Journal of Colloid and Interface Science 417 (2014) 227–237 Contents lists available at ScienceDirect Journal of Colloid and Interface Science www.elsevier.com/locate/jcis Microscale simulation of particle deposition in porous media Gianluca Boccardo a, Daniele L. Marchisio a,⇑, Rajandrea Sethi b a b DISAT – Dipartimento Scienza Applicata e Tecnologia, Politecnico di Torino, C.so Duca degli Abruzzi 24, 10129 Torino, Italy DIATI – Dipartimento di Ingegneria dell’Ambiente, del Territorio e delle Infrastrutture, Politecnico di Torino, C.so Duca degli Abruzzi 24, 10129 Torino, Italy a r t i c l e i n f o Article history: Received 2 May 2013 Accepted 4 November 2013 Available online 22 November 2013 Keywords: Porous media CFD Brownian deposition Steric interception Nanoparticle deposition Pore-scale simulation a b s t r a c t In this work several geometries, each representing a different porous medium, are considered to perform detailed computational fluid dynamics simulation for fluid flow, particle transport and deposition. Only Brownian motions and steric interception are accounted for as deposition mechanisms. Firstly pressure drop in each porous medium is analyzed in order to determine an effective grain size, by fitting the results with the Ergun law. Then grid independence is assessed. Lastly, particle transport in the system is investigated via Eulerian steady-state simulations, where particle concentration is solved for, not following explicitly particles’ trajectories, but solving the corresponding advection–diffusion equation. An assumption was made in considering favorable collector-particle interactions, resulting in a ‘‘perfect sink’’ boundary condition for the collectors. The gathered simulation data are used to calculate the deposition efficiency due to Brownian motions and steric interception. The original Levich law for one simple circular collector is verified; subsequently porous media constituted by a packing of collectors are scrutinized. Results show that the interactions between the different collectors result in behaviors which are not in line with the theory developed by Happel and co-workers, highlighting a different dependency of the deposition efficiency on the dimensionless groups involved in the relevant correlations. Ó 2013 Elsevier Inc. All rights reserved. 1. Introduction The transport and deposition of colloidal particles in porous media are important phenomena involved in many environmental and engineering problems. Particle filtration [1], catalytic processes carried out through filter beds [2–4], chromatographic separation [5,6] and aquifer remediation [7], just to cite a few examples, all require the understanding of their fundamental mechanisms. Among the above cited applications, of particular interest is the injection of colloidal nanoscale zerovalent iron (NZVI) as a technology for remediation of contaminated aquifer systems [8–15]. In these applications, the possibility of employing reliable mathematical models for the simulation of colloidal particle transport and deposition in porous media is particularly interesting, and often needed. In order to describe large spatial domains the models have to ignore the micro-porous structure of the medium and must be derived from an homogenization procedure. The final macro-scale models result in different submodels for the each phenomenon involved and this work focuses on one of them: the rate of particle deposition on the surface of the grains constituting the porous medium. The commonly used theoretical framework for treating deposition of colloidal particles onto stationary collectors ⇑ Corresponding author. Fax: +39 011 0904699. E-mail address: daniele.marchisio@polito.it (D.L. Marchisio). 0021-9797/$ - see front matter Ó 2013 Elsevier Inc. All rights reserved. http://dx.doi.org/10.1016/j.jcis.2013.11.007 is the classic colloid filtration theory (CFT) [16]. CFT describes fluid flow and particle deposition in porous media and is based on seminal work by Happel [17], Levich [18] and Kuwabara [19]. Some of these models have become very popular, as for example the Happel model, that has been used in many works [20–22] even in derivative forms, some of which developed upon the sphere-in-cell model while retaining many of its features [23,24], while others only use the simplicity of the spherical model as a starting point to develop more physical investigations [25,26]. Hydrodynamics and particle deposition for a number of different systems, namely the rotating disk, parallel-plate channel and for stagnation point flow have also been studied [27]. Deposition is seen as occurring in two steps. The first step is the transport of the colloidal particles from the bulk of the fluid to the collector surface by advection and diffusion, and is quantified by the collection efficiency, g0 ; the second step is the physico-chemical attachment of the particles to the collector, quantified by the attachment efficiency, a, which represents the ratio of the number of particles sticking to the collector after collision to the number of particles colliding with the collector. The product of these two contributions is expressed by the total removal efficiency, g, which includes both the transport and the attachment of the particles. Among the different filtration theories, one which is very often referred to is the model by Yao et al. [1], used to understand particle deposition in packed beds [28]: its theoretical foundation 228 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 will be explained later on. Another class of widely used models are the so called pore-network models, where the porous medium is described by a graph-like geometrical construct [29–33]. These models predict particle deposition, or in other words particle removal from the suspension, through the analytical solution for the fluid flow in simplified geometric models: Levich refers to diffusion to a single solid particle descending freely in an infinite medium at very low fluid and particle velocity (Stokes flow), whereas the Happel model represents the porous medium with a unit cell constituted by a spherical solid collector inside a fluid shell, with their volume ratio chosen so that the porosity of this single cell is equal to the porosity of the actual porous medium. Generally, these models are developed for a single collector, while the influence of the other grains of the porous medium on the flow around this collector is accounted for through geometry-based, often empirical, corrective parameters [17]. Moreover, these solutions are valid only for clean-bed filtration (before any significant deposition of particles on the collector occurs). The difficulties in investigating these issues from the experimental point of view have prevented the development of accurate