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VORON
VORON TRIDENT ASSEMBLY
We build space shuttles with gardening tools
so anyone can have a space shuttle of their own.
VERSION 2021-08-30
1
INTRODUCTION
WWW.VORONDESIGN.COM
Before you begin on your journey, a word of caution.
In the comfort of your own home you are about to assemble a robot. This
machine can maim, burn, and electrocute you if you are not careful. Please
do not become the first VORON fatality. There is no special Reddit flair for that.
Please, read the entire manual before you start assembly. As you begin wrenching,
please check our Discord channels for any tips and questions that may halt your progress.
Most of all, good luck!
THE VORON TEAM
2
TABLE OF CONTENTS
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Introduction
04
Print Bed
126
Hardware
06
Afterburner
144
Frame
14
Wiring Prep
172
A/B Drive and Idler
24
Electronics
188
Y Axis
42
Wiring
206
Z Axis
62
Skirts
232
X Axis
98
Panels
252
Belts
120
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INTRODUCTION
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PART PRINTING GUIDELINES
The Voron Team has provided the following print guidelines for you to follow in order to have the best chance at
success with your parts. There are often questions about substituting materials or changing printing standards, but
we recommend you follow these.
3D PRINTING PROCESS
INFILL TYPE
Fused Deposition Modeling (FDM)
Grid, Gyroid, Honeycomb, Triangle or Cubic
MATERIAL
INFILL PERCENTAGE
ABS
Recommended: 40%
LAYER HEIGHT
WALL COUNT
Recommended: 0.2mm
Recommended: 4
EXTRUSION WIDTH
SOLID TOP/BOTTOM LAYERS
Recommended: Forced 0.4mm
Recommended: 5
PRINT IT FORWARD (PIF)
Often times community members that have issues printing ABS will bootstrap themselves into a VORON using
our Print It Forward program. This is a service where approved members with VORON printers can make you a
functional set of parts to get your own machine up and running.
Check Discord if you have any interest in having someone help you out.
4
INTRODUCTION
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HOW TO GET HELP
If you need assistance with your build, we’re here to help. Head on over to our Discord group and post
your questions. This is our primary medium to help VORON Users and we have a great community that
can help you out if you get stuck.
https://discord.gg/voron
THIS IS JUST A REFERENCE
This manual is designed to be a simple reference manual. Building a Voron can be a complex endeavour
and for that reason we recommend downloading the CAD files off our Github repository if there are
sections you need clarification on. It can be sometimes be easier to follow along when you have the
whole assembly in front of you.
https://github.com/vorondesign
DOCS
https://docs.vorondesign.com/
5
HARDWARE
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BUTTON HEAD CAP SCREW (BHCS)
Metric fastener with a domed shape
head and hex drive. Most commonly
found in locations where M5 fasteners
are used.
ISO 7380-1
FLAT HEAD COUNTERSUNK SCREW (FHCS)
Metric fastener with a cone shaped head and
a flat top.
ISO 10642
SOCKET HEAD CAP SCREW (SHCS)
Metric fastener with a cylindrical head
and hex drive. The most common
fastener used on the Voron.
ISO 4762
SELF TAPPING SCREW
Fastener with a pronounced thread
profile that is screwed directly into
plastic.
HEX NUT
Hex nuts couple with bolts to create a
tight, secure joint. You’ll see these used in
both M3 and M5 variants throughout this
guide.
LOCK NUT
Hex nut with a nylon filled center which
prevents the components from loosening.
ISO 10511 / DIN 982
ISO 4032
POST INSTALL T-SLOT NUT (T-NUT)
Nut that can be inserted into the slot of
an aluminium profile. Used in
both M3 and M5 variants throughout this
guide.
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HAMMER HEAD NUT
Nut that can be inserted into the slot of
an aluminium profile. Used
exclusively for panel mounting, all other
components use T-Slot nuts.
HARDWARE
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F695 BEARING
A ball bearing with a flange used in
various gantry locations.
SHIM
Not to be confused with stamped
washers. These are used in all M5 call-out
locations in this manual.
DIN 988
HEAT SET INSERT
Heat inserts with a soldering tip so that
they melt the plastic when installed.
THUMB NUT
As the plastic cools, it solidifies around
Used in the print bed as a spacer.
the knurls and ridges on the insert for
DIN 466-B
excellent resistance to both torque and
pull-out.
PULLEY
GT2 pulley used on the motion system
of the Voron.
IDLER
GT2 idler used in the motion system of
the Voron.
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INTRODUCTION
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BLIND JOINT BASICS
Blind Joints provide a cost effective and rigid assembly method.
The head of the BHCS is slid into the channel of another
extrusion and securely fastened through a small access hole in
the extrusion.
https://voron.link/onjwmcd
8
INTRODUCTION
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BALL-END DRIVER
Some parts of this design require the use of a
ball-end hex driver for assembly. We recommend
you get a 2.5mm and 3mm one.
2.5MM HEX DRIVER
The 2.5mm hex driver will see a lot of use in this
build. A quality driver is strongly recommended.
Refer to the sourcing guide for suggestions.
9
EXTRUSION REFERENCE
“A EXTRUSION”
Qty 9
“B EXTRUSION”
Qty 4
“C EXTRUSION”
Qty 1
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EXTRUSION REFERENCE
“D EXTRUSION”
Qty 1
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EXTRUSION CALL OUTS
To avoid confusion we will call out the
extrusions by the names shown on
these reference pages.
To help assembly along you may want
to label the extrusions or print the
reference for a faster lookup.
“E EXTRUSION”
Qty 1
ALL UNITS ARE METRIC
If a unit is not specified
assume it’s metric.
“F EXTRUSION”
Qty 1
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“G EXTRUSION”
Qty 1
“H EXTRUSION”
Qty 1
FOR WHAT SIZE IS THIS? WHAT ABOUT OTHER SIZES?
The graphics shown here as well as the dimensions called out in this manual are for the 250mm version of the design.
For other sizes please consult the configuration on the Voron website.
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FRAME
14
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COMPONENT PREP
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GETTING EXTRUSIONS TOGETHER
Separate the extrusions you’re going
to need for this section of the build.
