Induction Motor Transportation Prime-mover Induction Motor 6 Application Of Slip Ring Motor Wound rotr compressor Central air conditoining 7 Inside View of An Induction Motor 8 Stator Rotor 9 Construction 1- STATOR A three-phase windings is put in slots cut on the inner surface of the stationary part. The ends of these windings can be connected in star or delta to form a three phase connection. These windings are fed from a three-phase ac supply. 10 Construction 2- Rotor it can be either: a- Squirrel-cage (brushless) (SCIM) The squirrel-cage winding consists of bars embedded in the rotor slots and shorted at both ends by end rings. The squirrel-cage rotor is the most common type because it is more rugged, more economical, and simpler. Short circuits all rotor bars. /rotor winding 11 Construction b- Slip ring (wound-rotor) (WRIM) The wound-rotor winding has the same form as the stator winding. The windings are connected in star. The terminals of the rotor windings are connected to three slip rings. Using stationary brushes pressing against the slip rings, the rotor terminals can be connected to an external circuit. 12 Construction-Wound Rotor Induction Motor (WRIM) Slip rings Cutaway in a typical woundrotor IM. Notice the brushes and the slip rings Brushes 13 Advantages of Slip Ring and Squirrel Cage Motor SQUIRREL CAGE SLIP RING cheaper and more robust slightly the starting torque is much higher and the starting current much lower higher efficiency and power factor the speed can be varied by means of external rotor resistors explosion proof, since the absence of slip-rings and brushes eliminates risk of sparking. Three-Phase Induction Motor Stator ib ia Stator Windings Rotor Rotor Windings ic 15 Principle of Operation If the stator windings are connected to a threephase supply; a rotating field will be produced in the air-gap. This field rotates at synchronous speed ns. This rotating field induces voltages in the rotor windings. Since the rotor circuit is closed, the induced voltages in the rotor windings produce rotor currents that interact with the air gap field to produce torque. The rotor will eventually reach a steady-state speed nm that is less than the synchronous speed ns. The difference between the rotor speed and the synchronous speed is called the slip, s , ns 120 f s P S ns n ns S s s fs is the supply frequency P is the total number of poles. 2 n 60 n in rpm ω in rad/s 16 Rotating Magnetic Field Currents in different phases of AC Machine t01 t12 Amp t0 t1 t2 t3 t4 time 1 Cycle 17 MMF due to ac current in phase “a” Axis of phase a a . Fa Axis of a’ + phase a 1 0.8 0.6 0.4 0. a 2 0 F -0.2 -0.4 -0.6 -0.8 -1 -90 t1 t12 a’ t0 t01 a’ a t2 -40 10 60 110 160 210 260 Space angle ( ) in degrees Pulsating mmf 18 MMF due to three-phase currents in 3-ph winding 1.5 Fc ’ a b c’ Fa c b a’ Fb Fb a c’ b 0.5 F a’ t = t1 Fb -1 -1.5 -93 10 113 216 Space angle ( ) in degrees Fb a Fc ’ b c 0 -0.5 t = t0 F t = t0 Fa F Fc 1 F ’ c Fa b’ c b Fc a’ t = t2 c’ a b’ c b Fc a’ Fb F t = t3 MMF’s at various instant (Rotating mmf) 19 Rotating Magnetic Field a c b Time t1 t2 t3 20 b a c Rotating Magnetic Field Time t1 t2 t3 ia c ib c a b a b ic 21 Rotating Magnetic Field 3 max 2 b a 3 max 2 c 3 2 3 2 Time 3 max 2 t1 ia t2 t3 3 max 2 c max At t1 max At t2 3 max 2 3 max 2 ib At t3 a b ic 3 max 2 22 Principle of Operation: Definitions nm = the rotor speed (the motor speed) w.r.t. stator ns = the speed of stator field w.r.t. stator or the synch. speed nr = the speed of rotor field w.r.t rotor S = the slip fs = the frequency of the induced voltage in the stator (stator or supply frequency) fr = the rotor circuit frequency or the slip frequency nr nS fr nm snS p p ( nr ) ( nS 120 120 Slip rpm p nm ) ( S nS ) S f S 120 23 Induced EMF The instantaneous value of the induced voltage in N turns coil is given by: e N Let d dt m e phase voltage is 1/√3 of the normal voltage N sin( t ) m cos( t ) N 2 f m sin( t 90 ) The r.m.s. value of the induced voltage per phase is E rms 4 . 