University Institute of Engineering Mechatronics Engineering Automated Guided Vehicle project part 2 (20MTR-689) Under the Guidance of Dr. Gurmeet Singh (Associate Professor) DISCOVER . LEARN . EMPOWER Contents Introduction Application Literature Review Research objective Methodology Conclusion References Introduction Automated Guided Vehicle (AGV)- AGVs are self driven/controlled/propelled vehicles. Introduced by U.S.A in early 1945 (Barrett electronic corporation, Illinios). Europe is largest market (revolution). In early time, parcel company has to deliver at desired time (efficient way). AGV Reasons to implement • • • • • • Cheap in terms of cost. Reduce accident (safety). Time saving (efficient). Eliminate human error (precise and accurate). Centrally controlled Robust in use Applications • • • • • • • Material handling system (30-80% costs). AGVs personal vehicles. Robots in homes and many places. In medical sectors (covid pandemic). Assembly systems Pick and place AS/RS (automated storage and retrieval system) Literature Review Sl.no Author Name (year) Title of paper Objective Methodol Conclusio ogy n 1 Matthias De Ryck 2020 Automate d Guided Vehicle Systems, State-OfThe-Art Control Algorithms and Technique s To study Automate d Guided Vehicle and paradigm to shift of industry 4. Data collection, path control study, taxonomy study, etc Industry 4 paradigm will push AGV manufactu rer to think about decentraliz ation. Literature Review Sl.no Author Name (year) Title of paper Objective Methodol Conclusio ogy n 2 Zhixiong Ning1 2020 Vehicle pose estimation algorithm for parking automated guided vehicle To study the efficient use of AGVs in automatic parking Research on cell based method, ground segmentati on, pose estimation on wheel symmetry, etc vehicle pose estimation method is feasible and it has a high precision results. Literature Review Sl.no Author Name (year) Title of paper Objective Methodol Conclusio ogy n 3 HeeWoon Cheong (2018) Concept design of AGV based on image detection and positioning To focus on automated driving (AGV) based on image detection and positioning real time image capturing camera (L.C), deep learning algorithm with small image, etc. Image sensing based AGV with positioning is successivel y developed and implement ed, but high infrastruct ure cost. Objectives • To study Automated Guided Vehicle (AGVs). • To implement on Indian industries. • To focus on India to be ready for Industry 4.0. Statistical research data Industrial robot installation report • 2019 [ China (1st) 140000, Japan (2nd) 49900,….India (10th) 4300 Countries with robot densities [per 10000 employees] • South Korea (1st) 631, Singapore (2nd) 488,…. India (15th) 3. Statistical research data Indian industries • In 2019, $121.1 million and estimated $364.3 million by 2027. • Projected growth rate of 14.4% from 2020 to 2027. • Flipkart (350 AI-powered bots AGV), 4500 shipment per hour at twice speed accuracy. Statistical estimated data India position According to Indian Brand Equity Foundation (IBEF), to contribute manufacturing output to 25% of GDP in 5 years, currently 16 %. Iot, India to capture 20 % share in next five years. Methodology Path selection methods/modes • Guidance path system • Behavior navigation system (unstructured) • Vision based system (latest) Central processing system controlled Industry 4.0- (Germany)- Artificial intelligence (AI), Internet of things (Iot), machine-tomachine communication, quick smart decision Parts of AGVs Task allocation for AGVs •Traction motor (move-as per requirement) •Task allocation •Batteries •Navigation •Industrial PC •Path planning •Sensor •Motion planning •Payload interface (fork, conveyor, etc) •Vehicle management Methodology India position According to Indian Brand Equity Foundation (IBEF), to contribute manufacturing output to 25% of GDP, currently 16 % . Iot, India to capture 20 % share in next five years. Methodology Task allocation for AGVs • Task allocation • Navigation • Path planning • Motion planning • Vehicle management Advantage and Disadvantage Cheap in operation if implemented in mass. Reduced labor cost, ensures safety. Results in high productivity with accuracy. Overall low cost leads us to stand in competitive world. Very High initial investment and maintenance cost. Cannot work without power, Leads to unemployment as seen. Not suitable for nonrepeated tasks. Less flexibility of operations. Conclusion • AGVs are the most common tools now in industries due to its inherent capabilities. • Indian industries are in growing stage, little or few AGVs are working, if in mass introduction of it, then machines will be smart. • AGVs save costs and increase efficiency. • It can be implemented in almost everywhere with few small challenges. • To be ready for Industry 4.0, AGVs will help to overcome and compete with others. References 1. 2. 3. 4. 5. De Ryck, M., Versteyhe, M. and Debrouwere, F., 2020. Automated guided vehicle systems, state-of-the-art control algorithms and techniques. Journal of Manufacturing Systems, 54, pp.152-173. Fransen, K.J.C., van Eekelen, J.A.W.M., Pogromsky, A., Boon, M.A.A. and Adan, I.J.B.F., 2020. A dynamic path planning approach for dense, large, grid-based automated guided vehicle systems. Computers & Operations Research, 123, p.105046. Ning, Z., Wang, X., Wang, J. and Wen, H., 2020. Vehicle pose estimation algorithm for parking automated guided vehicle. International Journal of Advanced Robotic Systems, 17(1), p.1729881419891335. Nagarathinam, D., Current Status about Automated Guided Vehicle and Their Advantages and Application. Velmurugan, S., 2020. Guided Vehicle Navigation for Warehouse Applications. 6. 7. 8. Das, S.K. and Pasan, M.K., 2016. Design and methodology of automated guided vehicle-a review. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), pp.29-35. Cheong, H.W. and Lee, H., 2018. Concept design of AGV (automated guided vehicle) based on image detection and positioning. Procedia computer science, 139, pp.104-107. https://www.google.com/search?q=manual+material+handling&t bm=isch&ved=2ahUKEwixy6bD8KztAhWOgUsFHT7zDdQQ2cCegQIABAA&oq=manu&gs_lcp=CgNpbWcQARgAMgQIABBDMgQ IABBDMgcIABCxAxBDMgUIABCxAzIECAAQQzIECAAQQzIFCAAQsQ MyBAgAEEMyBAgAEEMyBQgAELEDOgIIAFDnsAZYqesGYIT9BmgA cAB4BIABhwKIAaASkgEEMi0xMJgBAKABAaoBC2d3cy13aXotaW1n sAEAwAEB&sclient=img&ei=0kPGX7GaOo6DrtoPvua3oA0&bih=6 57&biw=1349&rlz=1C1CHBD_enIN925IN925&hl=en#imgrc=cuDJ3 HIEy2sDUM Thank you