corrections to account for the presence of many grains (collectors) of irregular (i.e.: highly non-spherical) shapes and characterized by wide grain size distributions. Nowadays, the advancement of detailed mathematical models based on computational fluid dynamics (CFD) offers an interesting alternative to experimental investigation: some pore-scale simulations of physical packing of spheres [34] and uniformly-sized flattened half-spheres have recently been performed [35]. The objective of this work is therefore to improve the current understanding of particle transport and deposition in porous media, by means of more detailed CFD simulations. In the micro-scale simulations small but representative portions of several porous media are considered and the details of the porous structure included. Many different representations of grain packings are investigated, in order to explore the influence of porosity, grain size and shape values. Some of the geometries used in this work were also successfully used in a recent study of pore-scale flow of non-Newtonian fluids in porous media [36], and are similar to those employed by other authors in similar studies [37]. First fluid flow is described by solving the continuity and Navier–Stokes equations, since particles are assumed to follow the flow, and results are compared with theoretical predictions of flow in porous media. Then, under the hypothesis of clean-bed filtration, particle deposition is investigated with focus on Brownian and steric interception mechanisms. Particular attention is devoted to the quantification of the effect of the irregularity of the grains and of the presence of multiple grains (or collectors) in the packing. 2. Governing equations and theoretical background Although the length-scales involved in the investigation of flow in the pores of porous media are very small (at the order of hundreds of lm), the continuum hypothesis for the fluids holds true. As a first step the fluid velocity field can be determined in a CFD simulation, by solving the continuity and Navier–Stokes equations, that in the case of incompressible fluids read as follows: @U i ¼ 0; @xi ð1Þ @U i @U i 1 @p @ 2 Ui þ Uj ¼ þm 2 ; @t @xj q @xi @xj ð2Þ where U i is the ith component of the fluid velocity, p is the fluid pressure, and q and m are its density and kinematic viscosity, respectively. These equations are generally applied with non-slip boundary conditions ðU i ¼ 0Þ at the grain wall. The continuum approach can also be adopted for the particles, as long as their size is smaller than the size of the pores. Moreover, we assume the concentration of particles in the liquid to be low enough to describe the diffusive flux through Fick’s law. Thus, in an Eulerian framework the transport of particles can be described by solving the well known convection–diffusion equation: @C @C @ @C ; þ Uj ¼ D @t @xj @xj @xj ð3Þ where C is the particle concentration and D is the particle diffusion coefficient due to Brownian motion, generally estimated with the Einstein equation [38]: D¼ kB T ; 3pldp ð4Þ where kB is the Boltzmann constant, T is the temperature, l ¼ qm is the dynamic viscosity and dp is the particle size. As mentioned it is assumed that particles follow the fluid: a condition typically verified for solid particles (of density of about 5000–10,000 kg m-3) moving in water at room temperature with size equal to or smaller than 1 lm or, more properly, when the suspended particles’ Stokes number, identifying the ratio between the characteristic relaxation time of the particle and that of the fluid is very small ð 1Þ, as it is the case under all the operating conditions under scrutiny in this work. On the other hand hydrodynamic interactions, namely the increase in viscous drag force on the particles in the vicinity of the collector, are also present. As a result, their velocity decreases due to the additional friction between the fluid and the wall. This hydrodynamic retardation phenomenon may cause a deviation of some significance in the particles’ path from the streamlines of the undisturbed flow near the collector when the distance between the particle and the collector is of the order of 2 or 3 particle radii [39]. Moreover, the particles’ mobility near the wall is also reduced, decreasing the particle diffusivity coefficient which is not constant anymore but depends on the distance to the wall. Corrective factors for both particle velocity and their diffusivity coefficient, accounting for these hydrodynamic interactions, have been obtained in a number of earlier studies [39–41]. In this work we will be considering the case where chemical conditions are favorable to particle attachment (as will be explained later on), thus accounting for the contribution of all near-wall, sub-particle size attractive and repulsive forces (e.g.: London attraction forces) in a single attachment efficiency parameter. In this framework, it would not be possible to include explicitly the effects of hydrodynamic interaction separate from the calculation of these forces as, in the absence of any attractive force, the particles would not be able to reach the collector lacking the means to overcome the viscous repulsion [22]. An useful approximation in this case is the Smoluchowski–Levich approximation, in which it is assumed that the hydrodynamic retardation experienced by the particle while approaching a solid wall is balanced by the attractive London forces [18,41]. In fact, Van der Waals, electrical double layer and hydrodynamic interactions are excluded from the calculations. Neglecting the effects of the latter makes it possible to assume that the particles move with velocity equal to the fluid (as seen earlier) and that the diffusion coefficient is independent of the particle’s position in the domain. This approximation is only valid when the particle size is smaller than the thickness of the particle diffusion boundary layer, which sets an upper limit equal to, in the majority of cases, a few hundred nanometres of size [42,43]. This range covers a large part of the cases explored in this study, and an assessment of the possible deviations due to the use of this approximation in this work will be done in the results section. 