SHIVAM MITTAL
Business Excellence Professional
Certified Six Sigma Green Belt | Business & Operational Excellence | Lean Manufacturing |
Advanced Data Analytics | WCM | Continuous Improvement | Debottlenecking | Industry 4.0
shivammittal138@gmail.com
+91-7069947226
/in/shivammittal138
A-602, Shagun Residency, Zadeshwar Road, Bharuch (Gujarat)-392011
ABOUT ME
A capable, result oriented and a high performing problem solving professional with 6+ years of extensive experience in
Manufacturing and Continuous Improvement initiatives like Lean Six Sigma, Operational and Business Excellence,
Process Digitization & Smart Manufacturing Solutions.
Certified Lean Six Sigma Green Belt practitioner, leading projects on multiple manufacturing sites in Productivity, Yield,
Process & Quality Improvement, with a strong focus on financial return and end to end culture and business transformation.
CAREER HIGHLIGHTS
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Trained by McKinsey Consultants as a Data Translator (Project: Unlocking value through Advanced Analytics)
Leading digitization projects and interface between organization and External Partners (Solution Providers: McKinsey,
BCG, AspenTech, Equinox, PTC, TCS, Neewee)
Improved Yield by 2% in a key molecule Glufosinate (Savings ~3 Cr. Per annum)
Capacity Enhancement by 20% in UPI-14 and GF2 and by 25% in GF3 (Savings ~10 Cr. Per annum)
Implementation of BEx and OPEx elements on actual ground
PROFESSIONAL EXPERIENCE
1. UPL Ltd. (formerly known as United Phosphorus Ltd.)
World’s 5 largest Argo Chemical Industry with $5bn Annual Turnover
Role: Business Excellence Analyst, Reporting to Senior General Manager
Bharuch, Gujarat
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May 2018 – till now
Implementing site strategies for Business Excellence to achieve business goals and targets
Develop site dashboards by identifying key business process drivers and implementing continuous monitoring systems
Improving operational efficiency by minimizing manufacturing costs through
o Productivity/Capacity Enhancement (using BoB, SMED techniques)
o Yield Improvement (using Six Sigma Methodology- Variability Reduction, SPC / Statistical Analysis)
o Plants performance improvement (OPE, PQCDSM)
o Performance Dialogue & Review Mechanism
o Lean Supply Chain (Reduction in Container Detention, WMS, Low Cost Automation, VSM)
o Energy cost reduction
Engaged with Aspen Technology Inc. on Smart Manufacturing Technology framework implementation (Solution
Implementation Partner: Equinox Software and Services Pvt. Ltd.) with key objectives of:
o Design, build & deploy a real-time data historian technology framework to enable performance management
system and help better prepare, implement and sustain Operations Excellence strategies
o Report automation and LIMS data integration
o Digital Performance Management through digital dashboards, alerts, KPI’s etc.
Key member of Industry 4.0 Global Platform Project: PREVEGA, (Service Implementation Partner: TCS and Neewee)
o Purpose is to develop Descriptive Analytics use case on PTC ThingWorx platform on cloud infrastructure
o Real Time Visibility of Manufacturing Data (beyond the Control Room)
Interface between organization and McKinsey Consultants on a project titled: Unlocking value through Advanced
Analytics as a Data Translator; key deliverables of the project were:
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o Measurable improvement in Glufosinate Yield by 2%
o Individual progress through new capabilities and knowledge
o Embrace and sustain a new way of working driven by digital and advanced analytics
Driving Shop floor Transformation initiatives / Visual Management
5S implementation / Good Manufacturing Practices (ZLP, Kaizen, PokaYoke, Gemba Walk, DWM)
Digitization, Bringing IT in operations, Automation for minimizing variations in process conditions
People development - Train and guide functional Project Leaders/Managers/Executives
Horizontal replication of best practices across sites
2. Grasim Industries Ltd, Unit- Indian Rayon
Technical Service Engineer, Reporting to Senior Manager
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Veraval, Gujarat
Mar 2017 – May 2018
Troubleshooting quality related problems, standardization of SOP’s and optimization of plant parameters, recipe
reformulation of raw materials to achieve desired product quality
Plant modifications for introduction of new products
Carrying out pilot scale trials of new introduced products
Improving Productivity:
o Identify the potential debottleneck process and OFI’s
o Evaluate equipment and processes to ensure compliance with safety and environmental regulations
o Propose schemes to improve productivity and reduction of cost
Benchmarking & Sustainability:
o Assist in technological benchmarking to facilitate informed decision making
o Prepare comparison, draw conclusions, ensuring activities in Master Action Plan
o Coordinate and compare various audit study reports for plant performance
o Actively managing Higg Index, a self-assessment standard for assessing environmental and social
sustainability throughout the supply chain; developed by the Sustainable Apparel Coalition
ISO, IMS, Safety and Business Excellence (WCM)
o Developing systems for upgrading plant operations to meet BEx, ISO and safety requirements
o Ensuring improvement in Process Safety Management by reducing first aid cases, man-hour lost, 100% SO
