Plattform Industrie 4.0 RAMI4.0 – a reference framework for digitalisation An Overview Industrie 4.0 Background: What’s new, really? RAM I4.0 – an overview Guidance for Industrie 4.0 RAM I4.0 in practice What does digitalisation mean for my own company? RAM I4.0 international Collaborations and mappings towards a global standard 2 Industrie 4.0 connecting business processes – across company borders Internet is available everywhere, simple and cheap. Devices are becoming intelligent. Using this in a smart way opens up a new world of services and functions. Industrie 4.0 connects all parties involved in business processes in the manufacturing and process industry. Information from suppliers, customers and within your own company is connected and transparently available. Workpieces and machines manage the production autonomously – flexible, efficient, resource-saving. There are transitions between companies and sectors. Graphic © Anna Salari, designed by freepik 3 Industrie 4.0 What‘s new, really? That’s already possible today The cloud The network Automation devices with Internet access + New ingredients Uniform and sectorneutral standards for services and semantics Internet-based services From Intranet to Internet = Industrie 4.0 Exchanging information between value chain partners New business models and applications Added value created from information flow 4 Value chains across different sectors Source: https://www.ipa.fraunhofer.de/content/dam/ipa/de/documents/UeberUns/Leitthemen/Industrie40/Studie_Vokswirtschaftliches_Potenzial.pdf 5 Common Standards Requirements for digitised industrial production Common communication structures: network and protocols Common rules for cyber security and data protection Common language including signs, alphabet, vocabulary, syntax, grammar, semantics, pragmatics and culture Standardisation Graphic © Anna Salari An Overview Industrie 4.0 Background: What’s new, really? RAM I4.0 – an overview Guidance for Industrie 4.0 RAM I4.0 in practice What does digitalisation mean for my own company? RAM I4.0 international Collaborations and mappings towards a global standard 7 Reference Architectural Model Industrie 4.0 RAMI4.0 = guidance for Industrie 4.0 RAMI4.0 is a three-dimensional map showing the most important aspects of Industrie 4.0. RAMI4.0 ensures that all participants involved share a common perspective and develop a common understanding. Graphic © Plattform Industrie 4.0 and ZVEI 8 8 An Overview Industrie 4.0 Background: What’s new, really? RAM I4.0 – an overview Guidance for Industrie 4.0 RAM I4.0 in practice What does digitalisation mean for my own company? RAM I4.0 international Collaborations and mappings towards a global standard 9 RAMI4.0 – first dimension Product Life Cycle The product: theersten first idea to bis decomissioning. Das Produkt: from von der Idee zum Demontage. Maintenance Usage Development Instance Type Construction plan: Development Construction Computer simulation Prototype … Maintenance Usage Production Model maintenance: Software updates Instruction manuals Product changes … Production: Product Quality data Serial number … Service: Maintenance Optimisation Updates Troubleshooting Recycling … 1010 RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type System integrator Development Operator / end customer Development Maintenance Usage Instance Maintenance Usage Type Production Maintenance Usage Instance Maintenance Usage Type Production Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type Production Maintenance Usage Instance Production Product (motor) System integrator delivery Maintenance Usage Development Type Production Maintenance Usage Instance Production Installation in the plant Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type System integrator Maintenance Usage Instance Maintenance Usage Development Production Type Production Maintenance Usage Instance Service Troubleshooting Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage Motor defect Service Troubleshooting RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type Production Instance Model maintenance Software Updates System integrator Maintenance Usage Development Maintenance Usage Type Service Repair Production Instance Maintenance Usage Motor defect Service Troubleshooting Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type Production Maintenance Usage Instance Construction plan Construction System integrator Provide CAD data? Maintenance Usage Development Type Production Maintenance Usage Instance Construction plan Engineering Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type System integrator Maintenance Usage Instance Maintenance Usage Development Production Type Production Maintenance Usage Instance Model maintenance Software Updates Operator / end customer Maintenance Usage Development Type Production Maintenance Usage Instance Service Maintenance RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type Production Maintenance Usage Instance Model maintenance Product changes System integrator Maintenance Usage Development Type Production Maintenance Usage Instance Service Monitoring Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Type Production Maintenance Usage Instance Model maintenance Product changes System integrator Development Operator / end customer Development Maintenance Usage Type Maintenance Usage Instance Maintenance Usage Type Production Production Instance Production Filed data Load characteristics Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Manufacturer Maintenance Usage Development Production Type Maintenance Usage Instance Production Test data Tolerances System integrator Maintenance Usage Development Type Provide data of my Maintenance production for the Usage client’s service? Instance Production Service Optimisation Operator / end customer Maintenance Usage Development Type Production Instance Maintenance Usage RAMI4.0 – first dimension Product Life Cycle: Examples Das Produkt: von der ersten Idee bis