229 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 By numerically solving Eqs. (1)–(3) on realistic geometries, fluid flow and particle transport and deposition can be accurately described. Since this description will be used in this work to improve on existing theories for macro-scale models, it is useful to review some of these before treating the simulation results. Flow in saturated porous media is characterized by the permeability, k, expressed by Darcy’s law [44], DP l ¼ q; L k ð5Þ which is valid only for very small values of the fluid superficial velocity q [45]; k is the medium permeability, DP is the pressure drop across the porous medium and L is its length. As well known, Eq. (5) fails to predict non-linearities arising at larger q [46] that can be described by the Forchheimer equation [47,36]: DP l ¼ q þ bqqjqj; L k ð6Þ where b is the so called inertial flow parameter and, like k, is independent of fluid properties and only depends on the microstructure of the porous medium. Alternatively, porous media are frequently described as packed filter beds. In the case of grains of spherical shape, two such correlations can be used (the Blake–Kozeny equation and the Burke–Plummer equation), combined together into the well-known Ergun’s law [48]: g0 ¼ rate of particles colliding the collector ; pd2 qC 0 4 g where C 0 is the concentration of particles at a long distance upstream the collector. The particle deposition rate coefficient in Eq. (9), kd , contains the deposition efficiency, g0 , a parameter accounting for all the non-idealities in the transport of particles to the collector and the correlations for its calculation typically include three mechanisms: Brownian diffusion, interception and sedimentation. Interception is a steric effect occurring when particles moving with the fluid along a streamline come into contact with the solid grains due to their finite size, and as such is the endpoint for all deposition mechanisms. Interception of the smallest particles is enhanced by Brownian diffusion, which is the dominant effect for nanoparticles. Interception of the largest particles is enhanced by sedimentation, which acts when their density is higher than that of the carrier fluid and will not be considered in this preliminary work. The theoretical models mentioned above provide with the means to determine the single collector efficiencies pertaining to each of the transport mechanisms individually, namely Brownian motion, gB , and interception, gI , resulting in analytical solutions only in the case of spherical collectors. The simplest case, pertaining brownian diffusion in creeping motion, was developed by Levich ([18]) and builds upon the aforementioned Smoluchowski–Levich approximation, resulting in: 2 DPq dg e3 1e þ 1:75; ¼ 150 ðdg G0 Þ=l G20 L ð1 eÞ gB ¼ 4:04Pe3 ; ð7Þ where G0 is the mass flux ðG0 ¼ qqÞ, dg is the grain size (an equivalent diameter calculated from the specific surface assuming spherical shape) and e is the porosity. The Ergun law is often expressed in terms of the dimensionless pressure drop, DP , and the modified Reynolds number, Re , as follows: DP ¼ 150 þ 1:75; Re ð8Þ where of course DP ¼ DPqdg e3 =ðLG20 ð1 eÞÞ and Re ¼ dg G0 =ðð1 eÞlÞ. This modified Reynolds number differs from the classical Reynolds number (Re ¼ dg G0 =l) just for the presence of the porosity. As far as particles are concerned, the deposition or ‘‘collection’’ performance of a porous medium can be expressed, in one-dimensional systems, as follows ([1,28,20]): q b d CðxÞ 3 q 1e b b ¼ ag0 CðxÞ ¼ kd CðxÞ; dx 2 dg e ð9Þ where x is the spatial coordinate that identifies the main particle flow direction in the medium. Eq. (9) assumes that the deposition b , collection rate is linearly dependent upon particle concentration C efficiency g0 and attachment efficiency a. This latter parameter, depending on the balance between repulsive and attractive forces between colloidal particles and the solid grains can assume values 0 6 a 6 1. As mentioned earlier, in this study this factor is assumed equal to unity, as is the case where chemical conditions are favorable, thus neglecting the effects of any energy barrier to particle attachment, since the focus is on the transport of particles from the fluid to the grain surface. At last it is interesting to point out that Eq. (9) does not contain a dispersion term since this is usually considered at larger length-scales. The collection efficiency, g0 , of a single spherical collector is defined as the ratio between the rate of collision of particles with the collector and the rate of particles flowing towards it ([1]) ð10Þ ð11Þ where the Peclet number is defined as Pe ¼ qdg =D. Later, Yao added the case for interception [49], resulting in: 3 2 gI ¼ N2R ; ð12Þ where N R is the ratio dp =dg . Subsequently then, as previously mentioned, many works improved on these relations, mainly to account for the influence of the other collectors in the system on the velocity field. For example, taking the steps from the analysis made by Kuwabara [19], Kostandopoulos et al. [50] derived the following equations for the single (spherical) collector efficiency: 2 gB ¼ 3:5gðeÞPe3 ð13Þ and gI ¼ 3 N2R gðeÞ3 ; 2 ð1 þ N R Þs ð14Þ where the exponent s ¼ ð3 2eÞ=3e and gðeÞ is the Kuwabara porosity function: ! e : gðeÞ ¼ 1 9 2 e 5 ð1 eÞ3 15 ð1 eÞ2 ð15Þ Another approach [51] builds upon the Happel model following the Levich procedure, obtaining for the diffusive efficiency: 1 2 gB ¼ 4As3 Pe3 ; ð16Þ where As, like gðeÞ, is a function of bed porosity: As ¼ 2ð1 c5 Þ ; 2 3c þ 3c5 2c6 ð17Þ 1 where c ¼ ð1 eÞ3 . A similar law for interception, which improves Yao’s result, also exists [43]: 3 2 gI ¼ AsN2R : ð18Þ 230 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 From these, it is possible to obtain the total efficiency of the single spherical collector with the relation [42]: g0 ¼ gB þ gI ; ð19Þ 3. Test cases and operating conditions In this work, Eqs. (1)–(3) are solved, in steady state conditions, on two sets of two-dimensional geometric porous medium models and results are then interpreted by using the theoretical models reported in Eqs. (5)–(19). The first set is composed of four randomly arranged distributions of non-overlapping identical circular elements, with their placement calculated via an appropriate algorithm (see Fig. 1a). The second set is constituted of eight realistic geometries with irregularly shaped and polydispersed grains (see Fig. 1b). The various cases for each of these sets represent porous media characterized by different values of mean grain diameter, dg , and porosity, e. A total of 12 geometries were necessary in order to provide for a large enough field of investigation. The first four synthetic cases were made via a simple bruteforce algorithm that sequentially placed the items in random locations, each time checking for possible contacts with the other items already in place, repeating the step if necessary: thus preventing any overlap between them. The source for the eight realistic geometries were instead as many SEM (Scanning Electron Microscopy) images of real sand samples, which were treated in order to be transformed in geometric structures compatible for the use in a CFD code. The rationale behind the choice of these two different types of models (i.e., irregular versus circular grains) is to investigate two different situations: