REPUBLIC OF RWANDA NATIONAL COUNCIL FOR SCIENCE AND TECHNOLOGY ELECTRICAL ENERGY HAVERSTING FROM THE ROAD HUMPS USING ELECTROMECHANICAL SYSTEM MARCH, 2020 Kigali, January 22nd 2016 1|Page Table of Contents 1. Executive Summary .......................................................................................................................................................... 3 2. Background and Context ................................................................................................................................................ 4 3. Project Goal and Specific Objectives .......................................................................................................................... 5 3.1. Main objective ......................................................................................................................................................... 5 3.2. Specific objectives ................................................................................................................................................. 5 4. Methodology and Approach .......................................................................................................................................... 6 4.1. Data collection ........................................................................................................................................................ 7 4.2. Simulation................................................................................................................................................................. 7 4.3. Implementation ...................................................................................................................................................... 8 5. Expected Results, Outputs and Outcomes ............................................................................................................... 9 6. Ethical and gender/ inclusivity considerations .................................................................................................. 10 7. Implementing Organization and Key Personnel ................................................................................................. 10 8. Project Timeline ............................................................................................................................................................... 12 9. Project Monitoring and Evaluation .......................................................................................................................... 12 10. References ........................................................................................................................................................................ 15 11. Project Budget ................................................................................................................................................................ 15 1. Executive Summary Electrical energy is the most powerful tool for country development. In Rwanda high percentage of electricity used is generated from conventional sources like water, internal combustion engines, gas, coal and other the rest is generated from solar energy. The generation of sufficient and clean energy from non- conventional sources is the best way of keeping our country natural resources safe and other purposes. Hence, the proposed electrical energy which will be harvested from the hump has a great role for sustainable green economic development. However, the available generated energy is still insufficient and costly to be used in different required sectors include the public lighting on the roads. The vehicles use roads more than 16hours/ 24 hours in a full day. It is costly to the government to maintain the roads in good working condition and keep their streets/public lighting the whole night and traffic lighting during day and night. Thus, this study aims at proposing an alternative solution to overcome with the cost of electricity paid for streets/public lighting with a possible new source of electrical energy. Energy will be harvested when vehicle pass on the road humps constructed within the system internally to generate electricity. Detailed data of the system to operate will be collected. The system will operate electromechanically in four stages. First stage is mechanical part to be in contact with vehicle tire, 2nd stage is piezo electrical in vibration, 3rd one is rotation of generator though mechanical system and the last one is electricity storage before used it. Then modeling of the electrical energy harvesting from road hump will be performed by using appropriate software like Matlab and Ansys and different operating parameters defining the environment. Besides, the implementation of physical model will be done and generate and store electricity in good quantity used to light the roads during night. The harvested energy will be generated with free pollutions and maintenance. The daily generated electricity form one road hump will be able to supply between 20 and 26 of road lights in the whole night in lighting mode nonstop and traffic lighting of the same roads. Therefore, using this system will save the country budget used to pay electricity for public lighting and traffic lighting and reduce the shortage of power during night which is facing by Rwandan population and the Rwanda Utility Group (REG). Keywords: Energy, Non-conventional Source, road hump, public and traffic lighting 3 2. Background and Context The country energy demand rapidly increasing for both expected and the unexpected industrial and economic development of our country which have resulted in a significant increase in energy consumption [1]. This is the cause of highly shortage of energy in the country. Due to that fact, the desire to find sufficient energy by using power generation plants has led to overexploitation of natural resources. At the same time, power plant equipment with expensive cost to improve more energy efficiently. However, these solutions have also resulted in resource depletion, environmental pollution, and excess carbon dioxide