ACCOUNTING UNIT 2 MODULE 2: COSTING SYSTEMS TOPIC: JOB ORDER COSTING Cost accounting includes the collection, measuring and reporting of the costs of a product. The product may be an item or batch of anything produces, a job performed or a service provided. A costing system is the technique used in identifying, collecting and presenting the costs associated with manufacturing of the product, performing the job or providing the service. Before products can be costed, a determination must be made about the product costing system and the valuation method to be used. Costing Systems include: Job Order costing Process Costing Activity Based Costing Job order costing is a system of allocating costs to a particular job or batch of products. It is used by companies where products are identifiable by individual units or batches rather than on continuous basis. Examples include: auto repair, building houses, case in an attorney’s office, auditing a client’s book. The costs attributable to certain job are assigned directly to it. Costs are accumulated individually by job in a job order product costing system. Therefore, each job is treated as a unique cost object. Features of Job Order costing or Batch costing It is used when finished product is separate and readily identifiable as a unit or as batches. It provides a separate record of the cost of each particular quantity of product that passes through the firm. The key elements of costs collected are direct material, direct labour and manufacturing overheads. The source documents used are material requisition forms, labour time tickets, or time cards and predetermined overhead rates. The summary of job costs is collected in a job cost sheet. 1 It flows through a series of accounts: manufacturing cost → work in process inventory → finished goods inventory → cost of goods sold inventory. Accounting for cost flows A job cost flow follows the movement of costs through different stages of production. It highlights the accumulation of costs as: Raw materials purchased Factor labour costs are incurred Manufacturing overheads incurred The work in process inventory The finished goods inventory The cost of goods sold account. Accounting for materials When an agreement has been made between a manufacturer and a customer regarding the quantities, prices and delivery of an order, a production order is issued. The production department then prepares a material requisition. Source documents used in a manufacturing environment are: Material requisition form – is a source document that indicates the types and quantities of materials to be placed into production or used in performing a service. It causes materials and their costs to be released from the raw material inventory warehouse and sent to work-in-process inventory. Completed material requisition forms provide the ability to verify the flow of materials from the warehouse to the department and job that received 2 the materials. They are usually pre-numbered and come in multiple sets so that completed copies can be maintained in the warehouse and the department for each job. Purchase requisition – is a source document that is issued by the production department request of materials to be ordered Purchase order – is a source document that is issued by the purchasing department to suppliers. Receiving report – is a source document that is used to record the receipts of materials that were ordered. Material control account in the general ledger A separate account for each type of material is maintained in a subsidiary ledger. This is called the material ledger. Information on the quantity and cost of materials received are recorded in the material ledger on the basis of the receiving reports or purchase invoices. Materials are transferred from the store-room to the factory in response to material requisitions. Material costs are released from raw materials inventory – materials that are direct to the job are sent to work-in-process inventory, while indirect materials are assigned to the manufacturing overhead account. Example 1. (i) On May 1, Been Manufacturing Co. had $70 000 in raw materials on hand. During the month the company purchased an additional $60 000 in raw materials on account. Prepare the necessary journal entry for the recording of the purchase of raw materials. Been Manufacturing Co.– The Journal Debit Raw material inventory Credit $60 000 Accounts Payable $60 000 To record the purchase of raw materials 3 (ii) During May, $45 000 in raw materials were requisitioned from the storeroom for use in production. These materials included $40 000 worth of direct materials and $5000 of indirect materials. Show the journal entry for raw materials issued to production. The Journal DEBIT Work-in-process inventory Manufacturing overhead CREDIT $40 000 $5 000 Raw material inventory $45 000 2. The following information was extracted from the records of TriCo. (a) Purchased raw material on account, $86 000. (b) Requisitioned raw material for production as follows: direct material – 80% of purchases; indirect material – 15% of purchases. Prepare the necessary journal entries. Accounting for Labour Factory labour is intangible and cannot be acquired and stored in advance of its use. Therefore there is no perpetual inventory account for labour. There are two main objectives in accounting for labour: 1. Determination of the correct amount to be paid each employee for each payroll period. 