one that more closely resembles reality, and a more simplified one in which there is no effect of grain polydispersity and irregularities. In this way, it will be possible to study the influence of grain size distribution and shape on particle transport and deposition. Since porosity (e) is an important parameter with respect to packed bed collector efficiency, we considered a wide range for this variable (0.3–0.5) in order to gain better insight with respect to its influence on particle removal efficiency. A similar choice (although in a complementary range 0.28–0.38) was made in recent works [52] which also highlighted the strong influence of porosity and grain size distribution on particle deposition. The final 12 geometries resulted also in nominal grain size dg from 200 lm up to 650 lm, as detailed in Table 1. Fig. 2 reports instead the nominal grain size distribution for some selected cases. The nominal grain Table 1 Porosity, nominal grain size (lm) and domain extension (mm) for the synthetic geometries (first four rows) and the realistic geometries (subsequent eight rows). Case Geometry type e; ðÞ dg ; S1 S2 S3 S4 R1 R2 R3 R4 R5 R6 R7 R8 Synthetic 0.418 0.464 0.404 0.458 0.339 0.352 0.433 0.489 0.326 0.405 0.469 0.488 205 206 309 308 328 358 413 381 644 514 471 367 Realistic lm Lx Ly ; mm 2:05 2:05 2:24 2:24 3:07 3:07 3:36 3:36 2:69 2:32 2:69 2:23 2:69 2:32 2:69 2:32 6:65 5:75 6:65 5:74 5:56 5:75 4:75 5:74 size was estimated for those two-dimensional models from the specific surface area, s, of the porous medium: dg ¼ 4=s. Table 1 also reports the spatial extent in the flow direction (Lx ) of the 12 geometries, excluding the premixing and postmixing zones added to improve the accuracy of the solution of the flow field and to reduce the impact of the backflow. In fact in order to minimize anomalous flow recirculations caused by the irregular nature of the packings, and to get a more accurate solution for the flow field (i.e.: less influenced by boundary effects), the length of these geometries was extended by adding two new ‘‘ buffer’’ zones, before the inlet and after the outlet, as shown in Fig. 1. After having built the 12 geometries, GAMBIT 2.4.6 was used to generate suitable meshes for the CFD code. Two-dimensional, quadrilateral, unstructured meshes were generated, minimizing cell skewness and aspect ratio. Then the meshes were refined uniformly and on the grain borders to fully resolve the momentum and particle concentration boundary layers. In Fig. 3 an example of a typical mesh near the border of a grain, as it undergoes the refining process, is reported. One parameter was used to assess the grid independence of the results for the flow field. In order to obtain this single parameter for each geometrical model and for all the flow rates investigated (with particular attention to the momentum boundary layer near the grain border), pressure drop data from the simulations were analyzed using the Ergun law, reported in Eq. (8). These results were then fitted to this law, in order to obtain a new equivalent or effective grain size, dg . As it can be seen in Fig. 4, where the var iation of dg increasing the mesh cell number is reported (starting from the original cell number), grid independent flow field results Fig. 1. Sketch of the synthetic (left) and realistic (right) porous medium models investigated in this work. 231 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 Fig. 2. Grain size distribution for geometries (left to right and top to bottom): R1, R2, R6, R8. Fig. 3. Particular of a mesh, showing the series of grid refinements. Table 2 Final number of mesh cells for the synthetic geometries (first four rows) and the realistic geometries (subsequent eight rows). Fig. 4. Effective grain size, dg , with varying number of mesh cells, cases R1 () and S3 (). are obtained for the second (uniform) refinement. It is therefore possible to conclude that the corresponding grid fully describes the momentum boundary layer. The boundary layer of particle concentration required a finer mesh (near the grains) due to the resulting Schmidt number [53], especially for the larger particles. Grid-independence for particle transport and deposition will be, for clarity, discussed later on, Case Mesh cells (thousands) S1 S2 S3 S4 R1 R2 R3 R4 R5 R6 R7 R8 894 1.058 1.525 1.840 893 884 816 642 1.950 2.254 1.828 1.931 and Table 2 reports the final number of mesh cells for the 12 investigated cases. The system is considered isothermal at T ¼ 293 K, and the fluid 3 is Newtonian (density q ¼ 998; 2 kg m and dynamic viscosity 1 1 l ¼ 0; 001003 kg m s ). The flow is considered laminar, and thus the CFD code did not solve additional turbulence models. This is justified given the range of velocities explored: in fact, the super- 232 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 ficial velocities, q, ranged from 106 to 101 m s1 (roughly corresponding to Re ranging from 104 to 10). As for the boundary conditions for these cases, an inlet zone was set on one side of the geometry, where water flowed into the domain at a fixed velocity, and the outlet at the opposite side. This setup aims to represent a situation in which the fluid is moving predominantly in one direction, and as such the simplest and most appropriate way to reconstruct the large-scale system with a smaller, representative domain is to align the flow direction with one of the three main cartesian axis, resulting in the two sides orthogonal to that axis to be respectively the inlet and outlet boundaries of the domain. It has to be noted that gravity was not considered in our model and its effect was not accounted and solved for in the CFD calculations. On the two remaining sides a condition of symmetry was set. This condition ensures that all property fluxes are equal to zero along the specified border, resulting in no fluid flow across these boundaries. Regarding the interpretation of the results, those of most interest refer to the pressure drop, which was calculated as the difference between the inlet and outlet boundary values. After normalizing on the length of the domain (DP=Lx ), the results for the cases at small superficial velocity was used to estimate the permeability of the porous media k ¼ ql=ðDP=Lx Þ. Pressure drop results were also compared with the predictions of the Ergun law, as explained earlier. As for particle deposition, only Brownian motions and interception were considered, for different populations of monodispersed particles, with diameters, dp , equal to 1, 10, 100, 200, 500, 625, 750, 875 nm and 1 lm. The presence of the particles flowing into the domain with the fluid was simulated by representing them with a scalar, namely the normalized particle concentration, C. Initially the particle deposition velocity was calculated