compliance
3. GHCL Ltd. (formerly known as Gujarat Heavy Chemicals Ltd.)
India’s 2 Top Producer of Soda Ash with 2000 Cr Annual Turnover
Production Engineer, Reporting to Senior Manager
Gir Somnath, Gujarat
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July 2014 –Feb 2017
Executing DCS control room operations for maintaining and controlling Soda Ash production process operations with
optimal utilization of utilities
Preparation of daily and monthly reports and updating maintenance activities in SAP system
Documentation of SOP i.e. standard operating procedure of general operations
Co-ordinate with the maintenance, instrumentation and electrical team to address operational inefficiencies
Devise process improvements or kaizens i.e. improvement in the existing process to improve operation inefficiencies or
to minimize losses or increase the safety standards
Ensure Process Safety Management implementation and updating PID diagrams and PT packages as per implemented
kaizens.
Equipment Handled: Absorption column, Stripping column, Rotary Drum Drier, Rotary Drum Filter, Pumps, Plate
Heat Exchangers, Condenser, Reboiler, Fluidized Bed Dryer etc.
Responsible for training activities on SOPs, PFD and MSDS to Technical Assistants, Operators and subordinates
Handling internal & external audits & implementing recommendations from the audits & handling ISO
documentations.
ACADEMIC CREDENTIALS
1. Bharat Institute of Technology
Affiliated to Uttar Pradesh Technical University (UPTU)
Bachelor of Technology in Chemical Engineering; Aggregate 76.48%
2. Shri Guru Ram Rai Public School (CBSE)
• Passed 12th std. with an overall aggregate of 77.00%
• Passed 10th std. with an overall aggregate of 90.20%
Meerut, Uttar Pradesh
2010 – 2014
Dehradun, Uttarakhand
2010
2008
3. Projects Undertaken:
• B.Tech Project: Advancements and Pollution Abatement in Chlor-Alkali Industry
✓ To design the Soda Ash production plant of 750 TPD (tons per day) or 2,25,000 TPA (tons per annum)
✓ To compare various technologies for the manufacture of soda ash and to choose the better one
• Worked on the project “Nanotechnology: Big Things from a Tiny World” and presented it in a National Seminar
• Worked on the project “Nanomaterials: A Possible Alternative for Hydrogen Storage” and presented it in a
National Seminar
CERTIFICATIONS
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Executive Education Programme on “Data Analytics” from IIM Rohtak
“Lean Six Sigma Green Belt” from Concepts Business Excellence Pvt. Ltd.
Course on Data Analysis Using R Software from Gujarat National Law University.
Won “Gold Award” at Quality Circle Forum of India (QCFI) Ankleshwar chapter in Oct’2020 in “Allied Quality
Concept” category.
Rio+21 and Rio-20 IYWC India Certification Program: Short Term course study in Water Cooperation and Sustainable
Development
TRAININGS / WORKSHOPS / INDUSTRIAL INTERNSHIPS
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“Doing the things in Project Mindset” from Project Management Institute
“Statutory Requirement Training” from Complete Fire Design Solutions
“Safety Awareness” from Gujarat Safety Council
Training in Ammonia and Urea Production Units from Indian Farmers Fertilizer Cooperative Ltd. (IFFCO)
Practical Course Training as an Asst. Manufacturing and Analytical Chemist from Technica Labs & Pharma Pvt. Ltd
Project Training on Sugar Production Units from Mawana Sugar Works
SOFTWARE PROFICIENCY
Packages: MS-Office
Software: Minitab, R (basics), AspenTech MES (Infoplus.21)
Visualization Tools: Microsoft PowerBI, Tableau
PERSONAL DETAILS
Father’s Name
Date of Birth
Marital Status
Languages
Permanent Address
: Mr. M.K.Mittal
: 13th August, 1994
: Married
: English, Hindi and Gujarati
: Lane No. 1, Opp. Petrol Pump, Vrindavan Vihar, Balawala, Dehradun- 248001
Date: 16th Feburary’2021
Place: Bharuch, Gujarat
(SHIVAM MITTAL)