2. Appropriate allocation of labour costs to factory overhead and individual job orders. The amount of time spent by an employee in the factory is usually recorded on time sheets or clock cards. The amount of time spent by each employee and the labour cost incurred for each job or for factory overheads are recorded on time tickets. An employee’s time sheet is a source document that shows for each worker the jobs worked on during the day and the amount of labour time consumed. Information regarding employee labour rate is required in transferring employee time sheet information to the job order cost sheet. Time sheet information is also used for payroll preparation. The times reported on an employee’s time tickets are compared with the related clock cards as an internal check on the accuracy of payroll disbursements. Summary of time tickets at the end of each month serve as the basis for recording the direct and indirect labour cost. 4 Labour cost is charged to the work-in-process account and is recorded on the appropriate job cost sheet. Journal entry for labour Examples 1. During July Kool Manufacturing Inc, wages were computed using the time sheet information and determined that $70 000 of the payroll costs were for direct labour and $12 000 were indirect labour costs. Prepare the necessary journal entry for direct and indirect labour used in production. The Journal Debit Credit Work-in-process inventory $70 000 Manufacturing overhead $12 000 Wages payable $82 000 2. During the month of October the following information complied by the cost accountant at TriCo revealed that direct labour wages of $33 100 are accrued as are indirect labour wages of $12 500. Show the necessary journal entry. Debit: Work-in-process inventory $33 100 Manufacturing overhead $12 500 Credit: Wages Payable $45 600 Cost Tracing vs Cost Allocation In job order costing, some costs can be traced directly to the cost objects while other costs have to be applied or allocated to the cost object using some activity base. Accounting for manufacturing overhead Manufacturing overhead includes all manufacturing costs, except direct materials and direct labour. Although overheads cannot be specifically identified with particular jobs, it is as much a part of manufacturing costs as direct materials and labour. Journal entry to record overhead Debit – manufacturing overhead Credit – accounts payable 5 Example Peyton Inc incurred the following general factory cost during October. $ Utilities Rent on factory equipment Indirect materials Miscellaneous factory costs Total 30 000 15 000 5 000 3 000 53 000 (a) Prepare the journal entry to record the incurrence of these costs. Debit: Manufacturing overhead $53 000 Credit: Accounts payable $53 000 (b) In addition, the company recognized $15 000 in depreciation on its factory equipment. Show the necessary journal entry. Debit: Manufacturing overhead $15 000 Credit: Accumulated depreciation $15 000 Application of manufacturing Overhead The factory overhead rate is determined by relating the estimated amount of manufacturing overhead to some activity base. The common bases include: direct labour cost, direct labour hours, and machine hours. Cost Allocation vs Cost Apportionment Cost allocation refers to the sharing of the full cost to a cost centre. The cost is divided but the full amount is allocated to the department, for example, allocating maintenance cost to the maintenance department. Cost apportionment, on the other hand, is where the cost is shared among cost centres using equitable basis. For example, to assign the rent cost on the basis of floor area occupied. Equation used to allocate overhead cost in the job order costing system Predetermined Overhead Rate (POHR) = Estimated Overhead during period Estimated Activity Level during period 6 Allocation of Manufacturing Overhead Costs As factory overhead costs are incurred, they are debited to the manufacturing overhead account. The manufacturing overhead costs applied to production are periodically credited to the manufacturing overhead account and debited to the work-in-progress account. Example 1. During the month of May the following information complied by the cost accountant at TriCo revealed that direct labour wages of $33 100 are accrued as indirect labour wages of $12 500. Manufacturing overhead incurred and paid for is $66 900. Overhead is applied to production based on 110% of direct labour cost. Prepare the necessary journal entries for manufacturing overhead. (i) Journal entry to record manufacturing overhead Debit: Manufacturing overhead $66 900 Credit: Cash/bank $66 900 (ii) Debit: Working-in-process inventory (110% of $33 100) $36 410 Credit; Manufacturing overhead $36 410 2. Lyn Manufacturing Company uses a job order costing system and keeps perpetual inventory records. Prepare journal entries to record the following transactions during the month of May. May 1 Purchased raw materials for $25 000 on account. Debit: Raw material inventory $25 000 Credit: Accounts payable May 8 $25 000 Raw materials requisitioned by production: Direct materials $6 000 Indirect materials $1 000 Debit: Work-in-process inventory $6 000 Manufacturing overhead $1 000 Credit: Raw material inventory $7 000 May 15 Paid factory utilities, $2100 and repairs for factory equipment, $3 000. Debit: Manufacturing overhead $5 100 7 Credit: Cask/Bank May 25 $5 100 Time tickets indicated the following: Direct labour 4000 