with a twofluid Eulerian multiphase model, however, in the range of operating conditions considered in this work particle velocity always relaxed to the fluid velocity. This result was to be expected since, as explained earlier, both Stokes numbers for all considered cases are very low, and viscous drag forces causing hydrodynamic retardation were not considered in our simulation framework, thus the assumption of one-way coupling between particle and fluid, with the velocity of the former always relaxing to that of the latter; moreover, the typical particle concentration is low enough not to have any two-way coupling. Brownian motions were accounted for by the diffusive term of Eq. (3), with the diffusivity coefficient calculated with the Einstein–Stokes relationship reported in Eq. (4). While diffusivity of particles could be anisotropic and in general will vary between the bulk of the fluid and near the borders of the solid grains, here it will be considered constant. The boundary conditions for this normalized concentration scalar were set to one at the inlet, with diffusive flux at the outlet set to zero. Regarding the initial conditions, in all cases scalar concentration was set to zero in all the domain, as it provided for a smoother and faster convergence of the numerical solution with respect to other initialization values. The last fundamental boundary condition is imposed at the grain borders. As described earlier, since in this work we are interested in evaluating the deposition efficiency, g0 , all the repulsive forces responsible for the reduction of the attachment efficiency, a, were ignored (making a ¼ 1), which translates into setting a particle concentration at the border of the grains equal to zero. To account for interception caused by steric effects due to the finite size of the particle, a user-defined function (UDF) was used to set to zero the particle concentration in all the mesh cells whose centroids’ distance from the grain wall was less than the particle radius. In practice, the UDF shifts the grain boundary by a distance equal to the particle radius. It has to be noted that the lengths involved are very small, representing yet another reason for the need for a finer grid at the grain border. The final grid sizes, reported in Table 2, are however reasonable, since interception is only significant for large particles. From these simulations the value of particle concentration in the microscale domain is obtained. Our objective is to extract from this information, i.e. Cðx; yÞ, a macroscopic model with which to calculate the particle deposition rate without describing the details of the pores. As it has been said, the fluid moves mainly from the inlet to the outlet, and it is thus along this direction that a meaningful particle concentration gradient will be identifiable. More specifically, it is useful to express the results as the difference in concentration between the porous inlet and outlet zones. First then, the concentration value at any point along the porous bed is averaged in the direction orthogonal to the flow ð0 < y < Ly Þ: 1 b CðxÞ ¼ Ly Z y Cðx; yÞdy: ð20Þ 0 The concentration at the inlet and outlet boundaries, equal to b ¼ Lx Þ, is readily available from our CFD simulab ¼ 0Þ and Cðx Cðx tions. From these, a simplified description which ignores pore details but results in the same overall deposition rate can be obtained simply by using the following deposition efficiency (in the case of a = 1): g0 ¼ ln CC0 L ; 3 1e 2 e ð21Þ x dg b ¼ 0Þ and C ¼ C b ðx ¼ Lx Þ are obtained from CFD where again C 0 ¼ Cðx simulations. A preliminary test case was set up, in order to validate the methodology used both in the CFD simulations and in the analysis of the results. The system chosen as a benchmark was Levich case of diffusion on a free-falling solid sphere, for the simplicity of its geometrical model and for its solution resulting surely from an analytical derivation. Results from simulations replicating this model and ran in operating conditions inside the range of validity of the Levich model were then compared with the theoretical predictions of Eq. (11). The outcome was positive, as the coefficients of the power law describing the CFD results showed a remarkable accordance with Eq. (11), thus ensuring the appropriateness of the methodology used in this work for treating this kind of systems. Summarizing, the following strategy was used. First, simulations with only the Brownian diffusion mechanism accounted for were run, resulting in the Brownian deposition efficiency gB . Secondly, both Brownian motion and interception mechanisms were considered resulting in the overall deposition efficiency g0 . Subsequently gI was calculated by inverting Eq. (19). Eventually the rela tionship between gB (and gI ) and q; e; dg and dp , was assessed by running simulations at several superficial velocities, q, for the porous media (characterized by several porosity, e, and effective grain size, dg , values) previously described and with different particle sizes, dp . 4. Results and discussion In this section the results obtained from simulations run on the grids reported in Table 2 are discussed. First, values of pressure drops in the domain were calculated and used to estimate the permeability of the system. As well known, Darcy’s law has an upper range of validity (in terms of Reynolds number) beyond which the relationship between pressure drop and fluid velocity is not linear anymore: typical values of Re for this transition are of the order of unity [45]. These considerations are confirmed in Fig. 5, where values of the group ql=ðDP=Lx Þ (equal to permeability for low Re) are reported in a logarithmic scale against q and labeled with the corresponding Re values. As it can be clearly seen this group is 233 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 Table 3 Original and fitted equivalent grain size, for synthetic geometries (first four rows) and realistic geometries (subsequent eight rows). Fig. 5. Values of the group ql=ðDP=Lx Þ, case R1 () and S1 (). characterized by a constant value up to Re 1 (corresponding to q of about 102 m s1 for these two cases), after which it undergoes a sharp decrease, for both the realistic and the synthetic geometries. The next step in analyzing fluid flow results is to compare pressure drop values obtained from simulations with Ergun’s law predictions calculated with the nominal grain size, dg . As it can be seen in Fig. 6 (left), the qualitative behavior of DP versus Re follows the theoretical predictions, with a large displacement with respect to the theoretical law. By fitting the Ergun law (see Fig. 6, right), the modified or effective grain diameter, dg , is calculated. As already explained this is done by fitting the value of dg , appearing in