We’ve laid out all the parts you should
have and highlighted the ones that will
be used in the following sections.
15
FRAME
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M5x16 BHCS
H Extrusion
A Extrusion
C Extrusion
M5x16 BHCS
M5x16 BHCS
LOWER BACK EXTRUSION
This extrusion will be used throughout the
manual to mark the lower back of the printer.
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PREPARE 8 EXTRUSIONS
8 of the 9 extrusions are going to be used in
this section. Prepare them as shown above.
FRAME
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BUILD ON A FLAT SURFACE
Build the frame on a glass or granite surface
B Extrusion
to ensure you can get it as square as possible.
FIRST BLIND JOINT
This design relies on blind joints to
assemble the frame. We outlined the
basics of blind joints on page 8.
If you’ve never assembled one before
we recommend you watch the linked
guide.
C Extrsuion
MIND ACCESS HOLE POSITION
We do our best to call out things that may bite
you later in the assembly process but may skip
things that seem obvious to us. If in doubt
please refer to the CAD model, it might save
you some considerable time down the road.
https://voron.link/onjwmcd
A Extrusion
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FRAME
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B Extrusion
H Extrusion
A Extrusion
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FRAME
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E Extrusion
COVER IN TAPE
We’ll be using an extrusion as a spacer.
Apply a single layer of tape to the ends to prevent scratches.
If you’re not confident in the length and squareness of your
extrusions print the included spacer instead.
FINDING THE RIGHT POSITION
We’ll use a 330mm extrusion as a spacer to
locate the Y extrusions.
Alternatively you can print the spacer that is
included in the released files.
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FRAME
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A Extrusion
FINDING THE RIGHT POSITION
Using the 330mm extrusion as a spacer insert the Y rail and secure it using the access holes in the upright extrusions.
Make sure that the extrusions sit at an 90° angle and are free of any rotation/twist. The outsides of the extrusions should be
flush.
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FRAME
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A Extrusion
RINSE AND REPEAT
Remove the spacer and repeat the steps for the other Y extrusion.
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FRAME
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A Extrusion
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FRAME
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23
A/B DRIVE AND IDLER
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OVERVIEW
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B Drive
A Drive
B Idler
A Idler
WHY IS THAT HERE?
As you likely skipped right over the advice to flip through the entire
manual we added graphics like these to allow you get a sense of the
part orientation before you actually put them on the printer.
25
COMPONENT PREP
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HEAT SET INSERTS
This design relies heavily on heat
Heat Set Insert
set inserts. Make sure you have the
proper inserts (check the hardware
reference for a close up picture).
If you’ve never worked with heat set
inserts before we recommend you
watch the linked guide.
https://voron.link/m5ybt4d
26
COMPONENT PREP
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Heat Set Insert
*
*
WHERE’S THAT PRINT PART?
Look for asterix next to the part.
It indicates that this is an accent part.
M5 Nut
27
A IDLER
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F695 Bearing
ASSEMBLY AID
This screw is used to align
components and will be
removed in a later step.
M5x40 SHCS
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M5 Shim
A IDLER
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M5x40 SHCS
M3 Washer
REMOVE ASSEMBLY AID
Remove the screw and slide the
tension arm into place.
M3x40 SHCS
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B IDLER
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F695 Bearing
M5 Shim
ASSEMBLY AID
This screw is used to align
components and will be
removed in a later step.
M5x40 SHCS
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B IDLER
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M5x40 SHCS
M3 Washer
M3x40 SHCS
REMOVE ASSEMBLY AID
Remove the screw and slide
the tension arm into place.
31
FRONT IDLERS
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WHAT ARE THOSE CIRCLES?
We use those circles to draw your attention to a certain
feature/orientation/important bit .. quite often without adding
32
additional text.
CHECK YOUR WORK
If you see any of those pay attention.
the graphics shown here.
Compare your assembled parts to
A DRIVE
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M5x30 BHCS
33
A DRIVE
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M5 Shim
F695 Bearing
UPSIDE DOWN ASSEMBLY
For ease of assembly we recommend to
assemble the A and B drives upside down.
DON’T OVER TIGHTEN
The M5 screws are threaded directly into plastic.
34
A DRIVE
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GT2 20 Tooth Pulley
GRUB SCREWS
aka the root of all issues
Insert both grub screws and use thread
locker on all grub screws.
Loose grub screws account for the
majority of issues that our users report.
Save yourself hours of troubleshooting
and apply thread locker to all grub screws
during the build.
See the products application notes for
instructions.
NEMA17 Stepper
MOTOR ORIENTATION
Pay attention to the orientation of the
cable exit.
35
A DRIVE
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M3x30 SHCS
CHECK YOUR WORK
Compare your assembled part to the
graphic shown here.
Pay attention to the pulley orientation
and alignment with the bearing stack
ups.
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B DRIVE
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M5x30 BHCS
37
B DRIVE
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M5 Shim
F695 Bearing
UPSIDE DOWN ASSEMBLY
For ease of assembly we recommend to
assemble the A and B drives upside down.
DON’T OVER TIGHTEN
The M5 screws are threaded directly into plastic.
38
B DRIVE
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GT2 20 Tooth Pulley
NEMA17 Stepper
MOTOR ORIENTATION
Pay attention to the orientation of the
cable exit.
39
B DRIVE
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M3x30 SHCS
CHECK YOUR WORK
Compare your assembled part to the
graphic shown here.
Pay attention to the pulley orientation
and alignment with the bearing stack
ups.
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Y AXIS
42
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OVERVIEW
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43
Y AXIS
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T-NUTS? IN A VORON MANUAL?
Please let is know what you think.
Are they really required?
M5 T-Nut
M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as shown in highlight.
M5 T-Nut
44
M3 T-Nut
M5 T-Nut
Y AXIS
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M5 T-Nut
M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as shown in highlight.
M5 T-Nut
M5 T-Nut
45
Y AXIS
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M5x10 BHCS
M5x10 BHCS
SLIDE INTO PLACE
Slightly loosen the M5 screw and slide into place.