hrs x $12 per hr = $48 000 Indirect labour 3 000 hrs x $8 per hr. 24 000 $72 000 Debit: Work-in-process inventory $48 000 Manufacturing overhead $24 000 Credit Wages payable $72 000 Ledger (T Accounting) for the flow of costs Raw material inventory Balance b/d Material purchases XX XX XX Material used Balance c/d XX XX XX Balance b/d Direct Labour/Wages Direct labour XX Factory labour used XX Manufacturing overheads Factory supplies Indirect labour Depreciation/power /etc Overhead applied XX XX XX XX XX Overhead applied XX XX Costs are then transferred to the Work in Process Inventory: Work in process inventory Direct material Direct labour Factory overheads XX Completed XX Unfinished XX XX XX XX XX 8 From the work in process inventory, job costs are then transferred on completion to the finished goods inventory, and finally to the cost of goods sold inventory when the product or batch is sold. Finished goods inventory Work in process Cost of goods sold Cost of goods sold Finished goods The Job Cost Sheet This is a source document that provides practically all the financial information about a particular job. The set of all job order cost sheets for uncompleted jobs composes the work-inprocess inventory subsidiary ledger. In Job order costing each job has its own job cost sheet. As entries are made to the work-in-process account, an entry is made in the particular job cost sheet. Features of Job Order Cost Sheet is shown below; however in answering questions which require a job cost sheet only the section relating to Direct materials, direct labour and Production overheads is presented. ABC Manufacturing Company Job Order Cost Sheet for Job XYZ Department A Department B Direct Material Direct Labour (@$6.50 Manufacturing O/H Total cost XX XX XX XX XX XX XX XX Total XX XX XX XX Questions 9 1. Akupa Engineering Ltd is asked to provide information in relation to the supply of a replacement motor for a standby generator at a local factory. The motor will need to be passed through the machining department, the assembly department and the finishing department. JOBY152 Material required will be: - Iron 280kg at $52.50 per kg Zinc 195 kg at $36.80 per kg Copper 209 kg at $28.95 per kg Direct labour required will be: - Machining department 80 hours at $450 per hour Assembly department 336 hours at $360 per hour Finishing department 184 hours at 280 per hour Production overhead is charged on the following basis: (i) $245.00 per machine hour in machining department $384.00 per labour hour in the assembly department $4.06 per labour hour in finishing department The profit margin is 25% Prepare the job cost sheet for Akupa Engineering Ltd. [12 marks] Akupa Engineering Ltd Job Order Cost Sheet for Job Y152 Direct materials: Iron Zinc Copper Working 280kg x $52.50 per kg 195kg x $36.80 per kg 209kg x $28.95 per kg Y152 ($) 14 700.00 7 176.00 6 050.55 Direct Labour: Machining Assembly Finishing 80 hrs x $450 336 hrs x $360 184 hrs x $ 280 36 000.00 120 960.00 51 520.00 Production overhead: Machining Assembly Finishing Total Cost 80 hrs x $245 336 hrs x $384 184 hrs x $4.06 19 600.00 129 024.00 747.04 Total ($) 27 926.55 208 480.00 149 371.04 385 777.59 10 (ii) Calculate the quotation price for the job. [3 marks] Calculation of quotation price for JobY152 Given that: Profit margin = 25% Sales = 100% CP = 75% ($385 777.59) 75% of SP = $385 777.59 This implies that: Quotation price (SP) = Cost of the Job 75% = $385 777.59 0.75 = $514 370.12 2. Better Quality furniture store received an order to manufacture desk for a school the order was assigned a JOB#BF6. BF6 was priced at $400 000 and selling and administration cost allocated to the job was 10% of selling price. MATERIAL REQUISITION Date May 5 May 15 May 25 Requisition No. 978 1060 1100 Cost ($) 25 000 50 000 40 000 JOB TIME SHEET Date Hours Rate Cost May 5 400 50.00 20 000 May 15 400 50.00 20 000 May 25 200 50.00 10 000 Total 1000 50 000 Factory overhead is applied at $180 per direct labour hour. Required: Prepare a Job Order Cost Sheet for JOBBF6 11 3. Bold Company makes customer bikes. It incurred the following costs for the just completed job B011. 500 pounds of direct materials were used at a cost per pound of $25. The job cost sheet indicates that a total of 90 direct labour-hours incurred on job B011. The workers were paid at a rate of $18 per hour. The company applies overhead based on machine hours. At the beginning of the year, it was estimated that the total amount of overhead would be $180,000 and a total of 30,000 machine hours would be incurred. Job B011 required 150 machine hours. Prepare the cost sheet for B011. Solution Step 1: Calculate the POAR POAR = Estimated overhead ÷ Machine hours = $180 000 ÷ 30 000 Mach. Hrs = $6 per mach. hr. Bold Company Direct Materials Direct Labour Overhead applied Total Job cost Job Cost Sheet – JobB011 $ $ 500 lbs x $25 12 500.00 90 hrs x $18 1 620.00 150 hrs x $6 900.00 15 020.00 4. Wharfe Company manufactures custom-built furniture for residential and commercial clients. Lisa Entage is the cost accountant for Wharfe Company and she is in the process of educating a new employee, Julie English, about the job order costing system that Wharfe Company uses. (The system is based on normal costs; overhead is applied based on direct labour cost and rounded to the next whole dollar). Lisa gathers the following job order cost records for May: Job no. 667 Direct Direct labour Applied