Eq. (7) in order to reduce the distance between the CFD simulation data and the Ergun’s law predictions to less than 10% in value, moving from Fig. 6 (left) to Fig. 6 (right). In Table 3 the values of the original grain diameter dg and the equivalent diameter resulting from fitting the Ergun law are compared. While there is a differ ence between dg and dg in the case of the eight realistic geometries, values are much closer for the four synthetic geometries. Finally, qualitative description of the flow field can be found in Fig. 7. After having investigated the flow in the system, particle deposition was simulated as previously explained. Contour plots of particle concentration for one case are reported in Fig. 8. As explained, from these results the overall deposition efficiency, g0 , is calculated with Eq. (21), and plotted versus fluid velocity (106 < q < 102 m s1 corresponding to 104 < Re < 1) and particle size in Fig. 9. Fig. 9 clearly shows how the deposition rate (and consequently, g0 ) progressively decreases as the superficial velocity is increased (for small particles). This is due to the time scale of convective transport becoming smaller with respect to diffusive transport; in fact, particles at higher velocities have less time to reach the grain borders (and thus to be removed) from the bulk of the fluid. The behavior changes for particles of about 500 nm and larger, as g0 initially decreases but then stays approximately constant. This is due to the effect of steric interception, which has a higher impact on deposition velocity only for larger particles (on the contrary of Brownian diffusion which acts predominantly at smaller particle sizes) and for higher fluid velocities, when the effect of Brownian Label dg dg S1 S2 S3 S4 R1 R2 R3 R4 R5 R6 R7 R8 205 206 309 308 328 358 381 413 644 514 471 367 133 143 315 291 215 210 179 178 224 198 215 123 deposition becomes negligible. The same data (for the same parameters) is represented in Fig. 10, where the deposition efficiency, g0 , is now plotted versus particle size, dp , at different superficial velocities q. As already discussed, for the lower superficial velocities the particle deposition efficiency always decreases as the particle size is increased, while for higher velocities the particle deposition initially decreases for small particle sizes and instead sees a positive slope for larger particles. In fact, for q larger than 103 m s1 a minimum for g0 is detected at about 300–500 nm. Similar trends were experimentally observed (although in a slightly different porosity range) by other authors [52]. These results and the general considerations just made are consistent with the underlying theory and are valid both for the realistic and the synthetic geometries. There are, however, some differences between these two cases. In order to better highlight these differences, let us consider results for Brownian deposition efficiency only, gB . In Fig. 11 the aggregate results of the overall deposition efficiency, g0 , normalized by the porosity-dependent function, As, of Eq. (17) are reported versus Pe ¼ qdg =D for all the synthetic geometries. This normalization is done to compare data from different geometries. First of all, it is interesting to highlight that when data corresponding to different synthetic geometries obtained under different superficial velocities and particle sizes are plotted versus the Peclet number, a single master curve is obtained, which is consistent with the theoretical predictions of Eq. (16). By fitting the results of our CFD simulations with an equation of the form: 1 gB ¼ C 1 As3 Peb ; ð22Þ the following values C 1 ¼ 0:487 and b ¼ 0:552 are obtained. While the value of C 1 is quite different from the theoretical [51] value, a small difference between b ¼ 0:552 and the 2=3 exponent of the theoretical law, reported in Eq. (16), is detected. Regarding these deviations, it is interesting to note a recent work [54] which has shown in detail some of the shortcomings of correlation Fig. 6. Comparison of CFD results (symbols) with Ergun’s law (continuous line). 234 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 Fig. 7. Contour plots of fluid velocity (m s1 ) for cases (left to right and top to bottom): R2, R4, S1, S2, R5, R6, for superficial velocity q ¼ 106 m s1 . equations with a power-law dependence on Peclet number and of employing Eulerian models with Dirichlet boundary conditions for concentration (as is the case in this work), arising predominantly at very low fluid velocities. These findings can help to explain the presence, in Figs. 11 and 12 of values of g over unity. Moreover, since when one single circular collector is considered, as in the benchmark case of Levich, the original exponent is obtained (b ¼ 2=3) from our simulations, the difference can be attributed to the presence of many collectors in the porous medium, due to the interactions of the particle concentration boundary layers. These two values of C 1 and b are also used to assess grid independence of these results. As grid independence for flow field pre dictions was evaluated with the effective grain size, dg , the grid independence of particle deposition predictions was assessed with the invariance of the fitted C 1 and b values to further grid refinements. Results showed that using the meshes of Table 2 grid independence was achieved. A different scenario emerges when looking at results of gB versus Pe for the eight realistic geometries, shown in Fig. 12. Comparison of Figs. 11 and 12 reveals two main differences: the first lies in the different coefficients for the power law gB versus Pe, whereas the second one is the separation between the curves corresponding to different geometries, highlighting the imperfect collapse of the data into one single master curve for realistic grains. In fact, the fitted master curve for the synthetic grains (see Fig. 11) corresponds to a coefficient of determination (R2 ) of 0.9789, whereas that of the realistic grains (see Fig. 12) shows a much lower coefficient of determination, equal to 0.9141. These deviations call for the search for another parameter (besides porosity and grain size) to be included in the predictive laws for Brownian particle deposition. In this work, possible influences of the tortuosity of the porous media and of other forms of the porosity-dependent term As were analyzed. In the first case, tortuosity of each system was estimated, via CFD simulations, by means of analyzing the residence time distribution function of an inert tracer flowing through the medium. In the second case, a search for a new porosity-dependent function was performed, with the aim of eliminating the offset seen in Fig. 12. This was done in practice by trying to find a constitutive equation that can correctly predict the