Extra Credit Problems CHE 222 - Momentum Transfer BSChE 2-2, Group 3 Acosta, Deanne Artoza, Jelo Bacabac, Roncel Gagelonia, Clara Pantaleon, Gianna Schmitt, Fitz Submitted to: Peniel Jean A. Gildo Department of Chemical Engineering Pamantasan ng Lungsod ng Maynila June 30, 2021 Group 3 Extra Credit Problems Problem 1 A 0.5-lbm flat plate that has a dimension of 4’ by 5’ rests on an inclined plane with elevation of 35◦ with the horizontal. Between the flat plate and the inclined plane, is a 0.67-in layer of hexane. The system is at 1 atm and 86 ◦ F. Using standard AES units, determine: (a) The viscosity of the fluid (b) The shear rate (c) The shear stress (d) The momentum flux (use momentum units and specify the direction of momentum transfer) (e) The velocity (magnitude and direction) of the speed of the plate 1 Givens Unknowns (a) µ, fluid viscosity (b) dv/dy, shear rate (c) τ , shear stress (d) τm , momentum flux, and its direction (e) |v|, speed of the plate, and its direction 1 Viscosity: Handbook, 2-274 1 Group 3 Extra Credit Problems Plan 1. Calculate the shear force F by finding the force exerted on the plate parallel to the layer of fluid, 2. Calculate the shear stress τ using the formula τ= F A 3. Calculate shear rate du/dy, and the speed of the plate v using the formula du τ = . dy µ Use the diagram to find the direction of the velocity. 4. Calculate τm using the fact that its magnitude is equal to that of the shear stress. 5. FInd the direction of τm using the fact that x-direction momentum is transferred in a direction perpendicular to the fluid layer all the way to the part of the inclined plane bounding the fluid. Calculations Calculation of F force exerted on plate F = parallel to layer of fluid mg sin 35◦ = gc lbm − ft = (0.5)(sin 35◦ ) s2 = 0.286788 lbf Calculation of τ F A 0.286788 lbf = (4 ft)(5 ft) = 0.0143394 lbf /ft2 τ= 2 Group 3 Extra Credit Problems Calculation of du/dy, v, and θ du τ = dy µ du 0.0143394 lbf /ft2 = dy 1.89 × 10−4 lbftf2-s du = 75.869899 s−1 dy du = (75.869899 s−1 )dy Z 0 Z v −1 du = (75.869899 s ) dy 0 −0.67 0.67 −1 v = (75.869899 s ) ft 12 v = 4.236069 ft/s (Shear rate) (Speed) The plate will slide down the inclined plane in a direction parallel to the inclined surface. So, the direction of the velocity is 35◦ below the horizontal. Calculation of τm and its direction |τm | = |τ | = 0.0143394 (lbm − ft/s)/ft2 − s The momentum flux is normal to the direction of the flow of the fluid, and starts at the plate in contact with the fluid and ends at the inclined surface. Based on the coordinate system, it is 55◦ below the horizontal. 3 Group 3 Extra Credit Problems Answers (a) µ = 1.89 × 10−4 lbf -s ft2 (b) du = 75.869899 s−1 dy (c) τ = 0.0143394 lbf /ft2 (d) Momentum flux is normal to the fluid layer; starts at the plate, and ends at the inclined surface τm = 0.0143394 (lbm − ft/s)/ft2 − s (e) Velocity is parallel to the fluid layer v = 4.236069 ft/s, Problem 2 A new planet is being studied as one of the candidates for the new home of humans. It was found that the temperature at the ground is 50°C and the pressure is 20 kPa. The temperature drops 10°C every 2.5 km of elevation and at an elevation of 15.0 km, a new layer of atmosphere exists with a constant temperature. The atmosphere is made of 60% nitrogen, 20 %oxygen, and 20% carbon dioxide. Starting with the equation for hydrostatic equilibrium, determine: (a) an equation describing the pressure at any elevation. (b) the pressure at an elevation of 10 km. (c) the elevation at which the pressure is 10 kPa abs. Givens T0 = 50 ◦ C P0 = 20 kPa z = 15.0 km α = 10 ◦ C / 2.5 km 4 Group 3 Extra Credit Problems Universal Gas Constant: R = 8314 m2 -Pa kmol-K Composition of Atmosohere: 60% Nitrogen 20% Oxygen 20% Carbon Dioxide Molar Mass: M(N2 ) = 28.02 kg/kmol M(O2 ) = 32.00 kg/kmol M(CO2 ) = 44.01 kg/kmol Unknowns (a) Equation describing the pressure at any elevation (b) The pressure, P , at an elevation of 10 km (Pa) (c) The elevation, z, when P = 10 kPa abs(m) Plan 1. Determine the molar mass of the atmosphere Matmosphere = (xM )Nitrogen + (xM )Oxygen + (xM )Carbon Dioxide 2. Determine the equation describing the pressure at any elevation by using the equation of hydrostatic equilibrium. dP g =− ρ dz gc According to the ideal gas equation, PM ρ= RT When temperature varies linearly T = T0 − α(z − z0 ) 3. Using the derived equation, solve for the pressure at an elevation of 10 km. Use the given values of T0 , P0 , α, and R, and the calculated molar mass of the atmosphere. Assumption: Pressure decreases with increasing altitude, therefore P10 km < P0 4. Use the derived equation in order to determine the value of elevation, z, when pressure is 10 kPa abs. Use the given values of T0 , P0 , α, and R. Assumption: z must be within 15 kilometers 0 < z < 15 km 5 Group 3 Extra Credit Problems Calculations Solving for the molar mass of the atmosphere: Matmosphere = (xM )Nitrogen + (xM )Oxygen + (xM )Carbon Dioxide kg kg kg Matmosphere = (0.60) 28.02 + (0.20) 32.00 + (0.20) 44.01 kmol kmol kmol Matmosphere = 32.014 kg/kmol Determining the Equation Describing the Pressure at any Elevation Z P P0 dP dz dP dz dP dz dP P dP P g ρ gc gP M =− RT =− gP M R[T0 − α(z − z0 )] gM dz =− R[T0 − α(z − z0 )] Z gM z dz =− R z0 T0 − α(z − z0 ) =− Let u = T0 − α(z − z0 ). Then du = −α dz, and gM ln P − ln P0 = [ln(T0 − α(z − z0 )) − ln(T0 − a(z0 − z0 ))] αR P gM T0 − α(z − z0 ) ln = ln P0 αR T0 gM P T0 − α(z − z0 ) αR ln = ln P0 T0 gM P T0 − α(z − z0 ) αR = P0 T0 gM T0 − α(z − z0 ) αR P = P0 T0 6 Group 3 Extra Credit Problems Solving for the pressure at an elevation 10 km gM T0 − α(z − z0 ) αR P = P0 T 0 1000 kPa = (20 kPa) ··· 1 kPa ··· ◦ 50 C − 10 ◦ C m [(10 [2.5 km][ 1000 1 m ] km) 1000 m 1 m kg 9.81 m ( 32.014 ) kmol s2 ◦C 10 1000 m m3 -Pa − 0 m] ( 2.5 km )( 1 m )(8314 kmol-K ) 50 ◦ C = 5.0144 × 10−3 Pa Solving for the elevation at which the pressure is 10 kPa abs gM T0 − α(z − z0 ) αR P = P0 T 0 1000 Pa 1000 Pa (10 kPa) = (20 kPa) ··· 1 kPa 1 kPa ··· ◦ 50 C − 10 ◦ C m [2.5 km][ 1000 1 km ] kg 9.81 m ( 32.014 ) kmol s2 ◦C 10 m3 -Pa 1000 m [z − 0 m] ( 2.5 km )( 1 km )(8314 kmol-K ) 50 ◦ C z = 884.6180 m, or 0.8846 km Answers (a) The equation describing the pressure at any elevation P = P0 T0 − α(z − z0 ) T0 gM αR (b) The pressure at an elevation of 10 km. P = 5.0144 × 10−3 Pa (c) The elevation at which the pressure is 10 kPa abs z = 884.6180 m, or 0.8846 km 7 Group 3 Extra Credit Problems Problem 3 The heat transfer coefficient of a flowing fluid determines the rate at which heat is transferred in a flowing pipe. Develop the functional relationship of the heat transfer coefficient h with units W/(m2 -K) with thermal conductiviy k, units W/m-k, diameter D, density ρ, average velocity v, viscosity µ, and the specific heat Cp , units J/(kg-K). Givens h - Heat transfer coefficient k - Thermal conductivity D - Diameter ρ - Density v - Average velocity µ - Viscosity Cp - Specific heat Unknowns (a) π1 , π2 , π3 (b) Functional relationship of h with k, D, ρ, v, µ, and Cp 8 Group 3 Extra Credit Problems Plan 1. Determine the units of each variable and convert it to basic dimensions h= = = = = W m2 -K J h-m2 -K kg-m2 s2 -h-m2 -K M L2 t3 L2 T M t3 T m s L = t kg m3 M = 3 L v= W m-K M L2 = 3 t LT ML = 3 tT µ= ρ= k= D=L kg m-s M = Lt J kg-K M L2 = 2 t MT L2 = 2 tT Cp = 2. Determine the total number of variables n, the number of basic dimensions m, and number of dimensionless groups π-groups. N = 7 groups M = M, L, t, T = 4 groups π = 7 − 4 = 3 π groups 3. Select the repeating variables. Note that the number of repeating variables is the same with the number of basic dimensions m. Repeating variables: ρ− v− D− Cp − fluid property flow property geometric property heat property 4. In solving every π-term, assign an exponent variable to each property and multiply all of them with a non-repeating variable. π = ρa v b Dc Cpd 9 Group 3 Extra Credit Problems The variables not chosen as repeating variables are the non-repeating variables. In this problem, we have h, k, and µ. Multiply π to any non-repeating variables, one by one. Therefore, we will have 3π-terms. 