Part 1: Job Particulars
Page 1 of _____
JOB TITLE / AIM: JSA For Manual Bolt Tightening Phase II
JSA DATE: 29/09/2007
JSA NO./ REVISION: DEL – 003 C
SUPERVISOR/ JSA LEADER: Arshad Ali
SCRIBE: Asad Nadeem / Nouman Liaqat
PARTICIPANTS: Maqbool, Furqan ,
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
.Attached document for Positioning of crane, Equipment specifications, Checklist, Certificates
Part 2: Job Safety Analysis
Job Steps:
1.
2.
3.
4.
5.
6.
7.
Mobilization of Workers and Tool
Working at Heights
Erection of scaffold
Removal of cladding sheet
Bolt tightening
Dismantling of scaffold
Demobilization
Alternatives Considered: N/A
Equipment: Hand Tools
Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S First aid kit must be present at the area and the Hse personnel is the first response in case of
emergency
Pakistan Asset Team
BHP Billiton
Approved: AHMED HASEEB
Checked: NAJEEB MALIK
Originator: SYED FAHEEM
Part 1: Job Particulars
Attached to: PA-HSEC-02-040-002-P
Rev: 1 Issue: 13/05/05 Page 1 of 9
Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.
File: 10.30
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
1
Mobilization of workers &
equipment
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
Unauthorized tools brought out to site
Before mobilization any tools make sure that
the tools are inspected and colour coded
from BHP and DEL E&P Department.
Unskilled and un inducted personal
starting the job
Ensure that all personal prior to start the work
should be inducted and oriented about the
hazards in the job site and must be oriented
from BHP operations.
Workers starting the job unfit to work
All persons not fit to work shall not be allowed
to work at the project site.
Starting Job with out tool box talk
Before starting of the job a comprehensive
tool box talk shall be delivered to all of work
force and they will sign on the back side of
the JSA.
Starting Job Without Permit
Ensure that Permit is in place prior to starting
of Job.
By Passing Permit Requirements
Ensure that any other Safety requirements /
Precautions mentioned in the Permit shall
also be fulfilled.
Damage to Existing Equipments &
Instruments
Take care of already existing equipments and
instruments.
Part 1: Job Particulars
Page 2 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
2.
Working at Heights
Potential Hazards
(Use Hazard Checklist)
Workers not trained for working at Height
Performing the job
Ensure that all workers who have to perform job
at height must be trained for work at height and
all workers will display cards.
High Wind Speeds
If wind starts blowing at speed more then 12
knots / hour or 25 kilometer / hour all work at
height shall be stopped
Make sure that all the Scaffold structure are
inspected and follow following procedures
 Green Tag : Can go up and perform their
job with normal PPE’s
 Yellow Tag : Safety Harness must be
used and tied off 100 %
 Red Tag / No Tag: Not allowed to go up ,
cannot perform any Job.
If different activities are going on in the same
area then coordinate with the supervisors of other
activities.
Working on Un Inspected Scaffold Plat Forms
SIMOPS
Manual hauling of materials
Pakistan Asset Team
BHP Billiton
Hazard Controls
Neglecting Drop Zone
Make / Mark a clear drop zone and depute a
spotter at drop zone
Exposure of workers to various hazard like
hand injury, dust, eye injury
Ensure workers are complying with the min.
PPE req. Safety shoes, helmet, safety glass,
Cotton gloves.
Heat Stress/Exhaustion
Ensure potable water/sufficient shelter is
available each area where workers are doing
the job. Proper rest shall be provided to
workers performing the job.
Part 1: Job Particulars
Page 3 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
Back injury
Workers will be oriented about the proper
posture and positioning during the execution
of the job.
Unskilled and un inducted personnel
starting the job
Ensure that toolbox meeting was regularly
conducted and people are aware of the job
and the hazard enclosed in the job they are
performing. JSA was discussed and signed at
the back
Personnel and equipment interface
Ensure that during unloading of materials it
will be unloaded at the safe side not in traffic
side. A watchman must be available during
unloading
Fall of materials to worker
Materials should not be thrown down during
unloading instead there will be two person at
the trolley and three person shall stand down
receiving the rebar’s at a time and place at
the ground.
Hand injury
Ensure workers are wearing the hand gloves
of Cotton.
Trips
Ensure materials are properly stack and all
walk ways will be kept clear.
Part 1: Job Particulars
Page 4 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
4
Removal of insulation sheet
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
SIMOPS
Take care of other activities in progress in
the same area and make a proper drop zone
and depute a spotter around barricaded area.