46
Y AXIS
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M5x10 BHCS
M5x10 BHCS
SLIDE INTO PLACE
Slightly loosen the M5 screw and slide into place.
47
Y AXIS
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M5x10 BHCS
SLIDE INTO PLACE
Loosen the screws and slide into place.
48
M5x10 BHCS
Y AXIS
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M5x10 BHCS
SLIDE INTO PLACE
Loosen the screws and slide into place.
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Y AXIS
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HALL EFFECT ENDSTOP?
If you are using a Hall Effect Endstop
board remove the highlighted part
and insert a magnet in its place.
M5x16 BHCS
*
M3x12 SHCS
50
REAR BRACE
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M5 T-Nut
D Extrusion
T-NUT ORIENTATION
Insert the t-nuts as shown in highlight.
51
REAR BRACE
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SLIDE INTO PLACE
The rear crossbar can be slid into place. You may
need to loosen the M5 screws.
M5x10 BHCS
52
REAR BRACE
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M5 T-Nut
M5x10 BHCS
53
Z EXTRUSION
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ADJUST POSITIONING
Adjust the position of the rear extrusion to
match the dimensions shown on the right.
Ensure that the rear is parallel with the frame
uprights.
54
Z EXTRUSION
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M5x10 BHCS
55
Y AXIS
UPSIDE DOWN ASSEMBLY
For ease of assembly we recommend to flip
the printer on its head for the next steps.
56
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Y AXIS
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T-NUT ORIENTATION
M3 T-Nut
MGN9 Rail
Insert the t-nuts as shown in highlight.
Every other hole in the rail will be left empty.
MIND THE CARRIAGE
The carriages are designed to slide along the rail easily.
This unfortunately also includes sliding off the rails.
Dropping the carriage likely irreparably damages it.
57
Y AXIS
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M3x8 SHCS
CENTERED RAIL INSTALLATION GUIDE
Use the guides to position the rail in the center
of the extrusion prior to fastening the screws.
58
Y AXIS
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M3 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as shown in highlight.
MGN9 Rail
59
Y AXIS
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M3x8 SHCS
CENTERED RAIL INSTALLATION GUIDE
Use the guides to position the rail in the center
of the extrusion prior to fastening the screws.
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61
Z AXIS
62
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OVERVIEW
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Z Rear
Z Left
Z Right
63
PART PREPARATION
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Heat Set Insert
GENERIC CABLE CHAIN
IGUS CABLE CHAIN
The 3 hole pattern is usually
IGUS chain have 2 mounting
found on generic cable chains.
holes.
CABLE CHAIN MOUNTING PATTERN
There are multiple mounting patterns for cable chains on the market. Pick the part that
matches with the hole pattern on your mounting chain. The remainder of the manual
will only show the “generic” pattern.
64
Z AXIS
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M5 T-Nut
65
Z AXIS
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M5x10 BHCS
66
Z AXIS
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T-NUT ORIENTATION
Insert the t-nuts as
M3x8 SHCS
shown in the highlight.
M3 T-Nut
MGN9 Rail
CENTERED RAIL
INSTALLATION GUIDE
Use the guides to position
the rail in the center of the
extrusion prior to fastening
the screws.
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Z AXIS
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M3 Hammerhead Nut
*
M3x8 SHCS
BOTTOM GAP
Leave a small gap between the printed
part and the rail. 1-2mm is fine.
68
Z AXIS
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M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as
shown in the highlight.
69
Z AXIS
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M5x10 BHCS
70
Z AXIS
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T-NUT ORIENTATION
Insert the t-nuts as
shown in the highlight.
M3 T-Nut
MGN9 Rail
M3x8 SHCS
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Z AXIS
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M3 Hammerhead Nut
*
M3x8 SHCS
BOTTOM GAP
Leave a small gap between the printed
part and the rail. 1-2mm is fine.
72
Z AXIS
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M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as
shown in the highlight.
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Z AXIS
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M5x10 BHCS
74
Z AXIS
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M3 T-Nut
MGN9 Rail
M3x8 SHCS
T-NUT ORIENTATION
Insert the t-nuts as
shown in the highlight.
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Z AXIS
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M3 Hammerhead Nut
*
M3x8 SHCS
BOTTOM GAP
Leave a small gap between the printed
part and the rail. 1-2mm are fine.
76
LEFT Z JOINT
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M5 Nut
*
M3x6 BHCS
77
LEFT Z JOINT
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M3x12 SHCS
Leadscrew Nut
DON’T FULLY TIGHTEN
For best results do not
tighten fully.
M3 Lock Nut
78
RIGHT Z JOINT
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M3x6 BHCS
*
M5 Nut
79
RIGHT Z JOINT
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M3x12 SHCS
Leadscrew Nut
M3 Lock Nut
DON’T FULLY TIGHTEN
For best results do not
tighten fully.
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REAR Z JOINT
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M3x12 SHCS
Leadscrew Nut
M5 Nut
DON’T FULLY TIGHTEN
For best results do not
M3 Lock Nut
tighten fully.
81
OVERVIEW
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Z Rear
Z Left
82
Z Right
LEFT Z JOINT
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M3x12 SHCS
83
RIGHT Z JOINT
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M3x12 SHCS
84
REAR Z JOINT
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M3x8 SHCS
85
Z AXIS
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FLIP UPSIDE DOWN
Turn the printer upside
down for the next
assembly steps.
86
RIGHT Z MOTOR
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APPLY LUBRICATION
Apply a thin layer of grease to the
lead-screw to prevent rust and
ensure a smooth operation.
M3x12 SHCS
87
LEFT Z MOTOR
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M3x12 SHCS
APPLY LUBRICATION
Apply a thin layer of grease to the
lead-screw to prevent rust and
ensure a smooth operation.
88
REAR MOTOR
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APPLY LUBRICATION
Apply a thin layer of grease to the
lead-screw to prevent rust and
M3x12 SHCS
ensure a smooth operation.
89
FEET
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M3x6 BHCS
*
ASSEMBLE FOUR FEET
Repeat the instructions and assemble all four feet.