44 f N ph where Nph is the number of turns in series per phase f is the frequency p is the flux per pole Kw is the winding factor p K w phase voltage is equal to the line voltage. 24 Equivalent Circuit Per Phase • At standstill (nm= 0 , S = 1) The equivalent circuit of an induction motor at standstill is the same as that of a transformer with secondary short circuited. R1 R2 I Ir I2 Ic I1 V X2 X1 Rc Xc E2 E1 N2 N1 E1 N1 I2 I N2 E2 N1 N2 I2 I1 25 Equivalent Circuit Per Phase (cont.) At any slip S When the rotor rotates with speed nm the rotor circuit frequency will be: fr S fS Therefore induced voltage in the rotor at any slip S will be E2S = S E2 , similarly X2S = SX2 and the rotor equivalent circuit per-phase will be: sX2 I2 I2 sE2 Where X2 X2 R2 I2 E2 SE 2 R2 jSX 2 I2 R2/S R2 E2 E2 ( R2 / s ) jX 2 R2(1-S)/S 26 Combined Equivalent Circuit At any slip S X1 R1 I Rc R2 /s N1 : N2 Ic I1 V X2 I2 Xc E1 E2 27 Combined Equivalent Circuit R1 X 2’ X1 V Xc Rc R'2 N1 R2 N2 I2 ’ Ic I1 2 ' I2 R 2’ /s E 1 E 2’ N2 I2 N1 ' X2 N1 X2 N2 2 28 R1 X 2’ X1 V E 1 E 2’ Xc Rc X 2’ X1 E1 Xc Rc R '2 s R 2’ I2 ’ Ic I1 V I2 ’ Ic I1 R1 R 2’ /s R '2 R'2 (1 s) s E 2’ R '2 (1 s s) 29 Combined Equivalent Circuit Airgap & Magnetic Circuit Stator Circuit I1 V1 R1 Io X1 E1 Rc Rotor Circuit X Xm Load + Rotational losses ' 2 I’2 ' 2 R (1 S ) R2' S 30 R1 Rc R 2’ I2 ’ Ic I1 V X 2’ X1 Xc E1 E 2’ R'2 (1 s) s Equivalent to transformer’s secondary windings Equivalent to transformer’s primary windings Equivalent to transformer’s load 31 R1 X 2’ X1 V I2 ’ Ic I1 E1 Xc Rc R1 X1 X 2’ R 2’ I2 ’ Ic Rc R'2 (1 s) s E 2’ I1 V R 2’ Xc E 1 E2 ’ R'2 (1 s) s 32 Approximate Equivalent Circuit Xeq I1 Req I2 ’ Ic V Rc R'2 (1 s ) s Xc Req R1 X eq X 1 ' R2 ' X2 33 Determination of the Equivalent Circuit Parameters 1. Resistance Determination The winding’s resistance can be approximated by applying a DC voltage to a stationary machine’s winding and measuring the current. However, AC resistance is slightly larger than DC resistance (skin effect). For Y-Connection For -Connection Vdc I dc Vdc I dc 2 Rdc 3 2 Rdc Rdc Rdc 3 Vdc 2 I dc 1 Vdc 2 I dc Determination of the Equivalent Circuit Parameters 2. No-Load Test ( S = 0 ) A W1 I V I.M. V0 Ic Rc Im Xm No Load W2 Measured values VoL = V1L , I L , and Pot = W1 ± W2 Calculate the per phase values V0 , I and P0= Pot /3 Po cos( o ) V0 I Ic Rc I cos( V0 Ic o ) Xm Im V0 Im I sin( o ) 35 Determination of the Equivalent Circuit Parameters 3. Blocked rotor Test (S =1) A IbR1+R 2 W1 ’ V I.M. Vb X1+X’2 Zb Blocked W2 Measured values VbL < V1L , IbL , and Pbt= W1 ± W2 Calculate the per phase values Vb , Ib and Pb = Pot /3 Rb R2 R1 Rb R2 R1 Pb , 2 Ib Zb & Vb , Ib Xb X1 X1 X2 X2 Xb 2 Z b2 Rb2 36 Power Flow In Induction Motors dev = 3V1I1cos 37 Power Flow In Induction Motors PAG PRCL Pdev R2 S 3( I 2 ) 2 R2 3( I 2 ) 2 R (1 S ) 3( I 2 ) 2 S I1 2 PGA : PRCL : Pdev X1 R1 1 : S : (1 S ) V1 X2’ I2’ R2’ I Ic Rc Im I2’ R2’(1-S) S Xm PAG 38 Power Flow In Induction Motor Input Power (Pin) Stator Losses: Copper losses (Pcu 1) Core losses (Piron) Airgap Power (Pg) Rotor Copper Losses (Pcu 2) Developed Power (Pd) Rotational Losses (Protational) Output Power (Pout) 39 Power Flow In Induction Motor R1 Pin Pcu 1 3 Piron V2 3 Rm Pcu 2 3I ' 2 2 Pg R2' s Pg V Td s Protational 3I ' 2 2 ’ Xc s E1 E2 ’ Pg : Pcu 2 : Pd R2' (1 s) Pg (1 s) s Pout R2 I2 Rc ' ' 2 R2 3 ( I2 ) Pd X2 Ic I1 3 V I1 cos 1 I12 R1 X1 T ’ ’ ' R2 (1 s ) s 1 : s : (1 s ) Td 40 Torque Characteristics Xeq I1 I2’ Ic V I R'2 (1 s ) s Xc V ' 2 R1 Td Rc Req Pd ' 2 R s 2 X eq2 3 ' R ( I 2' ) 2 2 (1 s ) s 3 V 2 R2' (1 s ) s R1 ' 2 R s 2 X 2 eq 41 Torque Characteristics s 0 Td n 3 V 2 R2' Pd s ' 2 R s R1 s 2 X eq2 n s smax s 1 Tst T max ns n ns s s Torque 42 Torque Characteristics s Small Slip Maximum Torque 0 s max Large Slip 1 T st T max Torque 43 Torque Characteristics 44 Maximum Torque Td Set Td s smax 2 Pd 3V R s s R1 0 R'2 2 2 R1 X eq Tmax 2 ' 2 R s 3V 2 s R1 ' 2 X 2 eq 2 2 R1 2 X eq 45 Starting of Induction Motor Xeq I1 I2’ Ic V Req R'2 (1 s ) s Xc Rc V ' I 2st R1 ' 2 R2 2 X eq 46 Starting by