value of gB for different systems, at different values of Pe. Unfortunately, for both cases, no clear relationship linking tortuosity to deposition efficiency, nor a new and more adequate form of As, could be found. It is also interesting to highlight here that the use of the Kuwabara function, gðeÞ, of Eq. (15) instead of the porosity dependent function, As, of Eq. (17) led to very similar results. Regarding the coefficients of the power law, and again referring to an equation of the form of Eq. (22), the values of C 1 ¼ 0:1926 and b ¼ 0:52 were found. As it can be seen, the coefficient b has a similar value with respect to results for the synthetic grids, while the value of C 1 lies even further from the theoretical one. Even in this case the discrepancies can be attributed to the complex interactions between collectors that result in a very different overall behavior. G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 235 Fig. 11. Brownian deposition efficiency gB versus Pe for synthetic geometries, compared with the theoretical law (Eq. (16), continuous line). Fig. 12. Brownian deposition efficiency gB versus Pe for realistic geometries, compared with the theoretical law (Eq. (16), continuous line). Fig. 8. Contour plots of normalized particle concentration for case R8, for q ¼ 106 m s1 (first row), q ¼ 105 m s1 (second row), q ¼ 104 m s1 (third row), for dp ¼ 1 nm (first column) and dp ¼ 100 nm (second column). Fig. 9. Particle deposition efficiency for case R1, at different fluid velocities and particle sizes. Fig. 10. Particle deposition efficiency for case R1, at different fluid velocities and particle sizes. Moreover, it has to be taken into account that our simulations were conducted with the same assumptions of the Smoluchowski– Levich approximation, valid only for particles smaller than a few hundred nanometers. Including the drag correction in the calculations would decrease the rate of collection with effects of increasing magnitude with increasing particle size [22,55]. Quantitative comparisons between the inclusion of the drag corrections, or lack thereof, can be found in Rajagopalan and Tien [22] and Prieve and Ruckenstein [42]. The use of the Smoluchowski–Levich approximation in the case of large particles would lead to an overestimation of the collector efficiency. This is clearly shown in the work of Tufenkji and Elimelech [20] which included the contribution of hydrodynamic retardation, obtaining a different exponent of the Peclet number in the equation for the Brownian deposition efficiency and also added a dependency on N R , absent in the original Levich–Yao formulation. These findings are related to the influence of hydrodynamic interactions. Nonetheless, it has to be noted that the range of particle sizes explored in that work was considerably wider (up to 10 lm), with hydrodynamic interactions influencing more the deposition efficiency for larger particles. In fact, when comparing their results with works not fully including hydrodynamic effects, [22] the maximum of the difference (about 50%) was found at dp ¼ 2 lm, with much lower discrepancies at smaller particle sizes. While it would not be possible to provide an accurate estimate for the deviation between our results (based on the Smoluchowski–Levich approximation) and a more complete model, due to the presence of attractive forces which where also not explicitly included in our simulations and that would balance out, in a measure, the hydrodynamic retardation effect, [20,41] the indications found in these references call for greater care when interpreting results for particles in the 1-lm range, and the possible dependence on a new term in the brownian deposition efficiency equation (N R ) warrants for a deeper investigation of these phenomena. 236 G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 0.01 5. Conclusions 1.77E-4 1.77E-3 1.77E-2 0.177 1.77 ηI 0.001 0.0001 1e-05 0.002 0.003 0.004 0.005 0.006 NR Fig. 13. Interception deposition efficiency gI results for case R3 varying the parameter N R and for a range of Reynolds numbers (specified on the key) compared with the theoretical relationship Eq. (18) (continuous line). 0.01 1.77E-4 1.77E-3 1.77E-2 0.177 1.77 1.77E-4 1.77E-3 1.77E-2 0.177 1.77 ηI 0.001 0.0001 1e-05 0.002 0.003 0.004 0.005 0.006 NR Fig. 14. Interception deposition efficiency gI results for case R3 varying the parameter N R and for a range of Reynolds numbers (specified on the key) compared with the new modified relationship, obtained from fitting the aggregate results of all the geometries (continuous and dashed lines). Finally, interception results are also presented. In this case there are no clear differences between results of synthetic and realistic geometries. Fig. 13 shows the results of gI at different values of N R , compared with the theoretical predictions of Eq. (18). For clarity of exposition, only results pertaining to case R3 are reported in Fig. 13, but very similar results were obtained for the other 11 cases. In this case it is clear that while the theoretical law restrains the interception effect as being dependent on the parameter N R , defined as the ratio between grain diameter and particle size, our results show large deviations between cases corresponding to different fluid velocities. In this case, searching for a new and corrected predictive equation clearly points towards adding a dependence of gI on the fluid velocity (or more properly, in order to retain a law dependant on dimensionless parameters, the Reynolds number), which would result in a form similar to the original law: gI ¼ C 2 AsN2R Rec : ð23Þ A least-squares fitting of these results returns a best value for C 2 and c respectively equal to 1.116 and 0.145. Even if the value for c does not show a strong correlation between Re and gI , it is nevertheless possible to obtain more accurate predictions of the interception effect on deposition with the new law, as shown in Fig. 14. Again, only results pertaining to case R3 are reported, for a clear comparison with Fig. 13, but it has to be noted that this least-squares fitting process, resulting in the C 2 and c reported above, has been performed not on this single geometry but on the aggregate of all the particle deposition efficiency results for all the geometries considered in this work. At last we highlight that interpreting the data with the other laws available in the literature reported in Eqs. (12) and (14), resulted in similar conclusions. Particle transport and deposition in porous media was investigated in this work by means of detailed microscale CFD simulations. Firstly results were carefully analyzed to assess grid independence. When considering one single collector with Brownian motion as the dominant mechanism for deposition, the original correlation