90
FEET
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M5 T-Nut
M3 T-Nut
M3 T-Nut
M5 T-Nut
M5 T-Nut
M3 T-Nut
M5 T-Nut
M3 T-Nut
91
FEET
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M3x8 SHCS
M5x10 BHCS
92
FEET
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M5x16 BHCS
Rubber Feet
M5 Nut
MIND THE PART ORIENTATION
The profile shown above are towards
the front and rear of the printer.
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FEET
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M3x8 SHCS
94
M5x10 BHCS
FEET
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M5x16 BHCS
Rubber Feet
M5 Nut
MIND THE PART ORIENTATION
The profile shown above are towards
the front and rear of the printer.
95
FEET
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MIND THE PART ORIENTATION
The profile shown above are towards
the front and rear of the printer.
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X AXIS
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OVERVIEW
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Right XY Joint
X Carriage
Left XY Joint
99
PART PREPARATION
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*
Heat Set Insert
100
RIGHT XY JOINT
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M5x40 SHCS
M5 Shim
F695 Bearing
101
RIGHT XY JOINT
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M5 Nut
102
RIGHT XY JOINT
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M5x40 SHCS
GT2 20 Tooth Idler
103
RIGHT XY JOINT
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M5x40 SHCS
DON’T OVER TIGHTEN
The screw is used to
position the idler and
is screwed directly into
plastic.
The idler must spin freely.
104
LEFT XY JOINT
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M5 Shim
F695 Bearing
M5x40 SHCS
105
LEFT XY JOINT
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M5 Nut
106
LEFT XY JOINT
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M5x40 SHCS
GT2 20 Tooth Idler
107
LEFT XY JOINT
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M5x40 SHCS
DON’T OVER TIGHTEN
The screw is used to
position the idler and
is screwed directly into
plastic.
The idler must spin freely.
108
X CARRIAGE
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M3 Nut
109
X CARRIAGE
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M3x40 SHCS
M3x30 SHCS
110
X CARRIAGE
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PROBE WIRES
Cut the probe’s wires to about
15cm. Strip the isoloation of
the wire.
M3x30 SHCS
Inductive Probe
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X AXIS
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M5 T-Nut
T-NUT ORIENTATION
Insert the t-nuts as
shown in the highlight.
M5 T-Nut
E Extrusion
M3 T-Nut
M5 T-Nut
112
M5 T-Nut
X AXIS
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MGN 12 Rail
CENTERED RAIL INSTALLATION GUIDE
Use the guides to position the rail in the center
M3x8 SHCS
of the extrusion prior to fastening the screws.
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X AXIS
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M5x10 BHCS
LEAVE LOOSE
Lightly tighten the screws.
M5 Shim
M5x30 BHCS
114
X AXIS
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LEAVE LOOSE
Lightly tighten the screws.
M5 Shim
M5x30 BHCS
115
X AXIS
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MISSING SOME SCREWS?
The other two screws will be
installed later.
M3x16 SHCS
116
M3x16 SHCS
XY CABLE BRIDGE
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M5x16 BHCS
117
X AXIS SQUARING
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SQUARING THE GANTRY
Move the gantry all the way back until it
hits the A and B drive on both sides.
Fully tighten all screws on the X axis.
https://voron.link/cekh81l
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BELTS
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BELTS
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THE VORON BELT PATH
Voron printers use a belt path based on the popular
CoreXY pattern.
The individual belt paths are stacked on top of
each other and the crossing often found in CoreXY
designs is omitted. Compared to many other
implementations, the motors are moved to a
less intrusive position. To learn more about the
principles behind CoreXY visit https://voron.link/
ef72dd6
Equal belt tension is important to the proper
function of a CoreXY motion system.
We recommend to run one belt to get the required
length, remove the belt from the printer and cut the
second belt to the exact same length.
As both belt paths have the same length this is an
easy way of getting a consistent tension.
121
BELTS
122
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BELTS
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123
BELTS
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M3x8 SHCS
BELT CLAMP?
The belt is clamped against the rail carriage. There are no extra parts.
To initially tighten the belts leave the mounting screws slightly loose
and pull the belt taut.
124
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125
PRINT BED
126
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PRINT BED
WWW.VORONDESIGN.COM
Magnet Sheet
Build Plate
MAGNET APPLICATION
Clean the plate with isopropyl alcohol or similar cleaner
prior to applying the magnet.
Use the edge of a plastic object or a small roller to firmly
press the magnet on the plate to get a good bond.
If you have never done this before we recommend you
watch the linked guide.
https://voron.link/rm6tpld
127
PRINT BED
WWW.VORONDESIGN.COM
HEATER APPLICATION
The heater is installed in the same fashion as the magnet.
Centre it on the underside of the build plate and make
sure to firmly press it on the build plate.
128
PRINT BED
WWW.VORONDESIGN.COM
M3x8 SHCS
THERMISTOR WIRES
HEATER WIRES
THERMAL FUSE
While not required to operate the printer, a thermal fuse
attached to the build plate adds an additional layer of
protection against potentially dangerous malfunctions.
The thermal fuse is wired in-line with the heater wires.
129
PRINT BED
WWW.VORONDESIGN.COM
PRESS FIT
GT2 Pulley
Apply the required force to fully
seat the pulley in the printed
part.
M2x10 Self Tapping
REMOVE FLANGE & GRUB SCREWS
Microswitch
Use a bottle opener or some pliers to
remove the top flange.
Remove the grub screws from the
pulley.
SWITCH W/OUT LEVER
This parts requires a switch without lever to be
installed in the shown orientation.
You can remove the lever from microswitches by
gently pressing on the lever’s hinge point.
130
PRINT BED
WWW.VORONDESIGN.COM
5mm Shaft
SOLDER CONNECTOR
Solder a small length of wire from
the outer two terminals of the
microswitch to the connector.
131
BED FRAME
WWW.VORONDESIGN.COM
H Extrusion
F Extrusion
M5x16 BHCS
132
BED FRAME
WWW.VORONDESIGN.COM
M5 T-Nut
M3 T-Nut
M5 T-Nut
M3 T-Nut
M3 T-Nut
M5 T-Nut
M3 T-Nut
133
BED FRAME
WWW.VORONDESIGN.COM
GE5C Bearing
M3x6 BHCS
DON’T OVER TIGHTEN
The screws are used to
position the bearing and
are screwed directly into
plastic.