5. Solve for π1 , we can multiply h to π. π1 = ρa v b Dc Cpd h 6. Substitute the corresponding basic units to each variable in the π-term π1 = ρa v b Dc Cpd h a b 2 d M L L M c = (L) L3 t t2 T t3 T 7. Solve the values of each exponent by determining the position of each basic variables. If the variable is on the numerator, we will use (+) sign. Likewise, if the variable is on the denominator, we will use (-) sign. In solving π1 . M : a+1=0 a = −1 L : −3a + b + c + 2d = 0 c=0 ⇒ t: −b − 2d − 3 = 0 b = −1 T : −d − 1 = 0 d = −1 8. Replace the exponent variable from the π-term with the values solved in Step 7. Then, arrange the variables properly. π1 = ρ−1 v −1 D0 Cp−1 h h π1 = ρvCp 9. Apply the same process to the next π–terms. Calculations Solving π1 π1 = ρa v b Dc Cpd h a b 2 d M L L M c = (L) L3 t t2 T t3 T M: L: t: T : a+1=0 −3a + b + c + 2d = 0 −b − 2d − 3 = 0 −d − 1 = 0 a = −1 c=0 ⇒ b = −110 d = −1 Group 3 Extra Credit Problems π1 = ρ−1 v −1 D0 Cp−1 h h π1 = ρvCp Solving π2 π2 = ρa v b Dc Cpd k 2 d a b M L L ML c = (L) L3 t t2 T t3 T M: L: t: T : a+1=0 −3a + b + c + 2d + 1 = 0 −b − 2d − 3 = 0 −d − 1 = 0 π2 = ρ−1 v −1 D−1 Cp−1 k k π2 = ρvDCp a = −1 c = −1 ⇒ b = −1 d = −1 Solving π3 π3 = ρa v b Dc Cpd µ a b 2 d M L M L c = (L) 3 2 L t tT Lt M: L: t: T : a+1=0 −3a + b + c + 2d − 1 = 0 −b − 2d − 1 = 0 −d = 0 π3 = ρ−1 v −1 D−1 Cp0 µ µ π3 = ρvD a = −1 c = −1 ⇒ b = −1 d=0 11 Group 3 Extra Credit Problems Solving the functional relationship of h with k, D, ρ, v, µ, and Cp π1 = f (π2 , π3 ) h k µ =f , ρvCp ρvDCp ρvD µ k , h = ρvCp f ρvDCp ρvD Answers the functional relationship of the heat transfer coefficient h with thermal conductiviy k, diameter D, density ρ, average velocity v, viscosity µ, and the specific heat Cp is k µ h = ρvCp f , ρvDCp ρvD Problem 4 The open-end manometer shown below indicates that the gauge pressure of Gas A is 15.82 ft of oil. The density of the oil is the same as the one used on the multiple-fluid manometer shown below. The conditions at which the manometer is used is 28 ◦ C. 1. The unknown h 2. The absolute pressure at points A, B, C, and D 12 Group 3 2 Extra Credit Problems Givens The manometer is at 28°C Pressure at Gas A is 15 ft of oil. Pressure exerted by Gas A is gauge. Unknowns (a) Unknown h (b) Absolute pressures at A, B, C, D (c) Density of water at 60°F and 28°C Height of each the oil and the mercury summing to 65 cm. (d) Density of mercury at 28°C Plan 1. Determine the pressure at point A using the given pressure of Gas A which is 15 ft of oil. 2. Formulate the equation of the pressure at point B with its height equal to h + 0.2 m. 2 Densities: Handbook, 2-32 13 Group 3 Extra Credit Problems 3. Pressure at point B is equal to the pressure across the other side of the manometer at the same elevation. Formulate the other equation of PB using the pressure exerted by mercury and oil. Height of the mercury is h. Let x equal the height of oil. Therefore, x + h = 0.65. Height of oil will be x = 0.65 − h. 4. Equate the two equations of PB to find h. 5. Calculate the respective pressures at points A, B, C and D. All of the calculated pressures are gauge. 