emission in the country. This research addresses the problems from low available electrical energy in three different angles; economic growth, environmental protection and social equity and proposes a new energy generation from no conventional source as the general solution to these problems. Accordingly, hunting for cleaner, cheaper and more sustainable energy generation for replacing the existing energy used for streets lighting and traffic lighting. The existing energy generated from hydropower, wind, solar, and geothermal which are among the sustainable and/or renewable energy sources but affecting the balance of the country ecosystem [2]. While nuclear energy has been planned to be used in future to support the existing system as an alternative source of energy have also become widely accepted alternatives to fossil fuels. Energy harvesting from road humps is one of the proven energy from non-conventional sources and generating electricity to be used directly or after a period of time1. The system will be built by mechanical part of rack and pinion and one way crutch, shaft and flywheel and generator, the piezo electric system, storage system and distribution circuits. Therefore, this area has been chosen due to its gap and available resources which will be used to overcome that gap. 4 3. Project Goal and Specific Objectives 3.1. Main objective The main objective of this research is to design and implement a new electrical energy generation from non-conventional source that is able to supply electricity for public lighting, traffic lighting and other equipment on the roads need electrical power during day and night. 3.2. Specific objectives From the main objective the following specific objectives will be undertaken in this research: To design a mechanism with road hump shape and fixed on the road to rotate a generator; To design an electrical energy storage system which can store electricity capacity required to supply traffic lighting, road signals and public lighting while generator is not working; To simulate a prototype of energy generation using appropriate software like Solidworks, Ansys and Matlab using the similar environment to the real practical energy power plant; To implement the practical system that will be installed and used in city of Kigali and produce between 600 to 2000Watts per day. 5 4. Methodology and Approach Data collection Inputs parameters Mechanical system modelling Piezoelectric modelling SolidWorks Proteus ANSYS Electrical Energy storage capacity system Simulation analysis by Matlab Physical model Electrical energy harvesting from road humps Public lighting Road signals Traffic lighting Figure 1: Methodology layout The above flowchart summarizes the methods will be used in this research and its main role is to support the achievement of the main objective and the specific objectives to the expected outcomes. 6 4.1. Data collection To achieve the specific objectives, both primary and secondary data collection will be used by carrying out: - The required data inputs parameters for mechanical and piezoelectric system design (pushing down the rack to make pinion rotate to activate the generator and vibration of the piezoelectric devices) including vehicle speed on the hump, vehicle load, dimensions between tire and bottom dead of the rack, contact angle and contact patch between road hump and tire, number of vehicles pass on the hump in a second, …. - Rwandan road humps specifications; - The quantity of electricity used for lighting the roads, traffic lighting and roads signals in Kigali. This method will be conducted by using the direct observations on the field, the interviews, and key informant techniques to get the above primary data and secondary data will be gotten for different report of electrical energy in the country. The direct observation as a part of our participation and presence on the field for taking the primary data it will be very helpful in this research. 4.2. Simulation Due to limited resources like laboratories and equipment used during working on prototype in our country, simulation is the defined tool that will help us to analyze and examine the variations of input parameters to change of environmental conditions during data analysis. The specific objectives by this method their feasibilities will be measured. With simulation the expected result also will be measurable like generation of electricity after each vehicle pass on the road hump, the storage of energy capacity to be used when no vehicle in the roads. Apart of hardware tools the software including SolidWorks, ANSYS, Proteus and Matlab will be used for drawing, simulation and analysis of prototype based on different inputs parameters as stated in section 4.1. 4 7 6 Bus station 7 Figure 2: Prototype view (1. Vehicle on the road hump, 2. Road hump, 3. Road, 4.Traffic light, 5. Street/Public lighting, 6. Road signals, 7. System components under road hump 4.3. Implementation After testing the prototype, the physical model will be implemented in line with main goal of the project. Assembling the physical model will be simple because it will refer to the prototype results. The proposed required materials will be used to construct the physical model are: sheet metal, shaft, fixed bearing, gears, rack and pinion, flywheel with groove, belt, pulley, alternator, inverter, battery, electrical wires, one way crutch, grease, … The project will need the collaboration between academia and industry or private sector. The academia will demonstrate and define the all requirements and perform the system 8 design including calculations and the prototype. The assembling methods based to the system working principle to have the required electricity will be done by research in academia. However, the practices of fixing the real system to start its operation will be required the intervention of industry. Therefore, this project will empower the women from the TVET particular whose skills in mechanical engineering and electrical technology to participate in both prototyping and physical model works. It will give women jobs and strengthen their research and technicity confidence in this world of creativity and innovation due to one of the projector owners is a woman. 