134
BED FRAME
WWW.VORONDESIGN.COM
M5x10 BHCS
135
BED FRAME
WWW.VORONDESIGN.COM
M3x6 BHCS
GE5C Bearing
DON’T OVER TIGHTEN
The screws are used to
position the bearing and
are screwed directly into
plastic.
136
BED FRAME
WWW.VORONDESIGN.COM
M5x10 BHCS
137
BED FRAME
WWW.VORONDESIGN.COM
M3x6 BHCS
GE5C Bearing
DON’T OVER TIGHTEN
The screws are used to
position the bearing and
are screwed directly into
plastic.
138
BED FRAME
WWW.VORONDESIGN.COM
M5x10 BHCS
139
BED FRAME
M5x16 BHCS
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M5x16 BHCS
M5x16 BHCS
140
BED FRAME
WWW.VORONDESIGN.COM
LOOSEN AND RETIGHTEN
Slightly loosen the screws that hold the bed
frame to the printed parts and gently shake the
bed frame before retightening them.
141
BED FRAME
WWW.VORONDESIGN.COM
M4 Thumb Screws
M3x16 SHCS
142
BED FRAME
WWW.VORONDESIGN.COM
M3x20 SHCS
ADJUST Z ENDSTOP POSITION
The shaft of the Z Endstop must not
touch the print bed.
Adjust the position if required.
143
AFTERBURNER
144
WWW.VORONDESIGN.COM
OVERVIEW
WWW.VORONDESIGN.COM
Clockwork
Fan Assembly
X Carriage
Tool Cartridge
145
HEAT SET INSERTS
WWW.VORONDESIGN.COM
*
Heat Set Insert
HEAT SET INSERTS
You will need to install heat set inserts into
various plastic parts.
If you need help on the correct procedure,
ask in Discord.
146
HEAT SET INSERTS
WWW.VORONDESIGN.COM
Het Set Insert
147
TOOL CARTRIDGE
WWW.VORONDESIGN.COM
AVAILABLE MOUNTS
Heat Set Insert
We also provide mounts for the
Slice Engineering Mosquito and
TriangleLab/Phaetus Dragon
Hotend.
They are assembled in a similar
manner.
148
TOOL CARTRIDGE
HEATER AND SENSOR
We do not show the heater and
WWW.VORONDESIGN.COM
E3D V6 Hot End
temperature sensor cartridge in the
drawing. Install them prior to assembling
the toolhead.
149
TOOL CARTRIDGE
WWW.VORONDESIGN.COM
PTFE Tube
M3x16 SHCS
150
TOOL CARTRIDGE
WWW.VORONDESIGN.COM
PTFE STICKOUT
The PTFE tube should end 10mm
above the surface of the printed
part.
M3x40 SHCS
151
TOOL CARTRIDGE
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WIRING PATH
Guide the wires in the
highlighted path.
CHECK ORIENTATION
The heater block must
point forwards.
152
TOOL CARTRIDGE
WWW.VORONDESIGN.COM
153
TOOL CARTRIDGE
WWW.VORONDESIGN.COM
M3x12 SHCS
MOTOR ORIENTATION
The screws are used to index the tool
cartridge. Leave them slightly loose so
that the cartridge can be slid out.
154
MOTOR PLATE
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MOTOR ORIENTATION
BMG Drive Pinion
Rotate the motor in such a way that
the connector/wires are on the left side
when looking at it from the back.
This side will be covered by the cable
cover later.
155
MOTOR PLATE
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M3x8 SHCS
ADJUSTABLE MOTOR POSITION
The motor position is adjustable to allow for
a proper meshing of the drive gears.
Start in the top most position of the slot.
156
DRIVE GEAR
WWW.VORONDESIGN.COM
CHECK BEARING FIT
BMG Drive Gear
The bearings must slip on and off the shaft
easily to allow the gear to self centre. Do not
shim into position.
Pressing the bearings on the shaft will
MR85 Bearing
damage them.
Lightly sand the shaft if required.
CHECK PLACEMENT
Make sure the filament drive gear
is fully seated against the drive
shaft gear.
157
MAIN BODY
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M3x30 SHCS
CHECK FOR CLEARANCE
The drive shaft must not touch the motor
housing.
Check if the shaft has sufficient clearance
when fully seated.
Sand the face of shaft if required.
158
GEAR LASH CHECK
WWW.VORONDESIGN.COM
CHECK GEAR PLAY
The gear should have a slight play and
should not be fully tight against the
pinion. Adjust the position of the motor
until you have a faint play.
159
GUIDLER
WWW.VORONDESIGN.COM
BMG Idler Assembly
LUBRICATE BEARINGS
A lubrication film is required to ensure
smooth operation and longevity.
Refer to the BOM for lubricant options.
*
160
GUIDLER & LATCH
WWW.VORONDESIGN.COM
*
M3x20 SHCS
M3x30 SHCS
161
CABLE COVER
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BMG Thumb Screw
REMOVE SCREWS
Carefully remove the screws from the
left side of the motor. They will be
replaced with new screws in the next
step.
162
WWW.VORONDESIGN.COM
M3x20 SHCS
*
M3x8 SHCS
163
CLOCKWORK
164
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CLOCKWORK
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M3x20 SHCS
M3x30 SHCS
165
FAN ASSEMBLY
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4020 Blower
4010 Fan
REMOVE TOP COVER
Split the fan open by
bending the tabs on the
side.
166
FAN ASSEMBLY
WWW.VORONDESIGN.COM
*
WIRING PATH
Route the wires through the large opening in the back.
167
FAN ASSEMBLY
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M3x16 SHCS
DON’T OVER TIGHTEN
The screws are threaded
directly into plastic.
168
FAN ASSEMBLY
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WIRING PATH
Guide the wires in the
highlighted path.