6. Add 1 atmosphere to each gauge pressure to find the absolute pressures at points A, B, C and D. Calculations 3 Densitites kg m3 kg ρ of water 28 ◦ C = 996.2609 3 m kg ◦ ρ of mercury 28 C = 13526.26 3 m ρ of water 60 ◦ F = 999.0354 Pressure at Point A P1 = (pgh)oil kg m 1m = 999.0354 3 (0.890) 9.81 2 15 ft · m s 3.2808 ft = 39879.6552 Pa gauge Equation of PB using the pressure exerted by the water Height of Water = h + 0.2 PB = PA + (ρgh)water m kg PB = 39879.6552 Pa + 996.2609 3 9.81 2 (h + 0.2 m) m s 3 Water Densities: Perry’s HB, 9th ed, table 2-32; Mercury Density: Perry’s HB, 9th ed, table 2-31 14 Group 3 Extra Credit Problems Equation of PB using the pressure exerted by mercury and oil Height of mercury = h Height of oil = 0.65 − h PB = (ρgh)mercury + (ρgh)oil m kg m kg 9.81 2 (h) + (0.890) 999.0354 3 9.81 2 (0.65 m − h) PB = 13526.26 3 m s m s Equate the two equations of PB kg m PB = 39879.6552 Pa + 996.2609 3 9.81 2 (h + 0.2 m) m s kg m kg m =⇒ PB = 13526.26 3 9.81 2 (h) + (0.890) 999.0354 3 9.81 2 (0.65 m − h) m s m s m kg 9.81 2 (h + 0.2 m) =⇒ 9879.6552 Pa + 996.2609 3 m s kg m kg m = 13526.26 3 9.81 2 (h) + (0.890) 999.0354 3 9.81 2 (0.65 m − h) m s m s kg =⇒ 39879.6552 Pa + 9773.319429 2 2 (h + 0.2 m) m -s kg kg = 132692.6106 2 2 (h) + (8722.4781749 2 2 )(0.65 m − h) m -s m -s kg kg =⇒ 39879.6552 Pa + 9773.319429 2 2 (0.2 m) + 9773.319429 2 2 (h) m -s m -s kg kg kg = 132692.6106 2 2 (h) + 8722.4781749 2 2 (0.65 m) − 8722.4781749 2 2 (h) m -s m -s m -s kg kg =⇒ 39879.6552 Pa + 9773.319429 2 2 (0.2 m) − 8722.4781749 2 2 (0.65 m) m -s m -s kg kg kg = 132692.6106 2 2 (h) − 8722.4781749 2 2 (h) − 9773.319429 2 2 (h) m -s m -s m -s kg kg 39879.6552 Pa + 9773.319429 m2 -s2 (0.2 m) − 8722.4781749 m2 -s2 (0.65 m) =⇒ h = 132692.6106 mkg − 8722.4781749 mkg − 9773.319429 mkg 2 -s2 2 -s2 2 -s2 =⇒ h = 0.3167 m or 31.67 cm Calculate the pressures at points A, B, C, and D 15 Group 3 Extra Credit Problems @ Point A PA = 39879.6552 Pa + 101325 Pa @ Point B PB = PA + (ρgh)water PB PB PB PB kg = 39879.6552 Pa + 996.2609 3 9.81 m kg 9.81 = 39879.6552 Pa + 996.2609 3 m = 44929.5294 Pa + 101325 Pa = 146254.53 Pa m (h + 0.2 m) s2 m (0.3167 m + 0.2 m) s2 PB = (ρgh)mercury + (ρgh)oil kg kg m m PB = 13526.26 3 9.81 2 (h) + (0.890) 999.0354 3 9.81 2 (0.65 m − h) m s m s m kg m kg 9.81 2 (0.3167 m) + (0.890) 999.0354 3 9.81 2 (0.65 m − 0.3167 m) PB = 13526.26 3 m s m s PB = 44930.9518 Pa + 101325 Pa PB = 146255.95 Pa Slight discrepancy can be observed, this is due to the decimal places maybe. However, the percentage difference is insignificant. For this problem, we will use the PB exerted by the water because it is the one indicated in the diagram. @ Point C PC = (ρgh)oil kg m PC = (0.890) 999.0354 3 9.81 2 (0.65 m − 0.3167 m) m s PC = 2907.2020 Pa + 101325 Pa PC = 104232.20 Pa. @ Point D Since it is stated that kind of apparatus used is an open-ended manometer. Point D is atmospheric pressure. PD = 101325 Pa 16 Group 3 Extra Credit Problems Answers (a) h = 0.3167 m (b) Point A = 141164 Pa B = 145989.05 Pa C = 106988.83 Pa D = 101325 Pa Problem 5 Water at 25◦ C is to be transported from a lake via a pump to the top of a tank. A 6 in. Sch 40 steel pipe is used as a suction line while the discharge line is a 4 in Sch 40 pipe. In the 5 in pipe, there are 3 ells, 1-20◦ butterfly valve and a swing check valve. In the 4 in. pipe, there are 3 ells and 2 gate valves. The pipe is then reduced to a 2 in. Sch. 40 pipe prior to the tank at which the flow rate is 8.7 kg/s and the height of the discharge relative to the water level in the lake is 60 m. The pipe lengths are 12 m, 25 m, and 10 m for the 6 in., 4 in., and 2 in. pipes, respectively. The pump has an efficiency of 57%. Calculate: 1. the velocities of the fluid at the different pipe sections 2. the pressure developed by the pump 3. the work imparted by the pump per kg of water flowing 4. the power required by the pump in hp. 4 Givens T = 25 ◦ C ρ = 997.08 kg/m3 µ = 0.8937 cP 4 = 0.0457 mm ∆z = 60 m Geankoplis 5th ed: T A.2-4-Viscosities; T A.2-3-Densities 17 ṁ = 8.7 kg/s η = 0.57 Group 3 5 Extra Credit Problems 6 Internal Diameters: 6 in. Sch 40 - 6.065 in. 4 in. Sch 40 - 4.026 in. 2 in. Sch 40 - 2.067 in. Fittings: Ell - 0.75 20◦ Butterfly valve - 1.54 Swing check valve - 2.0 Gate valve - 0.17 Lengths: 6 in. Sch 40 - 12 m. 4 in. Sch 40 - 25 m. 2 in. Sch 40 - 10 m. Unknowns (a) v2 , v4 , v6 the velocities of the fluid at the different pipe sections (b) ∆p, the pressure developed by the pump (c) Wp , the work imparted by the pump (d) Ẇp , power required by the pump in hp. 5 6 Geankoplis 5th ed. T A.5-1 pg. 1688-1689 Handbook 9th ed. T 6-5 pg.6-17 18 Group 3 Extra Credit Problems Plan 1. Use the mass flow rate to solve for the velocities at different pipe sections. ṁ = ρvA 2. Solve for the Reynolds Number in each pipe. Re = ρvD µ 3. Look for the value of surface roughness then solve for the Fanning Friction factor in each pipe using the Churchill Equation. 1 7 0.9 √ = −4 log 0.27 + ( ) D Re f 4. Calculate the total friction losses in each pipe X F = Ff + hexp + hcon + hfit 5. Use the Mechanical Energy Balance to solve for the Shaft work Ws ∆p ∆v 2 g∆z X Ws = + + + F ρ 2αgc gc Since both point 1 and point 2 is exposed to the atmosphere, the difference of the two pressure is 0. Calculations Velocities kg 8.7 = s kg 997.08 3 m π 4 π 4 π 4 0.0254 m 6.065 in 1 in 2 ! 0.0254 m 4.026 in 1 in 2 ! 0.0254 m 2.067 in 1 in 2 ! v6 v6 = 0.4681 m/s kg = 8.7 s kg 997.08 3 m v4 v4 = 1.0624 m/s kg 8.7 = s kg 997.08 3 m v2 = 4.0304 m/s 19 v2 Group 3 Extra Credit Problems Reynolds Number Re = ρvD µ 997.08 kg m3 m 0.4681 ms 6.065 in 0.0254 1 in Re6 = = 80452.84568 0.8937 × 10−3 Pa-s m 997.08 mkg3 1.0624 ms 4.026 in 0.0254 1 in Re4 = = 121208.7008 0.8937 × 10−3 Pa-s m 997.08 mkg3 4.0304 ms 2.067 in 0.0254 1 in = 236080.7578 Re2 = 0.8937 × 10−3 Pa-s Fanning Friction Factor " " 0.9 # 0.9 # 1 7 0.0457 × 10−3 m 7 √ = −4 log 0.27 + = −4 log 0.27 m + D Re6 80452.84568 6.065 in 0.0254 f6 1 in ⇒ f6 = 5.04307 × 10−3 " " 0.9 # 0.9 # 7 7 0.0457 × 10−3 m 1 √ = −4 log 0.27 + = −4 log 0.27 m + D Re4 121208.7008 4.026 in 0.0254 f4 1 in ⇒ f4 = 4.9249 × 10−3 " " 0.9 # 0.9 # 1 7 0.0457 × 10−3 m 7 √ = −4 log 0.27 + = −4 log 0.27 m + D Re2 236080.7578 2.067 in 0.0254 f2 1 in ⇒ f2 = 5.112619 × 10−3 20 Group 3 Extra Credit Problems Friction Losses X F = Ff + hexp + hcon + hfit X F = (Ff,6 + hexp,6 + hcon,6 + hfit,6 ) + (Ff,4 + hexp,4 + hcon,4 + hfit,4 ) + (Ff,4 + hexp,2 + hcon,2 ) X v62 4f6 l6 A20 F6 = + 0.5 1 − 2 + Kf,6 2 D6 Ai 2 (0.4681 m/s) 4(5.04307 × 10−3 )(12 m) A20 = + 0.5 1 − 2 + 3(0.75) + 1.54 + 2.0 m 2 Ai 6.065 in 0.0254 1 in = 0.8612792875 J/kg X v42 4f4 l4 A20 F4 = + 0.5 1 − 2 + Kf,4 2 D4 Ai 2 4.0262 (1.0624 m/s) 4(4.9249 × 10−3 )(25 m) + 0.5 1 − + 3(0.75) + 2(0.17) = m 2 2 6.065 4.026 in 0.0254 1 in = 4.337410551 J/kg X A0 v22 4f2 l2 + 0.5 1 − F2 = 2 D2 Ai 2 (4.0304 m/s) 4(5.112619 × 10−3 )(10 m) 2.0672 = + 0.5 1 − m 2 4.0262 2.067 in 0.0254 1 in = 34.6337817 J/kg X F = X F6 + X F4 + X F2 = 39.83246801 J/kg Shaft Work ∆p ∆v 2 g∆z X + + + F ρ 2αgc gc (4.3042 ) + (9.81)(60) + 39.83246801 J/kg = 2 = 636.5545301 J/kg Ws = 21 Group 3 Extra Credit Problems Work Imparted by the Pump Ws η 636.5545301 J/kg = 0.57 = 1116.762334 J/kg Wp = Pressure Developed by the Pump ∆p ∆v 2 g∆z X + + + F = Ws ρ 2αgc gc 1.06242 − 0.46812 ∆p + = 636.5545301 J/kg 2(1)(1) 997.08 mkg3 ∆p = 634.2423 kPa Power Required by Pump Ẇp = Wp × ṁ = (1116.762334)(8.7) 1 kW 1000 W = 13.02914 hP 22 1 hP 0.74570 kW Group 3 Extra Credit Problems Answers (a) Fluid Velocities v6 = 0.4681 m/s v4 = 1.0624 m/s v2 = 4.0304 m/s (b) Pressure developed by pump ∆p = 634.2423 kPa (c) Work imparted by pump Wp = 1116.762334 J/kg (d) Power required by the pump Ẇp = 13.02914 hP Problem 6 Cyclohexane at 30°C drains from a large reservoir where the liquid level is essentially constant at 15 ft. At the bottom of the tank, a 3.25-inch drawn tubing drains the fluid until a depth of 6 ft. An elbow is then encountered followed by the pipe for 50 more feet. In the horizontal pipe two gate valves are present. Another elbow is encountered followed by a vertical pipe for 2.5 ft. Finally, another elbow is countered followed by 40 ft of pipe until discharged to the atmosphere. Calculate: (a) the linear velocity of the pipe (b) total frictional losses (c) the constant mass flow rate of the cyclohexane Givens Cyclohexane at 30 ◦ C Cyclohexane is drained until 6 ft Size of the tube all throughout is 3.25-inch 2 gate valves on the 50 ft tube 3 elbows (9 ft and 50 ft, 50 ft and 2.5 ft, 2.5 ft and 40 ft) 23 Group 3 Extra Credit Problems Unknowns (a) v, linear velocity P (b) F , summation of friction (c) ṁ, constant mass flow rate (d) Density and viscosity of hexane at 30 ◦ C Plan 1. Determine the density and viscosity of cyclohexane at 30 ◦ C 2. There were no givens from which we can obtain the velocity, and without the velocity we cannot solve the other unknowns, therefore we will do a trial-and-error method. 3. Let us start by simplifying all the working equations that is needed to determine velocity for easier solving by using what is given to us. First working equation is the Reynolds number, followed by the fanning friction factor, and lastly the mechanical energy balance. 4. After simplifying all of the equations, we would do an iteration starting with an initial guess. The initial guess will be used to determine the Reynolds number, then the fanning friction factor, and then with the mechanical energy balance we would get an approximate linear velocity that would be the used on the second iteration. 5. Iteration will continue until; the value of the approximate linear velocity is constant. 24 Group 3 Extra Credit Problems 6. When linear velocity is obtained, we can then determine the Summation of friction losses, and the constant mass flow rate. Calculations 7 Density and Viscosity of Hexane: ρ @ 30 ◦ C = 47.9854 lbm /ft3 µ @ 30 ◦ C = 5.5164 × 10−4 lbm /ft-s Reynolds Number 3.25 in · 121 ftin (v) 47.4329 ρvD Re = = m µ 5.5164 × 10−4 lb ft-s lbm ft3 Re = 23558.9258v Fanning Friction Factor 1 Churchill Equation: √ = −4 log f " 0.27 D + 0.0457 × 10−3 = 5.536 × 10−4 = m D 3.25 in 0.0254 1 in 0.27 = 1.4947 × 10−4 D " 0.9 # 1 7 −4 √ = −4 log 1.4947 × 10 + Re f ( " 0.9 #)−2 7 f = −4 log 1.4947 × 10−4 + Re 7 Handbook, 9e, table 2-32 25 7 Re 0.9 # Group 3 Extra Credit Problems Linear Velocity ∆L = (6 + 50 + 2.5 + 40) ft ∆L = 98.5 ft X ∆P v2 g + 2 − ∆z + F = Ws ρ 2αgc gc 2 X vave g + F = ∆z 2αgc gc (Mechanical Energy Balance) v2 ∆L A0 F = 4f + 0.5 1 − + 2(0.17) + 3(0.75) 2αgc D Ai " ! # 2 2 X ft v 98.5 ft 4f + 3.09 2 F = 1 ft s m −ft 3.25 in · 2(1) 32.174 lb 12 in lbf −s2 X 2 vave 2αgc + v2 = 4f r v= v " 2 2(1) 32.174 lbm −ft lbf −s2 4f 98.5 ft 3.25 in · 121 ftin 1512.178 98.5 ft 1 3.25 in ( 12 ft in ) + 4.09 1512.178 1454.7692f + 4.09 Iterations 26 ! ft2 + 3.09 2 s (Friction Losses) # = 23.5 lbf − ft lbm Group 3 Extra Credit Problems v = 11.78 ft/s X X ft 2 s 11.78 F = 2(1) 32.174 F = 21.3446 4(4.683 × 10−3 ) 98.5 ft 3.25 in · 121 ftin ! ft2 + 3.09 2 s # lbf − ft lbm ṁ = ρvA = lbm −ft lbf −s2 " lbm 3 47.9854 ft ft 11.7770 s 2 ! π 1 ft · 3.25 in · 4 12 in ṁ = 32.5565 lbm /s Answers (a) v = 11.78 ft/s (b) X F = 21.3446 lbf − ft lbm (c) ṁ = 32.5565 lbm /s Problem 7 A laboratory scale glass tube set-up is used to measure the pressure drop of flow using pure ethanol. The fluid flows at a constant rate and temperature of 50 kg/hr and 35 ◦ C. The tube is 8.9 mm ID and a gauge pressure measuring device is connected to two points in the tube which are 1.87 m apart. Calculate: (a) The Reynolds number and nature of the flow (b) The frictional losses between the two points of measurement. (c) The pressure drop to be expected in ft of H2 O. 27 Group 3 Extra Credit Problems Givens Material: Glass Tube = 0.00152 mm ID = 8.9 mm 8 Fluid ṁ = 50 kg/hr T = 35 ◦ C ρ(Pure Ethanol @35 ◦ C) = 776.41 kg/m3 C2 C5 µ = exp C1 + + C3 ln(T ) + C4 T T C1 = 7.875 C2 = 781.98 C3 = −3.0418 781.98 µ = exp 7.875 + + −3.0418 ln(308.15) 308.15 = 8.9504 × 10−4 Pa-s Unknowns (a) Re and Nature of Flow P (b) F , friction losses (c) ∆P , pressure drop in ft of H2 O 8 Density: Handbook, Table 2-112; Viscosity: Handbook, Table 