proposed by Levich was obtained: gB ¼ 4:04Pe2=3 , thus proving the consistency of the methodology adopted with the underlying theory. When considering complex porous media constituted by different circular collectors an analogous dependency, characterized by a different slope: gB ¼ 0:487As1=3 Pe0:552 , was found. In this case porosity, e, and effective grain size, dg , were capable of fully characterizing the observed behavior. In the case of irregular collectors a similar dependency was again observed (gB ¼ 0:1926As1=3 Pe0:52 ) although porosity, e, and effective grain size, dg , seem not to be capable alone to fully characterize the porous medium. In fact, comparing Figs. 11 and 12, the former shows a collapse of the results on a single master curve dependent on these two parameters, while the latter shows a clear separation of the results pertaining to each geometry. This is further highlighted by the very different coefficients of determination showed by the two obtained master curves, respectively equal to R2 ¼ 0:9789 and R2 ¼ 0:9141. This deviation arising in the case of realistic geometries would seem to indicate that another parameter should be included in the laws predicting Brownian particle deposition. We are confident that the effect of the neglected hydrodynamic retardation on our results is small for nanometric particles, but might be more important (up to 50%), for micrometric particles. Therefore results for the largest particles investigated in this work should be treated with great care. When interception is also considered, the interaction between the particle boundary layers of the different grains create a complex dependency resulting in the following relationship: gI ¼ 1:116AsN2R Re0:145 , valid for both circular and irregularly shaped collectors. Acknowledgments This work was financially supported by the EU research project AQUAREHAB (FP7, Grant Agreement No. 226565) and by the Italian Ministry of Research and Higher Education through the PRIN project 2008 ‘‘ Disaggregazione, stabilizzazione e trasporto di ferro zerovalente nanoscopico (NZVI)’’. The contributions of Francesca Messina and Matteo Icardi are also gratefully acknowledged. References [1] K.M. Yao, M.T. Habibian, C.R. O’Melia, Environ. Sci. Technol. 5 (1971) 1105– 1112. [2] S. Bensaid, D. Marchisio, D. Fino, Chem. Eng. Sci. 65 (2010) 357–363. [3] S. Bensaid, D. Marchisio, D. Fino, G. Saracco, V. Specchia, Chem. Eng. J. 154 (2009) 211–218. [4] S. Bensaid, D. Marchisio, N. Russo, D. Fino, Catal. Today 147 (2009) S295–S300. [5] H. Small, J. Colloid Interf. Sci. 48 (1974) 147–161. [6] S. Khirevich, A. Höltzel, A. Daneyko, A. Seidel-Morgenstern, U. Tallarek, J. Chromatogr. A 1218 (2011) 6489–6497. [7] T. Tosco, J. Bosch, R. Meckenstock, R. Sethi, Environ. Sci. Technol. 46 (2012) 4008–4015. [8] W. Zhang, J. Nanoparticle Res. 5 (2003) 323–332. [9] S.M. Ponder, J.G. Darab, J. Bucher, D. Caulder, I. Craig, L. Davis, N. Edelstein, W. Lukens, H. Nitsche, L. Rao, et al., Chem. Mater. 13 (2001) 479–486. [10] A. Tiraferri, R. Sethi, J. Nanoparticle Res. 11 (2009) 635–645. [11] F. He, D. Zhao, J. Liu, C.B. Roberts, Ind. Eng. Chem. Res. 46 (2007) 29–34. [12] C.-B. Wang, W.-X. Zhang, Environ. Sci. Technol. 31 (1997) 2154–2156. [13] D.W. Elliott, W.-X. Zhang, Environ. Sci. Technol. 35 (2001) 4922–4926. [14] J. Quinn, C. Geiger, C. Clausen, K. Brooks, C. Coon, S. O’Hara, T. Krug, D. Major, W.-S. Yoon, A. Gavaskar, et al., Environ. Sci. Technol. 39 (2005) 1309–1318. [15] S.O. Hara, T. Krug, J. Quinn, C. Clausen, C. Geiger, Remediation J. 16 (2006) 35– 56. [16] K.E. Nelson, T.R. Ginn, Langmuir 21 (2005) 2173–2184. [17] J. Happel, AIChE J. 4 (1958) 197–201. G. Boccardo et al. / Journal of Colloid and Interface Science 417 (2014) 227–237 [18] V.G. Levich, Physicochemical Hydrodynamics, Prentice-Hall, Englewood Cliffs, NJ, 1962. [19] S. Kuwabara, J. Phys. Soc. Jpn. 14 (1959) 527–532. [20] N. Tufenkji, M. Elimelech, Environ. Sci. Technol. 38 (2004) 529–536. [21] M. Elimelech, J. Colloid Interf. Sci. 146 (1991) 337–352. [22] R. Rajagopalan, C. Tien, AIChE J. 22 (1976) 523–533. [23] H. Ma, J. Pedel, P. Fife, W.P. Johnson, Environ. Sci. Technol. 44 (2010). 4383– 4383. [24] H. Ma, W.P. Johnson, Langmuir 26 (2010) 1680–1687. [25] R.S. Cushing, D.F. Lawler, Environ. Sci. Technol. 32 (1998) 3793–3801. [26] W.P. Johnson, X. Li, G. Yal, Environ. Sci. Technol. 41 (2007) 1279–1287. [27] M. Elimelech, Sep. Technol. 4 (1994) 186–212. [28] B. Logan, D. Jewett, R. Arnold, E. Bouwer, C. O’Melia, J. Environ. Eng. 121 (1995) 869–873. [29] M. Piri, M.J. Blunt, Phys. Rev. E 71 (2005) 026302. [30] M.J. Blunt, Curr. Opin. Colloid Interf. Sci. 6 (2001) 197–207. [31] A. Raoof, S.M. Hassanizadeh, A. Leijnse, Vadose Zone J. 9 (2010) 624–636. [32] X. Lopez, P.H. Valvatne, M.J. Blunt, J. Colloid Interf. Sci. 264 (2003) 256–265. [33] A.C. Payatakes, C. Tien, R.M. Turian, AIChE J. 19 (1973) 58–67. [34] W. Long, M. Hilpert, Environ. Sci. Technol. 43 (2009) 4419–4424. [35] W. Long, H. Huang, J. Serlemitsos, E. Liu, A.H. Reed, M. Hilpert, Colloids Surfaces A: Physicochem. Eng. Aspects 358 (2010) 163–171. [36] T. Tosco, D. Marchisio, F. Lince, R. Sethi, Transp. Porous Media 96 (2013) 1–20. [37] A.A. Keller, M. Auset, Adv. Water Resour. 30 (2007) 1392–1407. [38] [39] [40] [41] [42] [43] [44] [45] [46] [47] [48] [49] [50] [51] [52] [53] [54] [55] 237 A. Einstein, Ann. Phys. 322 (1905) 549–560. S.L. Goren, M.E. O’Neill, Chem. Eng. Sci. 26 (1971) 325–338. H. Brenner, Chem. Eng. Sci. 16 (1961) 242–251. Z. Adamczyk, T. Dabros, J. Czarnecki, T.G.M. Van De Ven, Adv. Colloid Interf. Sci. 19 (1983) 183–252. D.C. Prieve, E. Ruckenstein, AIChE J. 20 (1974) 1178–1187. M. Elimelech, J. Gregory, X. Jia, R.A. Williams, Particle Deposition and Aggregation, Butterworth Heinemann, Woburn, MA, 1995. H. Darcy, Les fontaines publiques de la ville de Dijon, Dalmont, Paris, 1856. S.M. Hassanizadeh, W. Gray, Transp. Porous Media 2 (1987) 521–531. R. Sethi, J. Hydrol. 400 (2011) 187–194. P. Forchheimer, Z. Ver. Deut. Ing. 45 (1901) 1782–1788. R. Bird, W. Stewart, E. Lightfoot, Transport Phenomena, Wiley, New York, 1960. K.M. Yao, Influence of Suspended Particle Size on the Transport Aspect of Water Filtration, Ph. D. Thesis, University of North Carolina, 1968. A. Konstandopoulos, M. Kostoglou, E. Skaperdas, E. Papaioannou, Z. Dimitrios, K. Eudoxia, SAE Technical Paper, 2000, 2000-01-1016. doi: 10. 4271/2000-011016. R. Pfeffer, Ind. Eng. Chem. Fund. 3 (1964) 380–383. E. Pazmino, H. Ma, W. Johnson, Environ. Sci. Technol. 45 (2011) 10401–10407. K. Asano, Mass Transfer: From Fundamentals to Modern Industrial Applications, Wiley-VCH Verlag GmbH & Co. KGaA, 2006. H. Ma, M. Hradisky, W.P. Johnson, Environ. Sci. Technol. 47 (2013) 2272–2278. L.A. Spielman, J.A. Fitzpatrick, J. Colloid Interf. Sci. 42 (1973) 607–623.