Filament
169
FAN ASSEMBLY
WWW.VORONDESIGN.COM
M3x30 SHCS
M3x12 SHCS
170
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171
WIRING PREP
172
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Z CHAIN ANCHOR
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M3x8 SHCS
Heat Set Insert
M3 Hammerhead Nut
173
Z CHAIN ANCHOR
174
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CABLE COVER
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M3x8 SHCS
M3 Hammerhead Nut
175
CABLE COVER
WWW.VORONDESIGN.COM
M3x8 SHCS
M3 Hammerhead Nut
176
DECK PANEL
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177
DECK PANEL
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TWIST TO LOCK
Rotate the deck supports
by 90° to lock them in
place.
178
DECK PANEL
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TWIST TO LOCK
Rotate the deck supports
by 90° to lock them in
place.
179
DIN RAILS
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M5 T-Nut
M5 T-Nut
180
DIN RAILS
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181
DIN RAILS
SPACING
Roughly centre the DIN
rails and space them
about 80mm apart.
SLIDE INTO POSITION
Slide the mounts all the
way to the extrusions.
182
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DIN RAILS
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M5x16 BHCS
M5x16 BHCS
183
DIN RAILS
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M3x8 SHCS
M3x8 SHCS
DON’T OVER TIGHTEN
The screws are used to keep the DIN rails from sliding
and are screwed directly into plastic.
184
ZIP TIE LOOPS
WWW.VORONDESIGN.COM
TWIST TO LOCK
Rotate the zip tie loops by
90° to lock them in place.
185
ZIP TIE LOOPS
WWW.VORONDESIGN.COM
TWIST TO LOCK
Rotate the zip tie loops by
90° to lock them in place.
186
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187
ELECTRONICS
188
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RASPBERRY PI
WWW.VORONDESIGN.COM
M2x10 Self Tapping
189
RASPBERRY PI
WWW.VORONDESIGN.COM
Raspberry Pi
M2x10 Self Tapping
190
5V PSU
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M3x6 BHCS
RS25-5 PSU
191
24V PSU
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M4x6 BHCS
192
CONTROLLER BOARD
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M2x10 Self Tapping
193
CONTROLLER BOARD
WWW.VORONDESIGN.COM
WHY DOES IT LOOK THAT WAY?
We used a dummy to keep the file size of the printers
cad manageable. The wiring section will have a fully
featured image.
M3x6 BHCS
194
POWER INLET
WWW.VORONDESIGN.COM
Filtered Inlet
Heat Set Insert
Switch
M3x12 FHCS
195
POWER INLET
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M3x8 SHCS
196
PSU MOUNTING
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197
PSU MOUNTING
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M4x6 BHCS
M5x10 BHCS
198
SSR MOUNTING
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SPRING LOADED
Use a flat head screw driver to
pull the latch open. It will lock
open.
Be careful when releasing the
latch, it will snap back into place.
Mind your fingers.
199
PSU MOUNTING
200
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RASPBERRY PI MOUNTING
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201
CONTROLLER BOARD MOUNTING
202
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XY END-STOP POD
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Microswitch
M2x10 Self Tapping
END-STOP SWITCHES FOR X AND Y
End-stops are wired in a “Normally Closed” configuration.
On microswitches those are the 2 outer terminals indicated by
C and NC.
Prepare the switches for X and Y by soldering 150mm of wire
to each of the outer terminals.
203
XY END-STOP POD
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M3x30 SHCS
204
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205
WIRING
206
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PSU VOLTAGE CHECK
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INPUT VOLTAGE SWITCH
Check the input voltage switch of the power supply. It is
located in the highlighted area behind the metal mesh.
Make sure the selection matches your local mains
voltage. Refer to the Mean Well LRS-200 datasheet for
possible settings (https://voron.link/e0szdyh).
207
POWER INLET
WWW.VORONDESIGN.COM
ATTACH 250MM OF WIRE
Cables should be at least 0.75mm² (AWG18) or
thicker depending on local regulations.
MAINS INLET WIRING
We show the wiring in the IEC colour scheme.
Depending on your region the colour scheme
and wiring standards will differ.
Mains wiring should only be done by qualified
personnel trained in local regulations and safety
standards.
Failure to observe those could result in bodily
harm.
208
MAINS WIRING
L N PE
-V
+V
WWW.VORONDESIGN.COM
1
3
LOAD
INPUT
2
4
MAINS WIRING CONTINUED
Secure the wires with cable clips / cable tie anchors.
The bed heater is powered by AC voltage and is grounded in a later step.
Observe your local regulations in regards to grounding the frame/other components.
209
BED
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PROTECTIVE EARTH
1mm²(AWG18) or larger
Z END-STOP
2x 0.25mm²(AWG24) or larger
PRINT BED
2x 1mm²(AWG18) or larger
BED THERMISTOR
2x 0.25mm²(AWG24) or larger
210
BED CABLE ROUTING
WWW.VORONDESIGN.COM
M3x6 FHCS
M3x6 FHCS
211
BED CABLE ROUTING
WWW.VORONDESIGN.COM
ZIP TIE LOOPS
Secure the wire bundle to the strain relief using
small zip ties.
212
BED CABLE HOOKUP
L N PE
-V
+V
WWW.VORONDESIGN.COM
1
3
LOAD
INPUT
2
4
213
DC POWER
L N PE
-V
+V
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CABLE CROSS SECTION
Cables to the controller board should be 1mm² (AWG18) or larger.
0.5mm² (AWG20) is sufficient for the connection to the Raspberry Pi.
214
24V Controller Board
5V Raspberry Pi
RASPBERRY PI
WWW.VORONDESIGN.COM
RASPBERRY PI POWER
While we suggest that you power
the Raspberry Pi via the GPIO pins
you may also power it using the
Controller Board
5V PSU
“Power-In” USB port.
Cut a suitable USB cable and wire
the + and ground lines to the 5V
DC/DC converter instead.
215
CONTROLLER BOARD
WWW.VORONDESIGN.COM
CONTROLLER BOARD
The assembly manual will outline the wiring for a Fysetc
Spider. You can find additional documentation and
alternative configurations on docs.vorondesign.com
2x 0.25mm²(AWG24) or larger
To SSR
24V PSU
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
BED CONTROL
M5
M4
X-
Several jumpers may need to be
configured on the controller board.
