Philadelphia University Faculty Engineering & Technology Mechanical Engineering Department Fluid Mechanics Lab. Experiment Title: Losses in pipes Straight & Expansion-Contraction (exp#5) Student Name: Mohammed jehad Abdullah alia Supervisor Name: Eng .Esraa AL-Hyasat Objectives: The object of this experiment To make the student acquainted with fluid flows through pipes. And To study and recognize the pressure drop along straight pipes/expanded-contracted cross sections . One of the most common problems in fluid mechanics is the estimation of pressure loss. It is the objective of this experiment to enable pressure loss measurements to be made on several small bore pipe circuit components such as pipe bends valves and sudden changes in area of flow . Theory: A Straight Pipe 13.7 mm Bore B 90o Sharp Bend C Proprietary 90o Elbow D Gate Valve E Sudden Enlargement - 13.7 mm / 26.4 mm F Sudden Contraction - 26.4 mm / 13.7 mm G Smooth 90o Bend 52 mm Radius B C H Smooth 90o Bend 102 mm Radius J Smooth 90o Bend 152 mm Radius K Globe Valve H G L Straight Pipe 26.4 mm Bore. J D K E L F A P.V.C. Manometer Tubes Figure 1. Diagrammatic Arrangement of Apparatus Apparatus The state of a fluid being transported through pipes is the most common case which encounters engineers .Such flow is found in sanitary systems to oil lines and even within machinery in hydraulic and pneumatic circuits that is used to actuate and control the machines. As in contacting solid bodies where relative motion creates friction forces, there is also friction between flowing fluid particles and its container, and among the fluid particles themselves. This friction is expressed in terms of fluid layers shear stress, which is a function of fluid viscosity (µ) and fluid velocity gradient Figure 2 .Fluid Layer Shear Stress. Major Losses (Straight Pipe) Major losses are that pressure losses that are created by fluid flow through constant section and straight pipes. Looking at figure 3, if