5. Expected Results, Outputs and Outcomes In more details the electrical energy harvested from road humps will be achieved as explained in the expected outcomes below. - To generate electrical energy in the whole city of Kigali between 560 to 2000 Watt daily; - To increase the electricity generated per day in our country; - To improve the lighting system on the roads with free charge of energy and no fear of electricity interruption from the insufficient of daily generated power; - To decrease the cost of electricity paid by the government for public lighting, traffic lighting and road signals; - To keep the city of Kigali continuously lighting and clean in the whole night; - Generation of electricity from the non-conventional source which is more than 600Watts per day - To increase safety movement around the roads in the night; The most beneficiary of this research is the Ministry of infrastructure as it is designed to solve this problem of electricity and maintenance of the roads in Rwanda. The research will also be available to help the Rwandan future researchers and the readers who are interested in this kind of innovation. 9 6. Ethical and gender/ inclusivity considerations This research proposal project draws on electrical energy generation from non-conventional energy sources to increase availability of energy, pollutant gases, reducing cost of energy in Rwanda. The project will not be only solving the energy problem; it will empower the Rwandan women starting from the project leader. The gender equality will not be possible if the women’s ideas will not clearly identify how they have arisen to the high in country development [3]. After implementing this project which is led by a woman, Rwandan women will change their mind-set to the future thinkers of the country’s development. There is equal participation in planning, conducting data collection, laboratory testing and simulation, and implementation of the physical model between men and women in this project in ethical mean. The project also will give jobs more women from STEM and TVET schools. Therefore, the project has more than 40% of the female scientists and researchers and this percentage will be increased to 55% during its implementation because of the TVET female will participate. 7. Implementing Organization and Key Personnel The project leader (MUSABYIMANA Josée) is an experienced electrical engineer and now is an assistant lecturer in Electrical Engineering at University of Rwanda/ College of Science and Technology. She has many years of conducting researches in energy field where more papers have published and other projects have implemented for Rwandan society improvement. Her current education level is master‘s degree in Electrical Engineering/Renewable Energy graduated from Agder University in Norway. The management of activities and financing are in charge of project monitoring and evaluator (Redempta UMUHOZA) who is an experienced person in this work of monitoring and evaluation of different projects. She has experience of the related work since 2016 up to date. Today she is a master’s candidate in Energy-economics at the African center of excellence in energy for sustainable development at University of Rwanda/ College of Science and Technology. The project coordinator (Pacifique TURABIMANA) is an assistant lecturer in Mechanical Engineering at Rwanda Polytechnic-IPRC Gishari. He has demonstrated his potential of conducting the projects to their implementation and here 10 more than 4 projects have implemented since 2016 for society changes and country development. He is a researcher in area of mechanical, railway and automobile engineering where more than two papers have published to the international journals. The works of implementing this project are his hands because of more experience of project implementation which are similar to this one. His education level by today is master’s degree in Railway Engineering (Rolling Stock). The project system designs are under the project designer (KAZIMA Sosthene) who is an experience researcher in automotive field and has published more than four papers in international journals. The designing works include algorithms, system components, system operation, and others will be done by him based to his capacity of prototyping the project to its implementation stage. He will be the one to lead both software simulation and the laboratory tests of the prototype before implementation. He is working as Head of Department of Mechanical Engineering at Rwanda PolytechnicIPRC Gishari. His education level by today is master’s degree in Automotive Electronic Engineering. The implementation technician (Samuel GAKWAYA) has more than three years dealing the implementation of the project like this has the effect to the country development where he has won more prizes. He has demonstrated his potential of conducting the implementation of this project. He is an experienced technician of COCCAR Ltd Company. His education level is advanced diploma in Mechanical Engineering from Rwanda PolytechnicIPRC Gishari. Therefore, after the personnel, the implementing organisations of this project are University of Rwanda/ College of Science and Technology, where all works related to laboratories will be conducted, Rwanda Polytechnic-IPRC Gishari, where system design will be conducted and implementation and COCCAR Ltd Company which will support in implementation. The whole organisations are potentially to achieve the project gaol for electricity generation using non-conventional sources. 