zum Demontage. Maintenance Usage Development Instance Type Construction plan: Development Construction Computer simulation Prototype … Maintenance Usage Production Model maintenance: Software updates Instruction manuals Product changes … Production: Product Quality data Serial number … Service: Maintenance Optimisation Updates Troubleshooting Recycling … Example: As a manufacturer of motors I can take two perspectives My product and service offers to my clients My internal processes and workflows 2020 RAMI4.0 – second dimension Basic questions about the business idea Organisation and business processes What is the customer willing to pay for? Functions Functions of the asset What is my product supposed to do? Information Necessary data What data does my product have to provide? Access to information How do I or my customer access the data? Business Communication Integration Asset Which parts of my product are digitally available in the Integration of assets into the world of information network? “Things” in the physical world Graphic © Plattform Industrie 4.0 and ZVEI, pictograms © Anna Salari, designed by freepik How do I integrate my product with the process to move it in the real world? 2121 RAMI4.0 – second dimension Basic questions about the business idea Organisation and business processes What is the customer willing to pay for? Functions Functions of the asset What is my product supposed to do? Information Necessary data What data does my product have to provide? Access to information How do I or my customer access the data? Business Communication Integration Asset Which parts of my product are digitally available in the Integration of assets into the world of information network? “Things” in the physical world Graphic © Plattform Industrie 4.0 and ZVEI, pictograms © Anna Salari, designed by freepik How do I integrate my product with the process to move it in the real world? 2222 RAMI 4.0 – Communication layer Agreements on communication Communication layer with its individual ISO/OSI layers Communication layer = Basis for standardized communication between Administration Shells 23 RAMI4.0 – third dimension Factory hierarchy: the old world Industrie 3.0 = the old world Entreprise Hardware defines the structure Work Centers Functions are linked to hardware Communication from one level to the other The product is isolated Station Control Device Field Device Product Graphic © Anna Salari, designed by freepik 2424 RAMI4.0 – third dimension Factory hierarchy: the new world Industrie 4.0 = the new world Connected World Flexible systems and machines; functions are distributed through the network. The network can cross company boundaries. Flexible factory Participants interact across hierarchical levels All participants are able to communicate with each other. Products are part of the network. Products Graphic © Anna Salari, designed by freepik 25 Reference Architectural Model Industrie 4.0 RAMI4.0 = guidance for Industrie 4.0 Architecture Hierarchy Digital world Business processes Functions Data Communication Real Digitalisation Physical things Product Life Cycle Development, Production / Sales, Service A solution space including a coordinate system for Industrie 4.0 Graphic RAMI 4.0 © Plattform Industrie 4.0 and ZVEI, pictogram: © Anna Salari, designed by freepik 26 Reference Architectural Model Industrie 4.0 RAMI4.0 = guidance for Industrie 4.0 RAMI4.0 is a three-dimensional map showing the most important aspects of Industrie 4.0. RAMI4.0 ensures that all participants involved share a common perspective and develop a common understanding. Graphic © Plattform Industrie 4.0 and ZVEI 2727 An Overview Industrie 4.0 Background: What’s new, really? RAM I4.0 – an overview Guidance for Industrie 4.0 RAM I4.0 in practice What does digitalisation mean for my own company? RAM I4.0 international Collaborations and mappings towards a global standard 28 Reference Architectural Model Industrie 4.0 International cooperations: Towards a global standard Successful mapping of the internationally approved pre-standard RAMI 4.0 (IEC PAS 63088) with nationally developed reference architectures of other countries USA: since 2016: collaboration with Industrial Internet Consortium (IIC) 2017: Whitepaper: presentation and comparison of RAMI 4.0 & Industrial Internet Reference Architecture (IIRA) 2018: strengthening bilateral cooperation 2019: joint discussion on Industrie 4.0 component and Administration Shell Status: November 2018 2929 Reference Architectural Model Industrie 4.0 International cooperations: Towards a global standard Germany, France and Italy: Trilateral cooperation and joint working groups with Alliance Industrie du Futur (France) and Piano Impresa 4.0 (Italy) in several areas, including reference architectures China: since 2017: cooperation in several working groups 2018: finalization of reports to harmonize RAMI 4.0 with the Chinese counterpart IMSA Japan: Initial harmonization of RAMI 4.0 and the Japanese counterpart IVRA Status: November 2018 3030 Reference Architectural Model Industrie 4.0 Further information The ZVEI explains RAMI 4.0 (video): https://www.youtube.com/watch?v=fFlQ2o-5QLo Whitepaper “Architecture Alignment and Interoperability” von Plattform Industrie 4.0 und Industrial Internet Consortium: https://www.plattformi40.de/PI40/Redaktion/DE/Kurzmeldungen/2018/2018-02-06-whitepaper-iicpi40.html Alignment Report for Reference Architectural Model for Industrie 4.0/ Intelligent Manufacturing System Architecture (IMSA – China): https://www.plattform-i40.de/PI40/Redaktion/DE/Downloads/Publikation/hm2018-manufactoring.html DIN SPEC 91345:2016-04 - Referenzarchitekturmodell Industrie 4.0 (RAMI 4.0): https://www.plattformi40.de/PI40/Redaktion/DE/Downloads/Publikation/din-spec-rami40.html 3131 Plattform Industrie 4.0 Platform’s Project Office Plattform Industrie 4.0 Geschäftsstelle Bertolt-Brecht-Platz 3 D-10117 Berlin Tel.: +49 30 2759 5066-50 geschaeftsstelle@plattform-i40.de www.plattform-i40.de/en 32