2-313 28 Group 3 Extra Credit Problems Calculations Velocity of the Fluid 1 hr 50 kg × 3600 ṁ hr s = kg ρ 776.41 m3 i hπ · (8.9 mm × 10−3 )2 q = Av = v 4 v = 0.2876 m/s q= The Reynolds Number and Nature of Flow 776.41 ρvD Re = = µ kg m3 0.2876 ms 8.9 mm × 8.9504 × 10−4 Pa-s 1 m 1000 mm = 2220.38, Transition Flow The frictional losses between the two points of measurement X F = 4f ∆L v 2 v2 v2 v2 + Kexp + Kcon + Kfittings D 2gc 2αgc 2αgc 2αgc Laminar 16 16 = = 7.2060 × 10−3 Re 2, 220.3813 X 1.87 m −3 F = 4(7.2060 × 10 ) 1 m 8.9 mm × 1000 mm f= (0.2876 m/s)2 ) 2(1.0)(1.0 kg-m N-s2 ! = 0.2505 J/kg Turbulent 0.00152 m 1 1.256 √ = −4 log √ + (3.7)(8.9 mm) 2220.3813 f f f = 0.01199 ! X 1.87 m (0.2876 m/s)2 F = 4(01199) = 0.4168 J/kg 1 m 8.9 mm × 1000 2(1.0)(1.0 kg-m ) 2 mm N-s The pressure drops to be expected in ft H2 O Laminar ∆p = ρ × (− X kg J F) = 776.41 3 −0.2505 + 101325 m kg = 33.96 ft H2 O 29 1 atm 33.90 ft H2 O × N 1 atm 101325 m2 ! Group 3 Extra Credit Problems Turbulent ∆p = ρ × (− X kg J F) = 776.41 3 −0.4168 + 101325 m kg 1 atm 33.90 ft H2 O × N 1 atm 101325 m2 = 34.01 ft H2 O Answers (a) Re = 2220.38, Transition Flow (b) X F = 0.2505 J/kg (Laminar) X F = 0.4168 J/kg (Turbulent) (c) ∆p = 33.96 ft H2 O ∆p = 34.01 ft H2 O (Laminar) (Turbulent) Problem 8 Water 25◦ C enters a reducing bend horizontally at a rate of 10 kg/s. It then comes out at an angle 60◦ from the horizontal and is ejected to the atmosphere. The pressure at the entrance of the bend is 28 ft of oil (SG = 0.89) gauge. The diameter of the fitting to which water enters corresponds to a 3 in. Sch. 80 and the outlet corresponds to a 1 in. Sch 40 pipe. Calculate: a. the velocities of the fluid entering and exiting the bend; b. the resultant force and direction that the bend resists at steady operaton. Givens 30 ! Group 3 Extra Credit Problems Inlet Outlet Fluid pi = 28 ft of oil 3 in. Sch. 80 9 Ai = 42.61 × 10−4 m2 αi = 0◦ po = 0 gauge 1 in. Sch. 40 10 Ao = 5.574 × 10−4 m2 α = 60◦ T = 25◦ C 11 ρ = 997.08 kg/m3 ṁ = 10 kg/s Assumptions Fxs , Fys = 0 Fyg = 0 Since water enters at a rate of 10 kg/s, it follows by the law of conservation of mass that for any cross section of the reducing bend, particularly the outlet, water will also pass through the section at a rate of 10 kg/s. So, similar to the density, the mass flow rate of the water is constant at any section. Because the water is ejected to the atmosphere, the outlet gauge pressure po is zero. Unknowns (a) vi , vo , fluid velocities at the inlet and the outlet, respectively. (b) RCV , The resultant force and the direction that the bend resists. Plan Below is the sequence of calculations that will be followed in obtaining the unknowns: 9 Geankoplis, Transport Processes and Unit Operations (3e), 892 Geankoplis, 892 11 Geankoplis, 855 10 31 Group 3 Extra Credit Problems 1. Convert pi to Pascals using the specific gravity of the oil SG = 0.89, and the equation p= ρgh gc 2. Using the equation ṁ = Avρ, calculate the fluid velocities vi , vo . Note that since the mass flow rate at the inlet is 10 kg/s, the mass flow rate at the outlet is also 10 kg/s 3. Obtain Rx , Ry the x and y components of the resultant force exerted by the solid surface on the fluid R using the equations, which were derived from the overall momentum balance for a control volume at steady-state with the shear forces and gravitational forces neglected, ṁ ∆(v cos α) + ∆(pA cos α) β ṁ Ry = ∆(v sin α) + ∆(pA sin α) β Rx = 4. Write R in Cartesian vector form 5. Calculate the resultant force Rf that the bend resists using the fact that Rf is the resultant force of the fluid on the solid, and that the resultant force of the fluid on the solid is equal to −R (Newton’s third law). 