Sabvoton Motor Controller User Manual 1 Catalogue Chapter 1 overview Chapter 2 feature and specification Chapter 3 installation Chapter 4 maintain Chapter 5 LED indication Chapter 6 contact us 2 Chapter 1 Overview The manual mainly describes Sabvoton sine wave controller feature, installation and maintain ,the user must read the manual before use the controller , if you have any question ,please contact with us. Sabvoton motor controller is designed for brushless dc motor control ,which is applied for high power electric scooter ,mini electric car and so on . 3 Chapter 2 Feature and specification 1: FOC sine-wave controller applied to BLDC or PMSM 2. The controller match one motor to get best electric angle no more than 3 minutes for the first time. 3.minimizing the torque pulsation,achieving non-noise,non-vibration run with great comfort 4.work efficiently,reducing the heat consumption and extending the mileage 5.built-in protection: block protection, over-current protection, over-heat protection ,over-voltage protection and so on,guaranteeing the system and driver safety 6.status and fault intelligence management provide the information including the run-mode, fault type and so on ,LED also twinkle in different way to indicate the fault type, all these make the diagnosis and repair easily 7.convenient external interface:reversing ,cruise,ebs,anti-theft and so on 8.parameters and functions can be configurable by computer or mobile phone 9. CAN bus is optional for meter or BMS application Specification : Name rules: For example :SVMC072150 SVMC 072 150 stand for Sabvoton Motor Controller stand for work voltage stand for dc bus limting current Size : l*w*h=249mm* 146* mm*65mm 4 1 2 3 4 5 6 Controller Size D D 249 220 12 120 38 C 146.3 133.5 C B B 13 2.8 7.0 A A Title Size Sabvoton Number R evisio n B Date: File: 1 2 3 4 5 5-Jun -2 013 Sh eet of Drawn 1112 B 6\ y: 3kwB 样V0.2 20 111 126 \外壳尺寸 E:\ 电摩\PC B 图纸\211 0\3kwB 样V0.2 201 6 weight: 2.2 kg 5 Chart 3 Installation The controller installation should consider the heat dissipation and ventilation to void Water spatter . And the connect wring is as following: 6 1 2 4 3 Connector Diagram F F red:throttle power(+5v) black:throttle ground gray: throttle signal 2.8-3Y red gray black red:hall power(+5v) black:hall groud yellow:hall A E E green:hall B blue: hall C SVMC yellow:debug line RX blue: debug line TX 2.8-2Y yellow blue 2.8-2Y white pink white:reverse D pink: brake low level D 14pin aviation connector purple:brake high level 6.3-1Y orange: electric lock 6.3-1A C C 14PIN B B A D- U Power- phase C W V Phase A phase B Title red led ,power indicate Size green led: status and fault indicate Power+ A Sabvoton Motor Controller Systems(Suzhou) Co.,Ltd Number R evisio n B Date: File: 1 D+ 2 3 4-Jun -2 013 E:\ 电摩\ 华工数据\ 侧盖图.DDB Sh eet of Drawn B y: 4 7 1- please check the diagram when begin your controller connection carefully 2- The power swith and the main contactor must be shut off during the connecting 3- when power on ,the read led should be always on Chapter 4 Maintain The user should not disassemble the controller by himself . If there is something wrong with the controller ,two ways can be used to find the problems: Way 1: use the usb-485 converter provided by the manufacturer to connect the controller with the computer to diagnosis Way 2: if the usb-485 converter or computer is not available , you can watch the green led and find the diagnosis Chapter 5 led indicate green led twinkle times indicate describe Twinkle times Describe remark 2 Over voltage The supply voltage is too higher than set value 3 Lack voltage The supply voltage is too lower than set value 5 Controller over temperature The controller temperature is higher than set value 6 Motor over temperature The motor temperature is higher than set value 8 Controller over current The controller detect that the motor phase current exceed the set value 9 Over load The phase current is higher than set value for long time 11 Parameter Save fail Parameter cannot be save rightly 13 Hall fault Motor hall is wrong 20 Block fault Motor block 25 Power on not finished The supply is lower than set 8 value when power on 26 brake Brake signal is valid 27 Anti-thief Anti-thief signal is valid 28 reverse Reverse signal is valid 30 Throttle protect The throttle voltage is too high when power on Chapter 6 contact us website:http://www.sabvoton.com/ 9