we have
considered for each system/line.
PROPOSED CONCEPT
ETST propose the loading of pellets from a 40’ container into the FFS/big bag
bagging machine. The below are considered for each system/line:
 Hydraulic container tilting station on ground level:
 Pneumatic conveying system from container discharge to storage hopper
 Storage hopper 65qm in SS304 (with washing unit as optional)
 Magnet separator in gravity line
 Inline deduster to take out fines and dust to increase the final product quality (This
system is approved by borealis)
 Ffs / big bag bagging machine
HYDRAULIC CONTAINER
TILTING STATION
Through
the
development
of
electronically-controlled bulk unloading
station, this new game-changing system
helps
bulk
producers
minimize
the
handling, transport, and storage of hardto-follow bulk solids.
6
CONCEPT HANDSKETCH
Alternatively product coming from the
plant directly
 Then no need for container, conveying
system, container tilting and rotary
feeder station
 No need for additional manpower
 Total height of construction approx. 1819 meter
PACKING LINE LAYOUT
KEY COMPONENTS
THANK YOU