Please consult our documentation
on docs.vorondesign.com
216
Y-
Z END-STOP
2x 0.25mm²(AWG24) or larger
M2
M1
Z-
FAN0 FAN1 FAN2
TE0
JUMPERS
M3
EXP1
Z+
TB
EXP2
BED THERMISTOR
2x 0.25mm²(AWG24) or larger
Build Plate
Raspberry Pi
M6
B MOTOR
WWW.VORONDESIGN.COM
ZIP TIE LOOPS
Secure the wire bundle to the strain relief using
small zip ties.
217
WWW.VORONDESIGN.COM
B Motor
B MOTOR
4x 0.25mm²(AWG24) or larger
M6
M5
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
X-
M3
Y-
M2
Z-
FAN0 FAN1 FAN2
TE0
218
M4
Z+
TB
EXP1
EXP2
M1
WWW.VORONDESIGN.COM
HOTEND COOLING FAN
2x 0.25mm²(AWG24) or larger
PART COOLING FAN
2x 0.25mm²(AWG24) or larger
4x 0.25mm²(AWG24) or larger
HOTEND HEATER
2x 0.5mm²(AWG20) or larger
Controller Board
EXTRUDER MOTOR
HOTEND THERMISTOR
2x 0.25mm²(AWG24) or larger
INDUCTIVE PROBE
3x 0.25mm²(AWG24) or larger
WIRES, DRAG CHAINS AND CRIMPS
The wires attached to the probe, fans, heater, etc. are usually not
rated for use in drag chains.
Add crimp connectors at the toolhead and run suitable wire down
the drag chains. Refer to the sourcing guide for options.
219
TOOLHEAD CABLE ROUTING
WWW.VORONDESIGN.COM
M3 T-Nut
220
TOOLHEAD CABLE ROUTING
WWW.VORONDESIGN.COM
M3x6 FHCS
M3x6 FHCS
221
TOOLHEAD/XY END-STOP ROUTING
WWW.VORONDESIGN.COM
Controller Board
Y END-STOP
2x 0.25mm²(AWG24) or larger
ZIP TIE LOOPS
Secure the wire bundle to the strain relief using
small zip ties.
X END-STOP
2x 0.25mm²(AWG24) or larger
222
TOOLHEAD/XY END-STOP ROUTING
WWW.VORONDESIGN.COM
M3 T-Nut
223
TOOLHEAD/XY END-STOP ROUTING
WWW.VORONDESIGN.COM
M3x6 FHCS
M3x6 FHCS
224
TOOLHEAD/XY END-STOP ROUTING
WWW.VORONDESIGN.COM
M3x8 SHCS
WIRING PATH
Guide the wires in the
highlighted path.
225
TOOLHEAD/XY END-STOP ROUTING
WWW.VORONDESIGN.COM
ZIP TIE LOOPS
Secure the wire bundle to the strain relief using
small zip ties.
226
XY END-STOP
WWW.VORONDESIGN.COM
M6
M5
M4
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
X-
M3
M2
M1
Z-
Y-
FAN0 FAN1 FAN2
Z+
TB
TE0
EXP1
EXP2
X END-STOP
Y END-STOP
2x 0.25mm²(AWG24) or larger
2x 0.25mm²(AWG24) or larger
End-Stop Pod
227
HOTEND
WWW.VORONDESIGN.COM
EXTRUDER MOTOR
4x 0.25mm²(AWG24) or larger
M6
2x 0.5mm²(AWG20) or larger
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
HOTEND HEATER
M5
M4
X-
Y-
M2
M1
Z-
FAN0 FAN1 FAN2
Z+
TB
TE0
EXP1
EXP2
HOTEND THERMISTOR
INDUCTIVE PROBE
2x 0.25mm²(AWG24) or larger
3x 0.25mm²(AWG24) or larger
Hotend
228
M3
HOTEND
WWW.VORONDESIGN.COM
A Motor
A MOTOR
4x 0.25mm²(AWG24) or larger
M6
M5
M4
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
X-
M3
Y-
M1
Z-
FAN0 FAN1 FAN2
TE0
M2
Z+
TB
EXP1
EXP2
PART COOLING FAN
HOTEND COOLING FAN
2x 0.25mm²(AWG24) or larger
2x 0.25mm²(AWG24) or larger
Hotend
229
HOTEND
WWW.VORONDESIGN.COM
M6
M5
M4
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
X-
M3
Y-
Z-
FAN0 FAN1 FAN2
TE0
M2
Z+
TB
EXP1
EXP2
FAN VOLTAGE
The fans recommended in the sourcing guide are 24V fans.
Please check your hotend cooling (40x40x10 axial), part cooling
(40x40x20 blower) and exhaust/electronics (60x60x20 axial) fans for
their voltage rating and jumper the voltage selection accordingly. Refer
to the Fysetc Spider manual for possible settings.
230
M1
Z AXIS
WWW.VORONDESIGN.COM
Z Right Motor
Z Left
MOTOR CONNECTIONS
Z Rear Motor
Z Right
4x 0.25mm²(AWG24) or larger
Z Left Motor
M6
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
Z Rear
M5
M4
X-
M3
Y-
M1
Z-
FAN0 FAN1 FAN2
TE0
M2
Z+
TB
EXP1
EXP2
231
SKIRTS
232
WWW.VORONDESIGN.COM
HEAT SET INSERT
WWW.VORONDESIGN.COM
Heat Set Insert
233
LED SCREEN
WWW.VORONDESIGN.COM
*
FRONT COVER
The front cover is held in place by the heat set
Heat Set Insert
Mini 12864 Screen
234
inserts. Hold the front face firmly in place while
inserting the heat set inserts.
LED SCREEN
WWW.VORONDESIGN.COM
M3x12 SHCS
235
LED SCREEN
WWW.VORONDESIGN.COM
M3x40 SHCS
*
Filament
236
SKIRTS
WWW.VORONDESIGN.COM
*
*
*
LOGO INSERTS
These will stay in place without any adhesive.
Alternatively they can be glued in place.