we took any element of the fluid and drew its free body diagram, we can see that the pressure decreases along the pipe due to frictional forces Figure 3 .Fluid Element Force Analysis This friction in straight pipes is expressed by a coefficient called friction coefficient (f).This coefficient depends on pipe surface smoothness and Reynolds number of the flow. It’s found empirically and represented in a graph called Moody Diagram Our job is to find this coefficient for two different pipes at different flow rates using these equations 𝒇= 𝟐𝒈∆𝒉 𝒗𝟐 (𝑳⁄𝑫) 𝑹𝒆 = 𝝆𝑽𝑫 𝝁 𝒇 : Friction factor g : acceleration due to gravity, (9.81 m/𝑚2 ) D : Diameter of pipe, (m) V : mean velocity, (m/s) L : Length of pipe, (m) ∆𝒉 ∶ Average height (m) Re : Reynolds Number 𝝆 ∶ density, (kg/𝑚3 ) 𝝁 ∶ dynamic viscosity (N. s/𝑚2 ) Sudden Expanded-Contracted Pipe loss The changes in cross-section available on the experimental unit take the form of discontinuous expansion or constriction. For a continuous change of cross-section, the coefficient of resistance values can be taken from special diagrams. For a discontinuous change in cross-section, the coefficient of resistance can be derived from Bernoulli’s equation and the principle of linear momentum. A1 V1 A2 V2 Figure 4 . A Sudden Expansion. A1 V1 A2 V2 Figure 5 . A Sudden Contraction 𝑽𝟐 ∆𝒉 = 𝑲𝒕𝒉 𝟐𝒈 𝑲𝒆𝒙𝒑 𝒅𝟐𝟐 = [ 𝟐 − 𝟏] 𝒅𝟏 𝑲𝒆𝒙𝒑 : Loss Coefficient experiment 𝑲𝒕𝒉 : Loss Coefficient theoretical 𝟐 Collected Data & Calculations & Results : Readings: Straight Pipe L = 800 mm D = 17 mm (Q)L T ℎ1 )cm( ℎ2 )cm( 5 85 80 95 v(m/s) Re Q (𝑚3 /s) 0.23 3.91𝑥106 5.26𝑥10−5 fth 0.39 fex(Moody) 0.045 e% 88.46% Expansion L1 = 65 mm, L2 = 30 mm D1 = 17 mm , D2= 28.4 mm (Q)L T ℎ1 )cm( ℎ2 )cm( 5 Q (𝑚3 /s) 4.76𝑥10−5 75 80 v(m/s) 0.46 105 Kth -0.1237 Kex 3.207 e% 107% Contraction L1 = 30 mm, L2 = 65 mm D2 = 28.4 mm , D0= 17 mm ) Q( L TIME ℎ1 )cm( ℎ2 )cm( 5 87 80 97 Q (m3/s) v(m/s) Kth Kex e% −5 0.5 −7.116 145.06% 3.207 5.15𝑥10 Straight Pipe 𝑄= 𝐴= 𝑉 𝑡 = 5𝑥10−3 95 = 5.26𝑥10−5 𝑚3 /s 𝜋 2 𝜋 𝑥𝑑 = 𝑥(0.017)2 = 2.27𝑥10−4 𝑚2 4 4 𝑄 5.26𝑥10−5 𝑣= = = 0.23 𝐴 2.27𝑥10−4 𝑹𝒆 = (𝟏𝟎𝟎𝟎)𝒙(𝟎. 