11 8. Project Timeline Proposal improvement Data collection Data analysis Simulation and Interpretation of prototype results Implementation of physical model First testing Improvement and second testing Commissioning (Quarter comprises of 3 months (Jan-March); (April -June); (July-Sept); (Oct-Dec)) 9. Project Monitoring and Evaluation Project monitoring is focused on tracking project performance and progress using key performance indicators, the electrical energy harvested from road humps project is undergoing a revolution of increasing electricity generation capacity from non-conventional energy and it has the aims to propose an alternative solution to increase the electricity capacity of public lighting, traffic lighting and other roads need electrical power during day and night and to reduce its costs. Hence project is truly design and implement the electrical energy generation and for tracking the results, it will be formally involving weekly, monthly to quarterly reporting on outputs, activities and use of resources meanwhile it will help to ensure that what has been planned is proceed with the perfect resources allocated which will bring out the best results needed. Like other project, this project also may face the 12 December November September October Q4 August July June Year 2 Q3 May April March Q2 February January December Q1 November October September Q4 August July June May April March Q2 February Q1 January Activity Year 1 Q3 different risks, especially lack of field data, the project proposed what it calls simulation where it will use data from laboratory tested and think that because the professional technicians and designer the project have, all risks will be monitored through their experience without causing any trouble. Briefly let use the table to provide an over view of the project S/N 1 Activities Proposal improvement 2 Indicators Objectives Gathering all Design and information about the implement a new project and reporting electrical energy generation from non-conventional source that is able to supply electricity for public lighting, traffic lighting - Availability of data -Qualitative and - Reporting quantitative data -Reporting Data collection 3 Data analysis -The number of humps available in the road - Vehicle speed in road -Availability of data collection Data logger developed in software to analyse available data - Reporting 13 Results To overcome the cost of electricity paid for streets/public lighting with a possible new source of electrical energy - Data inputs parameters for mechanical and piezoelectric system design - Rwandan road humps specifications; - The quantity of electricity used for lighting the roads, traffic lighting and roads signals in Kigali. To design a mechanism To design an with road hump shape and electrical energy fixed on the road to rotate a storage system generator which can store electricity capacity required to be supply 4 Simulation and Interpretatio n of prototype results - Availability of high performance computer installed with software such as solid works, Ansys, Proteus and Matlab - Reporting 5 Implementat ion of physical model -Availability of materials to construct physical model -Collaboration with academia, industry and private sectors - Reporting 6 First testing -Availability of physical stage model installed under the roads -Conduct the electrical energy harvesting from road humps - Reporting -Electricity harvesting from road humps should fulfil its purpose and solve the problem has stated 7 Improvemen -Road humps t and second -Public lighting, traffic testing stage lighting, signals -improving the physical model Commissioni Presentation of ng stage activities done and handover to the competent institutions The amount of electricity generated from road humps to solve the stated problem To present and hand over of the project 8 14 Analyse and examine the variations of input parameters to change the output results to the correct efficiency with good operating principal of the system -Implementation of a n electrical energy generator which is able to supply electricity for public lighting, traffic lighting and signals -Generation of electricity after each vehicle pass on the road hump, -The capacity to store energy to be used when no vehicle in the roads. - To generate electrical energy in the whole city of Kigali between 560 to 2000 watt per day The practical system that will be installed and used in city of Kigali and produce more than 600Watt per day. -Increase the electricity generated per day in our country Handing over the project to the competent institution or the ministry of infrastructure in charge 10. References 1. World Bank Report, Republic of Rwanda for a First Programmatic Energy Sector Development Policy Financing, Energy and Extractives Global Practice Africa Region, November 2, 2017. 2. Task2 report, Design of the national Electrification Plan in Rwanda, Review Assessment of current electrification programs prepared by REG/EDCL and confirmation on institutional, technical and financial aspects, 2015. 3. Janz, K. & Persson, R. 2002. How to know more about forests? Supply and use of information for forest policy. CIFOR Occasional Paper 36. Bogor, Indonesia, Center for International Forestry Research. 11. Project Budget The expected total cost of the project is 60,000,000FRW which is divided in three phases as is shown in below table and these three phases are in two years. The detailed budget will be provided together with the project implementation work plan. The management of the fund will be made by financial manager who will be in charge of resources for accounting and reporting purposes for money used according with activities and objective restrictions specified in funding agreements. Phase One Phase Two Phase Three Description of Work All data required in this project will be collected and analysed, the implementation area will be selected and analysed accordingly Software and other materials will be purchased to make the prototypes and prototype will be tested to its level of operation in line with project main objective and system working environment, all required materials to build the physical model will be purchased Presented physical model will be finished at this stage and all testing works will also be done at this phase, project verification and commissioning to the competent authorities or institution will be done here Total 15 Start and End Dates January 2021 to July 2021 16,000,000 Frw August 2021 to February 2022 34,000,000 Frw March 2022 to December 2022 10,000,000 Frw 60,000,000 Frw