Reducing Voltage • Starting current is reduced (good) • Starting torque is reduced (cannot start heavy loads) • Maximum torque is reduced (Motor acceleration is low) • Speed at maximum torque is unchanged 47 Starting by Reducing Voltage V I '2st n R1 V2 < V1 ns V1 Tmax s max 3V 2 s R1 s Tst 1 Tmax 2 X eq 2 2 R1 2 X eq 3 V 2 R2' Tst Tst 2 ' 2 R2 ' 2 2 R1 R Torque smax X eq2 R'2 R12 2 X eq 48 Starting by Adding Rotor Resistance n Radd3 > Radd2 > Radd1 Radd3 ns ' 2 2 R1 R2 X eq R'2 smax 2 R12 X eq Radd2 Radd1 s max Tmax Tst1 Tst2 Tst3=Tmax V I '2st 3V2 2 s R1 R12 2 X eq Torque 3 V 2 R2' Tst s ' 2 2 R1 R X eq249 Starting by Adding Rotor Resistance Effect of rotor resistance on torque-speed characteristic Torque/Speed Curve for varying R2 Tmax ST max • • Vth2 3 2 S ( X th T X 2' ) R2' ( X th R1< R2< R3 X 2' ) The maximum torque is independent of the rotor resistance. However, the value of the rotor resistance determines the slip at which the maximum torque will occur. The torque-slip characteristics for various values of are shown. To get maximum torque at starting:: ST max 1 i.e. R2 ( X th R3 R2 R1 T n nr3 nr2 nr1 n ~n s NL nr1< nr2< nr3 X2) 51 Starting by Adding Rotor Resistance • Starting current is reduced (good) • Starting torque is increased (good) • Maximum torque is unchanged (Motor acceleration is high) • Speed at maximum torque is reduced 52 Speed Control of IM by Changing Frequency ns Changing ns 120 f p f 120 p Change f Continuous variation Change p Step variation 53 Speed Control of IM by Changing Frequency T max Speed ns1 ns2 ns3 f1 3V2 R12 2 s R1 2 X eq f1 > f2 > f3 f2 3 V 2 R2' Td f3 s s R1 ' 2 R s 2 ' 2 ' 2 2 X eq2 2 3V R Tst s Torque R1 R X eq2 54 Classes of squirrel-cage motors According to the National Electrical Manufacturing Association (NEMA) criteria, squirrel-cage motors are classified into class A, B, C or D. The torque-speed curves and the design characteristics for these classes are : Class Starting Current Starting Torque Rated Load Slip A Normal Normal < 5% B Low Normal < 5% C Low High < 5% D Low Very High 8-13 % D A C B 55 Classes of squirrel-cage motors 1. Motors with standard locked-rotor torque (NEMA B) • Good for fans, centrifugal pumps, machine tools… 2. High-starting torque motors (NEMA C) • Good for starting under load – hydraulic pumps and piston-type compressors 3. High-slip motors (NEMA D) • Good for starting high-inertia loads 56 Double Squirrel-Cage Rotor Construction Following double squirrel-cage arrangements can also be used to obtained a high value of effective resistance at starting and a low value of the resistance at fullload operation. It consists of two layers of bars, both short-circuited by end rings. The upper bars are small in cross-section and have a high resistance. They are placed near the rotor surface so that the leakage flux sees a path of high reluctance; consequently, they have a low leakage inductance. The lower bars have a large cross-section, a lower resistance and a high leakage inductance. Double squirrel-cage rotor bars 57 Double Squirrel-Cage Rotor Construction At starting, rotor frequency is high and very little current flows through the lower bars; the effective resistance of the rotor is then the high resistance upper bars. At normal low slip operation, leakage reactances are negligible, and the rotor current flows largely through the low resistance lower bars; the effective rotor resistance is equal to that of the two sets of bars in parallel.. Double squirrel-cage rotor bars 58 Deep-Bar Rotor Construction The use of deep, narrow rotor bars produces torque-slip characteristics similar to those of a double-cage rotor. Leakage inductance of the top cross-section of the rotor bar is relatively low; the lower sections have progressively higher leakage inductance. At starting, due to the high rotor frequency, the current is concentrated towards the top layers of the rotor bar. At full-load operation, the current distribution becomes uniform and the effective resistance is low. Deep-bar rotor construction 59