If some other activities are going on in the
Same area, supervisor shall be coordinated.
Using of Medicines
If Someone is using any Medicine he will
consult HSE department so we may sure that
Medicine he is using is free from any Drugs
that may cause reduce the efficiency of
Workers or cause drowsiness to workers.
Starting job with out proper
barrication and caution tape.
Ensure that area is properly barricaded
with the caution tape.
Hand Injury
Leather gloves / Cotton gloves must be worn
along with other mandatory PPE’s.
Non availability of MSDS
Ensure that MSDS shall be available at DEL
Clinic and all precautionary measures
mentioned in MSDS shall be followed.
Fall of sheet
Ensure that lifting of Sheet should be properly
secured while lifting. And at he height all
sheets will be secured properly so that sheet
may not fall
Loose Material
While executions of the Job make sure only
required material is present with the workers
Part 1: Job Particulars
Page 5 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
5
Bolt Tightening / Manually
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
Damage to Existing Equipments &
Instruments
Take care of already installed Equipments
and instruments.
Irritation
Ensure that all PPE’s shall be worn during
the activity Coveralls, Safety Shoes, Hard
Hats, Safety Goggles, Dust Masks, and
Leather Gloves.
Eye Irritation
Ensure that workers shall wear Safety
Goggles. Ensure that Sufficient amount of
water is readily available for Eye Wash.
Loose Insulation
Ensure that no loose material shall be
present at site all the material that is no more
required will be removed on daily basis.
Hand Injury
Make Sure that proper mandatory PPE’s
Should be used during the Job Hard Hats,
Cover alls, Safety Goggles, Leather Gloves.
Back injury
Proper posture shall be maintained.
Un inspected damaged bolts
Ensure that the bolts are inspected and
physically checked before tightening.
Unskilled / Untrained persons
Bolt tightening shall be done with care and
only qualified and experience personals shall
perform the job.
Part 1: Job Particulars
Page 6 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
6
Dismantling of scaffold
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
Pinch Points
All workers performing the job will clearly
demonstrate about all pinch points.
Unauthorized hand tools
All hand tools shall be color coded prior to
mobilization to site.
Heat Exertion
Due to hot and humid weather conditions
make sure that sufficient amount of water is
available at site and proper shelter should be
there for rest and during the job workers will
take proper rest.
Fall of Workers
Ensure workers are wearing appropriate full
body harness and tie-off 100%..
Throwing of joints, Material
No throwing of materials at elevated use rope
or bags for hauling up or down of material.
Work With out Supervision
Works on scaffold must be supervised at all
times
Storing of Extra Materials on Scaffolding
No equipment and tools will be stored on the
scaffold.
Un trained Workers
All persons working on scaffold must be
trained on working at heights
Un inspected Harness
All harness must be checked daily by a
competent person and inspected harnesses.
monthly and logged
Part 1: Job Particulars
Page 7 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
Potential Hazards
(Use Hazard Checklist)
Stationed on scaffold tube during
dismantling
Ensure that scaffolder must be used
foot planks and planks shall secured.
Unsecured anchored point
Ensure that scaffolder should know
strength anchored point during removal
ledger and standard.
Back injury
Ensure workers properly inducted about the
proper positioning Ensure workers are
complying with the min. PPE req..Safety
shoes, helmet, safety glass, dust mask.
Ensure
before
start
dismantling
underneath plant equipment must be
protect and safe.
Damage of plant equipment
Pakistan Asset Team
BHP Billiton
Hazard Controls
SIMOPS
Take care of other activities in progress in
the same area and make a proper drop zone
and depute a spotter around barricaded area.
If some other activities are in progress then
make
a
coordination
meeting
with
supervisors of those activities prior to starting
of job.
Starting job with out proper barrication
and caution tape.
Ensure that area is properly barricaded with
the caution tape.
Worker using medicines
If some one is using any type of medicine he
will inform BHP HSE advisor as some
medicines may cause drowsiness.
Part 1: Job Particulars
Page 8 of 9
JSA No:
JOB TITLE:
Step
Describe Job Step
No
(Copy from part 2 of form)
7
Demobilization
Pakistan Asset Team
BHP Billiton
Potential Hazards
(Use Hazard Checklist)
Hazard Controls
Leaving scaffold tube at edge of
platform or top of mid rail or top rail.
Ensure that must not left any scaffold
tube edge platform and mid / top rail.
Poor House Keeping
Ensure that working area shall be left clean
and tidy before leaving the Site
Part 1: Job Particulars
Page 9 of 9