237
SKIRTS
WWW.VORONDESIGN.COM
M3 T-Nut
M3 T-Nut
238
SKIRTS
WWW.VORONDESIGN.COM
M3x8 SHCS
M3x12 SHCS
239
SKIRTS
WWW.VORONDESIGN.COM
M3 T-Nut
M3x8 SHCS
240
SKIRTS
WWW.VORONDESIGN.COM
M3x8 SHCS
241
SKIRTS
WWW.VORONDESIGN.COM
M3 T-Nut
M5 T-Nut
M3 T-Nut
242
SKIRTS
WWW.VORONDESIGN.COM
M3x8 SHCS
M3x8 SHCS
243
SKIRTS
WWW.VORONDESIGN.COM
APPLY VHB TAPE
3M VHB tape is a double
sided adhesive tape. Other
vendors have similar
products that you can use
as a substitute.
*
M5x10 BHCS
244
SKIRTS
WWW.VORONDESIGN.COM
M5 T-Nut
M3 T-Nut
M3 T-Nut
245
SKIRTS
M3x8 SHCS
APPLY VHB TAPE
VHB Tape is a double sided
adhesive tape.
246
WWW.VORONDESIGN.COM
M3x8 SHCS
SKIRTS
WWW.VORONDESIGN.COM
Controller Board
ELECTRONICS COOLING FAN
2x 0.25mm²(AWG24) or larger
M5x10 BHCS
247
WIRING
WWW.VORONDESIGN.COM
M6
M5
M4
M3
M2
M1
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
WARNING: DISPLAY HOOKUP
Before connecting the display make
sure to review the documentation on
X-
Y-
FAN0 FAN1 FAN2
TE0
the Voron documentation site (https://
Z-
Z+
TB
voron.link/ypdmcb2) .
EXP1
EXP2
If you are using a “FYSETC
mini12864” please review section 3.3
of the FYSETC Spider documentation
(https://voron.link/m6wtwnl).
ELECTRONICS COOLING FAN
2x 0.25mm²(AWG24) or larger
Electronics Fans
Mini12864 Display
https://voron.link/ypdmcb2
248
BOTTOM PANEL
WWW.VORONDESIGN.COM
249
BOTTOM PANEL
WWW.VORONDESIGN.COM
M3x8 SHCS
APPLY VHB TAPE
M3x8 SHCS
250
WWW.VORONDESIGN.COM
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251
PANELS & FINISHING TOUCHES
252
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PANELS
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M5 T-Nut
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PANELS
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HAMMERHEAD NUTS?
A drop of thread locker will turn the
hammerhead nuts into a 1/4 turn quick
release for the panels. Best done once the
assembly is finished.
M3x8 SHCS
Foam Tape
M3 Hammerhead Nut
APPLY FOAM TAPE
Use foam tape on the contact areas
between the panels and the frame to
mitigate noise from vibrations.
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PANELS
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PANELS
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Foam Tape
Foam Tape
APPLY FOAM TAPE
Use foam tape on the contact areas between the panels and the
frame to mitigate noise from vibrations.
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PANELS
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M3x12 SHCS
Foam Tape
APPLY FOAM TAPE
Use foam tape on the contact areas
M3 Hammerhead Nut
between the panels and the frame to
mitigate noise from vibrations.
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PANELS
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PANELS
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M3x12 SHCS
Foam Tape
APPLY FOAM TAPE
M3 Hammerhead Nut
Use foam tape on the contact areas
between the panels and the frame to
mitigate noise from vibrations.
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PANELS
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PANELS
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Foam Tape
APPLY FOAM TAPE
Use foam tape on the contact areas
between the panels and the frame to
mitigate noise from vibrations.
M3x8 SHCS
M3 Hammerhead Nut
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PANELS
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PANELS
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M3 Hammerhead Nut
Magnets
GLUE INTO PLACE
Use a fast acting glue like super-glue.
M3x8 SHCS
Magnets
MIND THE MAGNET POLARITY
Ensure that the magnets are facing in the right
direction prior to glueing them into place.
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PANELS
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PANELS
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M3 Hammerhead Nut
M3x8 SHCS
APPLY VHB TAPE
VHB Tape is a double sided
adhesive tape.
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PANELS
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APPLY VHB TAPE
VHB Tape is a double sided
adhesive tape.
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PANELS
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EXHAUST
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Heat Set Insert
268
EXHAUST
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BSPP ADAPTER
Some adapters have a small lip
that prevents the PTFE tube
from passing through.
Inspect the adapter and if
necessary use a drill to carefully
remove the lip.
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EXHAUST
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M3x8 SHCS
M3x30 SHCS
270
EXHAUST
APPLY VHB TAPE
VHB Tape is a double sided
WWW.VORONDESIGN.COM
Filter Material
adhesive tape.
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EXHAUST
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M3x12 SHCS
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EXHAUST
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REMOVE TAPE BACKING
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WIRING
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M6
EXHAUST FAN
2x 0.25mm²(AWG24) or larger
E0 OUT E1 OUT E2 OUT BED OUT BED IN PWR IN
Exhaust Fan
M5
X-
M3
Y-
M2
Z-
FAN0 FAN1 FAN2
TE0
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M4
Z+
TB
EXP1
EXP2
M1
SPOOL HOLDER
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M3x8 SHCS
M3 Hammerhead Nut
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SPOOL HOLDER
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PTFE Tube
M5x16 BHCS
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NEXT STEPS
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ASSEMBLY COMPLETED! ... NEXT STEP: SETUP & CALIBRATION
This manual is designed to be a simple reference manual for the build process.
For details on the setup of the electronics and other initial steps of your new printer please visit our
documentation available on github and docs.vorondesign.com.
DOCS
https://docs.vorondesign.com/
https://github.com/VoronDesign/Voron-1
HOW TO GET HELP
If you need assistance with your build, we’re here to help. Head on over to our Discord group and post
your questions. This is our primary medium to help VORON Users and we have a great community that
can help you out if you get stuck.
https://discord.gg/voron
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VORON
Website
www.vorondesign.com
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Github
https://github.com/vorondesign
Discord
https://discord.gg/voron
WWW.VORONDESIGN.COM
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