𝟐𝟑)𝐱(𝟎. 𝟎𝟏𝟕) = 𝟑. 𝟔𝒙𝟏𝟎𝟔 𝟏𝒙𝟏𝟎−𝟔 𝝁 = 𝟏𝒙𝟏𝟎−𝟔 𝒇𝒓𝒐𝒎 𝑻𝒂𝒃𝒍𝒆 𝑨. 𝟓 𝒇𝒐𝒓 𝒘𝒂𝒕𝒆𝒓 @𝟐𝟎𝒄 ∆𝒉 = ℎ1 − ℎ2 = (85 − 80)𝑚𝑚 = 0.05 𝑚 𝑳 𝒗𝟐 ∆𝒉 = 𝒇𝒙 ( ) 𝒙 ( ). 𝑫 𝟐𝒈 𝟎. 𝟎𝟖 (𝟎. 𝟐𝟑)𝟐 𝟎. 𝟎𝟓 = 𝒇𝒙 ( )𝒙( ). 𝟎. 𝟎𝟏𝟕 𝟐𝒙𝟗. 𝟖𝟏 𝒓𝒆𝒍𝒂𝒕𝒊𝒗𝒆 𝒑𝒊𝒑𝒆 = 𝒇𝒕𝒉𝒆𝒐 = 𝟎. 𝟑𝟗 𝝐 𝟎. 𝟎𝟐𝟓 = = 𝟎. 𝟎𝟏𝟒𝟕 ≈ 𝟎. 𝟎𝟏𝟓 𝒅 𝟏𝟕 𝒇𝒆𝒙𝒑 = 𝟎. 𝟎𝟒𝟓 𝒆% = | 𝟎. 𝟑𝟗 − 𝟎. 𝟎𝟒𝟓 | 𝒙𝟏𝟎𝟎 = 𝟖𝟖. 𝟒𝟔% 𝟎. 𝟑𝟗 Expansion 𝑉 5𝑥10−3 𝑄= = = 4.76𝑥10−5 𝑚3 𝑡 105 𝐴= 𝜋 𝜋 𝑥(𝐷2 − 𝐷1 )2 = 𝑥(0.0284 − 0.017)2 = 1.02𝑥10−4 𝑚2 4 4 𝑄 4.76𝑥10−5 𝑣= = = 0.46 𝐴 1.02𝑥10−4 𝟐 𝑲𝒆𝒙𝒑 𝟐 𝒅𝟐𝟐 𝟎. 𝟎𝟐𝟖𝟒𝟐 = ( 𝟐 − 𝟏) = ( − 𝟏) = 𝟑. 𝟐𝟎𝟕 𝟎. 𝟎𝟏𝟕𝟐 𝒅𝟏 𝒗𝟐 𝑳𝟏 𝒗𝟐 𝒗𝟐 𝑳𝟐 ∆𝒉 = (𝒇 𝒙 ) + 𝑲𝒕𝒉 𝒙 + (𝒇 𝒙 ) 𝟐𝒈 𝒅𝟏 𝟐𝒈 𝟐𝒈 𝒅𝟐 𝒇= 𝟐𝒈∆𝒉 𝟐𝒙𝟗. 𝟖𝟏𝒙𝟎. 𝟎𝟓 = = 𝟏. 𝟐𝟏 𝒗𝟐 (𝑳⁄𝑫) 𝟎. 𝟒𝟔𝟐 (𝟎. 𝟎𝟔𝟓⁄𝟎. 𝟎𝟏𝟕) 𝟎. 𝟒𝟔𝟐 𝟎. 𝟎𝟔𝟓 𝟎. 𝟒𝟔𝟐 𝟎. 𝟎𝟓 = (𝟏. 𝟐𝟏𝒙 𝒙 ) + 𝑲𝒕𝒉 𝒙 𝟐𝒙𝟗. 𝟖𝟏 𝟎. 𝟎𝟏𝟕 𝟐𝒙𝟗. 𝟖𝟏 𝟎. 𝟒𝟔𝟐 𝟎. 𝟎𝟑 + (𝟏. 𝟐𝒙 𝒙 ) 𝟐𝒙𝟗. 𝟖𝟏 𝟎. 𝟎𝟐𝟖𝟒 𝑲𝒕𝒉 = -0.1237 𝒆% = | −𝟎. 𝟏𝟐𝟑𝟕 − 𝟏. 𝟐𝟏 | 𝒙𝟏𝟎𝟎 = 𝟏𝟎𝟕. 𝟐% −𝟎. 𝟏𝟐𝟑𝟕 Contraction 𝑉 5𝑥10−3 𝑄= = = 5.15𝑥10−5 𝑇 97 𝐴= 𝜋 (𝐷2 − 𝐷1 )2 = 1.02𝑥10−4 4 𝑣= 𝑄 = 0.505 𝐴 ∆ℎ = ℎ1 − ℎ2 = 0.87 − 0.80 = 0.07𝑚 𝑓= ∆ℎ = (𝑓 2𝑔∆ℎ 2𝑥9.81𝑥0.07 = = 3.111 𝑣 2 (𝐿⁄𝐷) 0.52 ( 0.03 ) 0.017 𝑣 2 𝐿1 𝑣2 𝑣 2 𝐿2 𝑥 ) + (K 𝑡ℎ ) + (𝑓 𝑥 ) = 0.07 2𝑥𝑔 𝐷1 2𝑥𝑔 2𝑥𝑔 𝐷2 0.52 0.03 0.52 ) + (𝐾𝑡ℎ 𝑥 ) = (3.111 𝑥 2 ∗ 9.81 0.017 2𝑥9.81 0.52 0.065 ) = 𝐾𝑡ℎ = −7.116 + (3.111 𝑥 2𝑥9.81 0.0284 2 𝐾𝑒𝑥𝑝 e% = ( 2 𝑑22 0.0172 = [ 2 − 1] = [ − 1] = 3.2071 0.02842 𝑑1 𝐾𝑡ℎ − 𝐾𝑒𝑥𝑝 −7.116 − 3.2071 ) 𝑥100% = ( ) ∗ 100% = 145.06% 𝐾𝑡ℎ −7.116 Questions: 1. 1. What are the factors that have an effect on friction coefficient of pipe? 1_Roughness factor of inner surface of the pipe 2_length of the pipe 3inner diameter of the pipe 4_square velocity of the fluid 5_density of the fluid. 2. Does the expansion have a pressure loss? Why? Pressure drop is defined as the difference in total pressure between two points of a fluid carrying network. A pressure drop occurs when frictional forces, caused by the resistance to flow, act on a fluid as it flows through the tube