6. Calculate the magnitude of Rf : q 2 2 + Ry,f ; |Rf | = Rx,f and calculate the angle θ it makes with the positive x-axis: Ry,f θ = arctan Rx,f Calculations Conversion of p1 to Pascals pi = = ρgh gc 890 mkg3 9.81 sm2 1 kg-m N-s2 = 74513.89905 Pa 32 28 3.2808 m oil Group 3 Extra Credit Problems Calculation of vi , vo vi = = ṁ Ai ρ 10 kg/s (42.61 × 10−4 m2 ) 997.08 mkg3 = 2.353740 m/s vo = = ṁ Ao ρ 10 kg/s (5.574 × 10−4 m2 ) 997.08 mkg3 = 17.992977 m/s Calculation of Rx , Ry ṁ ∆(v cos α) + ∆(pA cos α) β = ṁ (vo cos αo − vi cos αi ) + (po Ao cos αo − pi Ai cos αi ) = ṁ (vo cos 60◦ − vi cos 0◦ ) − pi Ai cos 0◦ v 0 − vi − pi Ai = ṁ 2 kg m 17.992977 m/s = 10 − 2.353740 − (74513.89905 Pa)(42.61 × 10−4 m2 ) s 2 s = −251.076239 N Rx = ṁ ∆(v sin α) + ∆(pA sin α) β = ṁ (vo sin αo − vi sin αi ) + (po Ao sin αo − pi Ai sin αi ) = ṁ (vo sin 60◦ − vi sin 0◦ ) − pi Ai sin 0◦ √ 3 = ṁv0 √2 3 = (10 kg/s)(17.992977 m/s) 2 = 155.823752 N Ry = 33 Group 3 Extra Credit Problems Component form of R, and Calculation of Rf R = Rx î + Ry ĵ = −251.076239î + 155.823752ĵ Rf = −R = 251.076239î − 155.823752ĵ Magnitude, and Direction of Rf q 2 2 Rx,f + Ry,f p = (251.076239)2 + (−155.823752)2 = 295.500118 N |Rf | = Ry,f θ = arctan Rx,f −155.823752 = arctan 251.076239 = −31.824700◦ = 31.824700◦ , below the horizontal Answers (a) Fluid Velocities vi = 2.353740 m/s vo = 17.992977 m/s (b) Resultant force Rf Rf = {251.076239î − 155.823752ĵ} N |Rf | = 295.500118 N θ = 31.824700◦ , below the horizontal 34 Group 3 Extra Credit Problems Problem 9 Cyclohexane at 30◦ C is heated to 60◦ C using a double-pipe heat exchanger at a rate of 9.2 kg/s. The inner tube contains steam and the annulus contains the hexane. The inner pipe is a 2.5 in. Sch. 40 pipe and the outer pipe is a 4 in. Sch 40 pipe. The pipe wall in contact with hexane is always at 80◦ C. Calculate the pressure drop in psia per ft length of heat exchanger. Givens Fluid Ti = 30 ◦ C Tf = 60 ◦ C ṁ = 9.2 kg/s Contained in the annulus Pipes Inner: 2.5 in. Sch. 40, 12 Dinner = 62.71 × 10−3 m Outer: 4 in. Sch. 40, 13 Douter = 0.1023 m Temperature of pipe wall in contact with cyclohexane: 80◦ C, constant Assumptions ρ will be assumed as the density of cyclohexane at its average bulk temperature in the annulus. Unknowns ∆p, the pressure drop of the heat exchanger (psia per ft. length of heat exchanger). Plan 1. Calculate the equivalent diameter, Deq for the annulus in which the fluid flows using Deq = Douter − Dinner , and then calculate the cross-sectional area Aeq . 12 13 Geankoplis, 892 Geankoplis, 892 35 Group 3 Extra Credit Problems 2. Follow the method of Sieder and Tate to calculate the fanning friction factor f . 3. Calculate the pressure drop ∆p using the equation ∆p = 4f ρ ∆L v 2 . D 2gc Note that ρ is the density of cyclohexane at the average bulk temperature Tb . Calculations Calculation of Deq , Aeq Deq = Douter − Dinner = (0.1023 − 62.71 × 10−3 ) m = 0.03959 m π 2 Deq 4 π = · 0.039592 4 = 1.231008 × 10−3 m2 Aeq = 14 Calculation of f Ti + Tf 2 30 + 60 ◦ = C 2 = 45 ◦ C Tb = Density ρb , and viscosity µb at Tb : ρb = 754.868223 kg/m3 ; µb = 6.50478 × 10−4 Pa-s ρb Deq v µb ρb Deq ṁ = µb ρb Aeq ṁDeq = µb A (9.2 kg )(0.03959 m) s = N-s −4 (6.50478 × 10 m2 )(1.231008 × 10−3 m2 ) Reb = = 454862.1932, Turbulent 14 Handbook, Densities: 2-92; Viscosities: 2-274 36 Group 3 Extra Credit Problems The friction factor fb corresponding to Tb will be estimated by the relation involving f and Re from the Blasius solution 0.079 Re0.25 b 0.079 = 454862.19320.25 = 3.041985 × 10−3 fb = Viscosity µw at Tw = 80 ◦ C: µ = 5.29966 × 10−4 Pa-s. 0.17 µb ψ= µw 0.17 6.50478 × 10−4 = 5.29966 × 10−4 0.17 6.50478 = 5.29966 = 1.035446 fb ψ 3.041985 × 10−3 = 1.035446 = 2.937850 × 10−3 f= Calculation of ∆p v= ṁ ρb Aeq 9.2 = (754.868223 kg s kg 3 )(1.231008 m × 10−3 m2 ) = 9.900470 m/s ∆p = 4f ρ ∆L v 2 D 2gc kg = (4)(2.937850 × 10−3 ) 754.868223 3 m = 3347.165014 Pa = 0.485465 psia 37 1 ( 3.2808 m)(9.900470 (2)(0.03959 m)(1 m 2 ) s kg-m ) N-s2 ! Group 3 Extra Credit Problems Answers The pressure drop ∆p of the heat exchanger is ∆p = 0.485465 psia/ft 38