Total cost materials ($) overhead 5 901 1 730 1 990 9 621 12 669 670 671 672 18 312 406 51 405 9 615 1 810 500 9 500 550 2 082 575 10 925 633 22 204 1 481 71 830 10 798 To explain the missing job number, Lisa informed Julie that JOB #668 had been completed in April. She also told her that Job #667 was the only job in process at the beginning of May. At that time, the job has been assigned $4 300 for direct material and $900 for direct labour. At the end of May, Job#671 had not been completed, all others had. Lisa asked Julie several questions to determine whether she understood the job order system. Required: a) What is the predetermined overhead rate used by Wharfe Company POAR = Estimated overhead ÷ Base = ($1 990 ÷ $1 730) x 100 = 1.15 x100 = 115% of direct labour cost b) What was the total cost of beginning Work-in process inventory? Calculation of total cost of beginning WIP Total Cost of WIP Direct material Direct labour $ 4 300 900 Factory overhead (115% x $900) 1 035 WIP at beginning 6 235 c) What was total prime cost incurred for the month of May? Calculation of prime cost Prime cost = Direct Material + Direct Labour ($85 639 - $4 300) + ($14 090 - $900) = $81 339 + $13 190 = $94 529 d) What was cost of goods manufactured for May? Cost of Goods manufactured = $9 621 + $22 204 + $1 481 + $10 798 = $44 104 13 e) What is the cost of ending work-in-process inventory? Cost of ending WIP inventory Ending WIP inventory Direct material Direct labour Factory overhead $ 51 405 9 500 10 925 71 830 Required: Determine the total cost assigned to Job B011 Over and Under- Absorption of Overhead Manufacturing overhead costs applied and actual manufacturing overhead costs incurred during a particular period will differ. If the amount applied exceeds the actual costs, the manufacturing overhead account will have a credit balance and the overhead is over-applied or over absorbed. If the amount applied is less than the actual costs, the account will have a debit balance and the overhead is under-applied or under absorbed. Questions 1. Kaybee Toys uses a predetermined overhead rate based on direct labour hours to apply manufacturing overhead to jobs. Use the following data to compute under or over applied overhead: Estimated overhead Estimated Direct Labour hours Actual direct labour hours used Actual overhead cost incurred $500 000 40 000 35 000 $450 000 Calculate Under or Over Applied Overhead Calculation of under or over applied overhead Step 1: Calculate the POAR POAR = Estimated overhead ÷ Estimated DLH = $500 000 ÷ 40 000 DHL = $12.50 per DLH Step 2: Use the rate computed in step 1 to multiply the actual hours used Overhead applied to Job 35 000 hrs x $12.50 = $437 500 14 Step 3: We subtract over applied from the actual overhead cost Actual overhead Applied overhead Under applied overhead $450 000 $437 500 $12 500 2. ABC Company applies manufacturing overhead to job on the basis of machine hours. In 2015, manufacturing overhead costs were expected to total $600 000 and machine usage was estimated at 130 000 hours. The manufacturing overhead cost incurred in May 2015 was $60 000 and the number of machine hours used was 20 000 hours. (i) Calculate the pre-determined manufacturing overhead rate for the year. (ii) Calculate the under or overhead applied in May 2015. 3. Baker Company uses a job order costing system and applies manufacturing overhead costs to job using a predetermined overhead rate based on direct labour hours. Last year’s manufacturing overhead costs and direct labour hours were estimated at $100 000 and 40 000 hours, respectively, for the year. In July job ABC was completed, Material costs on the job totalled $8 000 and labour costs were $3 000 at $5 per hour. At the end of the year, it was determined that the company worked 34 000 direct labour hours for the year and incurred $80 000 in actual manufacturing costs. Calculate the over or under applied overhead. 4. Hendry Inc. uses a job order costing system and has the following information for the first week of June 2005: (i) Direct labour and direct materials used: Job No. 498 506 507 508 509 511 512 Total Direct Material ($) 1500 960 415 345 652 308 835 5 015 Direct Labour Hours 116 16 18 42 24 10 30 256 15 (ii) (iii) (iv) (v) (vi) The direct labour wage rate is $4 per hour. The overhead rate is $5 per direct labour hour. Actual overhead costs for the week, $1 480. Jobs completed: Nos. 498, 506, and 509. The factory had no work-in-process at the beginning of the week. (a) Prepare a summary that will show the total cost assigned to each job. (b) Compute the amount of overhead over or under applied during the week. (c) Calculate the cost of work-in-process at the end of the week. Reasons for overhead under absorption or over absorption 1. The actual hours worked is more or less than the budgeted hours. 2. The actual overhead costs are different from budgeted overheads. 3. Both actual overhead costs and actual activity level are different from the budgeted costs and level. 4. The method of overhead absorption may be wrong. 5. Unexpected expenses may be incurred during the accounting period. 6. Extra ordinary expenses might have been included in the calculation of overhead absorption rate. 7. Major changes like replacement of manual labour with machines. This leads to increase in capacity levels. 8. Seasonal fluctuations in the overhead expenses from period to period. SOURCE DOCUMENTS 16 Time ticket 17 18